PC200 Control Box

24V DC GEAR MOTOR

FOR RESIDENTIAL
USER MANUAL
 Index

1. PC200 Control Box 2

2. Setting 4
2.1 SW1 Dip Switch Setting 4
2.1.1 Slowdown Adjustment (Dip 1.S/F Set) 4
2.1.2 Over-current Adjustment (Dip 2.Over2 & Dip 3.Over1) 5
2.1.3 Gate Auto-close Adjustment (Dip 4.Auto 3, Dip 5.Auto 2 & Dip 6.Auto 1) 5
2.1.4 Photocells Adjustment (Dip 7.Photo) 5
2.1.5 Flashing Light Adjustment (Dip 8.Light) 5
2.2 SW2 Dip Switch Setting 5
2.2.1 Electric Latch Adjustment (Dip 5.Latch) 5
2.2.2 Slowdown Speed Adjustment of The Gear Motors (Dip 6.Slow) 5
2.2.3 Operation Speed Adjustment of The Gear Motors (Dip 7.Fast) 5
2.2.4 Single and Dual Gate Operation Adjustment (Dip 8.Ds/Set) 5
2.3 LED Indication 6
2.4 Transmitter Memorizing and Erasing Process 6
2.5 System Learning Process 7
2.6 Gate Operation 7
2.7 Gate-moving Logic 7
2.8 Advanced Operation of the Transmitter 7
3. Trouble Shooting 8
4. Technical Characteristics 9
4.1 PC200 Control Box 9
5. Annexes 10
5.1 CE Declaration of Conformity 10

CONTROL BOX 1
1). PC200 Control Box

1. Decide the installation position of PC200 control box first, it is suggested to be installed near the gate and should
be protected from possible damage. Be aware of the motor cable length before deciding the installation position.
2. Remove the cover by unscrewing the four screws on the cover. See Figure 1(1).
3. Use a screwdriver to puncture the holes beneath the bottom of the control box. See Figure 1(2).
4. Secure it on the wall. See Figure 1(3).

Figure 1(1) Figure 1(2)

Figure 1(3)

5. Wiring Connection:
Prepare all the wires of the accessories beforehand and connect the wires to the gear motors and accessories on
the PCB as shown in Figure 1(5). All of the wiring connections of the accessories are not requested to
distinguish the positive (+) and the negative (-) polarity.
1). PF-1 Flashing light: Connect the two wires from the flashing light to the terminal LIT (+) and LIT (-) on the PCB.
2). PEL-1 Electric Latch: Connect the two wires from the electric latch to the terminal LAT (+) and LAT (-) on the PCB.
3). PW320/PW330 Gear Motors: Refer to Figure 1(5) and connect the wires separately to the terminals on the PCB.
M1: Connect the motor wire (White +) to the terminals M1 (+), and (Yellow -) to the M1 (-).
Connect the hall sensor wires red, green, and black to the terminals 5V, S1, and GND.
M2: Connect the motor wire (White +) to the terminals M2 (+), and (Yellow -) to the M2 (-).
Connect the hall sensor wires red, green, and black to the terminals 5V, S2, and GND.
Notes:
For gates opened outward,
M1: Connect the motor wire (Yellow -) to the terminals M1 (+), and (White +) to the terminals M1 (-).
M2: Connect the motor wire (Yellow -) to the terminals M2 (+), and (White +) to the terminals M2 (-).
4). PH-1 Photocells: See Figure 1(4) and Figure 1(5)
(A). In the installation of one set: Connect the wires referred to 7 and 9.
And remove the electric jumper “JP1”.
(B). In the installation of two sets: connect the wires referred to 7, 8, 9 and 10.
And remove both the electric jumper “JP2”and”JP1”.

