15-1

GROUP 15

INTAKE AND
EXHAUST
CONTENTS

GENERAL DESCRIPTION. . . . . . . . . 15-2 REMOVAL AND INSTALLATION . . . . . . . . 15-6

INTAKE AND EXHAUST DIAGNOSIS 15-2 INTAKE MANIFOLD . . . . . . . . . . . . . . 15-7

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . 15-2 REMOVAL AND INSTALLATION . . . . . . . . 15-7
TROUBLESHOOTING STRATEGY . . . . . . 15-2 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 15-11
SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 15-2
SYMPTOM PROCEDURES . . . . . . . . . . . . 15-2 EXHAUST MANIFOLD . . . . . . . . . . . . 15-12
REMOVAL AND INSTALLATION . . . . . . . . 15-12
SPECIAL TOOL . . . . . . . . . . . . . . . . . 15-3 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 15-12

ON-VEHICLE SERVICE. . . . . . . . . . . 15-4 EXHAUST PIPE AND MAIN

INTAKE MANIFOLD TUNING SYSTEM MUFFLER . . . . . . . . . . . . . . . . . . . . . . 15-13
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4 REMOVAL AND INSTALLATION . . . . . . . . 15-13
INTAKE MANIFOLD TUNING SOLENOID
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4 SPECIFICATIONS . . . . . . . . . . . . . . . 15-15
VACUUM TANK CHECK . . . . . . . . . . . . . . 15-5 FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 15-15
AIR CLEANER . . . . . . . . . . . . . . . . . . 15-6 SERVICE SPECIFICATION . . . . . . . . . . . . 15-16
15-2 INTAKE AND EXHAUST
GENERAL DESCRIPTION

GENERAL DESCRIPTION
M1151000100338
The exhaust pipe is of three-piece type.

INTAKE AND EXHAUST DIAGNOSIS

INTRODUCTION
M1151006900279
Intake leaks usually create driveability issues that
are not obviously related to the intake system.
Exhaust leaks or abnormal noise is caused by cracks
gaskets and fittings, or by when the exhaust pipe or
muffler is damaged due to impacts during travel. The
exhaust leaks from these sections and causes the
exhaust noise to increase. There may be cases
when the system contacts the body and vibration
noise is generated.
TROUBLESHOOTING STRATEGY
M1151007000279
Use these steps to plan your diagnostic strategy. If 2. Verify that the condition described by the
you follow them carefully, you will be sure that you customer exists.
have exhausted most of the possible ways to find an 3. Find the malfunction by following the Symptom
intake or exhaust fault. Chart.
1. Gather information from the customer. 4. Verify malfunction is eliminated.
SYMPTOM CHART
M1151007100276

SYMPTOM INSPECTION PROCEDURE REFERENCE PAGE

Exhaust Leakage 1 P.15-2
Abnormal Noise 2 P.15-3

SYMPTOM PROCEDURES

INSPECTION PROCEDURE 1: Exhaust Leakage

DIAGNOSIS STEP 2. Check the gasket for cracks, damage.

Q: Is the gasket damaged?
STEP 1. Start the engine. Have an assistant stay YES : Replace the gasket, then go Step 1.
in the driver’s seat. Raise the vehicle on a hoist. NO : Go to Step 3.
Have the assistant rev the engine while
searching for exhaust leaks.
STEP 3. Check for loosening in each coupling
Q: Is the exhaust leaking? section.
YES : Go to Step 2.
NO : The procedure is complete. Q: Is there any loosening in each section?
YES : Tighten, then go to Step 1.
NO : There is no action to be taken.

