HANFAB 60” GROUND SAW SLASHER PARTS BOOK

Hancock Fabrication, Inc.

9167 HWY 53
Angora, MN 55703
Phone: 218-666-5630 --Proudly serving the Timber Industry since 1980--
Fax: 218-666-5955

Simonds International’s 60” &72”

Carbide Insert HanFab Slasher Blade
User “Quick Reference” Requirements

Required Maintenance Improper Use and/or Misuse

 Read the precautions and  Never operate a cracked or bent
maintenance recommendations slasher saw.
before operating a slasher saw.
 Never operate a slasher saw with
 Check the slasher saw before loose, broken, chipped, dull,
each operation. and/or missing teeth.

 Never operate a slasher saw that

 Allow the slasher saw a few extra wobbles and/or will not stand up.
seconds to build up RPM and
stand up before making the next
cut.
 Never install a slasher blade
without fully understanding and
 60” saw blade: maintain 1200
agreeing to all subsequent slasher
RPM (not to exceed)
blade user information.
 72” saw blade: maintain 1000
RPM (not to exceed)

 Before saw blade installation,

fully read and agree to all
subsequent slasher blade user
information.
Hancock Fabrication, Inc.
9167 HWY 53
Angora, MN 55703
Phone: 218-666-5630 --Proudly serving the Timber Industry since 1980--
Fax: 218-666-5955

Simonds International’s (SI) 60” & 72”

Carbide Insert HanFab Slasher Blade
Precautions, Requirements, and Maintenance Recommendations

CARBIDE INSERT TEETH:

 Badly worn teeth increase stress to the slasher saw plate. Consequently, worn
teeth require more horsepower to cut than sharp teeth. Set-up a scheduled
removal time for the slasher saws—before the teeth are dull. If a proper
maintenance plan is in place, the slasher saw blade will last longer, give you a
better cut, cut closer to the target size and will cost less to operate.

 Check for loose, broken, chipped, dull and/or missing teeth prior to each
operation of the saw.

 Tighten all loose teeth by hammering and/or replacing the rivets.

 Replace all broken, chipped and/or missing teeth.

 Sharpen and/or replace all dull teeth.

CARBIDE TIPS:

 Carbide is very hard: When a slasher saw is rotating at its recommended RPM,
and, at the same time, comes into contact with a hard surface; for example, steel,
the integrity of the saw is compromised. For instance, a crack may develop
around the saw hub/arbor, the hub/arbor bolts can loosen, the insert teeth can
become damaged, SI’s factory certified blade tensioning specifications are
destroyed, etcetera.
 Simonds International’s 60” & 72” Carbide Insert
HanFab Slasher Blade Precautions, Requirements, and
Maintenance Recommendations (continuation)

REVOLUTIONS PER MINUTE (RPM):

 Saw blades are hammered by SI to operate at a specific RPM. Deviating more

than 25 RPM from the hammered speed may cause the saw blade to become
unstable and cause the saw to wobble.

 Saw blade wobble more than two inches, while the saw is idling, is considered
excessive. The saw should be removed and hammered by a SI approved
professional to replace the lost tension.

 Excessive wobble will generate heat in the saw blade plate, rapidly
accelerating the loss of tension. The overheated saw will then rub against the
logs as it is cutting, again increasing the heat in the saw and intensifying the
wobble. The saw may then crack and/or catastrophically fail. Never run a saw
that is cracked or bent.

 A slasher saw blade should be allowed to cut its way through the logs, never
forced or overfeed. Failure to allow a slasher saw machine to cut through the
logs will choke the saw blade. In turn, the saw blade RPM may cause the saw
to wobble, bend and crack. Saw blades driven by hydraulic motors lose RPM
rapidly. The operators must allow the saw blade a few extra seconds to build
up RPM and stand up straight before making the next cut.

SAW ARBOR/COLLARS/HUB:

 Check the collars every time you change the slasher saw blade, maintaining a
.003 taper on the face and always clean them before mounting another saw
blade. Have them re-machined if they are worn.

