23m Pot Ptfe Details

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The document discusses the design of bearings for a bridge, including load calculations and design parameters.

The different types of bearings discussed are POT, sliding POT, and guided sliding POT bearings.

The load conditions considered are normal condition with and without live load, and seismic condition.

Design of Bearings (POT/PTFE) :- RCC Girder POT/PTFE Details

Salient Features of the Bridge


C/C length of the bridge = 20.8 m Total length of the Span = 22 m
Projection beyond cL of bearing = 0.60 m
Loads from the Superstructure
Dead Load Reaction = 2572.5 kN SIDL reaction = 421.6 kN
FPLL Reaction (One side footpath) = 0.00 kN C/c distance of bearing = 2.70 m
Max. Depth of the superstructure = 2.166 m Height of Bearing + Pedestal = 0.5 m
Thickness of wearing coat = 0.065 m Coffficient of friction = 0.050
Number of bearings at fixed end = 3 Impact Factor= 1.168

CWLL Reaction (Without impact) :-

Fixed end Free End


Max. Reaction (at fixed end) Min. Reaction
Due to (first 2 Lane) 70 R Wheeled = 782.5 kN Due to (first 2 Lane) 70 R Wheeled = 217.49 kN
With impact = 913.90 kN With impact = 254.01 kN

Due to (third Lane) class A= 440.8 kN Due to (third Lane) class A= 59.23 kN
With impact = 514.78 kN With impact = 69.18 kN

CWLL ecc. in transverse direction :

Due to 70 R Wheeled (First 2 Lane) = 1.155 m SIDL ecc. = 0.00 m


Due to class A(Addt. 1 lane) = 2.45 m

Net vertical reactions & horizontal forces over bearings :-

NORMAL case with 100% CWLL

Maximum and Minimum loads over bearings :

Apportionment of CWLL :
Class 70 R
Max Load case = 913.901 + 913.9 x 1.155 x 1.35
3 14.6

= 304.6 + 97.7 = 402.4 KN

= 304.6 - 97.7 = 207 KN

Min load case = 254.009 + 254.0 x 1.155 x 1.35


3 14.6

= 84.7 + 27.2 = 111.8 KN

= 84.7 - 27.2 = 57.5 KN


Class A
Max Load case = 514.779 + 913.9 x 2.450 x 1.35
3 14.6

= 171.6 + 207.3 = 378.9 KN

= 171.6 - 207.3 = -36 KN

Min load case = 69.176 + 69.2 x 2.450 x 1.35


3 14.6

= 23.1 + 15.7 = 38.8 KN

= 23.1 - 15.7 = 7.4 KN

Maximum load = 402.4 kN


Minimum load = -35.7 kN

Apportionment of SIDL : = 421.610 + 421.61 x 0.00 x 1.35


3 14.6

405610740.xls
= 140.5 KN

405610740.xls
DL SIDL CWLL
Maximum 858 + 141 + 402 = 1400 kN
Minimum 858 + 141 + -36 = 962 kN
No LL 858 + 141 + = 998 kN

Longitudnal Horizontal Force (HL) : For Max horizontal force at one end

Braking force is considered 20 % of live load coming on the span for two lane
Braking force is considered 5 % of live load coming on the span for third lane
Fh due to 70 R Wheeled = 0.2 x ( 1000 ) = 200.0 kN
Fh due to class A = 0.05 x ( 500 ) = 25.0 kN
For Max LL at one end :
Fixed end DL SIDL CWLL
Fh - (mg + mq) = 225 - 0.05 x ( 2573 + 422 + 277 )= 61.5 kN

h/2 + (mg+mq) = 113 + 0.05 x ( 2573 + 422 + 277 ) 276.0 kN


Free end
(mg + mq) = 0.05 x ( 2573 + 422 + 1223 )= 210.9 kN

Governing Horizontal force at fixed end for max load = 276 kN


For Max horizontal force at one bearing = 92 kN
For Min LL at one end :
Fixed end DL SIDL CWLL
Fh - (mg + mq) = 225 - 0.05 x ( 2573 + 422 + 1223 )= 14.1 kN

h/2 + (mg+mq) = 113 + 0.05 x ( 2573 + 422 + 1223 ) 323.4 kN


Free end
(mg + mq) = 0.05 x ( 2573 + 422 + 277 )= 163.5 kN

Governing Horizontal force at fixed end for min load = 323 kN


For Max horizontal force at one bearing = 108 kN

SEISMIC case with 20% CWLL (Long.direction)


Zone III
Fh due to seismic = 0.240 x ( 5145 + 843.22 ) = 1437.17 kN

Maximum and Minimum loads over bearings :

Apportionment of CWLL :

Maximum load = 80.5 kN


Minimum load = -7.1 kN

Apportionment of SIDL : = 421.610 + 421.61 x 0.00 x 1.35


3 14.6
= 140.5 KN

DL SIDL CWLL
Maximum 858 + 141 + 80 = 1079 kN
Minimum 858 + 141 + -7 = 991 kN
No LL 858 + 141 = 998 kN

