B039G

Inclined cutting edge insert

BAP series
A highly rigid body and low cutting resistance inserts

Realize stable
machining.
Due to a moulded breaker with a positive rake angle,
y Low cutting resistance and
good chip disposal.
Because of thicker insert's backing metal than existing
products,
y Highly rigid body.
With a wiper edge,
y An excellent surface finish.
Inclined cutting edge insert

BAP
y Features
series

Low cutting resistance High rigidity

A positive rake angle and a
Compared to the conven-
molded chipbreaker gives
low cutting resistance, good tional type, the backing
sharpness and excellent metal of the insert seat is
chip disposal. thicker for improved rigidity.
$°

Geometry %° $° %° Thick Thin

H breaker 12 5 Conventional
type
M · G breaker 15 - 20 15 Backing metal comparison

High finishing accuracy A variety of grades & geometries

The use of a wiper edge Three chipbreakers available in coated carbide, cermet or
produces an excellent cemented carbide allow for the machining of a wide range of
surface finish. workpiece materials.

Rmax Rz 4µm
H breaker M breaker G breaker
Rz Rz JIS 2µm

Conventional nose radius insert

Coated carbide Coated carbide Carbide

Wiper edge Cermet Cermet
Rmax Rz 15µm
Rz Rz JIS 13µm Carbide

a Application guideline
Finishing Roughing
Workpiece
Stable cutting General cutting Unstable cutting Stable cutting General cutting Unstable cutting

Mild steel 1; ) )

Carbon steel
Alloy steel M breaker H breaker M breaker H breaker
1; 937) 937)
Hardened steel
M breaker M breaker
1; ) )
Stainless steel
M breaker H breaker M breaker H breaker

Cast iron 937) 937)

Ductile cast iron M breaker M breaker
+7L +7L
Aluminium alloy
G breaker G breaker
+7L +7L
Titanium alloy
G breaker G breaker
) )
Heat resistant alloy
M breaker M breaker
1) The grades shown above are the main grades. For more details refer to insert standards (page4) and recommended cuttingcon-
ditions (page 5).
2) Stable cutting (low depth of cut, low feed rate, machining without scale, and machining with a high rigidity machine) Unstable
cutting (large depth of cut, high feed rate, machining with scaling, interrupted cutting, and machining with a low rigidity machine.)

21
 BAP series
y Shank type

øD1

øD4
ap (Max D.O.C.)

L2

L1

Right hand tool holder only.

Number of teeth
Stock

Dimensions (mm)
Type

Order number

R D1 L1 D4 L2 ap Insert Clamp screw Wrench

%$356 ǡ       76 7.<)

6 ǡ       76 7.<)
6 ǡ       76 7.<)
6 ǡ       76 7.<)
6 ǡ       76 7.<)
6       76 7.<)
Standard type

6 ǡ       $3*07 76 7.<)

3'(5BB
6 ǡ       76 7.<)
6 ǡ       76 7.<)
6 ǡ       76 7.<)
6 ǡ       76 7.<)
6 ǡ       76 7.<)
6 ǡ       76 7.<)
6 ǡ       76 7.<)
Long shank type

%$35/6 ǡ       76 7.<)

/6 ǡ       $3*07 76 7.<)
/6 ǡ       3'(5BB 76 7.<)
/6 ǡ       76 7.<)
%$356 ǡ       76 7.<)
Standard type

6 ǡ       76 7.<)

$3*07
6 ǡ       76 7.<)
3'(5BB
6 ǡ       76 7.<)
6 ǡ       76 7.<)

ǡ : Inventory maintained.

2
 Inclined cutting edge insert

BAP series
y Shank type (long cutting edge)

øD4
øD1
ap (Max D.O.C.)
L2
L1

* Combination shank
Locking shank

Right hand tool holder only.

Number of teeth

Number of flutes
Stock

Dimensions (mm)
Order number

R D1 L1 D4 L2 ap Insert Clamp screw Wrench

%$35(6 ǡ        76 7.<)

(6 ǡ        $3*07 76 7.<)
(6 ǡ        3'(5BB 76 7.<)
(6 ǡ        76 7.<)
%$35(6 ǡ        $3*07 76 7.<)
(6 ǡ        3'(5BB 76 7.<)

y Arbor type (long cutting edge)

Arbor type Shell type

L7
øD8

L7
L8 L8

øD9
øD9
øD8

W1
W1

øD1
øD1

ap (Max D.O.C.) ap (Max D.O.C.)

L1 L1

Right hand tool holder only.

Number of teeth

Number of flutes
Stock

Dimensions (mm)
Type Order number

R D1 L1 D9 L7 D8 W1 L8 ap Insert Clamp screw Wrench

Arbor %$35& ǡ           76 7.<)

type
' ǡ           $3*07 76 7.<)
Shell %$35$ ǘ           3'(5BB 76 7.<)
type
$ ǘ           76 7.<)
Note : Only inserts with corner radius of 0.4mm or 0.8mm (H1,H2,M2) can be used for the shank type BRP400.

