Evoqua - Jet Tech SBR Systems

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The key takeaways are that the OMNIFLO SBR system is a fill-and-draw, non-steady state activated sludge process that utilizes a single reactor basin to accomplish equalization, aeration, and clarification through a timed sequence of fill, react, settle, decant, and idle periods.

The OMNIFLO SBR system utilizes a fill-and-draw batch treatment process in which the reactor basin is filled with wastewater and then operated in a batch treatment mode to accomplish the treatment stages of equalization, aeration and clarification through discrete timed periods in a single cycle.

Some of the benefits of the OMNIFLO SBR system include biological nutrient removal, high quality effluent production at varying flows and loads, no sludge recycle system requirement, perfect quiescent settling, optimum energy efficiency, no clarifier requirement, no short circuiting, small footprint, flexible design, retrofit capability for existing tanks, and biological phosphorus removal.

Reaction Tanks

OmniflO® Sequencing batch reactor (SBR)


jet tech sbr technology
Proven Performance Under Demanding Conditions
OMNIFLO® SBR Benefits
• Biological Nutrient Removal (BNR)
• High quality effluent at widely
varying flows and loadings
• No sludge recycle system
• Perfect quiescent settling
• Optimum energy efficiency
• No clarifiers
• No short circuiting
• Small footprint
• Flexible design
• Retrofits of existing tanks
• Biological phosphorous removal

The OMNIFLO® SBR Cycle effectively utilizes a single reactor

Superior Technology in Wastewater Treatment

The OMNIFLO® Sequencing Batch Reactor (SBR) utilizes OMNIFLO® SBR Cycle
state-of-the-art equipment and controls to deliver superior Anoxic Fill Phase
performance under the most demanding conditions, while
During Anoxic fill influent is distributed throughout the
offering important benefits to plant owners and operators.
settled sludge through the Influent Distribution/Sludge
Operating Principals Collection Manifold (ID/SC) and biodegration is initiated.
The OMNIFLO SBR is a fill-and-draw, non-steady state The reactor is filled with wastewater and fill can be aerated,
activated sludge process in which one or more reactor anoxic, or a combination of aerated and anoxic.
basins are filled with wastewater during a discrete time React Phase
period, and then operated in a batch treatment mode. In
Influent flow is terminated. Aeration and mixing continue in
a single reactor basin the OMNIFLO SBR accomplishes
the full reactor until complete biodegration is achieved.
equalization, aeration, and clarification in a timed sequence.
In a conventional continuous flow process, multiple Settle Phase
structures are required to obtain the same treatment Aeration and mixing are turned off and perfect quiescent
objectives. conditions allow the biomass to settle, leaving the treated
A single cycle for each reactor consists of five discrete supernatant above.
periods, Fill, React, Settle, Decant, and Idle. The OMNIFLO Decant Phase
SBR system is unique in its ability to handle influent flows
Effluent is removed from just below the liquid surface by the
and a wide range of organic loads and industrial pollutants.
Floating Solids Excluding Decanter.
The OMNIFLO SBR is ideally suited when nitrification,
denitrification and biological phosphorous removal are Idle/Waste Sludge Phase
necessary. The reactor waits to receive flow. Settled sludge is drawn
The operating strategy provides process control over a wide through the ID/SC and removed from the SBR reactor.
range of flows. By varying the operating strategy, aerobic or
anoxic conditions can be achieved to encourage the growth
of desirable microorganisms. Microorganisms can also
be acclimated to a wide range of industrial and chemical
processing wastes.

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OMNIFLO® SBR Control Features
• Reduction of operator time (fully
automated)
• Consistent, efficient process
• Additional PC/SCADA systems (optional)
• Equipment failure alarms and automated
responses
• Phone modem for remote process service
capability (standard)
• Continuous liquid level indication
(standard on flow proportional)
• D.O. control (optional)
• Surge protection
• Flexibility for operator to change set
points

These types of state-of-the-art control strateies meet specific needs.

