General Cable Mining
General Cable Mining
General Cable Mining
provides the answers you need serious impact to mine profitability. This booklet represents a
quickly and efficiently. timely, updated body of knowledge for underground mining.
It reduces our recommendations to simple procedures that
can readily be passed on to all of your operating personnel.
Anaconda ®
Brand
1 Mining-Grade 1-22
Cables
Carol ®
Brand
2 Industrial-Grade 23-29
Cables
Carol
3 RubberBrand
®
30-36
Cord Products
Index Page
1
Mining-Grade Cable Mining
Insulation:
• Ethylene Propylene Rubber (EPR) insulation
colored (black and white)
Features: Compliances:
Jacket:
• Flat construction provides maximum resistance to • ICEA S75-381 Portable and Power Feeder Cables
• Extra-heavy-duty, lead-cured Chlorinated damage from crushing and runovers for use in mines and similar applications
Polyethylene (CPE) • D-shaped insulation prevents conductors from • Meets flame test requirements and is accepted for
Jacket Marking: shifting under the jacket listing by MSHA
• Excellent physical toughness and heat stability • Approved by the Pennsylvania Department of
• GENERAL CABLE® ANACONDA® BRAND (SIZE), • Excellent heat, moisture, steam, oil, chemical, Environmental Protection
2/C FLAT TYPE W 2000 VOLTS P-102-109 MSHA radiation and compression cut resistance
• Flexible for easy handling Packaging:
Options:
• Resists cutting, impact, abrasion, flame • Material cut to length and shipped on non-
• Other jacket materials available upon request and sunlight returnable reels
Applications: • Excellent thermal stability and physical properties
over a broad temperature range
• Designed for use as trailing cables on DC
mining equipment
• Designed for use where diode grounding
is employed
• For battery charges and oil drilling rigs
2
Mining Mining-Grade Cable
3
Mining-Grade Cable Mining
Product Construction
Conductor:
• 6 AWG thru 500 kcmil coated annealed copper,
bunched wires, rope-lay-stranded per
ASTM B172
Insulation:
• Ethylene Propylene Rubber (EPR) insulation
colored (black, white, red and green)
Features: Compliances:
Jacket:
• Rope-lay-stranded conductors are extremely • ICEA S75-381 Portable and Power Feeder Cables
• Reinforced, two-layer, extra-heavy-duty, lead- flexible and resistant to wire breakage for use in mines and similar applications
cured Chlorinated Polyethylene (CPE) • Excellent heat, moisture, steam, oil, chemical and • Meets flame test requirements and is accepted for
Jacket Marking: radiation resistance listing by MSHA
• Flexible for easy handling • Approved by the Pennsylvania Department of
• GENERAL CABLE® ANACONDA® BRAND (SIZE), • Resists cutting, impact, abrasion, flame Environmental Protection
4/C TYPE W 2000 VOLTS (-50˚C) FT1 FT5 CSA and sunlight • Meets CAN/CSA-C22.2 No. 96 Portable Power
LR27161 P-7K102-045 MSHA • Excellent thermal stability and physical properties Cables and is certified by Natural Resources
Options: over a broad temperature range Canada
• Two-layer jacket is reinforced to provide maximum
• Other jacket materials available upon request protection from mechanical Packaging:
Applications: damage — the cause of most portable cable • Material cut to length and shipped on non-
failures returnable reels
• Designed for use as trailing cables on AC mining
equipment:
- Where a ground-check conductor is not
required for fail-safe ground monitoring
- Where induced voltages do not present a
problem
4
Mining Mining-Grade Cable
5
Mining-Grade Cable Mining
Insulation:
• Ethylene Propylene Rubber (EPR) insulation
colored (black, white and red)
Options: Features (cont’d):
Ground-Check Conductor:
• Other jacket materials available upon request • Excellent heat, moisture, steam, oil, chemical,
• Coated copper, rope-lay-stranded and shaped radiation and compression cut resistance
ground-check conductor is insulated with a Applications: • Flexible for easy handling
yellow elastomer • Designed for use as trailing cables on AC • Resists cutting, impact, abrasion and flame
Grounding Conductor: mining equipment: • Excellent thermal stability and physical properties
- Where ground monitoring is accomplished over a broad temperature range
• Coated copper, rope-lay-stranded and shaped with a ground-check conductor
with a green elastomer covering designed to keep - Where induced voltages in the grounding Compliances:
the grounding conductor in place in the system do not present a hazard • ICEA S75-381 Portable and Power Feeder
flat assembly Cables for use in mines and similar applications
Features: • Meets flame test requirements and is accepted for
Jacket:
• Flat construction provides maximum listing by MSHA
• Extra-heavy-duty, lead-cured Chlorinated resistance to damage from crushing and • Approved by the Pennsylvania Department of
Polyethylene (CPE) runovers Environmental Protection
Jacket Marking: • Shaped insulation to prevent conductors from
shifting under the jacket Packaging:
• GENERAL CABLE® ANACONDA® BRAND (SIZE), 3/C • Excellent physical toughness and heat • Material cut to length and shipped on non-returnable
FLAT TYPE G-GC 2000 VOLTS P-102-109 MSHA stability reels
13162.650600 3 6 133 0.060 1.5 8 8 0.66 x 1.67 16.8 x 42.4 357 532 900 1340 79
13162.650400 3 4 259 0.060 1.5 7 8 0.72 x 1.87 18.3 x 47.5 507 755 1175 1750 104
13164.550300 3 3 259 0.060 1.5 6 6 0.78 x 2.08 19.8 x 52.8 660 982 1395 2080 120
13102.177012 3 2 259 0.060 1.5 5 6 0.85 x 2.23 21.6 x 56.6 807 1201 1625 2415 138
13164.550100 3 1 259 0.080 2.0 4 6 0.96 x 2.50 24.4 x 63.5 1000 1488 2090 3110 161
13164.555100 3 1/0 259 0.080 2.0 3 5 1.01 x 2.67 25.6 x 67.8 1258 1871 2470 3675 186
13164.755200 3 2/0 329 0.080 2.0 2 5 1.09 x 2.86 27.7 x 68.1 1567 2333 2940 4375 215
13164.755300 3 3/0 413 0.080 2.0 1 5 1.18 x 3.12 30.0 x 79.2 1939 2885 3515 5230 249
13164.755400 3 4/0 532 0.080 2.0 1/0 5 1.24 x 3.30 31.5 x 83.8 2485 3698 4245 6315 287
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal; subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381, NEMA WC-58.
For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
6
Mining Mining-Grade Cable
13306.644092 3 6 133 0.060 1.5 10 10 1.05 26.6 360 536 735 1094 79
13304.693196 3 4 259 0.060 1.5 8 10 1.19 30.2 533 794 1065 1585 104
13354.340300 3 3 259 0.060 1.5 8 10 1.24 31.5 654 974 1245 1853 120
13302.772159 3 2 259 0.060 1.5 7 10 1.34 34.0 791 1178 1480 2202 138
13301.422060 3 1 259 0.080 2.0 6 8 1.51 38.3 1016 1512 1885 2805 161
13351.608053 3 1/0 259 0.080 2.0 5 8 1.65 41.9 1263 1880 2290 3408 186
13352.555382 3 2/0 329 0.080 2.0 4 8 1.75 44.4 1581 2352 2710 4033 215
13354.645300 3 3/0 413 0.080 2.0 3 8 1.89 48.0 2023 3010 3270 4866 249
13354.774063 3 4/0 532 0.080 2.0 2 8 2.04 51.8 2535 3773 3975 5915 287
13354.646000 3 250 608 0.095 2.4 2 6 2.39 60.7 2932 4364 4950 7366 320
13352.556200 3 350 851 0.095 2.4 1/0 6 2.68 68.0 4068 6054 6625 9859 394
13354.646500 3 500 1221 0.095 2.4 2/0 6 3.03 76.9 5831 8677 8890 13230 487
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal; subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381, NEMA WC-58.
