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Pile Plug
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Company WE DELIVER m uw = a rw =Introduction caret Se Vianrc..4) Vi iy Or INDUSTRIAL CONCRETE PRODUCTS SON BHD (ICP) Is the first commercial manufccturer of PRETENSIONED SPUN CONCRETE PILES (ICP PC PILES) in Malaysia. Presently, ICP is the largest manufacturer in South East Asia. ICP Piles are circular hollow in cross-section and ote manufactured in sizes ranging from diameter 250mm to 200mm with lengths varying from 6m ‘10 4ém in singlo piece. For large diamater piles, ICP hos pile joining facility which is able to pre-join the piles up to 70m, ICP Piles are exported to Brune’, Singapore, Bongladesh, S:i Lanko, the Middle East, Indonesia, Pakistan, Philippines, Vietnam, Myanmar, USA, Canada, New Zealand, Malcives ‘and Samoa, ICP Piles are also supplied to umerous projects in Southern China from our plant in Jfongmen, China, , AREAS OF APPLICATION © Bidges © Piled Embonkments © Building Foundations > Fags, schod.and government projects PRODUCT ATTRIBUTES ——— (© Steam curing enables faster production rate and delivery to project sites. © Con be customized to suit project requirements. © Spinning process results in more durable concrete with high resistance to corrosion, (© Morine Structures © Civil Engineering Works (© Heavy Industries 3 (© High strength concrete up to grade 100 enables plies to be driven’ through hard strata, LOCATION OF ICP FACTORIES IN MALAYSIA © Environmental friendly installation by hycraulic jacking equipment which is free of noise, air pollution and vibration. (© Can be menufactured upto diameter 1200mm and a maximum single length of 46 metres, Big diameter piles can also be joined in factory up to the langtk of 70m. © Prestressed concrete provides higher benaing moment capacity compared to conventional reinforced concrete piles. Singapore General Spec STANDARDS ICP PHC Piles comply with MS 18V:Part 4:2004 ond also generally complies with JIS A $337:1987. ICP PHC Piles re modified to sult BS 8004:1986 ~ Foundations an BS £8110:1997 — Structural Use of Concrete, Concrete complies with $$ EN 206-1:2009 - Specification of Concrete. MATERIALS Aggregates - Coarse aggregates shall be 20mm granite, Fine aggregates shall be clean river sand or washed mining sond, ‘Cement ~ Portland cement complies with MS $22:2007. Prestressing Steel ~ High frequency induction heat treated bars manufactuted to IS G 31371994 or equivalent, Spiral Wire ~ Hard drown wir. CONCRETE STRENGTH Minimum concrete cube strength: at transfer of prestress sve 3ON/me? ft 28 days Grode 80 pile... BON/mn? = Grade 90 ple nnn GON/ men? = Grade 100 pile }OON/mme JOINT The joint is designed to have the same performance as the main body particulary in respect of bending strength. AllICP PHC Piles have steel extension plates for splicing, LIFTING POINTS For piles up to T2m length, piles shall be lifted by using steel hooks at both ends. For piles exceeding 12m, piles shall be lifted by wrapping wire ropes around the piles, at the marked lifting points, PILE SHOE All ICP PHC Piles willbe supplied either open ended, with @ flat shoe or with an X-pointed shoe. CURING After casting, the piles are steam cured. When the concrete reaches the specified transfer strength, the piles are demoulded, marked and checked for quality ‘The piles can normally be transported and driven ofter three days from the date of casting, or when the cube strength reaches 70 N/mm? ) ICP PILES IDENTIFICATION AILICP PHC Piles have the typical markings as below: ‘Company's Initial kee Malaysian Standard S134 Part 4 Pile Size and Class + 608800 Date of Cast (yy/mm/da) 130017 Serial No & Factory Code 0013 Pie Length and Type We ‘Other markings: Loge as Trademark S - Starter (Flat Shoe/X-Pointed Shoe/ Rock Shoe/Pipe Shoe) E - Extension BB - Class B, Grade 80 B9— Class B, Grade 90 BX - Closs 8, Grade 100 STANDARD LENGTHS ICP PHC Piles are available in lengths of 6m to 46m, subject to certain limitations, DELIVERY ICP Standord Piles are normally available ex-stock. Custom made piles usually tokes two tothree weeks from date of confirmed order. TECHNICAL DATA Technical data of our standard piles are given in the tables on the next page. Please note that the axial loacs represent the structural capacities ofthe piles. ‘Actual working load depends on the soil conditions and the pile slendemess ratio, Appropriate reduction of oxial loads should be applied for: (0) marine structures: b) piles subjected to bending:
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