ITH Nut Runners - Types

EDS standard
• Electric
 Nut Runner, torque values from 400 Nm to
13,000 Nm
• Easy-to-use multi-function display, powerful 1,300 W motor
• Optional documentation system and torque-angle version
α “alpha”

sEDS simpel
• E lectric Nut Runner simple, torque values from 400 Nm to 13,000 Nm
• Input torque values via rotary wheel, powerful 1,300 W motor
• Suitable for on-site construction applications, automatic free-run

ADS
• B attery Nut Runner, torque values from 750 Nm to 4,000 Nm
• Powerful 18 V and 3 Ah motor capable of up to 80 bolt cycles
• Easy and cordless operation, replacement Li-ion battery and
quick-charger included

PDS
• Pneumatic Nut Runner, torque values from 250 Nm to 14,000 Nm
• No electric power supply required, motor powered by standard air compressors
• Input torque values via precision control valve (four selectable settings)

MDS
• M echanical Nut Runner, controlled with manual torque wrenches
• Prevention of input overload with shear-pin
• Lockable control lever L/R for tighten and loosen

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 ITH Nut Runners:
3 Fast, easy and safe operation
3 High degree of reproducibility
of the pre-load force
3 High performance planetary
gearbox
3 Powerful motor

ITH EDS options:

3 Rotation-angle controlled
tightening by EDS α
3 Easy to use digital
documentation system

ITH Torque-Angle Electric Nut Runner, Version α “alpha”

An even more accurate tightening process,
the rotation-angle controlled method is
available through the EDS version α. Here,
pre-torque is applied until the specified value
is reached (trigger torque value). When the
pre-torque value is reached, this automa-
tically triggers the EDSα to begin the rotationangle method.
The bolting process is completed once the nut is rotated to the
previously entered angle. System accuracy is dependant on
bolt length ratio of at least lk/d > 1.5 by the bolt. (lk = clamping
length, d = bolt diameter).

ITH Documentation System

The ITH-Documentation System Functions
allows for easy, digital manage- 1 1. C reate, store, and
ment of all custom data asso- record job details and
ciated with the tightening data
process including bolt size, 2. Software status
bolt quality, torque or applica- 2 3 3. Data download to PC
tion values, and bolt and personnel identification (possible as Excel-
numbers. Data is entered and saved via the multi- Chart)
function display of the EDS, and readout with a PC 4. Clear comparison of
via USB port afterwards. Through the user-friendly desired and actual
design, the ITH-documentation software offers easy torque, and rotation
control and evaluation of the tightening process. angle values
4 5. Optional: Live-
Documentation during
the tightening process:
Illustrated data stream
5 and torque values


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 ITH EDS: Electric Nut Runner
Features
1
1. Compact high performance
planetary gearbox
2. Powerful 1,300 W motor
2 3. User-friendly multi-function
10 display
4. Suitable for on-site construc-
9 3 tion applications with con-
venient positioning of the
4 directional switch (tighten /
loosen)
8
5. Lock button
6. Ergonomic and convenient
spade handle
7 7. Motor and case stand for
5 quality „Made in Germany“
8. Rotary switch for low and
high gear
6 9. Fine-tooth reaction arm.
Optional: TWIN-reaction arm,
swivel foot, customized solu-
tions available
± 10. Interchangeable sockets
available, secured with clip

Functions Multi-functional display

• Comprehensive control electronic: The EDS maintains con-
tinuous control of the tightening process and automatically
adjusts the rotational speed according to the application
• Automatic free-run: Once the previously set torque value
has been reached the EDS automatically initiates “free-run”, a
relieving torsional binding at the reaction point for easy and b
safe removal of the tool after each bolting process c
• Suitable for on-site construction: The powerful motor is
made to withstand the drastic voltage fluctuations common d
with using on-site generator power supplies
• Optimal for international machine outfits: Automatic
e
detection and adjustment to 50 Hz or 60 Hz power supplies
• 2 gear stages for the changing between low and high gear
• High degree of reproducibility of the pre-load force f
up to ± 3 %*
• Independent rotation between handle and gearbox
ensures steady and optimal positioning of the ITH EDS

