Digital Pressure Switch: ZSE30A (F) ISE30A
Digital Pressure Switch: ZSE30A (F) ISE30A
Digital Pressure Switch: ZSE30A (F) ISE30A
PS※※-OML0003-H
PRODUCT NAME
ZSE30A(F)
ISE30A
Table of Contents
Safety Instructions 2
Model Indication and How to Order 8
Summary of Product parts 10
Definition and terminology 11
Mounting and Installation 14
Installation 14
Piping 17
Wiring 18
Pressure Setting 21
Measurement mode 21
Function Setting 24
Function selection mode 24
Default setting 24
F0 Units selection function 26
F1 Setting of OUT1 27
F2 Setting of OUT2 30
F3 Response time 30
F4 Display resolution 31
F5 Auto-preset function 32
F6 Fine adjustment of display value 34
F7 Power saving mode 35
F8 Security code 36
Special function setting 37
F90 Setting of all functions 37
F97 Copy function 39
F98 Check of output 41
F99 Reset to default settings 43
Other Settings 44
Maintenance 47
If the security code is forgotten 48
Troubleshooting 49
Specification 57
Specifications 57
Dimensions 59
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No.PS※※-OML0003-H
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger".
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -Safety.
etc.
Caution indicates a hazard with a low level of risk which, if not avoided, could
Caution result in minor or moderate injury.
Warning indicates a hazard with a medium level of risk which, if not avoided,
Warning could result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided, will
Danger result in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the
equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications
based on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the
person who has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when
configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is
confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are
implemented and the power from any appropriate source is cut, and read and understand the specific
product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the
product is to be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place
exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special
safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using
a mechanical protective function, and periodical checks to confirm proper operation.
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No.PS※※-OML0003-H
Safety Instructions
Caution
1.The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of
mass destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are govemed by the
relevant security laws and regulation of the countries involved in the transaction. Prior to
the shipment of a SMC product to another country, assure that all local rules goveming that
export are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology.
Products that SMC manufactures or sells are not measurement instruments that are qualified by pattern
approval tests relating to the measurement laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the measurement laws of
each country.
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No.PS※※-OML0003-H
Operator
This operation manual is intended for those who have knowledge of machinery using pneumatic
equipment, and have sufficient knowledge of assembly, operation and maintenance of such
equipment. Only those persons are allowed to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling, operating or providing
maintenance to the product.
■Safety Instructions
Warning
■Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
■Do not use the product in a place where static electricity is a problem.
Otherwise it can cause failure or malfunction of the system.
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No.PS※※-OML0003-H
Caution
■Do not touch the terminals and connectors while the power is on.
Otherwise electric shock, malfunction or damage to the product can result.
■After maintenance is complete, perform appropriate functional inspections and leak tests.
Stop operation if the equipment does not function properly or there is a leakage of fluid.
When leakage occurs from parts other than the piping, the product might be faulty.
Disconnect the power supply and stop the fluid supply.
Do not apply fluid under leaking conditions.
Safety cannot be assured in the case of unexpected malfunction.
■NOTE
○Follow the instructions given below when designing, selecting and handling the product.
●The instructions on design and selection (installation, wiring, environment, adjustment, operation,
maintenance, etc.) described below must also be followed.
Product specifications
The direct current power supply to combine should be UL approved as follows.
Circuit (of Class2) which is of maximum 30 Vrms (42.4 V peak) or less, with UL1310 Class2 power supply unit or
UL1585 Class2 transformer.
The Pressure switch is a UL approved product only if it has a mark on the body.
Use the specified voltage.
Otherwise failure or malfunction can result.
Do not exceed the specified maximum allowable load.
Otherwise it can cause damage or shorten the lifetime of the Pressure switch.
Design the product to prevent reverse current when the circuit is opened or the product is forced to operate for
operational check.
Reverse current can cause malfunction or damage to the product.
Input data to the Pressure switch is not deleted, even if the power supply is cut off.
(Writing time: 1,000,000 times, Data duration: 10 years after power off)
Use the clean air
This can cause operating failure.
If compressed air containing condensate is used, install an air dryer or drain catch before the filter and perform
drainage regularly.
If drainage is not performed regularly and condensate enters the secondary side, it can cause operating failure of
pneumatic equipment.
If regular drainage is difficult, the use of a filter with an auto drain is recommended.
Applicable fluid is air, inert gases and incombustible gases.
Do not use a fluid containing chemicals, synthetic oils including organic solvent, salt and corrosive gases.
Otherwise, damage to the product and malfunction can result.
Check the details of the specifications before using.
Use the specified measurement flow rate and operating pressure.
Otherwise it can cause damage to the pressure switch or inability to measure correctly.
Reserve a space for maintenance.
Allow sufficient space for maintenance when designing the system.
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No.PS※※-OML0003-H
●Product handling
Installation
Tighten to the specified tightening torque.
If the tightening torque is exceeded the mounting screws and brackets may be broken.
If the tightening torque is insufficient, the product can be displaced and loosen the mounting screws.
(Refer to "Mounting and Installation" on page 14.)
Do not apply excessive stress to the product when it is mounted with a panel mount.
Otherwise damage to the product and disconnection from the panel mount can result.
Be sure to ground terminal FG when using a commercially available switch-mode power supply.
Do not drop, hit or apply shock to the Pressure switch.
Otherwise damage to the internal parts can result, causing malfunction.
Do not pull the lead wire forcefully, not lift the product by pulling the lead wire. (Tensile force 35 N or less)
Hold the body when handling to avoid the damage of the Pressure switch which lead to cause the failure and malfunction.
For piping of the Pressure switch, hold the piping with a spanner on the metal part of the piping (Piping
attachment).
