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ALSTOM - 2001 - Publication N° POWC/BPROB/ALSPA/uke/GDB/03.01/FR/1780 .ALSTOM, the ALSTOM and any alternative version thereof are trademarks and service mark of ALSTOM. The other names mentioned, registered or not, are the property of their respective companies. Photos ALSTOM - Design LIGNATURE

ALSPA DRIVE RANGE

Drive solutions for all applications

Power Conversion
 ALSTOM Power Conversion

Extensive know-how Specialisation Investing in the Future

With extraordinary expertise in For ALSTOM engineers, a broad- ALSTOM Power Conversion invests
power conversion and an integrated based knowledge of electrical power more than five percent of its industrial
global approach, ALSTOM meets the management is complemented by control revenues in research and
most stringent customer requirements in-depth experience and specialised development to ensure that its
for peak performance, reliable expertise in seven specific areas: products and technologies are always
quality, and optimum profitability. • Metals Production & Processing on the cutting edge, and that its power
• Marine & Offshore electronic and automation solutions
The company primarily operates in • Oil & Gas are the most advanced in the world.
three complementary disciplines: • Electrical Conversion
• Power conversion with control • Mining and Materials Handling The R&D effort in automation, drive
Unique expertise electronics, power-switching • Process Industries systems and power electronics is
devices and drive systems using • Industrial Power Systems divided between a common
electric motors and all other industrial applications development center in Paris and
• Automated process control in where drives are essential. selected operating units in four
With more than a century of experience the electro-mechanical and countries.
in converting electrical power into electro-thermal industries
productive performance, ALSTOM • Process engineering and Research in power electronics is
modelling handled by a dedicated ALSTOM
Power Conversion is a global leader in
power electronics research team.
electrical engineering, and the final link
in the power supply chain for clients Hardware and software products
around the world. developed through this process are
marketed under the ALSPATM
trademark. Each one benefits from
ALSTOM's hands-on experience in
the field, and from an ongoing
commitment to the continued
development of increasingly more
competitive, more reliable, and
more open solutions for higher
performance.
Drives Controls

With more than 100 years of addition, manufactures large motors drives with sinusoidal current return Innovative Concepts • Common control structure built from
experience in installed drive power, and generators. to the mains supply, to a medium a common library of function blocks
ALSTOM is a recognised leader in voltage drive up to10kV output To satisfy the diverse requirements of • Common programming tools
the industry, providing reliable high- Recent innovations in drive solutions without any transformer- ALSTOM’s its extensive range of available speed • Common HMI systems
quality drives- produced at advanced include: a new type of electric drive range provides the solution. drives, ALSTOM has a range of • Communication interfaces including
manufacturing facilities in France, propulsion that mounts the motor in And for special drive applications, controllers available from 16-bit, fixed all popular fieldbusses
Germany, Great Britain, and the an under-ship pod; a 19MVA, 4.2kV customised products and solutions are point, embedded software versions to
• All hardware, software and
United States- for all industrial sectors an IGBT propulsion converter and available on request. 32-bit floating point versions.
communication interfaces based
in most countries of the world. motor for electric warship; 100MVA
upon industry standards
converters for pumped storage Standardised Equipments ALSTOM recently developed a new
ALSTOM’s broad product line ranges systems; and 15MVA, 50Hz, three power electronic controller family
Flexibility and Options
from simple off-the-shelf low voltage phase to single phase traction supply DC drives from 7.5kW to 25MW (PEC) that ranges from single card
drives at only 0.25kW, up to the lar- converters with Active Energy (customised drives above 750kW) units (standard or advanced) for
Optional features can extend the
gest available engineered drives of Management. products and small systems to
AC drives for low voltage induction functionality of all controllers in the
over 100MW. And, because the com- modular, rack based arrangements,
motors from 0.25kVA to 5MVA family:
pany incorporates its own drives into For systems integrators, who need suitable for the most complex
other manufactured equipment and high-quality drive components to AC drives for medium voltage • Enhancement processors Pentium
applications. ALSTOM has embarked
systems, years of user experience build into their own drive solutions, induction motors from 300kVA to class or digital signal processor DSP
on a programme to make the PEC
25MVA family available for all of its solutions. • Extendable user I/O
• Fieldbus options including WorldFIP,
AC drives for synchronous or wound
The advantages that the PEC family Profibus, Interbus, Ethernet, etc Diagnostics data can be viewed or
rotor motors from 0.25kW to
100MVA will bring to the user are numerous, extracted using one of several
some features are highlighted below. Diagnostics and History common tools, including a Drive Data
Applications include:
Records ManagerTM keypad, a PC based
• Cement mills, crushers Common Programming Tools visualisation package, or a central
• Compressors for all Drives and Automation Because the entire controller family is programming console (for a large
• Conveyors fully integrated, diagnostics is system).
• Cranes The new PEC family provides a single significantly enhanced.
• Extruders, mixers architecture for all drives in which the All controllers in the range offer:
• Fans and pumps essential features are implemented • Extremely powerful yet flexible
• Machine tools
using common technologies, including: history recording to enable analysis
• Marine propulsion
• Pentium class processor operating after a fault condition. The data is
• Metal rolling mills
• Mine hoists at 32-bit with floating point exportable to common file formats
have guided the development of ALSTOM’s range of drives also calculations for analysis by third party tools
• Paper making
every one. includes low voltage drive modules, • Common operating system, used by
• Presses • Extensive status monitoring of
inverters, and rectifiers up to 3.6MW. both drives and automation
• Process lines alarms, trips, and user defined
ALSTOM also provides complete • Rolling roads • IEC 61131-3 programming with events
system design and engineering From simple to complex requirements • Test benches Function Block Diagram as the core • Tele-diagnostics / Tele-maintenance
services, including automation and from 200V fans or pump drives of a • Wind tunnels language
total project management, and, in few kilowatts, to large conveyor • Wind turbines
 LOW VOLTAGE AC DRIVES
Product MV500 MV1000 MV3000 MD2000 MV3000 DELTA* MD 2000 Double Fed Low Voltage Drive
MicrocubicleTM Built-in-Units Cubicle Mounted Cubicle Mounted

