UM PPT Process Cost
UM PPT Process Cost
UM PPT Process Cost
PAPER 3 PART A
COST ACCOUNTING
CA K HARIHARAN
1
• Understand the meaning of process costing
1
100%
• Understand the accounting treatment of normal
2 and abnormal loss and abnormal gain
2
} Stages of production
One Another
Raw
identifiable identifiable
material
stage stage
3
OUTPUT
INPUT
4
} Output of one process becomes input of the next
process
} End products are usually like units
◦ Not distinguishable from one another
} Process may be carried out either -
◦ Sequentially – for single product (or)
◦ Parallely - after split off point – joint product
} To maintain separate accounts for each and every
process
Cont…
5
} One to one input-output reconciliation of
quantity not possible
} .
Cost unit of
Output of
process
process
account
Cost centre of
process Process
account
} Output of the last process is transferred to the
finished stock account
6
} Loss of material
} Arising during the course of a processing operation
7
Process
loss
Normal Abnormal
loss loss
8
} Inherent in nature of work
} Anticipated from
◦ Nature of material
◦ Nature of operation
◦ Past experience
◦ Technical data
} Cost of normal loss
◦ absorbed by good unit produced under the process
} Accounting treatment for Sale of normal process
loss units
◦ Amount realised should be credited to process account
9
} Over and above the normal loss is abnormal loss
} Loss in excess of pre-determined loss
} Cannot obviously be estimated in advance
} Reasons for abnormal loss:
◦ Carelessness of workers
◦ Improper training
◦ Poor quality of raw material
◦ A bad plant design or operation
10
} Accounting treatment for total cost of abnormal
loss
◦ Credited to process account from which it arise
Cost of an
Cost of a good
abnormal
unit
process loss unit
11
Expected
Output > Actual
Output
Abnormal
loss
12
} Unexpected gain in production under normal
condition
} When loss under a process is less than the
anticipated normal figure
} Wherein, actual production exceeds expected figures
} Difference between
◦ Actual and expected loss (or)
◦ Actual and expected production
13
} I,e Abnormal gain = Actual Output – Expected
Output
} It should be debited to process A/c
} Value of abnormal gain after adjusting normal loss
scrap value, credited to costing P & L A/c
14
PROCESS-I A/C
15
} WN.1 Computation of process loss
◦ Process loss = Input Qty – Output Qty
◦ Process loss can be classified as
– Normal and abnormal loss (or)
– Abnormal gain
} WN.2 Computation of Cost per unit
◦ CPU = (Gross Cost – Normal Loss Value) / (Input Qty –
Normal Loss Qty)
16
} JK Ltd. produces a product “AZE”, which passes
through two processes, viz., process I and process II.
The output of each process is treated as the raw
material of the next process to which it is
transferred and output of the second process is
transferred to finished stock. The following data
related to December, 2007:
Cont…
17
Particulars Process I Process II
25,000 units introduced
at a cost of Rs. 2,00,000 -
Material consumed Rs. 1,92,000 Rs. 96,020
Direct labour Rs. 2,24,000 Rs. 1,28,000
Manufacturing expenses Rs. 1,40,000 Rs. 60,000
Normal wastage of input 10% 10%
Scrap value of normal
wastage (per unit) Rs. 9.90 Rs. 8.60
Output in Units 22000 20000
Cont…
18
} Required:
} Prepare Process I and Process II account.
} Prepare Abnormal effective/wastage account as the
case may be each process.
19
} Process - I Account
Particula Amount Particula Amount
rs Units CPU (in Rs.) rs Units CPU (in Rs.)
By Normal
To Input 25000 8 2,00,000 wastage 2500 9.90 24,750
By
To Abnormal
Material 1,92,000 wastage 500 32.5 16,250
To Direct
Labour 2,24,000
By Output
To T/f to
Manufactu Process II
ring Exp. 1,40,000 a/c 22000 32.5 7,15,000
TOTAL 25000 7,56,000 TOTAL 25000 7,56,000
Cont…
20
INPUT QTY 25, 000
OUTPUT QTY (22,000)
PROCESS LOSS QTY 3,000
Normal Abormal
loss loss 500
2,500 (B/F)
21
}
} Gross cost – normal loss scrap value
} Cost per unit =
} Input qty – normal loss qty
}
} 7,56,000 – 24,750
} =
} 25000-2500
}
} = Rs. 32.50 per unit
} Cont…
22
Amount Amount
Particulars Units CPU (in Rs.) Particulars Units CPU ((in Rs.)
