Section: 8

M a intena nce Sch ed u les P a g e: 8- 0 - 0 1

a nd J ob C a rd s
E ng ine: S/B V M 6 2 8

8 Maintenance Schedules, List of Job Cards and Job Cards

8.1 Sum m ary of Maintenance Schedules
A ll fitting s , s h u toff a nd control d ev ices of th e op era ting m ed ia p ip ing s y s tem s a s w ell a s of th e
com p res s ed a ir p ip ing s y s tem not lis ted in th es e s ch ed u les s h a ll b e m a inta ined a ccord ing to
m a nu fa ctu rer’s s p ecifica tions .

8.1 .1 Initial m aintenance jobs

8.1 .1 .1 - E ng ines running in continuous op eration, e.g . m a rine eng ines , > 3 0 0 h ou rs / y ea r
8.1 .1 .2 - E ng ines running in standby op eration, e.g . em erg ency g enera ting s ets , < 3 0 0 h ou rs / y ea r

8.1 .2 D aily m aintenance jobs

T h es e job s a re d es crib ed in Section 4 .3 , a s w ell a s in th e b rief ins tru ctions * u nd er Section
” M onitoring of E ng ine O p era tion” .

8.1 .3 P eriodic m aintenance jobs for eng ines running in continuous op eration > 3 0 0 hours / y ear,
e.g . m a rine eng ines .
- T h is s ch ed u le form s p a rt of th e b rief ins tru ctions *

8.1 .4 P eriodic m aintenance jobs for eng ines running in continuous op eration < 3 0 0 hours / y ear,
w h ich a re ex clu s iv ely or m os t of th e tim e in s ta nd b y m od e, e.g . em erg ency g enera ting s ets .

8.2 List of Job Cards

b y m a intena nce g rou p s

8.3 Job Cards

b y m a intena nce g rou p s

* T h e b rief ins tru ctions a re a tta ch ed to th is op era tion m a nu a l.

© 0795
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Page: 8-0-02 Maintenance Schedules

and Job Cards
Engine: S/BVM 628

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 Section: 8
Maintenance Schedules
Page: 8-1-01

Engine: S/BVM 628

8.1.1 Initial Maitenance Jobs

Job ... R H 8.1.1.1 Engines running in continuous operation, Job See

after com- e.g. marine engines, > 300 hours / year Card N o. F ootnotes
missioning

Checking and servicing engine coolant containing additives X

1
on non-mineral oil basis x1

25 R H Checking inlet and exhaust valve clearances 01.01.01 —

Checking crankweb deflection / gauging axial clearance 02.02.01 —
Cleaning fuel twin filter 07.10.01 —
Servicing centrifugal lube oil filter 08.13.01 —
Inspecting crankcase oil mist detector 11.05.01 x

50 R H Checking engine alignment and elastic mounting 03.07.01 x

Analyz ing lube oil samples 08.01.01 —
Servicing lube oil paper microf ilter 08.10.01 —
Cleaning strainer in front of master starting valve 10.03.91 —
Cleaning filter for pressure reducer station 10.06.01 x

100 R H Changing oil of exhaust turbocharger 06.05.01 —

125 R H Checking engine coolant containing anti-corrosive oil — x

according to section 6.4

250 R H Analyz ing lube oil samples 08.01.01 —

Cleaning raw water filter — x
F unctional check of starting and control air system 10.01.01 —
Cleaning dirt trap 10.03.02 —
R emoving strainer in front of master starting valve 10.03.91 —

1000 R H Checking engine alignment and elastic mounting 03.07.01 x

2000 R H Checking engine alignment and elastic mounting 03.07.01 x

3000 R H Checking engine alignment and elastic mounting 03.07.01 x

4000 R H Checking engine alignment and elastic mounting 03.07.01 x

x D epending on engine type and additive used

x1 D epending on engine type and additive used

(intervall to be entered in Maintenance S chedule acc. to Section 6.4 of Operation Manual)