Typical view

Type of Drive VSI-2L VSI- 2L VSI- 2L VSI- 2L DFM - LV

Flux vector open control loop Open and closed loop flux Open and closed loop flux vector control or VVVF3 Open and closed loop flux vector control or VVVF3 Low Voltage VSI in the rotor
2 level vector control or VVVF3-2 level 2 level 2 level Stator connected to fixed low voltage supply

Principle
circuit diagram
M
3
M M M
3 SM M
3
SM

Network / D/IGBT D/IGBT D/IGBT or IGBT/IGBT - Can also be DC fed D/IGBT or IGBT/IGBT - Can also be DC fed IGBT/IGBT
Machine

Features Compact equipment, simple Versatile drive with high Small size, high features Drive with control software Modular version for cubicle mounting. Air cooled cubicle mounted version for Economical solution for small speed range
Benefits and installation and commissioning features and flexibility Easy to install in stand alone common to MV1000 for use Available in both air and water higher power and system applications Wind generator applications
Applications Extra menus for complex Control common to MD2000 form and small systems in system applications cooled versions
applications: PID, etc

Quadrants T T T or T T or T T or T T

N N N N N N N N
N

Size 1 Other sizes

Rated Power 220Vac: 0.25kW to 7.5kW 0.75kW to 45kW 22kW to 315kW 18.5kW to 280kW Air: up to 1500kW Air: up to 4500kW Stator: 0.5MVA to 3MVA
400Vac: 0.75kW to 15kW Water: up to 3600kW Rotor: 0.15MVA to 2MVA

Input Voltage 220Vac single and three-phase 380Vac - 480Vac 380Vac - 690Vac 380Vac -- 690Vac.
380Vac 690Vac 380Vac - 690Vac
380Vac - 480Vac three-phase

Output Voltage 0 to supply voltage 0 to supply voltage 0 to supply voltage or more with AEM2 0 to supply voltage or more with AEM2 380Vac - 690Vac

Rated Current 1.5A to 28.5A (220Vac) 2.5A to 89A (400Vac) 40A to 565A 40A to 483A Air: up to 2760A Air: up to 4860A 250A to 2000A
2.1A to 30.5A (400Vac) Water: up to 3860A