 Inspect the arbor/collar bolts daily for proper torque.

Parker F11-150 saw motor shaft bolt: 16MM-2.0, 10.9 require 200 FT LBS.
Two Piece Hub/Collar bolts: 3/4 NF GR8 require 350 FT LBS.
5/8 NF GR8 require 200FT LBS

GENERAL CARE:

 Setup an ongoing maintenance plan. Inspect saw blade and arbor bolts daily.
Remove saw blade and have it certified by a professional every 500
hours of operation.

When handling a saw blade never roll a saw on any hard surface, or allow it
to strike a hard object. Set it down on a piece of belting or wood to avoid
damaging the carbide insert teeth.
Parker 28P Inline Saw Motor Filter
Features

■ Indicator
Available as a visual
Ports ■ (auto reset) or
SAE, ISO 6149 or electrical with choice
flange face ports of several power
provide maximum connections.
mounting flexibility.

■ Head
SG iron material is used
to provide high fatigue
strength (6000 psi).

■ Bypass

Bowl Seal ■ High precision spool type

Diametral head to bowl valve, “no bypass” option
seal with anti-extrusion available for critical
ring is reliable for high applications.
cyclic applications.

Element Assembly ■ ■ Bowl

High efficiency (Bx > 200), Steel bowl provides high
high capacity Microglass III
strength with precision finish
media with it’s multilayered
design is unequalled in for sealing surfaces. Bowl down
performance. design allows for draining prior
to element servicing.

Parker Hannifin Corporation

Hydraulic Filter Division
117 Metamora, OH
 Parker 28 P
Element Service Parts List
A. Stop the system’s power unit. Index Description 28P
B. Relieve any system pressure 1 Head Assembly Consult Factory
in the filter line. 2 Element (See model code page)
C. Drain the filter bowl if 3 Bowl
necessary. Single length w/o drain S04437
Double length w/o drain S04438
D. Loosen and remove bowl. Not Shown Drain Plug (SAE-5) —
E. Remove element by pulling Not Shown Drain Plug O-Ring
Nitrile —
downward with a slight Fluorocarbon —
twisting motion and discard. Indicators
F. Discard used spiral back-up Not Shown P - Indicator plug kit, 933175
ring (white) and o-ring from 4 M2- Visual autoreset 50 psi 932026
M2- Visual autoreset 98 psi 932027
filter bowl. 5 H - Electrical w/conduit
G. Install new solid back-up connection 50 psi 933130
ring (black). The top/bottom H - Electrical w/conduit
orientation is non-critical. connection 98 psi 933131
H1- Electrical w/12” wire leads 933133
H. Ensure the back-up ring is not (50 psi)
twisted. H1- Electrical w/12” wire leads 933134
(98 psi)
I. Replace the bowl o-ring. 6 E2- Electrical/Visual
J. Lubricate element o-ring w/ DIN connection (50 psi) 933145
with system fluid and place E2- Electrical/Visual
w/ DIN connection (98 psi) 933146
element on post in filter head. 7 E3- Electrical/Visual
K. Lubricate bowl o-ring, install w/ 3-pin connection (50 psi) 934383
bowl and tighten to specified E3- Electrical/Visual
torque. w/ 3-pin connection (98 psi) 934384
8 Bowl Seal V92235
18P - 15-20 ft. lbs. 9 Bowl Anti-extrusion Ring 934799
28P - 25-30 ft. lbs. **Seal Kit- Nitrile S04352
**Seal Kit - Fluorocarbon S04353 S04355
38P - 60-70 ft. lbs *Drain plug included
L. Confirm there are no leaks **(Includes bowl o-ring, bowl anti-extrusion ring, element o-ring and indicator o-rings.)
after powering the system.
4
5

