Hvac Goodman GMP075 PDF
Hvac Goodman GMP075 PDF
Hvac Goodman GMP075 PDF
®
This manual is to be used by qualified, professionally trained HVAC technicians only.
Goodman does not assume any responsibility for property damage or personal injury RS6610003
due to improper service procedures or services performed by an unqualified person. January 2007
IMPORTANT INFORMATION
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however,
that during its lifetime a product may require service. Products should be serviced only by a qualified service
technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools,
parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE
APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.
WARNING
THIS UNIT SHOULD NOT BE CONNECTED TO, OR USED IN CONJUNCTION WITH, ANY DEVICES THAT ARE NOT DESIGN CERTIFIED FOR USE WITH THIS UNIT OR HAVE NOT BEEN
TESTED AND APPROVED BY GOODMAN. SERIOUS PROPERTY DAMAGE OR PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/OR HAZARDOUS CONDITIONS MAY RESULT
FROM THE USE OF DEVICES THAT HAVE NOT BEEN APPROVED OR CERTIFED BY GOODMAN.
WARNING
W ARNING
G OODMAN W ILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAM AGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES.
I F YOU INSTALL OR PERFORM SERVICE ON THIS UNIT, YOU ASSUME RESPONSIBILITY FOR ANY PERSONAL INJURY OR PROPERTY DAMAGE WHICH
MAY RESULT. M ANY JURISDICTIONS REQUIRE A LICENSE TO INSTALL OR SERVICE HEATING AND AIR CONDITIONING EQUIPMENT.
W ARNING
HIGH VOLTAGE
D ISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. M ULTIPLE POWER SOURCES MAY BE PRESENT. F AILURE
TO DO SO MAY CAUSE PROPERTY DAM AGE, PERSONAL INJURY OR DEATH.
2
IMPORTANT INFORMATION
WARNING
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this
product. For further assistance, please contact:
3
PRODUCT IDENTIFICATION
NOMENCLATURE
G M T 070 3 *
BRAND
G: Goodman Gas Furnace
MAXIMUM CFM
@ 0.5" ESP
DESCRIPTION
3: 1,200
T: 80% Tubular Heat Exchanger 4: 1,600
P: 80% Non-Tubular Heat Exchanger 5: 2,000
D: Downflow Position
M: Multi-Position (Upflow/Horizontal)
KBTUH
045: 45,000
050: 50,000
060: 60,000
070: 70,000
075: 75,000
090: 90,000
100: 100,000
115: 115,000
125: 125,000
140: 140,000
4
PRODUCT IDENTIFICATION
NOMENCLATURE
G M P V 070 3 *
BRAND
G: Goodman Gas Furnace
MAXIMUM CFM
DESCRIPTION @ 0.5" ESP
3: 1,200
T: 80% Tubular Heat Exchanger
4: 1,600
P: 80% Non-Tubular Heat Exchanger
5: 2,000
5
PRODUCT IDENTIFICATION
NOMENCLATURE
G M P N 070 3 *
BRAND
G: Goodman Gas Furnace
MAXIMUM CFM
@ 0.5" ESP
DESCRIPTION
3: 1,200
M: Upflow/Horizontal 4: 1,600
P: Position 5: 2,000
N: 92.6% Condensing
6
PRODUCT IDENTIFICATION
Model # Description
7
PRODUCT IDENTIFICATION
Model # Description
8
GSU
GDT
GSU
GPD
GMT
GSM
GMP
GMNV
GMPH
GMNT
GSMS
GMPE
GMPV
GMTH
GMPN
GMPH
Used
Model
Where
GMNTE
Number
Honeywell Spring B1880006
X
X
X
X
X
X
X
White-Rodgers Spring B1880007 PLPT-00A
Orifice (0.55) B4089955
X
X
X
X
White-Rodgers Spring B1880004 LPM-01
ACCESSORIES
X
X
X
X
X
LPM-03
White-Rodgers Spring B1880007
Orifice (1.25) B25899125
X
LPM-04
White-Rodgers Spring B1880007
Orifice (1.25) B25899125
X
X
White-Rodgers Spring B1880007 LPT-01/01A
Orifice (1.25) B40899125
ACCESSORIES
Orifices (6 ea./PACK)
(0.43) B2589901 / (0.44) B2589902
(0.45) B2589903 / (0.46) B2589904
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
9
PRODUCT IDENTIFICATION LIGHTING INSTRUCTIONS
GMT
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: Improper
OPERATING INSTRUCTIONS
GAS CONTROL
GAS CONTROL
cancer, birth defects
or other reproductive
harm.
This product contains
TO TURN OFF GAS TO APPLIANCE
4. Move the gas control switch or knob contains a chemical
to "OFF". Do not force.
appliance if service is to be performed. 5. Replace control access panel.
3. Remove control access panel.
10
PRODUCT IDENTIFICATION LIGHTING INSTRUCTIONS
GMP, GMPE, GMPN, GMNT, GMTH
FOR YOUR SAFETY READ BEFORE OPERATING WARNING: Improper
installation, adjustm-
If you do not follow these instructions exactly, ent, alteration, service
WARNING a fire or explosion may result causing property
damage, personal injury or loss of life.
or maintenance can
cause injury or prop-
erty damage. Refer to
A. This appliance does not have a pilot. It If you cannot reach your gas supplier, the user's information
is equipped with an ignition device which call the fire department. manual provided with
automatically lights the burners. Do not this furnace. For ass-
try to light the burners by hand. C. Use only your hand to move the gas istance or additional
control switch or knob. Never use information consult a
B. BEFORE OPERATING smell around tools. If the gas control switch or knob qualified installer, ser-
the appliance area for gas. Be sure to will not operate, don't try to repair it, vice agency or the
smell next to the floor because some gas call a qualified service technician. gas supplier.
is heavier than air and will settle on the Force or attempted repair may result in
floor. a fire or explosion.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. D. Do not use this appliance if any part This furnace must be
Do not touch any electric switch; has been under water. Immediately call installed in accordan-
do not use any telephone in your a qualified service technician to inspect ce with the manufac-
building. the appliance and to replace any part of turers instructions
Immediately call your supplier the control system and any gas control and local codes. In
from a neighbor's phone. Follow which has been under water. the absence of local
the gas suppliers instructions. codes follow the
National Fuel Gas
OPERATING INSTRUCTIONS Code, ANSI Z223.1.
1. STOP! Read the safety information 7. Wait five (5) minutes to clear out any
above on this label. gas. If you then smell gas, STOP!
Follow "B" in the safety information For indoor installation.
2. Set the thermostat to lowest setting.
above on this label. If you don't smell
3. Turn off all electric power to the appl- gas, go to the next step. PGB & PGJ
iance. 8. Move the gas control switch or knob For outdoor install-
4. This appliance is equipped with an to "ON". ation only.
automatic ignition system which autom-
atically lights the burners. Do not try to 9. Replace control access panel.
light the burners by hand. 10. Turn on all electric power to the WARNING: If not inst-
appliance. alled, operated and
5. Remove control access panel.
11. Set the thermostat to the desired maintained in accord-
6. Move the gas control switch or knob setting. ance with the manuf-
to "OFF". acturer's instructions,
12. If the appliance will not operate,
GAS CONTROL
follow the instructions "To Turn Off Gas this product could
SWITCH SHOWN
IN "ON" POSITION To Appliance" and call your service expose you to subst-
technician or gas supplier. ances in fuel combus-
tion which can cause
death or serious illn-
ess and which are
OFF
ON
11
PRODUCT IDENTIFICATION LIGHTING INSTRUCTIONS
GMP, GMPE, GMPN
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: Improper
If you do not follow these instructions exactly, installation, adjustm-
ent, alteration, service
WARNING a fire or explosion may result causing property
damage, personal injury or loss of life. or maintenance can
cause injury or prop-
A. This appliance does not have a pilot. It If you cannot reach your gas supplier, erty damage. Refer to
is equipped with an ignition device which call the fire department. the user's information
automatically lights the burners. Do not manual provided with
try to light the burners by hand. C. Use only your hand to move the gas this furnace. For ass-
control switch or knob. Never use istance or additional
B. BEFORE OPERATING smell around tools. If the gas control switch or knob information consult a
the appliance area for gas. Be sure to will not operate, don't try to repair it, qualified installer, ser-
smell next to the floor because some gas call a qualified service technician. vice agency or the
is heavier than air and will settle on the Force or attempted repair may result in gas supplier.
floor. a fire or explosion.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. D. Do not use this appliance if any part This furnace must be
Do not touch any electric switch; has been under water. Immediately call installed in accordan-
do not use any telephone in your a qualified service technician to inspect ce with the manufac-
building. the appliance and to replace any part of turers instructions
Immediately call your supplier the control system and any gas control and local codes. In
from a neighbor's phone. Follow which has been under water. the absence of local
the gas suppliers instructions. codes follow the
National Fuel Gas
OPERATING INSTRUCTIONS Code, ANSI Z223.1.
1. STOP! Read the safety information 7. Wait five (5) minutes to clear out any
above on this label. gas. If you then smell gas, STOP! For indoor installation.
Follow "B" in the safety information
2. Set the thermostat to lowest setting.
above on this label. If you don't smell
3. Turn off all electric power to the appl- gas, go to the next step. PGB & PGJ
iance. 8. Move the gas control switch or knob For outdoor install-
4. This appliance is equipped with an to "ON". ation only.
automatic ignition system which autom- 9. Replace control access panel.
atically lights the burners. Do not try to WARNING: If not inst-
light the burners by hand. 10. Turn on all electric power to the
appliance. alled, operated and
5. Remove control access panel. maintained in accord-
11. Set the thermostat to the desired ance with the manuf-
6. Move the gas control switch or knob setting. acturer's instructions,
to "OFF". this product could
12. If the appliance will not operate,
follow the instructions "To Turn Off Gas expose you to subst-
X
P,M To Appliance" and call your service ances in fuel combus-
X
X
X
O
F
C
HI technician or gas supplier. tion which can cause
F
SCR
death or serious illn-
ON C
ess and which are
EW
REP
12
SPECIFICATIONS GMT
MODEL GMT045-3 GMT070-3 GMT070-4 GMT090-3 GMT090-5 GMT090-5 GMT115-5 GMT135-5
Btuh Input (US) Natural Gas 45,000 70,000 70,000 90,000 90,000 90,000 115,000 140,000
Output (US) Natural Gas 36,000 56,000 56,000 72,000 72,000 72,000 92,000 108,000
Btuh Input (US) LP Gas 40,000 60,000 60,000 80,000 80,000 80,000 100,000 120,000
Output (US) LP Gas 32,000 48,000 48,000 64,000 64,000 64,000 80,000 96,000
A.F.U.E. 80% 80% 80% 80% 80% 80% 80% 80%
Rated External Static (" w.c.) .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50
Temperature Rise (°F) 25 - 55 25 - 55 20 - 50 35 - 65 35 - 65 35 - 65 35 - 65 45 - 75
Pressure Switch Trip Point (" w.c.) -0.60 -0.60 -0.60 -0.60 -0.60 -0.70 -0.70 -0.75
Blower Wheel (D" x W") 10 X 6 10 X 6 10 X 8 10 X 8 10 X 8 10 X 10 10 X 10 11 x 10
Blower Horsepower 1/3 1/3 1/2 1/3 1/2 1/2 1/2 3/4
Blower Speeds 3 3 3 3 3 3 3 3
Max CFM @ 0.5 E.S.P. 1438 1165 1518 1400 1532 1875 1988 2209
Power Supply 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1
Minimum Circuit Ampacity (MCA) 5.2 5.2 7.8 5.2 7.8 7.8 7.8 9.6
Maximum Overcurrent Device 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0
Transformer (VA) 40 40 40 40 40 40 40 40
Primary Limit Setting (°F) 300 180 170 210 210 320 220 160
Auxiliary Limit Setting (°F) 120 120 120 120 120 120 120 120
Rollout Limit Setting (°F) 300 300 300 300 300 300 300 300
Fan Delay On Heating 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs.
Off Heating * 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs.
Fan Delay On Cooling 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs.
Off Cooling 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs.
Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs.
Gas Supply Pressure (Natural/Propane) (" w.c.) 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11
Manifold Pressure (Natural/Propane) (" w.c.) 3.5 / 10 3.5 /10 3.5 /10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10
Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55
Num ber of Burners 2 3 3 4 4 4 5 6
Filter Size (in2.) Permanent 290 290 385 290 385 480 480 480
Disposable 580 580 770 580 770 960 960 960
Vent Connector Diameter (inches) 4 4 4 4 4 4 4 4
Shipping Weight (lbs.) 114 124 136 146 146 156 166 176
* Off Heating - This fan delay timing is adjustable (90, 120 or 150 seconds), 150 seconds as shipped.
1 Vent and combustion air diameters may vary depending upon vent length. Refer to furnace installation instructions.
2 Minimum Circuit Ampacity = (1.25 x Circulator Blow er Amps) + ID Blow er amps.
3 Maximum Overcurrent Protection refers to maximum recommended fuse or circuit breaker size.
NOTES:
1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply.
2. Gas Service Connection 1/2" FPT.
3. Important: It is required to size fuses and w ires properly and make electrical connections in accordance w ith the National Electrical
Code and/or all existing local codes.
