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The document discusses synchronous servo motors manufactured by Parker Hannifin for applications requiring precision motion control. It provides details on standard and highly dynamic servo motor models as well as cable options.

The document discusses standard HJ servo motors and highly dynamic HDY synchronous servo motors.

Options discussed include brakes, encoders, and fans.

Synchronous

Automation Servo Motors

Catalogue: 192-060011 N5 / UK
Version 5 / December 2000
192-060011 N5
Servo motors

2 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
Servo motors

Contents

Synchronous servo motors manufactured by Parker Hannifin,


Elektromechanik Europa ..........................................................................4

Standard servo motors of the HJ range..................................................5


Options ........................................................................................................6
Motor overview of HJ – motors .................................................................7
Dimensional drawings................................................................................8
HJ96C6-44S ....................................................................................................... 8
HJ116C6-64S / HJ116E6-88S ............................................................................ 8
HJ155A8-88S / HJ155E8-130S / HJ155G8-135S............................................... 8
HJ155G8-135S with fan ...................................................................................... 9
HJ190J8-150S with fan ....................................................................................... 9
Engine characteristics curves.................................................................10

Highly dynamic synchronous servo motors HDY................................14


Options ......................................................................................................15
Motor overview of HDY – motors ............................................................16
Dimensional drawings..............................................................................17
HDY55C4-32S .................................................................................................. 17
HDY70C4-44S / HDY70E4-44S........................................................................ 17
HDY92C4-44S / HDY92E4-44S........................................................................ 17
HDY115A6-64S / HDY115A6-88S / HDY115C6-88S / HDY115E6-88S /
HDY115G6-88S ................................................................................................ 18
HDY142C6-88S / HDY142G6-88S ................................................................... 18
Motor characteristics curves...................................................................19

Connecting cable to motor .....................................................................25


Resolver cable for HJ and HDY motors ............................................................ 25
Motor cable for HJ and HDY – motors .............................................................. 26
SinCos cable for HJ and HDY motors ............................................................ 28

Order code motors ..................................................................................29

Order code cables ...................................................................................30

3 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
Servo motors

Synchronous servo motors manufactured by Parker


Hannifin, Elektromechanik Europa

Todays' levels of electrical drive technology mean that different specific synchronous servo motors
are required depending on the application in question.

HDY synchronous servo motors


The outstanding feature of the HDY synchronous servo motors is their low rotor inertia torque. Typical
applications for these motors would be packaging machines, automatic press or assembly equipment,
in which rapid acceleration and delay is required.
5 model sizes are available with edge lengths of 55, 70, 92, 115 and 142 in a power range of between
0.4 and 21 Nm.

HJ synchronous servo motors


The motors of the HJ range have high-quality Neodym iron-boron magnets and their rotor inertia
torque is 2 to 3 times higher. The shafts (with large diameters) and the design of the rotor and bearing
ensure that these motors have a higher level of shaft strength. Parker's HJ synchronous servo motors
have the outstanding feature of good synchronous running properties even when running at low
speeds. Typical applications for these motors would be in tooling and printing machines as well as
handling robots. The HJ motors have smooth surfaces and recesses in the assembly area, which is
why dirt deposits are reduced to a minimum and it is very easy to fit this unit to the gearbox.
Four model sizes of 96, 116, 155 and 190 are available in a power range of between 3.0 and 91 Nm.

Both the HDY and HJ ranges can be fitted with a stationary/parking brake on request. As an alterna-
tive to the resolver feedback system, SinCos1 singleturn or an absolute value sensor SinCos
multiturn system can be supplied.
When fitted with SV drive2 and the COMPAX compact servo control unit, these motors form a drive
concept for use in mains power supplies of between 230V and 460V AC.

1
The term SinCos stated in the motor catalogue is a registered trademark of the Stegmann company.
2
Only supports resolver for determining motor position.

4 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
HJ motors standard synchronous servo motors

Standard servo motors of the HJ range

General characteristic data: Version:


• Sinusoidal EMC. • With spline
• Painted mat black. • Spur thread
HJ96: M6x15
• Nitrile shaft seal. HJ116: M8x20
• IP65 type of protection (shaft IP64).
3 HJ155: M12x30
HJ190: M12x30
• Insulation class F.
• Integrated resolver.
• Maximum ambient temperature: 40°C
• Any installation position. Area of application
• Standard flange: standard in acc. • Packaging machines,
with DIN 42955; IEC72.
• shelf transport technology,
• Basic body: aluminium extruded moulding
• wood machining,
• Flange: aluminium
• handling robots, etc.
• Connector sockets can be rotated into almost any
position (secured using a torque of 10 Nm ±2 Nm)
• Treble torque rating is possible for up to 3
seconds.
• Thermal sensor KTY84-130: arranged in the
winding.
Switch-off temperature of COMPAX: 150°C ±8,5°

3
with fan IP54

5 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
Servo motors

Options

Stationary/parking brake
The motors can be fitted with a stationary/parking brake on request. The brake is fitted in the motor housing be-
hind the A flange (in HJ96 on the B side). This changes the mechanical dimensions of the motor.
The brake is fed voltage by the motor cable.