ǡ : Inventory maintained. ǘ : Non stock, produced to order only. No mark : Not manufactured.

Ǚ : Inventory maintained. To be replaced by new products.

3
y With coolant holes Fig. 1 øD9 Fig. 2
øD9

L8
BAP300 W1 BAP300
W1

L8
ø32 ø40

L7
ø50

L1±0.05

L7
Set Bolt

L1±0.05
BAP400 ø63
(Attachments)
ø40

ap
ap
BAP400
M8 x 1.25 ø50 øD8
(A left-hand thread) øD1 ø63 øD1

Fig. 3 øD9 Fig. 4 øD9

BAP300 W1 BAP400 W1

L8
L8
ø80 ø125
ø100 ø160

L7
L1±0.05

L1±0.05
L7
BAP400
ø80

ap

ap
ø100
øD8 øD8
Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel øD1
øD1

Right hand tool holder only. Tolerance when setting with master insert.

depth of cut
z x
Number of
Stock

weight
Dimensions (mm)
teeth

Tool
Order number Type

Max.
R D1 L1 D9 L7 D8 W1 L8 (kg) ap Clamp screw Set Bolt Wrench
%$3$5 ǡ      ⒦     TS25 Ĩ LS24 zTKY08F Fig. 1
$5 ǡ           TS25 Ĩ LS24 zTKY08F Fig. 2
BAP300

$5 ǡ           TS25 Ĩ LS24 zTKY08F Fig. 2

$5 ǡ           TS25 Ĩ LS24 zTKY08F Fig. 2
5& ǡ           TS25 Ĩ LS24 zTKY08F Fig. 3
5' ǡ           TS25 Ĩ LS24 zTKY08F Fig. 3
%$3$5 ǡ      ⒦     TS43 Ĩ LS24 zTKY15F Fig. 1
$5 ǡ           TS43 Ĩ LS24 zTKY15F Fig. 2
zTKY15F Fig. 2
BAP400

$5 ǡ           TS43 Ĩ LS24

5& ǡ           TS43 Ĩ LS24 zTKY15F Fig. 3
5' ǡ           TS43 Ĩ LS24 zTKY15F Fig. 3
5( ǡ           TS43 ⒦ xTKY15D Fig. 4
5( ǡ           TS43 ⒦ xTKY15D Fig. 4

Insert
Coated Cermet Carbide Dimensions (mm)
Cutter Type

Class

VP15TF

NX2525
NX4545

Shape Order number Geometry

UP20M

UTI20T
F7030

L1 L2 S1 F1 Re
HTI10
F620

$3073'(5+ 0 ǡ Ǚ ǡ ǡ ǡ ǡ ǡ ǡ     

3'(5+ 0 ǡ Ǚ ǡ ǡ ǡ ǡ ǡ ǡ     
%$3

Re
3'(5+ 0 ǡ Ǚ ǡ ǡ     
3'(5+ 0 ǡ Ǚ ǡ ǡ     
F1
L2

3'(5+ 0 ǡ Ǚ ǡ ǡ     

$3073'(5+ 0 ǡ Ǚ ǡ ǡ 11°     
3'(5+ 0 ǡ Ǚ ǡ ǡ ǡ ǡ ǡ ǡ L1 S1     
%$3

85°
3'(5+ 0 ǡ Ǚ ǡ     
3'(5+ 0 ǡ Ǚ ǘ     
3'(5+ 0 ǡ Ǚ ǡ     
$3073'(50 0 ǡ Re     
%$3 %$3 %$3 %$3

