FBX SF6 Gas-insulated switchboards Instructions Operation - Maintenance for India Secondary Distribution Switchgear FBX Contents I AMTNoT200-02 revision: 03 1 Schneider Electric at your service 1..
FBX SF6 Gas-insulated switchboards Instructions Operation - Maintenance for India Secondary Distribution Switchgear FBX Contents I AMTNoT200-02 revision: 03 1 Schneider Electric at your service 1..
FBX SF6 Gas-insulated switchboards Instructions Operation - Maintenance for India Secondary Distribution Switchgear FBX Contents I AMTNoT200-02 revision: 03 1 Schneider Electric at your service 1..
FBX SF6 Gas-insulated switchboards Instructions Operation - Maintenance for India Secondary Distribution Switchgear FBX Contents I AMTNoT200-02 revision: 03 1 Schneider Electric at your service 1..
Instructions Operation - Maintenance for India Secondary Distribution Switchgear FBX Contents i AMTNoT200-02 revision: 03 1 Schneider Electric at your service 1 . . . . . . . . . . . . . . . . . . . 1.1 Particular instructions for operations and interventions 1 . . . . . . . . . . . . . . . . . . . 1.2 Protection equipments 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Symbols of information 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Symbols and important safety informations 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Contacts 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 With regards to this User Manual 2 . . . . . . . . . . . . . . . . . . . . 2.1 Other technical notice to be consulted 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Tools (not supplied) required for the operations described in this user manual 2 3 Functional interlocks 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Functional mechanical interlocks 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Interlocks for functions C and T1 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Interlocks for function T2 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Interlocks for function Sb 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operating accessories 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Reminder for Manual Operations 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Operating accessories 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 Lockouts using padlocks (Optional) 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Use of the C function 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Opening the earthing switch 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Closing the earthing switch 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Closing the load break switch 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Opening the load break switch 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Movements of motorised control mechanisms 6 . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Use of the T1 function 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 Opening the earthing switch 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Closing the earthing switch 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 Closing the load break switch 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 Manually opening the load break switch 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 Movements of motorised control mechanisms 7 . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Use of the T2 function 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Opening the earthing switch 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 Closing the earthing switch 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3 Closing the line isolating switch [circuit breaker open] 8 . . . . . . . . . . . . . . . . . . . . 7.4 Opening the line isolating switch [circuit breaker open] 8 . . . . . . . . . . . . . . . . . . . 7.5 Closing the circuit breaker [Line Isolator closed] 9 . . . . . . . . . . . . . . . . . . . . . . . . 7.6 Opening the circuit breaker [Line Isolator closed] 9 . . . . . . . . . . . . . . . . . . . . . . . 7.7 Movements of motorised control mechanisms 9 . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Use of the Sb function 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 Opening the earthing switch 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 Closing the earthing switch 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3 Closing the load break switch 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4 Opening the load break switch 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 Movements of motorised control mechanisms 10 . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Using motorised functions 11 . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 Movements of motorised control mechanisms [Optional] 11 . . . . . . . . . . . . . . . . . 9.2 Manual emergency movements of motorised controls 11 . . . . . . . . . . . . . . . . . . . . 