5). PKS-1 Key Selector:

DKEY

Phot1

Phot2
SKEY
GND

GND

GND
12V

12V

12V

For single-gate installation-Refer to Figure 1(6) and connect the two wires
from the key selector to the terminal SKEY and GND on the PCB.
For dual-gate installation-Refer to Figure 1(5) and connect the two wires from
the key selector to the terminal DKEY and GND on the PCB.
Figure 1(4)
6). PPB-1 Push Button:
For single-gate installation-Refer to Figure 1(6) and connect the two wires from the push button to the terminal
SKEY and GND on the PCB.
For dual-gate installation-Refer to Figure 1(5) and connect the two wires from the push button to the terminal
DKEY and GND on the PCB.

2 CONTROL BOX
 Figure 1(5)

Transformer

12V

12V

12V

VCC VCC

CONTROL BOX 3
 Figure 1(6)

12V

12V

12V
12V

2). Setting

Before powering on the control unit, the

Transformer following dip switch setting must be
decided by gate weight and installation
environment first. See Figure 2

NC: No Connection
24V

24V

24V

2.1 SW1 Dip Switch Setting

2.1.1 Slowdown Adjustment (Dip 1.S/F Set)
ON: The gear motors do not slow down before the gates completely close or open.
OFF: The gear motors slow down before the gates completely close or open.

2.1.2 Over-current Adjustment (Dip 2.Over2 & Dip 3.Over1)

OVER1 OVER2 Current (Amp)
Dip Switch 3 OFF Dip Switch 2 OFF 2A
Dip Switch 3 ON Dip Switch 2 OFF 3A
Dip Switch 3 OFF Dip Switch 2 ON 4A
Dip Switch 3 ON Dip Switch 2 ON 5A

4 CONTROL BOX
2.1.3 Gate Auto-close Adjustment (Dip 4.Auto 3, Dip 5.Auto 2 & Dip 6.Auto 1)
Auto-close 1 Auto-close 2 Auto-close 3 Effect
Dip switch 6 OFF Dip Switch 5 OFF Dip Switch 4 OFF No auto-close
Dip switch 6 ON Dip Switch 5 OFF Dip Switch 4 OFF 3 sec.
Dip switch 6 OFF Dip Switch 5 ON Dip Switch 4 OFF 10 sec.
Dip switch 6 ON Dip Switch 5 ON Dip Switch 4 OFF 20 sec.
Dip switch 6 OFF Dip Switch 5 OFF Dip Switch 4 ON 40 sec.
Dip switch 6 ON Dip Switch 5 OFF Dip Switch 4 ON 60 sec.
Dip switch 6 OFF Dip Switch 5 ON Dip Switch 4 ON 120 sec.
Dip switch 6 ON Dip Switch 5 ON Dip Switch 4 ON 300 sec.

Note: Auto-close mode activates when the gates move to the end position or stopped manually. If the transmitter,
push button, or the key selector is activated before the auto-close counting, the gate will close immediately.

2.1.4 Photocells Adjustment (Dip 7.Photo)

ON: When encountering any obstacles, the gates will stop during opening phase ; stop and reverse during closing phase.
OFF: The gate will keep moving when encountering any obstacles during closing and opening phases.

2.1.5 Flashing Light Adjustment (Dip 8.Light)

ON: The flashing light blinks for 3 seconds before the gate moves, and blinks simultaneously during the movement.
OFF: The flashing light blinks and the gate moves simultaneously.

2.2 SW2 Dip Switch Setting

2.2.1 Electric Latch Adjustment (Dip 5.Latch)
ON: The electric latch functions when dip switch is set to “ON”.
OFF: The electric latch does not function when dip switch is set to “OFF”.

2.2.2 Slowdown Speed Adjustment of The Gear Motors (Dip 6.Slow)

ON: The speed is 70% output of the full speed.
OFF: The speed is 50% output of the full speed.

2.2.3 Operation Speed Adjustment of The Gear Motors (Dip 7.Fast)

ON: The speed is 100% output of the full speed.
OFF: The speed is 80% output of the full speed.

2.2.4 Single and Dual Gate Operation Adjustment (Dip 8.Ds/Set)

ON: Dual Gates operation in system learning and normal operation.
OFF: Single Gate operation in system learning and normal operation.