For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
7
Mining-Grade Cable Mining
Insulation:
• Ethylene Propylene Rubber (EPR) insulation
colored (black, white and red)
Applications: Features (cont’d):
Ground-Check Conductor: • Designed for use as trailing cables on AC mining • Excellent thermal stability and physical properties
• Coated copper specially stranded to provide equipment: over a broad temperature range
extensibility without sustaining tensile load, - Where a ground-check conductor is required • Two-layer jacket is reinforced to provide
thereby providing maximum resistance to flex for fail-safe ground monitoring maximum protection from mechanical damage—
fatigue - With wireless ground monitoring systems the cause of most portable cable failures
• Insulated with high-strength polypropylene and (The symmetrical grounding system does not
placed in the center interstice produce induced voltages when operating in a Compliances:
balanced 3-phase system) • ICEA S75-381 Portable and Power Feeder Cables
Grounding Conductors: for use in mines and similar applications
• Three coated copper, rope-lay-stranded per Features: • Meets flame test requirements and is accepted
ASTM B172 • Improved ground-check conductor has longer for listing by MSHA
flex life and durability • Approved by the Pennsylvania Department of
Jacket: • Rope-lay-stranded conductors are extremely Environmental Protection
• Reinforced, two-layer, extra-heavy-duty, lead- flexible and resistant to wire breakage • Meets CAN/CSA-C22.2 No. 96 Portable Power
cured Chlorinated Polyethylene (CPE) • G plus GC cancels induced voltages, preventing Cables and is certified by Natural Resources
hazardous arcing when mining machines come Canada
Jacket Marking: in contact
• GENERAL CABLE® ANACONDA® BRAND (SIZE), • G plus GC can also be used as a Type G cable Packaging:
3/C TYPE G PLUS GC 2000 VOLTS (-50˚C) FT1 • Excellent heat, moisture, steam, oil, chemical and • Material cut to length and shipped on non-
FT5 CSA LR27161 P-7K102-045 MSHA radiation resistance returnable reels
• Flexible for easy handling
Options: • Resists cutting, impact, abrasion, flame
• Other jacket materials available upon request and sunlight
13329.340100 3 1 259 0.080 2.0 7 16 1.65 41.9 1030 1533 2060 2798 161
13329.345100 3 1/0 259 0.080 2.0 6 16 1.72 43.7 1294 1926 2350 3408 186
13329.645200 3 2/0 329 0.080 2.0 5 16 1.89 48.0 1637 2436 2760 4018 215
13329.645300 3 3/0 413 0.080 2.0 4 16 2.03 51.6 2042 3038 3300 4837 249
13329.645400 3 4/0 532 0.080 2.0 3 16 2.16 54.9 2638 3926 3965 5901 287
13329.646000 3 250 608 0.095 2.4 2 16 2.39 60.7 3070 4569 5015 7463 320
13329.646200 3 350 851 0.095 2.4 1 16 2.68 68.1 4224 6286 6595 9814 394
13329.646500 3 500 1221 0.095 2.4 2/0 16 3.03 77.0 6188 9208 9040 13453 487
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal; subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
8
Mining Mining-Grade Cable
13792.020200 3 2 259 0.070 1.8 6 0.94 x 2.45 23.9 x 62.2 938 1395 2243 3338 159
13792.020100 3 1 259 0.080 2.0 5 1.04 x 2.64 26.4 x 67.1 1156 1721 2540 3780 184
13792.025100 3 1/0 259 0.080 2.0 4 1.08 x 2.82 27.4 x 71.6 1414 2104 2915 4338 211
13790.025200 3 2/0 329 0.080 2.0 3 1.18 x 2.99 30.0 x 76.0 1766 2628 3346 4980 243
13792.025300 3 3/0 413 0.080 2.0 2 1.25 x 3.29 31.8 x 83.6 2173 3234 3890 5789 279
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal; subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
9
Mining-Grade Cable Mining
Insulation:
• Ethylene Propylene Rubber (EPR) insulation
13306.240600 3 6 133 0.070 1.8 10 10 0.155 3.9 1.29 32.8 502 748 1130 1682 93
13306.240400 3 4 259 0.070 1.8 8 10 0.155 3.9 1.40 35.6 678 1009 1460 2173 122
13349.340300 3 3 259 0.070 1.8 7 10 0.170 4.3 1.51 38.3 831 1237 1680 2500 140
13302.253396 3 2 259 0.070 1.8 6 8 0.170 4.3 1.59 40.4 1007 1499 1990 2961 159
13301.814577 3 1 259 0.080 2.0 5 8 0.190 4.8 1.76 44.7 1228 1828 2385 3549 184
13351.179353 3 1/0 259 0.080 2.0 4 8 0.190 4.8 1.86 47.2 1485 2210 2765 4115 211
13352.658076 3 2/0 329 0.080 2.0 3 8 0.205 5.2 2.00 50.8 1832 2726 3255 4844 243
13349.645300 3 3/0 413 0.080 2.0 2 8 0.205 5.2 2.13 54.1 2249 3347 3890 5789 279
13354.490389 3 4/0 532 0.080 2.0 1 8 0.220 5.6 2.31 58.7 2854 4248 4720 7024 321
13349.646000 3 250 608 0.095 2.4 1/0 6 0.220 5.6 2.51 63.8 3325 4949 5460 8125 355
13349.646100 3 300 741 0.095 2.4 1/0 6 0.235 6.0 2.68 68.1 3946 5873 6395 9517 398
13362.315522 3 350 851 0.095 2.4 2/0 6 0.250 6.4 2.81 71.4 4493 6686 7280 10834 435
13349.646500 3 500 1221 0.095 2.4 4/0 6 0.265 6.7 3.19 81.0 6641 9883 9820 14614 536
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
10
Mining Mining-Grade Cable
Features:
• Flexible insulation shield provides shock
hazard protection
• Symmetrical grounding system does not
produce induced voltages when operating in a
balanced
3-phase system
• Excellent heat, moisture, steam, oil, chemical
and radiation resistance
• Flexible for easy handling
Product Construction Jacket: • Resists cutting, impact, abrasion, flame
• Reinforced, two-layer, extra-heavy-duty, lead- and sunlight
Conductor: cured Chlorinated Polyethylene (CPE) • Excellent thermal stability and physical
• 1 AWG thru 500 kcmil coated annealed copper, properties over a broad temperature range
bunched wires, rope-lay-stranded per ASTM B172 Jacket Marking: • Two-layer jacket is reinforced to provide
• GENERAL CABLE® ANACONDA® BRAND (SIZE), maximum protection from mechanical
Insulation: 3/C TYPE SHD PLUS GC 2000 VOLTS (-50˚C) FT1 damage—the cause of most portable
• Ethylene Propylene Rubber (EPR) insulation FT5 CSA LR27161 P-7K102-045 MSHA cable failures
13340.340100 3 1 259 0.080 2.0 7 16 0.190 4.8 1.85 47.0 1196 1780 2450 3645 184
13340.355100 3 1/0 259 0.080 2.0 6 16 0.190 4.8 1.95 49.5 1469 2186 2779 4129 211
13340.645200 3 2/0 329 0.080 2.0 5 16 0.205 5.2 2.09 53.1 1819 2708 3310 4925 243
13340.645300 3 3/0 413 0.080 2.0 4 16 0.205 5.2 2.21 56.1 2237 3330 3950 5877 279
13340.645400 3 4/0 532 0.080 2.0 3 16 0.220 5.6 2.36 59.9 2845 4233 4630 6889 321
13340.646000 3 250 608 0.095 2.4 2 16 0.235 6.0 2.51 63.8 3290 4896 5440 8096 355
13340.646100 3 300 741 0.095 2.4 1 16 0.235 6.0 2.68 68.1 4002 5956 6300 9375 398
13340.646200 3 350 851 0.095 2.4 1 16 0.250 6.4 2.81 71.4 4461 6639 7030 10462 435
13340.646500 3 500 1221 0.095 2.4 2/0 16 0.265 6.7 3.19 81.0 6460 9614 9525 14175 536
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
11
Mining-Grade Cable Mining
Insulation:
• Ethylene Propylene Rubber (EPR) insulation
1/0 AWG THRU 4/0 AWG CONDUCTORS, THREE CONDUCTOR, SHIELDED ROUND
PORTABLE W/MONITOR AND/OR CONTROL CONDUCTOR(S), TYPE SHD-PCG (LONGWALL) - 2000 VOLTS
NOMINAL NOMINAL NOMINAL NET
INSULATION GRD. JACKET CABLE WEIGHT
COND. THICKNESS COND. GRD-CHECK THICKNESS 0.D.