9.3 Approximate number of turns for backup manual control levers 11 . . . . . . . . . . . . 9.4 Manual interventions involving Functions C, T1 and Sb [Earthing switch open] 11 9.5 Manual interventions involving Function T2 [Earthing switch open] 12 . . . . . . . . . 10 Maintenance 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Levels of maintenance 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 Preventive maintenance 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 Corrective maintenance 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 Replacement of the three fuses 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement of a fuse 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Processing old fuses and packaging 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Replacement of a voltage indicator unit [E.g.: Type VPIS] 16 . . . . . . . . . . . . . . . . 10.6 Periodic frequency for maintenance operations of the VDS boxes 17 . . . . . . . . . FBX ii AMTNoT200-02 revision: 03 11 Spare parts 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 The spare part 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 Identification of materials 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 Storage conditions 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Cable testing 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1 Preparation of the function 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2 Cable testing with plug-in `T' piece connectors (busbar energized) 19 . . . . . . . . . 12.3 Cable tests: EON specification with plug-in 'T' piece connectors [busbar energized] 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.4 Testing the casing of plug-in connectors 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.5 Cable testing with push on type non-touch proof connectors (cable boot) 21 . . . 13 Characteristics and Volumes of SF6 gas 22 . . . . . . . . . . . . . 13.1 General characteristics 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2 Filling pressure 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.3 Operating thresholds of the pressure gauge contacts 22 . . . . . . . . . . . . . . . . . . . . 13.4 FBX functions 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 At the end of the equipment's operational life 23 . . . . . . . . 14.1 Valorization of the equipment 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.2 Safety instructions 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.3 Dismantling of the equipment service 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.4 Distribution and valorization of the materials used for FBX (See 14.1) 24 . . . . . 15 Notes 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FBX AMTNoT200-02 revision: 03 1 - Schneider Electric - 2012. Schneider Electric, the Schneider Electric logo and their figurative forms are Schneider Electric registered trademarks. The other brand names mentioned within this document, whether they be copyright or not, belong to their respective holders. Schneider Electric request the carefully reading of the following instructions in order to familiarize yourself with the product in this document before trying to install, operation, put into service or conduct the maintenance on it. Our products are fully quality controlled and tested at the factory in accordance with the standards and regulations currently in force. The correct functioning and lifespan of the product depend on respecting the installation, commissioning and exploitation instructions found in this manual. Not respecting these instructions is likely to invalidate any guarantee. Local safety requirements which are in accordance with these instructions, especially those regarding the safety of product operators and other site workers, must be observed. Schneider Electric declines any responsibility for the following points: - the non respect of the recommendations in this manual which make reference to the international regulations in force. - the non respect of the instructions by the suppliers of cables and connection accessories during installation and fitting operations, - possible aggressive climatic conditions (humidity, pollution, etc.) acting in the immediate environment of the materials that are neither suitably adapted nor protected for these effects. 1.1 Particular instructions for operations and interventions This user manual does not list the locking-out procedures that must be applied. The interventions described are carried out on de-energized equipment (in the course of being installed) or locked out (non operational). Whilst commissioning and operating the product all general safety instructions for electrical applications (protective gloves, insulating stool, etc.) must be respected, this in addition to the standard operating instructions. All operations must be completed once started. The durations (for completing the operations mentioned) given in the maintenance tables are purely an indication and depend on on-site conditions. 