OMNIFLO® SBR System Controls Slug Feed Control – The slug feed control strategy utilizes
The heart of the OMNIFLO® SBR is the control system. intermittent, rapid fill periods, which maximizes available
The control system focuses on an operating strategy that aeration time during each cycle. This PLC based control
optimizes the SBR process capabilities while minimizing system is applicable for treatment plants that have adequate
required operator time and decision making. We currently influent holding capacity (influent equalization basin) prior
offer three types of control systems: to the SBR.

Flow Proportional Control – This state-of-the-art control


system features a PLC with a simple to use operator
interface. Pressure transducers are used to continuously
monitor the rate of fill in each SBR reactor. As the flow
changes, the aeration time is adjusted proportional to
the flow. This strategy ensures that oxygen is available
when needed, but does not waste power during low flow
periods. The flow proportional control system also provides
automatic alarm and failure response. For example, if
an influent valve fails to open, the influent pump station
would be pumping against a closed valve. This feature
would place the affected reactor out of service and divert
the flow to another in-service basin until the failure is
manually acknowledged and corrected. The controls adjust
the operating strategy and setpoints to provide optimal
treatment with the remaining reactors.

Aeration time is adjusted proportionally to flow to ensure the right


amount of oxygen is available when needed.

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VARI-CANT® Jet
Aeration System

Superior Equipment for Process Performance


Jet Aeration Desgns
Aeration/ Mixing Options
The VARI-CANT® jet aeration system from Evoqua utilizes
• Jets with submersible or dry pit pumps
proven principles of jet aeration, combined with state-of-
• Full floor coverage with fine & coarse bubble
the-art design and materials, resulting in a system with
diffusers
superior performance, efficiency and trouble-free operation.
• High-speed floating aerators
The jet aeration system operates by intermixing air with a
• Fixed fine and coarse bubble diffusers with
motive liquid and injecting the stream into the wastewater.
mixers
The motive liquid – recirculated mixed liquor – is discharged
• Mixers
from an inner nozzle into an outer nozzle. Compressed
• Retrievable fine and coarse bubble diffusers
atmospheric air is introduced, and sheared into tiny bubbles
with mixers
which are entrained in the motive liquid stream and injected
back into the basin.
Diffused Aeration Designs
We offer both fine and coarse bubble SBR installations with
fixed and retrievable diffuser assemblies available. Most fine
and coarse bubble designs used in SBR’s require some sort
of mixing device to achieve complete mix in the basin during
aeration. OMNIFLO® SBR systems are designed without a
mixing device when the density of the diffusers achieve full
floor coverage and the ID/SC manifold is used to distribute
the influent evenly across the basin floor. Reliable and durable
floating surface aerators and mixers are also available for
special applications with SBR technology.
OMNIFLO® SBR with Fine Bubble Diffusers

OMNIFLO® SBR with Fine Bubble Diffusers

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Influent distribution
manifold

Influent Distribution/ Sludge Collection Manifold (ID/SC)


The ID/SC manifold allows intimate contact of the influent
(food) with the settled biomass in the sludge blanket
throughout the length of the basin. During this time, the
soluble BOD is absorbed and stored by the facultative
biomass until air is received to metabolize the food. The
selective pressures exerted on the biomass assists in good
settling and facultative organisms to predominate. The ID/
SC manifold is also used to withdraw sludge from multiple
points across the basin floor. This yields the thickest sludge
possible, reducing side stream sludge treatment operation
and maintenance. Finally, the ID/SC prevents disruption
of the sludge blanket during Filled Decant periods
necessitated by high flow rates or emergency single tank
operation. OMNIFLO® SBR Key Advantages
• Licensed plant operators available for customer
service 24 hrs/day, 7 days/week
• Choice of aeration / mixing devices
• Influent distribution / sludge collection manifold
(ID/SC)
• Non-Electro mechanical solids excluding floating
decanter
• State-of-the-art controls
• Retrofits available for any basin geometry
• Experience, Reputation, & Reliability

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Floating solids excluding decanter Draw tube with solids excluding plug valves.

