General information

Technical data

Installation instruction

PSI Casing End Seals

For Carrier Pipe End Seal

13

Pipeline Accessories
157
PSI Casing End Seals
Available program
Type DU DU seals are only used for new installations. Their special folded design
for new installation compensates the eccentric position of pipes relative to each other.
Special types for pipe eccentricities of > 80 mm are available at an
extra charge.
DU seals are injection moulded parts made of EPDM (ethylene-propylene
diene rubber). Our product range is continuously expanded. For available
sizes and types please refer to the current price list. For sizes not
available in DU types we recommend to use a KG casing end seal.
KG casing end seals are only used for new installations. This type is
available in almost any size. The conical design of the KG seal
compensates the eccentric position of the pipes relative to each other
to a certain degree. Special types are available for pipe eccentricities of
Type KG > 80 mm at an extra charge.
for new installation
The KG casing end seal is made of an elastomeric polymerizate:
NEOPREN (Chloroprene CR). For available sizes and types please refer
to the current price list.
The design and material of KO casing end seals corresponds to KG
seals. KO seals, however, are open and are suitable for retro-fitting
already installed pipelines. This seal is placed over both pipe ends and
secured in place by means of a bonding agent (cold vulcanisation).
The bonding process is quite simple and similar to tyre patching. Apply
bonding agent to both sides and let it dry, then repeat this process. Now
Type KO press the parts together with maximum pressure. For available sizes and
for retrofitting types please refer to the current price list. The bonding agent is included
overlapping
Trennaht seam
überlappend in the price.
Seamless STM casing end seals will be especially manufactured to meet
your requirements. There are universally applicable and available in
almost any size.
This seal has the special advantage of being able to bridge extreme
eccentricities. In addition, several openings can be provided (e.g. for
cable ducts). STM casing end seals are made of "Rottolin" plastic
Type STM material. For these seals we also offer support elements which prevent
seamless version that the conical part of the seal is damaged when buried.

Important ordering details:

1. Carrier pipe O.D.
2. Casing O.D.
3. Position of carrier pipe relative to casing
(concentric, eccentric; add drawing if possible)
4. Skid height of insulator
5. Casing I.D.
Type KT 6. For type STM please specify number and type of cable ducts
for new installation and add drawing.

158
PSI Casing End Seals
HA for House Connections
Type HA HA casing end seals are only used for the new installation of small pipes
for house connections.
HA seals are made of the same material as DU seals.
For available sizes and types please refer to the current price list.

159
PSI-Casing End Seal
Type KT
PSI-casing end seals type KT Tip for mounting Because of the flexibility of the
are used to prevent the ingress To fit the end seals on the carrier material the end seals are suitable
of moisture and soil into the pipe you simply cut the seals at for casing pipes up to 10% bigger
annular space between carrier the closed end just less than the diameters and as a consequence
pipe and casing sleeves. external diameter of the carrier of the cone shape they are
pipe. Please note the printed suitable for every diameter of
The characteristic of these sizes on the end seals! Push the carrier pipes.
seals: end seal over the outside of the
• low storage costs, because casing pipe and the carrier pipe
there are only five sizes of and fasten it with the included
sleeves from DN 100 to DN 600 steel straps.
• 3-4 mm thick high-quality
EPDM-rubber
• different sizes are printed on
the sleeves to simplify the
cutting of the right size
• straps for clamping applicable
for all diameters

Size of end seals from DN 100 to

DN 600 (4“ to 24“) casing.

0 150
115 13
60 80 100
25 45

Nominal width DN mm Product-No.

