E4OD / 4R100: RWD 4 Speed
E4OD / 4R100: RWD 4 Speed
E4OD / 4R100: RWD 4 Speed
126
3
2 91
128
115
FORD
127 90 53 129
42 52 70
50 71
51
24 25 116 138
26 123 137
136 74
Center Shaft
Interm. Overdrive
Overdrive Clutch Cylinder
D
Forward Rear
120
Planet Planet
59
159
58 88 60
E
Output Shaft
Park
Gear
99
124 119
44
114 7
125
F
8
170
2013.1.0
2.25-1
RWD 4 Speed E4OD / 4R100
20 21 131 133
22 110 135
72 134
130 73
132 54
A
Input Shaft
Overdrive
Sprag / Roller Overdrive Overdrive
Coast Clutch Planet Ring Gear
140 92 29 27 28 30 95 141
76 111
75
Intermediate Sprag
Interm. Piston Center Support
Intermediate Clutch
145 36 34 35 37 148
118 81
147
80
Forward Clutch
38 39 155
112 156
87
D
Overrun Inner
Reverse Race
Roller Clutch Reverse Piston
Clutch Hub
Reverse Clutch
4
121
43
61
Linkage
E
122
1
Extension Housing
98
Park Pawl
97
F
169
2013.1.0
2.25-2
FORD E4OD/4R100 (Electronic 4-Speed RWD)
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS
--- MRK3700G-S 1, 2 Master Rebuilder Kit (w/o Steels)....................................... 2WD ...................................... 1996-4/97
--- MRK3700A-S 1 Master Rebuilder Kit (w/o Steels)....................................... 4WD ......................................... 1989-95
--- MRK3700H-S 1, 2 Master Rebuilder Kit (w/o Steels)....................................... 4WD ...................................... 1996-4/97
--- MRK3700J-S 1, 2 Master Rebuilder Kit (w/o Steels) All 2WD E4OD & 4R100 w/Cast Iron Coast Drum .5/97-99
--- MRK3700K-S 2, 3 Master Rebuilder Kit (w/o Steels). 2WD 4R100; Exc. Super Duty, Excursion & Lightning .... 1/98-05
--- MRK3700L-S 2, 3 Master Rebuilder Kit (w/o Steels) . 4WD 4R100 & All Super Duty, Excursion & Lightning .... 1/98-05
--- K3700J-S 1, 2, Master Kit (w/o Steels)..................... All E4OD and 4R100 w/Cast Iron Coast Drum .. 5/97-99
--- K3700K-S 2, 3, 4, 5 Master Kit (w/o Steels).................................... 4R100 w/Steel Coast Drum ....................... 1/98-05
--- K3700-9 1, 6 Steel Plate Kit .................................. All E4OD and 4R100 w/Cast Iron Coast Drum ...... 1989-99
--- K3700K-9 Steel Plate Kit ................................................ 4R100 w/Steel Coast Drum ....................... 1/98-05
1 Some Diesel Trucks may require an additional Overdrive and Direct Friction and Steel, please order separately.
2 Does not include Molded Rubber Pan Gasket (37170GR) or Molded Rubber O/D Clutch Piston (37844G.)
3 Does not include Molded Rubber Coast Clutch Piston for Steel Drum 1/98-05, please order 37846K.
4 Super Duty Trucks w/6.8L or Diesel, Excursion w/6.8L or Diesel and F150 Lightning/Heritage require a
Larger Extension Housing Seal, please order 37551K separately.
5 Vehicles with P.T.O. (Power Take Off) or cover require a PTO Gasket, please order 37106K.
6 1997 Super Duty E4OD and all 1998-99 E4OD and 4R100 use thick Inter. steels, order (2) 37307H separately.
CLUTCH PLATES
20A 37308 2-3 Coast Friction..................................................... 60T, .077” - 6.594” O.D. ......................... 1989-05
21A 37309 2 Coast Steel (Cast Drum) ......................... 60 Small Teeth, .079” - 6.847” I.D. ................ 1989-99
21A 37309K 2-3 Coast Steel (Steel Drum) ........................ 32 Large Teeth, .079” - 5.845” I.D. ................. 1/98-05
22A 37313 1 Coast Pressure Plate (Cast Drum) ..................................................................................... 1989-99
22A 37313K 1 Coast Pressure Plate (Steel Drum) ..................................................................................... 1/98-05
24B 37310 2-3 Overdrive Friction......................................64 Small Teeth, .077” - 8.690” O.D. ............... 1989-99
24B 37310K 2-3 Overdrive Friction (w/Steel Coast Drum) .32 Large Teeth, .077” - 8.690” O.D. .............. 1/98-05
25B 37311 2-3 Overdrive Steel..................................................... 6T, .079” - 7.468” I.D. ........................... 1989-05
26B 37314 1 Overdrive Pressure Plate (3-Friction Pack) ......................318’’ ........................................ 1989-05
27B 37306 3 Intermediate Friction........................................... 50T, .077” - 7.793” O.D. ...................... 1989-2/97
27B 37306HE 3 Intermediate Friction (High Energy) ................. 50T, .077” - 7.793” O.D. .......................... 3/97-05
27B K37352Z 1 Intermediate Z-Pak Kit (Raybestos) ..................................... ............................................. 1989-05
Note: If unit has an Intermediate Mechanical Diode, it must be replaced with the previous design sprag components.