Technical data for the 24V holding brakes:


Motor Type Holding J [kgmm2] Power [A] Switch times [ms]
torque [Nm] open close
HJ96 Spring pressure brake 5,0 13 0,5 50 20
HJ116 Spring pressure brake 13,5 40 0,5 70 30
HJ155 Spring pressure brake 40,0 200 1,1 110 40
4
HJ190 Permanent solenoid brake 80,0 3180 1,5 97 53
Attention: The stationary/parking brake does not permit any active braking.

Sensor system
A resolver is fitted in the motors as standard.
The motors can be optionally supplied with the following sensors:
• SinCos singleturn encoder or
• SinCos multiturn absolute value sensor
Caution! It's only with SinCos model SCS60 and SCM60
Do not release rear motor cover. The SinCos is fixed by the rear motor cover.
Danger! If this is released, the motor will behave in an uncontrollable manner.
By using SinCos, the rated torque must be reduced about 10% for a correct dimensioning.

4
Applies at 20°C: reduces by 30% when at 120°C.

6 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
HJ motors synchronous servo motors

Motor overview of HJ – motors

Motor type Continual Continual Resis- Induc- Entire Rotor Weight Length6 Power Rated Rated Rated Rated
stall stall cur- tance tance torque inertia without / voltage speed torque current power
torque rent constant5 with brake ac
M0 I0 Ω µH KT J m A U Nrated Mrated Irated Prated
HJ ... Nm A Nm/A kgmm2 kg mm V ac R.P.M Nm Aeff kW
96C6-44S 3,0 5,8 1,60 3500 0,51 330 5,0 218 / 258 230 4500 2,6 5,1 1,2
400 5000 2,5 4,9 1,3
116C6-64S 5,0 6,7 1,80 6800 0,75 750 7,0 221 / 257 230 3000 4,6 6,0 1,4
400 5000 4,0 5,0 2,1
460 5000 4,0 5,0 2,1
116E6-88S 7,2 7,0 1,70 7700 1,02 990 8,5 246 / 282 230 2200 6,5 6,2 1,5
400 4000 5,4 5,3 2,3
460 4600 5,0 4,7 2,5
155A8-88S 11,5 11,2 0,77 3800 1,02 2200 13,5 237 / 276 400 4000 8,3 8,3 3,5
460 4600 7,2 7,1 3,6
155E8-130S 25,0 16,0 0,45 5200 1,53 6500 23,0 325 / 369 400 2800 18,5 12,3 5,4
460 3200 16,9 11,7 5,7
155G8-135S 32,0 21,0 0,37 4300 1,57 8600 28,0 369 / 408 400 2600 22,8 15,8 6,4
460 3000 20,5 13,6 6,7
155G8-135S 46,0 30,0 0,37 4300 1,57 8600 31,0 432 / 471 400 2600 38,5 26,4 10,1
with fan
460 3000 37,2 26,1 11,3
190J8-150S 91,0 52,0 0,18 1900 1,74 21000 50,0 615 400 2400 70,0 40,0 17,6
with fan 460 2800 58,0 34,0 17,0

Tolerance: ±10%.

The general motor values have been determined in accordance with:


the British standard BS4999 or the international Standard IEC34 • Overtemperature: 110K
Assumed is that the air can circulate freely to all sides (mounting distance approx. 30% of the edge length)
When the rated data was determined, the following tolerances were also taken into consideration:
• 10% mains power voltage.
• 17V voltage drop in the final stage.
• 10% voltage control reserve for controlled operation under the rated conditions.
The following were not taken into consideration:
• Tolerance (±10%) of torque constants, motor inductivity and motor resistance.
• Temperature dependency on torque constants and motor resistance.

5
To determine torque: torque = 0,71 * entire torque constant * transverse current (see User Guide COMPAX)
6
See next page.