13
SPECIFICATIONS GMT*A/B
MODEL GMT045-3A/B GMT070-3A/B GMT070-4A/B GMT090-3A/B GMT090-4A/B GMT090-5A/B GMT115-5A/B GMT140-5A/B
Btuh Input (US) Natural Gas 45,000 70,000 70,000 90,000 90,000 90,000 115,000 140,000
Output (US) Natural Gas 36,000 56,000 56,000 72,000 72,000 72,000 92,000 112,000
Btuh Input (US) LP Gas 40,000 60,000 60,000 80,000 80,000 80,000 100,000 120,000
Output (US) LP Gas 32,000 48,000 48,000 64,000 64,000 64,000 80,000 96,000
A.F.U.E. 80% 80% 80% 80% 80% 80% 80% 80%
Rated External Static (" w.c.) .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50
Temperature Rise (°F) 25 - 55 25 - 55 20 - 50 35 - 65 35 - 65 35 - 65 35 - 65 40 - 70
Pressure Switch Trip Point (" w.c.) -0.60 -0.60 -0.60 -0.60 -0.60 -0.70 -0.70 -0.75
Blower Wheel (D" x W") 10 X 6 10 X 6 10 X 8 10 X 8 10 X 8 10 X 10 10 X 10 11 x 10
Blower Horsepower 1/3 1/3 1/2 1/3 1/2 1/2 1/2 3/4
Blower Speeds 3 3 3 3 3 3 3 3
Max CFM @ 0.5 E.S.P. 1438 1165 1518 1400 1532 1875 1809 1987
Power Supply 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1
Minimum Circuit Ampacity (MCA) 5.2 5.2 7.8 5.2 7.8 7.8 7.8 9.6
Maximum Overcurrent Device 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0
Transformer (VA) 40 40 40 40 40 40 40 40
Primary Limit Setting (°F) 300 180 170 210 210 320 220 160
Auxiliary Limit Setting (°F) 120 120 120 120 120 120 120 120
Rollout Limit Setting (°F) 300 300 300 300 300 300 300 300
Fan Delay On Heating 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs.
Off Heating * 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs.
Fan Delay On Cooling 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs.
Off Cooling 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs.
Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs.
Gas Supply Pressure (Natural/Propane) (" w.c.) 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11
Manifold Pressure (Natural/Propane) (" w.c.) 3.5 / 10 3.5 /10 3.5 /10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10
Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55
Number of Burners 2 3 3 4 4 4 5 6
2
Filter Size (in .) Permanent 290 290 385 290 385 480 480 480
Disposable 580 580 770 580 770 960 960 960
Vent Connector Diameter (inches) 4 4 4 4 4 4 4 4
Shipping Weight (lbs.) 120 130 143 153 153 163 163 183
* Off Heating - This fan delay timing is adjustable (90, 120 or 150 seconds), 150 seconds as shipped.
1
Vent and combustion air diameters may vary depending upon vent length. Refer to furnace installation instructions.
2
Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps.
3
Maximum Overcurrent Protection refers to maximum recommended fuse or circuit breaker size.
NOTES:
1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply.
2. Gas Service Connection 1/2" FPT.
3. Important: It is required to size fuses and wires properly and make electrical connections in accordance with the National Electrical
Code and/or all existing local codes.
14
SPECIFICATIONS GMT
MODEL GMT045-3 GMT070-3 GMT070-4 GMT090-3 GMT090-5 GMT090-5 GMT115-5 GMT135-5
Btuh Input (US) Natural Gas 45,000 70,000 70,000 90,000 90,000 90,000 115,000 140,000
Output (US) Natural Gas 36,000 56,000 56,000 72,000 72,000 72,000 92,000 108,000
Btuh Input (US) LP Gas 40,000 60,000 60,000 80,000 80,000 80,000 100,000 120,000
Output (US) LP Gas 32,000 48,000 48,000 64,000 64,000 64,000 80,000 96,000
A.F.U.E. 80% 80% 80% 80% 80% 80% 80% 80%
Rated External Static (" w.c.) .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50
Temperature Rise (°F) 25 - 55 25 - 55 20 - 50 35 - 65 35 - 65 35 - 65 35 - 65 45 - 75
Pressure Switch Trip Point (" w.c.) -0.60 -0.60 -0.60 -0.60 -0.60 -0.70 -0.70 -0.75
Blower Wheel (D" x W") 10 X 6 10 X 6 10 X 8 10 X 8 10 X 8 10 X 10 10 X 10 11 x 10
Blower Horsepower 1/3 1/3 1/2 1/3 1/2 1/2 1/2 3/4
Blower Speeds 3 3 3 3 3 3 3 3
Max CFM @ 0.5 E.S.P. 1438 1165 1518 1400 1532 1875 1988 2209
Power Supply 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1
Minimum Circuit Ampacity (MCA) 5.2 5.2 7.8 5.2 7.8 7.8 7.8 9.6
Maximum Overcurrent Device 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0
Transformer (VA) 40 40 40 40 40 40 40 40
Primary Limit Setting (°F) 300 180 170 210 210 320 220 160
Auxiliary Limit Setting (°F) 120 120 120 120 120 120 120 120
Rollout Limit Setting (°F) 300 300 300 300 300 300 300 300
Fan Delay On Heating 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs.
Off Heating * 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs.
Fan Delay On Cooling 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs.
Off Cooling 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs.
Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs.
Gas Supply Pressure (Natural/Propane) (" w.c.) 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11
Manifold Pressure (Natural/Propane) (" w.c.) 3.5 / 10 3.5 /10 3.5 /10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10
Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55
Num ber of Burners 2 3 3 4 4 4 5 6
Filter Size (in2.) Permanent 290 290 385 290 385 480 480 480
Disposable 580 580 770 580 770 960 960 960
Vent Connector Diameter (inches) 4 4 4 4 4 4 4 4
Shipping Weight (lbs.) 114 124 136 146 146 156 166 176
* Off Heating - This fan delay timing is adjustable (90, 120 or 150 seconds), 150 seconds as shipped.
1 Vent and combustion air diameters may vary depending upon vent length. Refer to furnace installation instructions.
2 Minimum Circuit Ampacity = (1.25 x Circulator Blow er Amps) + ID Blow er amps.
3 Maximum Overcurrent Protection refers to maximum recommended fuse or circuit breaker size.
NOTES:
1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply.
2. Gas Service Connection 1/2" FPT.
3. Important: It is required to size fuses and w ires properly and make electrical connections in accordance w ith the National Electrical
Code and/or all existing local codes.
15
SPECIFICATIONS GMT*A/B
MODEL GMT045-3A/B GMT070-3A/B GMT070-4A/B GMT090-3A/B GMT090-4A/B GMT090-5A/B GMT115-5A/B GMT140-5A/B
Btuh Input (US) Natural Gas 45,000 70,000 70,000 90,000 90,000 90,000 115,000 140,000
Output (US) Natural Gas 36,000 56,000 56,000 72,000 72,000 72,000 92,000 112,000
Btuh Input (US) LP Gas 40,000 60,000 60,000 80,000 80,000 80,000 100,000 120,000
Output (US) LP Gas 32,000 48,000 48,000 64,000 64,000 64,000 80,000 96,000
A.F.U.E. 80% 80% 80% 80% 80% 80% 80% 80%
Rated External Static (" w.c.) .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50 .10 - .50
Temperature Rise (°F) 25 - 55 25 - 55 20 - 50 35 - 65 35 - 65 35 - 65 35 - 65 40 - 70
Pressure Switch Trip Point (" w.c.) -0.60 -0.60 -0.60 -0.60 -0.60 -0.70 -0.70 -0.75
Blower Wheel (D" x W") 10 X 6 10 X 6 10 X 8 10 X 8 10 X 8 10 X 10 10 X 10 11 x 10
Blower Horsepower 1/3 1/3 1/2 1/3 1/2 1/2 1/2 3/4
Blower Speeds 3 3 3 3 3 3 3 3
Max CFM @ 0.5 E.S.P. 1438 1165 1518 1400 1532 1875 1809 1987
Power Supply 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1
Minimum Circuit Ampacity (MCA) 5.2 5.2 7.8 5.2 7.8 7.8 7.8 9.6
Maximum Overcurrent Device 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0
Transformer (VA) 40 40 40 40 40 40 40 40
Primary Limit Setting (°F) 300 180 170 210 210 320 220 160
Auxiliary Limit Setting (°F) 120 120 120 120 120 120 120 120
Rollout Limit Setting (°F) 300 300 300 300 300 300 300 300
Fan Delay On Heating 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs.
Off Heating * 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs. 150 secs.
Fan Delay On Cooling 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs.
Off Cooling 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs. 60 secs.
Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs. 5 secs.
Gas Supply Pressure (Natural/Propane) (" w.c.) 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11
Manifold Pressure (Natural/Propane) (" w.c.) 3.5 / 10 3.5 /10 3.5 /10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10
Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55 #43 / #55
Number of Burners 2 3 3 4 4 4 5 6
2
Filter Size (in .) Permanent 290 290 385 290 385 480 480 480
Disposable 580 580 770 580 770 960 960 960
Vent Connector Diameter (inches) 4 4 4 4 4 4 4 4
Shipping Weight (lbs.) 120 130 143 153 153 163 163 183
* Off Heating - This fan delay timing is adjustable (90, 120 or 150 seconds), 150 seconds as shipped.
1
Vent and combustion air diameters may vary depending upon vent length. Refer to furnace installation instructions.
2
Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps.
3
Maximum Overcurrent Protection refers to maximum recommended fuse or circuit breaker size.
NOTES:
1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply.
2. Gas Service Connection 1/2" FPT.
3. Important: It is required to size fuses and wires properly and make electrical connections in accordance with the National Electrical
Code and/or all existing local codes.
16
SPECIFICATIONS GDT
MODEL GDT045-3 GDT070-3 GDT090-4 GDT115-5
Rated External Static (" w.c.) .10 - .50 .10 - .50 .10 - .50 .10 - .50
Pressure Switch Trip Point (" w.c.) -0.60 -0.60 -0.60 -0.70
Blower Speeds 3 3 3 3
Transformer (VA) 40 40 40 40
Off Heating * 150 secs. 150 secs. 150 secs. 150 secs.
Manifold Pressure (Natural/Propane) (" w.c.) 3.5 / 10 3.5 /10 3.5 / 10 3.5 / 10
Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 #43 / #55
Number of Burners 2 3 4 5
2
Filter Size (in .) Permanent 290 290 385 480
* Off Heating - This fan delay timing is adjustable (90, 120 or 150 seconds), 150 seconds as shipped.
Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps.3 Maximum Overcurrent Protection refers to maximum recommended fuse or
circuit breaker size.
NOTES: 1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply.
2. Gas Service Connection 1/2" FPT.
3. Important: It is required to size fuses and wires properly and make electrical connections in accordance with the National Electrical Code
and/or all existing local codes.
17
SPECIFICATIONS GDT-A
MODEL GDT045-3A GDT070-3A GDT090-4A GDT115-5A
Rated External Static (" w.c.) .10 - .50 .10 - .50 .10 - .50 .10 - .50
Pressure Switch Trip Point (" w.c.) -0.60 -0.60 -0.60 -0.70
Blower Speeds 3 3 3 3
Transformer (VA) 40 40 40 40
Off Heating * 150 secs. 150 secs. 150 secs. 150 secs.
Manifold Pressure (Natural/Propane) (" w.c.) 3.5 / 10 3.5 /10 3.5 / 10 3.5 / 10
Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 #43 / #55
Number of Burners 2 3 4 5
2
Filter Size (in .) Permanent 290 290 385 480
* Off Heating - This fan delay timing is adjustable (90, 120 or 150 seconds), 150 seconds as shipped.
Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps.3 Maximum Overcurrent Protection refers to maximum recommended fuse or
circuit breaker size.
NOTES: 1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply.
2. Gas Service Connection 1/2" FPT.
3. Important: It is required to size fuses and wires properly and make electrical connections in accordance with the National Electrical Code
and/or all existing local codes.
18
SPECIFICATIONS GDT-B
MODEL GDT045-3B GDT070-3B GDT090-4B GDT115-5B
Rated External Static (" w.c.) .10 - .50 .10 - .50 .10 - .50 .10 - .50
Pressure Switch Trip Point (" w.c.) -0.60 -0.60 -0.60 -0.70
Blower Speeds 4 4 4 4
Transformer (VA) 40 40 40 40
Off Heating * 150 secs. 150 secs. 150 secs. 150 secs.
Manifold Pressure (Natural/Propane) (" w.c.) 3.5 / 10 3.5 /10 3.5 / 10 3.5 / 10
Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 #43 / #55
Number of Burners 2 3 4 5
2
Filter Size (in .) Permanent 290 290 385 480
* Off Heating - This fan delay timing is adjustable (90, 120 or 150 seconds), 150 seconds as shipped.
Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps.3 Maximum Overcurrent Protection refers to maximum recommended fuse or
circuit breaker size.
NOTES: 1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply.
2. Gas Service Connection 1/2" FPT.
3. Important: It is required to size fuses and wires properly and make electrical connections in accordance with the National Electrical Code
and/or all existing local codes.
19
SPECIFICATIONS GMTH
MODEL GMTH045-3 GMTH070-3 GMTH115-5
Rated External Static (" w.c.) .10 - .50 .10 - .50 .10 - .50
Blower Speeds 3 3 3
Transformer (VA) 40 40 40
Number of Burners 2 3 5
2
Filter Size (in .) Permanent 290 385 480
* Off Heating - This fan delay timing is adjustable (90, 120 or 150 seconds), 150 seconds as shipped.
Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps.3 Maximum Overcurrent Protection refers to maximum recommended fuse or
circuit breaker size.
NOTES: 1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply.
2. Gas Service Connection 1/2" FPT.
3. Important: It is required to size fuses and wires properly and make electrical connections in accordance with the National Electrical Code
and/or all existing local codes.
20
SPECIFICATIONS GMTH-A/B
MODEL GMTH045-3A/B GMTH070-3A/B GMTH090-5A/B
Rated External Static (" w.c.) .10 - .50 .10 - .50 .10 - .50
Blower Speeds 4 3 3
Transformer (VA) 40 40 40
Manifold Pressure (Natural/Propane) (" w.c.) 3.5 / 10 3.5 /10 3.5 /10
Number of Burners 2 3 4
2
Filter Size (in .) Permanent 290 385 480
* Off Heating - This fan delay timing is adjustable (90, 120 or 150 seconds), 150 seconds as shipped.
Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps.3 Maximum Overcurrent Protection refers to maximum recommended fuse or
circuit breaker size.
NOTES: 1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply.
2. Gas Service Connection 1/2" FPT.
3. Important: It is required to size fuses and wires properly and make electrical connections in accordance with the National Electrical Code
and/or all existing local codes.
21
SPECIFICATIONS GMP
PERFORMANCE RATINGS
Natural Gas Natural Gas Temperature
Model Input Heating Capacity DOE**
Rise Range
Number AFUE
Btuh Btuh (°F)
GMP050-3 45,000 36,000 80.0 25 - 55
GMP075-3 75,000 60,000 80.0 35 - 65
GMP075-4 75,000 60,000 80.0 25 - 55
GMP100-3 100,000 80,000 80.0 45 - 75
GMP100-4 100,000 80,000 80.0 35 - 65
GMP100-5 100,000 80,000 80.0 35 - 65
GMP125-4 125,000 100,000 80.0 45 - 75
GMP125-5 125,000 100,000 80.0 45 - 75
GMP150-5 140,000 112,000 80.0 35 - 65
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY
INFORMATION AVAILABLE FROM YOUR RETAILER.
SPECIFICATION DATA
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY
INFORMATION AVAILABLE FROM YOUR RETAILER.
SPECIFICATION DATA
23
DIMENSIONS GMT
28"
A 3-1/4"
2"
3/4" 19-5/8" 5-1/16"
B
3-1/4"
3-1/8"
3/4" 8"
12-3/4"
GAS INLET 13-1/4" GAS INLET
39"
ELEC. 14-1/4"
ELEC.
10-1/4"
1-3/8"
Model Number A B
GMT045-3*
14" 12 1/2"
GMT070-3*
GMT070-4*
GMT090-3* 17-1/2" 16"
GMT090-4*
GMT090-5*
21" 19-1/2"
GMT115-5*
24
DIMENSIONS GDT
28"
A 1-3/8"
3/4" 19-5/8"
B
3/4"
10-1/4"
LOW VOLTAGE
14-1/4"
ELEC.
39"
GAS INLET
GAS INLET
11-3/8"
8-5/8"
4-3/8" 1-7/8"
Non Combustible
Model Number A B
Floor Base
GDT045-3*
14" 12-1/2" SBT14
GDT070-3*
25
DIMENSIONS GMP
51.43 A
1.91 7.94
20.16
13.18
11.59
31.27
99.06
10.16 10.16
38
25.88 25.88
` 71.12
3.49 58.42
Non Combustible
Model Number A B
Floor Base
GMP050-32
14" 12-1/2" SBM14
GMP075-32
GMP150-52 25 23 SBM24
Vent** Top
Sides Rear Front*
SW B Horizontal Upflow
1 0 3 6 1 8 1
*36" clearance for serviceability recommended.
**Single Wall Vent (SW) to be used only as a connector. Refer to the venting tables
outlined in the Installation Manual for additional venting requirements.
26
DIMENSIONS GMPE
20 1/4" A 4 7/8"
3/4" 3/4" (TYP)
3/4" 17 1/8" B
45º 3 15/16"
3/4" 3/4" (TYP)
3 1/8"
7 15/16"
5 3/16"
4 9/16"
12 5/16" 39"
4" 4"
15"
10 3/16" 10 3/16"
Non Combustible
Model Number A B C
Floor Base
GMPE100-4
21.0" 19.5" 19.5" SBM21
GMPE125-5
27
MAINTENANCE
8. Remove the vent from the furnace venter blower.
9. Remove the venter blower and collector box.
10. With a stiff wire brush on a flexible handle and remove
any loose scale from the heat exchanger at both the
flue and burner openings.
11. With a vacuum remove any loose scale dislodged and
any additional debris found in the heat exchanger.
12. Visually inspect the heat exchanger cells for any fail-
MAIN BURNER ADJUSTMENT ures using a bright light. If any failures are discov-
1. The main burners should not need adjustment in most ered it is important to disable the furnace and no-
instances. However, burner air shutters on some mod- tify the end user that it remains inoperable until
els are provided should adjustment be necessary. After repairs are implemented.
the furnace has been in operation for at least five (5) 13. Reassemble the furnace in the reverse order. Note: No
minutes loosen the air shutter locking screws and close additional screws or wires are supplied. All components
the shutter until yellow tipped flames appear. Slowly open must be reassembled to avoid an unsafe condition.
the shutter until the yellow disappears. Retighten the 14. Reconnect gas supply and check for leaks using a soap
locking screw. solution. If a flexible gas line is used examine it for cracks
MOTOR LUBRICATION AND MAINTENANCE or weakness. Replace if necessary.
1. The circulating air blower is equipped with bearings that 15. Restore electrical power.
are permanently lubricated by the motor manufacturer
and require no lubrication. At the time of the monthly
filter inspection clean the exterior of the circulating mo-
tor, especially around the perimeter air holes to prevent
the possibility of overheating due to an accumulation of
dust or dirt on the windings and motor casing. Dirty fil-
ters will restrict the air flow over the motor windings and 16. Follow the lighting instructions to place the furnace into
possibly cause an overheating condition. operation.
2. The induced draft vent motors are prelubricated by the AIR FILTERS
motor manufacturer and require no attention.
INSPECTING / CLEANING HEAT EXCHANGERS
NOTE: It is the obligation of the installer to advise the user
to have the furnace inspected and cleaned annually. To clean
the heat exchanger perform the following:
1. Adjust the room thermostat to its lowest setting. 1. Prior to inspecting air filters, turn off the electric supply
2. Turn off the gas and electric supply to the furnace. to the appliance. Instructions for replacing filters can be
found in the Installation and Operating Instructions. Do
not operate the furnace without air filters in place.
2. Inspect filters monthly. Failure to change air filters regu-
larly can result in permanent damage to the circulating
blower motor and adversely effect the furnace perfor-
mance.
3 Remove the access control door.
4. Disconnect the gas supply line attached to the gas valve.
5. Remove the wire connected to the gas valve.
6. Remove the burner box assembly. Care must be exer-
cised to avoid damage to any components.
7. Inshot burners should not require cleaning. However, if
they exhibit signs of corrosion they can be cleaned by
brushing with a stiff wire brush.
28
MAINTENANCE
IGNITION SYSTEM DRAIN SYSTEM (Condensing Furnaces Only)
1. Inspect the drain system during the normal monthly fil-
ter change. Any blockages should be corrected to in-
sure proper operation of the furnace.
GENERAL FURNACE INSPECTION
The preceding sections cover specific areas of maintenance;
1. Integrated control boards are not field servicable. however, on a regular basis the following should be inspected:
2. Check for tight wire connections on the integrated con- 1. Return air connection(s) must be sealed to the furnace
trol board. and terminate outside the furnace room.
3. Turn off electrical power to furnace before tightening any 2. The return air plenum(s) must be free of holes or other
electrical connections. openings and show no signs of distortion.
3. The seal between the furnace and the base or flooring to
VENT AND COMBUSTION AIR INSPECTION which the furnace is mounted should show no signs of
1. Check that the vent and vent connector are securely deterioration, sags, cracks or gaps and must provide a
attached to the furnace and show no signs of deteriora- definite seal between the base or flooring and the fur-
tion or sagging. nace.
2. Check for leaks around the fittings or joints.
3. Check for proper vent pipe clearance from combustible
materials. Check vent pipe for proper venting to the out-
side of the structure. Follow all local code requirements
for proper vent piping, termination and required clear-
ances.
29
SERVICING
1 0 0
9 9 1 1 9 9 1
2 8 8 2 2 8 8 2
3 7 7 3 3 7 7 3
4 6 6 4 4 6 6 4
5 5 5 5
1 Million 100 Thousand 10 Thousand 1 Thousand
30
SERVICING
GAS HEATING - SERVICE ANALYSIS GUIDE
Complaint No Heat Unsatisfactory Heat
31
SERVICING
SERVICING SECTION INDEX
S-1 Checking Voltage ......................................................................................................... 33
S-2 Checking Wiring ........................................................................................................... 33
S-3A Thermostat and Wiring ................................................................................................ 33
S-3B Heating Anticipator ....................................................................................................... 34
S-3C Cooling Anticipator ....................................................................................................... 34
S-4 Checking Transformer and Control Circuit .................................................................. 34
S-5 Checking Primary Limit Control ................................................................................... 37
S-6 Checking Auxiliary Limit Control ................................................................................... 38
S-7 Checking Flame Rollout Control .................................................................................. 39
S-8 Checking Pressure Control .......................................................................................... 41
S-9 Checking Air Circulator Blower Motor or Induced Draft Blower Motor .......................... 44
S-9A Checking Variable Speed Air Circulator Blower Motor.................................................. 44
S-10 Checking Capacitor ...................................................................................................... 48
S-10A Resistance Check ........................................................................................................ 49
S-11 Checking Gas Valve ..................................................................................................... 49
S-12 Checking Hot Surface Ignitor ........................................................................................ 50
S-13 Checking Integrated Ignition Controls ........................................................................... 50
S-14 Checking Flame Sensor............................................................................................... 56
S-15 Checking Main Burners ................................................................................................ 57
32
SERVICING
S-1 CHECKING VOLTAGE 2. Using an ohmmeter to check continuity of any suspected
open wires.
3. If any wires must be replaced, replace with AWM, 105°C.
4/64 thick insulation of the same gauge or its equivalent.
33
SERVICING
The heating anticipator setting for furnaces covered in this With Power On (and Door Interlock Switch closed):
manual is 0.70 Amps. 5. Check transformer primary voltage at incoming line volt-
If the anticipator current draw is unknown, then an amp draw age connections, fuse, splices, and blower door inter-
should be taken to determine the anticipator setting. Use lock switch.
an amprobe as shown in the following drawing. 6. If line voltage is available to the primary side of trans-
former and not at secondary side, the transformer is
10 TURNS OF inoperative. Replace.
THERMOSTAT WIRE
(From "W" on thermostat) 7. After completing check and/or replacement of trans-
former and check and/or repair of control circuit, rein-
STATIONARY JAW stall blower compartment door.
OF AMPROBE
8. Turn on electrical power and verify proper unit opera-
tion.
VOLT / OH M
METER
34
SERVICING
4. After completing check and/or replacement of primary
limit control, reinstall burner compartment door.
5. Turn on electrical power and verify proper unit operation.
As shown in the following drawing, limit control should read
continuous unless the heat exchanger temperature is above
limit control setting. If not as above, replace the control VOLT / OHM
METER
COLOR
IDENTIFYING
Volt / Ohm SLEEVES
Meter
COLOR
IDENTIFYING
TAB
(GMP, GMPN Furnaces) 7. Turn on electrical power and verify proper unit operation.
To aid in identifying these controls, refer to the following
Primary Limit Charts for temperature setting and length speci-
fications.