Holding other part with spanner leads to damage the Pressure switch.
Eliminate any dust left in the piping by air blow before connecting the piping to the product.
Otherwise it can cause damage or malfunction.
Do not insert metal wires or other foreign matter into the pressure measurement port.
It can damage the pressure sensor causing failure or malfunction.
Never mount a Pressure switch in a location that will be used as a foothold.
The product may be damaged if excessive force is applied by stepping or climbing onto it.
If the entering of foreign material to the fluid is possible, install and pipe the filter or the mist separator to
the inlet to avoid failure and malfunction.
Wiring
Do not pull the lead wires.
In particular, never lift a Pressure switch equipped with fitting and piping by holding the lead wires.
Otherwise damage to the internal parts can result, causing malfunction or to be off the connector.
Avoid repeatedly bending or stretching the lead wire, or placing heavy load on them.
Repetitive bending stress or tensile stress can cause the sheath of the wire to peel off, or breakage of the wire.
If the lead wire can move, fix it near the body of the product.
The recommended bend radius of the lead wire is 6 times the outside diameter of the sheath, or 33 times the
outside diameter of the insulation material, whichever is larger.
Replace the damaged lead wire with a new one.
Wire correctly.
Incorrect wiring can break the Pressure switch.
Do not perform wiring while the power is on.
Otherwise damage to the internal parts can result, causing malfunction.
Do not route wires and cables together with power or high voltage cables.
Otherwise the product can malfunction due to interference of noise and surge voltage from power and high voltage
cables to the signal line. Route the wires (piping) of the product separately from power or high voltage cables.
Confirm proper insulation of wiring.
Poor insulation (interference from another circuit, poor insulation between terminals, etc.) can lead to excess
voltage or current being applied to the product, causing damage.
Design the system to prevent reverse current when the product is forced to operate for operational check.
Depending on the circuit used, insulation may not be maintained when operation is forced, allowing reverse current
to flow, which can cause malfunction and damage the product.
Keep wiring as short as possible to prevent interference from electromagnetic noise and surge voltage.
Do not use a cable longer than 10 m.
Wire the DC(-) line(blue) as close as possible to the power supply.
When analogue output is used, install a noise filter (line noise filter, ferrite element, etc.) between the
switch-mode power supply and this product.
Environment
Do not use the product in area that is exposed to corrosive gases, chemicals, sea water, water or steam.
Otherwise failure or malfunction can result.
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No.PS※※-OML0003-H
Do not use in a place where the product could be splashed by oil or chemicals.
If the product is to be used in an environment containing oils or chemicals such as coolant or cleaning solvent, even
for a short time, it may be adversely affected (damage, malfunction, or hardening of the lead wires).
Do not use in an area where surges are generated.
If there is equipment which generates a large amount of surge (solenoid type lifter, high frequency induction furnace,
motor, etc.) close to the Pressure switch, this may cause deterioration or breakage of the internal circuit of the
Pressure switch. Avoid sources of surge generation and crossed lines.
Do not use a load which generates surge voltage.
When a surge-generating load such as a relay or solenoid is driven directly, use a Pressure switch with a built-in
surge absorbing element.
The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikes
in the system.
Mount the product in a place that is not exposed to vibration or impact.
Otherwise failure or malfunction can result.
Prevent foreign matter such as remnant of wires from entering the Pressure switch.
Take proper measures for the remnant not to enter the Pressure switch in order to prevent failure or malfunction.
Do not use the product in an environment that is exposed to temperature cycle.
Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product.
Do not expose the product to direct sunlight.
If using in a location directly exposed to sunlight, shade the product from the sunlight.
Otherwise failure or malfunction can result.
Keep within the specified fluid and ambient temperatures range.
The fluid and ambient temperatures should be 0 to 50 °C. Operation under low temperature (5 °C or less) leads to
cause damage or operation failure due to frozen moist in the fluid or air.
Protection against freezing is necessary. Air dryer is recommended for elimination of drain and water.
Avoid sudden temperature change even within specified temperature.
Do not operate close to a heat source, or in a location exposed to radiant heat.
Otherwise malfunction can result.
Maintenance
Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of
air before performing maintenance.
There is a risk of unexpected malfunction.
Perform regular maintenance and inspections.
There is a risk of unexpected malfunction.
Perform drainage regularly.
If condensate enters the secondary side, it can cause operating failure of pneumatic equipment.
Do not use solvents such as benzene, thinner etc. to clean the Pressure switch.
They could damage the surface of the body and erase the markings on the body.
Use a soft cloth to remove stains. For heavy stains, use a cloth soaked with diluted neutral detergent and fully
squeezed, then wipe up the stains again with a dry cloth.
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No.PS※※-OML0003-H
Model Indication and How to order
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No.PS※※-OML0003-H
○Accessories / Part numbers
If an accessory is required independently, order with the following part number.