1.2 Protection equipments Only qualified and accredited people can operate on our products. They must be equipped with all the correct protective equipment required for the task being performed. A qualified person is one who has the skills and knowledge related to the construction, installation and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved. Except when it is imposed, the wearing of the gloves has been voluntarily limited in this manual so as to have clear visuals of the hands and operations described. 1.3 Symbols of information Code for a product recommended and marketed by Schneider Electric 10 Tightening torque value Example: 21 Nm Mark corresponding to a key 21 Nm 06 1.4 Symbols and important safety informations The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury. NOTICE NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this signal word. 1.5 Contacts Group Schneider Electric service centers are there for: J Engineering and technical assistance J Commissioning J Training J Preventive and corrective maintenance J Spare parts J Adaptation work Schneider Electric Energy France 35 rue Joseph Monier - CS 30323 F-92506 Rueil-Malmaison Cedex www.schneider-electric.com 1 Schneider Electric at your service FBX 2 AMTNoT200-02 revision: 03 2.1 Other technical notice to be consulted J AMTNoT199-02 FBX SF6 Gas-insulated switchboards Installation - Commissioning 2.2 Tools (not supplied) required for the operations described in this user manual - Flat, thin screwdriver (4) + medium - Leather gloves 2 With regards to this User Manual FBX AMTNoT200-02 revision: 03 3 3.1 Functional mechanical interlocks The FBX switchboard is equipped with internal mechanical interlocks, called functional, intended to avoid any kind of operating error. It is necessary to know these interlocks in order to operate the switchgear correctly. CAUTION Function Sb: The disconnection or earthing operation can only be carried out once suitably adapted lockout operations have been implemented on the network. 3.2 Interlocks for functions C and T1 Position Load Break Switch Earthing switch Access hatch to fuse electrodes or cables Load Break Switch Closed Open - - Locked open Free Locked closed Dependant on the position of the earthing switch Earthing switch Closed Open Locked open Free - - Free Locked closed Access hatch to fuse electrodes or cables Open Locked open Locked closed - 3.3 Interlocks for function T2 Position Circuit breaker Disconnector switch Earthing switch Access cover to cable compartment Circuit breaker Closed - Locked (closed or open) Locked open Locked closed Open - Free Dependant on the position of the disconnector switch Dependant on the position of the earthing switch Disconnector switch Closed Free - Locked open Locked closed Open Free (Normally Open) - Free Dependant on the position of the earthing switch Earthing switch Closed Free (Normally Open) Locked open - Free Open Free (Normally Open) Dependant on the position of the circuit breaker - Locked closed Access panel to the cable compartment Open Free (Normally Open) Locked open Locked Closed - 3.4 Interlocks for function Sb Position Disconnector switch Earthing switch Disconnector switch Closed - Locked open Open - Free Earthing switch Closed Locked open - Open Free - 3 Functional interlocks FBX 4 AMTNoT200-02 revision: 03 4.1 Reminder for Manual Operations The operating manoeuvres are made without any special effort. Nevertheless, the force required is greater for latching controls (T1 & T2) than for tumbler switches (C). All movements of the lever must be frank and complete. The lever moves through approximately 95. 4.2 Operating accessories J Standard operating lever. Operating handle end with reduced diameter for Earthing switch operation Operating handle end with normal diameter for Load break switch operation J Fuse electrode compartment key. J Emergency manual control lever for motorised mechanisms. 4.3 Lockouts using padlocks (Optional) Optional: Each mechanical control hub can be fitted so as to allow it to be locked out using a padlock (not supplied). 4 Operating accessories FBX AMTNoT200-02 revision: 03 5 5.1 Opening the earthing switch J Check that the tag is fully lowered. J Insert the appropriate lever (smaller diameter) into the earthing switch socket. J Grasp the lever with both hands. J Lift the lever: the earthing switch is now in the open position. J Remove the lever. 5.2 Closing the earthing switch NOTICE Before closing the earthing switch, ensure there is no voltage across the indicator units (see corresponding manual - 2.1). J Check that the tag is fully lowered. J Hold the locking tab open to the right. J Insert the appropriate lever (smaller diameter) into the earthing switch socket. J Grasp the lever with both hands. J Pull the lever down: the earthing switch is closed. J Remove the lever. 