© 1199
Section: 8
Maintenance Schedules
Page: 8-1-02

Engine: S/BVM 628

Job.. RH 8.1.1.2 Engines running in continuous operation, Job See

after com- e.g. marine engines, > 300 hours / year Card No. Footnotes
misioning

Checking and servicing engine coolant containing additives X

1
on non-mineral oil basis

50 RH Checking inlet and exhaust valve clearances 01.01.01 —

Checking crankweb deflection / gauging axial clearance 02.02.01 —
Checking engine alignment and elastic mounting 03.07.01 x
Cleaning fuel twin filter 07.10.01 —
Servicing centrifugal lube oil filter 08.13.01 —
Analyzing lube oil samples 08.01.01 —
Servicing lube oil paper microf ilter 08.10.01 —
Cleaning strainer in front of master starting valve 10.03.91 —
Cleaning filter for pressure reducer station 10.06.01 x
Inspecting crankcase oil mist detector 11.05.01 x

1Y ear Checking engine alignment and elastic mounting 03.07.01 x

2 Y ears Checking engine alignment and elastic mounting 03.07.01 x

x Depending on engine type and additive used

x1 Depending on engine type and additive used

(intervall to be entered in Maintenance S chedule acc. to Section 6.4 of Operation Manual)

© 0795
 Section: 8

Maintenance Schedule Page: 8-1-03

Engine: S/BVM 628

8.1.2 Daily maintenance jobs, see Section 4.3

8.1.3 Periodic maintenance jobs for engines running in continuous operation,

e.g. marine engines > 300 hours / year.

All fittings, shutoff and control devices of operating media systems as well as of compressed air piping
system shall be maintained according to manufacturer’s specifications.

Ser. Periodic Maintenance Jobs Job See

No. Card No. Footnotes

Checking and servicing engine coolant containing additives on X1

non-mineral oil basis

1 Interval: every 25 0 engine running hours

Inspecting valve rotator 01.03.01
Cleaning turbocharger turbine (depending on fuel q uality grade) 06.13.01 M1/M2/M3
Servicing centrifugal lube oil filter 08.13.01
Servicing light barrier of crankcase oil mist detector 11.05.01 X
Inspecting coolant circulation pump 09.07.01 X

2 Interval: every 5 00 engine running hours

Jobs as under ser. No. 1
Cleaning fuel twin filter 07.10.01 X
Cleaning filter of pressure reducer station 10.06.01 X

3 Interval: every 7 5 0 engine running hours

Jobs as under ser. No. 1
Checking engine coolant containing anticorrosive oil X
acc. to Section 6.4

4 Interval: every 1000 engine running hours

Jobs as under ser. Nos. 1 and 2
Checking inlet and exhaust valve clearances 01.01.01 M3
Inspecting combustion chamber 01.05.04 M3
Changing oil of turbocharger 06.05.01 X5
Inspecting injectors 07.08.01 M3
Cleaning dirt trap 10.03.02
Inspecting crankcase oil mist detector 11.05.01 X

5 Interval: every 15 00 engine running hours

Jobs as under ser. Nos. 1 to 3
Checking inlet and exhaust valve clearances 01.01.01 D/M1/M2
Inspecting combustion chamber 01.05.04 M1 / M2
Inspecting injectors 07.08.01 M1 / M2
Analyzing lube oil samples 08.01.01
Servicing lube oil paper microf ilter 08.10.01 M1/M2/ M3
Inspecting temperature monitors for oil, water and air 11.01.01
Inspecting pressure monitors for oil, water and air 11.01.02
Inspecting flow monitor 11.01.03 X
Inspecting overspeed protection 11.03.01
Inspecting oil level float switch 11.07.01 X
Inspecting service-alarm switch for lube oil wire edge filter 11.08.01 X

© 1199
Section: 8

Page: 8-1-04 Maintenance Schedule

Engine: S/BVM 628

Ser Periodic Maintenance Jobs Job See

No. Card No. Footnotes

6 Interval: every 3000 engine running hours

Jobs as under ser. Nos. 1 to 5
Inspecting combustion chamber 01.05.04 D
Servicing cylinder head 01.08.01 M3
Checking crankweb deflection / gauging axial clearance 02.02.01
Inspecting foundation bolts 03.07.01
Changing oil of hydr. governor 05.03.11 X
Changing oil of turbocharger 06.05.01 X5
Inspecting control linkage of injection pump 07.01.01
Inspecting injectors 07.08.01 D
Repairing injectors 07.09.01 M3
Servicing lube oil paper microf ilter 08.10.01 D
Checking delivery rate of valve seat lubrication 08.14.01
Cleaning lube oil microfilter (lube oil seal) 08.20.02