CATALOG NO. OF SIZE COND. SIZE COND. SIZE LBS/ kg/
NUMBER COND. (AWG) STRAND inCHES mm (AWG) (AWG) inCHES mm inCHES mm 1000 FT km AMPACITY
13341.345100 3 1/0 259 0.080 2.0 3 8 0.205 5.2 2.05 52.1 3092 4602 211
13341.645200 3 2/0 329 0.080 2.0 2 8 0.220 5.6 2.25 57.1 3698 5503 243
13341.645300 3 3/0 413 0.080 2.0 1 8 0.220 5.6 2.32 58.9 4295 6392 279
13341.645400 3 4/0 532 0.080 2.0 1/0 8 0.250 6.3 2.62 66.5 5115 7612 321
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
12
Mining Mining-Grade Cable
16249.310200 3 2 259 0.110 2.8 4 8 0.205 5.2 2.03 51.5 2465 3669 159
16249.310100 3 1 259 0.110 2.8 4 8 0.220 5.6 2.12 53.8 2825 4205 184
16249.345100 3 1/0 259 0.110 2.8 3 8 0.220 5.6 2.26 57.4 3255 4845 211
16249.645200 3 2/0 329 0.110 2.8 2 8 0.220 5.6 2.40 61.0 3830 5700 243
16249.645300 3 3/0 413 0.110 2.8 1 8 0.235 6.0 2.50 65.5 4510 6713 279
16249.645400 3 4/0 532 0.110 2.8 1/0 8 0.250 6.3 2.76 70.1 5310 7904 321
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weights may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
13
13
Mining-Grade Cable Mining
16241.210600 3 6 133 0.110 2.8 10 8 0.185 4.7 1.56 39.6 540 804 1560 2322 93
16204.858221 3 4 259 0.110 2.8 8 8 0.185 4.7 1.68 42.7 720 1072 1895 2820 122
16202.317964 3 2 259 0.110 2.8 6 8 0.205 5.2 1.87 47.9 1030 1533 2445 3639 159
16201.396409 3 1 259 0.110 2.8 5 8 0.205 5.2 1.95 49.5 1248 1857 2800 4167 184
16241.615100 3 1/0 259 0.110 2.8 4 8 0.220 5.6 2.08 52.8 1533 2281 3230 4807 211
16252.271926 3 2/0 329 0.110 2.8 3 8 0.220 5.6 2.20 55.9 1854 2760 3800 5655 243
16241.215300 3 3/0 413 0.110 2.8 2 8 0.235 6.0 2.36 59.9 2322 3456 4475 6660 279
16254.730315 3 4/0 532 0.110 2.8 1 8 0.235 6.0 2.50 63.5 2936 4369 5265 7835 321
16241.216000 3 250 608 0.120 3.0 1/0 6 0.250 6.4 2.69 68.3 3340 4970 6105 9085 355
16241.216300 3 300 741 0.120 3.0 1/0 6 0.250 6.4 2.81 71.4 3962 5897 6875 10231 398
16262.687414 3 350 851 0.120 3.0 2/0 6 0.265 6.7 2.95 74.9 4522 6730 7795 11600 435
16265.570479 3 500 1221 0.120 3.0 4/0 6 0.280 7.1 3.31 84.1 6515 9696 10415 15499 536
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
14
Mining Mining-Grade Cable
16243.310400 3 4 259 0.150 3.8 8 8 0.205 5.2 1.94 49.3 764 1138 2308 3594 122
16243.310200 3 2 259 0.150 3.8 6 8 0.220 5.6 2.12 53.8 1064 1583 2920 4554 159
16243.310100 3 1 259 0.150 3.8 5 8 0.220 5.6 2.21 56.1 1287 1915 3292 5104 184
16243.615100 3 1/0 259 0.150 3.8 4 8 0.220 5.6 2.32 58.9 1553 2311 3675 5700 211
16252.201837 3 2/0 329 0.150 3.8 3 8 0.235 6.0 2.46 62.5 1896 2822 4304 6593 243
16243.615300 3 3/0 413 0.150 3.8 2 8 0.250 6.4 2.62 66.5 2329 3466 5200 7738 279
16254.709412 3 4/0 532 0.150 3.8 1 8 0.250 6.4 2.75 69.8 2889 4299 5840 8713 321
16243.616000 3 250 608 0.150 3.8 1/0 6 0.250 6.4 2.89 73.4 3434 5111 6774 9948 355
16243.616100 3 300 741 0.150 3.8 1/0 6 0.265 6.7 3.04 77.2 3975 5915 7423 11384 398
16243.616200 3 350 851 0.150 3.8 2/0 6 0.280 7.1 3.21 81.3 4522 6730 8543 12739 435
16243.616500 3 500 1221 0.150 3.8 4/0 6 0.295 7.5 3.56 90.4 6566 9771 11260 16757 536
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
15
Mining-Grade Cable Mining
16245.310200 3 2 259 0.210 5.3 6 8 0.235 6.0 2.41 61.2 870 1295 3572 5529 164
16245.310100 3 1 259 0.210 5.3 5 8 0.235 6.0 2.52 64.0 1307 1946 4060 6042 187
16245.315100 3 1/0 259 0.210 5.3 4 8 0.250 6.4 2.64 67.0 1574 2342 4495 6927 215
16299.625200 3 2/0 329 0.210 5.3 3 8 0.250 6.4 2.73 69.3 1930 2872 5010 7783 246
16245.615300 3 3/0 413 0.210 5.3 2 8 0.265 6.7 2.90 73.7 2359 3511 5995 8922 283
16245.615400 3 4/0 532 0.210 5.3 1 8 0.265 6.7 3.05 77.5 2973 4425 6860 10209 325
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
16
Mining Mining-Grade Cable
16247.310100 3 1 259 0.260 6.6 5 8 0.265 6.7 2.95 74.93 1306 1943 5290 7872 191
16247.315100 3 1/0 259 0.260 6.6 4 8 0.265 6.7 3.05 77.47 1556 2315 5800 8631 218
16247.315200 3 2/0 329 0.260 6.6 3 8 0.280 7.1 3.20 81.28 1888 2810 6515 9695 249
16247.615300 3 3/0 413 0.260 6.6 2 8 0.280 7.1 3.33 84.58 2303 3428 7215 10737 286
16247.615400 3 4/0 532 0.260 6.6 1 8 0.295 7.5 3.50 88.90 2889 4300 8250 12277 327
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
17
Mining-Grade Cable Mining
6 AWG THRU 500 KCMIL CONDUCTORS, THREE CONDUCTOR, MINE POWER FEEDER
W/GROUND-CHECK, TYPE MP-GC (UNIBLEND® EPR) - 5000 VOLTS*
NOMINAL NOMINAL NOMINAL COPPER NET
COND. INSULATION GRD. GRD- JACKET CABLE WEIGHT WEIGHT
SIZE THICKNESS COND. SIZE CHECK THICKNESS 0.D.