7
6

Parker Hannifin Corporation

Hydraulic Filter Division
123 Metamora, OH
Bulletin HY30-5504-M1/UK

Service Manual
Series F12

Effective: April, 2011

Supersedes: March, 2011
HY30-5504-M1/UK Service Manual
Series F12

List of contents Page

General information.................................................................................... 3
Specifications............................................................................................. 4
Disassembling.....................................................................................5 - 10
Assembling F12-30/40/60/80/90/110/125.......................................... 11 - 16
Change of shaft seal................................................................................ 17
Valve plates.............................................................................................. 18
Splitview F12-150.....................................................................................19
Assembling F12-150..........................................................................20 - 22
Splitview F12-250.....................................................................................23
Assembling F12-250..........................................................................24 - 28
Test procedure..........................................................................................29

Conversion factors
1 kg = 2.2046 lb
1 N = 0.22481 lbf
1 bar = 14.504 psi
1 l = 0.21997 UK gallon
1 l = 0.26417 US gallon
1 cm3 = 0.061024 in3
1 m = 3.2808 feet
1 mm = 0.03937 in
9/5 °C + 32 = °F

! WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED
HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide
product and/or system options for further investigation by users having technical expertise. It is important that you analyze all
aspects of your application, including consequences of any failure, and review the information concerning the product or sys-
tem in the current product catalogue. Due to the variety of operating conditions and applications for these products or systems,
the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing,
are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.

Offer of Sale
Please contact your Parker representation for a detailed ”Offer of Sale”.

2 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

General information

F12 is bent axis, fixed displacement heavy- The pump version has highly engineered
duty motor/pump seris. They can be used valve plates for increased selfpriming speed
in numerous applications in both open and and low noise, available with left and right
closed loop circuits. hand rotation.

Series F12 conforms to current ISO and The F12 motors produce very high torque
SAE mounting flange and shaft end configu- at start-up as well as at low speeds.
rations. A very compact cartridge version is
also available.
Our unique timing gear design synchronizes
Frame sizes: F12-30, -40, -60, -80, -90,
shaft and cylinder barrel, making the F12
-110, -125, -150, -250.
very tolerant to high ’G’ forces and torsional
Thanks to the unique spherical piston de- vibrations.
sign, F12 motors can be used at unusually
high shaft speeds. Operating pressures to Heavy duty roller bearings permit substan-
480 bar provides for the high output power tial external axial and radial shaft loads.
capability.
The F12’s have a simple and straightfor-
The 40° angle between shaft and cylinder ward design with very few moving parts,
barrel allows for a very compact, lightweight making them very reliable motors/pumps.
motor/pump.
The unique piston locking, timing gear and
The laminated piston ring offers important bearing set-up as well as the limited num-
advantages such as low internal leakage ber of parts add up to a very robust design
and thermal shock resistance. with long service life and, above all, proven
reliability.

F12 cross section 9

8
7
6
5
4
3
2
1 1 2 3 4 5 6 7 8 9

1. Barrel housing
2. Valve plate
3. Cylinder barrel
4. Piston with piston ring
5. Timing gear
6. Tapered roller bearing
7. Bearing housing
8. Shaft seal
9. Output/input shaft

3 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

Frame size F12- F12- F12- F12- F12- F12- F12- F12- F12-
030 040 060 080 090 110 125 150 250
Displacement (cm3/rev) 30.0 40.0 59.8 80.4 93.0 110.1 125.0 150.0 242.0
Operating Pressure
max intermittent1) (bar) 480 480 480 480 420 480 480 420 420
max continuous (bar) 420 420 420 420 350 420 420 350 350
Motor operating speed
max intermittent1) (rpm) 7 300 6 700 5 800 5 300 5 000 4 800 4 600 3500 3000
max continuous (rpm) 6 700 6 100 5 300 4 800 4 600 4 400 4 200 3200 2700
min continuous (rpm) 50 50 50 50 50 50 50 50 50
Max pump sefpriming
speed2)
L or R function; max (rpm) 3150 2870 2 500 2 300 2 250 2 200 2 100 1700 1500
Motor input flow
max intermittent1) (l/min) 219 256 347 426 465 528 575 525 726
max continuous (l/min) 201 244 317 386 428 484 525 480 653
Main circuit temp. 3)

