Diy Shaker Table
Diy Shaker Table
Diy Shaker Table
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I call it the BGS over-the-shoulder hand-cranked shaking table.
Its a cool machine.
The clever bit is the bicycle parts that allow you to turn the handle at a leisurely pace but rock and
roll the table MUCH faster:
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Its a worthwhile project and the BGS tested it and found it recovered fine gold rather better than a
Wilfley Table.
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Shaking Tables
Shaking tables, also known as wet tables, are basically a specialized type of sluice. They consist of
a riffled deck on some type of support. A motor, usually mounted to the side, drives a small arm
that shakes the table along its length. The riffles are usually not more than half an inch high and
cover over about two thirds the table’s surface. Varied riffle designs are available for specific
applications. Shaking tables are very efficient at recovering heavy minerals from minus 100
microns (150 mesh) down to 5 microns in size.
On commercially manufactured tables, deck sizes range from 18 by 40 inches for laboratory testing
models up to 7 by 15 feet for larger commercial applications. These large tables can process up to
175 tons in 24 hours. The 2 basic deck types are rectangular and diagonal. Rectangular decks are
roughly rectangle shaped with riffles parallel to the long dimension. Diagonal decks are irregular
rectangles with riffles at an angle (nearly diagonal). In both types, the shaking motion is parallel to
the riffle pattern. The diagonal decks generally have a higher capacity, produce cleaner
concentrates, and recover finer sized particles. The decks are usually constructed of wood and
linoleum, rubber or plastics usually cover the top of the deck. These materials have a high
coefficient of friction, which aids mineral recovery. Expensive, hardwearing decks are made from
fiberglass. Both the deck surface and riffles on these units are formed as part of the mold. In
operation, a slurry consisting of about 25% solids by weight is fed with wash water along the top of
the table.
Building a gold shaking table is well within the reach of the home fabricator / prospector. A simple,
shaking table can be designed and constructed of cheap materials that are available at a low cost
and has a drive mechanism using bicycle gears and chains and rubber bands made from car tire
inner tubes. A hand crank powers the drive mechanism of this prototype but it can readily be
modified to be powered by a bicycle, motor cycle or a motor, either electric or diesel. Its design
was particularly aimed at the recovery of fine-grained gold. Laboratory trials showed that for the
separation of fine-grained gold, this simple table was as good as and probably slightly more
effective than the commercial Wilfley table.
Any home made table needs to be adjustable, allowing a change in tilt for the flow of the material.
The surface of the table should be covered with thin sheet rubber. Riffles are about ¼ or 3/8ths of
an inch tall and are made from square wood. They are laid down with about one inch between each
riffle. While a bicycle gearing system can be used to run the table, it is equally possible to run the
table with a motor.
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Homemade tables have been tested via field trials, which were generally successful. The fabricated
table was easily set up and when properly adjusted to a stable configuration, the heavy mineral
concentrates were readily recovered. Field examination during the tests with a hand lens showed
that considerable amounts of fine-grained gold had been recovered from the tailings that had
previously been processed by the miners’ normal methods. Subsequent laboratory examination
revealed that the effectiveness of the simple table was quite remarkable as most of the gold was
only around 40 µm in size and grains as small as 10 µm had been recovered.
During normal shaking table operations, mineral particles tend to stratify in the protected pockets
behind the riffles. The finest and heaviest particles are forced to the bottom and the coarsest and
lightest particles remain at the top. These particle layers are moved across the riffles by the
crowding action of new feed and the flowing film of wash water. The riffles are tapered and
shorten towards the concentrate end. Due to the taper of the riffles, particles of progressively finer
size and higher density are continuously brought into contact with the flowing film of water that
tops the riffles, as lighter material is washed away. Final concentration takes place in the unriffled
area at the end of the deck, where the layer of material at this stage is usually only a few particles
deep.
The shaking table slopes in two directions, across the riffles from the feed to the tailings discharge
end and along the line of motion parallel to the riffles from the feed end to the concentrate end.
The latter greatly improves separation due to the ability of heavy
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particles to “climb” a moderate slope in response to the shaking
motion of the deck. The elevation difference parallel to the riffles should never be less
than the taper of the riffles; otherwise wash water tends to flow along the riffles rather than across
them.
While building a shaker table is a fairly difficult project, the results can be well worth it. Putting
together a project like this will involve some welding of metal parts, and I bought a welder and
learned to weld just to be able to do this type of project. I heartily recommend small home welders
for folks who like to craft their own projects. Now my welds aren't pretty, but they do the job - they
just need to be sturdy and hold the riffles in place. I so strongly recommend that you consider
buying one of these welders that I have done up a whole web page on it. If you are seriously
considering building your own sluice box, check out my page:
The more tools and fabricating skills you possess, the more likely it is that your home made dredge
project will be a success. I have done up a page on the hand tools needed for this type of project,
you can check it out at:
Commercial placer mine operators can afford the expense, and need the capability of equipment
that is beyond the typical workings of the small operator or individual prospector. Three of the
most common pieces of commercial placer processing equipment are jigs, shaking tables, and
spiral concentrators.