CATALOG NO. OF (AWG/ COND. (AWG)/ COND. SIZE LBS/ kg/ LBS/ kg/
NUMBER COND. kcmil) STRAND inCHES mm COND. STRAND (AWG) inCHES mm inCHES mm 1000 FT km 1000 FT km AMPACITY
16361.910600 3 6 7 0.090 2.3 10 7 8 0.110 2.8 1.30 33.0 468 696 1060 1577 93
16361.910400 3 4 7 0.090 2.3 8 7 8 0.110 2.8 1.41 35.8 664 988 1325 1972 122
16361.910200 3 2 7 0.090 2.3 6 7 8 0.110 2.8 1.47 37.3 970 1444 1651 2457 159
16361.910100 3 1 19 0.090 2.3 5 7 8 0.110 2.8 1.54 39.1 1186 1764 1918 2854 184
16361.915100 3 1/0 19 0.090 2.3 4 7 8 0.110 2.8 1.63 41.4 1453 2162 2244 3339 211
16361.915200 3 2/0 19 0.090 2.3 3 7 8 0.110 2.8 1.72 43.7 1623 2415 2644 3935 243
16361.915300 3 3/0 19 0.090 2.3 2 7 8 0.140 3.6 1.89 48.0 2215 3296 3265 4859 279
16361.915400 3 4/0 19 0.090 2.3 1 19 8 0.140 3.6 2.01 51.0 2749 4091 3890 5789 321
16361.916000 3 250 37 0.090 2.3 1/0 19 8 0.140 3.6 2.10 53.3 3263 4857 4474 6658 355
16361.916200 3 350 37 0.090 2.3 2/0 19 8 0.140 3.6 2.31 58.7 4401 6549 5765 8579 435
16361.916500 3 500 37 0.090 2.3 4/0 19 8 0.140 3.6 2.59 65.8 6335 9428 7906 11765 536
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
*100% insulation level, grounded.
18
Mining Mining-Grade Cable
Features:
• Excellent heat, moisture, oil, corona, chemical
and radiation resistance
Product Construction Ground-Check Conductor: • High dielectric strength
• Annealed copper Class B strand, insulated with • Electrical stability under stress
Conductor: yellow polypropylene • Low dielectric loss
• 6 AWG thru 500 kcmil annealed bare copper, • Triple extrusion forms a virtually perfect
Compact Class B strand Grounding Conductors: electrode, eliminating unequal electrical
• Two coated annealed copper conductors, stresses
Extruded Strand Shield (ESS): Class B strand • Tough and reliable
• Extruded thermosetting semi-conducting stress • Highly resistant to tearing, punctures,
control layer over conductor Jacket: abrasions, oil and flame
• Lead-cured Chlorinated Polyethylene (CPE)
Insulation: Compliances:
• Ethylene Propylene Rubber (EPR) insulation Jacket Marking: • ICEA S75-381 Portable and Power Feeder
colored for contrast with black conducting layers • GENERAL CABLE® ANACONDA® BRAND (SIZE), Cables for use in mines and similar
3/C TYPE MP-GC 8000 VOLTS CSA LR27161 applications
Extruded Insulation Shield (EIS): P-102-007 MSHA • Meets flame test requirements and is
• Extruded thermosetting semi-conducting layer, accepted for listing by MSHA
free stripping from insulation with color-coded Options: • Approved by the Pennsylvania Department of
(black, white and red) marker strip placed under • Cross-Linked Polyethylene (XLPE) insulation and a Environmental Protection
the copper tape Polyvinyl Chloride (PVC) jacket • Meets CAN/CSA-C22.2 No. 96.1 Mine Power
• Other jacket materials available upon request Feeder Cables
Insulation Shield:
• Overlapped annealed copper tape
Packaging:
• Material cut to length and shipped on non-
returnable reels
16363.910600 3 6 7 0.115 2.9 10 7 8 0.110 2.8 1.41 35.8 478 712 1175 1749 93
16363.910400 3 4 7 0.115 2.9 8 7 8 0.110 2.8 1.52 38.6 674 1003 1455 2165 122
16363.910200 3 2 7 0.115 2.9 6 7 8 0.110 2.8 1.58 40.1 981 1459 1787 2659 159
16363.910100 3 1 19 0.115 2.9 5 7 8 0.110 2.8 1.66 42.2 1196 1780 2059 3064 184
16363.915100 3 1/0 19 0.115 2.9 4 7 8 0.110 2.8 1.74 44.2 1463 2177 2378 3539 211
16363.915200 3 2/0 19 0.115 2.9 3 7 8 0.140 3.6 1.90 48.3 1801 2681 2912 4334 243
16363.915300 3 3/0 19 0.115 2.9 2 7 8 0.140 3.6 2.00 50.8 2225 3311 3432 5107 279
16354.552364 3 4/0 19 0.115 2.9 1 19 8 0.140 3.6 2.12 53.8 2671 3975 4056 6035 321
16363.916000 3 250 37 0.115 2.9 1/0 19 8 0.140 3.6 2.22 56.4 2909 4330 4647 6915 355
16363.916200 3 350 37 0.115 2.9 2/0 19 8 0.140 3.6 2.43 61.7 4411 6565 5979 8898 435
16363.916500 3 500 37 0.115 2.9 4/0 19 8 0.140 3.6 2.70 68.6 6346 9443 8150 12129 536
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weights may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
*100% insulation level, grounded.
19
Mining-Grade Cable Mining
16365.910200 3 2 7 0.175 4.4 6 8 0.140 3.6 1.90 48.3 938 1395 2248 3345 164
16365.910100 3 1 19 0.175 4.4 5 8 0.140 3.6 1.99 50.6 1122 1669 2552 3798 187
16365.915100 3 1/0 19 0.175 4.4 4 8 0.140 3.6 2.07 52.6 1490 2218 2901 4317 215
16365.915200 3 2/0 19 0.175 4.4 3 8 0.140 3.6 2.16 54.9 1808 2691 3341 4972 246
16365.915300 3 3/0 19 0.175 4.4 2 8 0.140 3.6 2.27 57.7 2252 3352 3878 5771 283
16354.396889 3 4/0 19 0.175 4.4 1 8 0.140 3.6 2.39 60.7 2688 4000 4541 6758 325
16365.916000 3 250 37 0.175 4.4 1/0 8 0.140 3.6 2.48 63.0 3269 4865 5145 7657 359
16362.279989 3 350 37 0.175 4.4 2/0 8 0.140 3.6 2.70 68.6 4309 6412 6517 9698 438
16365.916500 3 500 37 0.175 4.4 4/0 8 0.170 4.3 3.08 78.2 6208 9239 9058 13480 536
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
*100% insulation level, grounded.