Cont… 23
INPUT QTY 22, 000
OUTPUT QTY (20,000)
PROCESS LOSS QTY 2,000
Normal Abormal
loss Gain 200
2,200 (B/F)
24
}
} 9,99,020 – 18,920
} Cost per unit =
} 22000-2200
}
} = Rs. 49.50 per unit
Cont…
25
Particula Amount Particula Amount
rs Units CPU (in Rs.) rs Units CPU ((in Rs.)
To
Process I By Cash
A/c 500 32.5 16,250 (Sales) 500 9.90 4,950
By
Costing P
& L 11,300
A/c(B/F)
TOTAL 500 16,250 TOTAL 500 16,250
Cont…
26
Particula Amount Particula Amount
rs Units CPU (in Rs.) rs Units CPU (in Rs.)
To By
Normal Process II
wastage 200 8.60 1,720 A/c 200 49.50 9,900
To
Costing P
& L
A/c(B/f) 8,180
TOTAL 520 9,900 TOTAL 200 9,900
27
} A product passes through three processes A, B and
C, 10,000 units at a cost of Re. 1 were issued to
process A. The other direct expenses were:
Cont…
28
} The wastage of Process A was 5% and Process B was
4%. The wastage of Process A was sold at Re. 0.25
per unit and that of B at Re. 0.50 per unit and that of
C at Re. 1.00 per unit. The overhead charges were
168% of direct labour. The final product was sold at
Rs. 10.00 per unit, fetching a profit of 20% on sales.
Cont…
29
Amount Amount
Particulars Units CPU (in Rs.) Particulars Units CPU (in Rs.)
By Normal
To Units introduced 10000 1 10,000 Wastage a/c. 500 0.25 125
By T/f to
Process B
To Sundry Materials 1,000 A/c.(B/F) 9500 25,325
`Cont…
30
} Specialty of the problem
} In this problem, each products output are not provided
Cont…
31
Amount Particula Amount
Particulars Units CPU (in Rs.) rs Units CPU ((in Rs.)
By
Normal
To Units Wastage
introduced 9500 25,325 a/c. 380 0.50 190
By T/f to
To Sundry Process C
Materials 1,500 A/c.(B/f) 9120 49,263
To Direct
Labour 8,000
To Direct
Expenses 1,188
To
Overheads
(168% of
DL) 13,440
TOTAL TOTAL Cont…
9, 500 49,453 9500 49,453
32
Amount Particula Amount
Particulars Units CPU (in Rs.) rs Units CPU ((in Rs.)
By
Normal
Wastage
By Process B A/c. 9120 49,263 a/c. X 1 X
To Overheads 10,920
TOTAL TOTAL
9120 69,768 9120 69,768
Cont…
33
} Computation of percentage of wastage in Process C:
} Selling price = Rs. 10
} Profit = 20 % = Rs.2/-
} Cost of production is Rs. 8/-
34
Amount Amount
Particulars Units CPU (in Rs.) Particulars Units CPU ((in Rs.)
By Process B A/c. (trf.) 9120 49,263 By Normal Wastage a/c. 456 1 456
To Overheads 10,920
TOTAL TOTAL
9120 69,768 9120 69,768
Cont…
35
} Converting incomplete production units into their
equivalent completed units
36
Example:
If the No. of physical unit in process is 500 units;
percentage of completion of work is 50%, then
Equivalent Production Unit = 500 units × 50% =
250 units.
37
STEPS
1. Prepare statement of Equivalent Production
a) Compute Input-output Qty reconciliation
b) Compute percentage of completion and their equivalent
production
2. Compute Cost Per Equivalent Unit
3. CPU = (Total Cost / Equivalent Units)
4. Prepare statement of evaluation (i.e. Compute the value
of Closing Work in Progress, Output transferred to next
process & Abnormal loss or Abnormal gain if any)
5. Prepare process accounts
38
Input Unit Output Unit Material Labour Overhead
% of Eq. Unit % of Eq. Unit % of Eq. Unit
complet comple comple
ion tion tion
Op. XXX Output T/f XXX XXX XXX XXX XXX XXX XXX
WIP to next
process
Current XXX Normal XXX XXX XXX XXX XXX XXX XXX
period Loss
Input
Abnormal XXX XXX XXX XXX XXX XXX XXX
Loss
Cl. WIP XXX XXX XXX XXX XXX XXX XXX
TOTAL XXX XXX XXX XXX XXX
39
Particulars relating to process A :-
40
Output :
Units transferred to process B 18,200
Units scrapped (completely processed) 1,400
Work-in-process (closing balance) 400
Degree of completion : Materials 100%, Labour and O.H 50%.
