Kel 2 Laporan 3d Orifice
Kel 2 Laporan 3d Orifice
Kel 2 Laporan 3d Orifice
Q 32977.96 m3/jam
19410.1 cfm
delta P 20 bar
290.08 psi
Z 1
k 1.155109
P ratio 1.666667
Ep 74%
n 5.510838
T1 38 560.07
R 1.544
HPL 1056.453 1.666667 0.818539 1.51912 0.51912 548.4252
HP 27.65344
20621.17 wat
x
0.078251 0.052272
0.075196 0.138512
0.005054 0.005914
0.692998 0.807343
0.1485 0.01335
1 1.01739
4
kgm
P1 50 CH4 15539.3 0.668
P2 30 C2H6 323.747 1.264
T1 50 323 C3H8 69.34787 1.882
F 18542.21 kg/jam 680.4992 lb/min C4H10 24.10488 2.489
5.150614 kg/s C5H12 11.12533 626
densit mix 2.716872 kg/m3 C6H14 42.64709 655
CO2 2312.585 1.842
Q 6824.837 m3/jam H2S 0.556266 1.36
4016.949 cfm N2 169.6612 1.17
H2O 49.13686 0.804
delta P 20 bar 18542.21
290.08 psi
Z 1
k 0.62827
P ratio 0.6
Ep 85%
n -1.4366
T1 50 581.67
R 1.544
HPL 529.5122 0.6 1.696086 0.420461 -0.57954 -306.873
HP 7.444811
5551.595 wat
x
0.83805 0.559817
0.01746 0.022069
0.00374 0.007039
0.0013 0.003236
0.0006 0.3756
0.0023 1.5065
0.12472 0.229734
0.00003 4.08E-05
0.00915 0.010706
0.00265 0.002131
1 2.716872
4
kgm
P1 50 CH4 2625.446 0.668
P2 20 C2H6 0 1.264
T1 250 523 C3H8 0 1.882
F 33551.46 kg/jam 1231.339 lb/min C4H10 0 2.489
9.31985 kg/s C5H12 0 626
densit mix 536.7331 kg/m3 C6H14 0 655
CO2 504.5889 1.842
Q 62.51051 m3/jam H2S 0 1.36
36.79231 cfm N2 169.5825 1.17
H2O 825.691 0.804
delta P 30 bar CO 4650.221 1.165
435.12 psi H2 2049.88 0.0899
CH3OH 22726.05 792
Z 1 33551.46
k -164.917
P ratio 0.4
Ep 85%
n 0.844877
T1 250 941.67
R 1.544
HPL -7918.87 0.4 -0.1836 1.183215 0.183215 -1450.85
HP 63.68948
47493.25 wat
x
0.078251 0.052272
0 0
0 0
0 0
0 0
0 0
0.015039 0.027702
0 0
0.005054 0.005914
0.02461 0.019786
0.1386 0.161469
0.061097 0.005493
0.677349 536.4605
1 536.7331
4
kgm
P1 20 CH4 0 0.668
P2 1 C2H6 0 1.264
T1 38 311 C3H8 0 1.882
F 23551.74 kg/jam 864.3489 lb/min C4H10 0 2.489
6.54215 kg/s C5H12 0 626
densit mix 764.2618 kg/m3 C6H14 0 655
CO2 0 1.842
Q 30.81633 m3/jam H2S 0 1.36
18.13781 cfm N2 0 1.17
H2O 825.691 0.804
delta P 19 bar CO 0 1.165
275.576 psi H2 0 0.0899
CH3OH 22726.05 792
Z 1 23551.74
k -235.451
P ratio 0.05
Ep 85%
n 0.846405
T1 38 560.07
R 1.544
HPL -4765.31 0.05 -0.18147 1.722243 0.722243 -3441.71
HP 106.0549
79085.13 wat
x
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0.035059 0.028187
0 0
0 0