Floating Solids Excluding Decanter


The Jet Tech™ floating solids excluding decanter is the only
true solids excluding decanter in the industry that does
not utilize electro-mechanical equipment in the basin. This
state-of-the-art design utilizes multiple orifices to keep
velocities at a minimum, and pulls treated effluent from
below the surface to eliminate the possibility of entraining
floatables. The decanters are constructed of high quality,
durable, corrosive resistant materials with a manual override
that is unique in the industry and requires no routine
maintenance.
Fixed Decanter Jet Tech™ decanters are unique in the industry and require no routine
maintenance.
The fixed decanter operates similarly to the floating
decanter, except it is attached to the basin wall at a fixed
elevation below the bottom water level. This eliminates Decanter Advantages
the flexible hose connector, knee brace and decanter rest • Innovative designs, engineered specifically for each
support. In SBR systems, the fixed decanter requires the project.
availability of a longer settling time since the solids must • Simple safe operation
settle below the bottom water level before decanting. • No in-basin electromechanical devices requiring
Non Solids Excluding Decanter maintenance
The non solids excluding decanter is constructed similarly • Consistent quality performance
to the solids excluding decanter, however it does not contain • Years of reliable operating experience in the field
the spring loaded valves. This type of decanter is installed with installations worldwide
in applications when it is not important if some solids are
left in the decanted effluent.

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The 2.4 MGD Pima Utility Wastewater Treatment Plant meets Title 22 effluent quality standards.

Proven Technology and Experience OMNIFLO® SBR Primary Markets


Pima Utility • Municipal
The Pima Utility Wastewater Treatment Plant located in a • Food & Beverage
retirement community in Arizona was designed to treat 2.4 • Pulp & Paper
million gallons per day (MGD), and produce a high quality • Petrochemical & Oil Refining
effluent with disinfection, low turbidity and nitrogen levels • Pharmaceutical
to meet Title 22 effluent quality standards. The rectangular • Chemical / CPI
process basins were designed to be low profile and covered • Landfill /Leachate Applications
for environmental aesthetics with mechanical equipment • Textile Industry
installed in an enclosed building to eliminate any noise.
Rahr Malting
The Rahr Malting Company located in Shakopee, MN is
one of the world’s largest malt producers. Since 1999, an
OMNIFLO® SBR has been installed which has consistently
met their wastewater treatment requirements. The Rahr
Malting Co., also worked with the Minnesota Pollution
Control Agency in cleaning up the river where the
wastewater effluent is discharged to make sure oxygen
consuming compounds were removed.
Fruitland, Maryland OMNIFLO® SBR installed at Rahr Malting

The City of Fruitland, Maryland installed an OMNIFLO® SBR


system to expand its capacity of its wastewater treatment
plant and to meet the requirements for the Chesapeake Bay
initiative. The OMNIFLO SBR system was selected because
of its compact footprint and ability to achieve enhanced
nutrient removal within a two-tank layout. This system also
includes the patented VARI-CANT® Jet Aeration system
from Evoqua as well.

Fruitland, Maryland Wastewater Treatment Plant

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Visit www.evoqua.com/omniflo
to connect with an expert.

2607 N. Grandview Blvd, Suite 130, Waukesha, Wisconsin 53188

+1 (866) 926-8420 (toll-free) +1 (978) 614-7233 (toll) www.evoqua.com

Jet Tech, OMNIFLO and VARI-CANT are trademarks of Evoqua, its subsidiaries or affiliates, in some countries. Equipment and features
described are protected under U.S. Patents 6,244,574; 6,464,211; 7,243,912; 7,550,076; and 7,655,144.

All information presented herein is believed reliable and in accordance with accepted engineering practices. Evoqua makes no
warranties as to the completeness of this information. Users are responsible for evaluating individual product suitability for specific
applications. Evoqua assumes no liability whatsoever for any special, indirect or consequential damages arising from the sale, resale or
misuse of its products.

© 2014 Evoqua Water Technologies LLC Subject to change without notice BC-SBR-BR-0914

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