Longitudnal Horizontal Force (HL) : For Max horizontal force at one end

Braking force is considered 20 % of live load coming on the span for two lane
Braking force is considered 5 % of live load coming on the span for third lane
Fh due to 70 R Wheeled = 0.2 x ( 200 ) = 40.0 kN
Fh due to class A = 0.05 x ( 100 ) = 5.0 kN
For Max LL at one end :
Fixed end
Fh = 1482 )= 1482.2 kN

Governing Horizontal force at fixed end for max load = 1482 = 1482 kN
For Max horizontal force at one bearing = 494 kN

405610740.xls
For Min LL at one end :
Fixed end
Fh = 1482 )= 1482.2 kN

Governing Horizontal force at fixed end for min load = 1482 = 1482 kN
For Max horizontal force at one bearing = 494 kN
Calculation of Rotation (ad) With live load

For simply supported span rotation may be computed by the following relationship.

ad = 400 x Mmax x L x 10 ^ -3 /E I

Ec = 5000 x 30 = 27386 MPa = 3E+10 Pa

For permanent Load = Ec / 2 = 1.4E+10 Pa

S No. Load Case M max E I L a bd


(Nm) (Pa) (m^4) (m) (rad.)

1 DL + SIDL 1E+06 1.369E+10 0.2330 20.8 0.0032

2 CWLL 2E+06 2.739E+10 0.2330 20.8 0.00197

3 FPLL 0 2.739E+10 0.2330 20.8 0.0000

4 Prestress 0 1.369E+10 0.2330 20.8 0.0000


Total 0.0052

Design ROTATION with live load = 0.005194 Hence 0.01

Design ROTATION without Live load = 0.003200 Hence 0.01

Movement of Superstructure due to Temp.,Shrinkage and Creep

Due to Temp. = 1E-05 x 32.5 x 20800 = 7.91 mm


Taking variation for 0 TO 45 Degree centigrade
Shrinkage
strain

Due to Shrinkage = 0.0002 x 20800 = 4.16 mm

Creep coeff. Av. stress at cg of cable


Due to Creep = 0 x 8.300 + 20800 = 0.0 mm
10
Total Movement in elongation = 7.909 + -4.16 + 0.00 = ### mm

Total Movement in contraction = -7.91 + -4.16 + 0.00 = -12.07 mm

Total movement after including 12mm deflection at scour level

Total movement = 3.75 + 12 = 15.75 mm say 17.00 mm


Total movement = -12.07 + -12 = -24.07 mm say -26.0 mm

405610740.xls
Seismic coefficient analysis
Horizontal Seismic Force Zone-III

Feq = Seismic forces to be resisted


Feq = Ah x (Dead load + Appropriate Live load)
Ah = horizontal seismic coefficient

= Z Sa
2 g
R
I

Zone No. Zone factor


Z = Zone factor V 0.36
IV 0.24
I = Importance factor III 0.16
II 0.1
Important bridges= 1.2
Other bridges = 1.0

T = Fundamental period of the bridge member (in sec.)


or horizontal vibrations.

= 2.0 D 1/2

1000F

D = appropriate dead load of the superstructure , and live load in KN

F = Horizontal force in KN required to be applied at the center of


mass of the superstructure for one mm horizontal deflection at
the top of the pier/abutment along the considered direction of
horizontal force.
R = Response reduction factor = 1

Sa = 2.5
g

Ah = 0.16 x 2.500
2
1
1.2
Ah = 0.240

5 405610740.xls
Transverse Force in seismic case Zone-III

DL Superstructure = 2572.5 x 2 = 5145.0 KN


SIDL = 421.61 x 2 = 843.2 KN
CWLL on one span = 1500.0 KN

Seismic force on DL + SIDL = 0.24 x ( 5145 + 843 )


= 1437.17 KN

To be shared by one support @ 1437.2 = 718.6 KN


2

Seismic force on LL = 0.24 x 300 = 72 KN

Moment at bearing lvl = 72 x ( 2.166 + 1.2 )