Description Part number Remarks
Bracket A ZS-38-A1 Mounting screw (M3x5L, 2 pcs)
Bracket B ZS-38-A2 Mounting screw (M3x5L, 2 pcs)
Bracket C ZS-38-A3 Mounting screw (M3x5L, 2 pcs)
Panel mount adapter ZS-27-C Mounting screw (M3x8L, 2 pcs)
Panel mount adapter + Front protective cover ZS-27-D Mounting screw (M3x8L, 2 pcs)
Front protective cover ZS-27-01 -
Lead wire with connector ZS-38-3L 3 cores for 1 output, 2 m
Lead wire with connector ZS-38-4L 4 cores for 2 outputs, 2 m
Lead wire with connector + connector cover ZS-38-3G 3 cores for 1 output, 2 m
Lead wire with connector + connector cover ZS-38-4G 4 cores for 2 outputs, 2 m
Lead wire with connector for copy function ZS-38-5L 3 cores (for copy function), 1 m
Lead wire with connector unit for copy function ZS-38-U for copy function (10 slaves max)
One-touch fitting 4 mm straight ZS-38-C4H O-ring and one-touch clip included
One-touch fitting 6 mm straight ZS-38-C6H O-ring and one-touch clip included
One-touch fitting 1/4 inch straight ZS-38-N7H O-ring and one-touch clip included
One-touch fitting 4 mm elbow ZS-38-C4L O-ring and one-touch clip included
One-touch fitting 6 mm elbow ZS-38-C6L O-ring and one-touch clip included
One-touch fitting 1/4 inch elbow ZS-38-N7L O-ring and one-touch clip included
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No.PS※※-OML0003-H
Summary of Product parts
○Names of individual parts
Indicator LED (Green OUT1 and Red OUT2): Displays the switch output condition.
LCD display: Displays the current status of pressure, setting mode, selected indication unit and error code.
Four display modes can be selected: display always in red or green, or display changing from
green to red, or red to green, according to the output status.
button: Selects the mode or increases the ON/OFF set value.
Press this button to change to the peak display mode.
button: Selects the mode or decreases the ON/OFF set value.
Press this button to change to the bottom display mode.
button: Press this button to change to another mode and to set a value.
Unit indication: Displays the unit currently selected. (only for kPa and MPa unit indication).
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No.PS※※-OML0003-H
■Definition and terminology
Terms Meaning
2 2 colours are used to indicate a value, which change according to the output
2-colour display
status.
7 When "8" is shown on the display. It is called 7-segment because 8 consists of
7-segment display
7 pieces of "- (segments)".
A Analogue current output Refer to "Analogue output (function)".
Analogue output function A function to output the voltage or current in proportion to the pressure.
Analogue voltage output Refer to "Analogue output (function)".
Abbreviation for full span or full scale; this means the maximum fluctuation
F.S. (full span/full scale) range of the Pressure switch rated value. For example, when the output
voltage is 1 to 5[V], the F.S. will be 5-1 = 4[V]. (Ref: 1%F.S. = 4 × 0.01 = 0.04[V])
This is a mode in which each function is set up, and is a separate menu from
the pressure setup. If the setting needs to be changed, "F*", each item can be
Function selection mode set up. The items to be set up are: display colour, operation mode, output type,
response time, display resolution, fine adjustment of display value, auto preset,
power-saving mode and security code number.
H The difference between the pressure switch ON and OFF points, used to
Hysteresis
prevent chattering.
Hysteresis mode Refer to "List of output modes" on page 29.
I Indication accuracy The deviation between displayed pressure value and the true pressure.
The colour of the digital display. There are four choices: normally green,
Indication colour
normally red, green (off) to red (on), and red (off) to green (on).
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No.PS※※-OML0003-H
Terms Meaning
I Insulation resistance of the product itself. The resistance between an
Insulation resistance
electricical circuit and the pressure switch body.
How fine the rated pressure range can be displayed (example: If a product for
Indication resolution 0 to 1 MPa can display pressure by 0.001 MPa, the display resolution is
1/1000.)
Indicator LED The LED that turns on when the switch output is on.
Indication unit The unit of pressure used on the display.
K A function that locks the setting buttons so that no accidental setting changes
Key lock (function)
can be made.
L Load impedance Refer to "Max. load impedance".
M Manual pressure set up without using auto preset. This term is used to
Manual set up
distinguish from the pressure set up using auto preset.
Master Pressure switch A Pressure switch whose settings are copied when using the copy function.
The maximum value of applied voltage available to the output wire of the NPN
Max. applied voltage
output.
Max. load current The maximum current available to the output wire of the switch output.
The maximum (minimum) load (resistance value and impedance) which can be
Max. (Min.) load impedance
connected to the output (output wire) of the analogue current output.
The condition in which the pressure is detected and displayed and the switch
Measurement mode
output is operating.
Min. setting unit Refer to "digit".
N The switch output operation in which the switch is turned on when pressure
equal to or greater than the set value is detected. In the (hysteresis mode)
Normal output window comparator mode, it is the operation in which the switch is turned on
when pressure is within the switch output range (P1L to P1H or P2L to P2H).
(Refer to "List of output modes" on page 29.)
NPN (open collector) output The switch output which uses the NPN transistor for output.
O Operating mode There are two choices, hysteresis mode and window comparator mode.
The resistance value of a component between the voltage output element and
the analogue voltage output. It is indicated as a resistance value which is
converted in accordance with the condition in which resistance is directly
connected to the voltage output element. There may be an error in the output
Output impedance voltage depending on this output impedance and the input impedance of
customers' equipment. (example: If the Pressure switch with output impedance
of 1 kΩ is connected to the A/D converter to detect the analogue output of 5 V,
the detected voltage by the A/D converter becomes 5(V) × 1(MΩ)/(1(kΩ) +
1(MΩ)) ≒ 4.995(V), and there is an error of approximate 0.005 V).
The operation type of the switch output. Either normal output or reversed
Output type
output can be selected. (Refer to "List of output modes" on page 29.)
P Peak value display Displays the maximum pressure reached up to that moment.
Piping-port size The size of the port on the switch body with which a device can be connected.
PNP (open collector) output The switch output that uses the PNP transistor for output.
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No.PS※※-OML0003-H
Terms Meaning
P Power saving mode The condition in which the display is turned off to reduce current consumption.
Pressure-sensing part The pressure-detecting part of a pressure-detecting element.
The setting of pressure to determine the point at which the Pressure switch
Pressure setting
turns on and off.
Proof pressure The pressure beyond which the Pressure switch will be damaged.
