ARI-ASTRA® / ASTRA®Plus

Combinend flow regulating valve

ARI-ASTRA® - Free of maintenance combinend flow regulating valve - soft sealed (to 120°C)
ARI-ASTRA®Plus - Free of maintenance combinend flow regulating valve (to 175°C resp. 350°C)

ARI-ASTRA® -
Straight through with flanges
with EDD- Special stem seal
• Maintenance-free
• Soft sealing
®
• EDD- Special stem seal
• Insulating cap with integrated dew point barrier
• Double sealing mechanism Grey cast iron
• Digital display Fig. 020
(DN15-200) Page 2

ARI-ASTRA® -
Straight through with flanges
with gland packing
• Maintenance-free Fig. 020 - ARI-ASTRA®
• Soft sealing
• Gland packing
• Insulating cap with integrated dew point barrier
• Double sealing mechanism Grey cast iron
• Travel indicator (scale) Fig. 042 Digital display
(DN250-400) Page 3

ARI-ASTRA®Plus -
Straight through with flanges
with bellows seal
• German TA - Luft TÜV-Test-No. 088-945053
• Maintenance-free
• Metal sealed
• Bellows seal
SG iron
• Digital display
Fig. 042
(DN15-200) Page 4

Fig. 042 - ARI-ASTRA®Plus

ARI-ASTRA®Plus -
Straight through with flanges
with gland packing
• Metal sealed
• Gland packing
• Travel indicator (scale)
SG iron
Fig. 042
(DN250-400) Page 5

Features:
• Position indicator as standard
• Travel limiter
• Non-rising handwheel
• Non-rotation lock for all nominal diameters
• External stem thread
• Free of FCKW and PCB
• Complete insulation possible according to the german
„Energy saving order - EnEV“

Edition 04/08 - Data subject to alteration Data sheet 020001 englisch (english)
 ARI-ASTRA®
Fig. 020

Combined flow regulating valve - straight through with flanges and special spindle seal (Grey cast iron)

Figure Nominal pressure Material Nominal diameter

12.020 PN 16 EN-JL1040 DN15-200
Observe restrictions at high differential pressures! (see below)
(max. perm. ΔP refer to annex: flow diagram)
Operating temperature: -10°C to +120°C (for a short time up to +130°C)
With digital display made of ABS plastic
Selection of possible applications
Heating facilities, AIR conditioning facilities
(other applications on request)
Selection of possible flow media
Water, water with cold-protection, etc.
(other flow media on request)

Parts
Pos. Description Fig. 12.020 DN15-80 Fig. 12.020 DN100-200
1 Body EN-JL1040, EN-GJL-250
2 Bonnet EN-JL1040, EN-GJL-250
3 Plug * 11SMnPb30+C (Zinc lamella coating) ≤ DN150: 11SMnPb30+C (Zinc lamella coating)
DN200: C45E, 1.1191 (Zinc lamella coating)
3.1 Soft seal PTFE +25% C
4 Stem X20Cr13+QT, 1.4021+QT (burnished)
5 Handwheel ≤ DN50: PA 6 DC01, 1.0330 (coated)
> DN50: DC01, 1.0330 (coated)
6 Sealing ring EPDM70 (EDD- Special stem seal)
11 O-ring * EPDM --
11 Gasket * -- Pure graphite (CrNi laminated with graphite)
19 Insulating cap PA 6.6
20 Display (digital) * ABS
23 Cap PA 6.6
24 Travel limiter 8.8 - A2G / 5 - A2B
39 Hexagon head screw plug (G1/4“) 5.8 BL
* Spare part
Information / restriction of technical rules need to be observed!
Operating instructions can be ordered by phone +49 (0)5207 / 994-0 or fax +49 (0)5207 / 994-158 or -159.
ARI-Valves of EN-JL1040 are not allowed to be operated in systems acc. to TRD 110.
The engineer, designing a system or a plant, is responsible for the selection of the correct valve.
Dimensions
Nominal diameter (mm) 15 20 25 32 40 50 65 80 100 125 150 200
L (mm) 130 150 160 180 200 230 290 310 350 400 480 600
H1 (mm) 225 225 225 225 280 280 365 395 430 495 530 665
ØA (mm) 60 60 60 60 60 60 60 87 87 87 87 87
ØC1 (mm) 110 110 110 110 140 140 180 180 180 180 180 210
Travel (mm) 20 20 20 20 30 30 40 48 48 54 70 90
Limitation ΔP (bar) 16 16 16 16 16 16 16 16 16 16 16 14
Kvs-value (m3/h) 4,5 6,6 9,8 15,1 24,9 48,5 74,4 111 165 242 372 704
Zeta-value -- 4 5,9 6,5 7,3 6,6 4,2 5,1 5,3 5,9 6,7 5,8 5,2
Z-Value acc. to VDMA 24423 0,44 0,63 0,54 0,52 0,47 0,36 0,30 0,37 0,27 0,23 0,23 0,23
Zeta-value ... range of tolerance for Kvs-values acc. to VDI/VDE 2173
Handwheel-diameter ≥ DN100 at Δp ≥ 10 bar, look at ARI-TL 0060000065  Standard-flange dimensions refer to page 7
Face-to-face dimension FTF series 1 according to DIN EN 558
Weights
Nominal diameter (mm) 15 20 25 32 40 50 65 80 100 125 150 200
12.020 (kg) 3,5 4,1 4,8 6,6 9 11,5 18,5 24,5 40 79 91 170

