Fundermax Exterior Technic 2011gb Web PDF
Fundermax Exterior Technic 2011gb Web PDF
Fundermax Exterior Technic 2011gb Web PDF
02 FUNDERMAX exterior
Technique
Content
Quality 04
General Information 06
Façades 10
Soffits 46
Sandwich Elements 49
Roof Claddings 70
Canopy 74
Sunblinds 75
Environment/Warranty 80
Suppliers/Accessories 81
Notices 82
FUNDERMAX exterior
Technique 03
Quality
_________Impact resistant
Solvent resistant_________
Properties*:
__Weather resistant to __Easy to clean __Frost resistant -80°C to
EN ISO 4892-2 __Impact resistant EN ISO 178 180°C (DMTA- OFI 300.128)
__lightfast acc. to EN ISO 4892-3 __Suitable for all exterior applicati- __Heat resistant -80°C to
__Double hardened ons 180°C (DMTA- OFI 300.128)
__Scratch resistant __Decorative __Easy to install
__Solvent resistant __Self-supporting
__Hail resistant __Bending restistant EN ISO 178
*Standard- and actual-values you will find in our current Max Exterior Collection.
04 FUNDERMAX exterior
Technique
Max Exterior F-Quality
As a standard, Max Exterior panels
come printed on both sides. The core is
flame-retardant and the surface is light-
fast. Thanks to the double-hardened resin,
it is also extremely weather resistant.
(Fire Test EN 13501-1, B-s2,d0)
Sandwich-Elements
The Max Exterior panels in F-Quality also
come polished on just one side for use in
sandwich elements.
FUNDERMAX exterior
Technique 05
General information
Surface NT
F-core
Formats brown (flame-retardant)
Formats
4100
4100
2800
2800
2140
TK GR SP JU XL
1060 1300 1850 1300 1850
06 FUNDERMAX exterior
Technique
Physical data
Mechanical properties
Fire behaviour
Permits
All the respective current certificates and approvals are available in the download section at www.fundermax.at.
Please observe all valid building regulations. We will assume no responsibility in this regard.
FUNDERMAX exterior
Technique 07
General information
Surface NT
Structure Max Exterior Alucompact42 Fig. 2
Formats
2140 x 1060 mm = 2,27 m2
2800 x 1300 mm = 3,64 m2 Panels with double-sided decor
4100 x 1300 mm = 5,33 m2 Thicknesses Tolerances (EN 438-6, 5.3)
4,0 - 4,9 mm ± 0,3 mm
Tolerances +10 - 0 mm (EN 438-6, 5.3) 5,0 - 7,9 mm ± 0,4 mm
Panel formats are production formats. If exact dimen- 8,0 - 11,9 mm ± 0,5 mm
sions and angles are necessary, we recommend an all- 12,0 - 15,0 mm ± 0,6 mm
sided blank. Depending on the method of trimming,
net size is reduced by ca. 10 mm. Max Exterior Alu-Compact panels with decors from
the Max Exterior collection, are extremely impact
Core F-Quality, flame-retardant, resistant large sized balcony-cladding panels.
colour brown
Formats
4100
2800
2140
TK GR JU
1060 1300 1300
08 FUNDERMAX exterior
Technique
Physical data Alucompact
Mechanical Properties
Fire behavior
Permits
All the respective current certificates and approvals are available in the download section at www.fundermax.at.
Please observe all valid building regulations. We will assume no responsibility in this regard.
FUNDERMAX exterior
Technique 09
Façades
10 FUNDERMAX exterior
Technique
Content Façades
Qualifications 11
Function and advantages of back ventilated façades 12
Material characteristics 13
Design- and setting-variants 14
Visible screwed fastening 16
Visible revited fastening 20
Secret mechanical fastening (with undercut anchor) 24
Secret glued fastening 28
System ME 01 32
System ME 02 36
System ME 03 (lap siding) 40
More design possibilities for façades 44
Qualifications
A
Max Exterior panels in thicknesses of 6–10 mm are
EUROCLASS B–s2, d0 in accordance with EN 13501–1.
CH
Fire Classifications 5 (200°C). 3 for 6–13 mm
Max Exterior Type CGF–VKF Permit. No. 9683
D
Max Exterior panels in thicknesses of 6–10 mm are B1
in accordance with DIN 4102 and have the General
Building Construction Supervision Permit of the „Institut
Fig. 3 für Bautechnik“, Berlin. Permit Number: Z–33.2–16
F
Max Exterior panels in thicknesses 2–10 mm are M1 in
accordance with NFP 92501.
Avis Technique No. 2/07–1264 for wood-subcon-
struction and Avis Technique No. 2/07–1265 for metal-
lic-subconstruction.
FUNDERMAX exterior
Technique 11
Façades
Ecology
Minimization of CO2 emissions.
Environmental objectives are fulfilled both for new
buildings, as well as for renovation of existing build-
ings, through the use of rear-ventilated facades: The
measurable reduction in energy required for heating
minimizes the carbon dioxide emissions, one of the
greatest causes of environmental pollution. State and
regional subsidy programs are still available for ener-
gy-saving facade renovations.
12 FUNDERMAX exterior
Technique
Diffusion permeable Fig. 5 Heat insulating Fig. 6
Material Characteristics
a
Max Exterior shrinks when it loses moisture! 500
Max Exterior expands when it absorbs moisture!
When working and constructing with the panels,
thought must be given to this possible dimensional
change. For Max Exterior it is basically half as much
lengthways as widthways (see properties on page 7 and
9; lengthways is relative to the nominal panel format!)
Element length = a
Element width = b
a or b (in mm)
= Expansion clearance a
500
b
b
500
Fig. 7
FUNDERMAX exterior
Technique 13
Façades
14 FUNDERMAX exterior
Technique
Design- and setting-variants
FUNDERMAX exterior
Technique 15
Façades
Fixed points
Fixed points are used for uniform distribution (halving)
of the expansion and shrinkage movements. The
diameter of the drill hole in Max Exterior has to be
made with 6,0 mm.
