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    Survey Report: Bop Control System With For Land Rig Bop Stack ON Weatherford

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    farman ali ahmed
    The document summarizes a survey report of a BOP control system on a land rig. It describes the rig and equipment details, configuration of the BOP system, observations from the survey, required corrective actions, and documentation available. The system requires repairs to pumps and transmitters, installation of gauges and indicators, and analysis of hydraulic oil reservoir. The BOP stack includes an annular BOP, double pipe ram, and shear ram.

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    Survey Report: Bop Control System With For Land Rig Bop Stack ON Weatherford

    Uploaded by

    farman ali ahmed
    39 views5 pages
    The document summarizes a survey report of a BOP control system on a land rig. It describes the rig and equipment details, configuration of the BOP system, observations from the survey, required corrective actions, and documentation available. The system requires repairs to pumps and transmitters, installation of gauges and indicators, and analysis of hydraulic oil reservoir. The BOP stack includes an annular BOP, double pipe ram, and shear ram.

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    The document summarizes a survey report of a BOP control system on a land rig. It describes the rig and equipment details, configuration of the BOP system, observations from the survey, required corrective actions, and documentation available. The system requires repairs to pumps and transmitters, installation of gauges and indicators, and analysis of hydraulic oil reservoir. The BOP stack includes an annular BOP, double pipe ram, and shear ram.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    39 views5 pages

    Survey Report: Bop Control System With For Land Rig Bop Stack ON Weatherford

    Uploaded by

    farman ali ahmed
    The document summarizes a survey report of a BOP control system on a land rig. It describes the rig and equipment details, configuration of the BOP system, observations from the survey, required corrective actions, and documentation available. The system requires repairs to pumps and transmitters, installation of gauges and indicators, and analysis of hydraulic oil reservoir. The BOP stack includes an annular BOP, double pipe ram, and shear ram.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 5

    SURVEY REPORT

    BOP CONTROL SYSTEM WITH


    FOR LAND RIG BOP STACK
    ON
    WEATHERFORD

    PREPARED FOR
    WEATHERFORD

    Prepared by: MD.FARMAN ALI AHMED SUBMITTED TO:


    Reviewed by:
    Survey date: 20/11/18 TO 20/11/18
    Reference no.
    CONTENTS

    1. Purpose of Survey

    2. Rig Particulars

    3. Equipment Particulars

    4. Equipment Configuration

    5. Visual and Functional Observations

    6. Required corrective action

    7. Other Information

    8. Documentation Available
    1. Purpose of Survey

     To establish equipment configuration for the purpose of verifying API 16D,RP53,Aramco well control manual
    compliance.
     To survey operational condition of equipment and history of earlier inspections.

    2. Rig Particulars

     Rig Owner : WEATHERFORD


     Rig Name : PD-40
     Drilling type : WORKOVER
     Unit no : 0695
     Rig Type : LAND RIG
     Location : SAUDI ARAB (KHURAISH)

    3. Equipment Particulars

     Equipment : BOP Control System(accumulator unit)


     Manufacturer : DS CHINA
     Rating : 3000 PSI
     Year of Manufacture : May 2006
     Remote control system : Air pneumatic

    4. Equipment Configuration

     Accumulators Bottle : Twenty eight (28), Fifteen (15) gallon, top loading accumulators. Precharge 1100psi.

     Accumulator manifolds : Four (04) carbon steel welded manifolds with four (04) seven port manifold.

     Unit volume : 238 gallon capacity. Fluid reservoir sizing. API 16D, Second Edition, Section 4.2.4.2.

     Primary pump : Two (02) WNM pump Triplex piston type pumps.

     Secondary Pump : Four (4) DS pump, 60:1 ratio, 8”cylinder & fluid end 7-3/8”. Input air-116psi.

     Electric Motor : Two (02) electric motor 3 Phase, 460 Volts, HZ 60, 30.5Amp, Exd II BT4, model-YB2-180M-4
    Make-WNM Company.

     Annular Regulator : 1” PTR4 type with 1500 psi spring control head. Annular regulator remotely controllable.

     Manifold Regulator : 1” MTR 4 with 1500 psi spring control head manually adjusted. Accumulator manifolds.

     Pressure transmitter : Available, annular-6k, accumulator-6k, manifold-6k.Make-Ashcroft.


     Valve Description:

    Sr. Valve Description Size Qty


    No
    1 Annular 1” 01
    2 Upper kill line 1” 01
    3 Shear ram 1” 01
    4 Lower ram 1” 01
    5 Gut line 1” 01
    6 kill 1” 01
    7 Choke 1” 01
    8 Emergency kill 1” 01
    9 Spare 1 1” 01
    10 Spare 2 1” 01
    11 Spare 3 1” 01
    12 Spare 4 1” 01
    13 Spare 5 1” 01
    14 Spare 6 1” 01

     Selector Valves : Annular valve 1”, & thirteen (13) manifold valves 1” with air cylinders. Make-GDMC (Rated for
    3045psi).

     Bypass Valve : 1”valve with air cylinder. Control of bypass valve. Make-GDMC.

     Piping : 1” & 1-1/2”union.

     Driller Panel : Pneumatic controller.

     Tool Pusher Panel : Pneumatic controller.

     Position indicating lights: Not available.

     Alarms : Available-low hyd , low air, & low accumulator.

    REQUIRED CORRECTIVE ACTION TAKEN

    1. Transmitter on unit annular, accumulator and manifold (Require regulating regulator (0-30PSI) air pressure of each
    transmitter).

    2. Accumulator bottle manifold has no gauge. It must have a separate gauges installed for each manifold/bank. There
    are 4 bank in the system. Reference API16D-5.1.3.4

    3. Electric triplex pump are both leaking from the plunger end, Plunger size is 1”, Make-DS.
    4. Indicator on the remote panels(both auxiliary and driller cabin) required “light” indicating “open” and “close”
    position of Bop. Reference API16 D-4.3.3.1.E/5.2.5.4/5.2.7.B/5.2.8.B

    5. Ambient temperature not mention on electric motor.

    6. Reservoir hydraulic oil need to analyses.

    7. Other Information:

    7.1 BOP Stack


    S.NO BOP STACK NAME MAKE PRESSURE VERTICAL QTY FLUID FLUID
    RATING (PSI) BORE REQ. REQ.
    SIZE(INCHES) OPEN CLOSE

    1. ANNULAR HYDRIL 5000 13-5/8” 01 14.16G 17.98G

    2. DOUBLE UPPER PIPE RAM Cameron 5000 13-5/8” 01 2.8G 3.2G

    3. SHEAR RAM Cameron 5000 13-5/8” 01 4.4G 4.8G

    8. Documentation Available

     Manual : NO
     Electrical Schematic : NO
     Calibration certificates : YES
     Accumulator certificates : YES

    9. Signoff

    UCTC Representative Customer Rep. _______________


    Name : MD.FARMAN ALI AHMED Name ______________________

    Designation: Senior Service Engineer Designation _________________

    Date 20-NOV-2018

    Location: SAUDI ARAB (KHURAISH)

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