*by comparable bolting conditions The display at a glance

All relevant data for the tightening process e.g. bolt size
and quality are entered via menu navigation keys (f). All
information is viewable via the display during operation.

a.) Tightening / Loosening

b.) Progress of tightening process
c.) Rotation-angle (by optional torque-angle
version α)
d.) Torque value
e.) High and low gear
f.) Menu navigation keys

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Designs of the EDS

EDS standard sEDS EDSw

L L Lw

Dø
Dø Dø
A
A A

Favoured Max. A Dø Technical data, straight Technical data, angle version

ITH Order
ITH Type bolt size* torque Length L Weight Length Lw Weight
no.
[Nm] [’’] [mm] [mm] [kg] [mm] [kg]
EDS- 40 2x.30040-yz7 M12-M24 400 ¾ 70 467 5,2 238 6,2
EDS- 75 2x.30075-yz7 M16-M27 750 ¾ 72 480 6,0 259 7,0
EDS- 150 2x.30150-yz7 M20-M33 1.500 1 84 509 6,9 337 7,9
EDS- 250 2x.30250-yz7 M24-M36 2.500 1 86 528 7,9 368 8,9
EDS- 400 2x.30400yz7 M27-M42 4.000 1½ 93 567 9,1 401 10,1
EDS- 600 2x.30600yz7 M30-M48 6.000 1½ 105 590 14,7 426 15,7
EDS- 800 2x.30800yz7 M36-M56 8.000 1½ 125 643 21,0 476 22,0
EDS-1000 2x.31000yz7 M64-M90 10.000 1½ 127 643 21,0 476 23,2
EDS-1300 2x.31300yz7 M90-M110 13.000 2½ 180 738 44 495 28,0
EDS (straight version): x=8 EDS standard: y=0 110 Volt: z = 11
EDSw (angle version): x=9 EDS α: y=1 230 Volt: z = 23
sEDS simpel: y=2 * by bolt quality 10.9, friction value 0.14

Examples of Application
Advantages of the ITH EDS
3 High degree of accuracy, ± 3 %
3 Rotation-angle controlled tighte-
ning with EDS α (optional)
3 User-friendly and customized
documentation system (optional)
3 Extensible application compati-
bility through use of special and
customizable accessories inclu-
ding special reaction arms, exten-
Slewing gearbox of an offshore crane Slewing ring assembling of earthmo-
sions, and side-drives
with ITH-Elongation; M 30; 2,100 Nm ving machines; M 30; 750 Nm

Fields of application
3 Production and installation
applications
3 Assembly and maintenance
of heavy machinery: Cranes,
earth-moving machines, mining
machines
3 Wind turbines
3 General construction projects
Bolted connections of track systems on earth- Hard rock cone crushers with EDSw and such as bridge constructions
moving machines; EDS 400; 2 x M 20; 3,600 Nm standard reaction arm; M 48; 6,200 Nm

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ITH ADS: Battery Nut Runner
Features
1
1. Compact high performance
planetary gearbox
2
2. Switch for high and low gear
3 3. Powerful motor
4. User-friendly digital display
11 5. 3 Soft-Touch-Keys for adjust-
ment of torque and high or
10 low gear
6. Break-proof coated pistol grip
7. Powerful 18V-Li-Ion battery,
3 Ah
4 8. On / Off Trigger
5 9. Directional switch (tighten /
9 loosen)
8 10. Fine-tooth reaction arm
Optional: TWIN-Reaction arm,
6 swivel foot, customized solu-
tions available
11. Interchangeable sockets
available, secured with clip