CONTROL BOX 5
 2.3 LED Indication
LED1 System Learning: LED1 blinks once when single-gate learning is completed ;
LED1 blinks twice when dual-gate learning is completed.
LED2 RF : If the switch of the transmitter, key selector, or the push button is activated, LED2 will be on.
LED3 Photocells 1 : LED3 will be on when the first pair of the photocells are activated.
LED4 Photocells 2 : LED4 will be on when the second pair of the photocells are activated.
LED5 RF Indicator : LED5 will be on when RF signal is received.

Transformer

LED1
SYSlearn

LED2
RFLED

LED3
Ph01

LED4
Ph02

LED5
RFlearn
12V

12V

12V

2.4 Transmitter Memorizing and Erasing Process

(A) Transmitter Memorizing: Press and hold the S3 button on the PCB for 1 second and then the blue LED
indicator on the RF board will be “ON”. Press A button for dual-gate installation ; press B button for
single-gate installation on the transmitter within 5 seconds. The transmitter learning is completed
when the blue indicator is “OFF”.
(B) Transmitter Memory Erasing: Press and hold the S3 button on the PCB for three seconds.
(C) One radio receiver can be memorized with 200pcs of transmitters.

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2.5 System Learning Process
Step1: Connect the master motor wires to M1 terminals and the slave motor wires to M2 terminals correctly. If only
one gate is installed, the motor wires have to be connected to M1 terminals.
Step2: Press and hold the S2 button on the PCB for 5 seconds. After LED1 blinks once per second, press the
button on the transmitter to choose dual-gate(A button) or single-gate(B button) system learning.
In system learning mode, the gates will proceed with the following procedures.
(A) Dual-Gate Mode: Slave Gate closes→Master Gate closes→Master Gate opens→Slave Gate opens→Slave
Gate closes→Master Gate closes.
(B) Single-Gate Mode: Master Gate closes→Master Gate opens→Master Gate closes.

The completion of system learning:

(A) For Dual-Gate installation: The system learning is completed when LED1 quickly blinks twice per second.
(B) For Single-Gate installation: The system learning is completed when LED1 quickly blinks once per second.

Notes:
(A) System learning fails and needs to be learned again when an unpredictable interruption occurs.
(B) Once the system learning is completed, there is no need to proceed with the learning process again when
there isa power failure.
(C) The slave gate opens 3 seconds after the master gate opens and the master gate closes 3 seconds after the
slave gate closes.

2.6 Gate Operation

Press the button “A” on the transmitter for dual-gate operation. A B

Press the button “B” on the transmitter for single-gate

operation in either single-gate or dual-gate installation. PR-1

2.7 Gate-moving Logic

(A) In gate-opening phase: The gates stop if the transmitter/push button/key selector is activated, and close when
the transmitter/push button/key selector is reactivated.
(B) In gate-closing phase: The gates stop if the transmitter/push button/key selector is activated, and open when
the transmitter/push button/key selector is reactivated.
(C) In gate-opening or gate-closing phase: For safety purpose, the gates stop if encountering obstacles.

2.8 Advanced Operation of the Transmitter

You could decide the buttons of the transmitter to operate single or double leave by adjusting the position of JP3 jumpers.
For two channel transmitter, there are two adjustments:

A B
Situation 1: Dk A
ASk: Transmitter button A for single leaf operation.

PR-1
DkB: Transmitter button B for double leaves operation. B Sk

See the following description: Situation 2:

BSk: Transmitter button B for single leaf operation. Dk A
Dk C Dk A DkA: Transmitter button A for double leaves operation.
B Sk
D Sk B Sk

CONTROL BOX 7
 For four channel transmitter, there are four normal adjustments:

Situation 1: Dk A
C ASk: Transmitter button A for single leaf operation.
A B DkB: Transmitter button B for double leaves operation. B Sk
D
Situation 2: Dk A
BSk: Transmitter button B for single leaf operation.