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 INTAKE AND EXHAUST
SPECIAL TOOL
15-3

INSPECTION PROCEDURE 2: Abnormal Noise

DIAGNOSIS STEP 4. Check for interference of the pipes and

muffler with the body.
STEP 1. Start the engine. Have an assistant stay Q: Are the pipes and muffler interfering with the
in the drivers seat. Raise the vehicle on a hoist. body?
Have the assistant rev the engine while YES : Repair, then go to Step 1.
searching for exhaust leaks. NO : Go to Step 5.
Q: Is any abnormal noise generated?
YES : Go to Step 2. STEP 5. Check the heat protectors.
NO : The procedure is complete.
Q: Are any heat protectors loose or damaged?
YES : Tighten or replace, then go to Step 1.
STEP 2. Check for missing parts in the muffler. NO : Go to Step 6.
Tap the muffler lightly to check for loose baffles,
etc.
STEP 6. Check the pipes, catalytic converters
Q: Are there any missing parts in the muffler? and muffler for damage.
YES : Replace, then go to Step 1.
Q: Are the pipes, catalytic converters and muffler
NO : Go to Step 3.
damaged?
YES : Replace, then go to Step 1 (For the removal
STEP 3. Check the hanger for cracks. of the catalytic converter, refer to GROUP
17 P.17-76).
Q: Is the hanger cracked?
NO : There is no action to be taken.
YES : Replace, then go to Step 1.
NO : Go to Step 4.

SPECIAL TOOL
M1151000600281

TOOL TOOL NUMBER AND SUPERSESSION APPLICATION

NAME
MD998770 MD998770-01 or General Removal and installation
Oxygen sensor wrench service tool of heated oxygen sensor

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15-4 INTAKE AND EXHAUST
ON-VEHICLE SERVICE

ON-VEHICLE SERVICE
INTAKE MANIFOLD TUNING SYSTEM CHECK
M1151001700054
1. Warm up the engine.
INTAKE MANIFOLD
2. Disconnect the vacuum hose from the intake manifold tuning
TUNING SOLENOID VACUUM
(IMT) actuator, and then connect a vacuum gauge via the
GAUGE Tee-fitting.
INTAKE 3. Start the engine and verify that a vacuum is applied to the
MANIFOLD vacuum gauge.
TUNING
ACTUATOR 4. As described in the chart below, vary the engine speed to
inspect the vacuum conditions. During this inspection, verify
that the rod of the IMT actuator is operating.

AK200808 AC
ENGINE SPEED NORMAL CONTROL
CONDITION VALVE
3,750 rpm or less Vacuum Closed
maintained
Within 3,750 rpm or less, Vacuum not Closed
engine is suddenly raced change
4,050 rpm or more Vacuum leaks Open

INTAKE MANIFOLD TUNING SOLENOID CHECK

M1151010000042
1. Disconnect the vacuum hoses from the intake manifold
tuning (IMT) solenoid.
NOTE: When disconnecting the vacuum hose, always make
sure that it can be reconnected at its original position.
2. Disconnect the harness connector.
3. Connect a hand vacuum pump to nipple (B) of the IMT
A solenoid.
B
4. As described in the chart below, check airtightness by
applying a vacuum with voltage applied directly from the
battery to the IMT solenoid, and without applying voltage.
BATTERY POSITIVE NIPPLE (A) NORMAL
VOLTAGE CONDITION CONDITION
Applied Open Vacuum leaks
AK102947
AK102947AB Closed Vacuum
maintained
Not applied Open Vacuum leaks

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 INTAKE AND EXHAUST
ON-VEHICLE SERVICE
15-5
5. Measure the resistance between the terminals of the IMT
solenoid.
Standard value: 29 − 35 Ω [at 20°C (68°F)]
6. Replace solenoid resistance is out of specification.

AK102948

VACUUM TANK CHECK

M1151010100027
1. Disconnect the vacuum hoses from the vacuum tank.
NOTE: When disconnecting the vacuum hose, always make
sure that it can be reconnected at its original position.
2. Connect a hand vacuum pump to nipple "A" of the vacuum
B
tank, apply a vacuum of 67 kPa (19.7 in. Hg), and verify that
A
the vacuum is maintained.
3. Disconnect the hand vacuum pump from nipple "A" and
connect it to nipple "B".
4. Block nipple "A" with your finger and apply a vacuum of 67
AK102949AB
AK102949
kPa (19.7 in. Hg) to nipple "B". Release your finger from
nipple "A" and verify that the vacuum leaks immediately.
5. Replace the vacuum tank if it is faulty.