7 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
HJ motors synchronous servo motor

Dimensional drawings

HJ96C6-44S

A 40 96
3
32 4 shaft
6.00 15.5
5.97 15.4

138
ø79.95

6.00
5.97

ø18.996
80.00

19.009
ø68

45° M6x15
4 holes Ø7
equi-spaced
on 100 PC DIA

HJ116C6-64S / HJ116E6-88S

A 50 116
3
40 5 shaft
158

7.00 20.0
6.91 19.8

ø23.995
24.008
ø109.946
110.000
ø94

7.964
8.000

M8x20
45°
4 holes Ø9
equi-spaced
on 130 PC DIA

HJ155A8-88S / HJ155E8-130S / HJ155G8-135S

58
3.5
50 4 PG29
shaft
231
ø106

8.00 27.0
7.91 26.8
ø129.95

Ø 32.011
130.00

31.994
155

10.00
9.96

M12x30
45°

A 4 holes Ø11
equi-spaced
on 165 PC DIA

You can find the CAD-files of the dimensional drawings in the "dxf and "mi" format on our homepage.

8 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
HJ motors synchronous servo motors

HJ155G8-135S with fan

180

58
PG29 3.5
50 4

160
shaft

8.00 27.0

ø106
7.91 26.8

Ø 32.011
31.994
ø129.95
130.00

155

170

10.00
9.96
45°
M12x30

A 128 4 holes ø11


equi-spaced
on 165 PC DIA

HJ190J8-150S with fan

PG29
80
4

176
14 Ø180
Ø45

190

209

70 5

A 45° 4 holes ø14


equi-spaced
shaft on 215 PC DIA
ø38 j6

33.00
8 h11 32.80
10 h9

M12x30

You can find the CAD-files of the dimensional drawings in the "dxf and "mi" format on our homepage.

9 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
HJ motors synchronous servo motor

Engine characteristics curves

HJ96C6-44S
15

14 HJ96C6-44S
(Nm)

12

400V AC 460V AC

10 Intermittent rating
Torque Nm

8 230V AC

2 Continuous rating

1000 2000 3000 4000 5000 RPM 6000


HJ116C6-64S
25
(Nm)

HJ116C6-64S

20

460V AC

15 Intermittent rating
Torque Nm

230V AC 400V AC

10

Continuous rating

RPM
1000 2000 3000 4000 5000 6000

10 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
HJ motors synchronous servo motors

HJ116E6-88S
30

(Nm) HJ116E6-88S

25

Intermittent rating

20 460V AC

230V AC
Torque Nm

400V AC
15

10

5 Continuous rating

RPM
1000 2000 3000 4000 5000 6000

HJ155A8-88S
40

(Nm) HJ155A8-88S
460V AC

Intermittent rating

30 400V AC
Torque Nm

20

10

Continuous rating

RPM
1000 2000 3000 4000 5000

11 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
HJ motors synchronous servo motor

HJ155E8-130S
100

HJ155E8-130S
(Nm)

80

Intermittent rating

460V AC
60
Torque Nm

400V AC

40

20

Continuous rating

1000 2000 RPM


3000 4000 5000

HJ155G8-135S

140

(Nm) HJ155G8-135S
120

100
Intermittent rating 460V AC
Torque Nm

80

400V AC

60

40

400V AC
20 Continuous rating
460V AC

1000 2000 3000 4000 RPM 5000

12 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
HJ motors synchronous servo motors

HJ155G8-135S with fan

140

(Nm) HJ155G8-135S with fan


120

100
Intermittent rating 460V AC
Torque Nm

80

400V AC
60

40
Continuous rating

20

1000 2000 3000 4000 RPM 5000

HJ190J8-150S with fan


280
(Nm)
HJ190J8-150S with fan

240

200 Intermittent rating

400V AC 460V AC
160
Torque Nm

120

80
400V AC
Continuous rating

460V AC
40

1000 2000 3000 RPM 4000

13 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
HDY motors synchronous servo motors

Highly dynamic synchronous servo motors HDY

General characteristic data: Version:


• Sinusoidal EMC. • With spline
• Painted mat black. • Spur thread
• Nitrile shaft seal. HDY55: M3x10
HDY70: M4x12
• IP65 type of protection (shaft IP64). HDY92: M5x10
HDY115: M6x15
• Insulation class F.
HDY142: M8x15
• Self-cooling. Max. ambient temperature: 40°C • Integrated resolver.
• Any installation position.
• Standard flange: standard in acc.
with DIN 42955; IEC72. Area of application
• Basic body: aluminium extruded moulding Highly dynamic applications in:

• Flange: aluminium • packaging machines,

• Connector sockets can be turned into almost any • shelf transport plants,
position (secured using a torque of 10 Nm ±2 Nm) • wood machining, etc.
• Treble torque rating possible for up to 3s.
• Thermal switch (normally closed): switches
at a coil temperature of 150°C ±10°.