0.964941 764.2336
1 764.2618
4
Densitas T (K) Rho (g/cm3) ρ (g/ml) =A*B^(-(1-T/Tc)^n) 1. Pompa amonia P-101
KomponenA B n Tc T rho gr/cm3rho (kg/m3) RHO
CH4 0.16 0.2881 0.277 190.58 30 0.658634 658.6344 MHU
CO2 0.46382 0.2616 0.2903 304.19 303 1.77031 1770.31 T
N2 0.31205 0.28479 0.2925 126.1 1.581761 1581.761
H2O 0.3471 0.274 0.28571 647.13 0.984274 984.2744 P
CO 0.29818 0.27655 0.29053 132.92 1.526484 1526.484 F
H2 0.03125 0.3473 0.2756 33.18 0.218669 218.6686 Over desig
CH3OH 0.272 0.2719 0.2331 512.58 0.86085 860.8496 1 kg/jam
NH3 0.23689 0.25471 0.2887 405.65 0.832762 832.7617 1kg/m3
1 kg/ms
Viskositas Centi poise T (K) T 1 m3/s
KomponenA B C D T log mhu mhu (cP) Kg/ms
CH4 -7.3801 319.25 0.0479 -0.00014 30 -4.7762 1.67E-05 1.67E-08
CO2 -17.9151 146.05 0.073127 -0.00011 303 -5.58576 2.6E-06 2.6E-09
N2 -15.6104 465.05 0.16259 -0.00063 -22.9746 1.06E-23 1.06E-26
H2O -10.2158 179.25 0.01773 -1.26E-05 -5.41167 3.88E-06 3.88E-09
CO -2.346 105.2 0.004613 -2E-05 -2.4042 0.003943 3.94E-06
H2 -7.0154 40.791 0.23714 -0.00408 -309.884 1.3E-310 1.3E-313
CH3OH -9.0562 1254.2 0.0224 -2.35E-05 -0.29073 0.512004 0.000512
NH3 -8.591 876.4 0.02681 -3.61E-05 -0.8913 0.128439 0.000128
1. Pompa amonia P-101 rho
861.0347 kg/m3 53.75268 lb/ft3 1.238536 0.15% 984.2744
0.000503 kg/ms 0.000338 lb/ft.s 22726.05 99.85% 860.8496
30 C 22727.29
303 K
1 atm
22727.29 kg/jam 50105.1 lb/jam
0.1
2.204623 lb/jam
0.062428 lb/ft3
0.671969 lb/ft.s
35.3147 ft3/s
a. Nilai Q (laju volumetrik)
Q 0.258928 f3/s
ft3/s Dopt 0.202613
Q desain 0.284821 ft3/s nps 0.25
0.00806 m3/s sch 40
b. Ukuran pipa od 0.54
Assume D 0.25 m id 0.364 in 0.030321 ft
Area of pi 0.049063 m2 at 0.00072 ft2 6.69E-05 m2
v 5.277518 m/s
Nre 2258386 v 120.5064 m/s 395.3817 ft/s
Typ of pipeCommercial pipe nre 1906433
epsilon 0.000046 m
epsilon/D 0.000184 epsilon 0.000046 m
f 0.003 id 0.009246 m
l1 2m epsilon/id 0.0005 m geankopli
l2 20 m f 0.004 tab 2.10.3
Ff 19.62 j/kg delta L 20 m 65.608 ft
D 0.17035 m gc 32.174 ft/s2 32.174 lbm ft/lbf s2
Ff 87063973 lbf ft/lbm
alfa 1 GENKOPLIS
A2/A1 0
Kc 0.55
hc 1383155 lbf ft/lbm
alfa 1
A2/A1 0
Kex 1
hex 2514827 lbf ft/lbm
total friksi 95161716 lbf ft/lbm
asumsi:
v1=v2 395.3817 ft/s
P1=P2 1 bar
delta P 0
z1 1m 3.28084
z2 10 m 32.8084 ft
g 32.174 ft/s2
Ws 95161745 lbf ft/ lbm
n 48% peter
wp 1.98E+08 lbf ft/ lbm