E4OD / 4R100
28B 37307 2 Intermediate Steel............................................... 30T, .079” - 7.891” I.D. .......................... 1989-97
28B 37307H 2 Intermediate Steel .............................................. 26T, .127” - 6.210” I.D. .......................... 1997-05
29B 37307H 1 Intermediate Apply Plate..................................... 26T, .127” - 6.210” I.D. .......................... 1989-05
30B 37312H 1 Intermediate Pressure Plate................................................325” ......................................... 1997-05
31C 37304 4-5 Direct Friction (Smooth) ................................... 64T, .077” - 6.389” O.D. ......................... 1989-05
31C 36304 4-5 Direct Friction (Grooved) .................................. 64T, .077” - 6.389” O.D. ......................... 1996-05
32C 36305 4-5 Direct Steel.......................................................... 26T, .079” - 5.120” I.D. .......................... 1989-05
32C 36306 AR Direct Steel (Oversized) ....................................................095” ......................................... 1989-05
33C 36415A 1 Direct Pressure Plate..........................................................344” ......................................... 1989-05
34C 37302 4 Forward Friction (Hardened Splines) ............... 90T, .077” - 6.365” O.D. ......................... 1989-05
35C 36305 4 Forward Steel...................................................... 26T, .079” - 5.120” I.D. .......................... 1989-05
35C 36306 AR Forward Steel (Oversized) ................................................095” ......................................... 1989-05
36C 36415 1 Forward Apply Plate (Bevelled) .......................................................................................... 1989-05
37C 36415A 1 Forward Pressure Plate.......................................................344” ......................................... 1989-05
2013.1.0
2.25-4
E4OD/4R100 - Cont’d.
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS
BUSHINGS
--- K37980A 1 Bushing Assortment Kit (* Not Included) ............................................................................ 1989-05
72A 37407P 1 Overdrive Planetary Washer (Plastic) .......................2-Inside Tabs .................................. 1989-05
72A 37407KP* 1 Overdrive Planetary Washer (Plastic) ...........No Tabs w/“V” Notched I.D. ....................... 1/98-05
73A 53420 1 Overdrive Planetary Needle Bearing.................................................................................... 1989-05
74B 53423 1 Overdrive Center Shaft Needle Bearing............................................................................... 1989-05
75B 37431A 1 Center Support Ball Bearing (Replacement For OEM Ford Bearing Style Support) ................ 1994-05
76B 37403 1 Center Support Washer (Rear) ........................................ 1-Tab ........................................ 1989-05
77C 37406P 1 Intermediate Sprag Washer (Plastic) ............................. 3-Tabs ....................................... 1989-05
78C 37401 1 Direct Brake Drum to Forward Drum Washer.............4-Inside Tabs .................................. 1989-99
2013.1.0
2.25-5
E4OD/4R100 - Cont’d.
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS
60E 37426 1 Output Shaft Pilot Bearing (Caged) .......................Replaces Bushing ............................. 1990-94
87D 37424 1 Output Shaft Needle Bearing (Not in Kits) .................Before 2/24/89 ...................................... 1989
87D 53423 1 Output Shaft Needle Bearing...................................... From 2/24/89 .................................. 1989-05
88E 36437 1 Case to Parking Gear Washer............................................................................................. 1989-98
88E 36450* 1 Case to Parking Gear Washer .... (Oversized) Use w/K36912 and 37912A Tools ....... 1989-98
88E 37427H 1 Case to Parking Gear Thrust Needle Bearing....................1 Tab ........................................ 1997-05
SEALING RINGS
--- K37901 1 Sealing Ring Kit.................................................................................................................... 1989-05
BANDS
95B 37714 1 Intermediate Brake............................................................................................................... 1989-05
98F ATK-100 1 Oil Filter Kit (Shallow Pan) ............................................... 2WD ......................................... 1989-95
98F ATK-185 8 1 Oil Filter Kit (Shallow Pan) ................................................... ............................................. 1996-05
E4OD / 4R100
98F ATK-101 1 Oil Filter Kit (Deep Pan) .................................................... 4WD ......................................... 1989-95
98F ATK-186 9 1 Oil Filter Kit (Deep Pan) ........................................................ ............................................. 1996-05
8
All 2WD E4OD and 4R100, Except 2WD 4R100 “Super Duty” Vehicles, Excursion and Lightning/Heritage.