R The pressure range in which the Pressure switch meets the specifications.
Rated pressure range Values outside of this range can be set if they are within the set pressure
range, but cannot be guaranteed to meet the product specifications.
The switch output operation in which the switch is turned on when pressure
equal to or less than the set value is detected. In the (hysteresis mode) window
Reversed output comparator mode, it indicates the operation in which a switch is turned on
when pressure is outside the switch output range (n1L to n1H or n2L to n2H).
(Refer to "List of output modes" on page 29.)
W Wetted part The part of the Pressure switch which is in contact with the detected fluid, such
(or part exposed to fluid) as a pressure sensor, seal, or fitting.
An output type which holds the output when the pressure is within a certain
Window comparator mode
range. (Refer to "List of output modes" on page 29.)
The ability to withstand a voltage applied between an electrical circuit and the
Withstand voltage body. If more voltage is applied to the product, the product may be damaged.
(voltage mentioned here is not power voltage to activate the product).
Z Zero clear function The function which can adjust the displayed pressure value to "0".
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No.PS※※-OML0003-H
Mounting and Installation
■Installation
○Mounting with bracket
: The required tightening torque of the piping port is 7 to 9 Nm.
The required tightening torque of the mounting bracket screws is 0.5 to 0.7 Nm.
Fix the bracket to the Pressure switch with the set screws M3×5 L (2 pcs) supplied.
Bracket A (Model: ZS-38-A1)
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No.PS※※-OML0003-H
Bracket C (Model: ZS-38-A3)
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No.PS※※-OML0003-H
○Mounting with panel mount adapter
Fix the panel mount adapter to the Pressure switch with the set screws M3×8 L (2 pcs) supplied.
Panel mount adapter (Model: ZS-27-C)
Panel mount adapter + Front protective cover (Model: ZS-27-D)
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No.PS※※-OML0003-H
■Piping
○Connection using One-touch fitting
1. Cut the tube end perpendicular.
2. Hold the tube and insert it into the One-touch fitting slowly until it bottoms out.
Warning
■Do not use the Pressure switch in a place where electrical static charge will be a problem.
It can cause an error and damage to the system.
Allow sufficient tube length to prevent twist and tensile or moment loads from being applied to the fitting
or tube.
When using a tube manufactured by a company other than SMC, check that its outside diameter
tolerance satisfies the following values:
1) Nylon tube: ±0.1 mm maximum
2) Soft nylon tube: ±0.1 mm maximum
3) Polyurethane tube: +0.15 mm/-2 mm maximum
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No.PS※※-OML0003-H
■Wiring
○Connection
Connections should only be made with the power supply turned off.
Use a separate route for the Pressure switch wiring and any power or high voltage wiring. Otherwise,
malfunction may result due to noise.
Ensure that the FG terminal is connected to ground when using a commercially available switch-mode
power supply. When a switch-mode power supply is connected to the product, switching noise will be
superimposed and the product specification can no longer be met. This can be prevented by inserting a
noise filter, such as a line noise filter and ferrite core, between the switch-mode power supply and the
product, or by using a series power supply instead of a switch-mode power supply.
○Connector
Connecting/Disconnecting
When mounting the connector, insert it straight into the socket, holding the lever and connector body, and
push the connector until the lever hooks into the housing, and locks.
When removing the connector, press down the lever to release the hook from the housing and pull the
connector straight out.
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No.PS※※-OML0003-H
○Internal circuit and wiring example
Z/ISE30A(F)- - -
Output specification
-N
NPN open collector 1 output
Max. 28 V, 80 mA
Residual voltage 1 V or less
-P
PNP open collector 1 output
Max. 80 mA
Residual voltage 1 V or less
-A
NPN open collector 2 outputs
Max. 28 V, 80 mA
Residual voltage 1 V or less
-B
PNP open collector 2 outputs
Max. 80 mA
Residual voltage 1 V or less
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No.PS※※-OML0003-H
-C
NPN open collector 1 output
Max. 28 V, 80 mA
Residual voltage 1 V or less
Analogue voltage output
Output impedance approx. 1 k
-D
NPN open collector 1 output
Max. 28 V, 80 mA
Residual voltage 1 V or less
Analogue current output
Max. load impedance
300 at 12 V power supply voltage
600 at 24 V power supply voltage
Min. load impedance 50
-E
PNP open collector 1 output
Max. 80 mA
Residual voltage 1 V or less
Analogue voltage output
Output impedance approx. 1 k
-F
PNP open collector 1 output
Max. 80 mA
Residual voltage 1 V or less
Analogue current output
Max. load impedance
300 at 12 V power supply voltage
600 at 24 V power supply voltage
Min. load impedance 50
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No.PS※※-OML0003-H
Pressure Setting
■Measurement mode
The measurement mode is the condition where the pressure is detected and displayed, and the switch
function is operating.
This is the basic mode, and other modes should be selected for setting changes and other function settings.
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No.PS※※-OML0003-H
<Operation>
[Hysteresis mode]
1, Press the button once in measurement mode.
Press the button once to increase by one digit, and press it continuously to keep increasing the
set value.
Press the button once to decrease by one digit, and press it continuously to keep decreasing the
set value.
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No.PS※※-OML0003-H
4, Press the button to finish the setting.
For models with 2 outputs, [P_2] or [n_2] will be displayed. Set as above.
The Pressure switch operates within a set pressure range (from P1L to P1H) during window comparator
mode. Set P1L (switch lower limit) and P1H (switch upper limit) with the setting procedure above.
(When reversed output is selected, [n1L] and [n1H] are displayed.)
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No.PS※※-OML0003-H
Function Setting
■Function selection mode
In measurement mode, press the button for 2 seconds or longer to display [F 0]. Select to display the
function to be changed, [F ].