35
SERVICING
80% Primary Limit
( GDT - GMT - GMTH )
Part Number B1370187 B1370190 B1370191 B1370192 B1370193 B1370194 b1370195 B1370196 B1370919 B1370920 B1370921
Open Setting °F 160 210 220 230 240 250 300 320 170 F 180 F 240 F
Length (Inches) 3" 3" 3" 3" 3" 3" 3" 3" 7" 7" 7"
GDT 045-3* --- --- --- --- --- --- 1 --- --- --- ---
GDT 070-3* --- --- --- --- 1 --- --- --- --- --- ---
GDT 090-4* --- --- --- --- --- 1 --- --- --- --- ---
GDT 115-5* --- --- 1 --- --- --- --- --- --- --- ---
GMT 045-3* --- --- --- --- --- --- 1 --- --- --- ---
GMT 070-3* --- --- --- --- --- --- --- --- 1 ---
GMT 070-4* --- --- --- --- --- --- --- --- 1 --- ---
GMT 090-3* --- 1 --- --- --- --- --- --- --- --- ---
GMT 090-4* --- 1 --- --- --- --- --- --- --- --- ---
GMT 090-5* --- --- --- --- --- --- --- 1 --- --- ---
GMT 115-5* --- --- 1 --- --- --- --- --- --- --- ---
GMT 135-5* 1 --- --- --- --- --- --- --- --- --- ---
GMT 140-5* 1 --- --- --- --- --- --- --- --- --- ---
GMTH 045-3* --- --- --- 1 --- --- --- --- --- --- ---
GMTH 070-4* --- --- --- --- --- --- --- --- --- --- 1
GMTH 090-5* --- --- --- --- 1 --- --- --- --- --- ---
GMTH 115-5* --- --- --- --- --- --- 1 --- --- --- ---
GMPE 075-3* --- --- --- --- 1 --- --- --- ---
GMPE 100-4* --- --- --- --- --- --- 1 --- ---
GMPE 125-5 --- --- --- 1 --- --- --- --- ---
GMPH 050-3* --- 1 --- --- --- --- --- --- ---
GMPH 075-3* --- 1 --- --- --- --- --- --- ---
GMPH 080-5* --- --- --- --- 1 --- --- --- ---
GMPH 120-5* --- --- --- --- --- --- --- 1 ---
GPD 050-3* --- --- --- --- --- --- 1 --- ---
GPD 075-3* 1 --- --- --- --- --- --- --- ---
GPD 100-4* --- --- --- --- --- --- --- --- 1
GPD 125-4* --- --- --- --- --- 1 --- --- ---
36
SERVICING
90% Primary Limit
Part Number B1370187 B1370188 B1370189 B1370190 B1370906 B1370908 B1370909 B1370910
Open Setting °F 160 170 200 210 150 160 160 170
Length (Inches) 3" 3" 3" 3" 7" 7" 3" 7"
GMPN 040-3* --- --- --- --- 1 --- --- ---
GMPN 060-3* --- --- --- --- --- 1 --- ---
GMPN 080-4* --- --- --- --- --- 1 --- ---
GMPN 100-4* --- --- --- --- --- --- --- 1
GMPN 120-5* --- --- --- --- --- 1 --- ---
37
SERVICING
S-6 CHECKING AUXILIARY LIMIT CONTROL 90% Auxiliary Limit
The auxiliary limit switch (B13701-55) is a safety control Part Number B13701-55
that senses high temperature within the furnace or duct work. Open Setting °F 120
This control is preset to open at 120°F and close at 90°F. It NA
GMPN 040-3*
is not adjustable and automatically resets. The control is
GMPN 060-3* NA
located in the blower compartment of the furnace on the
GMPN 080-4* NA
blower housing. Auxiliary limits may be on the side or front
GMPN 100-4* NA
of the blower housing.
GMPN 120-5* NA
80% Auxiliary Limit
Part Number B13701-55 GSM 060-3 NA
Open Setting °F 120 GSM 080-4 NA
GDT 045-3* 1 GSM 100-4 NA
GDT 070-3* 1
GDT 090-4* 1 GSMS 060-3 NA
GDT 115-5* 1 GSMS 080-3 NA
GSMS 100-4 NA
GMP 050-3* 1
GMP 075-3* 1 GMNT 040-3* 1
GMP 075-4* 1 GMNT 060-3* 1
GMP 100-3* 1 GMNT 080-4* 1
GMP 100-4* 1 GMNT 100-4* 1
GMP 100-5* 1 GMNT 120-5* 1
GMP 125-4* 1
GMP 125-5* 1
GMNTE 060-3* 1
GMP 150-5* 1 GMNTE 080-4* 1
GMNTE 100-4* 1
GMPE 075-3* 1 GMNTE 120-5* 1
GMPE 100-4* 1
GMPE 125-5* 1
GMPH 080-5* 1
GMPH 120-5* 1
GMT 070-3* 1
GMT 070-4* 1
GMT 090-3* 1 AUXILIARY LIMIT
CONTROL
GMT 090-4* 1
GMT 090 -5* 1
GMT 115-5* 1
GMT 135-5* 1
GMT 140-5* 1
V OLT / OH M
M ETE R
39
SERVICING
80% Rollout Limit
Part Number B13701-45 B1370154
Open Setting °F 300 350 F
GDT 045-3* 1 ---
VOLT / OHM 1 ---
METER
GDT 070-3*
GDT 090-4* 1 ---
GDT 115-5* 1 ---
G
ND
RED
RESET
BUTTON GMP 050-3* --- 4
GMP 075-3* --- 4
GMP 075-4* --- 4
GMP 100-3* --- 4
GMP 100-4* --- 4
COLOR
IDENTIFYING GMP 100-5* --- 4
TAB GMP 125-4* --- 4
Checking Flame Rollout Switch GMP 125-5* --- 4
GMP 150-5* --- 4
( 80% & 90% Furnaces )
GMPE 075-3* --- 4
a. If no voltage is measured on either side of control it GMPE 100-4* --- 4
indicates ignition control or wiring to control problem. GMPE 125-5* --- 4
b. If voltage is measured on one side of the control and
GMPH 050-3* --- 4
not the other it indicates the control is open.
GMPH 075-3* --- 4
c. If voltage is measured on both sides of the control the GMPH 080-5* --- 4
wiring to gas valve or valve is a fault. GMPH 120-5* --- 4
3. After check and/or replacement of rollout switch, rein-
stall burner compartment door and verify proper unit op- GMT 045-3* 2 ---
eration. GMT 070-3* 2 ---
GMT 070-4* 2 ---
GMT 090-3* 2 ---
GMT 090-4* 2 ---
GMT 090-5* 2 ---
GMT 115-5* 2 ---
GMT 135-5* 2 ---
GMT 140-5* 2 ---
40
SERVICING
90% Rollout Limit INDUCED DRAFT BLOWER
PRESSURE SWITCH
Part Number B13701-45 B1370154 PRESSURE SWITCH
HOSE
Open Setting °F 300 350 F OPEN TO
ATMOSPHERE
GMPN 040-3* 4 --- 1/4" TEE
P 3
O
F
F *
C 2
ON
* *
1/4" TEE
GMNT 120-5* 4 --- COIL COVER
PRESSURE SWITCH
Trip Point
Inches Water Column (" w.c.)
GSM 080-4
-0.38 B13701-57 -1.10 B13701-59
GSM 100-4
Trip Point
Inches Water Column (" w.c.)
MODEL
0 to 8,000 ft.
Low Fire High Fire
Part #
Negative Pressure Negative Pressure
Trip Point
Inches Water Column (" w.c.)
MODEL
0 to 8,000 ft.
GMT/GMTH/GDT 045-3*
GMT/GMTH/GDT 070-3*
GMT 070-4* -0.60 B13701-42
GMT 090-3*
GMT/GDT 090-4*
GMT/GMTH 090-5*
-0.70 B13701-58
GMT/GDT 115-5*
42
SERVICING
PRESSURE SWITCH TRIP POINTS
AND USAGE CHART
Trip Point
Inches Water Column (" w.c.)
MODEL
0 to 8,000 ft.
GMPN/GMNT 040-3*
-1.19 B13701-48
GMPN 060-3*
GMNT 060-3*
GMPN 080-4*
-0.85 B13701-50
GMPN/GMNT 100-4*
GMPN 120-5*
Trip Point
Inches Water Column (" w.c.)
GMP/GMPH/GPD 050-3*
GMPH 080-5
GMP 100-3*
GMP/GMPE/GPD 100-4*
-0.40 B13701-26
GMP 100-5*
GMPH 120-5*
GMP/GPD 125-4*
GMP/GMPE 125-5*
GMP/GMPE/GPD 070-3
-0.35 B13701-33
GMP/GMPH 075-4*
43
SERVICING
S-9 CHECKING AIR CIRCULATOR BLOWER ECM/ICM Control Connections
MOTOR OR INDUCED DRAFT BLOWER Control functions (G, Y, W, W1, W2) may be active at less
MOTOR than 1/2 control voltage. (i.e. 12 volts). Relay contacts on
control functions must reliably switch low currents (less than
5 MA). Some thermostats (with triac switches) and Solid
State Relays may allow enough "leakage" current to turn
on "G". Thermostats that "steal" power thru "Y" or other
functions are not compatible.
1. Remove blower compartment door to gain access to the The ECM control interface can be as simple as a direct
circulator blower motor and induced draft blower motor connection to the thermostat. For example: "R" to "G" will
wire leads connected at integrated ignition control. cause the fan to come at "Fan-Only" CFM, "R" to "G" to "Y"
2. Disconnect the motor wire leads from its connection point will cause the fan to come on at Cooling speed and R to G
at integrated ignition control module and capacitor if ap- to W will cause the fan to come on at heating speed. The
plicable. ECM/ICM control requires a common connection from the
transformer (transformer common to C1, C2 on control). In
3. Using and ohmmeter, test for continuity between each typical applications C1 and C2 will be tied together.
of the motor leads.
Checking ECM/ICM Motors
4. Touch one probe of the ohmmeter to the motor frame
(ground) and the other probe in turn to each lead. ECM/ICM motors connect directly to the AC Line Voltage.
DO NOT insert contactors in series with the ECM/ICM Mo-
If the windings do not test continuous or a reading is ob- tor AC Line. The control is powered continuously to insure
tained to ground, replace the motor. reliable start-up. The connector plug is polarized, verify and
5. After completing check and/or replacement of circulator reverify correct connector orientation before applying power.
blower motor or induced draft blower motor, reinstall DO NOT force plug into motor and make sure power is off
blower compartment door. before inserting power connector. DO NOT apply voltage to
6. Turn on electrical power and verify proper unit operation. terminals 1 or 2.
1
} Lines 1 and 2 will be connected
for 120VAC Power Connector
applications only
duce airflow like a PSC motor, in some undersized duct
installations this may cause noise or high airflow complaints.
2. Ramp-up/Ramp-down feature. These motors ramp up POWER CONNECTOR
and down at the beginning or end of a cycle to reduce
(1/2 HP MOTORS)
air rush noise.
"Motor Half“
3. High voltage is present at these motors all the time.
Motor operation is controlled through the low voltage (Viewed from Plug End)
motor interface board.
44
SERVICING
inductor
5 AC Line Hot Connection
}
Make sure connector is fully seated.
2 Lines 1 and 2 will be connected
for 120VAC Power Connector Make sure pins are fully seated in connector housing.
1 applications only Verify C1 and C2 are connected to transformer common.
Verify "R" is connected to transformer hot.
After verifying above connections, motor can be tested by
POWER CONNECTOR applying 24 volts to control pins. Example: R to G will cause
(3/4 & 1 HP MOTORS) the fan to come at "Fan-Only" CFM, R to G to Y will cause
the fan to come on at cooling speed and R to G to W will
"Motor Half“
cause the fan to come on at heating speed.
(Viewed from Plug End)
If motor does not respond as noted, ICM control unit is bad
and should be replaced.
OUT - 8 16 OUT +
Y1 6 14 Y/Y2
COOL 5 13 EM HT/W2
COMMON 2 3 11 HEAT
CONTROL CONNECTOR
"Motor Half“
(Viewed from connector end)
45
46
Troubleshooting Chart for ECM Variable Speed Air Circulator Blower Motors
Symptom Fault Description(s) Possible Causes Corrective Action Cautions and Notes
- Motor rocks
- This is normal start-up for
slightly ---- ---- ----
variable speed motor.
when starting.
- Motor
oscillates up & - It is normal for motor to
down while oscillate with ---- ---- ----
being tested no load on shaft.
off of blower.
- Variation in 230 Vac to motor. - Check line voltage for variation or "sag".
- Unseated pins in wiring harness - Check low voltage connections
connectors. (G, Y, W, R, C) at
- Varies up and down
- Erratic CFM command from motor, unseated pins in motor - Turn power OFF prior to repair.
or intermittent.
"BK" terminal. harness connectors.
- Motor starts, - Improper thermostat connection or setting. - Check-out system controls - Thermostat.
but runs - Moisture present in motor/control module. - Perform Moisture Check.*
erratically.
- Does removing panel or filter
- Incorrect or dirty filter(s). reduce "puffing"?
- "Hunts" or "puffs" at
- Incorrect supply or return ductwork. - Check/replace filter. - Turn power OFF prior to repair.
high CFM (speed).
- Incorrect blower speed setting. - Check/correct duct restrictions.
- Adjust to correct blower speed setting.
Troubleshooting Chart for ECM Variable Speed Air Circulator Blower Motors
Symptom Fault Description(s) Possible Causes Corrective Action Cautions and Notes
- Loose blower housing, panels, etc. - Check for loose blower housing,
- High static creating high blower panels, etc.
- Excessive - Noisy blower or cabinet. speed. - Check for air whistling thru seams in - Turn power OFF prior to repair.
noise. - Air leaks in ductwork, cabinets, ducts, cabinets or panels.
or panels. - Check for cabinet/duct deformation.
47
SERVICING
Replacing ECM™ Control Module 8. Install the new control module back on the motor being
Use the following steps to replace the control module for careful to engage the locating pin into the appropriate
the GE© variable speed indoor blower motor. mating motor hole. Replace the two 1/4" hex head bolts.
Tighten the bolts snugly. It is not necessary to over-
1. You must have the correct replacement module. The
tighten.
controls are factory programmed for specific operating
modes. Even though they look alike, different modules Note: Before replacing the blower/motor assembly, it is im-
may have completely different functionality. Using the portant to look at the installation to see if some application
wrong control module voids all product warranties and fault has caused the motor to fail.
may produce unexpected results. Is there any evidence of water damage to the failed control?
2. Remove all power from the unit being serviced. (Corrosion on the inside or outside of the casting.) If yes, do
moisture check.
9. Re-install the blower/motor assembly into the furnace.
10. Plug the 16-pin control plug into the motor. The plug is
keyed. Make sure the connector is properly seated and
latched.