9
All 4WD E4OD, All 2WD & 4WD 4R100 “Super Duty” Vehicles 3/98-On, All Excursion and Lightning/Heritage.
112D 37813A 11 1 Overrun Clutch Roller Kit.................................. Plastic Cage w/16 Rollers .................... 1989-4/97
112D 37813H 1 Overrun Clutch Roller Kit......................... Larger I.D. Plastic Cage w/17 Rollers ............... 5/97-05
11 This will replace the earlier metal cage version by discarding the washers and snap rings.
PISTONS
114F 37828B 12 1 Intermediate Band Servo Piston .............................. Molded Rubber ................................ 1989-05
12 The 37828B retrofits to 1989 by removing the retainer and snap ring.
2013.1.0
2.25-6
E4OD/4R100 - Cont’d.
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS
PISTONS - Cont’d.
115A 37846K 1 Coast Clutch Piston (Molded Rubber) .............. w/Steel Coast Drum ............................ 1/98-05
116B 37844G 1 Overdrive Clutch Piston (Molded Rubber) ......Some 1996, All 1997-On ......................... 1996-05
117C 37843 1 Direct Clutch Piston (Aluminum) ...................... For Washer Style Drum ......................... 1989-99
117C 37843K 1 Direct Clutch Piston (Aluminum) .................. For Non-Washer Style Drum .................... 2000-05
118C 37841 1 Forward Clutch Piston (Aluminum) .................................................................................... 1989-05
--- K37889 14 1 Pressure Regulator Sleeve and Boost Plug Kit.................................................................... 1989-05
14 Addresses Poor Reverse Boost and Soft Shift Complaints.
--- K37889LB 1 Line Pressure Booster Kit (Sonnax) ................................................................................... 1989-05
--- 37884W 1 Pressure Regulator Valve (Sonnax, Line to Lube Modified, Codes 62, 628, 1744) .................. 1989-05
--- K37768W 1 Pressure Regulator Springs (Sonnax, Elevated Line Pressure, 20 Springs ) .......................... 1989-05
--- K37989F 1 PWM TCC Valve Kit (TransGo, Converts “PWM” Style TCC to “On/Off”, Use w/SK Kit) ......... 1/98-05
--- 37989FW 1 PWM TCC Control Sleeve (Sonnax) .................................... .............................................. 1/98-05
--- K37887 1 Line Pressure Modulator Sleeve (.372’’) ....... Controls 1-2 & 2-3 Shift Firmness .................... 1989-05
--- K37887A 1 Line Pressure Modulator Sleeve (.427’’) ........ Controls 1-2 & 2-3 Shift Firmness .................... 1989-05
--- K37887HD 1 Line Pressure Modulator Sleeve (.500’’) ....... Controls 1-2 & 2-3 Shift Firmness .................... 1989-05
--- K37883 1 Low/Reverse Modulator Valve Plunger and Sleeve (Sonnax, Burned L/R Frictions) ............ 1989-05
--- K37883G 1 Steel 2-3 Shift Valve Kit (TransGo, Fits F6 Casting, Corrects No 3rd-4th when Rev is ok) ..... 1989-05
--- K37885 1 Accumulator Control Valve Kit (TransGo, “Steel Valves”) ..................................................... 1989-05
--- K37885W 1 1-2 & 2-3 Accumulator Control Valve Kit (Sonnax, Use w/Reamer 37585W) ......................... 1989-05
--- K37885WD 1 3-4 Accumulator Control Valve Kit (Sonnax, Use w/Reamer 37585W) ................................... 1989-05
--- ST37885 1 Accumulator Control Valve Kit (Superior, “Steel Valves” w/Bore Prep Tool) .......................... 1989-05
--- K37767W 1 Accumulator Spring Kit (Sonnax - Improved for Quicker Firmer Shifts) ................................ 1989-05
--- K37886W 1 Oversized Accumulator Pressure Control Valve (Sonnax, use w/K37586W Tool Kit) ............. 1989-05
--- K37896W 1 Oversized Manual Vlave Kit (Sonnax, L/R Clutch Failure/Rev Problems, Use w/K37596W) .... 1989-05
ELECTRONIC COMPONENTS
Note : When ordering a Solenoid Body, please add the suffix (-R) for a Remanufactured Unit, if Desired.