Press the button for 2 seconds or longer in function selection mode to return to measurement mode.
: Some functions are not available depending on part number. All functions are displayed with [F ] followed by the function
description. If a function is not available, the function is displayed as [---].
■Default setting
At the time of shipment, the following settings are provided.
If this condition is acceptable, then keep these settings.
To change the settings, enter function selection mode.
ON: Green
Display colour Select the display colour.
OFF: Red
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No.PS※※-OML0003-H
[F 2] Setting of OUT2 Page 30
Same setting as for [F 1] OUT1.
The display colour is linked to the setting of OUT1, and can not be set for OUT2.
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No.PS※※-OML0003-H
■[F 0] Units selection function
Only the product with Units selection function can be set.
The displayed unit can be changed, and depends on the pressure range.
(kPa/MPa units are available when the product does not have the units selection function).
<Operation>
Press the or button in function selection mode to display [F 0].
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No.PS※※-OML0003-H
■[F 1] Setting of OUT1
Set output method of OUT1.
The output turns on when the pressure exceeds the set value. The default setting of the output set value is
the central value between the atmospheric pressure and the upper limit of the rated pressure range.
The display colour depends on the condition of OUT1.
The default setting of the display colour is as follows: green display when the output is ON and red display
when the output is OFF.
For the operation of each setting, refer to "List of output modes" on page 29.
<Operation>
Press the or button in function selection mode to display [F 1].
Pressure Setting
Set the pressure based on the setting procedure on page 22.
"P" becomes "n" when reversed output is selected. ([P_1] [n_1])
Hysteresis mode: [P_1]
Window comparator mode: [P1L][P1H]
-27-
No.PS※※-OML0003-H
Setting of Hysteresis
Press the or button to select hysteresis.
1: The selected parameter becomes effective after pressing the button.
2: After setting, it is possible to move to measurement mode by pressing the button for 2 seconds or longer.
-28-
No.PS※※-OML0003-H
List of output modes
If the set point when the switch output is changed is outside the set pressure range due to switching
between normal and reversed output, the hysteresis will automatically be compensated.
: The above figure shows the operation of OUT1.
For the operation of OUT2, "1" shown in the figure above becomes "2". (Ex) P_1 P_2
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No.PS※※-OML0003-H
■[F 2] Setting of OUT2
Set output method of OUT2.
The display colour is linked to the setting of OUT1, and can not be set for OUT2
<Operation>
Press the or button in function selection mode to display [F 2].
: If there is only 1 output or the analogue output is used, the display indicates [---], and this function cannot be set.
<Operation>
Press the or button in function selection mode to display [F 3].
-30-
No.PS※※-OML0003-H
■[F 4] Display resolution
This function is used to change the pressure display resolution.
This can be used to prevent the digits from flickering on the display.
<Operation>
Press the or button in function selection mode to display [F 4].
The display resolution selectable unit is MPa, kPa (for ZSE only), kgf/cm2, bar, psi and inHg.
The units kgf/cm2, bar, psi and inHg are selectable only for models with the units selection function.
[F 0] Units selection function on page 26.
-31-
No.PS※※-OML0003-H
■[F 5] Auto-preset function
When hysteresis mode is selected, the auto-preset function can calculate an optimum pressure value
automatically based on the on-going operation.
<Operation>
Press the or button in function selection mode to display [F 5].
Setting of Auto-preset
Press the or button to select auto-preset.
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No.PS※※-OML0003-H
Auto-preset
When auto-preset is selected in function selection mode, the set pressure can be calculated and stored
from a measured pressure value. The set value is automatically optimized by repeating the suction and
release of the workpiece during setting.
6, Completion of setting
Press the button to set "P_2" and "H_2" ("n_2" and "H_2" for reversed output) and complete
auto-preset mode. After that, the display will return to measurement mode.
The set values for OUT1 are displayed in auto-preset mode as follows:
Normal output Reversed output
P_1 = A-(A-B)/4 n_1 = B+(A-B)/4 A = Max. pressure
H_1 = (A-B)/2 H_1 = (A-B)/2 B = Min. pressure
The set values of OUT2 become as follows "_", i.e. "P_2", "n_2", "H_2".
If this setting is not necessary, press the and buttons simultaneously for 1 second or longer.
-33-
No.PS※※-OML0003-H
■[F 6] Fine adjustment of display value
This function is used to manually perform fine adjustment of the displayed pressure.
It is adjustable within the range ±5%R.D.
<Operation>
Press the or button in function selection mode to display [F 6].
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No.PS※※-OML0003-H
■[F 7] Power saving mode
Power saving mode is selectable.
When the Pressure switch is left for 30 seconds with no key operation, it will enter power saving mode.
<Operation>
Press the or button in function selection mode to display [F 7].
In power saving mode, any key operation will return the normal display. If there is no key operation for 30
seconds, the display will return to power saving mode (only in measurement mode).
: The indicator LEDs will flash when the switch is ON, but it is not synchronized with the output.
-35-
No.PS※※-OML0003-H
■[F 8] Security code
A security code can be selected, which must be entered to unlock the keys when the keys are locked.
<Operation>
Press the or button in function selection mode to display [F 8].
If the security code is used, it becomes necessary to enter the security code to release the key lock.
The security code can be decided optionally by the operator.
The default setting is "0000".
-36-
No.PS※※-OML0003-H
■Special function setting
■[F90] Setting of all functions
All functions can be set, one after the other.
<Operation>
Press the or button in function selection mode to display [F90].
[oFF] (unused)
Setting of each function 1
selected.