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15-6 INTAKE AND EXHAUST
AIR CLEANER

AIR CLEANER
REMOVAL AND INSTALLATION
M1151002100293

3.9 ± 1.0 N·m

3
35 ± 8 in-lb
5

9.0 ± 1.0 N·m

80 ± 9 in-lb
7

5.0 ± 1.0 N·m

44 ± 9 in-lb

2
8
1

9.0 ± 1.0 N·m

80 ± 9 in-lb 10

9
AC204103 AB

REMOVAL STEPS REMOVAL STEPS (Continued)

1. INTAKE AIR DUCT A 6. AIR CLEANER HOUSING COVER
2. INTAKE AIR DUCT B 7. AIR CLEANER ELEMENT
3. AIR INTAKE HOSE 8. AIR CLEANER HOUSING
4. RESONATOR 9. AIR CLEANER BRACKET
5. VOLUME AIRFLOW SENSOR 10. UNLOADER VALVE

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 INTAKE AND EXHAUST
INTAKE MANIFOLD
15-7
INTAKE MANIFOLD
REMOVAL AND INSTALLATION
M1151003000846

Pre-removal Operation Post-installation Operation

• Fuel Discharge Prevention (Refer to GROUP 13A, Throttle Body installation (Refer to GROUP 13A, Throttle
On-vehicle Service P.13A-998.) Body P.13A-1012.)
• Throttle Body Removal (Refer t o GROUP 13A, Throttle
Body P.13A-1012.)

1 3
4
24 ± 3 N·m
18 ± 2 ft-lb 7
6
34 5 8
N 35 10

12 11
13
26 14
2 37 5.0 ± 1.0 N·m
9.0 ± 1.0 N·m 44 ± 9 in-lb
80 ± 9 in-lb 9
30 9.0 ± 1.0 N·m
18 ± 2 N·m 80 ± 9 in-lb 18 ± 2 N·m
N 31
13 ± 2 ft-lb 36 13 ± 2 ft-lb
18 ± 2 N·m
13 ± 2 ft-lb 27
N 24
11 ± 1 N·m 11 ± 1 N·m
98 ± 8 in-lb 98 ± 8 in-lb

28 15
9.0 ± 1.0 N·m
23 80 ± 9 in-lb
11 ± 1 N·m
21 98 ± 8 in-lb

59 ± 10 N·m 33
44 ± 7 ft-lb 25
36 ± 6 N·m
14 ± 1 N·m
40 N
27 ± 4 ft-lb
120 ± 13 in-lb 39 N
9.0 ± 1.0 N·m
80 ± 9 in-lb 38
22 16
32
20
11 ± 1 N·m
9.0 ± 1.0 N·m 98 ± 8 in-lb
9.0 ± 1.0 N·m 80 ± 9 in-lb
80 ± 9 in-lb 19 11 ± 1 N·m
11 ± 1 N·m
98 ± 8 in-lb 17
98 ± 8 in-lb 29 N
18 AC204050 AB

REMOVAL STEPS REMOVAL STEPS (Continued)

1. EGR VALVE CONNECTOR 3. RIGHT BANK HEATED OXYGEN
CONNECTION SENSOR (FRONT) CONNECTOR
2. EVAPORATIVE EMISSION CONNECTION
PURGE SOLENOID VALVE
CONNECTOR CONNECTION

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15-8 INTAKE AND EXHAUST
INTAKE MANIFOLD

REMOVAL STEPS (Continued) REMOVAL STEPS (Continued)