11. Plug the 5 pin power connector into the motor even though
the plug is keyed, observe the proper orientation. Do not
force the connector. It plugs in very easily when prop-
erly oriented. Reversing this plug will cause imme-
Do NOT work on the motor with power applied. Wait at
diate failure of the control module.
least 5 minutes after disconnecting power from the equip-
ment before opening the motor. 12. Final installation check. Make sure the motor is installed
as follows:
3. It is usually not necessary to remove the motor from the
blower assembly. However it is recommended that the a. As far into the blower housing as possible.
whole blower assembly, with the motor, be removed. b. Belly bands not covering vent holes or on the control
Unplug the two cable connectors to the motor. There module.
are latches on each connector. Do not pull on the wires.
The plugs remove easily when properly released. c. Motor connectors should oriented as to prevent the
accumulation of moisture in the control.
4. Observe the flat end of the motor control module casting
and located the two standard ¼" hex head bolts. Re- d. Use wire ties to create a drip loop in the motor cables.
move these bolts from the motor while holding the con- 13. The installation is now complete. Reapply power to the
trol module. Do not remove the two torx head screws. furnace and verify that the new motor control module is
5. The control module is now free of the motor but still at- working properly.
tacked by a plug and cable. Carefully rotate the control
so as to gain access to the plug on the end of the cable.
Squeeze the release latch and gently pull the plug out
of the control module. Do not pull on the wires. Grip the
plug only.
6. The control module is now completely detached from the
S-10 CHECKING CAPACITOR
motor. Verify with a standard ohmmeter that the resis-
tance from each motor lead (in the motor plug just re- The direct drive motors are of the (psc) permanent split ca-
moved) to the motor shell is greater than 100k ohms. pacitor design. A run capacitor is wired across the auxiliary
(Measure resistance to unpainted motor end plate). If and a portion of the main windings. The capacitors primary
any motor lead fails this test do not proceed to install function is to reduce the line current while greatly improving
the control module. The motor is defective and must be the torque characteristics of a motor. This is accomplished
replaced. Installing the new control module will cause it by using the 90° phase relationship between the capacitor
to fail also. current and voltage in conjunction with the motor windings
so that the motor will give two phase operation when con-
7. Verify that the replacement control module is correct for
nected to a single phase circuit. The capacitor also reduces
your application. If so, orient the new module next to the
the line current to the motor by improving the power factor
motor and carefully insert the plug removed in step 5.
to the load.
Be sure the plug latches. It will click when properly in-
serted.
48
SERVICING
S-10B Capacitance Check
AMMETER
VOLT / OHM
METER
49
SERVICING
S-12 CHECKING HOT SURFACE IGNITOR NOTE: Failure to earth ground the furnace, reversing the
neutral and hot wire connection to the line (polarity), or a
The igniter most commonly used is the (B1401018S) 120V
high resistance connection in the neutral line may cause
silicone carbide resistive element ignitor for ignition.
the control to lockout due to failure to sense flame.
50
SERVICING
FLASH CODES
GDT, GMNT, GMP, GMPN, GMT, GMTH, GMNT, GSMS
INSTALLER/SERVICEMAN
THE STATUS LIGHT ON THE FURNACE CONTROL MAY
BE USED AS A GUIDE TO TROUBLESHOOTING THIS
APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
ADVERTISSEMENT
DECONNECTER DU CIRCUIT D'ALIMENTATION ELECTRIQUE AVANT L'ENTRETIEN.
INSPECTER LES FILTRES CHAQUE MOIS ET REMPLACER SI NECESSAIRE.
TOUS LES FILTRES À AIR DOIVENT ÊTRE APPROUVÉS PAR LES
ULC OU LEUR EQUIVALENT. ON RECÒMMANDE D'UTILISER DES FILTRES À
AIR PERMANTS. UTILISER LE TABLEAU SUIVANT POUR REMPLACER LES FILTRES À
AIR.
CHASSIS BOTTOM SIDE AIR
WARNING SIZE
DIM ENIO NS
DU BATI
APPLICATION
INSTALLÉ
SUR DESSOUS
INSTALLATION
INSTALLÉ
SUR LE CÔTÉ
DISCONNECT THE ELECTRIC
POWER BEFORE SEVICING.
INS PE CT FILTERS MO NTH LY AND
14" 14 " X 25" 18" X 25"
RE PL ACE W HE N NE CES SA RY .
A LL A IR FIL TERS M UST B E 17 .5" 16 " X 25" 18" X 25"
CE RTIFIED B Y ULC O R
E QU IVA LE NT. P ERM AN ENT A IR 21 " 20 " X 25" 18" X 25"
FILTE RS AR E RE CO MM EN DED.
W HEN RE PLA CING A IR FILTERS , 24.5" 24 " X 25" 18" X 25"
US E TH E FO LLOW ING C HART:
51
SERVICING
FLASH CODES
GMNTE
INSTALLER/SERVICEMAN
THE STATUS LIGHT ON THE FURNACE CONTROL MAY
BE USED AS A GUIDE TO TROUBLESHOOTING THIS
APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
ADVERTISSEMENT
DECONNECTER DU CIRCUIT D'ALIMENTATION ELECTRIQUE AVANT L'ENTRETIEN.
INSPECTER LES FILTRES CHAQUE MOIS ET REMPLACER SI NECESSAIRE.
TOUS LES FILTRES À AIR DOIVENT ÊTRE APPROUVÉS PAR LES
ULC OU LEUR EQUIVALENT. ON RECÒMMANDE D'UTILISER DES FILTRES À
AIR PERMANTS. UTILISER LE TABLEAU SUIVANT POUR REMPLACER LES FILTRES À
AIR.
WARNING SIZE
DIMENSIONS
APPLICATION
INSTALLÉ
INSTALLATION
INSTALLÉ
DISCONNECT THE ELECTRIC DU BATI SUR DESSOUS SUR LE CÔTÉ
POWER BEFORE SEVICING.
INSPECT FILTERS MONTH LY AND
REPLACE W HEN NECESSARY. 14" 14" X 25" 18" X 25"
ALL AIR FILTERS M UST BE
17.5" 16" X 25" 18" X 25"
CERTIFIED BY ULC OR
EQU IVALENT. PERM ANENT AIR 21" 20" X 25" 18" X 25"
FILTERS AR E RECOMM EN DED.
W HEN REPLACING AIR FILTERS, 24.5" 24" X 25" 18" X 25"
USE THE FOLLOW ING CHART:
52
SERVICING
FLASH CODES
GMPE
INSTALLER/SERVICEMAN
THE STATUS LIGHT ON THE FURNACE CONTROL MAY
BE USED AS A GUIDE TO TROUBLESHOOTING THIS
APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
WARNING
DISCONNECT THE ELECTRIC POWER BEFORE SEVICING.
MODEL FILTER
SIZE
GMPE075-1.5/3 18" X 25"
GMPE100-2.5/4 18" X 25"
GMPE125-3/5 18" X 25"
53
SERVICING
FLASH CODES
GMPH
INSTALLER/SERVICEMAN
THE STATUS LIGHT ON THE FURNACE CONTROL MAY
BE USED AS A GUIDE TO TROUBLESHOOTING THIS
APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
ADVERTISSEMENT
DECONNECTER DU CIRCUIT D'ALIMENTATION ELECTRIQUE AVANT L'ENTRETIEN.
INSPECTER LES FILTRES CHAQUE MOIS ET REMPLACER SI NECESSAIRE.
TOUS LES FILTRES À AIR DOIVENT ÊTRE APPROUVÉS PAR LES
ULC OU LEUR EQUIVALENT. ON RECÒMMANDE D'UTILISER DES FILTRES À
AIR PERMANTS. UTILISER LE TABLEAU SUIVANT POUR REMPLACER LES FILTRES À
AIR.
WARNING SIZE
DIMENIONS
DU BÂTI
INSTALLÉ
SUR DESSOUS
INSTALLÉ
SUR LE CÔTÉ
DISCONNECT THE ELECTRIC
POWER BEFORE SEVICING.
INS PE CT FIL TERS MO NTH LY AND 14" 14" X 25" 18" X 25"
RE PLACE W HE N NE CES SA RY .
A LL A IR FILTERS M UST B E 17.5" 16" X 25" 18" X 25"
CE RTIFIE D BY ULC O R 20" X 25" 18" X 25"
21"
E QU IVA LE NT. P ERM AN ENT A IR
FILTE RS AR E RE CO MM EN DED. 24.5" 24" X 25" 18" X 25"
W HEN RE PLA CING A IR FILTERS ,
US E TH E FO LLOW ING C HART:
54
SERVICING
FLASH CODES
GSU
INSTALLER/SERVICEMAN
THE STATUS LIGHT ON THE FURNACE CONTROL MAY
BE USED AS A GUIDE TO TROUBLESHOOTING THIS
APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
GAS FLOW
1 BLINK IGNITION FAILURE GAS PRESSURE
GAS VALVE
FLAME SENSOR
2 BLINKS CLOSED PRESSURE SWITCH
PRESSURE SWITCH STUCK CLOSED
LOW FIRE VENTER MOTOR
3 BLINKS PRESSURE SWITCH
PRESSURE SWITCH VENT BLOCKAGE
FAILURE TO CLOSE PRESSURE PORT TAP STOPPED UP
ADVERTISSEMENT
DECONNECTER DU CIRCUIT D'ALIMENTATION ELECTRIQUE AVANT L'ENTRETIEN.
INSPECTER LES FILTRES CHAQUE MOIS ET REMPLACER SI NECESSAIRE.
TOUS LES FILTRES À AIR DOIVENT ÊTRE APPROUVÉS PAR LES
ULC OU LEUR EQUIVALENT. ON RECÒMMANDE D'UTILISER DES FILTRES
À
AIR PERMANTS. UTILISER LE TABLEAU SUIVANT POUR REMPLACER LES FILTRES
À
AIR.
WARNING SIZE
DIMENSIONS
APPLICATION
INSTALLÉ
INSTALLATION
INSTALLÉ
DISCONNECT THE ELECTRIC DU BATI SUR DESSOUS SUR LE CÔTÉ
POWER BEFORE SEVICING.
INSPECT FILTERS MONTHLY AND
REPLACE WHEN NECESSARY. 14" 14" X 25" 18" X 25"
ALL AIR FILTERS MUST BE
17.5" 16" X 25" 18" X 25"
CERTIFIED BY ULC OR
EQUIVALENT. PERMANENT AIR 21" 20" X 25" 18" X 25"
FILTERS ARE RECOMMENDED.
WHEN REPLACING AIR FILTERS, 24.5" 24" X 25" 18" X 25"
USE THE FOLLOWING CHART:
55
SERVICING
S-14 CHECKING FLAME SENSOR 3. Be sure the negative side of the meter is connected to
the wire and the positive side of the meter is to sensor
A flame sensing device is used in conjunction with the igni-
terminal.
tion control module to prove combustion. If proof of flame is
not present the control will de-energize the gas valve and Digital Meter
3/8" ± .1/16"
1/4
± .1/16 WIRE FROM
FLAME
SENSOR CONTROL
BOARD
56
SERVICING
S-15 CHECKING MAIN BURNERS
The main burners are used to provide complete combustion
of various fuels in a limited space, and transfer this heat of
the burning process to the heat exchanger.
Proper ignition, combustion, and extinction are primarily due In checking main burners, look for signs of rust, oversized
to burner design, orifice sizing, gas pressure, primary and and undersized carry over ports restricted with foreign ma-
secondary air, vent and proper seating of burners. terial, etc, refer to previous drawing.
We have used several in shot burner designs over the years Other older main burners (shown below) should not need
and illustrated in the following illustrations. adjustment in most instances. However, burner air shutters
are provided should adjustment be necessary. After the
furnace has been in operation for at least five (5) minutes
loosen the air shutter locking screws and close the
shutter until yellow tipped flames appear. Now slowly
open the shutter until the yellow disappears. Retighten
the locking screw.
.023" - .027"
57
58
FROM FURNACE
CHASSIS GROUND
W W
Y G G 115 / 60 / 1
CONDENSING
UNIT R R POWER SUPPLY
T'STAT TWIN COOL
W
DS
G
24V HEAT
TO 115/1/60 R
M1
POWER SUPPLY IDBR1
M2 HEAT
R 3 2 1 HSI
B W I.D.B.
FS
BL 6 5 4 COOL
IND
9 8 7
G PVR IDBR2
B P.V.
BL PRI
PSO
PSI
LIMIT
LIMIT
FS
GV
NEUTRALS TRANS L2
R
HSIR
WIRING DIAGRAMS
DS
B
HSI
W
W
LS C
R
HIGH VOLTAGE!
FUSE
W IDBR2
R
P.V. W G
MOTOR B B
W
W
HSIR
BL PS1 PVR
G
R MED
O
LOW
IDBR1
B LS P GV
R HIGH SO PS2 ROS ROS ROS
G IDB
HSI Y
BL
PS1 BR WIRING
BR
Y LINE VOLTAGE WIRE SPLICE
FS
LOW VOLTAGE MARKED TERMINAL
CAPACITOR FIELD INSTALLED POWER UNMARKED TERMINAL
GV COMPONENT LEGEND FIELD INSTALLED CONTROL
ROS ROS ROS PS2 SO
DS DOOR SWITCH
P P P P P
FS FLAME SENSOR
GV GAS VALVE WIRE CODE NOTES
HSI HOT SURFACE IGNITOR B BLACK (1) 1. REPLACEMENT WIRE MUST
HSIR HOT SURFACE IGNTION RELAY BL BLUE (4) BE THE SAME SIZE AND TYPE
IDB INDOOR BLOWER BR BROWN (7) OF INSULATION AS ORIGINAL.(105ºF).