Sliding point
The diameter of the drill hole in Max Exterior must be
drilled larger than the diameter of the fastening, de-
Visible mechanical fastening with screws Fig. 12
pending on the required expansion clearance. This is
the shaft diameter of the fastening plus 2 mm for every
meter of cladding material starting from the fixed point.
≥ 8 mm The head of the fastening must be big enough so that
the drill hole in Max Exterior is always covered. The
fastening is placed in such a way that the panel can
Fixed Sliding
move. Screws must not be over-tightened. Do not use
Point Point any countersunk screws. The centre point of the drill
hole in the subconstruction must coincide with the
centre point of the drill hole in the Max Exterior panels.
Drill with a centring piece. The fastenings should be
put in place starting from the middle of panel outwards.
16 FUNDERMAX exterior
Technique
Fixed Point Sliding Point Space from edge
50-80 50-80
a a
a a
a a
a a
a a
50-80 50-80
b a a
20 20 20 20
Fastenings
For installation with mechanical fastenings
It is essential that fastenings are made from non-cor-
maximum maximum
Panel rosive materials.
fastening spacing „b“ fastening spacing „a“
thickness
single span panel double span panel
Max Exterior Installation screw (Fig. 16) with torx
6 mm 470 mm 600 mm
wrench 20 made of stainless steel CrNiMo 17122
8 mm 620 mm 770 mm
Material no. 1.4401 V4A.
10 mm 770 mm 920 mm
Lacquered head on request.
Table 1 Diameter of drill hole in Max Exterior
Sliding points: 8 mm or as required
Edge spacings Fixed points: 6,0 mm
For reasons of stability and flatness, the edge spac-
ings must be kept to without fail. The joints must be
made at least 8 mm wide so that changes in size can
Torx 20
take place without hindrance (Fig. 14).
2,5
Fastening Spacings
These are to be chosen in accordance with the struc-
tural engineering requirements (calculations) or, if this Suppliers of fastening and sub-
is not necessary due to the local regulations, accord- structures you will find on page
35,0
Fig. 16
FUNDERMAX exterior
Technique 17
Façades
Construction-details
wooden substructure
horizontal sections
A
B
External corner
Legend:
1 Wall
2 Insulation
3 Ventilation
18 FUNDERMAX exterior
Technique
Construction-details
wooden substructure
vertical sections
Exit air
1
A Exit air
3
2
Window sill connection
Attic connection
Horizontal joint
Supply air
Window lintel
Supply air
Base connection
FUNDERMAX exterior
Technique 19
Façades
a or b (in mm)
= expansion clearance
500
Fig. 17
Fixed points
Fixed points are used for uniform distribution (halving)
of the expansion and shrinkage movements. The
diameter of the drill hole in Max Exterior has to be
made with 5.1 mm.
Sliding point
The diameter of the drill hole in Max Exterior must be
drilled larger than the diameter of the fastening, de-
≥ 8 mm
pending on the required expansion clearance. This is
the shaft diameter of the fastening plus 2 mm for every
meter of cladding material starting from the fixed point.
The head of the fastening must be big enough so that
Fixed Point Sliding Point
the drill hole in Max Exterior is always covered. The
fastening is placed in such a way that the panel can
move. Rivets are put in place with flexible mouth-
pieces. The defined clearance of the rivet head to the
surface of the panel (0.3 mm) allows movement of the
element in the drill hole (Fig. 22). The centre point of
the drill hole in the subconstruction must coincide with
the centre point of the drill hole in the Max Exterior
panels. Drill with a centring piece. The fastenings
should be put in place starting from the middle of pan-
el outwards.
20 FUNDERMAX exterior
Technique
Fixed point Sliding points Space from edge
50-80 50-80
a a
a a
a a
a a
a a
50-80 50-80
b a a
20 20 20 20
Fastenings
For installation with mechanical fastenings
Alu-Blind rivet with big head colour lacquered or with
maximum maximum
Panel covering cap on aluminium-substructures.
fastening spacing „b“ fastening spacing „a“
thickness Rivet sleeve: Al Mg 5 material-no. EN AW-5019
single span panel double span panel
Rivet pin: material-no. 1.4541
6 mm 470 mm 600 mm
Pull-off strength of rivet pin: 5,2 KN
8 mm 620 mm 770 mm
Diameter of drill hole in Max Exterior panels:
10 mm 770 mm 920 mm
Sliding points: 8,5 mm or as required
Table 2
Fixed points: 5,1 mm
Diameter of drill hole
Edge spacings in the aluminium substructure: 5,1 mm
For reasons of stability and flatness, the edge spac-
ings must be kept to without fail. The joints must be Suppliers of fastening and substructures you will find
made at least 8 mm wide so that changes in size can on page 81 or at „www.fundermax.at“.
take place without hindrance (Fig. 18).
Fastening Spacings
These are to be chosen in accordance with the struc-
tural engineering requirements (calculations) or, if this Flexible mouthpiece
Fig. 21 Fig. 22
FUNDERMAX exterior
Technique 21
Façades
Internal corner
1 Wall
2 Insulation
3 Ventilation
22 FUNDERMAX exterior
Technique
Construction-details vertical sections
Alu-substructure riveted
Exit air
Exit air
Attic connection
3 2 1
B Horizontal joint
Supply air
Window lintel
Supply air
Base connection
FUNDERMAX exterior
Technique 23
Façades
Secret mechanical fastening with tion) a responsible, qualified employee of the manu-
undercut panel anchor facturer must be present in the factory or, at the con-
struction site, the employer, a construction manager
appointed by him or a proficient representative of the
construction manager must be present. This person
must ensure that the work is carried out properly.
Anchoring depths:
Fig. 23
8 mm thick panels ...............4 mm
Installation of Max Exterior panels using concealed, 10 mm thick panels ...............6 mm
mechanical fastening brackets on an aluminium sub- The plug is installed with a plug positioning device
construction. which is suitable for the system.