3'(50 0 ǡ     

F1

3'(50     

L2

0 ǡ Ǚ ǡ ǡ

11°
$3073'(50 0 ǡ Ǚ ǡ ǡ
L1 S1
    
85°
Re
$3*73')5* * ǡ     
F1
L2

11°
$3*73')5* * ǡ     
L1 S1
85°

4
 Inclined cutting edge insert

BAP series
Recommended cutting conditions

a Standard type
Cutting speed Feed per tooth
Workpiece Hardness Grade Breaker Cutting mode
(m/min) (mm/tooth)
P Mild steel 1; + Finishing Ǫ⒦ Ǫ⒦
š+%
(JIS SS400, S10C etc.) ) 0 General Ǫ⒦ Ǫ⒦
1; + Finishing Ǫ⒦ Ǫ⒦
) 0 General Ǫ⒦ Ǫ⒦
⒦+%
Carbon steel 87L7ʮ830 + General Ǫ⒦ Ǫ⒦
Alloy steel ) + Unstable Ǫ⒦ Ǫ⒦
(JIS S45C, JIS SCM440 etc.) 1; + Finishing Ǫ⒦ Ǫ⒦
⒦+% ) 0 General Ǫ⒦ Ǫ⒦
) + Unstable Ǫ⒦ Ǫ⒦
M ) 0 General Ǫ⒦ Ǫ⒦
Stainless steel
(JIS SUS304 etc.) š+% 87L7ʮ830 + General Ǫ⒦ Ǫ⒦
) + Unstable Ǫ⒦ Ǫ⒦
K Cast iron Tensile strength 937) 0 General Ǫ⒦ Ǫ⒦
(JIS FC250 etc.) š1PP +7Lʮ87L7 + General Ǫ⒦ Ǫ⒦
Ductile cast iron Tensile strength 937) 0 General Ǫ⒦ Ǫ⒦
(JIS FCD450 etc.) š1PP +7Lʮ87L7 + General Ǫ⒦ Ǫ⒦
Ductile cast iron Tensile strength 937) 0 General Ǫ⒦ Ǫ⒦
(JIS FCD500 etc.) ⒦1PP +7Lʮ87L7 + General ⒦
Ǫ Ǫ⒦
H Quenched steel Ţ+5& 937) 0 General ⒦
Ǫ Ǫ⒦
S Titanium alloy Ţ+% +7L * General ⒦
Ǫ Ǫ⒦
Heat resistant alloy ⒦ ) 0 General Ǫ⒦ Ǫ⒦
N Aluminium alloy ⒦ +7L * General Ǫ⒦ Ǫ⒦

a Long cutting edge type

Cutting speed Feed per tooth
Workpiece Hardness Grade Breaker Cutting mode
(m/min) (mm/tooth)
Mild steel  
3 (JIS SS400, S10C etc.) š+% ) 0 General ⒦ ⒦
 
) 0 General ⒦ ⒦
 
⒦+% 87L7ʮ830 + General ⒦ ⒦
Carbon steel
 
Alloy steel ) + Unstable ⒦ ⒦
(JIS S45C, JIS SCM440 etc.)  
) 0 General ⒦ ⒦
⒦+%
 
) + Unstable ⒦ ⒦
 
0 ) 0 General ⒦ ⒦
Stainless steel  
š+% 87L7ʮ830 + General ⒦ ⒦
(JIS SUS304 etc.)
 
) + Unstable ⒦ ⒦
 
. Cast iron Tensile strength 937) 0 General ⒦ ⒦
(JIS FC250 etc.) š1PP +7Lʮ87L7 + General  
⒦ ⒦
 
Ductile cast iron Tensile strength 937) 0 General ⒦ ⒦
(JIS FCD450 etc.) š1PP +7Lʮ87L7 + General  
⒦ ⒦
 
Ductile cast iron Tensile strength 937) 0 General ⒦ ⒦
(JIS FCD450 etc.) ⒦1PP +7Lʮ87L7 + General  
⒦ ⒦
 
+ Quenched steel Ţ+5& 937) 0 General ⒦ ⒦
 
6 Titanium alloy Ţ+% +7L * General ⒦ ⒦
 
Heat resistant alloy ⒦ ) 0 General ⒦ ⒦
 
1 Aluminium alloy ⒦ +7L * General ⒦ ⒦
a Revolution (min-1) = (1000 x Cutting Speed) x (3.14 x ØD1)
a Table Feed (mm/min) = Feed per Tooth x Number of Teeth x Cutter Revolution

5
 Cutting performance
y BAP300 y BAP400
Shoulder milling Shoulder milling Cutting width

Cutting depth
Cutting width a Ø10 - Ø14 a Ø16 - Ø100
10 10

Cutting depth

Cutting depth (mm)

Cutting depth (mm)

fz fz=0
fz= =0 .1
fz= .
5 5 0.2 15
Cemented carbide, coated carbide

0.1 fz=
fz= 0.2
0.1 5 Workpiece : JIS S50C
5 Grade : UTi20T
0 D1/2 D1 0 D1/2 D1 15
Workpiece : JIS S50C
Grade : UTi20T Cutting width Cutting width

Cemented carbide, coated carbide, and cermet

fz=0.15

Cutting depth (mm)

10 fz=0.2 fz=
0.1
Slot milling fz=0.25
5

D1 a Ø10 - Ø14 a Ø16 - Ø100

10 10
Cutting depth

Cutting depth (mm)

Cutting depth (mm)

0 D1/2 D1
D1 D1 Cutting width
D1
5
=ø
12 5 = ø = ø50
D1 25 ⒦ø
D1 ⒦ø1 =ø
16
⒦ø 100
=ø 4 ⒦ø 40 Slot milling D1

Cutting depth
10 22

Workpiece : JIS S50C 0 0.1 0.2 0.3 0 0.1 0.2 0.3

Grade : UTi20T Feed per tooth fz (mm/tooth) Feed per tooth fz (mm/tooth)