7 Interval: every 4500 engine running hours

Jobs as under ser. Nos. 1, 2, 3 and 5
Servicing cylinder head 01.08.01 M1 / M2
Changing oil of turbocharger 06.05.01 X5
Repairing injectors 07.09.01 M1 / M2

8 Interval: every 6 000 engine running hours

Jobs as under ser. Nos. 1 to 6
Inspecting main running gear 02.01.01
Inspecting piston 02.10.01 M3
Inspecting governor control linkage 05.04.15 X2
Inspecting charge air system 06.02.01 M3
Cleaning charge air cooler, air side 06.04.02
Repairing injectors 07.09.01 D
Functional check of starting and control air system 10.01.01
Inspecting rubber vibration damper 12.01.02 X

9 Interval: every 8000 engine running hours

Jobs as under ser. Nos. 1, 2 and 4
Servicing the turbocharger 06.06.01

10 Interval: every 9 000 engine running hours

Jobs as under ser. Nos. 1 to 7
Inspecting piston 02.10.01 M1 / M2
Inspecting charge air system 06.02.01 M1 / M2

11 Interval: every 12000 engine running hours

Jobs as under ser. Nos. 1 to 6 and 8
Servicing cylinder head 01.08.01 D
Inspecting piston 02.10.01 D
Inspecting gear train 04.08.01
Inspecting drive for hydr. governor 05.04.01 X
Servicing telescope piece 05.04.15 X
Inspecting charge air system 06.02.01 D
Servicing master starting valve 10.03.01
Renew flexible lines, -compensators, rubber tubes --

© 0101
 Section: 8

Maintenance Schedule Page: 8-1-05

Engine: S/BVM 628

Ser.. Periodic Maintenance Jobs Job See

No. Card No. Footnotes

12 Interval: every 15000 engine running hours

Jobs as under ser. Nos. 1 to 6
Inspecting main bearing 02.04.01 M3
Inspection of injection pump at DEU TZ SERVICE M3
Replacing viscous-type torsional vibration damper 12.01.01 X

13 Interval: every 18000 engine running hours

Jobs as under ser. Nos. 1 to 8 and 10
Inspecting main bearing 02.04.01 M1 / M2
Inspection of injection pump at DEU TZ SERVICE M1 / M2

14 Interval: every 24000 engine running hours

Jobs as under ser. Nos. 1 to 6, 8, 9 and 11
Inspecting main bearing 02.04.01 D
Inspecting piston pin, pin bush and pin bore 02.13.01
Servicing cylinder liner 03.02.03
Inspecting exhaust elbow 06.01.03
crankshaft bearing 04.01.01
Inspection of injection pump at DEU TZ SERVICE D
Servicing lube oil pump 08.04.01
Repairing wire edge filter 08.09.01
Repairing coolant circulation pump 09.07.02 X
Maintaining plant-specific fittings and control devices — X4

15 Interval: every 10 years

Repairing rubber torsional vibration damper 12.01.02 X

16 As required
Repairing valve rotator 01.03.02
Cleaning turbocharger turbine 06.13.01 M1/M2/M3
Cleaning intake air cleaner of turbocharger 06.03.11 X
Cleaning charge air cooler, air side 06.04.02
Servicing lube oil filter combination 08.10.01
Repairing viscous-type torsional vibration damper 12.01.01 X

X Depending on engine type

X1 Depending on engine type and additive used (Interval as per Section 6.4, to be entered in
MaintenanceSchedule)
X2 Annually, at the latest, or after max. 500 start ing manoeuvres
X3 After 2 years, at the latest, or after max. 1000 starting manoeuvres
X4 Shorter intervals specified by zhe manufcturer of the bought-of-item, if any, must be considered.
D Distillate fuel, Section 6.3
M1 Intermediate fuel, British Standard / Class B2, Section 6.3
M2 Intermediate fuel, British Standard MA 100 / Class M3, CIMAC A 10 / B10 / E25, Section 6.3
M3 Intermediate fuel, CIMAC C10 / D15, Section 6.3
X5 See Section 6.1

Ex tension or reduction of interv als

The inspections shall be carried out after the running hours quoted in the maintenance schedule.
As a result of the inspections the intervals may be extended or reduced, however, to suit local
conditions. The maintenance schedules summarise all inspection, servicing and repair jobs, while
making reference to the individual sections and job cards of Section 8.

