AS8049B

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REV.

B
AEROSPACE ® AS8049
STANDARD Issued 1990-07
Revised 2005-01

Superseding AS8049A

Performance Standard for Seats


in Civil Rotorcraft, Transport Aircraft, and General Aviation Aircraft

TABLE OF CONTENTS

1. SCOPE ................................................................................................................................ 3

1.1 General .......................................................................................................................... 3


1.2 Applicability .................................................................................................................... 3
1.3 Seat Types ..................................................................................................................... 3
1.4 Units ............................................................................................................................... 4

2. REFERENCES..................................................................................................................... 4

2.1 SAE Publications............................................................................................................ 4


2.2 Code of Federal Regulations (CFR) Publications .......................................................... 4

3. GENERAL DESIGN ............................................................................................................. 5

3.1 Guidance........................................................................................................................ 5
3.2 Requirements................................................................................................................. 5
3.3 Materials and Workmanship Requirements ................................................................. 10
3.4 Fire Protection Requirements ...................................................................................... 10
3.5 Allowable Permanent Deformations............................................................................. 11
3.5.1 Longitudinal Direction................................................................................................... 11
3.5.2 Downward Direction ..................................................................................................... 12
3.5.3 Seat Rotation ............................................................................................................... 12
3.5.4 Sideward Direction ....................................................................................................... 12
3.5.5 Other Deformation Limits ............................................................................................. 12
3.5.6 Stowable Seats ............................................................................................................ 12
3.5.7 Deployable Items ......................................................................................................... 12

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entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”
SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.
Copyright 2005 SAE International
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SAE AS8049 Revision B

4. STRENGTH ....................................................................................................................... 15

4.1 Static Strength.............................................................................................................. 15


4.1.1 Pilot and Copilot Loads ................................................................................................ 15
4.1.2 Limit Loads................................................................................................................... 15
4.1.3 Attachments ................................................................................................................. 15
4.1.4 Casting Factors ............................................................................................................ 15
4.1.5 Headrest Loads............................................................................................................ 15
4.2 Dynamic Strength/Occupant Protection ....................................................................... 16

5. QUALIFICATION TESTS ................................................................................................... 17

5.1 Static Qualification Tests.............................................................................................. 17


5.2 Static Test - Pass/Fail Criteria...................................................................................... 22
5.3 Dynamic Qualification Tests......................................................................................... 23
5.3.1 Dynamic Impact Test Parameters................................................................................ 23
5.3.2 Occupant Simulation .................................................................................................... 27
5.3.3 Test Fixtures ................................................................................................................ 29
5.3.4 Instrumentation ............................................................................................................ 40
5.3.5 Selection of Test Articles.............................................................................................. 43
5.3.6 Selection of Test Conditions ........................................................................................ 45
5.3.7 Installation of Instrumentation ...................................................................................... 46
5.3.8 Procedure to Set Up the Test....................................................................................... 47
5.3.9 Data Analysis ............................................................................................................... 50
5.3.10 Test Documentation ..................................................................................................... 55
5.4 Dynamic Impact Test Pass/Fail Criteria ....................................................................... 58

6. MARKINGS ........................................................................................................................ 59

APPENDIX A PROCEDURE FOR EVALUATING PULSE SHAPES ...................................... 61

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SAE AS8049 Revision B

1. SCOPE:

1.1 General:

This SAE Aerospace Standard (AS) defines minimum performance standards, qualification
requirements, and minimum documentation requirements for passenger and crew seats in
civil rotorcraft, transport aircraft, and general aviation aircraft. The goal is to achieve comfort,
durability, and occupant protection under normal operational loads and to define test and
evaluation criteria to demonstrate occupant protection when a seat/occupant/restraint system
is subjected to statically applied ultimate loads and to dynamic impact test conditions set forth
in the applicable Federal Regulations 14 CFR 23, 25, 27, or 29.

Guidance for test procedures, measurements, equipment, and interpretation of results is also
presented to promote uniform techniques and to achieve acceptable data.

While this document addresses system performance, responsibility for the seating system is
divided between the seat supplier and the installation applicant. The seat supplier's
responsibility consists of meeting all the seat system performance requirements and obtaining
and supplying to the installation applicant all the data prescribed by this document. The
installation applicant has the ultimate system responsibility in assuring that all requirements
for safe seat installation have been met.

1.2 Applicability:

This document addresses the performance criteria for seat systems requiring dynamic testing
to be used in civil rotorcraft, transport aircraft, and general aviation aircraft.

1.3 Seat Types:

This document covers all passenger and crew seats for use in aircraft type-certificated in the
following categories shown in Table 1:

TABLE 1 - Seat Type Categories

Applicable Federal
Seat Type Aircraft Category Regulations
A Transport Airplane 14 CFR 25
B Normal Rotorcraft 14 CFR 27
B Transport Rotorcraft 14 CFR 29
C General Aviation Aircraft 14 CFR 23

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SAE AS8049 Revision B

1.4 Units:

In this document U.S. customary units (in-pound) and International System of Units (SI) are
provided. In all cases, the in-pound units take precedence and the SI (metric) units provided
are approximate and conservative conversions. Those who routinely use SI units in practice
may make the conversions more precise.

2. REFERENCES:

The following publications form a part of this document to the extent specified herein. The latest
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issue of SAE publications shall apply. In the event of conflict between the text of this document
and references cited herein, the text of this document takes precedence. Nothing in this
document, however, supersedes applicable laws and regulations unless a specific exemption
has been obtained.

2.1 SAE Publications:

Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001.

2.1.1 SAE J211/1 Instrumentation for Impact Tests - Part 1 - Electronic Instrumentation

2.1.2 SAE J211/2 Instrumentation for Impact Tests - Part 2 - Photographic Instrumentation

2.1.3 SAE J1733 Sign Convention for Vehicle Crash Testing

2.1.4 SAE ARP5482 Photometric Data Acquisition Procedures for Impact Test

2.1.5 SAE Technical Paper 1999-01-1609 A Lumbar Spine Modification to the Hybrid III ATD for
Aircraft Seat Tests

2.1.6 SAE ARP5526 Aircraft Seat Design Guidance and Clarifications

2.1.7 SAE J826 Devices for Use in Defining and Measuring Vehicle Seating Accommodation

2.2 Code of Federal Regulations (CFR) Publications:

U.S. Government Printing Office, Superintendent of Documents, Mail Stop SSOP,


Washington, DC 20402-9328.

2.2.1 Code of Federal Regulations, Title 14 Part 21 (14 CFR 21) Certification Procedures for
Products and Parts

2.2.2 Code of Federal Regulations, Title 14 Part 23 (14 CFR 23) Airworthiness Standards:
Normal, Utility, and Acrobatic Category Airplanes

2.2.3 Code of Federal Regulations, Title 14 Part 25 (14 CFR 25) Airworthiness Standards:
Transport Category Airplanes

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SAE AS8049 Revision B

2.2.4 Code of Federal Regulations, Title 14 Part 27 (14 CFR 27) Airworthiness Standards: Normal
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Category Rotorcraft

2.2.5 Code of Federal Regulations, Title 14 Part 29 (14 CFR 29) Airworthiness Standards:
Transport Category Rotorcraft

2.2.6 Code of Federal Regulations, Title 14 Part 121 (14 CFR 121) Certification and Operations:
Domestic, Flag, and Supplemental Air Carriers and Commercial Operators of Large Aircraft

2.2.7 Code of Federal Regulations, Title 49 Part 572 (49 CFR 572) Anthropomorphic Test
Dummies

2.2.8 ATD Drawing 3703: Available using instructions contained in 49 CFR 572

3. GENERAL DESIGN:

3.1 Guidance:

The guidance information previously contained in Section 3.1, including Sections 3.1.1
through 3.1.31, has been removed from this revision. Refer to SAE ARP5526 Aircraft Seat
Design Guidance and Clarifications for this guidance.

3.2 Requirements:

This section provides requirements for a seat and restraint system design that are not
described elsewhere in this document. The seat structure, cushions, and occupant restraint
shall be considered to act as a total system. Any substitution of these elements shall be made
only on the basis of additional tests or rational analysis based on test.

3.2.1 Seat systems shall be designed to provide occupant impact protection at seat adjustment
positions, orientations, and locations allowed during takeoff and landing.

3.2.2 Seat elements shall be designed so that, when evaluated under the test conditions of this
document, they do not generate hazardous projections that could significantly contribute to
injury to occupants that are seated or moving about the airplane or that could impede rapid
evacuation.

3.2.3 Quick-release type fittings, adjustment handles, and buttons shall be designed, installed,
and protected such that their positions can be easily verified, and incorrect installation or
inadvertent activation is unlikely.

3.2.4 [Intentionally left blank]

3.2.5 Electrical or electronic devices incorporated in a seat shall be supplied with grounding.

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SAE AS8049 Revision B

3.2.6 Adjustable features (seat swivel, back recline, and stowage of movable tables, armrests,
footrests, etc.) shall be designed so that they can be returned by the occupant to the
positions required for takeoff and landing without release of occupant restraints. In addition,
these items shall not deploy under the dynamic impact test conditions of this document in a
manner that could significantly contribute to serious occupant injury or impede rapid egress
of any aircraft occupant.

3.2.7 When an under-seat baggage restraint is incorporated in a passenger seat, it shall be


designed to restrain at least 9.1 kg (20 lb) or its placarded weight of stowed items per
passenger place under the test conditions of this document in a manner that will not
significantly impede rapid egress from the seat.

3.2.8 [Intentionally left blank]

3.2.9 [Intentionally left blank]

3.2.10 Rearward-facing seats shall be designed with a back height sufficient to provide 930 mm
(36.5 in) of support for the occupant as measured from the seat reference point (SRP) to the
top of the seat back. If a separate fixed headrest is provided, a maximum gap of 100 mm (4
in) can exist between the bottom of the headrest and the top of the seat back, provided that
the height of the headrest is sufficient to provide head support for the intended range of
occupant size. If there is a gap between the bottom of the seat back and the SRP waterline,
it shall be no more than 100 mm (4 in). Measurements shall be taken along the seat back
tangent line. (See Figures 1A and 1B for the definition, determination, and use of SRP.)

3.2.11 Seat track fitting locking devices shall readily indicate positive engagement and locking
when installed in the aircraft environment (carpets, track covers, etc.).

3.2.12 The use of pure static friction between two or more flat or curved surfaces in direct contact
as the sole means to restrain items of mass is not acceptable. Items restrained by
mechanical fasteners such as screws, bolts, nuts, hook and loop fasteners, tape, hooks,
springs, clamps, detents, rivets, etc., are not considered friction restrained items.

3.2.13 Seats equipped with foldup armrests shall incorporate means to preclude any armrest from
extending beyond adjacent seat backs into any ingress/egress space behind the seat.

3.2.14 [Intentionally left blank]

3.2.15 Except for rearward facing seats, the pelvic restraint system shall be designed such that the
vertical angle subtended by the projection of the pelvic restraint centerline and the seat
reference point (SRP) water line shall not be greater than 55°. The SRP water line is a
line/plane passing through the SRP parallel to the floor waterline. The pelvic restraint
centerline is formed by a line from the pelvic restraint anchorage to a point located 250 mm
(9.75 in) forward of the SRP and 180 mm (7.0 in) above the SRP water line.

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SAE AS8049 Revision B

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FIGURE 1A - Terminology and Dimensions for 50th Percentile Male

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SAE AS8049 Revision B

97
(3.8)


[1]

127 (5.0)

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Note: Dimensions are in millimeters; Dimensions in parentheses are in inches.

[1] This angle is used only in the H-Point Method Using ATD

FIGURE 1B – Definition and Determination of SRP

Definition of SRP:

The Seat Reference Point (SRP) is the intersection of the Compressed Cushion Datum
(CCD) and the back tangent line of a seat occupied by a 75 to 80 kg (160 to 180 lb) subject.

For purposes of this document, there are four accepted methods for determining the SRP of
a seat (pin method, soft bar method and two variations of the H-point method). Each SRP
measurement may give slightly different measurements; thus, a 6.4 mm (0.25 in) tolerance
should be considered on the results. A consistent methodology is critical to minimize the
actual deviation.