 Edition 04/08 - Data subject to alteration

 ARI-ASTRA®
Fig. 042

Combined flow regulating valve - straight through with flanges and gland seal (Grey cast iron)

Figure Nominal pressure Material Nominal diameter

12.042 PN 16 EN-JL1040 DN250-400
Observe restrictions at high differential pressures! (see below)
(max. perm. ΔP refer to annex: flow diagram)
Operating temperature: -10°C to +200°C
With travel indicator (scale)
Selection of possible applications
Heating facilities, AIR conditioning facilities
(other applications on request)
Selection of possible flow media
Water, water with cold-protection, etc.
(other flow media on request)

Parts
Pos. Description Fig. 12.020 DN250-400
1 Body EN-JL1040, EN-GJL-250
2 Bonnet EN-JL1040, EN-GJL-250
3 Plug * P265 GH, 1.0425 / G19 9 Nb Si, 1.4551
3.1 Soft seal PTFE +25% C
4 Stem * X20Cr13+QT, 1.4021+QT (burnished)
5 Handwheel EN-JL1040, EN-GJL-250 (coated)
6 Packing ring * Pure graphite
7 Stud 25CrMo4, 1.7218
8 Hexagon nut C35E, 1.1181
9 Gasket * Pure graphite (CrNi laminated with graphite)
19 Guard cap 11SMnPb30+C (coated)
25 Indicator (Travel indicator (scale)) Al
28 Hexagon head screw plug (G1/4“) 5.8 BL
30 Locking device St - A3G
33 Travel limiter 4.6 - A2T
* Spare part
Information / restriction of technical rules need to be observed!
Operating instructions can be ordered by phone +49 (0)5207 / 994-0 or fax +49 (0)5207 / 994-158 or -159.
ARI-Valves of EN-JL1040 are not allowed to be operated in systems acc. to TRD 110.
The engineer, designing a system or a plant, is responsible for the selection of the correct valve.
Dimensions
Nominal diameter (mm) 250 300 350 400
L (mm) 730 850 980 1100
H2 (mm) 600 685 775 790
H3 (mm) 785 890 1035 1050
ØC2 (mm) 520 520 640 640
Travel (mm) 66 84 84 91
Limitation ΔP (bar) 9 6 4,5 3,5
Kvs-value (m3/h) 812 1383 1651 2383
Zeta-value -- 9,5 6,8 8,8 7,2
Zeta-value ... range of tolerance for Kvs-values acc. to VDI/VDE 2173
Standard-flange dimensions refer to page 7
Face-to-face dimension FTF series 1 according to DIN EN 558
Weights
Nominal diameter (mm) 250 300 350 400
12.042 (kg) 265 360 535 765

Edition 04/08 - Data subject to alteration 

 ARI-ASTRA®Plus
Fig. 042

Combined flow regulating valve - straight through with flanges and bellows seal (SG iron)

Figure Nominal pressure Material Nominal diameter

22.042 PN 16 EN-JS1049 DN15-200
Observe restrictions at high differential pressures! (see below)
(max. perm. ΔP refer to annex: flow diagram)
Operating temperature: -10°C to +175°C
With digital display made of ABS plastic (DN15-150)
Operating temperature: -10°C to +200°C
With travel indicator (scale) (DN200)
(With travel indicator (scale) DN 15-150 optional)
Selection of possible applications
Heating facilities, AIR conditioning facilities
(other applications on request)
Selection of possible flow media
Water, water with cold-protection, etc.
(other flow media on request)