© 1199
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Engine:

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 Section: 8

Maintenance Schedules Page: 8-1-07

Engine: S/BVM 628

8.1.4 Periodic maintenance jobs for engines running < 300 hours / year,
which are exclusively or for the greater part of time in standby mode (DEUTZ minimum require-
ment).
In addition, there exist numerous national and international standards which may also be applied if
they do not restrict the specifications given here.
All fittings, shutoff and control devices of operating media systems as well as of compressed air
piping system shall be maintained according to manufacturer’s specifications.

Ser. Interval: Engine Job Card

No.: Job: ready for or Section
operation ? No.

1 Interval: daily
Checking: Starting air pressure yes
Draining: Dirt trap 10.03.02

2 Interval: w eek ly
Jobs as under ser. No. 1
Checking: Circulating lube oil level yes 08.02.01
Checking: Fuel level in service tank
Checking: lCoolant level in header tank
Servicing: Draining of the compressed air vessel
Servicing: Draining leak-oil-tank
Inspecting: Engine and operating media piping systems for leaks

3 Interval: every three months

Jobs as under ser. Nos. 1 and 2
Engine test run for 1/2 hour under max possible load (min. 25% load) yes see
Section 4

Checking: Operating data, pressures, temperatures, etc.

and comparing with acceptance test record
- under steady-state conditions
about 1/2 hour after start
- before stopping the engine
Checking: Turbocharger turbine slow-down
Inspecting: L ube oil system 08.02.02
Servicing: Operating wire edge lube oil filter 08.09.01
Checking: Temperature monitors 11.01.01
Checking: Pressure monitors 11.01.02

4 Interval: every six months yes see

Jobs as under ser. Nos. 1 to 3 Section
Analyzing engine coolant yes 6.4

© 0394
Section: 8

Page: 8-1-08 Maintenance Schedules

Engine: S/BVM 628

Ser. Interval: Engine Job Card

No.: Job: ready for or Section
operation ? No.:

5 Interval: every year

Jobs as under ser. Nos. 1 to 4
Checking: Inlet and exhaust valve clearances no 01.01.01
Inspecting: Inner crankcase 02.01.01
Inspecting: Engine mounting (foundation) 03.07.01
Inspecting: Control governor control linkage x1 05.04.01
Cleaning: Air cleaner 06.03.01
(w. oil bath or dry air cleaner depending on
degree of contamination)
Inspecting: Control rod 07.01.01
Inspecting: Fuel injector 07.08.01
Cleaning: Fuel filter 07.10.01
Servicing: Lube oil filter combination 08.10.01
(renewing cartridge and cleaning filter combination)
Cleaning: W ire edge filter 08.09.01
Servicing: Changing oil
- Engine 08.02.02
- Hydr. governor 05.03.11
Inspecting: Overspeed protection 11.03.01
Inspecting: Oil level float switch 11.07.01

6 Interval: after 2 years

Jobs as under ser. Nos. 1 to 5
Servicing: Telescopic piece x2 no 05.04.15
Changing oil of turbocharger X3 no 06.05.01

7 Interval: after 4 years

Jobs as under ser. Nos. 1 to 6
Servicing: Cylinder head no 01.08.01
Inspecting: Piston 02.10.01
Inspecting: Big-end bearing 02.04.01
Servicing: Cylinder liner 03.02.01
Servicing: Cleaning charge air cooler 06.04.02
Servicing: Replacing wire edge filter elements 08.09.01
Servicing: Starting air distr ibutor 10.02.01
Servicing: Master starting valve 10.03.01
Servicing: Dirt trap 10.03.02
Replacing: Pressure monitors 11.01.02
Repairing: Engine control unit
Replacing of:
- Solenoid valves, pressure reducing valves,
control valves
- Servicing H.P. filter

© 1199
 Section: 8

Maintenance Schedules Page: 8-1-09

Engine: S/BVM 628

Ser. Interval: Engine Job Card

No.: Job: ready for or Section
operation ? No.:

8 Interval: after 7 - 8 years

Inspecting: Main bearings (2 pcs) 02.04.01
Visual inspection of cams and rollers 04.02.01
Visual inspection of gear train 04.08.01
Servicing: Turbocharger no 06.06.01
Replacing temperature monitors 11.01.01
Replacing thermocouples
(exhaust pyrometer unit) 11.01.04
Renew flexible lines, -compensators, rubber
tubes --

Following expiry of the above operating period, please consult

a DEUTZ-specialist to determine subsequent maintenance intervals.

In the case of emergency generating sets very high demands are placed on the engine reliability. To meet
these requirements, the following actions must be taken to prevent ”early failures”.

● The engine shall be commissioned by a DEUTZ-trained engineer who will check preheating, oil priming
and automatic starting and who, during the commissioning run of the engine, will check the indicating,
warning and shutdown devices and rectify if necessary.

● The operating instructions of the engine manufacturer shall be observed in respect of cooling water, fuel
and lube oil.

● The instructions for operation of the engine given in Section 4 of this manual shall be observed.

● The engines shall be maintained in accordance with the present maintenance schedules and shall
regularly undergo the specified test runs. Where the engines are run for substantially more than 300 hours
per year, maintenance shall be carried out according to 8.1.3.

● Continuous idle running must not exceed 24 hours.

At the end of prolonged idling periods, the engine should always be run with min. 50% load for min. 30
minutes to remove all carbon residues liable to have formed during idling in the combustion chamber and the
exhaust system as well as on the valves.

x1 After max. 500 starting manoeuvres, at the latest

x2 After max. 1000 starting manoeuvres, at the latest
X3 See section 6.1

© 0101
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Engine:

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 Section: 8

List of Job Cards Page: 8-2-01

Engine: S/BVM 628

8.2 List of Job Cards The Job Cards cover the

following work:

Inspection

Assy. Job Card Job Servicing

G roup No. (see also Maintenance Schedule here to for)
Repairing

Moun-
ting

01.00.00 CYLINDER HEAD

11 01.01.01 Inlet / Exhaust Valve Clearance Checking ●

11 01.02.02 Rocker Arm Removal / Refitment ●

11 01.02.03 Rocker Arm Bearing Inspection/Repairing ● ●

08 01.03.01 Valve Rotator / Inspecting ●

08 01.03.02 Valve Rotator Servicing / Repairing ●

08 01.04.01 Cylinder Head Removal ●

08 01.05.01 Inlet / Exhaust Valve Removal / Refitment ●

08 01.05.04 Inlet / Exhaust Valve Inspection ●

08 01.05.05 Valve Spring Removal / Refitment ●

08 01.06.01 Valve G uide Inspection / Repairing ● ●

08 01.07.01 Inlet/Exhaust Valve Servicing/Repairing ● ● ●

08 01.08.01 Cylinder Head Servicing ●

08 01.09.01 Cylinder Head Refitment ●

31 01.11.01 Starting Valve Inspection / Testing ●

31 01.11.02 Starting Valve Servicing ●

31 01.12.01 Safety Valve Servicing ●

08 01.13.01 Valve-seat Ring ●

© 0185
Section: 8

Page: 8-2-02 List of Job Cards

Engine: S/BVM 628

Assy. Job Card Job The Job Cards cover the

Group No. (see also Maintenance Schedule heretofore) following work:

Inspection

Servicing

Repairing

Moun-
ting

02.00.00 CRANKSHAFT SYSTEM

05 02.00.01 Crankshaft System Precautions ●

05 02.01.01 Crankshaft System Inspection ●

05 02.02.01 Crankweb Deflection Gauging ●

06 02.03.02 Bearing Shell Spread Gauging

●
06 02.03.03 Bearing Clearance Gauging ●

06 02.04.01 Bearing Shell (Wear Pattern) Inspection ●

06 02.05.01 Big-end Bearing Removal ●

06 02.06.01 Big-end Bearing Refitment ●

01 02.07.01 Main Bearing Removal ●

01 02.08.01 Main Bearing Refitment ●

07 02.09.01 Piston Removal ●

07 02.10.01 Piston Inspection / Servicing ● ●

07 02.10.02 SPiston Ring / Groove Gauging ●

07 02.10.04 Piston Reconditioning ●

07 02.11.01 Piston Ring / Groove Reconditioning ●

07 02.12.01 Piston Pin Removal / Refitment ●

07 02.13.01 Piston Pin Bush Gauging / Reconditioning ●

07 02.14.01 Piston Refitment ●

07 02.15.01 Piston Coolant Nozzle Inspection ●

49 02.16.02 Hydraulic Tool for Annular Nuts Servicing

●
63 02.17.01 Flexible Coupling (Vulkan) ●

© 0785
 Section: 8

List of Job Cards Page: 8-2-03

Engine: S/BVM 628

Assy. Job Card Job The Job Cards cover the

Group No. (see also Maintenance Schedule heretofore) following work:

Inspection

Servicing

Repairing

Moun-
ting

03.00.00 ENGINE FRAME

01 03.01.01 Crankcase Relief Valve Inspection/Servicing ● ●

04 03.02.01 Cylinder Liner Servicing ●

04 03.02.03 Cylinder Liner Servicing/Reconditioning ● ●

04 03.03.01 Cylinder Liner Inspection/Gauging ●

04 03.04.01 Cylinder Liner Removal ●

04 03.05.01 Cylinder Liner Refitment ●

04 03.06.01 Cylinder Liner Servicing ●

46 03.07.01 Foundation Bolts Inspection ●

46 03.08.01 Crankshaft system reconditioning of

●
resiliently mounted engines

04.00.00 TIMING SYSTEM

10 04.01.01 Camshaft Bearing Inspection/Recond. ● ●

11 04.02.01 Lower Valve Drive Reconditioning ●

09 04.04.01 Timing Gear Train Removal/Refitment ●

10 04.05.01 Camshaft Removal ●

10 04.06.01 Camshaft Refitment ●

10 04.06.02 Valve Timing Checking ●

09 04.08.01 Timing Gear Train Inspection/Gauging ●

05 04.09.01 Flywheel Removal/Refitment ●

05 04.11.01 Crankshaft Gear Removal/Refitment ●

14 04.13.01 Water Pump Idler Gear

●
Removal/Refitment

14 04.14.01 Pump Chest Removal/Refitment ●

05 04.16.01 Coupling Flange Removal/Refitment ●

49 04.16.02 Filling of Oil Pump ●

© 0983
Section: 8

Page: 8-2-04 List of Job Cards

Engine: S/BVM 628

Assy. Job Card Job The Job Cards cover the

Group No. (see also Maintenance Schedule heretofore) following work:

Inspection

Servicing

Repairing

Moun-
ting

05.00.00 SPEED CONTROL SYSTEM

27 05.00.01 Speed Control System Safety Precautions

27 05.03.11 Hydraulic Governor Servicing (Oil Change) ●

27 05.03.12 Hydraulic Governor Setting ●

27 05.03.13 Electr. Governor Speed Pick-up Rem./Ref. ●

27 05.03.14 Hydr. and electr. Governor Serv./Recond. ● ●

27 05.04.01 Governor Drive Inspection ●

29 05.04.14 Governor Linkage Setting ●

29 05.04.15 Governor Linkage Servicing ● ● ●

29 05.04.15 Control Linkage ● ●

© 0486
 Section: 8

List of Job Cards Page: 8-2-05

Engine: S/BVM 628

Assy. Job Card Job The Job Cards cover the

Group No. (see also Maintenance Schedule heretofore) following work:

Inspection

Servicing

Repairing

Moun-
ting

06.00.00 EXHAUST / TURBOCHARGING SYSTEM

41 06.01.01 Exhaust Manifold Inspection ●

41 06.01.03 Exhaust Elbow ●

87 06.02.01 Charge Air System Inspection ●

87 06.03.11 Intake Air Cleaner Servicing ●

58 06.04.02 Charge Air Cooler Water Side Servicing ●

58 06.04.02 Charge Air Cooler Water Side Servicing ●

43 06.05.01 Turbocharger Servicing (Oil Change) ●

43 06.06.01 Turbocharger Servicing/Reconditioning ● ●

43 06.12.01 Turbocharger Compressor Servicing ●

43 06.13.01 Turbocharger Turbine Servicing ●

43 06.13.02 Turbocharger Scavenging Attachm. Serv. ●

43 06.13.03 Turbocharger Scavenging Nozzles ●

© 0885
Section: 8

Page: 8-2-06 List of Job Cards

Engine: S/BVM 628

Assy. Job Card Job The Job Cards cover the

Group No. (see also Maintenance Schedule heretofore) following work:

Inspection

Servicing

Repairing

Moun-
ting

07.00.00 FUEL SYSTEM

17 07.00.01 Instructions - Fuel System

17 07.01.01 Inj. Pump Element Locking Contr. Rod Insp. ●

17 07.02.01 Injection Pump Element Removal/Refitment ●

17 07.02.02 Idle Stroke Setting ●

17 07.02.03 Injection Pump Control Rod Rem./Refitm. ●

17 07.02.04 Injection Pump Element Seal Recond. ●

17 07. 02. 05 Constant Delivery Setting ●

17 07.02.06 Roller Tappet Bush Rem./Refitm. ●

17 07.02.07 Firing Pressure and Exhaust Temperature ●

21 07.03.01 Removing and Refitting Injection Piping ●

17 07.03.02 Fuel System Servicing (Bleeding) ●

21 07.03.03 Injection Piping Reconditioning ●

17 07.04.01 Injection Pump Removal/Refitment ●

17 07.05.01 Injection Pump Camshaft

●
Removal/Refitment

17 07.06.01 Injection Timing ●

19 07.07.01 Injector Removal/Refitment ●

19 07.08.01 Injector Testing ●

19 07.09.01 Injector Reconditioning ●

20 07.10.01 Fuel Duplex Filter Servicing ●

20 07.11.01 Fuel Feed Pump Removal/Refitment ●

© 1284
 Section: 8

List of Job Cards Page: 8-2-07

Engine: S/BVM 628

Assy Job Card Job The Job Cards cover the

Group No. (see also Maintenance Schedule heretofore) following work:

Inspection

Servicing

Repairing

Moun-
ting

08.00.00 LUBRICATING OIL SYSTEM

16 08.00.01 Instructions - lubricating oil System

15 08.01.01 Oil Sampling ●

15 08.02.01 Oil System Inspection ●

15 08.02.02 Oil Change ●

14 08.04.01 Oil Pump Servicing ●

15 08.09.01 Oil Edge Filter Servicing/Reconditioning ●

15 08.10.01 Oil Paper Microfilter Servicing ●

16 08.11.01 Oil Pressurestat Inspection ●

15 08.13.01 Centrifugal Oil Cleaner Servicing ●

16 08.14.01 Valve Seat Lubrication Inspection ●

17 08.20.01 Two-Way Valve (Sealing Oil System) Serv. ●

17 08.20.02 Oil Microf ilter (Sealing Oil System) Serv. ●

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Section: 8

Page: 8-2-08 List of Job Cards

Engine: S/BVM 628

Assy. Job Card Job The Job Cards cover the

Group No. (see also Maintenance Schedule heretofore) following work:

Inspection

Servicing

Repairing

Moun-
ting

09.00.00 COOLING WATER SYSTEM

37 09.00.00 Cooling Water System Draining ●

37 09.07.01 Coolant Circulation Pump

●
Water and Oil Seals

37 9.07.02 Coolant Circulation Pump ●

10.00.00 PNEUMATIC SYSTEM

32 10.01.01 Pneumatic System ●

30 10.02.01 Starting Pilot Air Distributor ● ●

32 10.03.01 Starting Air Master Valve ●

32 10.03.02 Dirt Collector ●

32 10.03.91 Running-in Screen Start. Air Master Valve ●

32 10.06.01 Pressure Reducer Station ● ●

© 0185
 Section: 8

List of Job Cards Page: 8-2-09

Engine: S/BVM 628

Assy. Job Card Job The Job Cards cover the

Group No. (see also Maintenance Schedule heretofore) following work:

Inspection

Servicing

Repairing

Moun-
ting

11.00.00 ENGINE PROTECTIVE SYSTEM

48 11.01.01 Temperature Switches (Oil, Water, Air) ●

48 11.01.02 Pressure Switches (Oil, Water, Air) ●

48 11.01.03 Flow Switch ● ●

48 11.01.04 Rem./Refitm. Exhaust Gas Thermocouples ●

48 11.01.05 Exhaust Gas Thermocouples ●

48 11.03.01 Engine Safety System ●

48 11.05.01 Crabnkcase Oil Mist Detector ● ●

48 11.06.01 Charge Air Pipe Condensate Detector ●

48 11.07.01 Oil Level Float Switch ●

48 11.08.01 Service-warning Switch on Lube Oil Filter ●

12.00.00 TORSIONAL VIBRATION DAMPER

34 12.01.01 Viscous-type Damper ● ●

34 12.01.02 Rubber-type Damper ● ●

34 12.01.03 Removal/Refitment Rubber-type Damper ●

© 1087