Functions Battery Power

• Fast, flexible operation without external power supply
– ideal for service jobs • T he long-life Li-ion battery is capable of up to 80 bolt
• Easy-to-use adjustment of torque and high or low gear on cycles (ADS 75, M30, 500 Nm)
the digital display • Battery status indicator via 4 LEDs on the battery
• Automatic free-run: Once the previously set torque value • The quick-charge station is available for 230 V or 110 V,
has been reached the ADS automatically initiates “free-run”, each 50 Hz or 60 Hz
relieving torsional binding at the reaction point for easy and • Included with the ADS Nut Runner and battery is an
safe removal of the tool after each bolting process additional batter and quick-charger battery station
• 2 gear stages for the changing between low and high gear
• High degree of reproducibility of the pre-load force
up to ± 3 %*
• Independent rotation between handle and gearbox
ensures steady and optimal positioning of the ITH ADS

*by comparable bolting conditions

Replacement battery, quick-charge station and capacity

indicator

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ITH ADS: Battery Nut Runner

Max. A Dø Length Weight

ITH Order Favoured
ITH Type torque L
no. bolt size*
[Nm] [‘’] [mm] [mm] [kg]

ADS-75 24.30070-0x7 M16-M27 750 ¾ 72 346 7,5

L ADS-125 24.30150-0x7 M20-M33 1.250 1 84 360 7,9
ADS-250 24.30250-0x7 M24-M36 2.500 1 86 385 8,9
Dø ADS-400 24.30400-0x7 M27-M42 4.000 1½ 93 428 10,6

Charge Station 110 Volt: X = 11 * by bolt quality 10.9, friction value 0.14
A Charge Station 230 Volt: X = 23

Examples of Application
Advantages of the ITH ADS
3 Flexibility at service jobs
through cordless power supply
3 Fast and convenient operation
3 High degree of reproducibility
of the pre-load force up to
±3%
3 Extensible application compa-
tibility through use of special
and customizable accessories
including special reaction arms,
extensions, and side-drives
Foundation bolt connection of wind Bolt connections on pump head of high
turbine; ADS 75; M 30; 750 Nm pressure pumps; ADS 75; M 24

Fields of application
3 Service jobs, especially in tight,
limited spaces
3 Wind turbines
3 General construction
applications

Concrete building wall assembling sys- Side bolt connection at the main
tem with extension and special reaction bearing of a combustion engine; M 30;
arm; ADS 125; M 30 1,800 Nm

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ITH PDS: Pneumatic Nut Runner
Features
1 1. Compact high performance
planetary gearbox
2. Air-powered motor
3. 4-step rotary-switch for pre-
selection of torque
4. Directional switch (tighten /
10
2 loosen)
5. Impact-resistant and anti-slip
pistol grip
6. Air high-pressure coupling
9 7. On / Off Trigger
8. Rotary switch for low and
high gear (optional for
change gear)
9. Fine-tooth reaction arm.
8 Optional: TWIN-Reaction arm,
3 swivel foot, customized
solutions available
10. Interchangeable sockets
4 available, secured with clip
7

Functions Practical transport case:

• No electric power supplies required. Pneumatic motor can (included in delivery)
PDS 25 – PDS 250: Hard plastic case,
be powerd by standard air compressors ITH Order no. 80.00911
• Special version suitable for jobs in explosion-risk areas:
PDS 400 – PDS 1400: Steel case,
On demand the ITH PDS can be covered with a coating on ITH Order no. 80.00900
the gearbox and reaction arm - ideal for applications in the
oil and gas industry
• The required torque is set via the compressed air precision
control valve at idling according to the tabular data
• The change gear (high and low gear) enables a higher range
of rotational speed (optional) and faster work
• Independent rotation between handle and gearbox
ensures steady and optimal positioning of the ITH ADS