4. MANIFOLD ABSOLUTE 30. MANIFOLD ABSOLUTE
PRESSURE SENSOR PRESSURE SENSOR
CONNECTOR CONNECTION 31. O-RING
5. CAPACITOR CONNECTOR 32. SOLENOID VALVE AND VACUUM
CONNECTION HOSE ASSEMBLY
6. KNOCK SENSOR CONNECTOR 33. CAPACITOR
CONNECTION 34. EGR VALVE
7. CONTROL WIRING HARNESS 35. EGR VALVE GASKET
AND CAMSHAFT POSITION 36. PURGE HOSE
SENSOR WIRING HARNESS 37. EVAPORATIVE EMISSION
COMBINATION CONNECTOR PURGE SOLENOID VALVE
CONNECTION 38. INTAKE MANIFOLD TUNING
8. GROUND CABLE VALVE ASSEMBLY
9. INJECTOR CONNECTOR 39. INTAKE MANIFOLD TUNING
CONNECTION VALVE GASKET P
10. CONTROL WIRING HARNESS 40. INTAKE MANIFOLD TUNING
AND INJECTOR WIRING VALVE GASKET S
HARNESS COMBINATION
CONNECTOR CONNECTION
11. INTAKE MANIFOLD TUNING
SOLENOID CONNECTOR
CONNECTION
12. ENGINE COOLANT
TEMPERATURE SENSOR
CONNECTOR CONNECTION
13. ENGINE COOLANT
TEMPERATURE GAUGE UNIT
CONNECTOR CONNECTION
14. CRANKSHAFT POSITION
SENSOR CONNECTOR
CONNECTION
15. GROUND CABLE
16. KNOCK SENSOR AND
CAMSHAFT POSITION SENSOR
WIRING HARNESS
COMBINATION CONNECTOR
BRACKET
17. CONTROL WIRING HARNESS
AND INJECTOR WIRING
HARNESS COMBINATION
CONNECTOR
18. CONNECTOR BRACKET
19. PCV HOSE CONNECTION
20. FUEL PIPE
21. VACUUM HOSE CONNECTION
22. WATER OUTLET FITTING
BRACKET
23. EGR PIPE
24. EGR PIPE GASKET
25. INTAKE MANIFOLD PLENUM
STAY
26. RIGHT BANK HEATED OXYGEN
SENSOR (FRONT) CONNECTOR
27. FUEL PIPE CLIP
28. INTAKE MANIFOLD PLENUM
>>D<< 29. INTAKE MANIFOLD PLENUM
GASKET

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 INTAKE AND EXHAUST
INTAKE MANIFOLD
15-9

12 ± 1 N·m
102 ± 13 in-lb

46
43 N 44
9.0 ± 2.0 N·m
47 N
80 ± 17 in-lb
22 ± 1 N·m 45
16 ± 1 ft-lb O-RING
46
5.0 ± 1.0 N·m 41 N 42
44 ± 9 in-lb

48
48 41
50 N
46
49

43
ENGINE OIL

AC204059AB

REMOVAL STEPS REMOVAL STEPS (Continued)

>>C<< 41. FUEL HIGH-PRESSURE HOSE <<A>> 46. FUEL RAIL (WITH INJECTORS)
CONNECTION 47. INSULATORS
>>C<< 42. O-RING 48. WATER HOSE CONNECTION
>>C<< 43. FUEL PRESSURE REGULATOR >>B<< 49. INTAKE MANIFOLD
>>C<< 44. O-RING >>A<< 50. INTAKE MANIFOLD GASKET
45. INJECTOR CONNECTOR

REMOVAL SERVICE POINT

.

<<A>> FUEL RAIL (WITH INJECTORS) REMOVAL

CAUTION
Care must be taken when removing the fuel rail: Do not
drop the injectors.
Remove the fuel rail with the injectors attached to it.

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15-10 INTAKE AND EXHAUST
INTAKE MANIFOLD

INSTALLATION SERVICE POINTS

.