20
Mining Mining-Grade Cable
Features:
• Excellent heat, moisture, oil, corona, chemical
and radiation resistance
Product Construction Ground-Check Conductor: • High dielectric strength
• Annealed copper Class B strand, insulated with • Electrical stability under stress
Conductor: yellow polypropylene • Low dielectric loss
• 1 AWG thru 500 kcmil annealed bare copper, • Triple extrusion forms a virtually perfect
Compact Class B strand Grounding Conductors: electrode, eliminating unequal electrical
• Two coated annealed copper conductors, stresses
Extruded Strand Shield (ESS): Class B strand • Tough and reliable
• Extruded thermosetting semi-conducting stress • Highly resistant to tearing, punctures,
control layer over conductor Jacket: abrasions, oil and flame
• Lead-cured Chlorinated Polyethylene (CPE)
Insulation: Compliances:
• Ethylene Propylene Rubber (EPR) insulation Jacket Marking: • ICEA S75-381 Portable and Power Feeder
colored for contrast with black conducting layers • GENERAL CABLE® ANACONDA® BRAND (SIZE), Cables for use in mines and similar
3/C TYPE MP-GC 25000 VOLTS CSA LR27161 applications
Extruded Insulation Shield (EIS): P-102-007 MSHA • Meets flame test requirements and is
• Extruded thermosetting semi-conducting layer, accepted for listing by MSHA
free stripping from insulation with color-coded Options: • Approved by the Pennsylvania Department of
(black, white and red) marker strip placed under • Cross-Linked Polyethylene (XLPE) insulation and a Environmental Protection
the copper tape Polyvinyl Chloride (PVC) jacket • Meets CAN/CSA-C22.2 No. 96.1 Mine Power
• Other jacket materials available upon request Feeder Cables
Insulation Shield:
• Overlapped annealed copper tape
Packaging:
• Material cut to length and shipped on non-
returnable reels
16367.910100 3 1 19 0.260 6.4 5 8 0.140 3.6 2.37 60.2 1261 1877 3435 5112 187
16367.915100 3 1/0 19 0.260 6.4 4 8 0.140 3.6 2.45 62.2 1528 2275 3815 5677 218
16367.915200 3 2/0 19 0.260 6.4 3 8 0.140 3.6 2.54 64.5 1866 2778 4290 6384 249
16367.915300 3 3/0 19 0.260 6.4 2 8 0.140 3.6 2.65 67.3 2290 3409 4875 7255 286
16367.915400 3 4/0 19 0.260 6.4 1 8 0.140 3.6 2.81 71.4 2825 4204 5665 8430 327
16367.916000 3 250 37 0.260 6.4 1/0 8 0.170 4.3 2.97 75.4 3339 4969 6495 9666 360
16367.916200 3 350 37 0.260 6.4 2/0 8 0.170 4.3 3.18 80.8 4326 6439 7970 11860 438
16367.916500 3 500 37 0.260 6.4 4/0 8 0.170 4.3 3.45 87.6 6411 9541 10300 15328 536
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
*100% insulation level, grounded.
21
Mining-Grade Cable Mining
37017 3 2 7 0.115 2.92 6 8 0.110 2.8 1.58 40.13 827 1231 1774 2640 159
37019 3 2/0 19 0.115 2.92 3 8 0.140 3.6 1.88 47.75 1791 2665 2737 4073 243
37021 3 4/0 19 0.115 2.92 1 8 0.140 3.6 2.12 53.80 2613 3888 3815 5677 321
2 AWG THRU 4/0 AWG CONDUCTORS, THREE CONDUCTOR,
MINE POWER FEEDER W/GROUND-CHECK, TYPE MP-GC - 15000 VOLTS
NOMINAL NOMINAL COPPER NET
INSULATION GRD. GRD- JACKET NOMINAL WEIGHT WEIGHT
COND. THICKNESS COND. CHECK THICKNESS CABLE O.D.
CATALOG NO. OF SIZE COND. SIZE COND. SIZE LBS/ kg/ LBS/ kg/
NUMBER COND. (AWG) STRAND inCHES mm (AWG) (AWG) inCHES mm inCHES mm 1000 FT km 1000 FT km AMPACITY
37032 3 2 7 0.175 4.46 6 8 0.140 3.6 1.95 49.50 938 1396 1972 2935 164
37035 3 2/0 19 0.175 4.46 3 8 0.140 3.6 2.13 54.10 1808 2691 3105 4621 246
37037 3 4/0 19 0.175 4.46 1 8 0.140 3.6 2.36 59.90 2688 4000 4150 6176 325
Stock items are available in long lengths for cutting to your specifications. All lengths are subject to a tolerance of +/-5%.
Dimensions and weights shown are nominal, subject to standard industry tolerances. Actual shipping weight may vary.
These ampacities are based on a conductor temperature of 90°C and an ambient air temperature of 40°C, per ICEA S-75-381,
NEMA WC-58. For ampacities per National Electrical Code® requirements, refer to the latest NEC edition.
22
Mining
Index Page
Super Vu-Tron®
Single Conductor 24
Super Vu-Tron®
Multi-Conductor
Carol® Brand industrial-grade The advantage of General Type W Round 25
portable cables provide cost- Cable’s experience and expertise
effective yet dependable in mining cable technology Super Vu-Tron® Type G
performance over the life of the continues to provide practical and Type G-GC Round 26
cable for all power and control benefits over the entire life
cable applications where the cycle of a particular cable in Carolprene® Welding Cable 27
cables will not encounter a high a specific application. Better
degree of flexing and physical design and construction, more Super Vu-Tron®
Welding Cable 28
abuse. advanced materials and process
technology, and more reliable
For these low-flex, stationary Super Vu-Tron® EPR/CPE
performance over a longer Diesel Locomotive Cable 29
and/or non-critical uses, Carol® time result in lower cost per
Brand mining cables offer a ton. Carol® Brand cables are
viable, rugged, reliable option, engineered to complement the
along with significant cost Anaconda® Brand product line.
savings. A heavy-duty-grade,
single-layer, CV-cured thermoset Whatever the specific
jacket ensures performance requirement, General Cable can
exceeding requirements for provide the best performance,
standard applications including best fit, best cost solution for any
pumps, belt drives, battery packs application.
and other general-purpose uses.
23
Industrial-Grade Cable Mining
Product Construction:
Conductor:
• 8 AWG through 500 kcmil fully annealed
stranded bare copper
Insulation:
• Premium-grade 90ºC EPDM
Cable Reinforcement:
• An open polyester braid reinforcement is TYPE W 2000 VOLT (UL) AND TYPE RHH/RHW 600 VOLT (UL)
applied between the insulation and jacket
for mechanical strength. COND. NOMINAL NOMINAL INS. CURRENT APPROX.
NO. SIZE COND. O.D. THICKNESS NOMINAL O.D. AMPS NET WT.
Jacket: CATALOG OF (AWG/ COND. LBS/
• Super Vu-Tron® 90ºC, black NUMBER COND. kcmil) STRAND INCHES mm INCHES mm INCHES mm (1) (2) M'(S)
• Temperature range: -40ºC to +90ºC
• Voltage rating: 83008* 1 8 133 0.167 4.24 0.070 1.78 0.485 12.32 55 80 150
600 volts Type RHH/RHW 83006 1 6 259 0.210 5.33 0.070 1.78 0.565 14.35 75 105 214
2000 volts Type W
83004 1 4 259 0.245 6.22 0.070 1.78 0.605 15.37 95 140 277
Jacket Marking:
• CAROL SUPER VU-TRON® TYPE W 83002 1 2 259 0.334 8.48 0.070 1.78 0.680 17.27 130 190 387
PORTABLE POWER CABLE (UL) DRY 90°C 83001 1 1 259 0.375 9.53 0.090 2.29 0.765 19.43 150 220 485
WET 75°C 2000V SUNLIGHT RESISTANT
P-7K-123049-MSHA SIZE (mm2) TYPE RHH 83010 1 1/0 259 0.385 9.78 0.090 2.29 0.810 20.57 170 260 563
OR RHW (UL) 600V FOR CT USE---CSA 83020 1 2/0 259 0.475 12.07 0.090 2.29 0.885 22.48 195 300 679
TYPE W (-40°C) FT-5 MADE IN USA
83030 1 3/0 259 0.480 12.19 0.090 2.29 0.930 23.62 225 350 809
Applications:
• Portable power systems 83040 1 4/0 259 0.570 14.48 0.090 2.29 0.980 24.89 260 405 973
• Entertainment industry activities such as 83250 1 250 627 0.615 15.62 0.105 2.67 1.045 26.54 290 455 1155
theatre, television, night clubs, motion
pictures, mobile communication vans, 83350 1 350 855 0.725 18.42 0.105 2.67 1.145 29.08 350 570 1492
spotlights and sound systems
• Other similar applications that would require
83500 1 500 1235 0.880 22.35 0.105 2.67 1.310 33.27 430 700 2048
permanent or temporary power * Non-stock item; minimum quantity purchase required.