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SAE AS8049 Revision B

Figure 1B (Continued):

Pin Method - Procedure for Establishing SRP:

1. Place a 75 to 80 kg (160 to 180 lb) subject or 50% male anthropomorphic test dummy
(ATD) on a seat (Figure 1B).
2. Locate and mark a point on the cushion directly under an ischial tuberosity (the BRP).
3. Drill a hole vertically through the seat pan cushion and structure at that point and insert a
headed pin of length "A".
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4. Place the subject on the seat and measure from a reference water line to the lower end of
the pin ("B" height).
5. The addition of this height "B" and the pin length "A" establishes the CCD from the
reference waterline.
6. Insert two round bars horizontally between the subject's back and the seat back cushion at
90 mm (3.5 in) and 420 mm (16.5 in) vertically above the CCD and determine their
positions from a vertical datum. (Alternatively, soft bars may be used in a manner similar to
that described in the soft bar method.)
7. Plot the two positions with the CCD and establish the SRP at their intersection.

Soft Bar Method – Procedure for Establishing SRP:

1. Place a 75 to 80 kg (160 to 180 lb) subject or 50% male anthropomorphic test dummy
(ATD) on a seat (Figure 1B).
2. Locate and mark a point on the cushion directly under an ischial tuberosity (the BRP).
3. Place a soft bar (lead, soft solder, or functional equivalent), approximately 6 mm (0.25 in)
diameter, across the seat at the mark on the seat pan cushion (located in step 2).
4. Place the subject on the seat ensuring that the soft bar deflects vertically.
5. Ensure that the top ends of the soft bar are at a common height and note the height from a
reference water line (dimension "C").
6. Remove the subject and measure the deflection of the soft bar from the top at the ends to
the point of maximum deflection (dimension "D").
7. The CCD is established by subtracting the deflection (dimension "D") from the end height
(dimension "C"). (The CCD is at the bottom edge of the subject, so the bar thickness must
be considered in the measurements and/or calculations).
8. Insert two soft bars horizontally between the subject's back and the seat back cushion at 90
mm (3.5 in) and 420 mm (16.5 in) vertically above the CCD and determine their positions
from a vertical datum in the same manner as in steps 4-7.
9. Plot the two positions with the CCD and establish the SRP at their intersection.

H-point Method Using H-point Machine – Procedure for Establishing SRP:

1. Place an H-point Machine in the seat in accordance with SAE J826 and measure the
horizontal and vertical coordinate of a seat datum point (typically the front stud), the H-
point, and note the indicated seat back angle.
2. Establish the back tangent line. The back tangent line is the line parallel to the seat back
angle passing through a point 127 mm (5.0 in) directly behind the H-point.
3. Establish the Compressed Cushion Datum (CCD). The CCD is a line parallel to the floor
water line 97 mm (3.8 in) below the H-point.
4. The SRP is located at the intersection of the CCD and the back tangent line.

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SAE AS8049 Revision B

Figure 1B (Continued):

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H-point Method Using ATD – Procedure for Establishing SRP:

Note: The 4° angle shown in Figure 1B is for the purpose of deriving the back tangent line per
this method. The actual seat back angle is not required to align with this line.

1. Mark the head CG and H-point on a Hybrid II anthropomorphic test dummy (ATD) (per
drawing ATD 3703), or on a FAA Hybrid III ATD (per drawing 78051-58 and -60).
2. Place the ATD in the seat in accordance with AS8049B paragraph 5.3.8.3 and measure the
horizontal and vertical coordinates of a seat datum point (typically the front stud), the H-
point, and the head CG.
3. Establish the back tangent line:
a. Establish a line at an angle of 4° from a line between the ATD H-point and head
CG.
b. The back tangent line is a line parallel to the line established in 3.a passing through
a point 127 mm (5.0 in) directly behind the H-point.
4. Establish the Compressed Cushion Datum (CCD). The CCD is a line parallel to the floor
water line 97 mm (3.8 in) below the H-point.
5. The SRP is located at the intersection of the CCD and the back tangent line.

3.3 Materials and Workmanship Requirements:

3.3.1 Materials shall be of a quality that experience or tests have demonstrated to be suitable for
use in aircraft seats.

3.3.2 Workmanship shall be consistent with aircraft industry standard manufacturing practices.

3.3.3 Magnesium alloys shall not be used.

3.4 Fire Protection Requirements:

3.4.1 All materials used in the seat shall have self-extinguishing properties as specified in the
applicable Federal Regulations.

3.4.2 Type A-Transport Airplane passenger, flight attendant, and observer seat cushion systems
shall be tested to and shall meet the fire protection provisions of Part II of Appendix F of 14
CFR 25, as required in 14 CFR 25.853(c) effective March 6, 1995 , or the equivalent shall
be demonstrated by similarity to provide equivalent protection.

Type B-Transport Rotorcraft passenger, flight attendant, and observer seat cushion systems
shall be tested to and shall meet the fire protection provisions of 14 CFR 29.853(b) effective
October 26, 1984, or the equivalent shall be demonstrated by similarity to provide equivalent
protection.

Type B-Normal Rotorcraft upholstery shall be self extinguishing when tested to meet the fire
protection provisions of 14 CFR 27.853(b) effective February 4, 1980.

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3.4.2 (Continued):

Type C-General Aviation Aircraft seat cushions shall be self extinguishing when tested to
meet the fire protection provisions of Appendix F of 14 CFR 23, as required in 14 CFR
23.853(d)(3)(ii) effective February 9, 1995.

3.4.3 If ashtrays are installed in or attached to the seat, they shall be self-contained, completely
removable types. The ashtray housing shall be fire resistant and sealed to prevent burning
materials from falling into seat structure in case the ashtray is missing. Ashtrays in folding
armrests shall be designed to preclude release of burning material when the armrest is
folded with or without the ashtray lid closed.

3.4.4 Electrical components in a seat shall have provisions to preclude initiation of a fire from
overheating.

3.4.5 If oxygen generators are incorporated into a seat, provisions shall be made to preclude

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damage to the seat, including initiation of a fire due to the heat produced by the generator.
The adequacy of the design shall be demonstrated.

3.4.6 [Intentionally left blank]

3.5 Allowable Permanent Deformations:

Allowable permanent deformations sustained by a seat subjected to the ultimate static tests or
dynamic impact tests of this document are specified below. Permanent seat deformations
shall be determined for a critically loaded seat after exposure to static and dynamic tests.
Measuring points, as described in the following subparagraphs, shall be identified and marked
on the test seat, and their positions measured in the lateral, vertical, and longitudinal
directions relative to fixed points on the test fixture. These measurements shall be recorded
before and after the tests. The difference between the pretest and posttest measurements
shall be recorded and reported as permanent deformations.

For dynamic tests, if floor deformations are applicable, consistency in pretest and posttest
measurements shall be maintained. If the pretest measurements are made before floor
deformations are applied, the posttest measurements shall be made after floor deformations
have been removed. Conversely, if the pretest measurements are made after floor
deformations are applied, the posttest measurements shall be made before removal of floor
deformations.

3.5.1 Longitudinal Direction: The longitudinal measurement in the forward direction shall be made
at the forward-most hard point(s) of the seat at a height up to and including the armrest or
635 mm (25 in) above the floor for seats without armrests. If the seat exhibits longitudinal
deformation in the aft direction, the maximum rearward longitudinal measurement shall be
made at the aftmost point(s) of the seat and at a point where row to row clearance with an
undeformed seat behind is at a minimum.

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SAE AS8049 Revision B

3.5.2 Downward Direction: There is no limitation on downward permanent deformation provided it


can be demonstrated that the feet or legs of occupants will not be injured or entrapped by
the deformation, and that adequate clearance for that deformation can be assured by the
seat design, with full consideration of the potential presence of under seat baggage or
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stowed items.

3.5.3 Seat Rotation: The seat bottom rotational permanent deformation shall not result in an angle
that exceeds 20° pitch down or 35° pitch up from the horizontal plane. This rotational
deformation shall be measured between the fore and aft extremities of the seat pan at the
centerline of each seat bottom (Figure 2A). Rotation of the seat pan shall not cause
entrapment of the occupant.

3.5.4 Sideward Direction: The maximum sideward permanent deformations towards an aisle, shall
be measured for heights below 635 mm (25 in) above the floor and for heights 635 mm (25
in) or more above the floor. The determination of which parts of the seat are at what heights
is made prior to testing and before applying floor deformation.

3.5.5 Other Deformation Limits: The most forward surface of a seat back centerline must not
deform to a distance greater than one half the original distance to the forward-most hard
structure on the seat that supports the seat bottom cushion (see Figure 2B). The posttest
measurement may be made with the seat back returned to its pretest upright or structurally
deformed position using no more than 155 N (35 lb) force applied at the centerline of the
seat back.

3.5.6 Stowable Seats: A stowable seat (manual or automatic) installed near exits or in exit paths
must stow posttest and remain stowed without interfering with the exits or exit paths. The
permanent deformation shall not exceed 40 mm (1.5 in) from the pretest upright position.
For seats that are stowed manually, a posttest stowage force not to exceed 45 N (10 lb)
above the original stowage force may be used to stow the seat prior to measurement of
permanent deformation. For seats that stow automatically, a posttest stowage force no
greater than 45 N (10 lb), applied at the centerline of the seat back, may be used to assist
with automatic retraction prior to the calculation of permanent deformation.

3.5.7 Deployable Items: Certain items on the seat, such as food trays, legrests, arm caps over in-
arm tray tables, etc., are used by passengers in flight and are required to be stowed for taxi,
takeoff and landing. Deployment of such items should be treated as “permanent
deformation” if the item deploys into an area that must be used by multiple passengers (in
addition to the occupant of the seat) for egress. The location of the measuring point used for
determining the deformation of the deployed item shall be either at the point of full
deployment or at the point of the actual deployment if a partially deployed item resists
further deployment upon application of a static load of 45 N (10 lb) along the direction of the
inertial load path. Such deployments can be considered acceptable, even if they exceed the
provisions of 3.5 and its subparagraphs, if they are readily pushed out of the way by normal
passenger movement, and remain in a position that does not affect egress. Any items that
remain in a position that would affect egress shall be reported as permanent deformation.

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SAE AS8049 Revision B

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FIGURE 2A - Maximum Posttest Seat Pan Rotation

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SAE AS8049 Revision B

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FIGURE 2B - Maximum Seat Back Permanent Deformation


(Note: Applicable for Forward Facing Seats Only)

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SAE AS8049 Revision B

4. STRENGTH:

All seats qualified for occupancy during takeoff and landing shall be capable of withstanding,
within the criteria defined below, both statically and dynamically applied loading.

4.1 Static Strength:

Seats shall be designed and demonstrated by test or appropriate analysis to withstand the
ultimate loads determined by using the load factors specified in Table 4. Forces representing
the sum of each occupant weight of 77 kg (170 lb) unless otherwise noted, plus the complete
seat weight (including all trim and accessories), plus the total weight of any item of mass (e.g.,
under-seat baggage, stowage compartment weight plus weight of contents, etc.) restrained by
the seat, all multiplied by the appropriate load factor from Table 4, shall be applied to the seat
(see 5.1.7 and 5.1.9). The forward, side, down, up, and aft loads shall be applied separately
for at least 3 s without failure. Static strength shall be demonstrated under all variations of
seat occupancy and positions that produce critical loading of any structural member. Ultimate
loads need only be applied for allowed take off and landing positions.

4.1.1 Pilot and Copilot Loads: Pilot and copilot seats shall be capable of withstanding an ultimate
rearward load of 4.45 kN (1000 lb) applied 200 mm (8 in) above the SRP to provide for the
application of pilot forces to the flight controls. Consideration must be given to any seat
adjustment position or configuration that the pilot may use while controlling the aircraft.

4.1.2 Limit Loads: All seat systems shall be capable of withstanding limit loads in the upward and
downward directions without any detrimental permanent deformations. Pilot and copilot
seats shall additionally be capable of withstanding a 3 kN (667 lb) rearward limit load
applied 200 mm (8 in) above the SRP without any detrimental permanent deformation.