2013.1.0
2.25-7
E4OD/4R100 - Cont’d.
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS
122F K37877A 1 Manual Lever Position Sensor Kit..................... Upgraded / Analog 8-Pin ....................... 1989-96
122F 37877H 1 Transmission Range Sensor (TRS) ...........................Digital 11-Pin ................................. 1997-05
--- 37878 1 Low Range Switch.........................................On Transfer Case - 4X4 Only ..................... 1989-05
--- 37898 1 TCM Relay........................................................................................................................... 1989-93
--- 37899D 1 FIPL Sensor (3rd Design) .......................................... Diesel Only ................................... 1989-05
--- GS-60 1 60-Inch Ground Strap (Battery Negative to Transmission) ............................................. 1989-05
--- 37655 1 Auto Trans Interceptor (ATG).................. Delays TCC and Increases Line Pressure .............. 1989-94
--- K37660 1 4th Gear Lockout Kit (Superior)........................................................................................... 1989-05
--- 37650 15 1 Electronic Coast Clutch Controller (ATG)......Plugs Into Harness Externally .................... 1989-94
15 The purpose of this controller is to electronically engage the Coast Clutch automatically
upon take-off, in order to reduce Overdrive Sprag failure and provide engine braking.
MISCELLANEOUS
--- K37880 1 Pump Stator Plastic Valve and Cup Plug Kit........................................................................ 1989-05
16
--- K37880W 16 1 Pump Stator “Aluminum” Lube Valve and Drainback Kit (Sonnax) .................................... 1989-05
16 Inspect If Overdrive Planetary is Burned.
--- K37882L 1 Cooler Line Bypass Tube (OEM)............................................ ................................................... 1998-05
--- K37882W 1 Cooler Bypass Valve Kit (TCC Slip, Codes 1728, 1741 & 1744, High Trans Temps) ................. 1998-05
--- 33934 2 Orifice Cup Plug (Converter Apply Pump Modification Per ATRA) ........................................ 1989-05
E4OD / 4R100
123B 37254 1 Overdrive Piston Snap Ring.......................................... 7/32” Wide .................................... 1989-05
17
123B 37254W 17 1 Overdrive Piston Snap Ring............................. Sonnax, Spiral Snap Ring ....................... 1989-05
17 Always replace 5/32” snap rings with the 7/32” wide one during rebuild.
--- 37930 1 Output Shaft Lube Plug (w/Orifice) ............ Use w/Pilotless Style Center Shaft .................. 1989-05
--- 37255W 1 Center Support Snap Ring (Sonnax, For Machined Center Support Halo’s Only) ........ 1989-05
--- 37256 1 Output Shaft Snap Ring (Front) .......................................................................................... 1989-05
124F 37891 1 Intermediate / Overdrive Feed Bolt...................................................................................... 1989-05
125F 37892 2 Center Support Feed Bolt.................................................................................................... 1989-05
--- K37125W 1 Intermediate/Direct Clutch Feed Seal Kit (Sonnax)......................................................... 1989-05
--- K37881 1 Stay-Put Filter Clip (Holds Filter Securely into the Pump - Enough for Two Units) ................. 1989-05
--- 6507C 1 Manual Lever Grommet........................................................................................................ 1989-05
HARD PARTS
Note : When ordering Hard Parts, please add the appropriate suffix : (-R) Reman, (-U) Used, (-A) Aftermarket.
126A K37895 18 1 Complete Pump Assembly.............All E4OD and 4R100 with Cast Iron Coast Drum ..... 1989-99
126A K37895K 1 Complete Pump Assembly............. 4R100 with Steel Coast Drum and On/Off T.C.C. ..... 1/98-05
126A K37895KA 1 Complete Pump Assembly.............. 4R100 with Steel Coast Drum and PWM T.C.C. ....... 1/98-05
18
Redesigned in 1995 to improve lube flow, TCC issues, and engagement concerns. It will retrofit to 1989.