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No.PS※※-OML0003-H
Order of Function setting
Order Function Applicable model
1 Selection of display unit All models
2 Select output mode (OUT1) All models
3 Select reversed output (OUT1) All models
4 Setting of pressure (OUT1) All models
5 Setting of hysteresis (OUT1) All models
6 Setting of display colour All models
7 Select output mode (OUT2)
Only for the product
8 Select reversed output (OUT2)
with output specification
9 Setting of pressure (OUT2)
of NPN2 and PNP2
10 Setting of hysteresis (OUT2)
11 Response time All models
12 Display resolution All models
13 Auto-preset function All models
14 Fine adjustment of display value All models
15 Power saving mode All models
16 Security code All models
: Measurement mode will return from any setting by pressing the button for 2 seconds or longer.
: Function that will be set by the return to the measurement mode.
-38-
No.PS※※-OML0003-H
■[F97] Copy function
The set values of pressure and functions (except for corrected value of fine adjustment of display value) can
be copied. When the pressure range, output and unit specifications are the same, this function becomes
available. The set value can be copied to up to 10 pressure switches simultaneously.
<Connection>
Connect the Pressure switches with the power supply turned off.
Connect the FUNC terminals of the master Pressure switch and the slave Pressure switches, and then
turn on the power supply.
The master Pressure switch is the switch from which the setting is to be copied.
The slave Pressure switch is the switch to which the setting is to be copied.
<Operation>
Press the or button of the master Pressure switch in function selection mode to display [F97].
-39-
No.PS※※-OML0003-H
The copy ready status is held even if the power
supply is turned off.
Copy
completed
(Red) (Green)
Press the
button.
: If the copy to the slave pressure switch is not completed, it is detected as a copy function sending/receiving error.
Press the and buttons simultaneously for 1 second or longer to return to measurement mode. Then, check the wiring and
specifications of the switch and retry the copy function.
-40-
No.PS※※-OML0003-H
■[F98] Check of output
Output from the switch can be confirmed.
It can be selected to provide or not provide the output.
<Operation>
Press the or button in function selection mode to display [F98].
Check of output
Press the or button to select check of
output.
Return to
function
selection mode.
press the
button to set press the button
after returning to set.
to [A] (normal
output).
Return to
function
selection mode.
-41-
No.PS※※-OML0003-H
OUT2 check of
output
Press the or
button to
select OUT2
check of output.
Press the
Press the
button to set Return to
button
after returning function
for 2 seconds
to [A] (normal selection mode.
or longer.
output).
: If the button is pressed for 2 seconds or longer, the mode is returned to measurement mode regardless of the current mode.
-42-
No.PS※※-OML0003-H
■[F99] Reset to the default setting
If the setting of the pressure switch becomes unknown, the default setting can be restored.
<Operation>
Press the or button in function selection mode to display [F99].
-43-
No.PS※※-OML0003-H
Other Settings
○Peak/Bottom value display
The maximum (minimum) pressure from when the power was supplied to this moment is detected and
updated. In peak/bottom display mode, this pressure is displayed.
For peak display, when the button is pressed for 1 second or longer, the maximum pressure and "Hi"
starts flashing, and is held.
To release holding the display of the maximum pressure, press the button for 1 second or longer again to
return to measurement mode.
For bottom display, when the button is pressed for 1 second or longer, the minimum pressure and "Lo"
starts flashing, and is held.
To release holding the display of the minimum pressure, press the button for 1 second or longer again to
return to measurement mode.
If the and buttons are pressed simultaneously for 1 second or longer while the pressure is being held,
the maximum (minimum) values are reset.
○Zero clear
The displayed value can be adjusted to zero when the measured pressure is within 7%F.S. (3.5%F.S. for
compound pressure) of the pressure, at the time of shipment from the factory.
(A tolerance range of 1%F.S. may apply due to individual product differences).
Press the and buttons simultaneously for 1 second or longer, to clear the display to "0".
The display will return to measurement mode automatically.
For analogue output, the analogue output will be changed along with the display.
○Key lock
The key lock function is used to prevent errors occurring due to unintentional changes of the set values.
If a button operation is performed while the key lock setting is ON, "LoC" is displayed for approximately 1
second.
(When the button is pressed, the set pressure will be displayed following "LoC").
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No.PS※※-OML0003-H
<Operation - With security code input- >
Locking
1, Press the button for 5 seconds or longer in measurement mode.
The current setting “UnL” is displayed.
Unlocking
1, Press the button for 5 seconds or longer in measurement mode.
The current setting “LoC” is displayed.
3, When the button is pressed, input of the security code will be requested.
For how to enter the security code, refer to "How to enter the security code" on page 46.
4, If the security code entered is correct, the display will change to “UnL”. Press any of the , or
buttons to release the key lock and return to measurement mode.
If the security code entered is incorrect, “FAL” will be displayed and the security code must be entered
again. If an incorrect security code is entered three times, “LoC” is be displayed and the display will
return to measurement mode.
-45-
No.PS※※-OML0003-H
How to change the security code
At the time of shipment, the security code is set to “0000”, but this can be changed to any number.
<Operation>
1, After the key lock setting has been completed, perform the first three steps in the unlocking
procedure (page 45).
2, After the security code has been entered and the display changes to “UnL”, press the and
buttons simultaneously for 5 seconds or longer.
“0000” is displayed and a new security code can now be entered.
For how to enter the security code, refer to "How to enter the security code".
The new security code will be displayed.
3, After checking the security code is as required, press the button for 1 second or longer.
The display will return to measurement mode.
At this time, if the or button is pressed, any security code changes are lost, and the change
of security code procedure must be repeated.
-46-
No.PS※※-OML0003-H
Maintenance
How to reset the product after a power cut or forcible de-energizing
The setting of the product will be retained as it was before a power cut or de-energizing.