5 Use of the C function FBX 6 AMTNoT200-02 revision: 03 5.3 Closing the load break switch J Insert the appropriate lever into the load-break switch socket. J Grasp the lever with both hands. J Lift the lever: The switch is now closed. J Remove the lever. 5.4 Opening the load break switch J Insert the appropriate lever into the load-break switch socket. J Grasp the lever with both hands. J Pull the lever down: The switch is now open. J Remove the lever. 5.5 Movements of motorised control mechanisms See chapter 9. FBX AMTNoT200-02 revision: 03 7 6.1 Opening the earthing switch See instructions in 5.1. 6.2 Closing the earthing switch See instructions in 5.2. 6.3 Closing the load break switch J Insert the appropriate lever into the load-break switch socket. J Grasp the lever with both hands. J Lower the lever to its lowest position and release slowly (to ensure that the latch is engaged): The switch is now held permanently open. J Lift the lever fully: The switch is now closed. J Remove the lever. 6.4 Manually opening the load break switch NB: The switch can also be opened using a push-button (optional) or an electrical control. J Insert the appropriate lever into the load-break switch socket. J Grasp the lever with both hands. J Lower the lever through approximately 20: The switch is now open. J Remove the lever. 6.5 Movements of motorised control mechanisms See chapter 9. 6 Use of the T1 function FBX 8 AMTNoT200-02 revision: 03 7.1 Opening the earthing switch See instructions in 5.1. 7.2 Closing the earthing switch See instructions in 5.2. 7.3 Closing the line isolating switch [circuit breaker open] J Lift the locking tab. J Insert the appropriate lever into the disconnector switch socket. J Grasp the lever with both hands. J Lift the lever: The line isolator is now closed. J Remove the lever. 7.4 Opening the line isolating switch [circuit breaker open] J Lift the locking tab. J Insert the appropriate lever into the disconnector switch socket. J Grasp the lever with both hands. J Pull the lever down: The line isolator is now open. J Remove the lever. 7 Use of the T2 function FBX AMTNoT200-02 revision: 03 9 7.5 Closing the circuit breaker [Line Isolator closed] J Insert the appropriate lever into the circuit breaker socket. J Grasp the lever with both hands. J Lower the lever to its lowest position and release slowly (to ensure that the hold-open latch is engaged): The switch is now held permanently open. J Lift the lever fully: The circuit breaker is now closed. J Remove the lever. 7.6 Opening the circuit breaker [Line Isolator closed] NB: The switch can also be opened using a push-button (optional) or an electrical control. J Insert the appropriate lever into the circuit breaker socket. J Grasp the lever with both hands. J Lower the lever through approximately 20: The circuit breaker is now open. J Remove the lever. 7.7 Movements of motorised control mechanisms See chapter 9. FBX 10 AMTNoT200-02 revision: 03 8.1 Opening the earthing switch Follow the instructions given in 5.1. 8.2 Closing the earthing switch CAUTION The disconnection or earthing operation can only be carried out once suitably adapted lockout operations have been implemented on the network. NOTICE Before closing the earthing switch, ensure there is no voltage (or current) across the circuit in question (see corresponding manual - 2.1). Follow the instructions given in 5.2. 8.3 Closing the load break switch Follow the instructions given in 5.3. 8.4 Opening the load break switch Follow the instructions given in 5.4. 8.5 Movements of motorised control mechanisms Se reporter au chapitre 9. 8 Use of the Sb function FBX AMTNoT200-02 revision: 03 11 9.1 Movements of motorised control mechanisms [Optional] If the FBX switchboard is fitted with motorised controls (optional), the various functions can be energised/de-energised remotely in accordance with the circuit diagram supplied as part of the contract. For functions T1 and T2, opening operations can also be triggered by a push-button (optional) or electrical controls. CAUTION Function Sb: The disconnection or earthing operation can only be carried out once suitably adapted lockout operations have been implemented on the network. 9.2 Manual emergency movements of motorised controls In the event of an outage of the motor supply source, a back-up control can be used to complete a manoeuvre underway or to carry out manual manoeuvres. The position of the indicators should be verified after each operation. If the supply is re-established whilst the handle is inserted, it will be pushed out of the socket. NOTICE When the earthing switch is closed the backup manual control lever cannot be fitted (Except for T2). 