Typical Speed 50/1 Closed loop: 1000/1 0 to 200Hz 0 to 200Hz 70-100 % of synchronous speed
Range Open loop: 100/1 0 to 200Hz
VVVF3: 100/1

Max Output 1000Hz 400Hz 400Hz 400Hz 50Hz (60Hz)

Frequency 16Hz: typical for wind generators

Field ≥ 3:1 ≥ 3:1 ≥ 4:1 ≥ 4:1 Not relevant

Weakening
Braking resistors Expansion I/O block 12 pulse, AEM2, Common DC bus, 12 pulse,18 pulse, 24 pulse, AEM2, Common DC Bus, Dynamic Braking Resistors, Air or water cooled
Options1
Keypad Braking / Regenerative unit Dynamic Braking Resistors, Supply Filters Supply Filters Customised solutions
Keypad Keypad Keypad

Motor Type Induction motor Induction motor Induction motor Induction motor Wound rotor motor
 DC DRIVES

Product CDL8000 VNTC / WNTC Large DC Drives

Typical view

Charts
Icon symbols designed according
Motor Voltage
CSI DC drives LDCD to IEC standard 617-6 [V]
Type of Drive
Current source inverter with forced Diode D 10,000
commutation by capacitors
GTO Thyristor GTO LOW VOLTAGE AC DRIVES
5,000
Principle Thyristor Thy
circuit diagram 2,000
IGBT (Transistor) IGBT
M M M
DC
3 M 1,000
DC Motor 800
CDL 8000
MV3000/MD2000
MV3000/MD2000
500 Microcubicle
3
SM 3 Phase Synchronous Motor 400
MV1000 DELTA

MV500

230
M 3 Phase Induction Motor
3

Network / 6 thyristor bridge in series or parallel VNTC: 6 thyristor bridge 6 thyristor bridge in single-way or antiparal-
according to power. No reverse bridge lel connection and several bridges connected M 3 Phase Wounded or Slipring Motor
Machine WNTC: 2 antiparallel 6 thyristor bridges 3 10 50 100 200 500 1,000 5,000 10,000 50,000
[ kW ] Power
required for 4Q operation in series or parallel according to power
∆ 3 Phase Transformer with
Features, Robust drive, short circuit proof, with natural- For low voltage DC motor applications Retrofit for existing DC Motors ∆ 1 delta secondary
Y 1 star secondary
Benefits and braking capability suitable for mining, coal Regeneration to the mains (WNTC)
Applications crushers, desulphurisation plants, soft-starting 3 Phase Transformer Motor Voltage
[V]
of large induction motors
Choke 10,000
Quadrants T T T T T CDM8000
MEDIUM VOLTAGE
5,000 VDM 5000 & 7000
Motor quadrant symbols according AC DRIVES VDM 6000 Symphony
N N N N N
to IEC 61800-2 2,000

VNTC WNTC
Basic use Optional SD 7000
CL9000
1,000
Rated Power 1MW to 5.4MW 7.5kW to 750kW 1MW to 25MW Braking by resistor
500
Braking with regeneration to the mains
Input Voltage 0.4kV to 10kV (transformer) 380Vac to 660Vac 0.4kV to 10kV (transformer) 230
Active Energy Management (AEM2)

10 50 100 200 500 1,000 5,000 10,000 50,000 100,000

Output Voltage 400Vac - 690Vac - 800Vac 440Vdc to 750Vdc 0.8 to 2kVdc Abbreviations [ kW ] Power

Rated Current 700A to 4000A 25A to 1850A 2000A to 12000A 1 PC programming and commissioning tools
Popular fieldbus available for each drive type:
WorldFip, Profibus DP, Device Net, Modbus,
Motor Voltage
Typical Speed 50/1 100/1 1000/1 CANOpen [V]