14 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
HDY motors synchronous servo motors

Options

Stationary/parking brake
The motors can be fitted with a stationary/parking brake on request. The brake is fitted in the motor housing be-
hind the A flange, the mechanical dimensions of the motor only change in HDY55 and HDY70. The brake is fed
voltage by the engine cable.

Technical data for 24V DC holding brakes:


The values for the reinforced versions are in brackets.
Motor Holding J [kgmm2] Power [A] Switch times [ms]
torque [Nm]
open close
HDY 55 1,0 1 0.29 25 20
HDY 70 1,0 (2,0) 2 (4) 0.26 (0.35) 35 10
HDY 92 5,0 (10,0) 13 (17) 0.50 50 20
HDY 115 10,0 (13,5) 17 (17) 0.50 50 20
HDY 142 18,0 (40,0) 200 (200) 1.00 110 40
Attention: the stationary/parking brake does not permit active braking.

Sensor system
A resolver is fitted as standard in the motors.
The motors can optionally be supplied with the following sensors:
• SinCos singleturn encoder or
• SinCos multiturn absolute value sensor
Caution! It's only with SinCos model SCS60 and SCM60
Do not release rear motor cover. The SinCos is fixed by the rear motor cover.
Danger! If this is released, the motor will behave in an uncontrollable manner.
By using SinCos, the rated torque must be reduced about 10% for a correct dimensioning.

Altered dimensions with SinCos 


for HDY 55 (width and length; refer to dimensional diagram) and HDY 70 (only length):
Motor Length A with SinCos [mm]
Without brake With brake
HDY55C4-44S 172 206
HDY70C4-44S 191 218
HDY70E4-44S 218 245

15 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
HDY motors synchronous servo motors

Motor overview of HDY – motors

Motor type Continual Continual Resis- Induc- Entire Rotor Weight Length8 Power Rated Rated Rated Rated
stall stall cur- tance tance torque inertia without / voltage speed torque current power
torque rent constant7 with brake ac
M0 I0 Ω µH KT J m A U Nrated Mrated Irated Prated
HDY ... Nm A Nm/A kgmm2 kg mm V ac R.P.M Nm Aeff kW
55C4-32S 0,4 1,1 19,0 17000 0,375 24 1,4 140 / 176 230 5000 0,35 1,04 0,18
400 5000 0,35 1,04 0,18
70C4-44S 1,2 2,3 4,7 12100 0,51 60 2,4 158 / 185 230 4400 1,15 2,30 0,53
400 5000 1,10 2,30 0,58
70E4-44S 1,8 3,5 2,6 7600 0,51 80 3,2 185 / 212 230 4400 1,75 3,40 0,81
400 5000 1,70 2,30 0,89
92C4-44S 1,5 2,9 4,6 20000 0,51 85 4,3 230 230 4400 1,20 2,40 0,55
400 5000 1,16 2,35 0,61
92E4-44S 2,2 4,3 2,8 14000 0,51 118 5,2 250 230 4400 1,85 3,70 0,85
400 5000 1,80 3,60 0,94
115A6-64S 3,7 4,9 2,7 15000 0,75 240 6,6 235 230 2800 3,40 4,30 1,00
400 5000 3,10 4,00 1,60
460 5000 3,10 4,00 1,60
115A6-88S 3,7 3,6 5,5 28000 1,02 240 6,6 235 230 2000 3,50 3,20 0,73
400 3800 3,20 3,00 1,27
460 4400 3,20 3,00 1,47
115C6-88S 6,8 6,6 1,7 12600 1,02 460 9,0 275 230 2000 6,00 5,80 1,25
400 3800 5,20 5,10 2,07
460 4400 4,90 4,90 2,26
115E6-88S 9,8 9,5 1,01 8100 1,02 680 11,4 315 400 3800 7,5 7,3 3,00
460 4400 7,0 6,9 3,23
115G6-88S 13,0 12,6 0,63 6000 1,02 900 13,8 355 400 3800 10,0 9,4 4,00
460 4400 9,3 9,3 4,29
142C6-88S 11,3 11,0 0,76 8900 1,02 1150 14,0 295 400 3800 8,6 8,5 3,42
460 4400 8,3 8,3 3,82
142G6-88S 21,0 20,0 0,29 4000 1,02 2200 21,0 375 400 3800 16,0 15,6 6,36
460 4400 15,5 15,0 7,14

The general motor values have been determined in accordance with:


the British standard BS4999 or the international Standard IEC34 • Overtemperature: 110K • Tolerance: ±10%.
Assumed is that the air can circulate freely to all sides (mounting distance approx. 30% of the edge length)
When the rated data was determined, the following tolerances were also taken into consideration:
• 10% mains undervoltage.
• 17V voltage drop in the final stage.
• 10% voltage control reserve for controlled operation under rated conditions.
The following were not taken into consideration:
• Tolerance (±10%) of torque constant, motor inductivity and motor resistance.
• Temperature dependency of torque constants and motor resistance.