+ 1437 x 1.083

= 1798.81 KN m

Reaction on Bearing = 1 x 1798.8 = 101.6 kN


2 8.85

Max. Design vertical Load per bearing = 1078.51 + 102 = 1180.1 kN

Min. Design vertical Load per bearing = 990.89 - 102 = 889.3 kN

Design vertical Load with no live load per bearing


= 998.0 - 87.9399 = 910.1 kN

Seismic force on LL assuming in ratio of LL reaction

Max = 1223.3 x 0.24 = 58.72 KN


5

Max. HF due to seismic on POT bearing = 719 + 58.72 = 388.65 KN


2 2

Min. HF due to seismic on POT bearing = 719 + 33.2065 = 375.90 KN


2 2

With no live load HF due to seismic on pot 719 + 0 = 359.29 KN


2 2

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70 R wheeled

Max CWLL Reaction at fixed end

170 170 170 170 120 120 80

1.37 3.05 1.37 2.13 1.52 3.96

RA 20.8 m RB

From First train

RA + RB = 1000 kN

20.8 RB = 170 x 0.77 + 170 x 3.82 + 170 x 5.19

+ 120 x 7.32 + 120 x 8.84 + 80 x 12.8

-170 x 0.6

= 130.9 + 649.4 + 882.3 + 878.4 + 1060.8 + 1024 -102

RB = 217.49 kN

RA = 782.51 kN

From Second train

RA + RB = 0 kN

20.8 RB = 0 x 12.8 + 0 x 12.8 + 0 x 12.8

+ 0 x 12.8 + 0 x 12.8 + 0 x 12.8

7 405610740.xls
0 x 287.5

= 0 + 0 + 0 + 0 + 0 + 0 0

RB = 0.000 kN

RA = 0.000 kN

Without impact

Max. reaction (70 R wheeled, 2 Lane) = 1565.019 + 0.000 = 1565.019 kN


Min. reaction (70 R wheeled, 2 Lane) = 434.981 + 0.000 = 434.981 kN

Max. reaction (70 R Wheeled + class A 2 Lane = 782.510 = 782.510 kN


Min. reaction (70 R Wheeled + class A 2 Lane) = 217.490 = 217.490 kN

8 405610740.xls
Max Reaction at fixed end
CLASS A
114 114 68 68 68 68 0 0

1.2 4.3 3 3 3 3.2 1.1

RA 20.8 m RB
0.6 0.6

RA + RB = 500 kN

20.800 RA = 2.6 + 3.7 ) x 0

+ ( 6.9 + 9.9 ) x 68

+ ( 12.9 + 15.9 20.2 + 21.4 ) x 114

= 0 + 1142.4 + 8025.6

20.8 RA = 9168

RA = 440.7692 kN

RB = 59.23077 kN

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405610740.xls

TABLE SHOWING DATA FOR DESIGN OF BEARINGS


LOADS, MOVEMENTS AND ROTATION DATA
QTY
BEARING LOAD HORIZONTAL FORCE (kN) (NOS)
SL.No. SYMBOL LONGITUDINA
TYPE CONDITION VERTICAL per
ROTATION L MOVEMENT
CASE LOAD (kN) (Radians) span
LONGITUDINAL TRANSVERSE (mm)

(1) (2) (3) (4) (5) (6) (6) (7) (8) (9)

Maximum (With Live Load) 1400 140 -


NORMAL Minimum( With Live Load) 962 108 -
Minimum (Without Live Load) 998 100 -
Maximum (With Live Load) 1976 494 -
FIXED SEISMIC
1
POT (Longitudinal)
Minimum( With Live Load) 991 494 - - 2
Minimum (Without Live Load) 998 479 -
Maximum (With Live Load) 1598 92 389
SEISMIC
(Transverse)
Minimum( With Live Load) 889 108 376
Minimum (Without Live Load) 910 50 359
Maximum (With Live Load) 1400 - -
NORMAL Minimum( With Live Load) 962 - -
Minimum (Without Live Load) 998 - -
GUIDED Maximum(With Live Load) 1976 - -
SLIDING SEISMIC
2
POT CUM (Longitudinal)
Minimum(With Live Load) 991 - - 2
PTFE Minimum(Without Live Load) 998 - -
Maximum(With Live Load) 1598 - 389
SEISMIC
Minimum(With Live Load) 889 - 376
(Transverse)
Minimum(Without Live Load) 910 - 359
0.01
Maximum (With Live Load) 1400 - -
NORMAL Minimum( With Live Load) 962 - -
Minimum (Without Live Load) 998 - -
FREE Maximum(With Live Load) 1976 - -
SLIDING SEISMIC +17 /
3
POT CUM (Longitudinal)
Minimum(With Live Load) 991 - - 2
PTFE Minimum(Without Live Load) 998 - - -26
Maximum(With Live Load) 1180 - -
SEISMIC
(Transverse)
Minimum(With Live Load) 889 - -
Minimum(Without Live Load) 910 - -
Maximum (With Live Load) 1400 140 -
NORMAL Minimum( With Live Load) 962 108 -
Minimum (Without Live Load) 998 100 -
GUIDED Maximum(With Live Load) 1976 494 -
SLIDING SEISMIC
4
POT CUM (Longitudinal)
Minimum(With Live Load) 991 494 - 2
PTFE Minimum(Without Live Load) 998 479 -
Maximum(With Live Load) 1180 118 -
SEISMIC
(Transverse)
Minimum(With Live Load) 889 108 -
Minimum(Without Live Load) 910 91 -
CL OF BRG.
23.0m

Fixed end free end

KEY PLAN SHOWING ARRANGEMENT OF BEARINGS

10 405610740.xls

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