Basics:
The panel anchor consists of a double-slotted conical
plug sleeve with an integrated blind rivet.
Max Exterior
24 FUNDERMAX exterior
Technique
Checking of the execution: Name Material
The drill holes and the installed plugs are to undergo Anchor sleeve Stainless steel, 1.4571 oder 1.4401
the following checks.
Sleeve Stainless steel, 1.4567 oder 1.4303
At 1% of all drill holes, the geometry of the drill holes Rivet pin Stainless steel, 1.4571
is to be checked. The following measurements are to Table 3
be checked and documented in accordance with the
instructions of the plug manufacturers.
FUNDERMAX exterior
Technique 25
Façades
A B
Internal corner Vertical joint Window reveal
Legend:
1 Wall
External corner
2 Insulation
3 Ventilation
26 FUNDERMAX exterior
Technique
Construction-details vertical sections
undercut panel anchor
Exit air
Exit air
B
1
2
3
Supply air
Horizontal joint
Window lintel
Supply air
Base connection
FUNDERMAX exterior
Technique 27
Façades
Fig. 26
maximum maximum
Panel thickness
fastening spacing fastening spacing
single span panel double span panel
8 - 10 mm 600 mm 650 mm
Construction
80 - 100 mm or ≥ 100 mm 40 mm
Fig. 27
28 FUNDERMAX exterior
Technique
Working sequence
Gluing:
■ Apply the installation band over the entire length of
the vertical profiles. (Do not remove protective film
yet).
■ Apply glue: The glue is applied as a triangular bead
(width, height in accordance to the application recom-
mendation of the producer ) at a distance of at least of
5 or 6 mm from the edge of the profile and the instal-
lation band.
■ Install panel: Remove the protective film from the
installation band. Align the panel exactly (installation
angle) until in contact with the installation band, then
press on.
1)
SIKA activator 205 activates the material surface and leaves a grey sheen.
Do not apply to the front side of the panels. Remove any splashes immediately.
FUNDERMAX exterior
Technique 29
Façades
A B
Legend:
External corner
1 Wall
2 Insulation
3 Ventilation
30 FUNDERMAX exterior
Technique
Construction-details vertical sections
Alu-substructure glued
Exit air
Exit air
B 3 2 1
Supply air
Supply air
Base connection
FUNDERMAX exterior
Technique 31
Façades
Fig. 28 Fig. 29
32 FUNDERMAX exterior
Technique
Checking of the execution:
The drill holes and the installed plugs are to undergo
the following checks.
≥8 34
89 mm
- Diameter of the cylindrical drill hole
- Diameter of the undercut
- Drill hole overcovering and drill hole depth.
106 mm
construction manager or his representative.
These records have to be saved for 5 years by the
employer.
The permit ETA-09/0002 should be given appropriate
attention before starting the planning.
Agraffe Agraffe
FUNDERMAX exterior
Technique 33
Façades
B A
Vertical joint
Internal corner
Legend:
1 Wall
2 Insulation
3 Ventilation
34 FUNDERMAX exterior
Technique
Construction-details vertical sections
System ME 01
Exit air
Exit air
A 3 2 1
Horizontal joint
B
Supply air
Window lintel
Supply air
Base connection
FUNDERMAX exterior
Technique 35
Façades
Fig. 33 Fig. 34
36 FUNDERMAX exterior
Technique
6 26 8 26
80 mm
80 mm
20
13
13
Fig. 35 Fig. 36
Fig. 37 Fig. 38
Fig. 39 Fig. 40
FUNDERMAX exterior
Technique 37
Façades
Internal corner
Legend:
1 Wall
2 Insulation
3 Ventilation
B Fastenings
38 FUNDERMAX exterior
Technique
Construction-details vertical sections
System ME 02
Exit air
Supply air
Window lintel
Attic connection
Exit air
A
Window sill connection
3 2 1
Horizontal joint
Supply air
Base connection
FUNDERMAX exterior
Technique 39
Façades
Fig. 41
As accessories available:
- Mounting clips incl. mounting instructions
- Vertical backing profile
Advantages:
• Fast delivery for stock program
• Wide selection of decors
• Easy to mount (on wooden substructure)
• All the benefits of the Max Exterior NT surface
• Ideal board dimensions
Panels
See our website - www.fundermax.at - for available
cuts and dimensions.
≥ 8 mm Internal corner profile Fig. 45
25 mm
40 FUNDERMAX exterior
Technique
Mounting instructions
1. Preparing the substructure
Max Exterior lap siding elements are installed using mounting clips fixed to a sub-
structure of vertical wooden slats. Each slat must be at least 50 mm wide for a
single mounting clip, or 75 mm wide where two panels join to allow enough space
for two mounting clips side-by-side. The gap between each slat should not ex-
ceed 500 mm*. The panels are installed starting from the bottom. First of all, fit a
horizontal base bar. Now fit the first row of mounting clips so they rest on the bar.
Make sure you fit 2 mounting clips at each vertical joint between panels.
Fig. 47
* The spacing specified applies to low buildings, i.e. up to 8 m in height.
Fig. 48
3. Vertical joints
A slat for fixing the mounting clips must be located at each vertical joint. Two
mounting clips, one either side of the joint, are needed to provide the necessary
hold. Please use Max Exterior backing strips to seal the vertical joint between
cladding panels.
Fig. 49
If the siding elements are arranged so the vertical joints are offset then it is suffi-
cient to install the panel plus backing strip using a single mounting clip.
If the vertical joints are in a line then two mounting clips need to be used. There
must be a gap of at least 8 mm between the panels at the joint.
Fig. 50
Max Exterior lap siding elements can be mitred for both outside and inside corners.
Height of panel
Outside corners: The top edge of the panel must be 12 mm shorter than the lower
edge of the panel (regardless of the panel width).