4.1.3 Attachments: The strength of the seat attachments to the aircraft structure and the pelvic
restraint or upper torso restraint attachments to the seat or aircraft structure shall be 1.33
times the ultimate loads specified in Table 4 (except as noted for Type A seat sideward).

4.1.4 Casting Factors: If castings are used in the construction of the seat, the castings shall have
a factor of safety and related inspection requirements in accordance with the applicable
portions of sections of the Federal Regulations: 14 CFR 23.621, 25.621, 27.621, or 29.621.
If a fitting is or contains a casting, the casting will be statically tested to the higher of the
casting factor of safety or the 1.33 fitting factor for ultimate load conditions or the 1.15 factor
for ground or flight loads, but not the combination of factors.

4.1.5 Headrest Loads: When a headrest is used on a rearward facing Type B seat, the headrest
shall be capable of withstanding a forward ultimate load of 1.23 kN (277 lb).

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SAE AS8049 Revision B

TABLE 4 - Ultimate Load Factors

Direction Type A Seat Type B Seat Type C Seat


(Relative to (Transport Airplane) (Rotorcraft) (4)(6)
Aircraft
Factor Factor Factor
Forward 9.0 16.0 9.0
Sideward 4.0(1)(2) 8.0(2) 3.0(2)(5)
Upward 3.0(2) 4.0(2) 3.0(2)(5)
Downward 6.0(2) 20.0(2)(3) 3.0(2)(5)(7)
Rearward 1.5 1.5
(1)
Includes 1.33 fitting factor.
(2)
Increase these load factors as necessary for reduced weight gust/flight
loads or landing requirements. All seat adjustment positions and occupancy
variations, including those used in flight, must be evaluated when using
these increased load factors.
(3)
Load to be applied after stroking of the seat energy absorbing system.
(4)
Normal, Utility and Commuter Category.
(5)
Use occupant weight of at least 98 kg (215 lb) for design of the seat/restraint
system when subjected to the maximum load factors corresponding to the
specified flight and ground load conditions, as defined in the operating
envelope of the airplane. In addition, these loads must be multiplied by a
factor of 1.33 in determining the strength of all fittings and attachment of

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each seat to the structure and each safety belt and shoulder harness to the
seat or structure.
(6)
Use occupant weight of 86 kg (190 lb) which accommodates passengers
wearing parachutes, except that, if the seat is designed specifically for
normal category airplanes and the seat is marked “for normal category
aircraft only” in addition to the marking requirements of Section 6 of this
document, occupant weight of 77 kg (170 lb) may be used. For Commuter
Category airplane seats use occupant weight of 77 kg (170 lb).
(7)
Factor of 6.0 when certification to the emergency exit provisions of
14CFR23.807 (d)(4) applies.

4.2 Dynamic Strength/Occupant Protection:

The seat structure, cushions, and occupant restraint, as a system, shall be designed and
demonstrated by test or appropriate analysis based on test of similar seats to withstand the
dynamic impact test conditions prescribed in 5.3 and meet the pass/fail criteria of 5.4.

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SAE AS8049 Revision B

5. QUALIFICATION TESTS:

Initial qualification of a seat shall be performed by static and dynamic tests. Subsequent
qualifications related to design changes to seats of a similar design may be performed by
rational analysis based on existing qualification test data.

5.1 Static Qualification Tests:

5.1.1 The test seat shall be complete to the extent that the primary structure, the occupant
restraint system, and the seat attachment fittings to the aircraft are accurately represented.
Items that are not part of the seat primary structure, the omission of which will not alter the
test and pass/fail criteria, may be excluded from the test article, but their weight must be
included when determining the static loads.

5.1.2 A body block shall be installed in each occupant place that will be loaded and shall be
restrained by the occupant restraint. The body blocks shown in Figures 3, 4, 5A, and 5B are
satisfactory for static test purposes. They may be refined or modified if desired; however,
the resultant load application point for each static test shall comply with 5.1.6 (Table 5).

5.1.3 For the application of down loads, representative distributed loading of the seat pan (as
opposed to loading rigid boundary members) must be achieved.

5.1.4 For forward or side loads, the body block shall be placed either on the actual bottom cushion
or on a non-rigid foam block representative of the bottom cushion. For the side load, the
back cushion or a non-rigid foam block representing the back cushion shall be in place.

5.1.5 Forward loads on seat backs of rearward-facing seats and rearward loads on seat backs of
forward-facing seats shall be applied by a body block as shown in Figure 3, or by a rigid
block with the same back dimensions. The back cushion or an equivalent non-rigid foam
block shall be placed between the body block and the back structure to distribute the load
over the seat back rather than just the rigid boundary structure.

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FIGURE 3 - Optional Body Block for Static Testing

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FIGURE 4 - Optional Body Block for Static Testing

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SAE AS8049 Revision B

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FIGURE 5A - Lower Torso Block

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SAE AS8049 Revision B

FIGURE 5B - Upper Torso Block

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SAE AS8049 Revision B

5.1.6 Static resultant load application points are summarized in Table 5.

TABLE 5 - Static Resultant Load Application Points

Load Forward-Facing Seat Sideward-Facing Seat Rearward-Facing Seat


Down Evenly over seat bottom Evenly over seat bottom Evenly over seat bottom

Side 270 mm (10.5 in) up from SRP 270 mm (10.5 in) up from SRP 270 mm (10.5 in) up from SRP
215 mm (8.5 in) forward of SRP 215 mm (8.5 in) forward of SRP

Up 215 mm (8.5 in) forward of SRP 215 mm (8.5 in) forward of SRP 215 mm (8.5 in) forward of SRP

Forward 270 mm (10.5 in) up from SRP 270 mm (10.5 in) up from SRP 270 mm (10.5 in) up from SRP
215 mm (8.5 in) forward of SRP

Rearward 270 mm (10.5 in) up from SRP 270 mm (10.5 in) up from SRP 270 mm (10.5 in) up from SRP
215 mm (8.5 in) forward of SRP

5.1.7 Loads due to stowed articles under the seat or due to other stowage compartments that are
part of the seat, and their contents, shall be applied simultaneously with the loads due to the
occupant and the seat.

5.1.8 Devices used for indicating applied static loads shall be calibrated by comparison with a
certified standard.

5.1.9 The load due to any item of mass, including the seat, that is not restrained by the occupant
restraint system may be applied in a representative manner at the c.g. of the mass.

5.1.10 If occupant restraint systems are not attached to the seat structure, the occupant restraint
system shall be attached to the test fixture at points that are equivalent in location to those
in the aircraft. The static loads shall then be applied as specified in this section.

5.1.11 When a seat is to be installed or adjusts to face in more than one direction, tests shall be
conducted that substantiate the seat strength for all positions used for take off and landing.
In addition, flight and gust loads shall be evaluated in all adjustable positions used in flight.

5.1.12 When testing a vertically or horizontally adjustable seat, the most critical seat position(s)
shall be selected for each test condition.

5.1.13 The distribution of the forward static loads applied to a seat that uses upper torso restraint
shall be 40% through the upper torso restraint and 60% through the pelvic restraint. These
loads shall be applied using the body block shown in Figure 3, the test setup shown in
Figure 5C, or an equivalent method.
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SAE AS8049 Revision B
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FIGURE 5C - Optional Combined Pelvic and Upper Torso Static Test

5.1.14 When a Type B seat incorporates pelvic and upper torso restraints, static testing or rational
analysis shall be performed with only the pelvic restraint effective, as well as with both pelvic
and upper torso restraints effective if the pelvic restraint is capable of being used without the
upper torso restraints. In both cases the load application points shall be as specified in
Table 5.

5.1.15 Prior to and after the application of each test load, measurements for determination of
permanent deformation shall be recorded.

5.2 Static Test - Pass/Fail Criteria:

The static tests shall demonstrate the following:

5.2.1 The seat is capable of supporting the limit loads, as specified in 4.1.2, without detrimental
permanent deformation or activating energy absorbing devices. At any load up to limit loads,
deformation may not interfere with safe operation of the aircraft.

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SAE AS8049 Revision B

5.2.2 The seat structure must be able to support ultimate loads without failure for at least 3 s. If it
can be shown that failure of an armrest on a seat assembly does not reduce the degree of
safety afforded the occupant(s) or become a hazard, such failure will not be cause for
rejection.

5.2.3 After application and release of ultimate loads, as described in 5.2.2, the seat permanent
deformation limitations of 3.5 and its subparagraphs are met.

5.3 Dynamic Qualification Tests:

This section specifies the dynamic tests to satisfy the requirements of this document.

5.3.1 Dynamic Impact Test Parameters: A minimum of two dynamic tests is required to assess the
performance of an aircraft seat, restraints, and related interior system. The seat and
restraint are considered to act together as a system to provide protection to the occupant
during a crash. The test facility shall provide a means of constraining the movement of the
test fixture to translational motion parallel to the arrow indicating the inertial load throughout
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the test (Figures 6, 7A, or 7B).

5.3.1.1 Test 1 (Figures 6, 7A, and 7B), as a single row test, determines the performance of the
system in a test condition where the predominant impact force component is along the
spinal column of the occupant, in combination with a forward impact force component.
This test evaluates the structural adequacy of the seat, critical pelvic/lumbar column
forces, and permanent deformation of the structure under downward and forward
combined impact loading and may yield data on Anthropomorphic Test Dummy (ATD)
head displacement, velocity, and acceleration time histories.

5.3.1.2 Test 2 (Figures 6, 7A, and 7B), as a single row seat test, determines the performance of a
system in a test condition where the predominant impact force component is along the
aircraft longitudinal axis and is combined with a lateral impact force component. This test
evaluates the structural adequacy of the seat, permanent deformation of the structure, the
pelvic restraint and upper torso restraint (if applicable) behavior and loads, and may yield
data on ATD head displacement, velocity, and acceleration time histories and the seat leg
loads imposed on the seat tracks or attachment fittings.

5.3.1.3 Test 2 for Type A and C seats and Tests 1 and 2 for Type B seats require simulating
aircraft floor deformation by deforming the test fixture, as prescribed in Figures 6, 7A, and
7B, prior to applying the dynamic impact test conditions. The purpose of providing floor
deformation for the test is to demonstrate that the seat/restraint system will remain
attached to the airframe and perform properly even though the aircraft and/or seat may be
severely deformed by the forces associated with a crash.

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SAE AS8049 Revision B

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FIGURE 6 - Type A Seat/Restraint System Dynamic Tests

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SAE AS8049 Revision B

FIGURE 7A - Type B Seat/Restraint System Dynamic Tests

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SAE AS8049 Revision B
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FIGURE 7B - Type C Seat/Restraint System Dynamic Tests

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SAE AS8049 Revision B

5.3.1.4 For seats placed in repetitive rows, an additional test condition, using seats in tandem
placed at representative fore and aft distance between the seats (seat pitch), similar to
Test 2 with or without the floor deformation directly evaluates head and femur injury
criteria (the floor deformation is required if the test also demonstrates structural
performance). These injury criteria are dependent on seat pitch, occupant location, and
the effect of hard structures within the path of head excursions in the -10° to +10° yaw
attitude range of the Test 2 conditions. The test procedure using the appropriate data
obtained from Test 2 as described in 5.3.6.6 may be an alternative to multiple row testing.

5.3.2 Occupant Simulation: An ATD representing a 50th percentile male as defined in 49 CFR
Part 572, Subpart B, or an equivalent shall be used to simulate each occupant. An
equivalent ATD shall provide the same response to the test conditions of this document as
the specified ATD. These "Part 572B" ATDs have been shown to be reliable test devices
that are capable of providing reproducible results in repeated testing. However, since ATD
development is a continuing process, provision was made for using "equivalent" ATDs

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(Refer to 5.3.2.4).

Anthropomorphic dummies used in the tests discussed in this document should be


maintained to perform in accordance with the requirements described in their specification.
Periodic teardown and inspection of the ATD should be accomplished to identify and correct
any worn or damaged components, and appropriate ATD calibration tests (as described in
their specification) should be accomplished if major components are replaced.

