Precast 2 Floors 2 Pages PDF
Precast 2 Floors 2 Pages PDF
Precast 2 Floors 2 Pages PDF
www.civil.utm.my
www.civil.utm.my
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Hollowcore Units
Daily production:
200 m2 – 1500 m2
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Popular for
housing and
awkward shapes
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Propping required
for 5 m
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Shear key
profile
Prestressed Hollow Core Floor Units
1195 mm
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Strand Pull-in:
An important indicator of
success
Should be about 1 mm,
irrespective of length
Prestressed Hollow Core Floor Units
𝑷𝑳
𝑨𝑬
* Use a linear scale between the
extremes
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20 m long HCU
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𝐼∙𝑏𝑤 2
• 𝑉𝑐𝑜 = 𝑓𝑐𝑡𝑑 + 𝛼𝑙 𝜎𝑐𝑝 𝑓𝑐𝑡𝑑
𝐴∙𝑦
Imposed load
Allowable span
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Imposed load
Handling limit
span/depth = 50
Allowable span
Imposed load
Handling limit
span/depth = 50
Allowable span
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Shear
Prestressed Hollow Core Floor Units
Imposed load
Service
moment
Deflection
Handling
Allowable span
Service moment
Possibly shear ? control
Deflection
Prestressed Hollow Core Floor Units
control
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Example 1
Calculate Msr for the 203 mm deep prestressed HCU shown below. The
initial prestressing force may be taken as 70% of characteristics strength
of the standard 7-wire helical strand. Take the final long-term losses as
24%. Geometric and data given by the manufacturer are as follows:
Example 1 - Solution
Section Properties
Zb = I/yb = 678 106/104 = 6.519 106 mm3
Zt = I/yt = 678 106/99 = 6.848 106 mm3
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Example 1 - Solution
Check Stress at Transfer
fbc = (807.8 103/135 103) + (807.8 103 57.75/6.519 106)
= +13.14 N/mm2 (compression) 0.6fck (t) (21 N/mm2)
ftt = (807.8 103/135 103) (807.8 103 57.75/6.848 106) OK
= 0.83 N/mm2 (tension) fctm (t) (3.20 N/mm2)
Example 1 - Solution
Service Moment
At the bottom fibre, Msr is limited by the tensile stress limit of 0
N/mm2
Msr = (fbc)Zb = (9.97) 6.519 106 10-6
= 65.0 kNm
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Example 2 - Solution
Calculate Mur for the section given in Example 1. Manufacturer’s
data gives the breadth of the top of the HCU as b = 1168 mm.
Example 2 - Solution
𝒇𝒑𝟎,𝟏𝒌 𝟏𝟕𝟓𝟎
= = 𝟏𝟓𝟐𝟐
𝜸𝒎 𝟏. 𝟏𝟓
𝟏𝟓𝟐𝟐
𝜺𝒚 = = 𝟎. 𝟎𝟎𝟕𝟒𝟐
𝟐𝟎𝟓 × 𝟏𝟎𝟑
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Example 2 - Solution
As a first attempt, try x = 75 mm, approximately equal to 0.5d
(a) Steel Strains
cc = 0.0035
Final stress strain, s = Prestress Strain + Bending Strain, ’s
Bottom layer at the tendon:
sb = 0.0045 + ’sb x
𝑑−𝑥 d
= 0.0045 + 𝜀𝑐𝑐
𝑥
156.75−75
= 0.0045 + × 0.0035 = 0.008315 y
75
Example 2 - Solution
(b) Steel Stresses
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Example 2 - Solution
Try x = 38 mm 28 mm (upper flange) and then carry out the
previous analysis.
Shear Analysis
Shear failure in 400 deep units
Shear searches
out the weakest
web
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Example 3 - Solution
Calculate the uncracked shear capacity, Vco for the section in Example
1.
Example 3 - Solution
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Example 3 - Solution
Total breadth at centroid, bw = 1168 – (6 150) = 268 mm
Area above the centroidal axis, A = 67500 mm2
y’ = 64.5 mm (calculate from geometry)
𝐼 ∙ 𝑏𝑤
𝑉𝑐𝑜 = 𝑓𝑐𝑡𝑑 2 + 𝛼1 𝜎𝑐𝑝 𝑓𝑐𝑡𝑑
𝐴∙𝑦
678 × 106 × 268 × 10−3
= 1.42 + 0.94 × 4.09 × 1.40
67500 × 64.5
= 113.1 kN
Shear Analysis
Watch out for flexural-shear (Vcr) failure !
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Vco Decompression
point
Vcr
UDL
SF diagram
Vcr failure
here
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Example 4 - Solution
Calculate the minimum value of Vcr for the slab in Example 1.