compressed air precision

control valve:
(included in delivery)
ITH Order no. 74.08450-7000

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Designs of the ITH PDS

PDS PDSw

L L

Dø Dø

A A

Max. A Dø Technical data, straight** Technical data, angle**

ITH Order Favoured
ITH Type torque Length L Weight Length Lw Weight
no. bolt size* 
[Nm] [‘’] [mm] [mm] [kg] [mm] [kg]
PDS-40 2x.y0040 M12 - M24 400 ¾ 83 271 3,8 238 5,2
PDS-75 2x.y0075 M16 - M27 750 ¾ 83 283 4,2 259 5,7
PDS-150 2x.y0150 M20 - M33 1.500 1 90 307 4,5 280 6,8
PDS-250 2x.y0250 M24 - M36 2.500 1 90 334 6,5 305 7,9
PDS-400 2x.y0400 M27 - M42 4.000 1½ 95 372 7,9 338 9,1
PDS-600 2x.y0600 M30 - M48 6.000 1½ 105 394 13,5 371 14,7
PDS-800 2x.y0800 M36 - M56 8.000 1½ 127 447 16,8  417  21,0
PDS-1000 2x.y1000 M45 - M56 10.000 1½ 127 447 16,8  417  22,2
PDS-1400 2x.y1400 M56 - M60 14.000 2½ 180 503 42  480 27 

PDS (straight version): x=6 Without change gear: y=0 * by bolt quality 10.9, friction value 0.14
PDSw (angle version): x=7 With gear: y=1 ** without change gear (optional)

Examples of Application

Advantages of ITH PDS

3 Independent of electric power
supplies
3 Optional version suited for use
in explosion-risk areas
3 Compact high performance
planetary gearbox
3 Extensible applications
through special reaction arms,
Clutch bolt connection of a tractor unit; Heat exchanger bolt connection with extensions, and side-drives
PDS 250; M 36 ITH side-drive; PDS 250; M 36
Fields of application
3 Various applications within the
oil and gas industry
3 Heat exchangers
3 Wind turbines

Shrink-disc connection of a wind turbi- PDS 1400 on a planetary gear for sub-
ne; PDS 250; M 30 marine applications with TWIN-Reaction
arm

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 ITH MDS: Mechanical
Nut Runner Features
1. ½” square-drive
2. Return lock, switch able for tightening and loosening
3. Overload safety device by shear pin
4. Planetary gear
5. Fine-tooth reaction arm. Optional: TWIN-Reaction arm, rota-
ting foot, individual version
1 6. Square drive 1“ or 1 ½“ for replacement nut with square
2 socket and safety clamp
3 Max. Gear Technical data
ITH ITH Order Favoured
torque reduction A a Dø L Weight**
Type no. bolt size*
[Nm] ratio [‘’] [‘’] [mm] [mm] [kg]
L Dø MDS- 150 30.00115 M 10-M 20 1.400 01:04 1 ½ 85 190 4,3

4 MDS- 320 30.00121 M 12-M 24 3.100 01:16 1 ½ 88 235 7

MDS- 400 30.00124 M 16-M 27 4.000 01:10 1½ ½ 88 245 8,6
5
MDS- 600 30.00127 M 20-M 33 6.000 01:16 1½ ½ 102 256 10,8
6
MDS-1000 30.00130 M 24-M 36 10.000 01:45 1½ ½ 130 318 19,9

A * by bolt quality 10.9, friction value 0.14 ** with standard reaction arm

Accessories
ITH Manual Torque Wrenches ITH Technical data
L Order no. Torque range a DØ L
[Nm] [‘’] [mm] [mm]
31.10020 5 - 50 3/8 34 320
Dø
31.10021 10 - 100 3/8 34 370
a 31.10022 40 - 200 ½ 47 470
31.10024 60 - 360 ½ 47 560
Bit insert ø 4 - 20 31.10026 200 - 850 ¾ 68 1480
Interchangeable ratchet head 3/8“ bis 1“ 31.10028 300 - 1250 ¾ 68 1650