Inside corners: The lower edge of the panel must be 12 mm shorter than the top
12 mm
Secure the top row of panels by fitting screws along the top edge of each panel.
Use screws with painted heads to match the colour of the panels, as used for the
installation of full-sized Max Exterior cladding boards.
Fig. 52
FUNDERMAX exterior
Technique 41
Façades
A B
> 75 mm
< 500 mm
External corner External corner with cross profile Internal corner profile
with square profile
42 FUNDERMAX exterior
Technique
Construction-details vertical sections
Lap siding with Max Exterior
Exit air
Supply air
Window lintel
Attic connection
Exit air
Legend:
A 3 2 1
1 Wall
2 Insulation
3 Ventilation
Base connection
FUNDERMAX exterior
Technique 43
Façades
Design ideas
Residential building, Austria Fig. 54 Green electricity power station, St. Veit/Glan, Austria Fig. 55
44 FUNDERMAX exterior
Technique
Office building, Germany Fig. 56 Public library, South-Corea Fig. 57
FUNDERMAX exterior
Technique 45
Soffits
Fig. 58 Fig. 60
46 FUNDERMAX exterior
Technique
Fixed point Sliding points Space to the edges
50-80 50-80
a a
a a
a a
a a
a a
50-80 50-80
b a a
20 20 20 20
FUNDERMAX exterior
Technique 47
Soffits
48 FUNDERMAX exterior
Technique
Sandwich Elements
Installation
Sandwich elements with Max Exterior should be
installed with sufficient space for expansion (2mm/m)
and must be inserted into an enclosing frame.
It must be ensured that moisture does not accumulate
Fig. 63 in the frame profile.
Drainage for the frame and setting blocks should be
The sandwich elements are produced as follows: provided. The weather side should be taped with glaz-
■ They are directly foamed in suitable technical instal- ing tape in preparation for later grouting.
lations. The rebated moldings are sufficiently stable for
■ The Max Exterior panel is ground on one side and mechanical fastening (screws, nails, rivets, etc.) in
glued to the core material. order to easily withstand any tensions or wind pres-
This type of sandwich element is also easy for hand- sure that may occur.
workers to make. The fastening must at least be equal to that of laminat-
ed glass.
Core material: Application areas for sandwich elements with Max
__Polystyrene rigid foam panel (XPS or EPS) Exterior are gate, door or window parapet panels, par-
__Polyurethane rigid foam panel tition wall panels, and paneling for automobile-, con-
__Rock wool panel (high density necessary) tainer-, and trade fair and cold-store construction.
Important notes:
Both sides of the Max Exterior panels must be
processed in the same direction (grinding direction).
The expansion and shrinkage behavior in the lateral
direction of the panel is twice that of the longitudinal
direction.
Max Exterior panels must be conditioned before glu-
ing. Based on a normal workshop climate, a period of
7-14 days depending on the thickness of the panel is
required for sufficient conditioning. All surfaces to be
glued must be kept clean, dry and grease-free.
If a glue application machine is not available, the glue
can be applied with a notched trowel. Follow the man-
ufacturer guidelines for the glue in determining how
much to apply.
Foams with a degree of elasticity compensate for any
variations in length.
For example due to differences in temperature or Fig. 64
humidity between the inside and the outside.
FUNDERMAX exterior
Technique 49
Balconies and Railings
50 FUNDERMAX exterior
Technique
Content Balconies and Railings
Basics 51
Fastenings for Balconies 53
Principle of Fastening the Railing-structure 54
Fastening and Edge Spacing- Variants 55
FUNDERMAX exterior
Technique 51
Balconies and Railings
Sliding point
The diameter of the drill hole in Max Exterior must be
drilled larger than the diameter of the fastening,
depending on the required expansion clearance. This
is the shaft diameter of the fastening plus 2 mm for
every meter of cladding material starting from the fixed
point. The head of the fastening must be big enough
so that the drill hole in Max Exterior is always covered.
The fastening is placed in such a way that the panel
can move.
Balcony corners
Especially, in some circumstances, when refurbishing
with very uneven subconstructions, it is important to
have the front panel protrude about 10 mm in front of
the side panel. In this way, inaccuracies can be con-
cealed from the main viewing side.
Fig. 68
52 FUNDERMAX exterior
Technique
Fastenings for balconies Aluminium blind rivet with big head colour lacquered
or with covering cap for metal subconstructions.
It is essential that fastenings are made from non-cor- Rivet sleeve: Al Mg 5 material-no. EN AW-5019
rosive materials. Rivet pin: Steel, Material no. 1.4541
Pull-off strength of rivet pin: *5.6 KN
Max Exterior installation screw Diameter of the drill hole in the Max Exterior panel.
for wooden-substructure with Torx 20, lacquered head Sliding points: 8.5 mm or as required.
on request. Fixed points: 5.1 mm
Stainless steel: X5 CrNiMo 17122, material no. 1.4401 Diameter of drill hole in the metal subconstruction: 5.1 mm
Diameter of drill hole in Max Exterior Panel:
Sliding points: 8 mm or as required
Fixed points: 6 mm
Torx 20
2,5
0,3 mm
35,0
Fig. 71 Fig. 72
Fig. 73
Fig. 70
FUNDERMAX exterior
Technique 53
Balconies and Railings
Fig. 74 Fig. 76
Fig. 75
54 FUNDERMAX exterior
Technique
Fastening and Edge Spacing -
Variants
A) Max Exterior riveted panels
Riveting done as described on page 53.
Fig. 77
A A
The railing installation variants shown here have been
F1
tested at the University of Technology, Hanover in accor-
E
F1 ≤ 120 mm
L
F2 ≤ 40 mm
Projecting ends E
- for 6 mm panels: 20 mm ≤ E ≤ 120 mm
- for 8 mm panels: 20 mm ≤ E ≤ 200 mm
E
6 mm
E
L 800 mm
A 350 mm
8 mm
A
L 950 mm
A 400 mm
H*
10 mm
L 1000 mm
A
* The height of the railing must comply with the local buil-
ding regulations.