7
To determine torque: torque = 0,71 * entire torque constant * transverse current (see User Guide COMPAX)
8
Look at the dimensional drawings on the next page. HDY55 - and HDY70 - motors: the dimension A is only valid for motors with resolver.
For motors with SinCos you will find the length A on page 1.

16 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
HDY motors synchronous servo motors

Dimensional drawings

HDY55C4-32S

with resolver
15
2,5 feather- detail: shaft
key

3h9
3h9

97
40j6
55

9j6
55 9 4 holes 5,5
45° Equi-spaced

7,60
7,50
A 20 M3x10
on 63 PC DIA


with SinCos
70
55
15
2,5 feather-
30 key
104
40j6

55

65 55 9
A* 20 4 holes 5,5
Equi-spaced
on 63 PC DIA

HDY70C4-44S / HDY70E4-44S
18
70 2,5 feather- detail: shaft
key
4h9

4h9
112
60j6
70

11j6

9 4 holes 5,5
8,51
8,41

45° Equi-spaced M4x12


A 23
on 75 PC DIA

HDY92C4-44S / HDY92E4-44S
20 detail: shaft
92 3 feather-
5h9

key 5h9
134
80j6
92

14j6
11,00
10,90

M5x10

8 4 holes 7
45° Equi-spaced
A 30
on 100 PC DIA

You can find the CAD-files of the dimensional drawings in the "dxf and "mi" format on our homepage.

17 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
HDY motors synchronous servo motors

HDY115A6-64S / HDY115A6-88S / HDY115C6-88S / HDY115E6-88S / HDY115G6-88S

30
115 3 feather-
key
M6x15
6h9

6h9
158
95j6

115
105
19j6

15,50
15,40
8 4 holes 9
45° Equi-spaced
A 40
on 115 PC DIA

HDY142C6-88S / HDY142G6-88S

142 40
3,5
PG29

M8x15
feather-

7h11
8h9
204
key

130j6
142

24j6

20,00
19,80
12 4 holes 11
45° Equi-spaced
A 50
on 165 PC DIA

You can find the CAD-files of the dimensional drawings in the "dxf and "mi" format on our homepage.

18 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
HDY motors synchronous servo motors

Motor characteristics curves

HDY55C4-32S
3
HDY55C4-32S
(Nm)

2,5

2,0
Torque Nm

400V AC
1,5

Intermittent rating

230V AC
1,0

0,5

Continuous rating

RPM
1000 2000 3000 4000 5000 6000

HDY70C4-44S

HDY70C4-44S
5

400V AC
(Nm) Intermittent rating

4
Torque Nm

3 230V AC

Continuous rating

RPM
1000 2000 3000 4000 5000 6000

19 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
HDY motors synchronous servo motors

HDY70E4-44S

HDY70E4-44S
8

(Nm)
400V AC
Intermittent rating

6
Torque Nm

230V AC
4

Continuous rating

RPM
1000 2000 3000 4000 5000 6000

HDY92C4-44S
6

(Nm)
HDY92C4-44S

400V AC
Intermittent rating

4
Torque Nm

230V AC

1 Continuous rating

RPM
1000 2000 3000 4000 5000 6000

20 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
HDY motors synchronous servo motors

HDY92E4-44S
10

HDY92E4-44S
(Nm)

400V AC
6 Intermittent rating
Torque Nm

230V AC

2
Continuous rating

1000 2000 3000 4000 5000 RPM 6000

HDY115A6-64S

14 HDY115A6-64S
(Nm)

12

10
Intermittent rating 460V AC
400V AC
Torque Nm

230V AC
6

Continuous rating

RPM
1000 2000 3000 4000 5000 6000

21 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
HDY motors synchronous servo motors

HDY115A6-88S

14 HDY115A6-88S
(Nm)

12

10 Intermittent rating
Torque Nm

460V AC
8

230V AC 400V AC
6

Continuous rating
2

RPM
1000 2000 3000 4000 5000 6000

HDY115C6-88S
30

(Nm) HDY115C6-88S

25

20
Intermittent rating
Torque Nm

15
460V AC

230V AC 400V AC

10

5 Continuous rating

RPM
1000 2000 3000 4000 5000 6000

22 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
HDY motors synchronous servo motors