Normal loss in processing is 5% of total input and normal scrapped unit
fetch
Re.1 each.
41
PARTICULARS INPUT PARTICULARS OUTPUT MATERIAL LABOUR OVERHEAD
% EU % EU % EU
OPENING WIP 500 OUTPUT TRANSFERRED 18200 100% 18200 100% 18200 100% 18200
TO NEXT PROCESS
42
PROCESS LOSS = 1400
NORMAL ABNORMAL
LOSS LOSS
Rs.1000 Rs.400(B/F)
43
Particulars Cost Equivalent Units Cost per Unit Equivalent
Unit
Materials 4,800
1,86,200
1,91,000
Labour 3,200
Overheads 6,400
44
PARTICULARS UNITS CPU RS. PARTICULARS UNITS CPU RS.
1
To Opening WIP 500 14,400 By Normal Loss 1,000 1,000
WN 2
45
EQIVALENT COST P.U. VALUATION
UNIT
46
EQIVALENT UNIT COST P.U. VALUATION
47
EQIVALENT COST P.U. VALUATION
UNIT
48
} In general, degree of completion of Abnormal loss is
100 % for all the component
49
The following data are available in respect of process I for a month.
Normal process loss is 10% of total input (opening stock plus units put in). Scrap value is Rs.3
p.u.
50
Required:
•Compute equivalent production;
•Compute cost per equivalent unit for each element and cost of abnormal
loss, closing WIP and units transferred to the next process; and
•Prepare process accounts.
51
PARTICULARS INPUT PARTICULARS OUTPUT MATERIAL LABOUR OVERHEAD
% EU % EU % EU
Current period input 6900 100% 6900 100% 6900 100% 6900
52
WN 1 Process Loss Calculation = Rs. 1,200
Material 27,300
(-) Normal Loss SV (3,000)
24,300 8,100 3
53
Rs. 1,020
200 Units
Rs.1,020
54
7,800 Units
CPU NIL 1 2 3 1 2
Rs. 42,480
(+) Cost of opening WIP Rs. 4,500
Rs. 46,980
55
1000 Units
56
PARTICULARS UNITS CPU RS. PARTICULARS UNITS CPU RS.
57
The following information is available in respect of process III for January. Prepare process
Accounts.
58
Degree of completion
Materials 60%
Labour 50%
O.H 40%
59
} If the problem is to be solved using FIFO method, %
of completion for opening WIP should be there in
the question.
60
} In case % of completion of opening WIP is given in
the question & the problem does not specifically
mention which method to use, even then we have to
solve the problem by way of FIFO because the
intention behind providing the degree of completion
of opening WIP is to make use of it.
61
} Two materials will come if the question requires
preparation of any process account other than the
first process. (provided opening WIP should not be
NIL)
62
PARTICULARS INPUT PARTICULARS OUTPUT MATERIAL A MATERIAL B LABOUR OVERHEAD
P – II P – III
% EU % EU
% EU % EU
OpeningWIP 1,000 OUTPUT 100% 4,700 100% 4,700 100% 4,700 100 4,700
TRANSFERRED %
TO NEXT PROCESS
4,700
63
Particulars Amount (Rs.)
Production 5,000
64
Component Total Cost Equivalent Unit Cost per unit
Material A 39,000
(+) 2,36,000
(-) Normal Loss SV (5,000)
270,000 6,750 40
Material B 7,500
(+) 52,000
59,500 5,950 10
Labour 11,200
(+) 103,600
114,800 5,740 20
Overhead 11,800
(+) 154,100
1,65,900 5,530 30
65
50 Units
Rs. 4,200
66
4700 Units
67
Rs. 1,36,000
2000 Units
Rs. 1,36,000
68
PARTICULARS UNITS CPU RS. PARTICULARS UNITS CPU RS.
20
To Opening WIP 1,000 69,500 By Normal Loss 250 5,000
WN 1
To Overhead 154,100
69
In a manufacturing unit, raw material passes through four processes
and the output of each process is the input of the subsequent process.
The loss in the four processes I,II,III & IV are respectively 25%, 20%,
20%, and 16-2/3% of the input.
If the end product at the end of the process IV is 40,000 kgs, what is the
quantity of raw material required to be fed at the beginning of process I
and the cost of the same at Rs.4 per kg?
70
Process Input (in kg) Process Loss (in Output (in kg)
kg)
1 100 25% = 25 75
2 75 20% = 15 60
3 60 20% = 12 48
4 48 16 2/3 % = 8 40
71
Hence, if input = 100 Kgs after rendering four process
output = 40 Kgs
72
} Degree of Completion for Abnormal gain is always
100 %
73
} QUESTION 7
The following data pertains to process I for march 2009 of
DISA Ltd:
} Opening WIP 1500 units at Rs.15,000.