5.3.2.1 To measure the axial compressive load between the pelvis and lumbar column due to
vertical impact as well as downward loads caused by upper torso restraints, a load (force)
transducer shall be inserted into the ATD pelvis just below the lumbar column. A load cell
compatible with a Part 572B ATD is commercially available for this application with no
ATD modification necessary except installing shims as required to adjust the ATD seated
height to the ATD specifications.

Prior to the commercial availability of this load cell some test facilities had to modify the
ATD to install a femur load cell for this application. This modification is acceptable if it is
done in accordance with the procedure outlined in AS8049 Revision A (Section 5.3.2.1
and Figure 8).

5.3.2.2 To prevent failure of the clavicle used in Part 572 Subpart B ATDs due to flailing, a clavicle
of the same shape but of higher strength material can be substituted.

5.3.2.3 Submarining indicators such as electronic transducers, may be added on the ATD pelvis.
These are located on the anterior surface of the ilium of the ATD pelvis without altering its
contour and indicate the position of the pelvic restraint as it applies loads to the pelvis.
These indicators can provide a direct record that the pelvic restraint remains on the pelvis
during the test, and eliminate the need for careful review of high-speed camera images to
make that determination.

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(Section 5.3.2.1 revisions have made Figure 8 obsolete. The figure numbers have not been
renumbered to preserve references to figures in this document that occur elsewhere. )

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FIGURE 8 - (Intentionally Left Blank)

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SAE AS8049 Revision B

5.3.2.4 Equivalent ATDs: The continuing development of ATDs for dynamic testing of seating
restraint/crash-injury-protection systems is guided by goals of improved biofidelity (human-
like response to the impact environment) and reproducibility of test results. For the
purposes of the tests discussed in this document, these improved ATDs can be
considered the equivalent of the Part 572B ATD if:

a. They are fabricated in accordance with design and production specifications


established and published by a regulatory agency that is responsible for crash injury
protection systems;

b. They are capable of providing data for the measurements discussed in this document
or of being readily altered to provide the data;

c. They have been evaluated by comparison with the Part 572B ATD and are shown to
generate similar or improved response to the impact environment discussed in this
document; and

d. Any deviations from the Part 572B ATD configuration or performance are
representative of the occupant of a civil aircraft in the impact environment discussed in
this document.

e. They are Hybrid III ATDs (49 CFR Part 572, Subpart E) modified in accordance with
SAE Technical Paper 1999-01-1609 (Reference 2.1.5).

ATD drawings are available using the instructions provided in 49 CFR Part 572 (Reference
2.2.7)

5.3.2.5 ATDs shall be maintained at a temperature range between 19 to 26 °C (66 to 78 °F) and
at a relative humidity from 10 to 70% for a minimum of 4 h prior to and during the test.

5.3.2.6 Each ATD should be clothed in form-fitting cotton stretch garments with short sleeves,
mid-thigh length pants, and size 45 (11E) shoes weighing about 1.1 kg (2.5 lb). The color
of the clothing should be in contrast to the color of the restraint system and the
background. The color of the clothing should be chosen to avoid overexposing the high
speed photographic images taken during the test.

5.3.3 Test Fixtures: A test fixture is required to position the test article on the sled or drop carriage
of the test facility and takes the place of the aircraft's floor structure. It does not need to
simulate the aircraft floor flexibility. It holds the attachment fittings or floor tracks for the seat.
If required for the test, it provides the floor deformation (also referred to as floor warpage or
floor distortion); provides anchorage points for the restraint system; provides a floor or
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footrest for the ATD; and positions instrument panels, bulkheads, or a second row of seats.

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SAE AS8049 Revision B

5.3.3.1 Floor Deformation Fixtures: For the typical seat with four seat legs mounted in the aircraft
on two parallel tracks, the floor deformation test fixture shall consist of two parallel beams:
a pitch beam that pivots about a lateral (y) axis and a roll beam that pivots about a
longitudinal (x) axis (see Figure 9A for a schematic representation). The beams can be
made of any rigid structural form: box, I-beam, channel, or other appropriate cross section.
The pitch beam shall be capable of rotating in the x-z plane up to ±10° relative to the
longitudinal (x) axis. The roll beam shall be capable of ±10° roll about the centerline of
floor tracks or fittings. A means shall be provided to fasten the beams in the deformed
positions.

The beams shall have provisions for installing load transducers (see 5.3.3.2) that carry
floor track or other attachment fittings on their upper surface in a manner that does not
alter the above-floor strength of the track or fitting.

5.3.3.2 Load Transducer Installation: The pitch and roll beams shall have provisions for installing
individual load transducers at each seat leg attachment point capable of measuring three
reaction forces and, if following the alternate procedure of 5.3.3.3, three reaction
moments. The load transducers shall have provisions to install floor track or other
attachment fittings on their upper surface in a manner that does not alter the above-floor
strength of the track or fitting.

In some cases the load cells cannot be physically centered under all the seat attachment
points. For this situation, the load cells shall be centered under the critical seat attachment
points that will be highest loaded during the test. For the remaining attachment points the
load cells shall be positioned as close to the center of the attachment that physical space
limitations allow.
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5.3.3.3 Aircraft Floor Track or Attachment Fitting Simulation: The track or other attachment fittings
must be representative in above-floor configuration and strength of those used in the
aircraft. Structural elements below the surface of the floor that are not considered part of
the floor track or seat attachment fitting need not be included in the installation. An
example of the minimum required representation of a floor track is shown in Figure 9F for
one type of seat track.

However, if representative track or attachment fittings are not used, three components of
reaction forces and three components of reaction moments shall be measured during
dynamic tests. These six components shall be applied simultaneously, by a separate static
or dynamic test, to a track or attachment fitting used on the aircraft in which the seat is to
be installed, or to a more critical track or attachment fitting than that used on the aircraft, to
demonstrate that the loads measured in the dynamic impact test will not fail the track or
attachment fitting used on the aircraft.

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SAE AS8049 Revision B
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FIGURE 9A - Schematic of Floor Deformation: Seat Legs Attached at Floor Level

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5.3.3.4 Seat Installation and Floor Deformation Procedure: The test seat shall be installed on the
parallel beams of the deformation fixture so that the rear seat leg attachment point is near
the pitch beam axis of rotation (see Figure 9A). The seat positioning pins or locks shall be
fastened in the same manner as would be used in the aircraft, including the adjustment of
anti-rattle mechanisms, if provided. The remainder of the test preparations shall then be
completed (ATD installation and positioning, instrumentation installation, adjustment and
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calibration, camera checks, etc.).

The floor deformation shall be accomplished as the final action before the test. The roll
beam shall be rotated 10° and locked in place, and the pitch beam(s) shall be rotated 10°
and locked in place. The order in which the pitch and roll deformations are accomplished
is arbitrary. Each direction of rotation shall be selected to produce the most critical loading
condition on the seat and floor track or fitting (refer to Figure 9A).

Appropriate safety precautions should be taken while imposing floor deformation.

5.3.3.5 Other Mounting Configuration Constraints: The preceding discussion described the fixture
and floor deformation procedure that would be used for a typical seat that uses four seat
legs (i.e., four attachments to the aircraft floor). These test procedures are not intended to
be restricted only to those seat configurations, but shall be adapted to seats having other
designs. Special test fixtures may be necessary for those different configurations.

The following methods, while not covering all possible seat designs, shall be followed for
the more common alternatives:

a. Aircraft seats with three legs (i.e., three floor attachment points) may have one central
leg in front or back of the seat, and one leg on each side of the seat. The central leg
shall be held in its undeformed position as deformation is applied to the side legs.

b. Seats that have more than two pairs of legs should be tested with the floor warpage
condition that results in the most critically stressed condition. This typically involves
warping adjacent pairs of legs. Seats that employ several pairs of legs, ganged
together by common cross tubes, can be distorted so that one pair (the critical pair) of
legs is rolled, while the remaining legs on one side of the critical leg are pitched in
unison. The legs that are pitched should be selected to increase the load on the critical
leg, and stress the floor or track fitting in the most severe manner as shown in Figures
9B and 9C.

c. Seats that are wall-mounted must be evaluated individually. There are several types of
mounting schemes, some of which are discussed below. An important consideration is
the retention of the seat under dynamic conditions, and the test setup should account
for this in wall-mounted seats as well. Seats that mount solely to a wall will not be
subject to deformation or warpage prior to test except as noted below. The following
guidance has been established with this objective in mind.

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SAE AS8049 Revision B

5.3.3.5 (Continued):

1. Seats that are mounted to primary aircraft structure, such as a pressure bulkhead,
need only be tested with the attachment fitting mounted to rigid structure, in a
manner equivalent to the production installation.

2. Seats mounted to a structure such as a structural bulkhead, galley or lavatory,


where integral structural members are used for attachment of the seat, need only
be tested with the attachment fitting mounted to a rigid structure, in a manner
equivalent to the production installation.

3. Seats mounted to a structure, such as a structural bulkhead, galley or lavatory,


where no integral structural members are used for attachment, should be tested
with the seat attached to segments of the mounting surface. These segments are
typically eight inch by eight inch sections of the panel. These sections can, in turn,
be mounted to a rigid structure.

4. Seats that are mounted to single panel furnishings, such as class dividers or
windscreens, where the panel essentially fulfills the role of the legs, should be
treated the same as floor mounted seats. For the purpose of conducting tests, the
entire assembly, including the panel and its attachments, should be included in the
test setup. In this case, floor warpage should be applied to track-mounted
furnishings.

d. Seats that are attached to both the floor and a bulkhead should be tested on a fixture
that positions the bulkhead surface in a plane through the axis of rotation of the pitch
beam. The bulkhead surface should be located perpendicular to the plane of the floor

--`,`,````,```,`,``,``,,```,,-`-`,,`,,`,`,,`---
(the aircraft floor surface, if one were present) in the undeformed condition, or in a
manner appropriate to the intended installation. Either a rigid bulkhead simulation or
an actual bulkhead panel can be used. If a test fixture with a rigid bulkhead simulation
is used, the seat restraint system shall attach to fittings installed in a test panel
equivalent to those used in the actual installation. The seat should be attached to the
bulkhead and the floor in a manner representative of the aircraft installation, and the
floor shall then be deformed as described in 5.3.3.4.

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SAE AS8049 Revision B
--`,`,````,```,`,``,``,,```,,-`-`,,`,,`,`,,`---

FIGURE 9B - Schematic of Floor Deformation: Multiple Leg Seat

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SAE AS8049 Revision B

FIGURE 9C - Schematic of Floor Deformation: Multiple Leg Seat --`,`,````,```,`,``,``,,```,,-`-`,,`,,`,`,,`---

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SAE AS8049 Revision B

5.3.3.5 (Continued):

e. Seats that incorporate attachments to the aircraft sidewall must be evaluated taking
into consideration the expected aircraft fuselage cross-section deformation during a
crash. The seat could be mounted between sidewalls or to the sidewall and the floor.
The test fixture shall allow either a pitch beam or a roll beam to be installed at the
outboard attachment structure of the seat. The seat positioning pins or locks shall be
fastened in the same manner as would be used in the aircraft, including the
adjustment of anti-rattle mechanisms, if provided. The following two seat attachment
cases incorporating sidewall attachment will be considered.

1. For the case where there are both sidewall and inboard floor attachments, two
tests may be required.

To substantiate the seat and sidewall attachment structure, the roll beam will be
installed on the sidewall attachment and the pitch beam will be installed on the
inboard floor location as shown in Figure 9D. The test shall be conducted with the
roll beam rotated simulating the sidewall rotating outboard as shown in Figure 9D.
The pitch beam rotation and the yaw angle direction of the seat shall be selected to
produce the critical loading condition for the sidewall attachment structure.

To substantiate the seat and inboard floor attachment structure, the roll beam will
be installed on the inboard floor attachment and the pitch beam will support the
sidewall attachment as shown in Figure 9E. The pitch and roll directions of the test
fixture and the yaw direction of the seat shall be selected to produce the critical
loading condition for the inboard attachment structure.