max (oC) 80 80 80 80 80 80 80 80 80
min ( C)
o
-40 -40 -40 -40 -40 -40 -40 -40 -40
Mass moment of inertia
(x10-3) (kg m2) 1.7 2.9 5.0 8.4 8.4 11.2 11.2 40.0 46.0
Weight
(kg) 12.0 16.5 21.0 26.0 26.0 36.0 36.0 70.0 77.0

1) Intemittent: max 6 seconds in any one minute.

2) Selfpriming speed valid at sea level.
3) See also below, operating temperature.

Operating temerature
The following temperatures should not be exceeded
(N shaft seals): Drain fluid: 90 oC.

FPM shaft seals (type V) can be used to

115 oC drain fluid temperature.

NOTE: The temperature should be measured at

the utilized drain port.

Continuous operation may require case flushing in

order to meet the viscosity and temperature limitations.

For further information we refer to:

Catalogue HY30-8249/UK

4 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

Disassemble
491

Fasten the unit in a vice. Loosen the 4

boults (item 491).

110

Disassemble the barrel housing (item 110).

Make sure that the valve plate doesn’t fall
out when lifting the barrel housing off.

411
Remove the cylinder barrel (item 411). Take
the shim (item 488) away.

488

5 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

430

Remove the barrel support (item 430).

440

Disassemble the pistons (item 440).

221

Remove the O-ring (item 221).

6 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

237

Disassemble the retaining ring (item 237).

231

Remove the seal carrier (item 231).

225
Remove the O-ring (item 225).

7 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

478
Disassemble the retaining ring (item 478).

476
Remove the spacer washer (item 476).

311

211 Place the bearing housing (item 211) on a

tube. Press uot the shaft (item 311) by pres-
sing on the shaft end.

8 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

470
Remove the small tappered roller bearing
(item 470).

Tap the small bearing ring off with a mandrel.

Tap the large bearing ring off with a mandrel.

9 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

311 Place the ring gear (item 452) on a tube.

Press the shaft (item 311) out with a press.

452
Tube

10 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assemble F12-30/40/60/80/90/110 and 125

Press down the tappered roller bearing (item

460) and the ring gear (item 452) on the shaft
with a press. Use a tube (see page 16).

460

452

Press down the bearing ring (item 460) in

the bearing housing (item 211) with a press.
Use a tube to match the outer diameter off
the bearing ring.
211

Press down the bearing ring (item 470) in

the bearing housing (item 211) with a press.
Use a tube to match the outer diameter off
the bearing ring.

211

11 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

476 Press down the Bearing (item 470) with

a press until correct preload is achieved.
Install the spacer washer (item 476).

478

Install the retaining ring (item 478).

225

Install the O-ring (item 225).

12 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

Install the seal carrier (item 231).

231

237

Install the retaining ring (item 237).

221

Install the O-ring (item 221).

13 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

440

Install the pistons (item 440).

430

Install the barrel support (item 430).

488

Install the shim (item 488).

14 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

411

Install the cylinder barrel (item 411). Ensure

correct timing. (marking - punch mark)

.
. .

121

110 Put some grease on the valve plate (item

121) and install it into the barrel housing
(item 110).
Make sure you have installed the valve
plate correct (see page 18).

110

Install the barrel housing (item 110).

Fasten two bolts and secure that the back-
lash is between 0,1 - 0,3 mm. Check it with
a feeler gauge in the drain port.
At the same time double check the timing,
(marking - punch mark).

15 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

491 Fasten the 4 boults (item 491) to specified

torque.
F12-030 65 ± 10 Nm
F12-040 65 ± 10 Nm
F12-060 65 ± 10 Nm
F12-080 115 ± 10 Nm
F12-090 115 ± 10 Nm
F12-110 115 ± 10 Nm
F12-125 115 ± 10 Nm
F12-150 220 ± 35 Nm
F12-250 220 ± 35 Nm

Tools to be used to facilitate the

installation of the tappered roller
bearings.