9.3 Approximate number of turns for backup manual control levers Switch Disconnector Circuit breaker To Open To Close To Open To Close Functions C and Sb (See 8) 31 turns 31 turns Function T1 7 turns 50 turns Function T2 31 turns 31 turns 7 turns 50 turns 9.4 Manual interventions involving Functions C, T1 and Sb [Earthing switch open] J Insert the backup handle for the switch into its hole. J To open (or close) the load-break switch, turn clockwise (See 9.3). J Continue until the operation is completed (mimic diagram changes). J Remove the crank handle. 9 Using motorised functions FBX 12 AMTNoT200-02 revision: 03 9.5 Manual interventions involving Function T2 [Earthing switch open] J Insert the backup handle for the switch into its hole. J To open (or close) the load-break switch, turn clockwise (See 9.3). J Continue until the operation is completed (mimic diagram changes). J Remove the crank handle. FBX AMTNoT200-02 revision: 03 13 10.1 Levels of maintenance D e s c r i p t i o n Levels Operations recommended in the instructions manual installation - operation - maintenance, carried out by suitably qualified personnal having received training allowing them to intervene whilst respecting the safety rules. 1 Complex operations, requiring specific expertise and the implementation of support equipment in accordance with Schneider Electric's procedures. These must be carried out by Schneider Electric or by a specialised technician trained by Schneider Electric when starting the procedures, with the appropriate specific equipment. 2 All preventive and corrective maintenance, all renovation and reconstruction work is carried out by Schneider Electric. 3 10.2 Preventive maintenance P R E V E N T I V E M A I N T E N A N C E Frequency Levels Recommended operations 1 year 1 2 3 Verification of the presence and condition of accessories (levers, etc.) X X X X Visual inspection of the exterior (cleanliness, absence of oxidation, etc.) X X X X Cleaning of external elements, with a clean, dry cloth. X X X X Verification of the positioning of the status indicators (open and closed) X X X X Verification of the functioning of the mechanical control mechanism by making several manoeuvres X X X X Visual surveillance of the general appearance of connections X X X X 10.3 Corrective maintenance C O R R E C T I V E M A I N T E N A N C E Levels Replacements or modifications See 1 2 3 Replacement of the three fuses 10.4 X X X Replacement of a voltage indicator unit [E.g.: Type VPIS] 10.5 X X X 10.4 Replacement of the three fuses Intervention Busbar Cables Load Break Switch Earthing switch Normal de-energized de-energized open closed Possible energized de-energized open closed Locking out the Functional Unit All locking-out operations must be performed according to the particular rules for the net work concerned. Tools required: - Leather gloves - Compartment key - Small, flat-headed screwdriver Parts required: - 3 fuses with the same reference (verify values in accordance with the transfor mer power) NOTICE See the corresponding chapter in the Installation Manual for the characteristics of the fuses (See 2.1). Replacement of a fuse CAUTION For an apparently single phase fault, it is imperative that all 3 fuses be replaced. CAUTION The body of a fuse can become very hot following a short circuit. Take standard precautions (leather gloves) before starting work. CAUTION Whenever changing or fitting a fuse, close the compartment immediately afterwards to avoid letting dust and humidity enter. 10Maintenance FBX 14 AMTNoT200-02 revision: 03 J Ensure that the function's earthing switch is closed. J Open the compartment using the corresponding key. J Lift the latch and open the panel. J The end plugs on the fuse holders are now accessible. J Use clean leather gloves. J Pull the fuse and plug towards you without twisting. Slowly remove the plug/fuse assembly. Caution! this may be hot. J Place the assembly on a clean, flat surface. CAUTION J Unscrew the fixing screw. J Remove the blown fuse from the plug. For fuses of up to 12kV, recover the adapter plugged onto the back of the fuse. NOTICE J Fit the replacement fuse: - Label and emboss the plug side, - Label opposite the fuse holder. Label Pallet J Insert the fuse into the clamps as far as possible, against the supporting ring. J Place the assembly on a flat surface to make it easier to tighten the clamp collar screw to the required torque. 2 Nm FBX AMTNoT200-02 revision: 03 15 J For fuses of up to 12 kV: Fit an adapter onto the other end of the fuse. J Make sure the fitted assembly (plug and fuse) is clean. J 1. Slide this assembly into the fuse holders, aligning the lug on the plug with the slot in the holder. Do not twist the assembly when inserting. 1 CAUTION J 2. The lug on the plug must click into the slot in the fuse holder. 2 J 3. Push the plug, by the two tabs provided, up to the stop. J Now fit the other two fuses. 3 3 J To re-close the fuse cover: - Lift the latch, - Lift the cover and push back into place, - Lock the cover (using the key). Processing old fuses and packaging NOTICE Fuses and packaging must be disposed of via General Industrial Waste channels. FBX 16 AMTNoT200-02 revision: 03 10.5 Replacement of a voltage indicator unit [E.g.: Type VPIS] Intervention Busbar Cables Load Break Switch Earthing switch Normal de-energized de-energized open closed Possible energized energized closed open Locking out the Functional Unit All locking-out operations must be performed according to the particular rules for the net work concerned. Tools required: - Flat headed screwdriver Parts required: - VPIS Indicator Unit J Live Line Indicator (VD1) Unit. J Unscrew the LV compartment screws. J Pull the LV compartment Lid. J Status after pulling. J Disconnect the VD1 Unit. J Push the side locks to extract the Live Line Indicator. J Status after pulling. J To fit a new unit, repeat the operation in reverse order. FBX AMTNoT200-02 revision: 03 17 10.6 Periodic frequency for maintenance operations of the VDS boxes J In the immediate proximity of the voltage taps, a rating plate mentions the date of the last maintenance testing procedure. FBX 18 AMTNoT200-02 revision: 03 11.1 The spare part Describes a part that is designed to replace a corresponding one with a view to re-establishing the original function. NOTICE The replacement of these parts can only be carried out by a person who is suitably qualified and trained for this operation. NOTICE For an explanation of the levels of maintenance, please refer to 10.1. Programmed replacement Denomination Replacement Levels every 1 2 3 This concerns wearing parts, designed to be replaced after a predetermined number of uses. Use: Maintenance stock, necessary for optimum maintenance procedures every 6 years. HV fuses (by 3) 20 years X X X Non-Programmed replacement Denomination Levels 1 2 3 Describes spare parts whose replacement intervenes in the course of corrective maintenance. Illuminated Indicators X X X Exceptional replacement Denomination Levels 1 2 3 Describes the spare parts or assemblies whose foreseeable service life is at least equal to that of the equipment. Use: Spare parts or sub-assemblies conserved in a safety stock. Cable strapping X X X Manometer X X X Motor X X X Auxiliary contacts X X X Operating lever for the earthing switch X X X Load break switch operating lever X X X Emergency manual control lever for motorised mechanisms X X X Fuse electrode compartment key X X X Mechanical control X X X 11.2 Identification of materials NOTICE For all orders for spare parts, it is necessary to enclose the equipment characteristics form. 11.3 Storage conditions The components should be stored away from dust, humidity or the sun. In order to facilitate the search, they must be marked by the Schneider Electric reference number. Certain components are fragile, they should preferably be stored in their original packaging. 11Spare parts FBX AMTNoT200-02 revision: 03 19 12.1 Preparation of the function NOTICE Implement lockout rules in accordance with the regulations specific to each network. De-energize the loadbreak switch and close the earthing switch (See corresponding chapter). Remove the cable compartment access panel. 12.2 Cable testing with plug-in `T' piece connectors (busbar energized) J 1. Remove the end panel cover. J 2. Fit the test adapter. 1 2 CAUTION WARNING DANGER Simulate the presence of the door. J 3. Push the lock downwards: The earthing switch is now unlocked. In this position, the switch can be moved, unless the switchboard is fitted with an additional interlock between the cable panel and the load break switch (optional). 3 J 4. Lower the locking tab. J Open the earthing switch (See 5.1). J Procede with the tests. 4 CAUTION CAUTION J Close the earthing switch (See 5.2). 5. Pull the lock upwards. 5 CAUTION 6. Raise the unlocking latch by hand. 6 CAUTION J Remove the adapters. J Screw the covers onto each extremity. J Re-fit the cable compartment panel. 12Cable testing FBX 20 AMTNoT200-02 revision: 03 12.3 Cable tests: EON specification with plug-in 'T' piece connectors [busbar energized] J 1. Remove the end panel cover. J 2. Fit the test adapter. 1 2 J 3. Lower the unlocking latch by hand. 4 J Open the earthing switch. J Procede with the tests. J Close the earthing switch. J 6. Raise the unlocking latch by hand. 6 J Remove the adapters. J Screw the covers onto each extremity. J Re-fit the cable compartment panel. 