E
FUNDERMAX exterior
Technique 55
Balconies and Railings
Fig. 80
A A
F1 ≤ 120 mm
F1
F2 ≤ 40mm
E
Projecting ends E
- for 6 mm panels: 20 mm ≤ E ≤ 120 mm
- for 8 mm panels: 20 mm ≤ E ≤ 200 mm
H*
Height of railing*
Panel thickness
H = 900 - 1100 mm
in mm
E
A 550 mm
10 mm
E
L 1100 mm
A
H*
* The height of the railing must comply with the local buil-
ding regulations.
e.g. OIB Directive 1 - use and accessibility
A
F2
Fig. 82
56 FUNDERMAX exterior
Technique
Fastening and Edge Spacing -
Variants
C) Max Exterior Alucompact panel - screwed.
Balcony screws as described on page 53
Description:
Max Exterior Alucompact panels each have an aluminium
band positioned below the décor layer. These aluminium
bands give an extremely high breaking strength and stif-
fen the panel. Due to this, very large fastening spacings
are possible with low material thicknesses. The working
and machining is to be carried out as for the Max Exterior
panels.
Fig. 83
F1 ≤ 120 mm A A
F1
F2 ≤ 40 mm
E
Projecting ends E
- for 6 mm panels: 20 mm ≤ E ≤ 250 mm
H*
Height of railing*
Panel thickness
H = 900-1100 mm
in mm
E
L
F1
E
* The height of the railing must comply with the local buil-
H*
ding regulations.
e.g. OIB Directive 1 - use and accessibility
The height of the railing must be at least 1000 mm;
A
F2
Fig. 85
FUNDERMAX exterior
Technique 57
Balconies and Railings
Fig. 86
A A
F1 ≤ 120 mm
F1
F2 ≤ 40 mm
E
Projecting ends E
- for 6 mm panels: 20 mm ≤ E ≤ 250 mm
L
H*
Height of railing*
Panel thickness
H = 900-1100 mm
E
in mm
= maximum fastening spacing
A 450 mm Fig. 87
6 mm
L 1000 mm
L
F1
E
* The height of the railing must comply with the local buil-
ding regulations.
A
F2
Fig. 88
58 FUNDERMAX exterior
Technique
Axis distances are generally to be
made in straight square rows.
Fig. 89
Legend:
D Diameter of hole
Fig. 90
FUNDERMAX exterior
Technique 59
Balconies and Railings
Fig. 91
L
F1 ≤ 120 mm
F2 ≤ 40 mm
F1
E
20 mm ≤ E ≤ 20 x Panel thickness
G ≥ 35 mm G
A
At least 3 fastening points must be positioned per
H*
side.
For each panel element a bracket with safety pin has
A
to be used.
E
F2
Height of railing*
Panel thickness
H = 900-1100 mm
in mm Fig. 92
= maximum fastening spacing
A 450 mm
8 mm
L 950 mm
A 500 mm
10 mm
L 1100 mm
A 550 mm
13 mm
L 1150 mm
* The height of the railing must comply with the local buil-
ding regulations.
e.g. OIB Directive 1 - use and accessibility
The height of the railing must be at least 1000 mm;
starting from a height of fall with more than 12 m, measu-
red from the base, must be minimum 110 cm.
60 FUNDERMAX exterior
Technique
Fastening and Edge Spacing -
Variants
F) Max Exterior Panels with aluminium edge strips
fixed. Dimensioning according to structural engi-
neering requirements
Fig. 93
F1 ≤ 120 mm
F1
F2 ≤ 40 mm
P
A
Attention must be paid to the drainage of the bottom
profile!
P
Height of railings*
F2
Panel thickness
H = 900-1100 mm
in mm
= maximum fastening spacing
6 mm A 950 mm Fig. 94
8 mm A 1150 mm
* The height of the railing must comply with the local buil-
ding regulations.
e.g. OIB Directive 1 - use and accessibility
The height of the railing must be at least 1000 mm;
starting from a height of fall with more than 12 m, measu-
red from the base, must be minimum 110 cm.
FUNDERMAX exterior
Technique 61
Balconies and Railings
Fig. 95
Radius at least 3 m
F1
P
F1 ≤ 120 mm
F2 ≤ 40 mm
B ≥ 1300 mm = Length of element
B
H*
P ≥ 28 mm Depth of profile
F2
Height of railing*
Panel thickness
H = 900-1100 mm
in mm
= maximum fastening spacing
Fig. 96
6 mm A 1000 mm
r ≥ 3000 mm
* The height of the railing must comply with the local buil-
ding regulations.
e.g. OIB Directive 1 - use and accessibility
The height of the railing must be at least 1000 mm;
starting from a height of fall with more than 12 m, measu-
red from the base, must be minimum 110 cm. Fig. 97
62 FUNDERMAX exterior
Technique
Balcony dividing wall
Panel thickness
in mm
At least 3 fastening points have to be provided on
each side. A 470 mm
6 mm
B 600 mm
F ≥ 8 mm A 770 mm
8 mm
20 mm ≤ G ≤ 30 mm B 620 mm
50 mm ≤ E ≤ 80 mm A 900 mm
10 mm
B 770 mm
A A/4
A
G G
A
F F
B B B
F
F
E
Fig. 101
FUNDERMAX exterior
Technique 63
Balcony Floor Panel
Max Exterior Balcony Floor Panel Panel formats are production formats. If exact dimen-
sions and angles are necessary, we recommend an all-
sided blank. Depending on the method of trimming,
net size is reduced by ca. 10 mm.
Thickness
6,0 - 20,0 mm (depending on the static requirement)
Thicknesses Tolerances (EN 438-6.5.3)
6,0 . 7,9 mm ±0,4 mm
8,0 . 11,9 mm ±0,5 mm
12,0 . 15,9 mm ±0,6 mm
16,0 . 20,0 mm ±0,7 mm
Material description
The Max Exterior balcony floor panel is a high-quality Acrylic PUR-resin (weather protection)
construction product that is perfect for permanent use with Hexa surface
on balconies, loggias, staircases, landings and the like Plain-Decor
because of its anti-slip hexagon surface among other
things.