The output condition is also basically recovered to that before a power cut or de-energizing, but may change
depending on the operating environment.
Therefore, check the safety of the whole installation before operating the product.
If the installation is using accurate control, wait until the product has warmed up (approximately 10 to 15
minutes).
-47-
No.PS※※-OML0003-H
If the security code is forgotten
The following procedure can be used when the security code has been forgotten.
<Operation>
Press the button for 5 seconds or longer in measurement mode.
The current setting "UnL" or "LoC" is displayed.
(at this time, if another operation is performed or no key operation is performed for 30 seconds, the
display will return to measurement mode).
Press the and buttons simultaneously for 5 seconds or longer. The display will change to "0000"
and the security code change mode will return.
Refer to "How to change the security code" (page 46) and select a new security code.
At this time, if the or button is pressed, any security code changes will be lost, and the change of
security code procedure must be repeated.
-48-
No.PS※※-OML0003-H
Troubleshooting
○Troubleshooting
Applicable Pressure switch: ZSE30A(F)/ISE30A
If the cause of the failure cannot be identified and normal operation can be recovered by replacement with a
new Pressure switch, this indicates that the Pressure switch itself is faulty. Pressure switch damage can be
caused by the operating environment (network construction, etc.), therefore contact SMC.
The pressure
The switch output The Indicator LED Refer to Fault
switch does not
is ON is ON No.1
operate correctly
Yes
Refer to Fault
No No.2
Refer to Fault
No.3
Analogue output
is not provided Refer to Fault
(specified accuracy No.6
is not satisfied)
-49-
No.PS※※-OML0003-H
The display is The display Refer to Fault
not normal fluctuates No.8
Pressure display
difference when using Refer to Fault
2 or more pressure No.11
switches
The product is
noisy
Refer to Fault
Copy function error Not able to copy
No.17
Slave pressure
switch does not Refer to Fault
complete copying No.18
Refer to Fault
No.19
-50-
No.PS※※-OML0003-H
○ Faults and countermeasures
Fault No. Fault Possible cause Investigation method Countermeasure
Output remains
ON. (1) Check the set pressure.
Indicator LED (2) Check the operation mode, (1) Reset the pressure
remains ON. Incorrect pressure hysteresis and output type. setting.
1 setting (hysteresis mode / window (2) Reset the function
Output remains comparator mode, normal / settings.
OFF. reversed output)
Indicator LED
remains OFF. Product failure Replace the product.
-51-
No.PS※※-OML0003-H
Fault No. Fault Possible cause Investigation method Countermeasure
Check that the analogue output
Incorrect wiring Correct the wiring.
(OUT2) is connected to a load.
(1) Check that the correct load is
Non-compliance connected.
Analogue output with the load (2) Check that the impedance of the Connect a suitable load.
(OUT2) is not specification. input equipment (A/D
provided. transformer) is suitable.
6
(specified
accuracy is not After energizing, the display
satisfied). Check if the product satisfies the and output can drift. For
Insufficient
specified accuracy after 10 minutes detecting fine pressures,
warm-up time
warm up time. warm up the product for 10 to
15 minutes.
Product failure Replace the product.
(1) Check that the switch output load
current is not more than 80 mA. (1),(2) Connect the load as
(2) Check that the connected load specified.
satisfies the specifications, and (3) Use a relay with a surge
Over current to check the load for short circuits. voltage suppressor or
the output (3) Check that any relay is connected take measures to
(Er1, Er2) with a surge voltage suppressor. prevent noise.
(4) Check if the wiring is not in the (4) Separate the wiring route
same route as (or bundled from any high voltage
together with) a high voltage cable or power cable.
cable or power cable.
An over current (1) Remove the noise and the
error (Er1, Er2) Incorrect (1) Check that there is no noise noise source (or take
is displayed. operation of the interference such as static measures to prevent noise
internal data of electricity, and check for noise interference), and reset
System error
the Pressure sources. the product, or turn off the
(Er0, Er4, Er6,
switch (2) Check that the power supply power supply and turn it
Er7, Er8 or Er9)
(Er0, Er4, Er6, voltage is within the range 12 to on again.
is displayed.
Er7, Er8, Er9) 24 VDC ±10%. (2) Supply a correct voltage
7 The display of 12 to 24 VDC ±10%.
shows "HHH".
(1) Adjust the pressure to
(1) Check that the pressure is not
The display Applied within the set pressure
above the upper limit of the set
shows "LLL". pressure is range.
pressure range.
above the upper (2) Take measures to prevent
Residual (2) Check that foreign matter has not
limit (HHH). foreign matter from
pressure error entered the piping.
entering the piping.
(Er3) is
displayed. (1) Adjust the pressure to
(1) Check that the pressure is not
Applied within the set pressure
below the lower limit of the set
pressure is range.
pressure range.
below the lower (2) Take measures to prevent
(2) Check that foreign matter has not
limit (LLL). foreign matter from
entered the piping.
entering the piping.
Pressure is not
Check that during the zero clear Return the applied pressure
atmospheric
operation, pressure above ±7%F.S. to atmospheric pressure,
pressure at
(±3.5%F.S. for compound pressure) and retry the zero clear
zero-clear
was not applied. operation.
operation (Er3)
Product failure Replace the product.
-52-
No.PS※※-OML0003-H
Fault No. Fault Possible cause Investigation method Countermeasure
Incorrect power Check that the power supply voltage is Supply the correct voltage of
supply within the range 12 to 24 VDC ±10%. 12 to 24 VDC ±10%.
Check the wiring to the power supply.
Check that the brown and blue wires
Incorrect wiring are connected to DC(+) and DC(-) Correct the wiring.