m 15.30989 lbm/s
bhp 5518622 hp
nm 80% peter
P 6898277 HP
5.14E+09 wat
5144045 KW
miu
1.476412 3.875562E-06
859.5583 0.512004391
861.0347 0.503028136 cp
0.000503028 kg/ms
0.009246 m
Densitas T (K) Rho (g/cm3) ρ (g/ml) =A*B^(-(1-T/Tc)^n)
Komponen A B n Tc T rho gr/cm3 rho (kg/m3)
CH4 0.16 0.2881 0.277 190.58 65 0.68791787 687.917869
CO2 0.46382 0.2616 0.2903 304.19 338 1.848438 1848.438
N2 0.31205 0.28479 0.2925 126.1 1.66741716 1667.41716
H2O 0.3471 0.274 0.28571 647.13 1.01736481 1017.36481
CO 0.29818 0.27655 0.29053 132.92 1.6090794 1609.0794
H2 0.03125 0.3473 0.2756 33.18 0.23207523 232.075233
CH3OH 0.272 0.2719 0.2331 512.58 0.88683059 886.830591
NH3 0.23689 0.25471 0.2887 405.65 0.86701323 867.013232
elbo 90 2 0.75
gate valve 1 0.17
hf 12827.545 lbf ft/lbm
alfa 1
A2/A1 0
Kc 0.55
hc 4224.64058 lbf ft/lbm
alfa 1
A2/A1 0
Kex 1
hex 7681.16469 lbf ft/lbm
total friksi 384570.979 lbf ft/lbm
asumsi:
v1=v2 21.851236 ft/s
P1=P2 1 bar
delta P 0
z1 1m
z2 10 m
g 32.174 ft/s2
Ws 384600.507 lbf ft/ lbm
n 48%
wp 801251.056 lbf ft/ lbm
m 0.5554119 lbm/s
bhp 809.135217 hp
nm 80%
P 1011.41902 HP
754215.164 wat
754.215164 KW
0.0224077 ft 0.006833 m
0.00003716 m2
21.851236 ft/s
geankopli
tab 2.10.3
65.608 ft
32.174 lbm ft/lbf s2
1.5
0.17
GENKOPLIS
3.28084
32.8084 ft
peter
peter
Pin 30 bar 29.61 atm R 0.08205liter atm/mol k
Tin 38 C 311 K
Input Heat capacity gas
Komponen W mr (gr/mol) wi X xi A B C
CH4 2925.0018 16 0.078444 182.8126 0.046353 34.942 -0.03996 0.000192
H2 5535.9778 2 0.148466 2767.989 0.701837 25.399 0.020178 -3.85E-05
CO2 2803.909 44 0.075196 63.7252 0.016158 27.437 0.042315 -2E-05
CO 25834.563 28 0.692839 922.663 0.233946 29.556 -0.0065807 2.01E-05
N2 188.51249 28 0.005056 6.732589 0.001707 29.342 -0.0035395 1.01E-05
H2O 0 18 0 0 0 33.933 -0.0084186 2.99E-05
Total 37287.964 1 3943.922 1
41016.76
f 10%
Pout 50 bar 49.35 atm Di opt 8.003429
k 1.3763793
α 0.2734561
Tout 357.62369 K 84.62369 C
volumetrik 259.91001 m3/jam
153.087 ft3/min 2.55145 ft3/s
plus f 10% 168.3957 ft3/min
Q -200.9102 kj/jam
Range efesiensi expander 85 sampa 90% (wallas, 65)
n 85%
Power -170.7737 kj/jam
-0.063614 hp
0.5 hp
372.85 wat
Di opt 8.0034289
sehingga dipilih pipa 8 in
sch 40
OD 8.625 in 0.718721 ft 0.219075 m
ID 7.981 in 0.665057 ft 0.202717 m
flow area 0.0322735 m2 0.3474 ft2