>>A<< INTAKE MANIFOLD GASKET INSTALLATION

Install the gasket with the protrusions in the position illustrated.
PROTRUSION FRONT

PROTRUSION
ACX02434 AB

>>B<< INTAKE MANIFOLD INSTALLATION

Tighten the nuts by the following procedure.
: RIGHT BANK : LEFT BANK
ORDER MOUNTING NUTS TIGHTENING TORQUE
1st Right-bank nuts 6.5 ± 1.5 N⋅m (58 ± 13 in-lb)
2nd Left-bank nuts 22 ± 1 N⋅m (16 ± 1 ft-lb)
3rd Right-bank nuts 22 ± 1 N⋅m (16 ± 1 ft-lb)
FRONT
4th Left-bank nuts 22 ± 1 N⋅m (16 ± 1 ft-lb)
INTAKE MANIFOLD
ACX02435AB 5th Right-bank nuts 22 ± 1 N⋅m (16 ± 1 ft-lb)

>>C<< O-RING/FUEL PRESSURE REGULATOR/FUEL

HIGH-PRESSURE HOSE INSTALLATION
CAUTION
Be careful not to allow any engine oil to enter the fuel rail.
When connecting the fuel pressure regulator and the fuel
FUEL PRESSURE HIGH-PRESSURE high-pressure hose to the fuel rail, apply a small amount of new
REGULATOR FUEL HOSE engine oil to the O-ring. Then insert the hose high-pressure
hose, being careful not to damage the O-ring.

FUEL RAIL FUEL RAIL

AC000165 AB

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 INTAKE AND EXHAUST
INTAKE MANIFOLD
15-11
>>D<< INTAKE MANIFOLD PLENUM GASKET
INSTALLATION
Install the gasket with the protrusion in the position illustrated.

FRONT

PROTRUSION
AC204098 AB

INSPECTION
M1151003100467
Check the following points; replace the part if a problem is
found.
.

Intake Manifold Check

1. Check for damage or cracking of any part.
2. Clogging of the negative pressure (vacuum) outlet port, or
clogging of the exhaust gas recirculation passages.
3. Using a straight edge and feeler gauge, check for distortion
of the cylinder head installation surface.
Standard value: 0.15 mm (0.006 inch) or less
Limit: 0.20 mm (0.008 inch)

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15-12 INTAKE AND EXHAUST
EXHAUST MANIFOLD

EXHAUST MANIFOLD
REMOVAL AND INSTALLATION
M1151003300416

Pre-removal and Post-installation Operation

• Front Exhaust Pipe Removal and Installation (Refer to
P.15-13.)
• Air Cleaner Removal and Installation (Refer to P.15-6.)
• Battery and Battery Tray Removal and Installation

18 ± 2 N·m 1
13 ± 2 ft-lb
2N
14 ± 1 N·m
120 ± 13 in-lb

14 ± 1 N·m
120 ± 13 in-lb
59 ± 10 N·m
44 ± 7 ft-lb
10 N

8
4
5N
44 ± 5 N·m 9
33 ± 3 ft-lb
24 ± 4 N·m
18 ± 3 ft-lb
7

6 44 ± 8 N·m
44 ± 5 N·m 33 ± 5 ft-lb
14 ± 1 N·m 33 ± 3 ft-lb
120 ± 13 in-lb
AC204049 AB

REMOVAL STEPS REMOVAL STEPS (Continued)

1. EGR PIPE 7. TRANSMISSION FLUID DIPSTICK
2. EGR PIPE GASKET GUIDE
3. HEAT PROTECTOR <RH> 8. HEAT PROTECTOR <LH>
4. EXHAUST MANIFOLD <RH> 9. EXHAUST MANIFOLD <LH>
5. EXHAUST MANIFOLD GASKET 10. EXHAUST MANIFOLD GASKET
<RH> <LH>
6. ENGINE OIL DIPSTICK GUIDE

INSPECTION
M1151003400402
Check the following points; replace the part if a problem is
found.
.

Exhaust Manifold Check

1. Check for damage or cracking of any part.
2. Using a straight edge and a feeler gauge, check for
distortion of the cylinder head installation surface.