𝛾𝑐𝑝 𝜂𝑃𝑖 0.9×(1−0.24)×0.70×1750×7×94.2
𝜎𝑐𝑝 = 𝐴
= 135×103
= 4.09 N/mm2 0.133fck (6.65
N/mm2)
200 200
𝑘 =1+ 𝑑
=1+ 156.75
= 2.12 ≤ 2.0 (From Example 2, d = 156.75
mm)
Bearing Capacity
Prestressed Hollow Core Floor Units – Bearing Capacity
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Bearing Definitions
Prestressed Hollow Core Floor Units – Bearing Capacity
𝒂 = 𝒂𝟏 + 𝒂𝟐 + 𝒂𝟑 + ∆𝒂𝟐 𝟐 + ∆𝒂𝟑 𝟐
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Prestressed Hollow Core Floor Units – Bearing Capacity Prestressed Hollow Core Floor Units – Bearing Capacity
Limiting Value of a3
Limiting Value of a2
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Prestressed Hollow Core Floor Units – Bearing Capacity Prestressed Hollow Core Floor Units – Bearing Capacity
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Example 5 - Solution
Calculate the bearing capacity of the HCU in Example 1. The unit has
an actual 75 mm dry bearing length onto a reinforced concrete.
Assumed that the unit is 6 m long and has secondary support on
steel beams.
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Ultimate bearing strength, fRd = 0.4fcd = 0.4 × 1.5 = 13.33 N/mm2
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Example 5 - Solution
𝒂𝟏 = 𝒂 − 𝒂𝟐 − 𝒂𝟑 − ∆𝒂𝟐 𝟐 + ∆𝒂𝟑 𝟐
Note:
𝑉𝑐𝑜 (𝐹𝑟𝑜𝑚 𝐸𝑥𝑎𝑚𝑝𝑙𝑒 4)
𝜎𝐸𝑑 = = 1.25 𝑁/𝑚𝑚2
1200 × 75
𝜎𝐸𝑑 1.25
= = 0.0375
𝑓𝑐𝑑 50
1.5
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Composite Construction
• Minimum thickness of topping 40 mm
• Average depth of topping allowances for camber should
be made – allowing span/300 will suffice
• Concrete grade – C25 to C30
• Minimum mesh reinforcement area = 0.13% Concrete
area
Composite Construction
• Advantages to composite construction:
(a) Increase bending resistance and flexural stiffness
(b) Improve vibration, thermal & acoustic performance
(c) Provide horizontal diaphragm action
(d) Provide horizontal stability ties across floors
(e) Provide a continuous and monolithic floor finish
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with 75 mm
topping
Composite Design
Composite Design – 2 Stage Approach
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Topping + +
_
+
Serviceability – 2 Stage Approach
+ + =
Precast
fct limit
_ _
+ _
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𝒁𝒕𝟐
Top fibre stress of the in-situ topping:
𝑴𝟐
𝒇′𝒕𝟐 = +
𝒁′𝒕𝟐
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Example 6
Calculate the Stage 2 service bending moment that is available if the
HCU in Example 1 has a 50 mm minimum thickness structural
topping. The floor is simply supported over an effective span of: (a)
4.0 m; (b) 8.0 m. The precamber of the HCU may be assumed as
span/300 without loss of accuracy. Use fck, in-situ = 30 N/mm2 and Ec, in-
2 3
situ = 26 kN/mm . Self weight of concrete = 25 kN/m . Selfweight of
HCU = 3.24 kN/m run. What is the minimum imposed loading for
each span?
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Example 6 - Solution
Effective breadth of topping, beff = 1200 26/30 = 1040 mm
Total depth of composite section = 203 + 50 = 253 mm
Depth to neutral axis from top of composite section, yt2
1040×50×25 +(135000× 50+99 )
= = 114.5 mm
135000+(1040×50)
Example 6 - Solution
1266×106
𝑍𝑏2 = (253−114.5) = 9.14 × 106 mm3
1266×106
𝑍𝑡2 = = 19.63 × 106 mm3
114.5
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Example 6 - Solution
(a) 4.0 m
4000
Precamber = = 13 mm
300
Self weight of topping = 0.057 25 1.2 = 1.71 kN/m run for 1.2 m
wide unit
Self weight of HCU = 3.24 kN/m run
(3.24+1.71)×42
Stage 1 moment, M1 = = 𝟗. 𝟗𝟎 𝒌𝑵𝒎
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Example 6 - Solution
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Example 6 - Solution
Top of the slab:
𝑍𝑡2
𝑀𝑠2 = 𝑀2 > 0.6𝑓𝑐𝑘 − 𝑓𝑡𝑡 𝑍𝑡2 − 𝑀1
𝑍𝑡1
𝑀𝑠2 > 30 − (−0.63 ) × 19.63 × 10 − 9.90 × 106 2.86 × 10−6
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= 573.35 kNm
* Additional notes:
Total Ms = Ms1 + Ms2 = 9.90 + 77.46 = 87.36 kNm
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Stage 1
fpdAps1 = 0.567fck b(0.8X) but dn1 = 0.4X or X = dn1/0.4
then dn1 = fpdAps1/1.134fckb
then Mu1 = fpdAps1(d – dn1) ---------------- (1)
Stage 2
Aps2 = Aps – Aps1
Mu2 = fpdAps2 (d + hs – dn2) ---------------- (2)
or by replacing (1) into (2):
Mu2 = fpd [Aps – Mu1/fpd(d – dn1)] (d + hs – dn2)
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