nre 6296845
friksi
e 0.000046
id 0.2027174
e/id 0.0002269
f 0.0035
delta l 30 m 98.42517 ft
f 1.7368206 lbf ft/lbm
n kf n kf
elbow 3 0.75 2.25
union 4 0.04 0.16
gate valve 1 0.17 0.17
total 2.58
hf 2.1627142 alfa 1
kc 0.55
hc 0.4610437
kex 1
hex 0.8382613
total friksi 5.1988399
ter atm/mol k Viskositas gas (Yaws,1999)
nliq = A+BT+CT^2
Heat capacity gas Densitas gas Panas Input (Q) nliq (micropoise)
D E Cp Cp.wi kg/m3 lb/ft3 kj/jam Komp
-1.53E-07 3.93E-11 36.83406 2.889396 18.56605 1.159041 528.2180965269 CH4
3.188E-08 -8.76E-12 28.82288 4.279205 2.320756 0.14488 11844.791550324 CO2
4E-09 -3E-13 38.8235 2.919375 51.05663 3.187363 186.0377804825 N2
-1.22E-08 2.26E-12 29.10976 20.16838 32.49058 2.028322 18608.621718977 H2O
-4.31E-09 2.59E-13 29.08793 0.147057 32.49058 2.028322 0.9900710091 CO
-1.78E-08 3.69E-12 33.70514 0 20.8868 1.303921 0 H2
196.3833 30.40342 157.8114 9.851849 31168.659217319 total
ni = 1/sigma(xi/ni) =
Q 1203.59847887 kj/jam
Range efesiensi expander 85 sampa 90% (wallas, 65)
n 85%
Power 1023.05870704 kj/jam
0.381095609 hp
0.5 hp
372.85 wat
di opt 3.6443028223 in
sehingga dipilih pipa 3,5 in
sch 40
OD 4 in 0.33332 ft 0.1016 m
ID 3.548 in 0.295655 ft 0.090119 m
flow area 0.00638223 m2 0.0687 ft2
nre 7368429.93006
friksi
e 0.000046 m
id 0.0901192 m
e/id 0.0005104351
f 0.004
delta l 30 m 98.42517 ft
f 1.3537642325 lbf ft/lbm
n kf n kf
elbow 2 0.75 1.5
union 4 0.04 0.16
gate valve 1 0.17 0.17
total 1.83
hf 0.4651070923 alfa 1
kc 0.55
hc 0.1397862846
kex 1
hex 0.254156881
total friksi 2.2128144904
BHP
v1=v2 4.0440681227
P2 29.61
p1 49.35
rho 49.9866378388
g 32.174 ft/s2
z1 0m 0 ft
z2 1m 3.28084 ft
min ws 107.375651897 ftlbf/lbm 320.9458 j/kg
Viskositas gas (Yaws,1999)
nliq = A+BT+CT^2
Heat capacity gas Densitas gas Panas Input (Q) nliq (micropoise)
D E Cp Cp.wi kg/m3 lb/ft3 kj/jam Komp
-1.53E-07 3.93E-11 37.33802 31.293 29.79381 1.859968 33768.844695179 CH4
-1.91E-07 5.33E-11 56.04231 0.978557 55.86339 3.48744 11.7335202877 C2H6
-2.33E-07 6.87E-11 79.08956 0.295813 81.93298 5.114912 0.5180298145 C3H8
-9.46E-08 3.14E-11 106.7774 0.138819 108.0026 6.742384 0.0641037062 C4H10
-1.66E-07 5.6E-11 130.5584 0.070506 134.0721 8.369856 0.0108944425 C5H12
-1.59E-07 5.88E-11 155.3261 0.357271 160.1417 9.997328 0.196855116 C6H14