Range 2 AEM: Active Energy Management, also takes/

regenerates a sinewave current from/to the supply 10,000

Max Output 200Hz Not relevant Not relevant 3 VVVF: Variable Voltage - Variable Frequency DC DRIVES
5,000
Frequency * DELTA: Modular construction supplied as a kit or as a
complete drive cabinet 2,000
Field 1.2:1 4:1 with field control built in 3:1 AP Antiparallel converter
Weakening D/IGBT Diode rectifier / IGBT inverter 1,000
MODULARE
D/GTO Diode rectifier / GTO Thyristor inverter GS-ANTRIEBE
Options 1 12 pulse Expansion I/O block and serial port Regeneration on the mains 500 VNTC/WNTC
THY/IGBT Thyristor converter / IGBT inverter
Synchronous transfer to mains Additional processor for customised Air or water cooled 400
THY/THY Thyristor converter / Thyristor inverter
functions and standard function library Customised solutions 230
THY/GTO Thyristor converter / GTO Thyristor inverter
Motor Type Induction motor DC motor separately excited DC motor GTO/GTO GTO Thyristor converter / GTO Thyristor inverter
IGBT/IGBT IGBT converter / IGBT inverter 10 50 100 200 500 1,000 5,000 10,000 25,000 50,000
[ kW ] Power
 MEDIUM VOLTAGE AC DRIVES

Product VDM5000 VDM6000 Symphony VDM7000 CDM8000 SD7000 CL9000

Typical view

Type of Drive VSI-2L VSI-ML VSI-NPC CSI LCI CC

Voltage Source Inverter Voltage Source Inverter Voltage Source Inverter Current Source Inverter Load Commutated Inverter Cyclo Converter
2 level Multilevel Neutral Point Clamped

Principle
circuit diagram
∆ ∆ ∆
6 ∆ ∆ SM
M M
∆ SM ∆ M
∆ 3
SM ∆ 3 ∆ 3 M
SM
Y Y SM
Y Y Y
12

D/IGBT: 6,12,18 pulse converter D or Thy/IGBT:6,12,18 pulse converter D/GTO: 6,12, 18 pulse Thy/GTO: 6, 12 pulse converter Thy/Thy: 6, 12, 24 pulse converter Thy
Network/
Thy/IGBT: 6,12,18 pulse converter Thy/IGBT:12 pulse AP converter Thy/GTO: 6,12 pulse AP converter GTO/GTO: with AEM2 converter (No intermediate link)
Machine
IGBT/IGBT with AEM2 converter IGBT/IGBT with AEM2 converter GTO/GTO with AEM2 converter
Can also be DC fed Can also be DC fed Can also be DC fed

Short circuit proof without fuses World leading patented technology Robust water cooled drive with high Robust water cooled drive for high speed High power drive solution for synchronus motor Conventional solution for high power, low speed,
Features, Short circuit proof without fuses
Sinewave output with low harmonic dynamic performance for large power, and big power applications with low dynamic performance, simple braking high overload capability, high dynamic performance,
Benefits and Sinewave output through multilevel short circuit proof, no motor derating, hot
content through sinusoidal filter Short circuit proof without fuses capability due to CSI characteristics low torque ripple, natural braking capability
Applications technology and cold rolling mills and mains coupling
Water cooled Natural braking capability Static frequency converter for starting large machines Low speed drives for metal, cement, mine industries
2
No motor derating
Air and water cooled systems, 50Hz/16 /3 Hz Propulsion drives, boiler feed pumps Propulsion: icebreakers
Sinewave output due to CSI characteristics
No motor derating Extruders, pumps, fans, blowers Rotor converters in power supply generators
Marine applications No motor derating
All Industries and Marine
Conveyors, pump storage schemes,

Quadrants T or T T
or T
or T T or T T T T

N N N N N N N N N N

Rated Power 1.4MVA to 7.2MVA Air: 0.3MVA to 3MVA 7MVA to 9.5MVA 5MVA to 8MVA 8.3MVA Air: 2MVA to 10MVA Air: 2MVA to 12MVA
Water: 2.2MVA to 8MVA to 13.5MVA Water: 5MVA to 100MVA Water: 5MVA to100MVA