KT-end seal 100/125-0 110/135-10 3-012-05504

KT-end seal 150/200-0 165/215-10 3-012-05505

KT-end seal 250/300-50 270/320-50 3-012-05506

KT-end seal 350/400-80 350/402-80 3-012-05507

KT-end seal 500/600-150 508/610-150 3-012-05508

160
PSI Casing End Seals
General Information
A safe and economic system for
sealing the annular space between Type STM
carrier pipe and casing

For safety reasons carrier pipes are installed inside casing sleeves wherever
pipes are being laid under roads, railways or rivers. It is important that the
annular space is kept dry in order to reduce the risk of corrosion.
Our various types of casing end seals constitute a safe, clean and cost-
effective solution for new installation or retrofitting.
Casing end seals are installed easily and rapidly. They are pulled over the
outer edge of the casing and the carrier pipe, and are secured in place by
stainless steel straps and clamps.
All casing end seals are made of materials that are highly resistant to ageing
Type DU and have excellent mechanical strength. We are constantly adding new types
to our large range of casing end seals. Should the types we offer not be
suitable for your application, please do not hesitate to contact us. We will
then make your special „problem“ a part of our development work.
Casing end seals, however, are not suitable in cases where water exerts
pressure. We recommend to use LINK-SEALS instead.
Every casing end seal is supplied in a ready-to-install condition including
suitable fastening straps and clamps.
Technical changes reserved.

161
PSI End Seal Type FW
General Information
PSI FW-type end seals were specially
developed to provide a pressure-tight
seal between pipes carrying media and
casing pipes. The seals consist of high-
quality Rottolin and, thanks to their
being 9-11 mm thick, are particularly
dimensionally stable and pressure tight
up to 0.5 bar. As a result of their
exceptional flexibility, they can
accommodate axial and radial
movements between the casing and
inner pipe. To guarantee the integrity of
the seal, the annular gap should not
exceed 70 mm. A special, permanently
elastic sealant-adhesive is sprayed from
a cartridge on to the underside of the
collar of the seal, which is then secured
over the casing and carrier pipe by
means of stainless steel straps.
Before backfilling, the seal must be
covered with an expanding-type
padding.

Technical data: Stainless steel strap

Sectional drawing
Special sealant-adhesive
Material: Rottolin
Material thickness: 9 -11 mm
Colour: Red
FW-type casing end seal
Shore hardness: approx. 50o Wallsleeve/Casing
Tensile strength: 11 N/mm_ Stainless steel strap
Breaking elongation: 400 % Special sealant-
Initial tear resistance: 27 N/mm adhesive
Max. continuous
operating Carrier Pipe/PIP-Casing
temperature: 55°C

162
PSI Casing End Seals Type DU, KG, KO, STM
Installation Instruction
Pull small end of the seal over the
carrier pipe. 5 0 mm
If required, the small end of a KG seal
can be enlarged by cutting off the
desired length. However, the opening
should always be 5 % smaller than the
actual diameter of the carrier pipe
because the rubber material expands
and the resulting pressure ensures that
the seal fits closely around the pipe.
Pull the large end of the seal over
the casing as far as possible.
In case of KG and KO seals pull the
small seal end on the carrier pipe in the
direction of the casing until this end
protrudes about 50 mm from the edge
of the casing. The tapered seal then
takes on an „s“-shape and lies protected
within the casing.
The fitting position of DU and STM seals
is determined by their design.
Place the stainless steel straps
around the large and small ends.
Pull the free end of the strap at least 50 Casing End Seal DU
mm through the square opening in the
clamp and then fold it. The folded end
must be placed under the fastening
strap. Tighten the clamp as far as
possible using a screw driver.
For casing end seals type DU and STM
the installation procedure is the same.
The moulded form is indicating the
installation situation.
Care should be taken when backfiling as
the seals should be remain firm on the
pipe. Also ensure that no sharp rocks or
stones can punchure the rubber.

163
PSI Support Elements for Type STM
Installation Instruction

2 5 4 3 1 - Attach plastic support (3) with clip element to casing wall (1).
- Slide foam segments (4) onto carrier pipe (2) and insert into casing; the
raised edge outside, peripheral recesses are fitted into the plastic support;
the semi-circular recesses are fitted around the cable duct.
- Pull seal (5) over support segment.