3.99E-09 -3E-12 39.16705 4.885208 81.93298 5.114912 285.2893344766 CO2
-3.84E-08 9.028E-12 34.5451 0.001036 63.31184 3.952432 1.8840619391E-05 H2S
-4.3E-09 2.59E-13 29.32422 0.268333 52.13917 3.254944 1.8065738088 N2
-1.78E-08 3.69E-12 33.77311 0.089504 33.51804 2.092464 0.271478483 H2O
38.37805 800.7086 49.98664 34068.735504155 total
ni = 1/sigma(xi/ni) =
Q 4058.998 kj/jam
Range efesiensi expander 85 sampa 90% (wallas, 65)
n 85%
Power 3450.148 kj/jam
1.285201 hp
1.5 hp
1118.55 wat
di opt 7.501645 in
sehingga dipilih pipa 8 in
sch 40
OD 8.625 in 0.718721 ft 0.219075 m
ID 7.981 in 0.665057 ft 0.202717 m
flow area 0.032273 m2 0.3474 ft2
nre 4478158
friksi
e 0.000046 m
id 0.202717 m
e/id 0.000227
f 0.0035
delta l 33 m 108.2677 ft
f 1.27467 lbf ft/lbm
n kf n kf
elbow 3 0.75 2.25
union 5 0.04 0.2
gate valve 1 0.17 0.17
total 2.62
hf 1.465315 alfa 1
kc 0.55
hc 0.307604
kex 1
hex 0.559281
total friksi 3.60687
BHP
v1=v2 5.999049
P2 19.74
p1 49.35
rho 2.297398
g 32.174 ft/s2
z1 0m 0 ft
z2 3m 9.84252 ft
min ws 307.3916 ftlbf/lbm 918.7935 j/kg
Q 4771.2973615 kj/jam
Range efesiensi expander 85 sampa 90% (wallas, 65)
n 85%
Power 4055.6027573 kj/jam
1.5107367663 hp
1.5 hp
1118.55 wat
di opt 4.0863519467 in
sehingga dipilih pipa 4 in
sch 40
OD 4.5 in 0.37499 ft 0.1143 m
ID 4.026 in 0.33549 ft 0.10226 m
flow area 0.00821236 m2 0.0884 ft2
kec. Linear 4.0784236458 ft/s
nre 17982178.364
friksi
e 0.000046 m
id 0.1022604 m
e/id 0.000449832
f 0.0035
delta l 45 m 147.638 ft
f 1.5925751503 lbf ft/lbm
n kf n kf
elbow 3 0.75 2.25
union 7 0.04 0.28
gate valve 1 0.17 0.17
total 2.7
hf 0.6979324373 alfa 1
kc 0.55
hc 0.1421714224
kex 1
hex 0.2584934953
total friksi 2.6911725053
BHP
v1=v2 4.0784236458
P2 0.987
p1 19.74
rho 48.931137919
g 32.174 ft/s2
z1 0m 0 ft
z2 3m 9.84252 ft
min ws 318.98114844 ftlbf/lbm 953.435 j/kg
Perancangan:
Q 33470.74 m3/jam 9.297427 m3/s
Tin 38 C 311 K
Pin 20 bar 290.076 psi
Pout 1 bar 14.5038 psi
%pressure loss 95.00%
Diameter pipa (D) 4.026 in tabel 11 kern 0.10226 m
diameter rasio (ß) 0.1 in dari figure 0.00254 m
Diameter orifice (d) 0.4026 0.010226
A1 12.72381 in2 0.323185 m2
A2 0.00785 in2 0.000199 m2
v1 28.76814 m/s
v2 46629.35 m/s
Nre 193549.8
Cd 0.5959
K 0.5959
Y 0.721786
delta P 192.7947 psi
alfa -0.67813
Tout 4.983236 C 277.9832 K
xi xi/CP
0.939281 2.05E+00
0.060719 8.77E-02
1 2.14E+00