Displayed value respectively and that the output wiring
8
fluctuates. is not loose (contact failure).
-53-
No.PS※※-OML0003-H
Fault No. Fault Possible cause Investigation method Countermeasure
Install a 5 m filter to
prevent foreign matter from
Check if any foreign matter has entering the pressure port.
Foreign matter
entered the pressure port. Also, clean the filter
regularly to prevent
drainage deposits.
-54-
No.PS※※-OML0003-H
Fault No. Fault Possible cause Investigation method Countermeasure
(1) Correct the wiring.
(1) Check the wiring connection at (2) The maximum
the FUNC terminal. transmitting distance of
Incorrect wiring
Check the power supply wiring. the copy function is 4 m.
(2) Check the lead wire lengths. Shorten the lead wire to
4 m or less.
-55-
No.PS※※-OML0003-H
○Error indication
This function is to display error location and content when a problem or an error occurs.
Error Name Error Display Error Type Troubleshooting Method
If the error can not be reset after the above measures are taken, then please contact SMC.
-56-
No.PS※※-OML0003-H
Specification
■Specifications
ZSE30A ZSE30AF ISE30A
Model No.
(vacuum) (compound) (positive pressure)
Rated pressure range 0.0 to -101.0 kPa -100.0 to 100.0 kPa -0.100 to 1.000 MPa
Set pressure range 10.0 to -105.0 kPa -105.0 to 105.0 kPa -0.105 to 1.050 MPa
Withstand pressure 500 kPa 500 kPa 1.5 MPa
Minimum display unit 0.1 kPa 0.1 kPa 0.001 MPa
Applicable fluid Air, inert gases and incombustible gases
Power supply voltage 12 to 24 VDC ±10%, ripple (p-p) 10% or less (protected against reverse connection)
Current consumption 40 mA or less
NPN or PNP open collector output : 1 output
Switch output
NPN or PNP open collector output : 2 outputs (selectable)
Max. load current 80 mA
Max. applied voltage 28 V (NPN output)
Residual voltage 1 V or less (at 80 mA load current)
2.5 ms or less
Response time
(with anti-chatter function: 20, 100, 500, 1000 or 2000 ms selected)
Short circuit protection Provided
Repeatability ±0.2%F.S. ±1 digit
Hys Hysteresis mode
0 to variable 1
teresis Window comparator mode
Output Voltage 0.6 to 5 V
Voltage (rated pressure range) 1 to 5 V ±2.5%F.S.
±2.5%F.S.
output
Linearity ±1%F.S.
Analogue output
2
Output impedance approx. 1 k
Output current 2.4 to 20 mA
4 to 20 mA ±2.5%F.S.
(rated pressure range) ±2.5%F.S.
Current
Linearity ±1%F.S.
output
3 Max. load impedance: 300 (at power supply voltage of 12 VDC)
Load impedance 600 (at power supply voltage of 24 VDC)
Min. load impedance: 50
Display 4 digits, 7-segment, dual-colour display (red/green)
Display accuracy ±2%F.S. ±1digit (at ambient temperature 25±3 C)
Indicator LED LED is ON when output is ON OUT1: Green OUT2: Red
Enclosure IP40
Environment
Ambient temperature range Operation: 0 to 50 C, Storage: -10 to 60 C (no condensation or freezing)
Ambient humidity range Operation, Storage: 35 to 85%RH (no condensation)
Withstand voltage 1000 VAC, 1 minute between terminals and housing
Insulation resistance 50 M or more at 500 VDC between terminals and housing
Temperature characteristics ±2%F.S. (25 C reference)
Oil resistant vinyl cabtyre cable
3 cores 3.5, 2 m
Lead wire
4 cores Sectional area of conductor: 0.15 mm2 (AWG26)
Outside diameter of insulator: 1.0 mm
Standard CE, UL/CSA, RoHS
1: If the applied voltage fluctuates around the set value, the hysteresis must be set to more than the fluctuation width. Otherwise,
chattering will occur.
2: If analogue voltage output is selected, the analogue current output cannot be selected.
3: If analogue current output is selected, the analogue voltage output cannot be selected.
-57-
No.PS※※-OML0003-H
○Piping specifications
Model No. 01 N01 C4H C6H N7H C4L C6L N7L
R1/8 NPT1/8
Port size - - - - - -
M50.8 M50.8
One-touch fitting 4 mm
- - 6 mm 1/4 inch - - -
straight type 5/32 inch
One-touch fitting 4 mm
- - - - - 6 mm 1/4 inch
elbow type 5/32 inch
Pressure
Silicone
sensing part
Material
of C3602
wetted (electroless PBT, POM, SUS304, C3604 (electroless nickel plating)
parts Piping port
nickel plating) O-ring: NBR
O-ring: HNBR
○Analogue output
Voltage output Current output
-58-
No.PS※※-OML0003-H
■Dimensions
○Body dimensions
01/N01 type
01: R1/8
N01: NPT1/8
One-touch fitting
One-touch fitting
6 mm straight
6 mm elbow
-59-
No.PS※※-OML0003-H
○Mounting brackets
Bracket A
Bracket B
-60-
No.PS※※-OML0003-H
Bracket C
-61-
No.PS※※-OML0003-H
○Panel mount adapter
-62-
No.PS※※-OML0003-H
○Panel cut-out dimensions
-63-
No.PS※※-OML0003-H
Revision history
A: Modified errors in text.
Add the bracket type C.
B: Revision.
C: Modified errors in text.
D: Change of Limited warranty and Disclaimer.
E: Contents are added.
F: Measurement laws are added.
G: Contents are added.
H: Contents revised in several places.
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2008-2016 SMC Corporation All Rights Reserved.
No.PS※※-OML0003-H