Both tests are required unless it can be shown by rational analysis that testing one
attachment structure in its critical condition substantiates the other attachment
structure.
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2. For the case where the seat is mounted between aircraft sidewalls wih no floor
attachment structure, the roll beam shall be installed at the critical outboard
attachment structure while the pitch beam is located at the other outboard
attachment structure. The test shall be conducted with the roll beam rotated
simulating the sidewall rotating outboard as shown in Figure 9D. The pitch beam
rotation and the yaw angle of the seat shall be selected to produce the critical
loading condition for the outboard attachment structure.

f. Seats that are cantilevered from one sidewall without connection to other structure are
not subject to floor deformation. A determination shall be made whether sidewall
deformations could be expected that could generate a condition critical for seat
performance in a crash. If sidewall deformation is likely, the entire sidewall attachment
plane, or the attachment points, shall be deformed in a manner to represent the
sidewall deformation. Either a rigid sidewall simulation or an actual sidewall panel may
be used. If a test fixture with a rigid sidewall simulation is used, the seat/restraint
system shall be attached to fittings installed in a test panel equivalent to those used in
the actual installation.

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SAE AS8049 Revision B

5.3.3.5 (Continued):

g. Floor mounted adapter plates that have single seat assemblies (whether single or
multiple place) attached to them should be considered part of the seat assembly. The
adapter plate and its attached seat should be deformed as described in 5.3.3.4. Any
items of mass attached to the adapter plate need to be represented and included in
the dynamic testing.

h. Adapter plate installations involving multiple seat assemblies may be considered part
of the floor structure of the airplane, but delineating factors have not been established
at the time of this document.

i. Side-Facing Seats. Intentionally left blank

5.3.3.6 Multiple Row Test Fixtures: In tests of passenger seats that are normally installed in
repetitive rows in the aircraft, head and knee impact conditions are best evaluated through
tests that use at least two rows of seats. These conditions are usually critical only in Test
2. This test allows direct measurements of the head and femur injury data.

a. The fixture shall be capable of setting the aircraft longitudinal axis at a yaw angle of
-10° and +10°. The fixture should also allow adjustment of the seat pitch.

b. To allow direct measurement of head acceleration for head injury assessment for a
seat installation where the head of the occupant is within striking distance of structure,
a representative impact surface may be attached to the test fixture in front of the front
row seat at the orientation and distance from the seat representing the aircraft
installation.

5.3.3.7 Other Fixture Applications: Test fixtures shall provide a flat floor for positioning the ATD’s
feet in tests using passenger seats and crewmember seats that are not provided with
special foot rests or foot operated controls. The floor shall be at a position representative
of the undeformed floor in the aircraft installation. Floors should not influence the behavior
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of the seat or unduly restrict the movement of the ATD’s feet, especially when floor
distortion is applied. A floor is not required when Test 2 is conducted only for the purpose
of providing structural evaluation of the seat. Test fixtures used for evaluating crew seats
that are normally associated with special foot rests or foot operated controls shall simulate
those components. Test fixtures may also be required to provide guides or anchors for
restraint systems or for holding instrument panels, sidewalls, or bulkheads if necessary for
the planned tests. If these provisions are required, the installation shall represent the
configuration of the aircraft installation and be of adequate structural strength.

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SAE AS8049 Revision B
--`,`,````,```,`,``,``,,```,,-`-`,,`,,`,`,,`---

FIGURE 9D - Schematic of Floor Deformation: Side Wall Mounted Seat

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SAE AS8049 Revision B

FIGURE 9E - Schematic of Floor Deformation: Side Wall Mounted Seat

--`,`,````,```,`,``,``,,```,,-`-`,,`,,`,`,,`---

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SAE AS8049 Revision B
--`,`,````,```,`,``,``,,```,,-`-`,,`,,`,`,,`---

FIGURE 9F – Example of Minimum Seat Track for Testing

5.3.4 Instrumentation: Electronic and photographic instrumentation systems shall be used to


record data for qualification of seats.

Electronic instrumentation shall measure the test environment, and measure and record
data required for comparison of performance to pass/fail criteria.

Photographic instrumentation shall document overall results of tests, confirming that the
pelvic restraint remains on the ATD's pelvis, that the upper torso restraint strap(s) remain on
the ATD's shoulder(s) during impact, that the seat does not deform as a result of the test in
a manner that would impede rapid evacuation of the aircraft by the occupants, and that the
seat remains attached at all points of attachment.

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SAE AS8049 Revision B

5.3.4.1 Electronic Instrumentation: Electronic instrumentation shall be accomplished in


accordance with SAE J211 using the sign convention specified in SAE J1733. In this
practice, a data channel is considered to include all of the instrumentation components
from the transducer through the final data measurement, including connecting cables and
any analytical procedures that could alter the magnitude or frequency content of the data.
Each dynamic data channel is assigned a nominal channel class that is equivalent to the
high frequency limit for that channel, based on a constant output/input ratio versus
frequency response plot which begins at 0.1 Hz (+1/2 to -1/2 dB) and extends to the high
frequency limit (+1/2 to -1 dB). Frequency response characteristics beyond this high
frequency limit are also specified. When digitizing data, the sample rate should be at least
five times the -3 dB cutoff frequency of the presample analog filters. Since most facilities
set all presample analog filters for Channel Class 1000, and since the -3 dB cutoff
frequency for Channel Class 1000 is 1650 Hz, the minimum digital sampling rate would be
about 8000 samples per second. For the dynamic tests discussed in this document, the
dynamic data channels shall comply with the following Channel Class characteristics:

a. Sled or drop tower vehicle acceleration data measurements shall be in accordance


with Channel Class 60 requirements. Velocity change obtained from the measured
acceleration by integration shall require acceleration data measured in accordance
with Channel Class 60 or 180 requirements.

b. Belt-restraint system and seat attachment reaction loads (when required) shall be
measured in accordance with the requirements of Channel Class 60. Loads in restraint
systems that attach directly to the test fixture can be measured by three-axis load cells
fixed to the test fixture at the appropriate location. These commercially available load
cells measure the forces in three orthogonal directions simultaneously, so that the
direction as well as the magnitude of the force can be determined. If desired, similar
load cells can be used to measure forces at other boundaries between the test fixture
and the test item, such as the forces transmitted by the legs of the seat into the floor
track. It is possible to use independent, single axis load cells arranged to provide
similar data, but care should be taken to use load cells that can withstand significant
cross axis loading or bending without causing errors in the test data.
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c. ATD head accelerations used for calculating the Head Injury Criterion (HIC) shall be
measured in accordance with the requirements of Channel Class 1000.

d. ATD femur forces shall be measured in accordance with Channel Class 600.

e. ATD pelvic/lumbar column force shall be measured in accordance with the


requirements of Channel Class 600.

f. The full scale calibration range for each channel shall provide sufficient dynamic range
for the data being measured.

g. Digital conversion of analog data shall provide sample resolution of not less than 1% of
full scale input.

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SAE AS8049 Revision B

5.3.4.2 Photographic Instrumentation: Photographic instrumentation shall be used for


documenting the response of the ATDs and the test items to the dynamic test
environment. Both high speed and still image systems should be used. SAE ARP5482
provides recommended practices for photometric data acquisition.

a. Photographic instrumentation shall be in accordance with SAE J211, Part 2. High


speed cameras that provide data used to calculate displacement or velocity shall
operate at a minimum nominal speed of 500 frames per second. Photo instrumentation
methods shall not be used for determination of acceleration. The locations of the
cameras and targets or targeted measuring points within the field of view shall be
measured and documented. Targets shall be at least 1/100 of the field width covered
by the camera and shall be of contrasting colors or shall contrast with their
background. The center of the target shall be easily discernible.

A description of photographic calibration boards or scales within the camera field of


view, the camera lens focal length, and the make and model of each camera and lens
shall be documented for each test. Appropriate digital or serial timing shall be provided
on the image media. A description of the timing signal, the offset of timing signal to the
image, and the means of correlating the time of the image with the time of electronic
data shall be provided.

Rectilinearity of the image shall be documented in accordance with SAE J211, Part 2.
If the image is not rectilinear, as indicated by an Overall Error in excess of 1%,
appropriate correction factors shall be used in the data analysis process. A rigorous,
verified analytical procedure shall be used for data analysis. The accuracy of the
procedure is considered adequate if the difference between the measured and derived

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distance separating the Validation Target Pair, as defined in SAE J211, Part 2, is not
greater than 1.0 cm (0.4 in).

b. Cameras operating at a nominal rate of 200 frames per second or greater may be
used to document the response of ATDs and test items if measurements are not
required. For example, actions such as movement of the pelvic restraint system
webbing off of the ATD's pelvis can be observed by documentation cameras placed to
obtain a "best view" of the anticipated event. These cameras should be provided with
appropriate timing and a means of correlating the image with the time of electronic
data.

c. Still image cameras shall be used to document the pretest installation and the posttest
response of the ATDs and the test items. At least four pictures shall be obtained from
different positions around the test items in pretest and posttest conditions. Where an
upper torso restraint system is installed, posttest pictures shall be obtained before
moving the ATD. For additional posttest pictures, the ATD's upper torso may be
rotated to its approximate upright seated position so that the condition of the restraint
systems may be better documented, but no other change to the posttest response of
the test item or the ATD shall be made. The pictures shall document that the seat
remained attached at all points of attachment to the test fixture.

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SAE AS8049 Revision B

5.3.4.2 (Continued):

Still pictures may also be used to document posttest yielding of the seat for the
purpose of showing that it would not impede the rapid evacuation of the aircraft
occupants. The ATD should be removed from the seat in preparation for still pictures
used for that purpose. Targets or an appropriate target grid should be included in such
pictures, and the views should be selected so that potential interference with the
evacuation process can be determined. For tests where the ATD's head impacts a
fixture or another seat back, pictures shall be taken to document the head contact
areas.

5.3.5 Selection of Test Articles: Many seat designs comprise a family of seats that have the same
basic structural design but differ in detail. For example, a basic seat frame configuration can
allow for several different seat leg locations to permit installation in different aircraft. If these
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differences are of a nature that their effect can be determined by rational analysis, then the
analysis can determine the most critical configuration. As a minimum, the most highly
stressed configuration shall be selected for the dynamic tests so that the other
configurations could be accepted by comparison with that configuration.

There are two factors that must be considered in selecting the critical structural test
configurations. First, the seat to aircraft interface loads (undeformed seat) can be
determined by rational analysis for the seat design and load configurations. The rational
analysis can be based on static or dynamic seat/occupant analytical methods. The rational
analysis can form the basis for selecting the most highly stressed critical configuration
based on load. Additionally, the effects of seat deformation should be considered. As noted,
a family of seats typically includes seat models with varied seat leg locations. The effects of
floor deformation are more critical for narrowly spaced legs. Thus, a test or rational analysis
of the seat model with the minimum seat leg spacing must be conducted to evaluate the
most highly stressed critical configuration based on deformation.

5.3.5.1 In all cases, the test article must be representative of the final production article in all
structural elements, and shall include the seat, seat cushions, restraints and armrests. It
must also include a functioning position adjustment mechanism and correctly adjusted
break over (if present).

Weights simulating luggage carried by luggage restraint bars [9.1 kg (20 lb) per passenger
place] need only be representative masses.

Items 0.15 kg (0.33 lb) or greater carried by the seat that affect the dynamic performance
of the seat, including occupant injury and egress, must be representative of the production
item and production means of attachment on the test article.

Items 0.15 kg (0.33 lb) or greater carried by the seat that do not affect the dynamic
performance of the seat may be representative masses, but the production means of
attachment must be on the test article.

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SAE AS8049 Revision B

5.3.5.1 (Continued):

Items less than 0.15 kg (0.33 lb) and their means of attachment are not required to be on
the test article. However, the mass of the item must be included on the test article as
ballast.

Wiring harnesses, regardless of weight, may be represented on the test article by ballast
weights. The production means of attachment need not be included in the test.