HDY115E6-88S
40

(Nm) HDY115E6-88S
35

30
Intermittent rating

25 460V AC
Torque Nm

400V AC
20

15

10

Continuous rating
5

1000 2000 3000 4000 5000


RPM 6000

HDY115G6-88S
55
(Nm)
HDY115G6-88S
50

45

40
Intermittent rating

35
Torque Nm

30
400V AC 460V AC

25

20

15

10
Continuous rating
5

1000 2000 3000 4000 5000 RPM 6000

23 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
HDY motors synchronous servo motors

HDY142C6-88S
40

HDY142C6-88S
(Nm)
35

30

Intermittent rating

25
460V AC
Torque Nm

20
400V AC

15

10
Continuous rating

1000 2000 3000 4000 5000


RPM 6000

HDY142G6-88S
70
(Nm)
HDY142G6-88S

60

Intermittent rating
50

460V AC
400V AC
40
Torque Nm

30

20

Continuous rating

10

1000 2000 3000 4000 5000 RPM 6000

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Automation
192-060011 N5
Connecting cable to motor synchronous servo motors

Connecting cable to motor

Motor cable
With connectors: With terminal boxes:
Sensor HJ96, HJ116, HDY55, HJ155, HJ190
Resolver
cable HDY70, HDY92, HDY115 HDY142
cable
)
(SinCos
1.5mm2 2.5mm2 2.5mm2 6mm2 10mm2
up to 13.8A up to 18.9A up to 18.9A up to 32.3A up to 47.3A
High-flex cable Standard cable

Cable sheathed REK32/.. GBK16/.. MOK42/.. MOK43/.. MOK21/.. MOK11/.. MOK46/..


Connector set 085-301312 085-301317 085-301306 085-301306 125-518162 125-518211 125-518200
800-030031 800-030031 125-216800 125-217000
Cable 102-150200 102-150210 102-508896 102-508902 102-508902 102-150030 102-150040
Cable data in mm 9 8,0/80/120 7,5/38/113 10,7/107/107 13,7/137/137 13,7/137/137 16,5/124/124 22,5/168/168
Cable sheathed REK33/.. GBK17/.. MOK44/.. MOK45/.. MOK14/.. MOK11/.. MOK46/..
Connector set 085-301312 085-301317 085-301306 085-301306 125-518162 125-518211 125-518200
800-030031 800-030031 125-216800 125-217000
Cable 102-000030 - 102-000020 102-000010 102-000010 102-150030 102-150040
*
Cable data in mm 8,2/61,5/61,5 8,0/40/64 9,2/69/69 11/82,5/82,5 11/82,5/82,5 16,5/124/124 22,5/168/168

Resolver cable for HJ and HDY motors


REK32

27
13 yellow ge
SIN+ 2x0,25 2 SIN+
green gn
solder side
Pin 1 SIN- 5 1 SIN- Codiernut 20°
solder side br
12 brown 9 8
COS+ 2x0,25 11 COS+ 12
1
9 white ws 1
2 COS- 11 12 COS- 7
10
3 10
11 14 blue 2x0,25 bl 10
4 Ref+ Ref+
12 2 6
5 4 red rt 7
13 Ref- Ref-
6
14 pink rs 3 5
7 +Temp (+5V) 9 2x0,25 8 +Temp 11
15 4
8
10 grey gr
-Temp 9 -Temp

Li2YCY 4x2x0,25
26 mm No. 102-150200

4 mm 6 mm

In HJ – motors, ensure that the thermal sensor has the correct terminal arrangement.
Version in high-flex: REK33 (same layout)

Packaging
Packaging of motor in accordance with connector manufacturer's specification
Packaging of device
• Strip 26mm sheathing off.
• Cut sheath down to 6 mm.
• Strip 4mm of insulation of ends and coat in tin.
• Place sheath over large area of housing (e.g. fold sheath over outer cover and fasten down by relieving tension).