Format
on request or on our website - www.fundermax.at -
you may find the up-to-date information.
64 FUNDERMAX exterior
Technique
Basics height by suitable joints, such as tongue and groove
Max Exterior balcony floor panels can be screwed or joints for example, that allow the appropriate room for
glued to a variety of suitable substructures with an expansion.
incline. Elastic intermediate layers between the panel and the
substructure, as well as between parts of the subcon-
During construction and installation it is important to struction, that allow a tolerance of greater than ± 0.5
ensure that the material is not subjected to accumulat- mm are absolutely to be avoided.
ing moisture. This means that the panels must always
be able to dry off. Generally, balconies should be pro- When installing Max Exterior balcony floor panels on a
vided with an incline of 1.5 - 2%. wooden substructure with screws, fixed and sliding
points must be formed.
Due to the material properties of Max Exterior balcony Suitable rear-ventilation is to be ensured so that the
floor panels, suitable room for expansion must be tak- panels can be conditioned on both sides. The panels
en into account. The joints between panels must be at should not be allowed to rest fully on the ground
least 8 mm wide. below.
The substructure is to be protected against corrosion
For substructures that run parallel to joints, the gaps regardless of the material or system used.
between the panels must always be placed above a
substructure, and can additionally be held at the same
Exit air
Incline 1,5 - 2%
Supply air
Dripping groove
Vertical section principle of a dripping groove Fig. 106 Vertical section principle of the facade connection Fig. 107
FUNDERMAX exterior
Technique 65
Balcony Floor Panel
Guidelines for laying the floor panels Panel joints and joint formation
The joints must be at least 8 mm wide so that changes
Fixing distances in size can take place without hindrance. The joints are
The substructure slats must have a width of ≥ 60 mm, filled with permanently elastic sealant SIKAFlex 221
in the joint area ≥ 80 mm. (colors: black, white, gray). To ensure a lasting surface
adhesion, it is absolutely necessary to pre-treat the
panels with Sika Primer 209N.
Edge distances For designs with tongue and groove joints, it must be
For installation with screws, the edge distance can be observed that the sealant only sticks to the edges of
20 - 100 mm. the Max Exterior balcony floor panels and not to a
third edge (tongue) in order to ensure the necessary
space for expansion.
A permanently elastic rubber band can also be placed
in the groove.
bearing/beam
bearing/beam
A ≤ 500
12 mm X - -
16 mm X X X
18 mm X X X
20 mm X X X
A ≤ 600
A A
16 mm X X -
Distances of the subconstruction Fig. 108
18 mm X X X
20 mm X X X
A ≤ 800
20 mm X X -
X = allowable Table 6
66 FUNDERMAX exterior
Technique
Balcony floor panel site in St. Veit/Glan, Austria Fig. 109
FUNDERMAX exterior
Technique 67
Balcony Floor Panel
Sliding point
Based on how much space is needed for expansion,
the diameter of the drill hole in the substructure should
be that much larger than the diameter of the fastening
means. The diameter of the shank of the fastening
means plus 2 mm per meter of paneling from the fixed
point. The fastening means is set such that the panel
can move. Screws must not be overtightened. Do not
use counter sunk screws.
The center of the drill hole in the substructure must
coincide with the center of the drill hole in the Max
Exterior panel. Suitable drilling aids (drilling equip-
ment) should be used. The fastenings should be put in
place starting from the middle of the panel outwards.
Fig. 114
Balcony floor panel invisible fixed (screwed) on wooden beam Fig. 117
Balcony floor panel invisible fixed (screwed) on steel beam Fig. 118
68 FUNDERMAX exterior
Technique
Mounting of Max Exterior balcony
floor panels with gluing system
Note:
Ensure that the Max Exterior (balcony floor-) panel is
not subjected stress when gluing it into place. When
installing the Max Exterior panel, be sure to take the
expansion and shrinkage behavior into account.
Fig. 119
Gluing
An alternative to mechanical fastening is gluing the
Max Exterior balcony floor panel with the gluing sys-
tem SIKA-Plastiment - the Sika Tack Panel which was
specially developed for this purpose.
This works on conventional planed wood substruc-
tures or on metal.
Balcony floor panel with secret fixing (glued) on wooden beam Fig. 120
Balcony floor panel with secret fixing (glued) on steel beam Fig. 121
FUNDERMAX exterior
Technique 69
Roof Claddings
70 FUNDERMAX exterior
Technique
Construction-details roof
with Max Exterior Panels
FUNDERMAX exterior
Technique 71
Roof Claddings
Construction-details roof
with Max Exterior Panels
72 FUNDERMAX exterior
Technique
Construction-details roof
with Max Exterior Panels
FUNDERMAX exterior
Technique 73
Further applications
with Max Exterior
Fig. 129
Fig. 127
Fig. 130
74 FUNDERMAX exterior
Technique
Sunblinds
Fig. 124
Fig. 126
Fig. 125
FUNDERMAX exterior
Technique 75
76
L
77
78
79
Canopy
Fig. 123
Construction
Max Exterior can be used for canopies taking the fol-
lowing points into account. During construction and
installation it is important to ensure that the material is
not subjected to accumulating moisture. Max Exterior
panels must always be connected to each other in the
same direction.
Max Exterior panels may exhibit planar deviations.
These should be corrected though a stable, level sub-
structure. All connections to other components or the
sub-base are to be force-fitted.
Panel joints should overlap, or be kept at the same
level through appropriate connections such as tongue
and groove or H-profiles that allow sufficient space for
expansion.
Verification of stability:
This must be determined for all applications in the
facade and roof areas as well as for porches for each
project and must be performed under consideration of
the regional building regulations.