• Permanent wiring of 600 volt power (1)
Ampacities based on 90°C conductor and 30°C ambient temperature based on Table 310-16 in the National
supplies, hoists, cranes and other Electrical Code® for RHH/RHW with not more than three current-carrying conductors in raceway, cable or earth.
(2)
Ampacities based on 90°C conductor and 30°C ambient temperature based on Table 310-17 and Table 400.5(B) in
applications where flexible power leads the National Electrical Code® for single-conductor cables.
must be installed in conduit or raceways (S)
Actual shipping weight may vary.
Features:
• Water-resistant
• Sunlight-resistant
• Designed to withstand severe environmental
conditions
• Withstands exposure to oil, acids, alkalies,
heat, flame, moisture and chemicals
• Meets or exceeds flame test requirements
of MSHA and UL
Industry Approvals:
• ICEA S-75-381 NEMA WC-58
• UL Type W
• UL Type RHH or RHW
• MSHA Approved
• RoHS Compliant
Packaging:
• Lengths cut to order
24
Mining Industrial-Grade Cable
Product Construction:
Conductor:
• 8 AWG through 500 kcmil fully annealed
stranded bare copper
Insulation:
• Premium-grade, color-coded 90ºC EPDM
• Color code: See chart below
Jacket:
• Super Vu-Tron® 90ºC, black
• Temperature range: -40ºC to +90ºC
COND. NOMINAL NOMINAL INS.
SIZE APPROX. Jacket Marking:
COND. O.D. THICKNESS NOMINAL O.D. • MULTI-CONDUCTOR TYPE W – CAROL SUPER
CATALOG NO. OF (AWG/ COND. CURRENT NET WT.
NUMBER COND. kcmil) STRAND inCHES mm inCHES mm inCHES mm AMPS LBS/M'(S)
(1) VU-TRON® SIZE (mm2) TYPE W PORTABLE
POWER CABLE (UL) 2000V DRY 90°C WET 75°C
2 CONDUCTOR – TYPE W – 2000 VOLT SUN RES P-7K-123049 MSHA --- CSA TYPE W
81312 2 8 133 0.167 4.24 0.060 1.52 0.770 19.56 74 334 (-40°C) FT-5 MADE IN USA
81622 2 6 259 0.210 5.33 0.060 1.52 0.910 23.11 99 483 • SIZES SMALLER THAN 2-1/4" – CAROL SUPER
VU-TRON® (SIZE) TYPE W PORTABLE POWER
81642 2 4 259 0.245 6.22 0.060 1.52 1.020 25.91 130 664 CABLE (UL) 2000V DRY 90°C WET 75°C SUN
81662 2 2 259 0.334 8.48 0.080 2.03 1.210 30.73 174 981 RES CSA (-40°C) FT-5 P-7K-123049 MSHA
81372* 2 1 259 0.375 9.53 0.080 2.03 1.440 36.58 202 1490 • SIZES 2-1/4" AND LARGER – (SIZE) TYPE W
81382* 2 1/0 259 0.385 9.78 0.080 2.03 1.435 36.45 234 1625 CAROL SUPER VU-TRON® 90°C DRY AND
WATER RESISTANT 75°C 2000V SUN RES (UL)
81392* 2 2/0 259 0.475 12.07 0.080 2.03 1.650 41.92 271 1880 P-7K-123049 MSHA LR27161
81402* 2 3/0 259 0.530 13.46 0.080 2.03 1.770 44.96 313 2420
81412* 2 4/0 259 0.570 14.48 0.080 2.03 1.920 48.77 361 2940 Applications:
• Industrial and light- to medium-duty mining
3 CONDUCTOR – TYPE W – 2000 VOLT applications
81313 3 8 133 0.167 4.24 0.060 1.52 0.925 23.50 74 490 • Heavy-duty service as power supply cable
81623 3 6 259 0.210 5.33 0.060 1.52 1.010 25.65 99 650 • AC systems (grounded and ungrounded)
• Mobile and portable electrical equipment
81643 3 4 259 0.245 6.22 0.060 1.52 1.095 27.81 130 835
• Motor and battery leads
81663 3 2 259 0.334 8.48 0.080 2.03 1.325 33.66 174 1233 • 2-conductor cables—use on DC or AC
81373* 3 1 259 0.375 9.53 0.080 2.03 1.500 38.10 202 1810 single-phase systems where grounding is
81383 3 1/0 259 0.385 9.78 0.080 2.03 1.610 40.89 234 2142 not required
• 3-conductor cables—use on AC systems
81393 3 2/0 259 0.475 12.07 0.080 2.03 1.720 43.69 271 2586
where no grounding is required, or on DC
81403* 3 3/0 259 0.480 12.19 0.080 2.03 1.880 47.75 313 3381 systems with one conductor for grounding
81413* 3 4/0 259 0.570 14.48 0.080 2.03 1.935 49.15 361 3492 • 4-conductor cables—use on two- or three-
81423* 3 250 627 0.615 15.62 0.095 2.41 2.390 60.71 402 5070 phase AC systems with one conductor used
for grounding
81443* 3 350 855 0.725 18.42 0.095 2.41 2.680 68.07 495 6570
• 5-conductor cables—use in applications
81473* 3 500 1235 0.880 22.35 0.095 2.41 3.030 76.96 613 8700 where separating the system neutral from
4 CONDUCTOR – TYPE W – 2000 VOLT the frame ground is required
81314 4 8 133 0.167 4.24 0.060 1.52 0.985 25.02 65 595 Features:
81624 4 6 259 0.210 5.33 0.060 1.52 1.085 27.56 87 783 • Withstands severe environmental conditions
81644 4 4 259 0.245 6.22 0.060 1.52 1.210 30.73 114 1072 • Indent-printed for easy identification
• Withstands exposure to oil, acid, alkalies,
81664 4 2 259 0.334 8.48 0.080 2.03 1.435 36.45 152 1592 heat, moisture and most chemicals
81374 4 1 259 0.375 9.53 0.080 2.03 1.605 40.77 177 2051 • Rope lay stranding for maximum flex life
81384 4 1/0 259 0.385 9.78 0.080 2.03 1.720 43.69 205 2742 • Excellent impact resistance
81394 4 2/0 259 0.475 12.07 0.080 2.03 1.925 48.90 237 3228 • Cable core bound for superior flexibility and
toughness
81404 4 3/0 259 0.480 12.19 0.080 2.03 2.055 52.20 274 4048 • Sunlight-resistant
81414 4 4/0 259 0.570 14.48 0.080 2.03 2.145 54.48 316 4603
5 CONDUCTOR – TYPE W – 2000 VOLT Industry Approvals:
• CSA
81315 5 8 133 0.167 4.24 0.060 1.52 1.050 26.67 52 675 • MSHA Approved
81625 5 6 259 0.210 5.33 0.060 1.52 1.200 30.48 69 956 • UL Type W
81645 5 4 259 0.245 6.22 0.060 1.52 1.360 34.54 91 1332 • RoHS Compliant
81665 5 2 259 0.334 8.48 0.080 2.03 1.600 40.64 121 2021 Packaging:
81375* 5 1 259 0.375 9.53 0.080 2.03 1.925 48.90 141 2923 • Lengths cut to order
81385 5 1/0 259 0.385 9.78 0.080 2.03 2.075 52.71 164 3142
81395* 5 2/0 259 0.475 12.07 0.080 2.03 2.160 54.86 189 4067 COLOR CODE CHART
81405* 5 3/0 259 0.530 13.46 0.080 2.03 2.260 57.40 219 4900 NO. OF
81415* 5 4/0 259 0.570 14.48 0.080 2.03 2.460 62.48 252 5980 CONDUCTORS COLOR**
(1)
Ampacities based on 90°C conductor and 30°C ambient temperature per Table 400.5(B) of the National Electrical Code®. 2 Black, White