*9 Cable diameter / minimum bending radius (static) / minimum bending radius (dynamic)

25 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
Connecting cable to motor synchronous servo motors

Motor cable for HJ and HDY – motors

MOK42 (max. 13,8A)


110 mm 75 mm

MOK42

30 mm 30 mm 30 mm

Shrink-fit hose
standard/highflex standard/hochflex

black1/black sw1/sw Lötseite / Crimpseite


U 1 U
6
black2/brown sw2/br 5 1
V 2 V
black3/blue sw3/bl
W 6 W
black4/red sw4/rt
Br. +24V 4 Br+
black5/green sw5/gr 4 2
Br. -24V 5 Br-
black6 sw6

green-yellow gn/ge 3( )
PE 3

CY-JZ 7x1,5
110 mm No 102-508896

35 mm 75 mm

15 mm

10 mm

Version in high-flex: MOK44 (same layout)


MOK43/.. (max. 18.9A): HJ (version in high-flex: MOK45)
2
Layout corresponds to MOK42, however motor lines in 2.5 mm

Packaging
Packaging of motor in accordance with connector manufacturer's specification
2 2
Contacts for 1.5 mm and 2.5 mm are supplied with the connector set.

Packaging of device
Material:
• 6 x crimping sleeves.
• 6 cm shrink-fit hose.
Procedure:
• Strip 110 mm sheathing off cable.
• Cut down sheath to approx. 35 mm, loosen,
• fold back over outer cover (approx. 75 mm) and stick with insulating tape.
• Shorten sw1,sw2,sw3,sw4,sw5 approx. 15 mm ; (gn/ge approx. 15 mm longer); cut down sw6.
• Attach 2 x approx. 30 mm shrink-fit hose (sticky).
• Strip 10 mm of insulation of ends of wires and secure with crimping sleeve 1.5.

26 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
Connecting cable to motor synchronous servo motors

MOK21 (max. 18,9A)


110 mm 75 mm

MOK21

30 mm 30 mm 30 mm

standard/highflex
Shrink-fit hose
standard/hochflex

U black1/black sw1/sw U

V black2/ sw2/br V
brown
black3/blue sw3/bl
W W
black4/red sw4/rt
Br. +24V Br+
black5/ sw5/gr
Br. -24V Br-
green
black6 sw6

green-yellow gn/ge
PE PE

CY-JZ 7x2,5
No. 102-508902
110 mm
190 mm
35 mm 75 mm
20 mm 170 mm
15 mm 15 mm

10 mm 10 mm

Version in high-flex: MOK14 (same layout)


MOK11 (max. 32.3A) in high-flex (same layout to MOK21, however in 6 mm2)
MOK46 (max. 47.3A) in high-flex (same layout to MOK21, however in 10mm2)

Packaging
Packaging of device
Material:
6 x crimping sleeves.
6 cm shrink-fit hose.
Procedure:
• Strip 110 mm sheathing off cable.
• Cut sheath down to approx. 35 mm, loosen,
• fold back over outer cover (approx. 75 mm) and stick with insulating tape.
• Shorten sw1,sw2,sw3,sw4,sw5 ca. 15 mm (gn/ge approx. 15 mm longer) cut down sw6.
• Attach 2 x approx. 30 mm shrink-fit hose (sticky).
• Strip 10 mm of insulation off ends of wires and secure with crimping sleeves 2.5.
Packaging of motor in accordance with manufacturer's specification
• Strip 190 mm sheathing of cable.
• Cut sheath down to approx. 170 mm, stick remaining 20 mm with insulating tape.
• Shorten sw1,sw2,sw3,sw4,sw5 by approx. 15 mm (gn/ge approx. 15 mm longer) cut down sw6.
• Strip 10 mm of insulation of ends of wires and secure with crimping sleeves 2.5.

27 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
Connecting cable to motor synchronous servo motors

 cable for HJ and HDY motors


SinCos
GBK16

27
yellow 2x0,25 ge
Pin 1 SIN+ 13 1 SIN+
violet vio
SIN- 5 2 SIN-
solder side brown br
COS+ 12 2x0,25 11 COS+
solder- / Crimp side
1 white ws
9 COS- 11 12 COS-
2 11
10 1
3 black 2x0,25 sw 12
11 ST+ 8 3 +485 10
4 2
12 pink rs 16 13
5 ST- 15 13 -485
13
6 9 3
14 green 2x0,25 gn
7 Th1 9 8 K1 8 4
15
8 grey gr 15 14
Th2 10 9 K2 17
7 5
red 2x0,5 rt 6
+8V 2 10 +V
blue bl
GND 7 7 GND
0r 1x0,14 0r

screen at
sceen contact
LiYC11Y 4x2x0,25+2x0,5+0,14
No. 102-150210
Packing according as the regulation of the manufacturer
26 mm

4 mm 6 mm

8 x Crimp contacts 0.14-0.56

Version in high-flex: GBK17 (same layout)

Packaging
Packaging of motor in accordance with connector manufacturer's specification

Packaging of device
• Strip 26mm sheathing off.
• Cut sheath down to 6 mm.
• Strip 4mm of insulation of ends and coat in tin.
• Place sheath over large area of housing (e.g. fold sheath over outer cover and fasten down by relieving ten-
sion).