Type ØA ØB ØC
F12-030 60 49 42
F12-040 65 58 52
F12-060 73 64 57
F12-080/090 74 70 62
3300 ° F12-110/125 82 75 67
F12-150/250 97 - 82
3300°
1.5
1.5

33

0.5×45°
0.5x45
+0.2
f ØC 0
C / +0.20

ØB
f B

0
f ØA
A / +0-1
-1

Pressdon.eps
Leif A./01-04-03
16 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

Change of shaft seal

237

Remove the retaining ring (item 237).

231

Remove the seal carrier (item 231).

Tap the shaft seal out with hammer and

mandrel.

Tap the new shaft seal back with a tube and

a hammer.
The outside diameter on the tube is 65mm.

17 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Valve plates F12
Following valve plates can be fitted in F12.

M
M = Bi-directional, motor operation

Against cylinder barrel

L
L = L.H. rotation, pump operation

R
R = R.H. rotation, pump operation

Against cylinder barrel

G
G = L.H. rotation, internal drain, motor
operation

X
X = Bi-directional, pump operation, high self
priming speed

Against cylinder barrel

18 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

491
Splitview F12-150

130

110
488

486
415
121
431
221
411

222

310

321
440

452

460
464

470
474

475

211

233

236 237

19 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
  

             

                 
            
HY30-5504-M1/UK Service Manual
Series F12
Assembly F12-150

1. Press down the tappered roller bea- 3. Assemble the lock washers (item
ring (item 460) and the ring gear (item 474) and the round nut (item 475). Tap
452) on the shaft with a press. Use a in the lock washers to lock the round
tube (see page 16). nut.

2. Carefully press down the tappered 4. Assemble the pistons (item 440).
roller bearing (item 470) until correct Lubricate the ball sockets before
preload of the bearing package is assembling.
achieved. Use a tube (see page 16).

20 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assembly F12-150

5. Assemble the valve plate (item 121) 7. Assemble the shims (item 488)
in the barrel housing (item 110). Make and the guide spacer (item 486). Lo-
sure you have installed the valve plate cate one opening in the guide spacer
correct (see page 18). against the drain connection on the
barrel housing.

6. Tap down the cylinder barrel (item 8. Assemble the bearing package with
411) with barrel retaining ring (item pistons.
431) and needle bearings (item 415)
Use a plastic collar.

21 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assembly F12-150

9. Make sure the timing is correct. 11. Assemble the retaining ring (item
237). Lubricate the shaft seal before
assembling the housing.

10. Assemble the shaft seal (item 233) 12. Assemble the bearing housing (item
and the support ring (item 236). Locate 211), tap it down with a plastic hammer.
the chamfer on the support ring down- Torque the screws to 220 ± 35 Nm.
wards.Tap it down with a plastic collar.

22 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

The general condition of the unit can be established by checking the drain flow. Remove the
drain line and keep the drain port above a suitable container. Run the unit at normal speed and
pressurize the system to 2000-3000 psi. (150 - 200 bar)
Measure the drain flow for one minute; if it exceeds the maximum figures shown below, the unit
is worn or damaged internally and should be replaced or repaired. Also, check for leakage at
the shaft seal and between the bearing and barrel housings.

Series Normal Normal Max Max

cu.in./min l/min gpm. l/min
F12-030 24 0.4 .55 2.0
F12-040 30 0.5 .65 2.5
F12-060 43 0.7 .70 2.7
F12-080 61 1.0 .80 3.0
F12-090 61 1.0 .80 3.0
F12-110 61 1.0 .80 3.0
F12-125 61 1.0 .80 3.0
F12-150 73 1.2 .80 3.0
F12-250 92 1.5 .80 3.0

29 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden