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    Piping Design Requirements PDF

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    karuna

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    Piping Design Requirements PDF

    Uploaded by

    karuna
    566 views6 pages

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    Piping-Design-Requirements-pdf.pdf

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    Copyright:

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    566 views6 pages

    Piping Design Requirements PDF

    Uploaded by

    karuna

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    DOCUMENT No.

    ENGINEERING DESIGN BASIS


    PIPING 6987-00-16-43-DB-02
    DESIGN REQUIREMENTS Rev.0
    Page 1 of 6

    ENGINEERING DESIGN BASIS

    DESIGN REQUIREMENTS

    6.1A PIPING

    _______________ _______________
    EIL OPaL

    0 26/06/09 ISSUED FOR ENGINEERING KKM HC ATD/SC

    A 04/02/09 ISSUED FOR CLIENT’S COMMENTS HC ATD SC


    Rev. Prepared Checked Approved
    Date Purpose
    No by by by

    Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved


    DOCUMENT No.
    ENGINEERING DESIGN BASIS
    PIPING 6987-00-16-43-DB-02
    DESIGN REQUIREMENTS Rev.0
    Page 2 of 6

    S.No Item Project Design Requirements

    1.01 Equipment spacing (ISBL) Generally OISD norms / Licensor requirements

    1.02 Minimum pipe rack width As per requirement of equipment layout


    (Main Pipe Rack)

    1.03 Spare capacity on Rack / 25 % and 10%


    Sleeper (Refer clause no. 2.1.3 of Piping Design Basis)

    1.04 (a) Cooling water lines - On rack upto 30"


    - Underground above 30"

    (b) FW lines (in units) In RCC trenches with sand filled without sleepers as
    per General Civil Engineering Design Basis

    1.05 Minimum height of sleeper 300mm (with pavement/ gravel below pipe-way) or
    500mm without pavement

    1.06 Air-fin fan cooler location On Pipe rack / Tech structure top

    1.07 Location of pumps:


    In Units - Pump discharge minimum 1m outside rack with
    motor towards rack. May be increased, if
    unavoidable, to improve maintenance and
    operation access around pumps.
    - Pumps with auto ignition fluids outside pipe rack.

    Open area (no shed)


    In Off sites

    1.08 Requirements of monorail on


    pumps:
    Under pipe rack / shed For Motor rating 75KW and above for all pumps or
    as per Electrical Design Basis

    Open area None

    1.09 Means for Exchanger bundle


    removal:

    In Open area at grade None

    On Tech Structures top floor None


    open to sky

    On Tech Structures except


    Hydro-extractor or Monorail.
    top floor open to sky

    Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved


    DOCUMENT No.
    ENGINEERING DESIGN BASIS
    PIPING 6987-00-16-43-DB-02
    DESIGN REQUIREMENTS Rev.0
    Page 3 of 6

    S.No Item Project Design Requirements

    1.10 Battery limit valves’


    operation:
    OSBL Piping on sleepers. - Operable from ground

    OSBL/ISBL Piping on Pipe - Operable from platform


    Rack

    1.11 Pipe way road crossing Culvert / Overhead pipe bridges, as applicable

    1.12 Electrical cable routing As per Electrical Design Basis


    underground / above ground

    1.13 Instrument cable routing As per Instrument Design Basis


    underground / above ground

    1.14 Any requirement of statutory IBR regulations for projects in India.


    approval.

    1.15 Safety shower / eye wash As per P & ID, Equipment Layout

    1.16 Requirement of elevators As per specific requirement

    1.17 Connectivity of all platforms Wherever feasible


    at higher elevations for tall
    columns & technological
    structures

    1.18 Compressor house for ISBL


    & OSBL:

    Location Under shed

    Maintenance requirement E.O.T(ISBL, OSBL)

    1.19 Instrument Air Drier Shed None

    1.20 Insulation material:


    • Hot
    • Cold
    • Safety As per Process Design Basis
    • Electrical heat tracing

    Type of environment for


    1.21
    selection of painting system:
    Normal Corrosive Corrosive
    Corrosive
    Highly Corrosive

    1.22 Method of surface


    preparation:
    • Mechanical tools Blast cleaning (Grit blasting)
    • Power tool cleaning No sand blasting is permitted.
    • Blast cleaning

    Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved


    DOCUMENT No.
    ENGINEERING DESIGN BASIS
    PIPING 6987-00-16-43-DB-02
    DESIGN REQUIREMENTS Rev.0
    Page 4 of 6

    S.No Item Project Design Requirements

    1.23 Corrosion protection below


    insulation:
    CS Pipe (upto 125ºC As per EIL Painting spec
    operating temperature)

    SS Pipe
    a) Cold Insulated As per EIL Painting spec

    b) Hot insulated As per EIL Painting spec

    1.24 Specific colour coding As per EIL Painting Spec


    requirements
    1.25 Usage of IS grade material Limited to Cat-D services as per ASME B31.3 & Fire
    water service. Equivalent international specification
    acceptable.

    1.26 Usage of asbestos sheet Not permitted


    gasket Non asbestos gasket as per cl. 2.8.4 of design basis.
    Provision for high settlement
    1.27
    in tank farm:
    •Usage of dresser coupling
    in tank farms
    •Flexibility of piping Flexibility of piping.
    1.28 Steam tracing
    Conventional ½” NB CS pipe
    tracing with balanced
    pressure thermostatic steam
    traps.
    • Standard modules for
    Steam distribution & Standard modules for Steam distribution &
    Condensate collection Condensate collection manifolds equipped with
    manifolds equipped with integral glandless piston valves.
    integral glandless piston
    valves.

    • Standard modules with Standard modules with integral glandless piston


    integral glandless piston valves for Steam distribution & Condensate
    valves for Steam distribution collection assembly equipped integral glandless
    & Condensate collection piston valves and trap valve station for condensate
    assembly equipped integral collection.
    glandless piston valves and
    trap valve station for
    condensate collection.
    1.29 Bulk Material Supplier As per EIL approved vendor list

    1.30 Engineering Drawing mode Electronic - ISBL/OSBL

    Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved


    DOCUMENT No.
    ENGINEERING DESIGN BASIS
    PIPING 6987-00-16-43-DB-02
    DESIGN REQUIREMENTS Rev.0
    Page 5 of 6

    S.No Item Project Design Requirements

    1.31 Specific software package for


    engineering drawings:
    • PDS / PDMS with Isogen For Units

    • AutoPlant Designer / For green field Offsites


    Autocad

    1.32 Material Control System EPC Contractor software package

    1.33 Item Coding system EPC Contractor’s practice

    1.34 Stress analysis package CAESAR-II

    1.35 Access to nozzles of columns Platform for ‘manholes, nozzles with valves,
    spectacle blinds and instruments’ (However, ladder
    access may be provided for Instrument connections)

    1.36 Staircase / Ladders for tall - Ladder


    columns - Staircase as per Equipment Layout requirement

    1.37 Provision of breakup flanges Wherever required


    for removal of tube bundles of
    heat exchangers

    1.38 Height of pipe support 150 mm


    pedestals

    1.39 Mandatory Bulk Material As per EPC Contractor’s practice


    Escalation

    1.40 Cathodic Protection of As per SED (static equipment department) Design


    Tankage and U/G Vessels basis

    1.41 Cast iron valves In drinking water service for 2”NB and above

    1.42 Strainers:
    Y Type - Upto 1½” irrespective of service
    - 2” & above in steam service

    T type 2" & above in services other than steam

    1.43 Pump discharge piping layout Pump discharge to be routed away from motor side

    1.44 Piping isolation valve for As per P&ID/ Process Design Basis.
    instruments/ Stand Pipes

    1.45 Disposal of non recoverable - Through U/G header to storm water sewer or
    condensate in units &
    offsites: - As per Process Design Basis

    1.46 Davit for safety valves other Nil


    than vertical vessel

    1.47 Sequence of burner piping Nil


    near peep-doors
    Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved
    DOCUMENT No.
    ENGINEERING DESIGN BASIS
    PIPING 6987-00-16-43-DB-02
    DESIGN REQUIREMENTS Rev.0
    Page 6 of 6

    S.No Item Project Design Requirements

    1.48 Electrical tracing As per P&ID

    1.49 Spiral Weld pipes Acceptable only for Category D services

    1.50 Walk way to access As per Electrical Design Basis.


    Instrument and Electrical
    cables located on pipe rack.

    1.51 Corrosion Pad on bare pipe For 14” NB and above on pipe rack/sleeper

    1.52 Clear access beneath pipe 4.0M vertical and 4.0M horizontal clear space for the
    rack for the movement of movement of small crane.
    small crane for maintenance
    of pumps.

    Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved

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