} Degree of completion
– Material 100%
– Labour and Overhead 33 1/3 %.
} Input of materials 18500 units at Rs.52000.
} Direct labour Rs.14,000.
} Overhead Rs.28,000
Cont…
74
} Closing WIP 5000 units:
◦ Degree of completion
– Material 90%
– Labour & OH 30%
} Normal process loss is 10% of total input.
} Scrap value Rs.2 per unit
} Unit transferred to the next process 15000 units.
75
INPUT PRODUCTION OUTPUT EQUIVALENT
% Units % Units
Cont…
76
Statement of Cost per Equivalent Unit for Cost
element
Particulars Cost Equivalent Cost per
(Rs.) Units equivalent units
Materials 52,000
Less: Scrap value 4,000 48,000 16000 3
Labour 14,000 14000 1
Overheads 28,000 14000 2
Cont…
77
15, 000 Units
Rs. 81000
Total Value
= 3000+81000+cost of opening WIP Rs. 15,000 = 99,000
78
5,000 units
Rs. 18,000
79
2,000 units
Rs. 12,000
80
a. Process Account I
Particulars Units CPU Amount Particulars Units CPU Amount
(in Rs.) (in Rs.)
To Opening By Normal
WIP 1500 15,000 Loss 2000 2 4,000
To Units By Transfer
introduced to Next
(Material) 18500 52,000 Process 15000 WN 1 99,000
To Direct By Closing
Labour 14,000 WIP 5000 WN 2 18,000
To Overheads 28,000
To Abnormal
Gain 2000 WN 3 12,000
TOTAL 22000 121,000 22000 121,000
Cont…
81
b. Abnormal Gain Account
To Costing P &
L s A/c.(B/f) 8,000
TOTAL 12,000 12,000
82
} Generally in process costing output of the one
process becomes the input of the next process at
cost.
83
} ADVANTAGES
◦ Facilitate comparison between the cost of output and its
market price at the stage of completion
◦ Each process is made to stand by itself as to the
profitability
} DISADVANTAGES
◦ Use of inter-process profits involves complication
◦ System shows profits which are not realised because of
stock not sold out
84
Shoba Ltd. Produces product, which passes through 2 processes before it is completed and
transferred to finished stock.
Particulars Process I Process II Finished stock
85
Output of process I is transferred to process II at 25% profit on the transfer price.
Output of process II is transferred to finished stock at 20% profit on the transfer
price. Stocks in process are valued at prime cost. Finished stock is valued at the
price at which it is received from the process II. Sales during the period are Rs.
1,40,000.
Required:
Process cost accounts and finished goods account showing the profit element at
each stage.
86
Particulars Cost Profit Total Particulars Cost Profit Total
To Opening 7,500 - 7,500 By Transfer 40,500 13,500 54,000
Stock to Process
II
To Direct 15,000 - 15,000
Material
To Direct 11,200 - 11,200
Wages
Prime Cost 33,700 - 33,700
(-)Closing 3,700 - 3,700
Stock
30,000 - 30,000
(+) Factory 10,500 - 10,500
Overhead
Total Cost 40,500 - 40,500
(+)Profit @ - 13,500 13,500
25%
TOTAL 40,500 13,500 54,000 TOTAL 40,500 13,500 54,000
87
Particulars Cost Profit Total Particulars Cost Profit Total
88
Particular Cost Profit Total Particular Cost Profit Total
s s
To 75,750 36,750 1,12,500 By Sales 82,500 57,500 1,40,000
Transfer
from
Process II
89
JOB COSTING PROCESS COSTING
• Job is performed against specific • Process is continuous
order
• Each job is unique in nature i.e. • All the end products are
heterogeneous homogeneous in nature
• Cost of job is calculated only when • Cost of process is calculated at the
a job is completed end of the each period
• Cost centre is job • Cost centre is a process
• There may or may not be work in • Since process is a continuous one
process some work will always be in
process.
90
JOB COSTING PROCESS COSTING
• Generally no transfers from one • Always output of one process will
job to another be transferred to next process as
input
• The cost of each job is complied • The unit cost here is the average
separately by adding material, cost of the process for a given
labour and overheads period
• Detailed supervision and control is • Supervision and control is
needed as each job is distinct and comparatively easier as the process
different from others operations are standardized.
91
WISHING YOU ALL SUCCESS!
CA.K.HARIHARAN
92