Input Voltage 2.3kV to 13.8kV (transformer). 2.3kV to 13.8kV (transformer) 2.3kV to 13.8kV (transformer) 2.3kV to 13.8kV (transformer) 2.3kV to 13.8kV (transformer) 2.3 kV to 13.8kV (transformer)
Up to 4.16kV without transformer 4.2kV (air), 3.3kV (water) without transfr Up to 3.3kV without transformer Up to 10kV without transformer Up to 10kV without transformer
Output Voltage 2.3 - 3.3 - 4.2kV 2.3 - 3.3 - 4.2kV 3.3kV 6kV 10kV 1kV to 10kV Air: 1kV to 4kV
Water: 1kV to 5kV
Rated Current Up to 1000A Air: up to 300A Up to 1600A 480A 770A Air: 1200A (1kV) to 1500A (4kV) Air:1200A to 3000A (1kV)
Water: up to 800A Water: 3000A (1kV) to 6000A (10kV) Water: 3000A (1kV) to 12000A (5kV)
Typical With encoder: 1000/1 With encoder: 1000/1 With encoder: 1000/1 With encoder: 1000/1 10 - 100% 0 - 100%
Speed Range Encoderless: 50/1 Encoderless: 50/1 Encoderless: 50/1 Encoderless: 50/1 (600 rpm for 4-pole motor)
Max Output 130Hz Air: 60Hz 60Hz 240Hz 100Hz (60Hz) 25Hz
Frequency Water: 130Hz

Field 5:1 with synchronous motors 5:1 with synchronous motors 5:1 with synchronous motors 1.2:1 1.1:1 5:1 with synchronous motors
Weakening 3:1 with induction motors 3:1 with induction motors 3:1 with induction motors 3:1 with induction motors

Options 200Hz output frequency Freq output: air: 120Hz - water: 200Hz 200Hz 400Hz Customised Customised
11MVA-6.6kV (tandem configuration) 9.2MVA-6.6kV (water cooled tandem 18MVA (2 in parallel) 25MVA (2 in parallel)
Supply regeneration-AEM2 configuration) 6.6kV (tandem configuration) Operation in parallel with thyristor converter
Dynamic braking thyristors Supply regeneration-AEM2 Supply regeneration-AEM2
Motor Type Medium voltage synchronous and Medium voltage synchronous and Medium voltage synchronous and Medium voltage induction motor Synchronous motor Synchronous motor or wound rotor motor
induction motors induction motors induction motors or induction motor
 CUSTOMISED DRIVES FOR DEDICATED APPLICATIONS
Product
CC/LCI SsCc DFM - VSI DFM - CC

Typical view

Type of Drive CC / LCI Ss Cc DFM - VSI DFM - CC

Cyclo Converter combined with LCI Subsynchronous Converter cascade with slip energy recovery Double fed motor with VSI in the rotor Double fed motor with CC in the rotor
Stator connected to fixed MV supply Stator connected to fixed MV supply Stator connected to fixed MV supply

Principle
circuit diagram
∆
SM
∆ 3 M M
Y 3 3 M
3

Network / Thy/Thy Rotor: Thy/D 6 pulse converter Rotor: IGBT / IGBT Rotor: Thy
Machine (No intermediate link)

Extended conventional CC-solution for high power, A conventional solution for high power and limited speed Economical solution in this power range with Economical solution for extremely high power with limi-
Features,
Benefits and medium speed, high overload capability, high dynamic range limited speed range ted speed range and for slip frequencies <20Hz
Applications performance, low torque Low voltage converter in the rotor Low voltage converter in the rotor Based on conventional components
ripple, natural braking capability Power generation: Boiler feed pumps Used with wind power generators Power generation: pumped schemes storage plants
Drives for metal, mine industries Mains coupling systems

T
Quadrants T T T

N
N N N
Optional quadrant by changeover switchgear in stator

Rated Power Air: 2MVA to 6MVA Stator: 5MVA to 20MVA Stator: 1MVA to 8MVA Stator: 50MVA to 300MVA
Water: 5MVA to 20MVA Rotor: 2MVA to 10MVA Rotor: 0.4MVA to 3MVA Rotor: 20MVA to 100MVA
Input Voltage 2.3kV to 13.8kV (transformer) 2.3kV to 13.8kV (transformer) 2.3kV to 13.8kV (transformer) 10kV to 20kV