--- 37895 18 1 Pump Body and Gears...................All E4OD and 4R100 with Cast Iron Coast Drum ..... 1989-99
--- 37895K 1 Pump Body and Gears................... 4R100 with Steel Coast Drum and On/Off T.C.C. ..... 1/98-05
--- 37895KA 1 Pump Body and Gears.................... 4R100 with Steel Coast Drum and PWM T.C.C. ....... 1/98-05
127A K37965 1 Pump Gears (Early Design) ................................10-Lobe Inner Gear ............................. 1989-94
127A K37965A 1 Pump Gears (Late Design - 4.083” O.D. x .620”) .9-Lobe Inner Gear ............................ 1995-05
127A K37965Y 1 Pump Gears (Late Design - 4.118” O.D. x .620”) .9-Lobe Inner Gear ............................ 1995-05
127A K37965AW 1 Pump Gears (Late Design - 4.105” O.D. x .630”) .9-Lobe Inner Gear ............................ 1995-05
2013.2.0
2.25-8
E4OD/4R100 - Cont’d.
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS
130A 37851E 1 Input Shaft (Late Design - 12mm Shorter) ........................................................................ 1994-05
131A 37818K 1 Outer O/D Sprag Race (w/Steel Coast Drum) .................................................................... 1/98-05
132A 37855J 1 Overdrive Sun Gear (Fits Cast & Steel Drums) .................. ............................................. 1989-05
133A K37834 1 O/D Planet, Input Shaft and Washer Kit (OEM)........... 4-Pinion Steel ................................. 1989-05
19
133A K37834A 19 1 O/D Planet and Input Shaft Kit .................................. 4-Pinion Steel ................................. 1989-05
19 Kit Includes Ill. No.’s 129A and 134A.
134A 37834HD 1 Overdrive Planet (Late 4-Pinion Steel, Use w/37407KP Washer to Retrofit to 1994) .................. 1998-05
134A 37834A 1 Overdrive Planet (Late 4-Pinion Steel, Use w/37407P Washer to Fit 1998-On.) .......................... 1994-97
--- K37808AH 1 Center Support Aluminum Halo & Snap Ring Kit (Halo Machined to Accept 37255W) ............ 1989-05
140B K37808 20 1 Bearing Style Center Support Package (w/Output Shaft Pilot) ........................................ 1989-05
140B K37808A 20 1 OEM Bearing Style Center Support Package (w/Output Shaft Cup Plug / 37930) ......... 1989-05
140B 37809F 1 Center Support ..........................................................Bearing Style ................................. 1995-05
20 Kit Includes Ill. No.’s 136B and 140B.
142C 37802 1 Direct Drum (4-Friction, Thrust Washer Style, will Fit All Models with or w/o T-Washer) ......... 1989-05
142C 37802A 1 Direct Drum (5-Friction, Thrust Washer Style, will Fit All Models with or w/o T-Washer) ......... 1989-05
142C 37802K 1 Direct Drum (5-Friction, w/o Thrust Washer Style Only use with 37810K Sun Shell) .............. 2000-05
142C 37802MD 1 Direct Drum (Mechanical Diode Style; NLA, use K37814, 37802K, 37406P & {3} 37306HE) .... 2000-01
151D 37810K 22 1 Input Drive Shell (w/Ledges for Direct Drum) ..................... ............................................. 1989-05
151D 37810KHD 22 1 Input Drive Shell (w/Ledges for Direct Drum) .............Hardened ..................................... 1989-05
22
These are the late design Shells, and they will retrofit all models back to 1989.
170F 15-148 1 Valve & Accumulator Body (Reman) ............................. E9 Casting .......................................... 1989
170F 15-149 1 Valve & Accumulator Body (Reman) .Main Valve Body Casting F0 & F1, E9 Acc. Body ......... 1990-95
170F 15-150 1 Valve & Accumulator Body (Reman) ..... Main Valve Body Casting F6, F6 Acc. Body ............. 1996-05
170F 15-151 1 Valve & Accumulator Body (Reman) .......... Main Valve Body Casting F8 w/PTO .................. 1998-05
TOOLS
--- K36912 1 Case Washer Cutting Tool........................... Use w/36450 Oversized Washer .................. 1989-05
--- 37912A 1 E4OD Case Cutting Washer Adapter......... Use w/K36912 Case Cutting Tool ................. 1989-05
--- K37913 1 Case Bushing Area Reamer and Fixture (For 37007WX Oversized Bushing) ................. 1989-05
--- 37911 1 Case Bushing Installation Tool ............................................................................................ 1989-05
E4OD / 4R100
--- T2804 1 O/D Clutch Spring Compressor Kit....................................................................................... 1989-05
--- T2805U 1 Clutch Drum Asssembly Remover/Installer (For Early Style & Late Style Sun Shell) ..... 1989-05
Notes:
2013.1.0
2.25-10