Life vests must be installed on the test article, if provisions are provided, but are not
required to be the production life vest. Any life vest of equivalent weight, or greater, may
be included on the test article. The life vest may be ballasted to substantiate heavier life
vests.

In any case, the separation of an item of mass should not leave any sharp or injurious
edges. Function of equipment or subsystems after the test is not required. Once it has
been demonstrated that an item can be retained in its critical loading case, subsequent
tests may be conducted with the item secured for test purposes.

5.3.5.2 The following additional items shall be considered in choosing test articles and the manner
of loading:

a. If a multiple place seat incorporates energy absorbing or load limiting features that are
necessary to meet the test criteria or other requirements, a partially occupied seat may
adversely affect the performance of that seat. In such a case it shall be shown, by
rational analysis or additional testing, that the seat will continue to perform as intended
even with fewer occupants.

b. If different configurations of the same basic design incorporate load-carrying members,


especially joints or fasteners, that differ in detail design, the performance of each detail
design shall be demonstrated in a dynamic test. Experience has shown that small
details in the design often cause problems in meeting the test performance criteria.

c. Additional dynamic impact testing may be required for a seat with features that could
affect its performance even though the test may not be the most critical case based on
structural performance; e.g., if in one of the design configurations the restraint system
attachment points are located so that the pelvic restraint is more likely to slip above the
ATD's pelvis during the impact, that configuration shall also be dynamically tested
even though the structural loading might be less than the critical configuration in a
family of seats.

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--`,`,````,```,`,``,``,,```,,-`-`,,`,,`,`,,`---

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SAE AS8049 Revision B

5.3.5.2 (Continued):

d. Typical dress cover materials, including synthetic and natural fabrics, and leather, can
be used on a seat without testing more than one material, or substituted on an already
certificated seat. Evaluation of such materials has shown that their effect on test
results is small, particularly considering other factors such as occupant clothing.
Unusual seat surfaces, such as hard plastics that exhibit very low friction coefficients,
may require some additional substantiation.

5.3.6 Selection of Test Conditions: The tests shall achieve the most critical conditions.

5.3.6.1 For multiple place seats, a rational structural analysis shall be used to determine the
number and seat location for the ATDs and the direction for seat yaw in Test 2 to provide
the most critical seat structural test. This will usually result in unequally loaded seat legs.
The floor deformation procedure shall be selected to increase the load on the highest
loaded seat leg and to load the floor track or fitting in the most severe manner. Section
5.3.3.5(b) provides a procedure for use with seats having more than two pairs of legs.

5.3.6.2 If multiple row testing is used to gather data to assess head injury protection in passenger
seats, the seat pitch shall be selected so that the head would be most likely to contact a
hard structure in the forward seat row. The effect of the 10° yaw in Test 2, the seat back
breakover, and front seat occupancy shall be considered. Results from previous tests or
rational analysis may be used to estimate the head strike path of similar seats in similar
installations. The front row may be unoccupied. This test methodology may also be used
to assess femur injury protection.

5.3.6.3 If a non-symmetrical upper torso restraint system (such as a single diagonal shoulder belt)
is used in a system, it shall be installed on the test fixture in a position representative of
that in the aircraft. For a forward-facing seat equipped with a single diagonal shoulder belt,
the Test 2 yaw direction should be selected such that the belt passes over the trailing
shoulder.

5.3.6.4 If a seat has vertical or horizontal adjustments, it shall be tested in the position that
produces the most critical loads on the seat structure (typically the highest vertical
position). Only positions allowed for takeoff and landing need be considered. Seat
adjustments that do not have a significant effect on structural loading (e.g., thigh support
angle, lumbar support, armrest and headrest positions) shall be tested in the design
positions for the 50th-percentile male occupant, unless special requirements dictate the
positions allowed for takeoff and landing. In addition, height adjustment should be relative
to the interior envelope as it relates to the upper contour (ceiling) of the aircraft whenever
a specific seat design is approved in a particular aircraft. Therefore, the seat need not be
raised to a position that causes a 50th percentile male occupant to extend outside the
confines of the aircraft interior.
--`,`,````,```,`,``,``,,```,,-`-`,,`,,`,`,,`---

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SAE AS8049 Revision B

5.3.6.5 Floor deformation need not be considered in assessing the consequence of seat
deformation relative to the possible impairment of rapid evacuation of the aircraft. After a
test, the pitch and roll floor beams may be returned to their neutral positions and the
necessary measurements made to determine possible impairment of the evacuation
process.

5.3.6.6 In some cases, it may not be possible to measure data for head impact injury during the
basic test of the seat and restraint system. The design of the surrounding interior may not
be known to the designer of the seat system, or the system may be used in several
applications with different interior configurations. In such cases, the head strike path and
the head velocity along the path shall be documented. This will require careful placement
of photo instrumentation cameras and location of targets on the ATD representing the
ATD's head center of mass so that the necessary data can be obtained. These data can
be used by the interior designer to ensure either that head impact with the interior will not
take place or that, should any unavoidable head impacts occur, they can be evaluated
using HIC measurements in subsequent subsystem tests.

5.3.7 Installation of Instrumentation: Professional practice shall be followed when installing


instrumentation. Care shall be taken when installing the transducers to prevent deformation
of the transducer body which could cause errors in data. Transducer lead-wires shall be
routed to avoid entanglement with the ATD or test article, and sufficient slack shall be
provided to allow motion of the ATD or test article without breaking the lead-wires or

--`,`,````,```,`,``,``,,```,,-`-`,,`,,`,`,,`---
disconnecting the transducer. Cables and wires shall be sufficiently secured to inhibit the
introduction of cable whip errors. Calibration procedures shall consider the effect of long
transducer lead-wires. When needed, head accelerometers and femur load cells shall be
installed in the ATD in accordance with the ATD specification and the instructions of the
transducer manufacturer. The load cell between the pelvis and the lumbar column shall be
installed in a manner that will provide equivalent data (5.3.2.1).

5.3.7.1 If an upper torso restraint is used, the tension load shall be measured in a segment of
webbing between the ATD shoulders and the first contact of the webbing with hard
structure (the anchor point or a webbing guide). Restraint webbing shall not be cut to
insert a load cell in series with the webbing, since that will change the characteristics of
the restraint system. Load cells that can be placed over the webbing without cutting are
commercially available. They shall be placed on free webbing to minimize contact with
hard structure, seat upholstery, or the ATD during the test. They shall not be used on
double-reeved webbing, multiple-layered webbing, locally stitched webbing, or folded
webbing unless it can be demonstrated that these conditions do not cause errors in the
data. These load cells shall be calibrated using a length of webbing of the type used in the
restraint system. If the placement of the load cell on the webbing causes the restraint
system to sag, the weight of the load cell can be supported by light string or tape that will
break away during the test.

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SAE AS8049 Revision B

5.3.7.2 Since load cells are sensitive to the inertial forces of their own internal mass, to the mass
of fixtures located between them and the test article, as well as to forces applied by the
test article, it may be necessary to compensate the test data for that inaccuracy if the error
is significant. Data for such compensation will usually be obtained from an additional
dynamic test that replicates the load cell installation but does not include the test article.

5.3.8 Procedure to Set Up the Test: Preparation for the tests will involve positioning and securing
the ATD, the ATD restraint system, the seat, and the instrumentation. This will be done for
the specific critical condition being tested. Preparations that pertain to the normal operation
of the test facility, such as safety provisions and the actual procedures for accomplishment
of the tests, are specific to the test facility and will not be addressed in this document.

5.3.8.1 The test fixture shall be oriented as required for the given test conditions.

5.3.8.2 Each seat shall be installed in the test fixture and secured in a manner representative of
its intended use.

5.3.8.3 Each ATD shall be placed in the seat in a uniform manner to enhance reproducible
results. The following suggested procedures have been found to be adequate by previous
experience.

a. The friction in a limb joint shall be set so that it barely restrains the weight of the limb
when extended horizontally.

b. The ATD should be placed in the center of the seat, in as nearly a symmetrical position
as possible.

c. The ATD's back should be against the seat back or the shim described in paragraph h
of this section without clearance. This condition can be achieved if the ATD legs are
lifted as it is lowered into the seat. Then, the ATD is pushed back into the seat back as
it is lowered the last few inches into the seat pan. Once all lifting devices have been
removed from the ATD, it should be rocked slightly to settle it in the seat.

d. The ATD's knees should be separated approximately 100 mm (4 in).

e. The ATD's hands should be placed on the top of its upper legs, just behind the knees.
If tests on crew seats are conducted in a mockup that has aircraft controls, the ATD's
hands should be lightly tied to the controls.

f. All seat adjustments and controls shall be set as indicated in 5.3.6.4. To the extent that
they influence the injury criteria, all seat adjustments and controls should be in the
design position intended for the 50th percentile male occupant. If seat restraint
systems are being tested that are to be used in applications where special
requirements dictate their position for landing or takeoff, those positions should be
used in the tests.

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SAE AS8049 Revision B

5.3.8.3 (Continued):

g. The feet shall be in the appropriate position for the type and usage of a seat being
tested (flat on the floor, on control pedals or on a 45° footrest for flightcrew systems).
The feet shall be placed so that the centerlines of the lower legs are approximately
parallel, unless the need for placing the feet on aircraft controls dictates otherwise.

h. If the seating system is tested in other than a “horizontal floor” orientation, it is


recommended that the ATD be placed such that the hip joints are in nominally the
same position relative to the seat as when seated with a 1 g pre-load as shown in
Figure 10. Achieving this position may require the lap belt be very tight and insertion of
a shim behind the ATD’s back and pelvis.

i. If necessary, auxiliary restraints may be used to ensure that each ATD will be in its
proper position prior to the impact. The auxiliary restraint(s) must not interfere with the
results of the test.

5.3.8.4 For tests where the ATD's head is expected to impact a fixture or another seat back, the
head and face of the ATD may be treated with a suitable material to mark head contact

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areas. The material used must not reduce the resulting HIC values.

5.3.8.5 The restraint system adjustment shall be made as follows. The restraint system shall not
be tightened beyond the level that could reasonably be expected in use and the
emergency locking device (inertia reel) shall not be locked prior to the impact. Automatic
locking retractors shall be allowed to perform the webbing retraction and automatic locking
function without assistance. Care shall be taken that emergency locking retractors that are
sensitive to acceleration do not lock prior to the impact test because of preimpact
acceleration applied by the test facility. If comfort zone retractors are used, they shall be
adjusted in accordance with instructions given to the user of the restraint system.

If manual adjustment of the restraint system is required, slack shall be removed, and the
restraint system should be snug, but not excessively tight, about the ATD. For Test 2, this
can normally be determined when two fingers will fit snugly between the belt and the
pelvis of the ATD. The restraint system shall be checked and adjusted just prior to the
floor deformation phase of the test.

5.3.8.6 Floor deformations, if applicable, shall be applied with the load measuring instrumentation
functioning so that the measured loads will include the loads due to floor deformation as
well as those resulting from the dynamic test.

5.3.8.7 A floor is not required for Test 2 structural tests, but if a floor is installed, it should not
influence the behavior of the seat, or unduly restrict the movement of the ATD’s feet. This
is a concern especially when floor distortion is applied. A floor should be used for tests
conducted to gather head path data.

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FIGURE 10 - Measurement of 1 g Preload

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5.3.9 Data Analysis:

5.3.9.1 General: All data obtained in the dynamic tests should be reviewed for errors. Baseline
drift, ringing, and other common electronic instrumentation problems should be detected
and corrected before the tests. Loss of data during the test is readily observed in a plot of
the data versus time and is typically indicated by sharp discontinuities in the data, often
exceeding the amplitude limits of the data collection system. If these occur early in the test
in essential data channels, the data should be rejected and the test repeated. If they occur
late in the test, after the maximum data in each channel has been recorded, the validity of
the data should be carefully evaluated, but the maximum values of the data may still be
acceptable for the tests described in this document. The HIC does not represent simply a
maximum data value, but represents an integration of data over a varying time base. The
head acceleration measurements used for that computation are not acceptable if errors or
loss of data are apparent in the data at any time from the beginning of the test until the
ATD and all test articles are at rest after the test.