PR-2
DkA: Transmitter button A for double leaves operation. B Sk

Situation 3: Dk C
CSk: Transmitter button C for single leaf operation.
See the following description: DkD: Transmitter button D for double leaves operation. D Sk

Dk C Dk A Situation 4: Dk C
DSk: Transmitter button D for single leaf operation.
D Sk B Sk
DkC: Transmitter button C for double leaves operation. D Sk

3. Trouble Shooting
Overheated Back-up Batteries Check the wiring connection of the batteries.
The gate doesn’t move when pressing the 1. Check if LED3 or 4 is “ON”.
button of the transmitter 2. Check if the voltage of the batteries is below 22V.
3. Check if LED1 is “ON”.
4. Make sure all the wiring connections are firmly connected to the
terminals on the PCB.
5. Make sure the fuse is workable.
The gate only moves a little distance when Make sure the wiring connection of the hall sensor is firm.
pressing the button of the transmitter.
The transmitting distance is too short Make sure the connecting terminals of the
Antenna is firm.
The gear motors run very slowly Check the dip switch setting of the speed adjustment.
The Flashing light does not work Check if the wiring connection of the flashing light is correct.
The leaves shall be closed instead of opening Change the polarity connection of the positive (+) with the negative (-)
of the gear motors.
The leaves suddenly stop during moving 1. Check if the “RESET” socket is activated.
2. Make sure the wiring connection of the gear motors is firm.
3. Make sure the hall sensor wiring connection is firm.
4. The GND terminal of the photocells on the PCB must be
short-circuited if no photocells installed.
5. Make sure the fuse is workable.
The leaves does not move or only move toward 1. Check if the “RESET” socket is activated.
one direction 2. Make sure the wiring connection of the gear motors is firm.
3. Make sure the hall sensor wiring connection is firm.
4. The GND terminal of the photocells on the PCB must be
short-circuited if no photocells installed.
The master gate closes to the end first and the Cut off the AC input power and the output of the batteries. Release the
slave gate stops, the flashing light blinks fast for master gate and slave gate manually, then open the master to the end
five seconds. and close the slave gate to the end by hand, then power the whole unit
by connecting the AC and battery terminals.
The gear motors does not run and the relay is Check if the fuse is burned.
noisy when operating the gate opening and
closing

8 CONTROL BOX
4) Technical Characteristics

4.1 PC200 Control Box

Application For PW220/PW230 poweFor PW320/PW330 power supply
Main power supply 230Vac/110Vac, 50Hz/60Hz
Back-up battery 2pcs of batteries for emergency operation, 1.2A each
Transformer 6A, 24V
Receiver board 433.92MHz; 200 transmitters memory
Installation Wall mounted vertically
Operating Temperature -20℃~+50℃
Dimension 275mm * 195mm * 102mm

CONTROL BOX 9
 Declaration of Conformity

Applicant: Powertech Electronics Inc.

Manufacturer: Timotion Technology Co., Ltd.
Address: Shiyong Minying Industrial Zone, Hengli Town, DongGuan City, GuangDong, China

Model: PC200

1. Certificate of conformity of a product with the essential requirements art. 3.2 of the R&TTE Directive 1999/5/EC.
2. The above product has been tested with the listed standards and in compliance with the European Directive LVD
2006/95/EC.
3. The submitted sample of the above product has been tasted for CE marking according to the following European Directives:
2006/42/EC Machinery Directive.

Comply with the following Standards:

EN 301489-1 V1.8.1: 2008

EN 301489-3 V1.4.1: 2002
EN 300220-1 V2.1.1: 2006
EN 300220-2 V2.1.2: 2007

EN 60335-1: 2002+A11:2004+A1:2004+A12:2006+A2:2006+A13:2008
EN 60335-2-103: 2003
EN 62233: 2008

EN 12445: 2001
EN 12453: 2001

And also declare that the machinery may not be put into service until the machine, which will be integrated or become one of
the components, and announced to comply with the provisions as the required.

Taiwan, November 20, 2011 David Lan

(Deputy Managing Director)

10 CONTROL BOX