28 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
Order code Synchronous servo motors

Order code motors

Motors /

HJ 96C6-44S H J 0 9 6 C 6 0 4 4 S
HJ 116C6-64S H J 1 1 6 C 6 0 6 4 S
HJ 116E6-88S H J 1 1 6 E 6 0 8 8 S
HJ 155A8-88S H J 1 5 5 A 8 0 8 8 S
HJ 155E8-130S H J 1 5 5 E 8 1 3 0 S 1
HJ 155G8-135S H J 1 5 5 G 8 1 3 5 S 1
HJ 155G8-135S with fan H J 1 5 5 G 8 1 3 5 S 1 ...FN*...
HJ 190J8-150S with fan H J 1 9 0 J 8 1 5 0 S ...FN*...
HDY 55C4-32S H D Y 0 5 5 C 4 0 3 2 S
HDY 70C4-44S H D Y 0 7 0 C 4 0 4 4 S
HDY 70E4-44S H D Y 0 7 0 E 4 0 4 4 S
HDY 92C4-44S H D Y 0 9 2 C 4 0 4 4 S 1
HDY 92E4-44S H D Y 0 9 2 E 4 0 4 4 S 1
HDY 115A6-64S H D Y 1 1 5 A 6 0 6 4 S 1
HDY 115A6-88S H D Y 1 1 5 A 6 0 8 8 S 1
HDY 115C6-88S H D Y 1 1 5 C 6 0 8 8 S 1
HDY 115E6-88S H D Y 1 1 5 E 6 0 8 8 S 1
HDY 115G6-88S H D Y 1 1 5 G 6 0 8 8 S 1
HDY 142C6-88S H D Y 1 4 2 C 6 0 8 8 S 1
HDY 142G6-88S H D Y 1 4 2 G 6 0 8 8 S 1

Options (please seperate two options with "/")


with brake (24 Volt) B R
SinCos Multiturn Encoder (absolute encoder) S R M 5 0
SinCos Singleturn Encoder S R S 5 0

* FN: Code for fan

29 Parker Hannifin GmbH


Automation EMD HAUSER
192-060011 N5
Order code Synchronous servo motors

Order code cables

Motor cable, resolver cable, encoder cable /

Motor cable for HJ96, HJ116, HDY55, HDY70, HDY92, HDY115


2
Motor cable 1,5mm standard (<13,8A) M O K 4 2
2
Motor cable 1,5mm highly flexible (<13,8A) M O K 4 4
2
Motor cable 2,5mm standard (<18,9A) M O K 4 3
2
Motor cable 2,5mm highly flexible (<18,9A) M O K 4 5
Motor cable for HJ155, HJ190, HDY142
2
Motor cable 2,5mm standard (<18,9A) M O K 2 1
2
Motor cable 2,5mm highly flexible (<18,9A) M O K 1 4
Motor cable for HJ155, HJ190, HDY142
2
Motor cable 6mm highly flexible (= standard) (<32,3A) M O K 1 1
Motor cable for HJ155, HJ190, HDY142
2
Motor cable 10mm highly flexible (= standard) (<47,3A) M O K 4 6
Resolver cable (identical for all motors)
Resolver cable standard R E K 3 2
Resolver cable highly flexible R E K 3 3
Encoder cable (identical for all motors)
Encoder cable (SInCos) standard G B K 1 6
Encoder cable (SInCos) highly flexible G B K 1 7

Length of ready-made cables see following table Example: requested length 25m 0 9

Length [m] 1,0 2,5 5,0 7,5 10,0 12,5 15,0 20,0 25,0 30,0 35,0 40,0 45,0 50,0
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14

30 Parker Hannifin GmbH


EMD HAUSER
Automation
192-060011 N5
Synchronous servo motors

31 Parker Hannifin GmbH


Automation EMD HAUSER
Parker Hannifin GmbH Parker Hannifin plc
EMD HAUSER Electromechanical Division
Robert-Bosch-Str. 22 21 Balena Close
D-77656 Offenburg, Germany Poole, Dorset. BH17 7DX UK
Automation Tel.: +49 (0)781 509-0 Tel.: +44 (0)1202 69 9000
Fax: +49 (0)781 509-176 Fax: +44 (0)1202 69 5750
Website: www.parker-emd.com Website: www.parker-emd.com
e-mail: [email protected] e-mail: [email protected]

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