* Non-stock item; minimum quantity purchase required. 3 Black, White, Green
** Green conductor for grounding only.
(S)
Actual shipping weight may vary. 4 Black, White, Red, Green
5 Black, White, Red, Green, Orange
25
Industrial-Grade Cable Mining
Product Construction:
Conductor:
• 8 AWG through 500 kcmil fully annealed
stranded bare copper
Insulation:
• Premium-grade, color-coded 90ºC EPDM
• Color code: See chart below
• Insulated grounds and ground checks
Jacket:
• Super Vu-Tron® 90ºC, black 3 CONDUCTOR – TYPE G-GC – 2000 VOLT
• Temperature range: -40ºC to +90ºC
COND. NOMINAL COND. YELLOW GREEN NOMINAL INS. NOMINAL APPROX.
Jacket Marking: NO. SIZE O.D. GROUND GROUND THICKNESS O.D. NET WT.
• TYPE G-GC (4/0 AND SMALLER) – CATALOG OF (AWG/ COND. CHECK COND. CURR. LBS/
CAROL SUPER VU-TRON® SIZE (mm2) NUMBER COND. kcmil) STRAND INCHES mm AWG SIZE AWG SIZE INCHES mm INCHES mm AMPS (1)
M'(S)
TYPE G-GC PORTABLE POWER CABLE
(UL) 2000V DRY 90°C WET 75°C SUN RES 82313 3 8 133 0.167 4.24 10 2#10 0.060 1.52 0.965 24.51 65 609
P-7K-123049 MSHA --- CSA TYPE G-GC 82623 3 6 259 0.210 5.33 10 2#10 0.060 1.52 1.050 26.67 87 797
(-40°C) FT-5 MADE IN USA
• CAROL SUPER VU-TRON (SIZE) TYPE 82643 3 4 259 0.245 6.22 10 2#8 0.060 1.52 1.145 29.08 114 984
G-GC PORTABLE POWER CABLE (UL) 82663 3 2 259 0.334 8.48 10 2#7 0.080 2.03 1.345 34.16 152 1465
2000 VOLTS 90°C DRY AND 75°C WET
SUN RES CSA (-40°C) FT5 LR27161 82373(2) 3 1 259 0.375 9.53 8 2#6 0.080 2.03 1.465 37.21 177 1807
P-7K-123049 MSHA MADE IN THE USA
• TYPE G – CAROL SUPER VU-TRON® SIZE
82383 (2)
3 1/0 259 0.385 9.78 8 2#5 0.080 2.03 1.605 40.77 205 2405
(mm2) TYPE G PORTABLE POWER CABLE 82393 (2)
3 2/0 259 0.475 12.07 8 2#4 0.080 2.03 1.715 43.56 237 2510
(UL) 600/2000V DRY 90°C WET 75°C SUN
RES P-7K-123049 MSHA --- CSA TYPE G 82403 (2)
3 3/0 259 0.480 12.19 8 2#3 0.080 2.03 1.850 46.99 274 3773
(-40°C) FT-5 MADE IN USA 82413 (2)
3 4/0 259 0.570 14.48 8 2#2 0.080 2.03 1.980 50.29 316 3946
Applications: 82423 * (2)
3 250 627 0.615 15.62 8 2#2 0.095 2.41 2.390 60.71 352 6060
• Industrial and light- to medium-duty mining
applications 82443 * 3(2)
350 855 0.725 18.42 8 2#1/0 0.095 2.41 2.680 68.07 433 7400
• Heavy-duty service as power supply cable 82473 * 3
(2)
500 1235 0.880 22.35 8 2#2/0 0.095 2.41 3.030 76.96 526 10100
• Mobile and portable electrical equipment
• 3- and 4-conductor—use on three-phase
AC systems where grounding is required
4 CONDUCTOR – TYPE G – 600/2000 VOLT
Features: COND. NOMINAL GREEN NOMINAL INS. APPROX.
NO. SIZE COND. O.D. COND. THICKNESS NOMINAL O.D. NET WT.
• Excellent impact and abrasionresistance CATALOG OF (AWG/ COND. AWG CURRENT LBS/
• Withstand exposure to oil, acids, alkalies, NUMBER COND. kcmil) STRAND INCHES mm SIZE INCHES mm INCHES mm AMPS (1)
M'(S)
heat, moisture and most chemicals
• Indent-printed for easy identification 82314 4 8 133 0.167 4.24 4#12 0.060 1.52 1.045 26.54 52 705
• Rope lay stranding for maximum flex life
• Cable core bound for superior flexibility and 82624 4 6 259 0.210 5.33 4#12 0.060 1.52 1.125 28.58 70 914
toughness 82644 4 4 259 0.245 6.22 4#10 0.060 1.52 1.210 30.73 91 1370
• Non-wicking rubber fillers (GGC)
• Canadian color code available upon request 82664 4 2 259 0.334 8.48 4#9 0.080 2.03 1.435 36.45 122 1802
• Sunlight-resistant
82374(2)* 4 1 259 0.375 9.53 4#8 0.080 2.03 1.650 41.91 142 2479
Industry Approvals:
• UL Type G, G-GC 82384 (2)
4 1/0 259 0.385 9.78 4#7 0.080 2.03 1.720 43.69 164 3080
• CSA 82394(2) 4 2/0 259 0.475 12.07 4#6 0.080 2.03 1.860 47.24 190 3119
• MSHA Approved
• RoHS Compliant 82404 (2)
4 3/0 259 0.480 12.19 4#5 0.080 2.03 2.075 52.71 219 4542
Packaging: 82414(2) 4 4/0 259 0.570 14.48 4#4 0.080 2.03 2.155 54.74 253 5078
• Lengths cut to order (1)
Ampacities based on 90°C conductor and 30°C ambient temperature per table 400.5(B) of the National Electrical Code .
®
26
Mining Industrial-Grade Cable
NOW RED
Carolprene® Welding Cable A STO
ITEM CK
90ºC 600 Volt
Product Construction:
Conductor:
• 6 AWG through 500 kcmil fully annealed
stranded bare copper Class K
Jacket:
• Premium-grade 90ºC EPDM, red
• Temperature range: -40ºC to +90ºC
CAROLPRENE® WELDING CABLE – 600 VOLT – CLASS K – 30 AWG STRANDING Jacket Marking:
• CAROLPRENE (SIZE) WELDING CABLE 600
NOMINAL O.D. APPROX. VOLT MADE IN USA
CATALOG COND. SIZE CONDUCTOR NET WT. STD.