PU PURPLE (5)
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
PS1 PRESSURE SWITCH, FIRE 3. THE LEADS FROM THE MOTOR MAY
PS2 PRESSURE SWITCH, COMB. BOX R RED (2) BE CHANGED TO REQUIRED SPEED.
NOTE: PV POWER VENTOR W WHITE (0)
*HI - BLACK
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
THE LEADS FROM THE MOTOR PVR POWER VENT RELAY Y YELLOW (3)
*MED - BLUE
MAY BE CHANGED TO THE *LOW - RED ROS ROLLOUT SWITCH
REQUIRED SPEED. *MED-LO - ORANGE SO STACK OVERTEMP SWITCH
B14933-223
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
GMTH, GMT
FROM FURNACE
CHASSIS GROUND
W W 115 / 60 / 1
CONDENSING Y G G POWER SUPPLY
UNIT R R
T'STAT DS
TWIN COOL
W
G
24V HEAT IDBR1
TO 115/1/60 R HEAT
M1
POWER SUPPLY
M2
I.D.B.
B R 3 2 1 HSI
COOL
W
FS
BL 6 5 4
PVR IDBR2
IND
G 9 8 7 P.V.
B
PSO
PSI
PRI
LIMIT
LIMIT
FS
HSIR
GV
BL NEUTRALS TRANS L2
WIRING DIAGRAMS
DS
B
HSI
W LS C
R
W FUSE
HIGH VOLTAGE!
IDBR2
G
W
W R
P.V. W
MOTOR B B
W HSIR
PVR
PS
BL
G
R MED
IDBR1
O LOW
GV
SO ROS ROS ROS ROS
B LS P HIGH
R
G IDB
Y
HSI
BL
PS BR
BR WIRING
Y FS WIRE SPLICE
LINE VOLTAGE
LOW VOLTAGE MARKED TERMINAL
CAPACITOR
FIELD INSTALLED POWER UNMARKED TERMINAL
GV ROS SO
ROS ROS ROS COMPONENT LEGEND FIELD INSTALLED CONTROL
P P P P P DS DOOR SWITCH
FS FLAME SENSOR
GV GAS VALVE WIRE CODE NOTES
HSI HOT SURFACE IGNITOR B BLACK (1) 1. REPLACEMENT WIRE MUST
HSIR HOT SURFACE IGNTION RELAY BL BLUE (4) BE THE SAME SIZE AND TYPE
IDB INDOOR BLOWER BR BROWN (7) OF INSULATION AS ORIGINAL.(105ºF).
IDBR1 INDOOR BLOWER HEAT RELAY G GREEN (8) 2. WARNING: CABINET MUST BE
IDBR2 INDOOR BLOWER COOL RELAY O ORANGE (6) PERMANENTLY GROUNDED AND
PK PINK (9) CONFORM TO N.E.C. & LOCAL CODES.
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
LS LIMIT SWITCH
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
59
GMNT
60
FROM FURNACE
CHASSIS GROUND
W W 115 / 60 / 1
CONDENSING Y G G POWER SUPPLY
UNIT R R
T'STAT DS
TWIN COOL
W
G
24V HEAT IDBR1
TO 115/1/60 R HEAT
M1
POWER SUPPLY
M2
I.D.B.
3 2 1 COOL
B R HSI
W
FS
BL 6 5 4
PVR IDBR2
7 IND
9 8 P.V.
G
B
HSIR
PSO
PRI
PSI
LIMIT
LIMIT
FS
GV
BL NEUTRALS TRANS L2
R
WIRING DIAGRAMS
DS
B HSI
W LS C
R
W FUSE
IDBR2
HIGH VOLTAGE!
G
W R
W W
P.V.
MOTOR
B B
W HSIR
PVR
PS1
BL
G
R MED IDBR1
O LOW
GV
ALS SO ROS ROS ROS ROS
B LS P HIGH
R
G IDB
Y
HSI
BL
PS1 BR
BR WIRING
Y FS LINE VOLTAGE WIRE SPLICE
LOW VOLTAGE MARKED TERMINAL
CAPACITOR
FIELD INSTALLED POWER UNMARKED TERMINAL
COMPONENT LEGEND
GV ROS ROS ROS ROS SO ALS FIELD INSTALLED CONTROL
ALS AUXILIARY LIMIT SWITCH
P P P P P P
DS DOOR SWITCH
FS FLAME SENSOR
WIRE CODE NOTES
GV GAS VALVE
B BLACK (1) 1. REPLACEMENT WIRE MUST
HSI HOT SURFACE IGNITOR
BL BLUE (4) BE THE SAME SIZE AND TYPE
HSIR HOT SURFACE IGNTION RELAY BR BROWN (7) OF INSULATION AS ORIGINAL.(105ºF).
IDB INDOOR BLOWER
G GREEN (8) 2. WARNING: CABINET MUST BE
IDBR1 INDOOR BLOWER HEAT RELAY O ORANGE (6) PERMANENTLY GROUNDED AND
IDBR2 INDOOR BLOWER COOL RELAY PK PINK (9) CONFORM TO N.E.C. & LOCAL CODES.
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
PS1 PRESSURE SWITCH, FIRE 3. THE LEADS FROM THE MOTOR MAY
R RED (2)
BE CHANGED TO REQUIRED SPEED.
PS2 PRESSURE SWITCH, COMB. BOX
W WHITE (0)
PV POWER VENTOR
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
Y YELLOW (3)
PVR POWER VENT RELAY
ROS ROLLOUT SWITCH
SO STACK OVERTEMP SWITCH B14933-227
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
GMNT
FROM FURNACE
CHASSIS GROUND
W W
CONDENSING Y G G
UNIT R R
T'STAT 115 / 60 / 1
TWIN COOL
W POWER SUPPLY
G
24V HEAT
TO 115/1/60 R DS
M1
POWER SUPPLY M2
R 3 2 1 HSI
IDBR1 HEAT
B W
FS
BL 6 5 4
IND I.D.B.
9 8 7 COOL
G
B
PRI
PSO
BL
PSI
FS
LIMIT
LIMIT
GV
NEUTRALS TRANS L2
PVR IDBR2
R P.V.
WIRING DIAGRAMS
DS HSIR
B
W
HSI
W
LS
R
HIGH VOLTAGE!
W FUSE
R
P.V. W
MOTOR B B IDBR2
W G
G BL W
R MED HSIR
O PS1 PVR
LOW
B LS P
R HIGH IDBR1
GV
SO PS2 ROS ROS ROS
G IDB
HSI Y
BL
PS1 BR
BR
Y FS
WIRING CODE
NOTES:
CAPACITOR ALS AUX. LIMIT SWITCH FACTORY WIRING 1. REPLACEMENT WIRE MUST
GV PS2 SO DS BLWR. DOOR SWITCH HIGH VOLTAGE BE THE SAME SIZE AND TYPE
ROS ROS ROS
PFC POWER FACTOR TRANS. LOW VOLTAGE OF INSULATION AS ORIGINAL
P P P P P (105°C).
FS FLAME SENSOR
FRS FLAME ROLL-OUT SWITCH WIRE CODE
GV GAS VALVE 2. WARNING CABINET MUST BE
B BLACK (1) PERMANENTLY GROUNDED AND
HSI HOT SURFACE IGNITOR
BL BLUE (4) CONFORM TO N.E.C. & LOCAL
ICB IGNITION CONTROL BOARD CODES.
LS MAIN LIMIT SWITCH BR BROWN (7)
MC MOTOR CONTROLLER G GREEN (8
3. ALL UNUSED MOTOR
PS PRESSURE SWITCH O ORANGE (6) SPEED LEADS GET
TR TRANSFORMER PK PINK (9) PLACED ON M1, M2 OR CAPPED.
PU PURPLE (5)
PV POWER VENTER
IDB INDOOR BLOWER R RED (2)
IDBR INDOOR BLWR RELAY W WHITE (0)
Y YELLOW (3)
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
CR COOL RELAY
NOTE: HR HEAT RELAY
*HI - BLACK
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
61
GMNT B SERIES
62
FROM FURNACE
CHASSIS GROUND
W W 115 / 60 / 1
CONDENSING Y G G POWER SUPPLY
UNIT R R
T'STAT
W COOL DS
TWIN
G
24V HEAT
TO 115/1/60 R
M1 IDBR1
POWER SUPPLY HEAT
M2
R 3 2 1 HSI
B I.D.B.
W COOL
FS
BL 6 5 4
8 7 IND
G 9
PVR IDBR2
B P.V.
PRI
PSO
GV
FS
PSI
LIMIT
LIMIT
BL NEUTRALS TRANS L2
R
HSIR
DS
B
WIRING DIAGRAMS
HSI
W
W
LS
R
FUSE
IDBR2
W
HIGH VOLTAGE!
W *O *R
P.V . G
MOTOR B *B
W
W
*BL HSIR
PVR
G PS1
R
O
IDBR1
B P
GV
LS ALS SO ROS ROS ROS ROS
R
G IDB
HSI
BL
Y BR
BR
PS
Y CAPACITOR
WIRING
LINE VOLTAGE WIRE SPLICE
FS MARKED TERMINAL
LOW VOLTAGE
FIELD INSTALLED POWER UNMARKED TERMINAL
COMPONENT LEGEND
FIELD INSTALLED CONTROL
GV ROS ROS ROS ROS SO ALS ALS AUXILIARY LIMIT SWITCH
P P P P P P DS DOOR SWITCH
FS FLAME SENSOR
WIRE CODE NOTES
GV GAS VALVE
B BLACK (1) 1. REPLACEMENT WIRE MUST
HSI HOT SURFACE IGNITOR
BL BLUE (4) BE THE SAME SIZE AND TYPE
HSIR HOT SURFACE IGNTION RELAY BR BROWN (7) OF INSULATION AS ORIGINAL.(105ºF).
IDB INDOOR BLOWER
G GREEN (8) 2. WARNING: CABINET MUST BE
IDBR1 INDOOR BLOWER HEAT RELAY O ORANGE (6) PERMANENTLY GROUNDED AND
IDBR2 INDOOR BLOWER COOL RELAY PK PINK (9) CONFORM TO N.E.C. & LOCAL CODES.
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
PS1 PRESSURE SWITCH, FIRE 3. THE LEADS FROM THE MOTOR MAY
R RED (2) BE CHANGED TO REQUIRED SPEED.
*HI - BLACK PS2 PRESSURE SWITCH, COMB. BOX
W WHITE (0)
*MED - BLUE PV POWER VENTOR
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
GMNT B SERIES
ROS ROS ROS
P P
PV
115 / 60 / 1
P
P POWER SUPPLY
DS
LS
NOT ALL
ROS
PFC MODELS
P O
IDB
SO W LOW
PVR1
GV PVR2 PV
PS
P
HSIR HIGH
HI
COM
LOW
P O
WIRING DIAGRAMS
BL FS
P
BL IDB HSI
R P P
ALS G
R
XFMR
Y C
PS G FUSE PVR1
W1
R Y R
HSIR
B
HIGH VOLTAGE!
B
SO LS RO RO RO RO ALS
BR
W GV
W LOW
HIGH
PS1
W2
FS HOT NEUTRALS PS2
B PVR2
R
XFMR
XFMR
EAC
LINE
HUM
HUM
CIRC
EAC
LINE
HIGH HEAT
W LOW HEAT
BL
YLO
LOW COOL
IDB
HIGH COOL
Y
PFC FAN
B G
24V NOT ALL
W HSI
MODELS
W
G COMPONENT LEGEND WIRING
B
ALS AUXILIARY LIMIT SWITCH LINE VOLTAGE WIRE SPLICE
DS DOOR SWITCH MARKED TERMINAL
LOW VOLTAGE
DS FS FLAME SENSOR FIELD INSTALLED POWER UNMARKED TERMINAL
GV GAS VALVE FIELD INSTALLED CONTROL
TO 115/1/60
HSI HOT SURFACE IGNITOR
POWER SUPPLY
HSIR HOT SURFACE IGNTION RELAY
IDB INDOOR BLOWER WIRE CODE NOTES
PFC POWER FACTOR CHOKE (1)
B BLACK 1. REPLACEMENT WIRE MUST
XFMR TRANSFORMER BE THE SAME SIZE AND TYPE
BL BLUE (4)
LS LIMIT SWITCH BR BROWN (7) OF INSULATION AS ORIGINAL.(105ºF).
PS1 PRESSURE SWITCH, LOW FIRE G GREEN (8)
PS2 PRESSURE SWITCH, HIGH FIRE 2. WARNING: CABINET MUST BE
O ORANGE (6) PERMANENTLY GROUNDED AND
PV POWER VENTOR PK PINK (9) CONFORM TO N.E.C. & LOCAL CODES.
PVR1 POWER VENT RELAY, LOW FIRE
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
PU PURPLE (5)
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
PVR2 POWER VENT RELAY, HIGH FIRE 3. POWER FACTORY CHOKE PRESENT
R RED (2) ONLY ON UNITS WITH 3/4 AND
*HI - BLACK ROS ROLLOUT SWITCH
W WHITE (0) 1 HP INDOOR BLOWERS.
*MED - BLUE SO STACK OVERTEMP SWITCH
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
Y YELLOW (3)
*LOW - RED
*MED-LO - ORANGE
B14933-235
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
63
GMNTE
64
FROM FURNACE
CHASSIS GROUND 115 / 60 / 1
POWER SUPPLY
W W
CONDENSING Y G G
UNIT R R
T'STAT W COOL
TWIN
G
24V R HEAT
TO 115/1/60 M1 IDBR1
POWER SUPPLY HEAT
M2
R 3 2 1 HSI I.D.B.