Parts DN200
Pos. Description Fig. 22.042 (DN15-150) Fig. 22.042 (DN200)
1 Body EN-JS1049 , EN-GJS-400-18U-LT
1.2 Seat ring X20Cr13+QT, 1.4021+QT
2 Bonnet EN-JS1049 , EN-GJS-400-18U-LT
3 Plug * X20Cr13+QT, 1.4021+QT
4 Stem * X20Cr13+QT, 1.4021+QT (burnished)
4.1 Bellows seal X6CrNiMoTi17-12-2, 1.4571
5 Handwheel ≤ DN80: PA 6 EN-JL1040, EN-GJL-250 (coated)
> DN80: DC01, 1.0330 (coated)
6 Packing ring * Pure graphite
7 Stud 25CrMo4, 1.7218
8 Hexagon nut C35E, 1.1181
9 Gasket Pure graphite (CrNi laminated with graphite)
19 Guard cap 11SMnPb30+C, 1.0718+C (coated)
33 Travel limiter 4.6 - A2T / 8 - A2T
30 / 38 Locking device St - A2G
41 Hexagon head screw plug (G1/4“) 5.8 BL
25 Indicator (Travel indicator (scale)) -- (optional) Al
76 Digitale Indicator * ABS --
* Spare part
Information / restriction of technical rules need to be observed!
Operating instructions can be ordered by phone +49 (0)5207 / 994-0 or fax +49 (0)5207 / 994-158 or -159.
A production allowance acc. to TRB 801 No. 45 exists
The engineer, designing a system or a plant, is responsible for the selection of the correct valve.
Dimensions
Nominal diameter (mm) 15 20 25 32 40 50 65 80 100 125 150 200
L (mm) 130 150 160 180 200 230 290 310 350 400 480 600
H2 (mm) 225 225 235 235 255 255 270 290 380 405 435 520
H3 (mm) 240 240 245 245 275 275 295 315 425 465 495 625
ØC (mm) 140 140 140 140 140 140 140 140 210 210 210 400
Travel (mm) 6 6 8 8 13 13 16 20 25 32 40 50
Limitation ΔP (bar) 16 16 16 16 16 16 16 16 16 16 16 14
Kvs-value (m3/h) 5,04 6,06 8,72 14 27 33,2 55,4 89,5 125 224 330 570
Zeta-value -- 3,2 7 8,2 8,5 5,6 9,1 9,3 8,2 10,2 7,8 7,4 7,9
Zeta-value ... range of tolerance for Kvs-values acc. to VDI/VDE 2173  Standard-flange dimensions refer to page 7
Face-to-face dimension FTF series 1 according to DIN EN 558
Weights
Nominal diameter (mm) 15 20 25 32 40 50 65 80 100 125 150 200
22.042 (kg) 3,7 4,4 5,1 7 8,8 12,2 16,1 21,5 33 51 69 105

 Edition 04/08 - Data subject to alteration

 ARI-ASTRA®Plus
Fig. 042

Combined flow regulating valve - straight through with flanges and gland seal (SG iron)

Figure Nominal pressure Material Nominal diameter

22.042 PN 16 EN-JS1049 DN250-400
Observe restrictions at high differential pressures! (see below)
(max. perm. ΔP refer to annex: flow diagram)
Operating temperature: -10°C to +350°C
With travel indicator (scale)
Selection of possible applications
Heating facilities, AIR conditioning facilities
(other applications on request)
Selection of possible flow media
Water, water with cold-protection, etc.
(other flow media on request)

Parts
Pos. Description Fig. 22.042 (DN250-400)
1 Body EN-JS1049 , EN-GJS-400-18U-LT
1.2 Seat ring X20Cr13+QT, 1.4021+QT
2 Bonnet EN-JS1049 , EN-GJS-400-18U-LT
3 Plug * P265 GH, 1.0425 / G19 9 Nb Si, 1.4551
4 Stem * X20Cr13+QT, 1.4021+QT (burnished)
5 Handwheel EN-JL1040, EN-GJL-250 (coated)
6 Packing ring * Pure graphite
7 Stud 25CrMo4, 1.7218
8 Hexagon nut C35E, 1.1181
9 Gasket * Pure graphite (CrNi laminated with graphite)
19 Guard cap 11SMnPb30+C, 1.0718+C (coated)
25 Indicator (Travel indicator (scale)) Al
28 Hexagon head screw plug (G1/4“) 5.8 BL
30 Locking device St - A3G
33 Travel limiter 4.6 - A2T / 5 - A2T
* Spare part
Information / restriction of technical rules need to be observed!
Operating instructions can be ordered by phone +49 (0)5207 / 994-0 or fax +49 (0)5207 / 994-158 or -159.
A production allowance acc. to TRB 801 No. 45 exists
The engineer, designing a system or a plant, is responsible for the selection of the correct valve.
Dimensions
Nominal diameter (mm) 250 300 350 400
L (mm) 730 850 980 1100
H2 (mm) 600 685 775 790
H3 (mm) 785 890 1035 1050
ØC2 (mm) 520 520 640 640
Travel (mm) 66 84 84 91
Limitation ΔP (bar) 9 6 4,5 3,5
Kvs-value (m3/h) 812 1383 1651 2383
Zeta-value -- 9,5 6,8 8,8 7,2
Zeta-value ... range of tolerance for Kvs-values acc. to VDI/VDE 2173
Standard-flange dimensions refer to page 7
Face-to-face dimension FTF series 1 according to DIN EN 558
Weights
Nominal diameter (mm) 250 300 350 400
22.042 (kg) 265 360 535 620