5.3.9.2 Impact Pulse Shape: Data for evaluating the impact pulse shape are obtained from an
accelerometer that measures the acceleration in the direction parallel to the inertial
response shown in Figures 6, 7A, and 7B. The impact pulses intended for the tests
discussed in this document have an isosceles triangle shape. These ideal pulses are
considered minimum test conditions. Since the actual acquired test pulses will differ from
the ideal, it is necessary to evaluate the acquired test pulses to insure the minimum
requirements are satisfied.

The five properties of the ideal pulse that must be satisfied by the acquired test pulse are
(referring to Figures 6, 7A, and 7B, and as discussed in Appendix A):

Pulse shape: isosceles triangle

Greq: peak deceleration required by test condition

Treq: rise time required by test condition

V: total velocity change required by test condition

Vtr: velocity change required during Treq (Vtr = V/2)

A graphical technique can be used to evaluate pulse shapes that are not precise isosceles
triangles. Appendix A presents the graphical method of evaluating the acquired pulse (the
recorded test sled acceleration versus time).

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5.3.9.2 (Continued):

For the acquired pulse to be acceptable, the following five criteria must be met:

a. The magnitude of the peak value for the acquired pulse, Gpk, must be greater than or
equal to Greq.

b. The actual rise time, Tr = T2 - T1, must be less than or equal to Treq.

c. The result of integrating the acquired pulse during the interval from t = T1 to t = T3 must
be equal to or greater than Vtr, which is one-half of the required velocity change for the
specified test. If the magnitude of the acquired pulse is greater than the ideal pulse
during the entire Interval from T1 to T3, this requirement is automatically met.

d. The result of integrating the acquired pulse during the interval from t = T1 to t = T1 +
2.3(Treq) must equal or exceed the required test velocity change, V, of the test
condition. If the acquired pulse returns to zero G's at t = T4 < (T1 + 2.3(Treq)), the end
of the interval of integration is reduced to t = T4.

e. If the magnitude of the acquired pulse is greater than the ideal pulse during the entire
interval of t = T1 to T2, and the parameters of (a), (b), (c), and (d) above are satisfied,
then the acquired pulse is acceptable.

If the magnitude of the acquired pulse is not greater than the ideal pulse during the entire
interval t = T1 to 1.33(T3 – T1), the difference between the acquired pulse and the ideal
must be no greater than 2.0 G's at those times when the acquired pulse is less than the
ideal. Parameters of (a), (b), (c) above must also be satisfied for the acquired pulse to be
acceptable.

5.3.9.3 Total Velocity Change: Impact velocity can be obtained by measurement of a time interval
and a corresponding sled displacement that occurs just before or after (if appropriate) the
test impact and then dividing the displacement by the time interval. When making such a
computation, the possible errors of the time and displacement measurements shall be
used to calculate a possible velocity measurement error, and the test impact velocity
should exceed the velocity shown in Figure 6, 7A or 7B by at least the velocity
measurement error. If the sled is not changing velocity during the immediate preimpact or
postimpact interval, the impact velocity is the total velocity change. If the sled is changing
velocity during the immediate preimpact or postimpact interval or if the facility produces
significant rebound of the sled, the total velocity change can be determined by integrating
the plot of sled acceleration versus time as described in Appendix A. If this method is
used, the integration shall be performed on acceleration data measured in accordance
with Channel Class 180 requirements (see 5.3.4.1a).

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SAE AS8049 Revision B

5.3.9.4 Head Injury Criterion (HIC): Data for determining the HIC need to be collected during the
tests discussed in this document only if the ATD's head is exposed to impact on aircraft
interior features (not including the floor or the ATD’s own leg) during the test. The HIC is
calculated according to the following equation:

(Eq. 1)

where t1 and t2 are any two points in time (in seconds) during the head impact, and a(t) is
the resultant head acceleration (expressed in g’s) during the head impact.

The HIC is a method for defining an acceptable limit; i.e., the maximum value of the HIC
shall not exceed 1000 for head impact against interior surfaces in a crash. The HIC is
invariably calculated by computer based data analysis systems, and the discussion that
follows outlines the basic method for computation. The HIC is based on data obtained
from three mutually perpendicular accelerometers installed in the head of the ATD in
accordance with the ATD specification. Data from these accelerometers are obtained
using a data system conforming to Channel Class 1000, as described in SAE J211. Only
the data taken during head impact with the aircraft interior need be considered; this is
usually indicated by a rapid change in the magnitude of the acceleration data. Film of the
test may show head impact that can be correlated with the acceleration data by using the
time base common to both electronic and photographic instrumentation. Simple contact
switches that do not significantly alter the surface profile could also be used to define the
initial contact time.

In many cases, a full system sled test to evaluate specific occupant injury conditions may
not be needed to evaluate a redesign of the seat system that affects only HIC. In such
cases, the photometric head path data can be gathered and used to ensure no contact will
occur, or to define the head angle and velocity at impact. These data can then be used in
a component test of severity comparable to the whole system sled test. Other factors,
such as the inertial response of the impact target, must be accounted for in the component
test condition so that the impact condition is representative. Component testing methods
used for HIC measurement must be demonstrably equivalent to whole system sled test
HIC measurements.

Additionally, a seat may be designed for use in multiple locations where head contact
against a range of unknown bulkhead targets is anticipated (e.g., front row seats). For
these seats, HIC may be measured using a representative impact target mounted in front
of the seat at the installation setback, or range of setbacks. This target will represent
typical fixtures such as galleys, partitions, lavatories, and closets, and its stiffness will be
representative for those monuments. If contact occurs, the HIC must not exceed 1000.

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5.3.9.5 Upper Torso Restraint System Load: The maximum load in the upper torso restraint
system webbing can be obtained directly from a plot or listing of webbing load transducer
output. If a three-axis load transducer, fixed to the test fixture, is used to obtain these data,
the data from each axis shall be combined to provide the resultant vector magnitude. If
necessary, corrections shall be made for the internal mass of the transducer and the
fixture weight it supports. This correction will usually be necessary only when the inertial
mass or fixture weight is high, or when the correction becomes critical to demonstrate that
the measurements fall below the specified limits. If the value of peak acceleration
measured in the test exceeds the level given in Figure 6, 7A, or 7B, the upper torso
restraint system load measured in the test may be adjusted by no more than 10% by
multiplying the measured values by the ratio of the peak acceleration given in Figure 6,
7A, or 7B divided by the measured peak acceleration, if necessary.
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5.3.9.6 Compressive Load Between the Pelvis and Lumbar Column: The maximum compressive
load between the pelvis and the lumbar column of the ATD can be obtained directly from a
plot or listing of the output of the load transducer at that location. Since most load cells will
indicate tension as well as compression, care should be taken that the polarity of the data
has been correctly identified. If the value of peak acceleration measured in the test
exceeds the level given in Figure 6, 7A, or 7B, the compressive load between the pelvis
and lumbar column measured in the test may be adjusted by no more than 10% by
multiplying the measured values by the ratio of the peak acceleration given in Figure 6,
7A, or 7B divided by the measured peak acceleration, if necessary.

5.3.9.7 Retention of Upper Torso Restraint Straps: Retention of the upper torso restraint straps on
the ATD's shoulders can be verified by observation of photometric or documentary camera
coverage. The straps must remain on the ATD's shoulder until the ATD rebounds after the
test impact and the upper torso restraint straps are no longer carrying any load. The straps
must not bear on the neck or side of the head and must not slip to the upper rounded
portion of the upper arm during that time period.

5.3.9.8 Retention of Pelvic Restraint: Retention of the pelvic restraint on the ATD's pelvis can be
verified by observation of photometric or documentary camera coverage. The pelvic
restraint shall remain on the ATD's pelvis, bearing on or below each prominence
representing the anterior superior iliac spine, until the ATD rebounds after the test impact
and the pelvic restraint becomes slack. Provided that the pelvic restraint remains on the
ATD’s pelvis, trapping of the belt between the leg and the pelvis is acceptable.

Movement of the pelvic restraint above the prominence is usually indicated by an abrupt
displacement of the belt onto the ATD's soft abdominal insert which can be seen by
careful observation of photo data from a camera located to provide a close view of the belt
as it passes over the ATD's pelvis. This movement of the belt is sometimes indicated in
measurements of pelvic restraint load (if such measurements are made) by a transient
decrease or plateau in the belt force, as the belt slips over the prominence, followed by a
gradual increase in belt force as the abdominal insert is loaded by the belt.

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5.3.9.9 Femur Load (Type A Seats): Data for measuring femur loads can be collected in the tests
discussed in this document if the ATD's legs contact seats or other structure. The
maximum compressive load in the femur can be obtained directly from a plot or listing of
each femur load transducer output. If the value of peak acceleration measured in the test
exceeds the level given in Figure 6, 7A, or 7B, the femur load measured in the test may
be adjusted by no more than 10% by multiplying the measured values by the ratio of the
peak acceleration given in Figure 6, 7A, or 7B divided by the measured peak acceleration,
if necessary. Data need not be recorded in each individual test if rational comparative
analysis is available for showing compliance. For large clearance installations (distance
from seat SRP to strike target is greater than 100 cm (40 in) nominally), no data is
necessary to substantiate femur loads.

5.3.9.10 Seat Attachment: Documentation that the seat and occupant restraint system has
remained attached at all points of attachment shall be provided by documentary still
photographs that show the load path exists between the attachment points and the ATD.

The evaluation of the seat attachment should be made before the seat tracks are
straightened (unwarped). The process of straightening the seat tracks may result in a seat
attchment becoming detached. This is not a failure of the test. The assessment for seat
attachment should be made after the restraining force on the pitch and roll fixtures has
been released. It is not necessary to return the floor to a flat condition to evaluate the seat
attachment. Once the evaluation for seat attachment has been completed, the floor may
be returned to a flat state in order to take deformation measurements (if applicable).

5.3.9.11 Seat Deformation: The permanent deformations affecting aircraft evacuation shall be
evaluated and documented.

The floor deformation fixture may be returned to the flat floor condition for documenting
seat deformation. This documentation can take the form of dimensioned scale drawings
that show the seat in its deformed condition relative to a reference origin, such as a floor
track fitting which can be related to the aircraft interior. If the seat deformation is not
critical, still photographs of the seat (with dimensional targets or grids in place so that
measurements can be made) will provide adequate documentation. Any actions
necessary for proper seat functions, such as stowage of the seat when the ATD is
removed, shall be observed and documented.

5.3.9.12 Seat Attachment Reactions: Data of maximum loads imposed on the tracks or fittings at all
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the seat attachment points shall be collected and recorded (see 5.3.3.2). These data can
be obtained directly from the output of the load cell at each attachment location.
Inadvertent loss of data channels shall not be cause for re-test.

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5.3.9.13 Life Vest Posttest Retrieval: The posttest condition of the seat, the life vest container, and
the means of life vest retrieval shall be evaluated for any changes in the condition of these
items that differ from the pretest condition that may affect the retrieval of the life vest. This
evaluation should identify unacceptable conditions (e.g., the door on the life vest box is
jammed shut, the snap on the life vest pouch is damaged making it more difficult to
unsnap, the seat has collapsed to the floor and the life vest is not accessible). This
evaluation may be conducted after the floor deformation (when applicable) has been
removed.

5.3.9.14 Seat Egress: The posttest condition of the seat, including adjustable features (see 3.2.6)
and under-seat baggage restraint (see 3.2.7), shall not significantly impede rapid egress
from the seat. This evaluation may be conducted after the floor deformation (when
applicable) has been removed.

5.3.9.15 Retention of Items of Mass: Detachment of an item should be assessed to determine the
effect on the seat or egress. The time when the item became detached relative to the time
when the seat achieved peak reaction loads should be determined. If the item in question
was retained until after the seat achieved peak reaction loads, the seat structure carried
the total seat weight through the peak dynamic load and no retest of the structure or
reduction of the tested seat weight is required due to the loss of the item. If the item
detached prior to the seat achieving peak reaction loads, any item (or all items if more
than one detached) exceeding 3% of the empty weight of the seat (i.e., without occupants,
baggage,life vests, literature, etc.) will require a retest or a reduction in the tested seat
weight. In both cases, the means of restraint should be improved and substantiated.