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 INTAKE AND EXHAUST
EXHAUST PIPE AND MAIN MUFFLER
15-13
Standard value: 0.15 mm (0.006 inch) or less
Limit: 0.20 mm (0.008 inch)

EXHAUST PIPE AND MAIN MUFFLER

REMOVAL AND INSTALLATION
M1151008700152

Pre-removal and Post-installation Operation

Front Under Cover Removal and Installation

44 ± 5 N·m 2,6
33 ± 3 ft-lb
13 ± 2 N·m 2
111 ± 22 in-lb 3
4
8,10,11,12
49 ± 10 N·m
37 ± 7 ft-lb
6 13 ± 2 N·m
9.0 ± 2.0 N·m N 111 ± 22 in-lb
49 ± 10 N·m
79 ± 18 in-lb 5
6 13 ± 2 N·m 1
37 ± 7 ft-lb 17 18 111 ± 22 in-lb
8 3
7 2
N
11 13 ± 2 N·m
111 ± 22 in-lb
N
9 12
N 6
25 ± 4 N·m 16 49 ± 10 N·m
18 ± 3 ft-lb 15 N 37 ± 7 ft-lb
14
49 ± 10 N·m
13 37 ± 7 ft-lb
49 ± 10 N·m AC204061 AB
49 ± 4 N·m 10
37 ± 7 ft-lb 37 ± 3 ft-lb

TAIL PIPE REMOVAL STEPS FRONT EXHAUST PIPE REMOVAL

1. TAIL PIPE STEPS (Continued)
2. HANGER <<A>> >>A<< 11. LEFT BANK HEATED OXYGEN
3. HANGER BRACKET SENSOR (REAR)
4. REAR FLOOR HEAT PROTECTOR <<A>> >>A<< 12. LEFT BANK HEATED OXYGEN
MAIN MUFFLER REMOVAL STEPS SENSOR (FRONT)
5. MAIN MUFFLER 13. WARM-UP THREE-WAY CATALYTIC
6. HANGER CONVERTER
7. HANGER BRACKET 14. BRACKET
FRONT EXHAUST PIPE REMOVAL 15. SEAL RING
STEPS 16. CATALYTIC CONVERTER
<<A>> >>A<< 8. RIGHT BANK HEATED OXYGEN 17. DASH HEAT PROTECTOR
SENSOR (FRONT) 18. FRONT FLOOR HEAT PROTECTOR
9. FRONT EXHAUST PIPE Required Special Tool:
<<A>> >>A<< 10. RIGHT BANK HEATED OXYGEN • MD998770: Oxygen sensor wrench
SENSOR (REAR)

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15-14 INTAKE AND EXHAUST
EXHAUST PIPE AND MAIN MUFFLER

REMOVAL SERVICE POINT

.

<<A>>RIGHT BANK HEATED OXYGEN SENSOR

(FRONT)/RIGHT BANK HEATED OXYGEN SENSOR
(REAR)/LEFT BANK HEATED OXYGEN SENSOR
(REAR)/LEFT BANK HEATED OXYGEN SENSOR (FRONT)
REMOVAL
Use special tool MD998770 to remove the oxygen sensor.

MD998770

ACX02426 AB

INSTALLATION SERVICE POINT

.

>>A<< LEFT BANK HEATED OXYGEN SENSOR

(FRONT)/LEFT BANK HEATED OXYGEN SENSOR
(REAR)/RIGHT BANK HEATED OXYGEN SENSOR
(REAR)/RIGHT BANK HEATED OXYGEN SENSOR (FRONT)
INSTALLATION
Use special tool MD998770 to install the oxygen sensor.

MD998770

ACX02426 AB

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 INTAKE AND EXHAUST
SPECIFICATIONS
15-15
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1151006800391