Output Voltage Air: ≤ 2kV Stator: 3kV to 20kV Stator: 3kV to 10kV Stator: 10kV to 20kV
Water: 2.3kV to 5kV Rotor: ≤ 2kV Rotor: ≤ 1kV Rotor: 1kV - 5kV
Rated Current Air: 600A to 1700A Rotor: 5000A Rotor: 600A to 1700A Rotor: 6000A to 12000A
Water: 1500A to 6000A
Typical Speed 0 - 100 % 70 - 100 % 70 - 100% 70 - 100%
Range (up to 1800 rpm for 4-pole motor)

Max Output 75Hz 50Hz (60Hz) Rotor: typically 16Hz max. for wind generator Rotor: typically 20Hz max.
Frequency Rotor: typically 16 Hz max.

Field 5:1 Not relevant Not relevant Not relevant

Weakening

Options Customised Customised Customised Customised

Motor Type Synchronous motor Wound rotor motor Wound rotor motor Wound rotor motor
Additional capabilities Customer support

POWER SUPPLY PLANTS ALSTOM is committed to an These include:

exceptionally high level of • 24 hours telephone helpline
DC power supply and high converter cubicles. customer support services. • Emergency breakdown call-out
current rectifier systems. Typical data for aluminium Its corporate philosophy is based on • Remote diagnostic facilities
the premise that customer • Service and maintenance contracts ALSTOM Power Conversion
A complete range for electroly- smelter plants are between
sis processes, arc furnaces and 4 x 60kA and 5 x 70kA at relationships are only just • Spare parts supply and
other applications. Ratings of 1000Vdc. beginning when systems are inventory management France
more than 60,000 amps per Many successfully operating commissioned, and that lifetime • Obsolescence management 3, avenue des Trois Chênes
90018 Belfort Cedex
12-pulse bridge are available, references all over the world. support is vital for long term success. • Training centres Tel: +33(0) 3 84 55 16 48
based on direct water-cooled • Maintenance engineering Fax: +33(0) 3 84 55 20 65
ALSTOM's worldwide service • Plant and system optimisation
9, rue Ampère
organisation works closely with its • Upgrades and enhancements
91345 Massy Cedex
clients to improve their business Tel: +33(0) 1 60 13 24 43
performance by ensuring optimum Worldwide presence Fax: +33(0) 1 60 13 20 02
AC power conversion • Frequency converters for operation of plant and systems with
systems up to 100MVA based AC/AC conversion Germany
increased availability and improved A network of operating locations
Culemeyerstraße 1
on static frequency converter 2
(3AC /1AC, 50/16 /3 Hz; system performance. And, because around the world ensures that D- 12277 Berlin
units used in many different 60/20Hz); as turn-key specific needs vary from industry to ALSTOM shares the cultural and Tel: +49(0) 30 74 96 27 00
applications, such as: standard systems converting industry, the structure and operation geographic identity of each and Fax: +49(0) 30 74 96 27 08
• Converters and frequency 110kV 50Hz into of the company's service every customer. In addition, each UK
inverters for feeding large 2
organisation are adapted location serves as a conduit for Boughton Road, Rugby
25kV 16 /3 Hz as developed
magnets in fusion research accordingly. the global resources of the entire Warwickshire, CV21 1BU
for Deutsche Bahn Energie. Tel: +44(0) 1788 563 563
institutes ALSTOM organisation. Fax: +44(0) 1788 560 767
ALSTOM offers a full portfolio of Anywhere in the world, ALSTOM is
support services that can also be just a phone call away. USA
610 Epsilon Drive
tailored to individual requirements. For more information, please visit the
Pittsburgh, PA 15238
Web site. Tel: +1 412 967 0765
POWER QUALITY SYSTEMS Fax: +1 412 967 7660

A range of solutions to provide applications

www.powerconv.alstom.com
high power quality: air cooled up to 22MVAR
• ALSTOM PQS line water cooled up to 400MVAR
Static VAR compensation • Energy storage systems
systems for flicker >4MW for super-conducting
compensation, and power magnetic coils
factor correction for arc • ALSPA PQA line:
furnaces and other Active filtering systems