Wind load
Snow and wind loads are to be taken into account
when determining the proper fasteners and spacing of
the subconstruction.
For Austria: Eurocode ÖNORM EN 1991-1-4
For Germany: DIN EN 1991-1-4
Soiling
Avoid soiling though:
• Construction measures.
• Higher elevated roof surfaces, separate drainage.
80 FUNDERMAX exterior
Technique
Fig. 134
Fig. 132
FUNDERMAX exterior
Technique 81
Recommendations for working
Fig. 139
FUNDERMAX exterior
82 Technique
Machining Cleaning
Max Exterior can be easily machined, like hardwood, Max Exterior has a hygienic, sealed surface - it needs
laminated chipboard or bonded chipboard, with carbi- no looking after. Cleaning is necessary under certain
de-tipped woodworking tools. circumstances. This is most easily done as follows:
for cleaning use clean, warm water, clean cloths or
Saw with stable circular saws or hand-held circular rags, and soap (household cleaners which are sold in
saws for installation cutting. All well-known producers shops). Avoid scouring substances.
of hand-held machines (Festo, Bosch, Metabo and For Max Exterior surfaces, solvent cleaners can be
many more) offer guide rails. used for removing stubborn marks such as varnish,
Carbide-tipped saw blades with (group) trapezoidal paint sprays (graffiti) etc.
teeth FZ/TR - see Figure 142 (e.g. Leitz) have produ-
ced good results. To achieve good cutting quality,
feed EXTERIOR as smoothly as possible.
Cutting rate:
50-60 m/sec depending on tool diameter and rpm, e.g.
4000 rpm, Ø 250 mm, 64 teeth.
Depth of cut per tooth: 0.02 - 0.04 mm
U
Feed: 6 - 10 m/min depending on thickness.
Sharp saws and optimum setting of the saw blade U
projection are necessary in order to achieve clean cut A E
edges. E
For fitting work and chamfering on the construction
site, electrical hand planes with a chamfering or a mit- A
ring groove have proven themselves.
Fig. 142
Twist drill
Base
WZ WZ/FA
Alternate tooth Alternate tooth
Fig. 141 chamfered
Use HSS twist drills for manual drilling. Drill tip ≤ 90°.
When using carbide-tipped drills use pillar drilling
machines - carbide metal tends to break off when dril-
FZ/TR HZ/FA
ling by hand.
Flat/trapezoid Hollow tooth
Do not allow the drill to break through the backside of
tooth chamfered
the panel, or if necessary, drill against an appropriate
base applying enough pressure to ensure a clean exit
hole. Fig. 143
FUNDERMAX exterior
Technique 83
Max Exterior and the environment
Warranty
FunderMax warrants the quality of Max Exterior within
the framework of the given values and test standards.
However, they are expressly not liable for defects in
the substructure or defective installation as they have
no control over the execution of these. The local build-
ing regulations are to be followed without fail - we
accept no liability with regard to these. All information
corresponds to the current state of the technology.
Suitability for particular applications cannot be con-
firmed in general.
Fig. 144
Production
Max Exterior consists of lengths of natural fibre -
about 65% of the weight - and synthetic resins. The
panels do not contain organic halogen (chlorine, fluo-
rine, bromine etc.) compounds, such as occur in pro-
pellant gases or PVC. They contain neither asbestos
nor wood preservatives (fungicide, pesticide etc.) and
are free from sulphur, mercury and cadmium. The pre-
cisely managed production processes have no nega-
tive effects whatsoever on the environment.
Waste disposal
The shavings which arise when machining (cutting and
milling) are not hazardous to health. Consequently,
even with the thermal disposal of waste - assuming
modern heating plants - no environmental poisons
such as hydrochloric acid, organic chlorine com-
pounds or dioxins can arise.
Max Exterior combust - with appropriately high com-
bustion chamber temperatures and dwell times of the
combustion gases in the combustion chamber, as well
as an adequate supply of oxygen - into carbon diox-
ide, nitrogen, water and ashes. The energy which
results from this can be utilised.
Disposal on well-ordered commercial landfills is not
problematic. Always observe the country-specific rules
and regulations which apply to disposal.
84 FUNDERMAX exterior
Technique
Suppliers/Accessories
EUROFOX GmbH EJOT AUSTRIA GmbH Walter Hallschmid GmbH Protektor Bauprofile GmbH
Gewerbepark 10 Grazer Vorstadt 146 Dichten und Kleben am Bau Heinrich von Buol Gasse 18
A-2810 Lanzenkirchen A-8570 Voitsberg Leonard-Bernsteinstr. 4-6/8/10 A-1210 Wien
Tel.: +43 (0) 2627 42400-0 phone +43 3142 2 76 00-0 A-1220 Wien Tel.: +43 (0)1 259 45 00-0