ITEM SPECIFICATION
Air cleaner
Air cleaner bolt 9.0 ± 1.0 N⋅m (80 ± 9 in-lb)
Air cleaner bracket bolt 9.0 ± 1.0 N⋅m (80 ± 9 in-lb)
Air duct bolt 5.0 ± 1.0 N⋅m (44 ± 9 in-lb)
Volume airflow sensor nut 9.0 ± 1.0 N⋅m (80 ± 9 in-lb)
Air intake hose clamp bolt 3.9 ± 1.0 N⋅m (35 ± 8 in-lb)
Exhaust manifold
EGR pipe bolt 18 ± 2 N⋅m (13 ± 2 ft-lb)
EGR pipe flare nut 59 ± 10 N⋅m (44 ± 7 ft-lb)
Engine oil dipstick guide bolt 14 ± 1 N⋅m (120 ± 13 in-lb)
Exhaust manifold nut 44 ± 5 N⋅m (33 ± 3 ft-lb)
Heat protector bolt 14 ± 1 N⋅m (120 ± 13 in-lb)
Transmission fluid dipstick guide to engine hanger bolt 24 ± 4 N⋅m (18 ± 3 ft-lb)
Transmission fluid dipstick guide to transmission bolt 44 ± 8 N⋅m (33 ± 5 ft-lb)
Exhaust pipe and main muffler
Bracket bolt 49 ± 10 N⋅m (37 ± 7 ft-lb)
Warm-up three-way catalytic converter bolt 49 ± 4 N⋅m (37 ± 3 ft-lb)
Warm-up three-way catalytic converter nut 49 ± 10 N⋅m (37 ± 7 ft-lb)
Front exhaust pipe bolt 25 ± 4 N⋅m (18 ± 3 ft-lb)
Front exhaust pipe nut 49 ± 10 N⋅m (37 ± 7 ft-lb)
Ground cable bolt 9.0 ± 2.0 N⋅m (79 ± 18 in-lb)
Hanger bolt 13 ± 2 N⋅m (111 ± 22 in-lb)
Hanger bracket bolt 13 ± 2 N⋅m (111 ± 22 in-lb)
Heated oxygen sensor 44 ± 5 N⋅m (33 ± 3 ft-lb)
Main muffler bolt 49 ± 10 N⋅m (37 ± 7 ft-lb)
Main muffler nut 49 ± 10 N⋅m (37 ± 7 ft-lb)
Intake manifold
Control wiring harness clamp bolt 11 ± 1 N⋅m (98 ± 8 in-lb)
EGR pipe flare nut 59 ± 10 N⋅m (44 ± 7 ft-lb)
EGR pipe bolt 18 ± 2 N⋅m (13 ± 2 ft-lb)
EGR valve bolt 24 ± 3 N⋅m (18 ± 2 ft-lb)
Evaporative emission purge solenoid valve bolt 9.0 ± 1.0 N⋅m (80 ± 9 in-lb)
Fuel high-pressure hose bolt 5.0 ± 1.0 N⋅m (44 ± 9 in-lb)
Fuel pipe bolt 9.0 ± 1.0 N⋅m (80 ± 9 in-lb)
Fuel pressure regulator bolt 9.0 ± 2.0 N⋅m (80 ± 17 in-lb)
Fuel rail bolt 12 ± 1 N⋅m (102 ± 13 in-lb)
Intake manifold tuning valve bolt and nut 9.0 ± 1.0 N⋅m (80 ± 9 in-lb)

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15-16 INTAKE AND EXHAUST
SPECIFICATIONS

ITEM SPECIFICATION
Injector wiring harness connector clamp bolt 11 ± 1 N⋅m (98 ± 8 in-lb)
Intake manifold nut 22 ± 1 N⋅m (16 ± 1 ft-lb)
Intake manifold plenum stay bolt M8 18 ± 2 N⋅m (13 ± 2 ft-lb)
M10 36 ± 6 N⋅m (27 ± 4 ft-lb)
Intake manifold plenum bolt 18 ± 2 N⋅m (13 ± 2 ft-lb)
Manifold absolute pressure sensor bolt 5.0 ± 1.0 N⋅m (44 ± 9 in-lb)
Knock sensor and camshaft position sensor connector clamp bolt 11 ± 1 N⋅m (98 ± 8 in-lb)
Solenoid valve and vacuum hose bracket bolt 9.0 ± 1.0 N⋅m (80 ± 9 in-lb)
Water outlet fitting bracket bolt 14 ± 1 N⋅m (120 ± 13 in-lb)

SERVICE SPECIFICATION
M1151000300440

ITEM STANDARD VALUE LIMIT

Intake manifold tuning solenoid coil resistance [at 29 − 35 −
20°C (68°F)] Ω
Manifold distortion of the installation surface mm (in) 0.15 (0.006) or less 0.20 (0.008)

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