12.4 Testing the casing of plug-in connectors Consult the supplier of the plug-in connectors for all information and figures relating to such a test. J To carry out this test: . Shut down the function. . Close the earthing switch. . Disconnect the earthing braid. J Current injection is via the braid. J After the test, re-connect the earthing braid to the general earthing circuit. FBX AMTNoT200-02 revision: 03 21 12.5 Cable testing with push on type non-touch proof connectors (cable boot) 1 2 3 5 CABLE CABLE BOOT BUSHING Note: This system is suitable for system voltage upto 11kV J 1. Remove the end cover of the cable boot. J 2. Insert the M6 cable test plug on the M16 Bushing stud. J 3. Connect the test wire to the cable test plug using nuts. J 4. Unlock the earth switch as explained in 12.2 step-3, 4, 5. J 5. Apply test voltage at this point. J 6. To return to service: - close the earthing switch, - lift the latch, - refit the panel. FBX 22 AMTNoT200-02 revision: 03 13.1 General characteristics Type of Insulating Gas: Sulphur Hexafluoride (SF6) iaw IEC60376. Each switchboard comprises a tank, filled with SF6 gas, designed as a pressurised, sealed-unit system in accordance with the requirements of IEC62271-1. During the expected operating life and under normal operating conditions the gas should not need topping up. DANGER Never pierce the pressurised tank! DANGER Never attempt to open the tank. 13.2 Filling pressure J At 20C the filling pressure is 0.030 MPa (0.13 MPa absolute). J A pressure gauge (on option) enables the SF6 gas pressure to be ensured, depending on the temperature (5 curves). J The 2 black lines (on the left), correspond to an internal pressure equal to the atmospheric pressure (0.1 MPa absolute). J Specific manometer (optional) for altitudes higher than 1000 m. 13.3 Operating thresholds of the pressure gauge contacts Thresholds Temperature Pressure High 20C 250 + 30 mbar Low 20C 140 + 50 mbar 13.4 FBX functions The loadbreak switches can only be manoeuvred whilst the needle is in the green sector (to the right) corresponding to ambient temperatures. In case of an anomaly observed (needle in the red, for example), please contact your nearest Schneider Electric representative. 13Characteristics and Volumes of SF6 gas FBX AMTNoT200-02 revision: 03 23 14.1 Valorization of the equipment Our Functional Units are composed of recyclable elements. The tables ( 14.4) give information and figures for the types of materials, their quality and their methods of valorization. They enable the following: - Calculation to be made of the capacities for valorization, - Optimising the valorization process, - Evaluating the cost of valorization. The indications given in tables ( 14.4) facilitate co-operation between users and Schneider Electric to valorize the product at the end of the product's service life. * * * 1 2 3 FBX-C (IS) C-C-T1 (24 kV - 400 A) 14.2 Safety instructions Do not dismantle the mechanical control mechanism springs without the releasing device. Never attempt to open the sealed-tank of a Functional Unit. Don't try to recuperate the SF6, without specific tools and out of a local dedicated to that operation. 14.3 Dismantling of the equipment service Consult Schneider Electric for all decommissioning services. CAUTION Recovery the SF6, and opening the tank can be realized only in a specific room, equiped for this type of service. 14At the end of the equipment's operational life 1 2 3 FBX 24 AMTNoT200-02 revision: 03 14.4 Distribution and valorization of the materials used for FBX (See 14.1) Total weight: FBX-C (IS); C-C-T1 + 3 fuses = 310.416 kg and C-C-T2 = 340.328 kg Metals incl. inserts Weight (kg) CCT1 CCT2 Valorization Steel 155.810 171.46 Yes Stainless steel 83.854 84.214 Copper and copper-based alloys Aluminium and aluminium alloys Silver 26.5 9.8 0.051 26.737 33.17 0.051 Total 276.015 315.632 Thermosetting parts Weight (kg) CCT1 CCT2 Valorization Epoxy Resin* 12.141 4.49 Cannot be valorized (sent to Technical Burial Centres) PUR 0.35 Total 12.141 4.84 * mainly silica Thermo-plastics Weight (kg) CCT1 CCT2 Valorization Polyesters Aromatic polyamides Polyamides PE BD PC PET PBT GF30 PPA GF50 Others 7.330 2.964 1.198 0.152 0.026 0.672 0.334 0.15 8.41 3.88 Yes Total 11.645 13.472 Elastomers Weight (kg) CCT1 CCT2 Valorization EPDM + TPE 0.510 0.454 Cannot be valorized Gas Weight (kg) CCT1 CCT2 Valorization SF6 2.450 2.800 Yes (regeneration) Others Weight (kg) CCT1 CCT2 Valorization Silica 3.000 Yes Porcelain 2.993 2.140 Cordierite 1.097 Sodium Aluminosilicate 0.500 0.500 Phenolic paper 0.430 0.430 Grease 0.050 0.060 Total 8.070 3.130 FBX AMTNoT200-02 revision: 03 25 15Notes If you have any comments on the use of this document or on the use of the equipment and services that are described in it, please send us your remarks, suggestions and wishes to: SCHNEIDER ELECTRIC INFRASTRUCTURE LIMITED Infrastructure Business Medium Voltage Building, Milestone -87 Vadodara Halol Highway Kotambi, P.O Jarod, Vadodara-391510 Tel: (091) 2668 664040 Schneider Electric Energy France 35, rue Joseph Monier CS 30323 F - 92506 Rueil-Malmaison Cedex RCS Nanterre 511 746 356 Capital social 6 909 620 www.schneider-electric.com AMTNoT200-02 revision: 03 As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. Design: Schneider Electric Photos: Schneider Electric 05-2012 E