Workpiece : JIS S50C

Shoulder milling
Grade : UTi20T
Cutting width a Ø10 - Ø14 a Ø16 - Ø100 15
Cutting depth

10 10

Cutting depth (mm)

Cutting depth (mm)

Cutting depth (mm)

D
=ø
10
Cermet

2
fz=

5⒦
fz= 0.1
5 5

ø1
0.1

60
fz=
fz=0 0.15
.15 5

Workpiece : JIS S50C 0 D1/2 D1 0 D1/2 D1

Grade : NX2525 Cutting width Cutting width 0 0.1 0.2 0.3
Feed per tooth fz (mm/tooth)

y BAP300 (Long cutting edge type) y BAP400 (Long cutting edge type)
Shoulder milling Cutting width Shoulder milling Cutting width
Cutting depth

Cutting depth

Workpiece : JIS S50C Workpiece : JIS S50C

Grade : UTi20T Grade : UTi20T

50
D1=ø40 60 D1=ø50
Cutting depth (mm)

Cutting depth (mm)

40 50
D1=ø32 D1=ø40
30 40
D1=ø25 D1=ø63,80
Cemented carbide, coated carbide

Cemented carbide, coated carbide

30
20 D1=ø20
20
10 10

0 D1/2 D1 0 D1/2 D1
Cutting width Cutting width

Slot milling D1 Slot milling D1

Cutting depth

Cutting depth

Workpiece : JIS S50C Workpiece : JIS S50C

Grade : UTi20T Grade : UTi20T

50
60
Cutting depth (mm)

Cutting depth (mm)

40 50

30 40
D1=ø40
D1=ø32 30 D1= ø 63,80
20
D1=ø25 20
D1= ø 40,50
10
10
D1=ø20
0 0.1 0.2 0.3 0 0.1 0.2 0.3
Feed per tooth fz (mm/tooth) Feed per tooth fz (mm/tooth)

NOTE : 1) The above data was conducted on carbon steel (JIS S50C). For use with alloy steels reduce the conditions by 20 - 30%.
2) When slot milling, the use of an airblower is recommended.
3) The dimension (D1) represents the dimension at the tools peripheral cutting edge.

6
 Inclined cutting edge insert

BAP series
Application examples
Tool %$356 %$356 %$356
Insert $3073'(5+ $3073'(50 $3*73')5*
Grade 937) ) +7L
JIS SKD61 (40HRC) JIS SCM440 (200HB) Aluminium alloy (A7075)

4
Workpiece

10 10

Component Machine parts Machine parts Machine parts

conditions

Cutting speed (m/min) 122 150 238

Cutting

Feed (mm/tooth) 0.1 0.1 0.15

Depth of cut (mm) ap = 7 ae = 10 ap = 4 ae = 10 ap = 6.5 ae = 3
Coolant Airblow Dry cutting Dry cutting

a Tool life a Tool life a Tool life

No. of pieces/corner Cutting time (min) No. of pieces/corner
0 10 20 30 40 0 25 50 75 100 0 20 40 60
Results

Competitor Competitor Fracture Competitor

For Your Safety

aDon't touch breakers and chips without gloves. aPlease machine within recommended application range, and exchange expired tools with new parts in advance. aPlease use safety cover and wear safety
glasses. aWhen using compounded cutting oils, please take fire prevention. aWhen attaching chips or spare parts, please use the attached wrench or spanner. aWhen using tools in revolution machining,
please make a trial run to check run-out, vibration, abnormal sounds etc.

Tsukuba Plant
ISO 9001-2000
Registration No. JSAQ 080 Tsukuba Plant
Gifu Plant
ISO 14001-1996 Registration No. 00GRC-EA010 Gifu Plant
ISO 9001-2000
Registration No. JSAQ 094 Registration No. JSAE 036

Overseas Operations Center : MITSUBISHI MATERIALS U.S.A. CORPORATION

Cutting Tools Headquarters
KFC bldg., 7F, 1-6-1, Yokoami, Sumida-ku, Tokyo 130-0015, Japan 17401, Eastman Street, Irvine, California, 92614, USA
TEL 81-3-5819-8771 FAX 81-3-5819-8774 TEL 1-949-862-5100 FAX 1-949-862-5180

MMC HARTMETALL GmbH MMC METAL SINGAPORE PTE LTD.

Comeniusstr.2, 40670, Meerbusch GERMANY 10, Arumugam Road, #04-00 Lion Industrial Bldg.,409957, SINGAPORE
TEL 49-2159-9189-0 FAX 49-2159-50462 TEL 65-6743-9370 FAX 65-6749-1469

Mitsubishi Carbides Home page :

(Tools specifications subject to change without notice.)

2003.6.E( - )