ITH Power Wrench Sockets ITH Hexagon Socket

Order example Order example
Output Drive
øD

SW ITH Order no. 31.000 04 - 0046 Output ITH Order no. 31. 00128 - 0024
2

øD

Drive
inch sockets inch sockets
2

SW
power wrench socket version hey key socket
version
02 = drive ½”
126 = version ¾”
03 = drive ¾”
øD

L 128 = version 1”
short
1

04 = drive 1” L 130 = version 1 ½”

05 = drive 1 ½”
A/F-width SW 24
06 = drive 2 ½”
08 = drive ½”
09 = drive ¾”
long

10 = drive 1”
11 = drive 1 ½”
A/F-width SW 46

ITH Side-drives • Ideal for applications with vertically limited spaces or long
threaded rods (heat exchanger)
• Simply connected with the ITH Nut Runners
Features • The A/F-width of the hexagon drive can be changed
1 2 according to the application
1. Torque output drive
2. Reaction arm ITH ITH Order Min. A/F-width Max. A/F-width Min. torque
Type no. [Nm] [Nm] [Nm]
3. Square-drive input
for Nut Runner ST - 55 31.00755 36 56 2000
3 ST - 65 31.00765 46 65 2500
4. Fine-tooth
4 ST - 75 31.00775 55 75 4000
reaction point for
ST - 85 31.00785 65 85 4000
Nut Runner

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ITH Torque Extension ITH
ITH Order no.
Max.
torque
Exten-
sion
Technichal data
Output
Type Dø
[Nm] [mm] drive A2
• Ideal for applications with radially limited space DØ [‘’]
[mm]
• Compatible to all ITH-Nut Runner types with
31.0080y-2-200 200 ¾ 64
simple spline connection
• Swivel foot on reaction arm (optional) TE- 75 31.0080y-2-300 0750 300 ¾ 64
• Customized special design 31.0080y-2-400 400 ¾ 64
31.0080y-3-250 250 1 80
TE- 150 31.0080y-3-350 1500 350 1 80
L
31.0080y-3-450 450 1 80
31.0080y-4-150 150 1½ 84
TE- 250 31.0080y-4-250 2500 250 1½ 84
31.0080y-4-350 350 1½ 84
TE-400 31.0080y-4-400 4000 400 1½ 93
Drive A1 Variable y
(= Output ITH Nut Runner Type)
½“ y=1
A2 A1 ¾“ y=2
1“ y=3
1 ½“ y=4

ITH Dynamic Torque Tester ITH Torque Tester

• Torque calibration unit for ITH Nut Runners • M easures and verifies torques up to 6,000 Nm
• Available in two torque classes, from 500 Nm to 4,000 Nm • Available for 110 V or 230 V connection, incl. battery
and from 2,500 Nm to 10,000 Nm • Compatible with all ITH Nut Runners

H
H

B1

L D
B B2

Torque Technichal Data Torque Technichal Data

ITH ITH Order ITH ITH Order
range B L H range B1 L H B2 Dø
Type no. Socket [‘’] Type no.
[Nm] [mm] [mm] [mm] [Nm] [mm] [mm] [mm] [mm] [mm]

DDT - 400 25.00557-0400-z 500 - 4000 296 533 419 1½ DMW-250 25.00561-0250-z to 2500 315 290 116 230 89
DDT - 1000 25.00557-1000-z 2500 – 10000 396 633 519 1½ DMW-400 25.00561-0400-z to 4000 315 290 116 264 115

230 Volt: z = 230 110 Volt: z = 110 DMW-600 25.00561-0600-z to 6000 315 290 116 264 115

110 Volt: z = 110 230 Volt: z = 230

Drive and output drive 1 ½“ (by using adaptable sockets)

ITH Quality Management

All ITH Nut Runners are tested and calibrated on dynamic
torque testers before delivery and after maintenance intervals.
The dynamic torque testers are certified according to the high
standards of the DKD (Deutscher Kalibrierdienst). Optionally
all business partners can request an ITH certificate containing
measured data at time of delivery.

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