5.3.10 Test Documentation:

5.3.10.1 General: The tests discussed in this document shall be completed and reported in a
documentation package that includes the procedure and results. In addition to the specific
contents described in 5.3.10.2 and 5.3.10.3, the documentation shall include the following:

5.3.10.1.1 Facility Data:

a. The name and address of the test facility performing the tests.

b. The name and telephone number of the individual at the test facility responsible for
conducting the tests.

c. A brief description and/or photograph of each test fixture.

d. A statement confirming that all instrumentation and data collection equipment used
in the test meet the facility’s internal calibration requirements, that these calibration
requirements are documented and available for inspection upon request, that all
calibrations are traceable to a national standard, and that the records of the current
calibration of all instruments used in the test are maintained at the facility.

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5.3.10.1.1 (Continued):

e. A statement confirming that the data collection was done in accordance with the
recommendations of this document, or a detailed description of the actual procedure
used and technical analysis showing equivalence to the recommendations of this
document.

f. Manufacturer, governing specification, serial number, and test weight of ATDs used
in the tests, and a description of any modifications or repairs performed on the ATDs
that could cause them to deviate from the specification.

g. A description of the photographic-instrumentation system and the analysis procedure


used in the tests (see 5.3.4.2).

5.3.10.1.2 Seat/Restraint System Data:

a. Manufacturer's name and identifying model numbers of the seat/restraint system


used in the tests, with a brief description of the system, including identification and a
functional description of all major components and photographs or drawings as
applicable. Qualifying approvals, such as Technical Standard Order (TSO)
authorizations, should be included.

b. For a system that is not symmetrical, an analysis supporting the selection of critical
conditions used in the tests.

5.3.10.2 Test Description: The description of the test shall be documented in sufficient detail so that
the test could be reproduced simply by following the guidance given in the report. The
procedures outlined in this document can be referenced in the report, and shall be
supplemented by such details as are necessary to describe the unique conditions of the
test. For example:
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5.3.10.2.1 Pertinent dimensions and other details of the installation that are not included in the
drawings of the test items shall be provided. This can include footrests, restraint system
webbing guides, and restraint anchorages, interior surface simulations, bulkhead or
sidewall attachments for seats or restraints, etc.

5.3.10.2.2 The floor deformation procedure, guided by goals of the most critical loading for the test
articles, shall be documented.

5.3.10.2.3 Placement and characteristics of electronic and photographic instrumentation chosen for
the test, beyond that information provided by the facility, shall be documented. This can
include special targets, grids, or marking used for interpretation of photo documentation,
and transducers and data-channel characteristics for restraint loads, floor reaction
forces, or other measurements beyond those discussed in this document.

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5.3.10.2.4 Any unusual or unique activity or event pertinent to conducting the test shall be
documented. This could include use of special break-away restraints or support for the
ATDs, test articles or transducers; operational conditions or activities, such as delayed
or aborted test procedures; and failures of test fixtures, instrumentation system
components or ATDs.

5.3.10.2.5 Any energy-absorbing features that are intended as part of the design, and the expected
structural behavior that will result should be documented.

5.3.10.3 Test Data: The documentation shall include copies of all test results, analysis and
conclusions. The data shall include charts, listings, and/or tabulated results and copies of
any photo/film/video instrumentation recordings used to support the results. As a
minimum, the following shall be documented:

a. Impact pulse shape (see 5.3.9.2)

b. HIC results for all ATDs exposed to head impact with interior components of the
aircraft (see 5.3.9.4) or head strike paths and velocities if head impact is likely but
could not be evaluated by these tests (see 5.3.6.6)

c. Total velocity change (see 5.3.9.3)

d. Upper torso restraint system load, if applicable (see 5.3.9.5)

e. Compressive load between the pelvis and the lumbar column (see 5.3.9.6)

f. Retention of upper torso restraint straps, if applicable (see 5.3.9.7)

g. Retention of pelvic restraint (see 5.3.9.8)

h. Femur load, if applicable (see 5.3.9.9)

i. Seat attachment (see 5.3.9.10)

j. Seat deformation, including the sign convention used (see 5.3.9.11)


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k. Seat system attachment reaction time histories (see 5.3.9.12), and definition of
representative aircraft attachment structure used in the dynamic test.

l. Seat pitch or range of pitches, as applicable, substantiated by the dynamic testing.

m. Temperature and humidity data (see 5.3.2.5)

n. Retention of mass items (see 5.3.9.15)

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5.3.10.3 (Continued):

o. Posttest retrieval of life vest (see 5.3.9.13)

p. Seat egress (see 5.3.9.14)

5.4 Dynamic Impact Test Pass/Fail Criteria:

The dynamic impact tests shall demonstrate that:

5.4.1 The seat structure remains attached at all points of attachment and the primary load path
remains intact.

Since the test methods described in this document are ultimate load conditions, damage to
the seat and restraint is expected. Yielding is an acceptable form of permanent deformation.

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For the purpose of showing compliance with the structural requirements of this document,
acceptable damage to the load-carrying structural elements includes: bending deformation,
tension deformation, compression crippling, and shear buckling. Cracking of the structural
elements and the shearing or separation of rivets and minor delamination of composite
panels is allowed provided a continuous load path remains between the occupant and the
seat attachments.

NOTE: Special attention to the seat structure prior to the removal of floor warpage is
advised. Structural failure can occur as a consequence of removal of floor
warpage. If it can be determined that the damage or seat deformation occurred
solely as a result of, or was caused solely by, removing the floor warpage, it shall
not be considered a failure.

5.4.2 The occupant retention system is capable of carrying the dynamic loads, and remains
attached at all points of attachment.

Damage to seatbelts, such as scuffing, fraying, and breakage of fibers, is considered


acceptable. The seat belt should not be cut or torn by features of the seat or the belt
adjuster mechanism. Cuts or tears should be investigated as to their cause, and appropriate
corrective action taken, although a retest may not be necessary.

5.4.3 The seat permanent deformations are within the quantitative limits of this document and will
not significantly impede an occupant from releasing the restraints, standing, and exiting
the seat (see 3.5).

NOTE: It is assumed that the maximum seat deformation will result from the structural
evaluation except for seat back deformations which are usually critical in a row-to-
row HIC test. Once it is accomplished, it would not be considered necessary to
repeat deformation measurements for the injury criteria (e.g., multiple row) tests,
unless the structural and injury criteria tests were combined into one test.

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5.4.4 If the ATD's head is exposed to impact with aircraft interior features during the test, HIC of
1000 is not exceeded.

5.4.5 Where upper torso restraint straps are used, tension loads in individual straps do not exceed
7.78 kN (1750 lb). If dual straps are used for restraining the upper torso, the total strap
tension load does not exceed 8.90 kN (2000 lb).

5.4.6 The maximum compressive load measured between the pelvis and the lumbar column of the
ATD does not exceed 6.67 kN (1500 lb).

5.4.7 The upper torso restraint straps (where installed) remain on the ATD's shoulder during
impact (see 5.3.9.7).

5.4.8 The pelvic restraint remains on the ATD's pelvis during impact (see 5.3.9.8).

5.4.9 Where leg contact with seats or other structure occurs, the axial compressive load in each
femur does not exceed 10.0 kN (2250 lb). This requirement applies to Type A seats.

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5.4.10 All deployable items must remain stowed, unless it can be shown that they do not impede
egress or cause serious injury (see 3.5.7).

6. MARKINGS:

Each seat shall be legibly and permanently marked with the following information:

a. Manufacturer's Name and Address

b. Seat Model Number or Name and Seat Part Number

c. Seat Facing Direction (e.g., forward, rearward, sideward)

d. Serial Number and/or Date of Manufacture

e. Aerospace Standard Number AS8049 (optional)

f. Maximum Static Load Factors (optional)

The marking shall be placed at a point on the structure that is easily inspected and that will not
be damaged by under-seat baggage or other expected usage.

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7. NOTES:

7.1 The change bar ( l ) located in the left margin is for the convenience of the user in locating
areas where technical revisions, not editorial changes, have been made to the previous issue
of this document. An (R) symbol to the left of the document title indicates a complete revision
of the document.

PREPARED UNDER THE JURISDICTION OF


SAE AIRCRAFT SEAT COMMITTEE (SEAT)

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SAE AS8049 Revision B

APPENDIX A
PROCEDURE FOR EVALUATING PULSE SHAPES

A.1 This graphical procedure may be used to evaluate the impact pulse shape acquired from a
test. While this procedure is based on graphical concepts, an accurate evaluation of the
pulse parameters should be obtained using the digitized data and computer algorithms that
provide the analysis illustrated in the following steps:

A.2 STEP 1 (REFERENCE FIGURE A1):

On the plot of the acquired pulse, identify the peak deceleration point, Gpk, and points on
the onset of the pulse equal to 0.1 Gpk and 0.9 Gpk. Construct an onset line through the
points 0.1 Gpk and 0.9 Gpk. Extend the constructed onset line to the base line of the data
plot, G = 0. Identify the intersection of the constructed onset line and baseline as the start of
the acquired pulse, T1. For the acquired pulse to be acceptable, the magnitude of Gpk must
equal or exceed the minimum required pulse, Greq for the specified test condition.

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FIGURE A1

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SAE AS8049 Revision B

A.3 STEP 2 (REFERENCE FIGURE A2):

Using T1 as the start time, construct the ideal pulse required for the test condition. Draw a
vertical line and a horizontal line through the peak of the ideal pulse, Greq. The vertical line
through Greq will intersect the time axis at T3 (note that T3 - T1 is the maximum allowed
rise time). Draw another vertical line at the first intersection of the horizontal line through
Greq and the acquired pulse after T1. This vertical line will intersect the time axis at T2. The
actual rise time, Tr = T2 - T1, must be less than or equal to Treq for the acquired pulse to be
acceptable.
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FIGURE A2

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SAE AS8049 Revision B

A.4 STEP 3 (REFERENCE FIGURE A3):

Compute the velocity change, Vra, of the acquired pulse during the interval T1 to T3. Note
that T3 will usually occur after the peak, Gpk, of the acquired pulse. For the acquired pulse
to be acceptable, Vra must be at least one-half the total velocity V, required for the specified
test condition.

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FIGURE A3

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SAE AS8049 Revision B

A.5 STEP 4 (REFERENCE FIGURE A4):

If the total velocity change for the test is calculated from the acquired pulse, use the interval
starting at T1 and ending:

a. at the point T4, where the acquired pulse first intersects the baseline, G = 0, after the
time of Gpk

or

b. at the time equal to:

T1+ 2.3 x Treq

whichever occurs first.


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FIGURE A4

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SAE AS8049 Revision B

A.6 STEP 5 (REFERENCE FIGURE A5):

Construct a line parallel to the ideal (Figures 6, 7A and 7B) pulse and offset by 2 G's in
magnitude less than the ideal during the time interval between T1 and T3 (See Figure A2).
Likewise construct a line parallel to the ideal pulse and offset by 2 G’s in magnitude less
than the ideal pulse on the trailing side of the pulse from:

T3 < t < T1 + 1.33 (T3 – T1)

If the magnitude of the acquired pulse is 2 G's less than the ideal pulse shape at any time t
during the period T1 < t < T1 + 1.33(T3 – T1), the pulse is not acceptable. Figure A5
illustrates the evaluation of an acquired pulse for a 16g peak 180 ms duration pulse. The
dashed line represents the 2g offset from the ideal pulse that must not be penetrated. The
example shown indicates an unacceptable acquired pulse.
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FIGURE A5

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SAE AS8049 Revision B

Rationale

This SAE Aerospace Standard has been revised to fulfill the 5-year review requirement. As part
of the review, clarifications have been made based on industry experience gained from working
with the document. Additional modifications and additions were made after due consideration of
updated regulatory documents that reference this standard.

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No reproduction or networking permitted without license from IHS Not for Resale, 11/02/2006 12:40:48 MST

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