Edition 04/08 - Data subject to alteration 

 ARI-ASTRA® / ASTRA®Plus
Travel limiter

ASTRA®

Hexagon bolt
EN 24018 - 8.8 - A4G Hexagon bolt
(zinc coated) EN 24018 - 4.6 - A2T
Hexagon nut Hexagon nut
(zinc coated)
EN 24034 - 5 - A2B EN 24034 - 5 - A2T
(zinc coated) (zinc coated)

Locking device
Lubricating nipple

Travel limiter DN15-200 Travel limiter, Locking device DN250-400

ASTRA®Plus

Hexagon bolt
EN 24018 - 4.6 - A2T
Hexagon bolt (zinc coated) Hexagon nut
Hexagon nut EN 24034 - 5 - A2T
EN 24018 - 4.6 - A2T
EN 24034 - 5 - A2T (zinc coated)
(zinc coated)
(zinc coated)

Locking device
Locking device Lubricating nipple
Lubricating nipple

Travel limiter, Locking device DN15-150 Travel limiter, Locking device DN200-400

 Edition 04/08 - Data subject to alteration

 ARI-ASTRA® / ASTRA®Plus
Flange dimensions / Pressure-temperature-ratings

Standard-flange dimensions  Flanges acc. to DIN EN 1092-2 (Flangeholes / -thickness tol. acc. to DIN2533)
DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
PN16 ØD (mm) 95 105 115 140 150 165 185 200 220 250 285 340 405 460 520 580

PN16 ØK (mm) 65 75 85 100 110 125 145 160 180 210 240 295 355 410 470 525

PN16 n x Ød (mm) 4x14 4x14 4x14 4x18 4x18 4x18 4x18 8x18 8x18 8x18 8x22 12x22 12x26 12x26 16x26 16x30

Pressure-temperature-ratings acc. to DIN EN 1092-2

Material PN -10°C to 120°C 150°C 200°C 250°C 300°C 350°C
EN-JL1040 PN16 (bar) 16 14,4 12,8 11,2 9,6 --
EN-JS1049 PN16 (bar) 16 15,5 14,7 13,9 12,8 11,2
Intermediate values for max. permissible operational pressures can be determined by linear interpolation of the given temperature / pressure chart.

Attention: Observe operating temperature!

12.020 -10°C to +120°C (for a short time up to +130°C)
With digital display made of ABS plastic (DN15-200)
12.042 -10°C to +200°C
With travel indicator (scale) (DN250-400)
22.042 -10°C to +175°C
With digital display made of ABS plastic (DN15-150)
-10°C to +350°C
With travel indicator (scale) (DN200-400)
(With travel indicator (scale) DN15-150 optional)

Please indicate when ordering

- Figure-No. Please indicate in your order, if
- Nominal pressure the valves are to be installed in Dimensions in mm
- Nominal diameter hazardous areas (ATEX)
Weights in kg
- Special design / accessories 1 bar =^ 105 Pa =^ 0,1 MPa
Example: Kvs in m3/h
Figure 12.020; Nominal pressure PN16; Nominal diameter DN 100.

Edition 04/08 - Data subject to alteration 

 ARI-ASTRA® / ASTRA®Plus
Accessories

Balancing instrument ARImetec®-D

with extension
with extension

Design 1 Design 2

DN 15 - 25 32 - 40 50 - 80 100 - 400

Pressure gauge stud with sealing

1)
• • • •
Design 1

Adapter for pressure gauge stud necessary only for measuring

Design 2 Measuring valve with sealing

1)
• •

A Extension 40 mm
1) • • •

B
1) • •
Combinations for isolation acc. to Extension A
the german „Energy saving order
- EnEV“
or
C
1)
•
2 x Extension A
Threaded end for body connection
1)

Operating temperature:
Accessories max. +120°C
Measuring max. +120°C

Technology for the Future.

GERMAN QUALITY VALVES
ARI-Armaturen Albert Richter GmbH & Co. KG, D-33756 Schloß Holte-Stukenbrock,
Tel. +49 52 07 / 994-0, Telefax +49 52 07 / 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: [email protected]

 Edition 04/08 - Data subject to alteration