Fax: +43 (0) 2627 42400-40 fax +43 3142 2 76 00-30 Tel.: +43 (0) 676 727 1724 Fax: +43 (0)1 259 45 00-19
www.eurofox.com e-mail: [email protected], www.ejot.at Fax: +43 (0) 197 475 40 www.protektor.com
www.dichten-und- kleben.de
ALLFACE Befestigungstechnologie Koenig Austria GmbH Germany
GmbH & CoKG Bahnhofstrasse 1, Germany
Aredstraße 29/Büro 222, A-4481 Asten /Linz Protektorwerk
A-2544 Leobersdorf Tel.: +43 (0)7224 67090-0 Walter Hallschmid GmbH&Co.KG Florenz Maisch GmbH & Co.KG
Tel: +43 (0)2256/625 18, Fax: +43 (0)7224 67752 Dichten und Kleben am Bau Viktoriastraße 58
Fax: +43 (0)2256/625 18 18 www.kvt-koenig.at SIKA Chemie GmbH D-76571 Gaggenau
E-mail: [email protected], Wiesentraße 1 Tel.: +49 (0)7225 977–0
www.allface.com SFS Intec GmbH D-94424 Arnsdorf Fax: +49 (0)7225 977– 111
Wiener Str. 29 Tel.: +49 (0) 8723 / 96 121 www.protektor.com
MAGE Alu Systems GmbH A-2100 Korneuburg Fax: +49 (0) 8723 / 96 127
Industriepark Ost 2 phone +43 2262 90 500-0 www.dichten-und- kleben.de France
A-9211 Haimburg fax + 43 2262 90 500-930
Tel: +43 (0)4232/4180-900 E-mail: [email protected] MBE GmbH PROTEKTOR S.A. BATI-PROFIL
Fax: +43 (0)4232/4180-2 www.sfsintec.at Siemensstraße 1 Rue Pasteur Prolongée
E-mail: [email protected] D-58706 Menden F-94400 Vitry sur Seine
www.magealusystems.at Germany Tel.: +49 (0)2373 17430–0 Tel.: +33 (0) 1 / 55 53 17 50
Fax: +49 (0)2373 17430–11 Fax: +33 (0) 1 / 55 53 17 40
Germany MBE GmbH www.mbe-gmbh.de
Siemensstraße 1
BWM D-58706 Menden Switzerland Glass mounting brackets:
Dübel und Montagetechnik GmbH Tel.: +49 (0)2373 17430–0
Ernst–Mey-Str. 1 Fax: +49 (0)2373 17430–11 SIKA Chemie GmbH Austria
D–70771 Leinfelden-Echterdingen www.mbe-gmbh.de Tüffenwies 16-22
Tel.: +49 (0) 711 / 90 313–0 CH-8048 Zürich Fa. Längle, A-6840 Götzis,
Fax: +49 (0) 711 / 90 313–20 Fischerwerke Tel.: +41 (0) 1 / 436 40 40 www.langleglas.com
www.bwm.de Arthur Fischer GmbH&CoKG Fax: +41 (0) 1 / 270 52 39
Weinhalde 14-18 www.sika.ch Fa. Schmidtschläger, A-1070
WS Fassadenelemente GmbH D-72178 Waldachtal Wien, www.schmidtschlaeger.at
Brackestraße 1 Tel.: +49 (0) 7443 120
38159 Vechelde Fax: +49 (0) 7443 1242 22 More suppliers of glue Fa. Hueck, A-1230 Wien,
Telefon: (0 53 02) 91 91-0 www.fischer.de www.hueck.at
Fax: (0 53 02) 91 91-69 (There are no permits for the glueing
www.wagner-system.com KEIL Werkzeugefabrik suppliers or glues in Germany. Germany
Karl Eischeid GmbH Before mounting you have to clear
Systea DWS Pohl GmbH Postfach 1158 all permits and recommendations Fa. Pauli, D-51545 Waldbröl,
Margarete-Steiff-Str. 6 D-51751 Engelskirchen-Loope for working with the manufacturer!) www.pauli.de
D-24558 Henstedt-Ulzburg Im Auel 42
Tel.: +49 (0) 4193 / 99 11-40 D-51766 Engelskirchen-Loope SIKA Österreich GmbH Fa. SWS, D-51545 Waldbröl,
Fax: +49 4193 / 99 11-49 Tel.: +49 (0) 2263 8070 Lohnergasse 3 www.sws-gmbh.de
www.pohlnet.com Fax: +49 (0) 2263 807333 A-1210 Wien
www.keil-werkzeuge.com Tel.: +43 (0)1 / 278 86 11 Fa. QTEC, D-06749 Bitterfeld,
NAUTH SL Fassadentechnik Fax: +43 (0)1 / 270 52 39 www.qtec-gmbh.de
GmbH Switzerland www.sika.at
Weinstr. 68 b
D-76887 Bad Bergzabern SFS intec AG (Headquarters) DKS GesmbH
Tel.: +49(0) 6343 7003-0 Rosenbergsaustrasse 10 Dichten-Kleben-Schützen
Fax: +49 (0) 6343 7003-20 CH-9435 Heerbrugg Regensburgerstraße 9
www.nauth.de Tel.: +41 71 727 62 62 A-4020 Linz
Fax: +41 71 727 53 07 Tel.: +43 (0) 732 77 53 81
France E-Mail:[email protected] Fax: +43 (0) 78 4612
www.sfsintec.biz www.dks.at
L.R ETANCO
38/40 Rue des Cormiers - BP 21 Koenig Verbindungstechnik AG INNOTEC Industries
78401 CHATOU CEDEX (France) Lagerstrasse 8 VertriebsgmbH
Phone: +.33.1.3480.5288 CH-8953 Dietikon Boden 35
Fax: +.33.1.3480.5240 Tel.: +41 1 743 33 33 A-6322 Kirchbichl
www.etanco.fr Fax: +41 1 740 65 66 Tel.: +43 (0) 5332 / 71138
www.kvt.ch Fax: +43 (0) 5332 / 72891
www.innotec.at
SOUDAL N.V.
Olof-Palme-Str. 13
D-51371 Leverkusen
Tel.: +49 (0) 214 / 6904-0
Fax: +49 (0) 217 / 6904-23
www.soudal.com
FUNDERMAX exterior
Technique 85
Notices
86 FUNDERMAX exterior
Technique
FUNDERMAX exterior
Technique 87
3-2/11-308274GB.18
FunderMax France
3 Cours Albert Thomas
F-69003 Lyon
Tel.: +33 (0)4 78 68 28 31
Fax: +33 (0)4 78 85 18 56
[email protected]
www.fundermax.at
JAGO AG
Industriestrasse 21
CH-5314 Kleindöttingen
Tel.: +41 (0)56-268 81 31
Fax: +41 (0)56-268 81 51
[email protected]
www.jago.ch
ISOVOLTA S.A.U
Avda. Salvatella, 85–97
Poligono Industrial Can Salvatella
E-08210 Barberà del Vallès (Barcelona)
Tel.: + 34-937 297 550
Fax: + 34-937 190 511
[email protected]
www.isovolta.es