B W COOL
FS
BL 6 5 4
IND
9 8 7 PVR
G IDBR2
B P.V.
PRI
GV
FS
PSI
PSO
LIMIT
LIMIT
BL NEUTRALS TRANS L2
R HSIR
DS
WIRING DIAGRAMS
HSI
W
W
LS
HIGH VOLTAGE!
R
FUSE
W
W R IDBR2
P.V.
*
MOTOR
B B G
W
W
BL
G * HSIR
R MED PS PVR
O
LOW
B R P IDBR1
HIGH
LS
R
G IDB
HSI GV
BL SO ROS ROS ROS ROS
Y BR
BR
PS
Y CAPACITOR WIRING CODE NOTES:
DS - DOOR SWITCH
SO FACTORY WIRING 1. REPLACEMENT WIRE MUST
FS - FLAME SENSOR BE THE SAME SIZE AND TYPE
HIGH VOLTAGE
FS GV - GAS VALVE OF INSULATION AS ORIGINAL
LOW VOLTAGE
(105°C).
HSI - HOT SURFACE IGNITOR
2. WARNING CABINET MUST BE
P HSIR HOT SURFACE IGNITION RELAY
PERMANENTLY GROUNDED AND
GV IDB - INDOOR BLOWER CONFORM TO N.E.C. & LOCAL
ROS ROS ROS ROS CODES.
IDBR - INDOOR BLOWER RELAY
BL P WIRE COLOR CODE
P P P
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
LS - LIMIT SWITCH
B BLACK (1) PK PINK (9)
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
PS - PRESSURE SWITCH
BL BLUE (4) P PURPLE (5)
NOTE: PV - POWER VENTOR
BR BROWN (7) W WHITE (0)
PVR - POWER VENT RELAY
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
THE LEADS FROM THE MOTOR * MED HI - YELLOW G GREEN (8) Y YELLOW (3)
MED LOW - ORANGE ROS - ROLLOUT SWITCH O ORANGE (6) R RED (2)
MAY BE CHANGED TO THE
REQUIRED SPEED. SO - STACK OVERTEMP SWITCH
B2857804
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
GMPN
TO THERMOSTAT
WHITE=W1 L1
BROWN=W2
GREEN=G L2
RED=R
YELLOW=Y
DS
{
TO PFC
Y IDBR
CONDENSING HEAT
UNIT BL
I.D.B.
IDBR
COOL
W W
HUM
G COOL
R
24V TWIN ICB OT2
W Y
R OT1
G HEAT G PVR
OTC
R 27
M1 O P.V.
BR
M2 C1
B
C2
HSIR
3 2 1 W1/W2
R HSI
W2
WIRING DIAGRAMS
FS
W E
BL 6 5 4
R
BL IND
9 8 7 Y1
NEUTRALS L2 Y/Y2
G
HSI
J2 J3 MC
FUSE
HIGH VOLTAGE!
R W
LS O LS
R P B SEE NOTE R
#3
BL FS IDBR
115V
BR PFC G
B PVR
Y Y
PS B IDB W W1
W
PS
W
BL BR
W2R
ALS
4 ROS
AL ROS ROS ROS
W2
P P.V. 2 GV
RELAY
B
1 3
ROS
B 6
W2R
BL
W HSI W2
P
PFC - POWER-FACTOR CHOKE TRANSFORMER
ROS ALS - AUXILIARY LIMIT SWITCH
DS - DOOR SWITCH WIRING CODE NOTES:
CR - COOL RELAY 1. REPLACEMENT WIRE MUST
HR - HEAT RELAY FACTORY WIRING
P HIGH VOLTAGE BE THE SAME SIZE AND TYPE
GV FS - FLAME SENSOR OF INSULATION AS ORIGINAL
B LOW VOLTAGE
GV - GAS VALVE (105°C).
LO P HSI - HOT SURFACE IGNITOR FIELD WIRING
ROS ICB - INTERGRATED CIRCUIT BOARD HIGH VOLTAGE 2. WARNING CABINET MUST BE
BL COM W IDB - INDOOR BLOWER PERMANENTLY GROUNDED AND
ROS G CONFORM TO N.E.C. & LOCAL
IDBR - INDOOR BLOWER RELAY
HI WIRE COLOR CODE CODES.
LS - LIMIT SWITCH
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
B MC - MOTOR CONTROLLER
POWER SUPPLY O ORANGE R RED
TR - TRANSFORMER
115/1/60 HSIR - HOT SURFACE IGNITOR RELAY
W2R - W2 RELAY B2557806
BR
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
65
GMPE
66
L1 L2
TO TO THERMOSTAT
CONDENSING Y
UNIT BL
DS
{
IDBR PFC
HEAT
W W
R G HUM R
W TWIN COOL
24V OT2 Y I.D.B.
G OT1 G IDBR
ICB HEAT OTC COOL
R M1 O BR
B M2 C1
C2
3 2 1 W1/W2
HSI PVR
W O W2
FS
6 5 4 E
BL P.V.
R
BL IND
9 8 7
Y1
NEUTRALS L2
Y/Y2 HSIR
G
J2 J3 MC
WIRING DIAGRAMS
HSI
R W
LS O
R P B
SEE NOTE
#3
BL FS FUSE
115V
BR PFC LS
B R
Y Y W
HIGH VOLTAGE!
PS B IDB
W
IDBR
W G
BL BR PVR
ALS W1
4
W2 PS
P 2
P.V. RELAY
B
1 3
ROS W2R
B
AL ROS ROS ROS ROS
BL
GV
W HSI
ROS
W2R
B W2
GV P
LO P
W G
BL ROS
COM DS COMPONENT LEGEND WIRING
ROS
HI ALS AUXILIARY LIMIT SWITCH WIRE SPLICE
LINE VOLTAGE
P B DS DOOR SWITCH MARKED TERMINAL
POWER SUPPLY LOW VOLTAGE
115/1/60 FS FLAME SENSOR FIELD INSTALLED POWER UNMARKED TERMINAL
BR
FSR FLAME ROLLOUT SWITCH FIELD INSTALLED CONTROL
GV GAS VALVE
HSI HOT SURFACE IGNITOR
ICB IGNITION CONTROL BOARD WIRE CODE NOTES
LS LIMIT SWITCH
B BLACK 1. REPLACEMENT WIRE MUST
MC MASTER CONTROLLER BL BLUE BE THE SAME SIZE AND TYPE
PS PRESSURE SWITCH BR BROWN OF INSULATION AS ORIGINAL.(105ºF).
TR TRANSFORMER
G GREEN 2. WARNING: CABINET MUST BE
PV POWER VENTOR
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
GMPE
FURNACE CHASSIS GND. POWER SUPPLY
BL
Y 115 / 60 / 1
W W
Y G G
OPTIONAL CONDENSING
R R
UNIT IDBR1 HEAT
T'STAT TWIN
W COOL
G HEAT I.D.B.
24V
TO 115/1/60 R IDBR2 COOL
POWER SUPPLY M1
M2
R 3 2 1 PVR
B P.V.
FS
HSI
BL 6 5 4
IND
9 8 7 PRI HSIR
G
NEUTRALS TRANS L2
B BL
FS
PSI
GV
PSO
LIMIT
LIMIT
BL
R
HSI
DS
WIRING DIAGRAMS
B B
Y
R Y
W LS
BL W R FUSE
IDBR2
G
PVR
W
P.V. W *R W
HIGH VOLTAGE!
MOTOR B B HSIR
W PS
IDBR1
BL
G *
MED
R
P O LOW
ALS HIGH
B GV
LS ALS ROS ROS ROS ROS
R
P G IDB
HSI
ROS
Y BR
BR
PS P
Y
ROS CAPACITOR
COMPONENT LEGEND WIRING
ALS AUXILIARY LIMIT SWITCH LINE VOLTAGE WIRE SPLICE
FS DS DOOR SWITCH MARKED TERMINAL
P ROS P LOW VOLTAGE
GV FS FLAME SENSOR FIELD INSTALLED POWER UNMARKED TERMINAL
ROS GV GAS VALVE
FIELD INSTALLED CONTROL
HSI HOT SURFACE IGNITOR
ICB INTEGRATED CIRCUIT BOARD
IDB INDOOR BLOWER WIRE CODE NOTES
IDBR INDOOR BLOWER RELAY
B BLACK 1. REPLACEMENT WIRE MUST
LS LIMIT SWITCH
BL BLUE BE THE SAME SIZE AND TYPE
PS PRESSURE SWITCH OF INSULATION AS ORIGINAL.(105ºF).
BR BROWN
PV POWER VENTOR
G GREEN 2. WARNING: CABINET MUST BE
PVR POWER VENT RELAY
O ORANGE PERMANENTLY GROUNDED AND
TR TRANSFORMER
PK PINK CONFORM TO N.E.C. & LOCAL CODES.
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
PU PURPLE
SO STACK OVER
R RED
TEMP SWITCH
W WHITE
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
Y YELLOW
B14933-175
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
67
GMPH
68
COOL 25
POWER SUPPLY
HEAT 115 / 60 / 1
M1
M2
B
R
FURNACE CHASSIS GND. BL
BL
Y
IDBR1 HEAT
W W
OPTIONAL CONDENSING Y G G
UNIT R R I.D.B.
IDBR2 COOL
T'STAT W COOL
TWIN
G
24V HEAT PVR
TO 115/1/60 R
M1
B 3 2 1 HSIR
WIRING DIAGRAMS
R HSI
FS
BL 6 5 4
IND
G 9 8 7
B BL HSI
PRI
PSI
PSO
GV
FS
LIMIT
LIMIT
NEUTRALS TRANS L2
BL
R
HIGH VOLTAGE!
DS
B B
Y Y
LS
R FUSE
R
W
IDBR2
BL W
G
PVR
W
HSIR
W PS
P.V. W *R
MOTOR B B IDBR1
W
G BL
R * GV
MED ROS ROS
O
LOW
LS
B R
HIGH
Y G IDB
P NOTES:
HSI
PS
1. REPLACEMENT WIRE MUST
Y BR WIRING CODE BE THE SAME SIZE AND TYPE
DS - DOOR SWITCH
OF INSULATION AS ORIGINAL
BR FS - FLAME SENSOR FACTORY WIRING (105°C.)
GV - GAS VALVE HIGH VOLTAGE
P LOW VOLTAGE 2. WARNING CABINET MUST BE
ROS HSI - HOT SURFACE IGNITOR
CAPACITOR PERMANENTLY GROUNDED AND
GV HSIR - HOT SURFACE IGNITOR RELAY CONFORM TO N.E.C. & LOCAL
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
FS
IDBR - INDOOR BLOWER RELAY WIRE COLOR CODE
P 3. FOR MODEL GMT140-5
LS - LIMIT SWITCH BLACK (9) SEE FIG #1.
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
B (1) PK PINK
PS - PRESSURE SWITCH
*MED - BLUE BL BLUE (4) P PURPLE (5) 4. ALL UNUSED MOTOR SPEED
PV - POWER VENTOR BR BROWN (7) W WHITE (0) LEADS GET PLACED ON
NOTE: *LOW - RED
PVR - POWER VENT RELAY G GREEN (8) Y YELLOW (3) MI AND M2.
THE LEADS FROM THE MOTOR MAY BE *MED-HI - ORANGE
CHANGED TO THE REQUIRED SPEED. ROS - ROLLOUT SWITCH O ORANGE (6) R RED (2)
*MED-LO - YELLOW B4057802
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
GMT & GMT A SERIES
BL FURNACE CHASSIS GND.
POWER SUPPLY
Y
W W 115 / 60 / 1
OPTIONAL CONDENSING Y G G
UNIT R R
SEENOTE#3
COOL
T'STAT W TWIN
G
24V HEAT
TO 115/1/60 R
M1 IDBR1
POWER SUPPLY HEAT
M2
10
3 2 1
B R HSI I.D.B.
IDBR2 COOL
FS
BL 6 5 4
IND
9 8 7 PVR
G
B BL P.V.
PRI
GV
FS
PSI
PSO
LIMIT
LIMIT
NEUTRALS TRANS L2
BL
R HSIR
WIRING DIAGRAMS
DS
B B
Y Y
R HSI
W
BL W
HIGH VOLTAGE!
LS
R FUSE
W
W R IDBR2
P.V. *
MOTOR
B B
W G
PVR
BL W
G * HSIR
R MED
PS
O LOW
IDBR1
B
HIGH
LS
GV
R ROS ROS
G IDB
HSI
Y BR
BR
P
PS
Y CAPACITOR NOTES:
17
LS - LIMIT SWITCH BLACK (9) SPEED (BLK) FOR HEATING
B (1) PK PINK
PS - PRESSURE SWITCH AND COOLING.
BL BLUE (4) P PURPLE (5)
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
69
GMT, GMTH
70
BL FURNACE CHASSIS GND.
POWER SUPPLY
Y
W W 115 / 60 / 1
OPTIONAL CONDENSING Y G G
UNIT R R
T'STAT TWIN COOL
W
24V G HEAT
TO 115/1/60 R M1
POWER SUPPLY IDBR1 HEAT
M2
B 3 2 1
R
FS
I.D.B.
6 5 4 HSI COOL
BL IDBR2
IND
9 8 7
G
PVR
B
BL PRI
FS
PSI
GV
PSO
P.V.