164
PSI Casing End Seals
Order Form
Dimension
pcs. Part no. Cost per item Total
[inch] OD-Ø [mm]

1,5 x 3 41 x 92 1-012-05411
1,5 x 4 41 x 112 1-012-05412
1,75 x 3 51 x 92 1-012-05416
1,75 x 4 51 x 112 1-012-05417
2 x 3 64 x 92 1-012-05420
2 x 4 60 x 110 3-012-00015
2 x 4 64 x 112 1-012-05421
2 x 6 60 x 160 3-012-00018
2,5 x 6 80 x 160 3-012-00023
3 x 5 89 x 133 3-012-00025
3 x 6 92 x 165 3-012-00027
3 x 8 92 x 225 3-012-00029
3 x 10 92 x 275 3-012-00032
3 x 12 88 x 315 3-012-00033
4 x 5 118 x 140 3-012-00034
4 x 6 110 x 160 3-012-00035
4 x 8 112 x 225 3-012-00036
4 x 10 112 x 275 3-012-00037
4 x 12 108 x 315 3-012-00039
5 x 8 134 x 219 3-012-00042
5 x 10 145 x 275 3-012-00045
5 x 12 130 x 315 3-012-00047
6 x 8 160 x 219 3-012-00049
6 x 10 162 x 275 3-012-00050
6 x 12 162 x 330 3-012-00052
6 x 14 168 x 355 3-012-00054
6 x 16 160 x 406 3-012-00055
8 x 10 225 x 280 3-012-00057
8 x 12 200 x 315 3-012-00058
8 x 14 230 x 355 3-012-00060
8 x 16 225 x 410 3-012-00061
8 x 18 225 x 462 3-012-00062
8 x 20 200 x 500 3-012-00059
10 x 12 260 x 330 3-012-00064
10 x 14 250 x 356 3-012-00066
10 x 14 280 x 360 3-012-00065
10 x 16 280 x 410 3-012-00067
10 x 18 273 x 457 3-012-00068
10 x 20 273 x 508 3-012-00069
10 x 22 275 x 556 3-012-00070
12 x 16 320 x 410 3-012-00071
12 x 18 325 x 457 3-012-00072
12 x 20 324 x 508 3-012-00073
12 x 22 315 x 556 3-012-00074
14 x 18 355 x 462 1-012-05469
14 x 20 360 x 513 3-012-00078
14 x 22 355 x 558 3-012-00080

165
PSI Casing End Seals
Order Form
Dimension
Description pcs. Part no. Cost per item Total
[inch] OD-Ø [mm]

16 x 20 406 x 508 3-012-00082

16 x 22 410 x 558 3-012-00083
16 x 24 400 x 609 3-012-00084
18 x 22 450 x 558 3-012-00085
18 x 24 450 x 610 3-012-00086
20 x 24 508 x 610 3-012-00088
20 x 26 510 x 660 1-012-05479
20 x 28 500 x 710 3-012-00087
22 x 26 560 x 660 1-012-05481
22 x 32 555 x 810 3-012-00095
24 x 28 610 x 710 3-012-00098
24 x 30 610 x 760 1-012-05485
24 x 32 600 x 812 3-012-00100
26 x 30 668 x 760 3-012-00104
26 x 32 660 x 815 1-012-05488
28 x 32 710 x 810 3-012-00107
30 x 34 760 x 862 3-012-00109
30 x 36 765 x 915 1-012-05490
30 x 38 762 x 965 3-012-00111

Nominal width DN pcs. mm Part no. Cost per item Total

KT-end seal 100/125-0 110/135-10 3-012-05504

KT-end seal 150/200-0 165/215-10 3-012-05505
KT-end seal 250/300-50 270/320-50 3-012-05506
KT-end seal 350-400-80 350/402-80 3-012-05507
KT-end seal 500-600-150 508/610-150 3-012-05508

Description pcs. mm Part no. Cost per item Total

Special end seals

Prices acc. to valid pricelist

From
Date / Signed

166