LIMIT
LIMIT
BL NEUTRALS TRANS L2
R
HSIR
DS
WIRING DIAGRAMS
B B
Y Y
R
HSI
W
BL W
LS
R
HIGH VOLTAGE!
W FUSE
R
P.V.
W
*
MOTOR B B IDBR2
W
G
PVR
BL
G * W
MED
R HSIR
LOW PS
O
HIGH IDBR1
B
LS
R GV
G IDB ROS ROS
HSI
Y BR
BR
P
PS
Y CAPACITOR
PU PURPLE
3. MODEL GMT140-5 USES HIGH SPEED (BLK)
R RED FOR HEATING AND COOLING.
W WHITE
Y YELLOW
B14933-230
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
GMT
POWER SUPPLY
COOL
HEAT
115 / 60 / 1
M1
B
M2
FURNACE CHASSIS GND. R
BL BL
Y
W W
OPTIONAL CONDENSING Y IDBR1 HEAT
G G FIG # 1
UNIT R R
I.D.B.
T'STAT TWIN IDBR2 COOL
W COOL
G HEAT
24V
TO 115/1/60 R PVR
POWER SUPPLY M1
P.V.
M2
R 3 2 1
B HSIR
FS
HSI
6 5 4
WIRING DIAGRAMS
BL
9 8 7 IND
G PRI
NEUTRALS TRANS L2
B
BL
GV
FS
HSI
PSI
PSO
LIMIT
LIMIT
BL
R
DS
B B
LS C
YY
R R FUSE
W
HIGH VOLTAGE!
IDBR2
BL W
G
PVR
W
HSIR
W PS
P.V. W *R
W MOTOR B B IDBR1
G BL
* GV
R MED ROS ROS
O LOW
LS
B R
HIGH
Y G IDB
HSI P
PS
Y BR WIRING
BR
LINE VOLTAGE WIRE SPLICE
P LOW VOLTAGE MARKED TERMINAL
ROS
GV CAPACITOR FIELD INSTALLED POWER UNMARKED TERMINAL
ROS
FS FIELD INSTALLED CONTROL
P
COMPONENT LEGEND
DS DOOR SWITCH
WIRE CODE NOTES
FS FLAME SENSOR
GV GAS VALVE B BLACK 1. REPLACEMENT WIRE MUST
BL BLUE BE THE SAME SIZE AND TYPE
HSI HOT SURFACE IGNITOR
BR BROWN OF INSULATION AS ORIGINAL.(105ºF).
HSIR HOT SURFACE IGNITOR RELAY
IDB INDOOR BLOWER G GREEN 2. WARNING: CABINET MUST BE
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
71
GMT, GMTH, & GMTH A SERIES
72
BL FURNACE CHASSIS GND. POWER SUPPLY
Y
W W 115 / 60 / 1
OPTIONAL CONDENSING Y G G
UNIT R R
T'STAT W COOL
TWIN
G
24V R HEAT
TO 115/1/60
M1
R 3 2 1 HSI
B I.D.B.
FS
BL 6 5 4 IDBR2 COOL
IND
9 8 7
G PVR
B BL P.V.
PRI
PSO
GV
FS
PSI
LIMIT
LIMIT
NEUTRALS TRANS L2
BL R
HSIR
DS
B B
Y Y
WIRING DIAGRAMS
R
HSI
W
BL W
LS C
R
W FUSE
W R
P.V. *
HIGH VOLTAGE!
W MOTOR B B IDBR2
G
PVR
G BL W
*
MED HSIR
R
O PS
LOW
IDBR1
B
HIGH
LS
R GV
G IDB ROS ROS
HSI
Y BR
BR
P
PS
Y CAPACITOR
FS
WIRING
P LINE VOLTAGE WIRE SPLICE
ROS
GV LOW VOLTAGE MARKED TERMINAL
ROS
FIELD INSTALLED POWER UNMARKED TERMINAL
P FIELD INSTALLED CONTROL
COMPONENT LEGEND
DS DOOR SWITCH
WIRE CODE NOTES
FS FLAME SENSOR
GV GAS VALVE B BLACK 1. REPLACEMENT WIRE MUST
BL BLUE BE THE SAME SIZE AND TYPE
HSI HOT SURFACE IGNITOR
BR BROWN OF INSULATION AS ORIGINAL.(105ºF).
HSIR HOT SURFACE IGNITOR RELAY
IDB INDOOR BLOWER G GREEN 2. WARNING: CABINET MUST BE
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
GMT, GMTH
BL FURNACE CHASSIS GND.
POWER SUPPLY
Y
W W 115 / 60 / 1
OPTIONAL CONDENSING Y G G
UNIT R R
T'STAT W COOL
TWIN
G
24V R HEAT
TO 115/1/60 M1 IDBR1 HEAT
POWER SUPPLY
M2
R 3 2 1 HSI I.D.B.
B COOL
IDBR2
BL 6 5 4
FS
G IND
9 8 7 PVR
G
B P.V.
PRI
NEUTRALS TRANS L2
(1)
HSIR
WIRING DIAGRAMS
(2)
DS
FS
HSI
W
W
(7)
HIGH VOLTAGE!
(8) LS
R
FUSE
(6)
(9)
P.V. W IDBR2
W MOTOR B
G
PVR
W
B R W HSIR
R PS
O
(5) IDBR1
(4)
LS
GV
ALS ROS
IDB
HSI
P
Y BR
BR
PS
Y CAPACITOR WIRING CODE NOTES:
ALS - AUXILIARY LIMIT SWITCH 1. REPLACEMENT WIRE MUST
FACTORY WIRING
DS - DOOR SWITCH HIGH VOLTAGE BE THE SAME SIZE AND TYPE
OF INSULATION AS ORIGINAL
FS - FLAME SENSOR LOW VOLTAGE
(3) (105°C).
ROS ALS FS
GV - GAS VALVE
HSI - HOT SURFACE IGNITOR 2. WARNING CABINET MUST BE
GV PERMANENTLY GROUNDED AND
IDB - INDOOR BLOWER CONFORM TO N.E.C. & LOCAL
BL IDBR - INDOOR BLOWER RELAY WIRE COLOR CODE CODES.
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
THE LEADS FROM THE MOTOR MED LO - ORANGE PVR - POWER VENT RELAY O ORANGE (6) R RED (2)
MAY BE CHANGED TO THE MED - BLUE ROS - ROLLOUT SWITCH
REQUIRED SPEED. LO - RED
B25578-04
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
73
GPD, GDT, GDT A & B SERIES
74
31
W2 BR 24
CONDENSING UNIT Y
G G 25
R R
THERMOSTAT
DS
COOL
OVERCURRENT
PROTECTION IGM
HT. MED HEAT - SECOND STAGE
DEVICE W1
HT. LO
12 9 6 3
W2
TO 115/1/60 IGM
24V G 11 8 5 2 HSI HEAT - FIRST STAGE
POWER SUPPLY
I.D.B.
R 10 7 4 1
G IGM
IND HI
B COOL
B BL IND LO
WIRING DIAGRAMS
DS
BL IGM
R HI SPD
B
PRI
NEUTRALS TRANS L2
IGM PV
R LO SPD.
B
BL
HIGH VOLTAGE!
R Y P BL O R O W P.V.
R Y
MOTOR B
HSI
W
115V
W
G LS
R C
W FUSE 24V
(ON IGM)
BL
IDBR (ON IGM)
B
W G
R
R PVR (ON IGM)
O *
R MED
W1
P O
17 PS2
LS LOW
SO PS1 SO PS3 ROS ROS
B Y
HIGH
PS1
G IDB
Y PVR (ON IGM)
HSI P
W2
BR
PS3 BR
PS2 GV
CAPACITOR
GV DS - DOOR SWITCH
ROS ROS P
FS - FLAME SENSOR
LO P GV - GAS VALVE WIRING CODE NOTES:
COM BL HSI - HOT SURFACE IGNITOR
FS HIGH VOLTAGE 1. REPLACEMENT WIRE MUST
IDB - INDOOR BLOWER
HI R BE THE SAME SIZE AND TYPE
IDBR - INDOOR BLOWER RELAY LOW VOLTAGE OF INSULATION AS ORIGINAL
IGM - IGNITION MODULE (105°C).
LS - LIMIT SWITCH
2. WARNING CABINET MUST BE
PCB - PRINTED CIRCUIT BOARD PERMANENTLY GROUNDED TO
CONFORM TO N.E.C. & LOCAL
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
GSM
FROM FURNACE
CHASSIS GROUND 115 / 60 / 1
POWER SUPPLY
W W
CONDENSING Y G G DS
UNIT R R
T'STAT W COOL
TWIN
G
24V R HEAT
TO 115/1/60 M1 IDBR1
POWER SUPPLY HEAT
M2
R 3 2 1 HSI I.D.B.
B COOL
W
FS
BL 6 5 4
IND
9 8 7 PVR
G IDBR2
B P.V.
PRI
GV
FS
PSI
PSO
LIMIT
LIMIT
BL NEUTRALS TRANS L2
R HSIR
WIRING DIAGRAMS
DS
B
HSI
W
W
HIGH VOLTAGE!
LS C
R
FUSE
W
W R IDBR2
P.V. *
MOTOR B B G
W
W
BL
G * HSIR
R MED PVR
O PS1
LOW
HIGH
B P
IDBR1
LS
R
G IDB
HSI GV
BL SO PS2 ROS ROS
Y BR
BR
PS1
DS - DOOR SWITCH
Y CAPACITOR WIRING CODE NOTES:
FS - FLAME SENSOR
FACTORY WIRING 1. REPLACEMENT WIRE MUST
GV - GAS VALVE BE THE SAME SIZE AND TYPE
HIGH VOLTAGE
FS HSI - HOT SURFACE IGNITOR OF INSULATION AS ORIGINAL
LOW VOLTAGE
(105°C).
HSIR HOT SURFACE IGNITION RELAY
IDB - INDOOR BLOWER 2. WARNING CABINET MUST BE
GV IDBR1 - INDOOR BLOWER HEAT RELAY PERMANENTLY GROUNDED AND
ROS ROS PS2 SO CONFORM TO N.E.C. & LOCAL
IDBR2 - INDOOR BLOWER COOL RELAY WIRE COLOR CODE CODES.
P P P P
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
LS - LIMIT SWITCH
B BLACK (1) PK PINK (9)
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
THE LEADS FROM THE MOTOR * MED HI - YELLOW G GREEN (8) Y YELLOW (3)
PVR - POWER VENT RELAY O ORANGE (6) R RED (2)
MAY BE CHANGED TO THE MED LOW - ORANGE
REQUIRED SPEED. ROS - ROLLOUT SWITCH
SO - STACK OVERTEMP SWITCH B28578-08
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
75
GSMS
TWINNING DIAGRAMS GSU & GSM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
INDUCER
BLOWER
CONDENSER
MED
HSI
LO
LO
M1
HI
HI
TRNSL2
PRI
N/U
N/U
TWIN
TWO-STAGE THERMOSTAT
N/U
FS
ISOLATION RELAY
GV
PSO
PSI
L1MO
TWINNING DIAGRAM
L1MI
COM
W2
W1
R
G
TRNS
SEC
24VAC
GSU & GSMS
STATUS
F1 3A ATO
BLUE
GREEN
BROWN
RED
WHITE
ROOM THERMOSTAT
Y
R
G
W2
BLUE
W1
ISOLATION RELAY
BLOWER
INDUCER
MED
LO
LO
HI
M1
HSI
HI
TRNSL2
PRI
NEUTRALS
FURNACE 2
PSO2
GVHI
PSI2
GND
N/U
N/U
TWIN
N/U
FS
GV
PSO
PSI
L1MO
L1MI
COM
W1
W2
G
R
TRNS
SEC
24VAC
STATUS
F1 3A ATO
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
76
TWINNING DIAGRAM
GMP, GMPX, GMPN, GMT, GMNT & GSMS
SINGLE-STAGE THERMOSTAT
CONDENSER 2
CONTACTOR
COIL CONDENSER 1
CONTACTOR
COIL
ROOM THERMOSTAT
Y W G R
TO COOLING CONTACTOR
TWINNING WIRE
TWINNING DIAGRAMS
K5
K5
1012-933C 1012-933C
HIGH VOLTAGE!
COOL COOL
STATUS STATUS
WHITE
HEAT HEAT
K4
K4
AN1
M1 AN1 M1
HUM HUM
M2 M2
FURNACE 1 FURNACE 2
BLUE
W WHITE W
G GREEN G
R HSI R HSI
RED
K2
K2
P2
P2
P3
P3
3 2 1 3 2 1
90 115V 90 115V
120 120
150 HUM 150 HUM
IND BLUE IND
6 5 4 6 5 4
K1
K1
K3
K3
9 8 7 9 8 7
P1
P1
1
1
BLK BLK
F1 ATO 3A FS F1 ATO 3A FS
L2 L2
LIMI
LIMO
PSI
PSO
GV
FS
90+O
90+I
N/U
LIMI
LIMO
PSI
PSO
GV
FS
90+O
90+I
N/U
NEUTRALS NEUTRALS
WHITE
ISOLATION RELAY
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
RED
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
NOTE 1: MUST USE ONE SOURCE OF POWER FOR BOTH FURNACES.
2: CANNOT BE USED WITH TWO-STAGE FURNACE APPLICATIONS.
GMP, GMPX, GMPN, GMT, GMNT, GSMS
77