NUMBER (AWG/kcmil) STRAND INCHES mm LBS/M'(S) CTN. Applications:
• Secondary voltage resistance welding leads
01778 6 259/30 0.380 9.65 135 250' • Power supply applications not exceeding
600 volts AC
01777 4 374/30 0.400 10.16 172 250'
Features:
01776 2 625/30 0.465 11.81 260 250'
• Good flexibility
01775 1 778/30 0.495 12.57 317 250' • Abrasion-resistant
• Good color retention
01774 1/0 990/30 0.560 14.22 400 250'
Packaging:
01773 2/0 1248/30 0.615 15.62 487 250'
• 250' (76.2 m), 500' (152.4 m), and 1000'
01772 3/0 1586/30 0.670 17.02 605 250' (304.8 m) reels
• MCM sizes cut to length
01771 4/0 2054/30 0.750 19.05 827 250' • Other put-ups available on special order
99142* 250 2496/30 0.830 21.08 976 250' Industry Approvals:
99432* 350 3432/30 0.960 24.38 1338 250' • RoHS Compliant
99202* 500 5054/30 1.200 30.48 1995 250'
(S)
Actual shipping weight may vary.
* Non-stock item, minimum quantity required. Suggested Ampacities:
For 600 Volt In-Line Applications
WELDING CABLE AMPACITIES AWG/kcmil AMPERES AWG/kcmil AMPERES
SINGLE CONDUCTOR
500 695 1/0 190
350 552 1 160
Required Cable Sizes: For Welding Cable Application 250 445 2 140
4/0 310 4 100
length in feet for total circuit for secondary voltages only – do not use this table for 600 Volt in-line applications
3/0 265 6 75
AMPS 100' 150' 200' 250' 300' 350' 400'
100 4 4 2 2 1 1/0 1/0 2/0 223
150 4 2 1 1/0 2/0 3/0 3/0 Ampacities for portable cable, continuous-duty
(ambient temperature of 40°C).
200 2 1 1/0 2/0 3/0 4/0 4/0 May not be suitable for all installations per
250 1 1/0 2/0 3/0 4/0 National Electrical Code®.
27
Industrial-Grade Cable Mining
Product Construction:
Conductor:
• 6 AWG through 4/0 AWG fully annealed
stranded bare copper per ASTM B-172 Class M
Jacket:
• Super Vu-Tron®, orange
• Temperature range: -50ºC to +90ºC
Jacket Marking:
• #6 - #1 AWG: CAROL SUPER VU-TRON® SUPER VU-TRON® WELDING CABLE—UL/CSA—CLASS M—34 AWG STRANDING
WELDING CABLE–EXTRA FLEXIBLE (UL) 600
VOLT (-50°C to +90°C) OIL RESISTANT NOMINAL O.D. APPROX.
P-123-141 MSHA (SIZE) CSA 90°C ARC CATALOG COND. SIZE CONDUCTOR NET WT. STD.
WELDING CABLE FT-1 NUMBER (AWG) STRAND INCHES mm LBS/M'(S) CTN.
• 1/0 - 4/0 AWG: CAROL SUPER VU-TRON®
WELDING CABLE (SIZE) EXTRA FLEXIBLE 01768 6 660/34 0.370 9.40 125 250'
(UL) 600 VOLT (-50°C to +90°C) OIL
RESISTANT P-123-141 MSHA CSA 90°C 01767 4 1045/34 0.415 10.54 191 250'
ARC WELDING CABLE FT-1 TYPE RHH OR 01766 2 1666/34 0.475 12.07 259 250'
RHW (UL) 600V FOR CT USE
Applications: 01765 1 2090/34 0.530 13.46 331 250'
• Secondary voltage resistance welding leads 01764† 1/0 2640/34 0.575 14.61 401 250'
• Power supply applications not exceeding
600 volts AC 01763† 2/0 3300/34 0.630 16.00 511 250'
• Sizes 1/0 and larger for permanent wiring
in conduit or tray of 600V power supplies, 01762† 3/0 4180/34 0.700 17.78 615 250'
hoists, cranes or other applications where 01761† 4/0 5225/34 0.800 20.32 844 250'
flexible power leads must be installed in
conduit, raceways or trays Actual shipping weight may vary.
(S)
28
Mining Industrial-Grade Cable
Product Construction:
Conductor:
• 14 AWG through 1111.1 kcmil stranded
tinned annealed copper per AAR 589
Insulation:
• Premium-grade 90ºC EP
Jacket:
14 AWG - 1111.1 kcmil DLO - 2000 VOLT • Chlorinated Polyethylene (CPE), black
COND. Jacket Marking:
NOM. INS. CURRENT
SIZE THICKNESS NOMINAL O.D. AMPS APPROX. • SIZES 14 THROUGH 1 AWG - CAROL
CATALOG (AWG/ COND. NET WEIGHT SUPER VU-TRON® (SIZE) (STRANDING)
NUMBER kcmil) STRAND INCHES mm INCHES mm (1) (2) LBS/MFT(S) 90°C DLO 2000 VOLTS P-7K-123040
MSHA CSA R90 1000V (UL) RHH or RHW
81914 14 19/0.0147 0.045 1.14 0.21 5.44 25 35 34 600 VOLTS
81912 12 19/0.0185 0.047 1.19 0.24 6.10 30 40 45 • SIZES 1/0 THROUGH 646.4 - CAROL
SUPER VU-TRON® (SIZE) 90°C DLO
81910 10 27/24 0.045 1.14 0.26 6.60 40 55 60 2000 VOLTS P-7K-123040 MSHA CSA R90
81908 8 37/24 0.060 1.52 0.34 8.64 55 80 95 1000V (-40°C) FT-1 (UL) RHH or RHW 600
VOLTS SUNLIGHT RESISTANT FOR CT
81906 6 61/24 0.060 1.52 0.40 10.16 75 105 145 USE
NOTE: 535.3 AND 646.4 kcmil printed
81904 4 105/24 0.060 1.52 0.46 11.68 95 140 205
(UL) RHH OR RHW 2000 VOLTS
81902 2 154/24 0.060 1.52 0.52 13.21 130 190 295 • SIZES 777.7 THROUGH 1111.1 kcmil -
CAROL SUPER VU-TRON® C(UL) TYPE
81901 1 224/24 0.080 2.03 0.65 16.51 150 220 440 RHW-2 2KV VW-1 FOR CT USE TYPE DLO
81911 1/0 280/24 0.080 2.03 0.69 17.53 170 260 515 2000V 90°C P-102 MSHA
81920 2/0 329/24 0.080 2.03 0.73 18.54 195 300 580 Applications:
• Diesel electric locomotives
81930 3/0 456/24 0.080 2.03 0.81 20.57 225 350 770 • Telecom power supply
81940 4/0 551/24 0.080 2.03 0.87 22.10 260 405 930 • Mining and earth-moving equipment
• Shipyards
81926 262.6 650/24 0.095 2.41 1.00 25.40 296 467 1130 • Motor leads
81931 313.3 777/24 0.095 2.41 1.06 26.92 326 522 1295 • Where flexible power leads must be
installed in conduit or raceways
81937 373.7 925/24 0.095 2.41 1.10 27.94 362 591 1545
Features:
81944 444.4 1110/24 0.095 2.41 1.23 31.24 400 652 1820 • 90ºC temperature rating
81953 535.3 1332/24 0.120 3.05 1.34 34.04 445 728 2195 • Excellent impact and abrasion resistance
• Resists oils, acids, alkalies, heat, flame
81964 646.4 1609/24 0.120 3.05 1.45 36.83 493 815 2560 • Flexible tinned copper stranding
81977 777.7 1924/24 0.120 3.05 1.50 38.10 546 904 3050 • FT4 upon request
• Sunlight-resistant
81929* 929.2 2299/24 0.120 3.05 1.67 42.42 602 1014 3625
Industry Approvals:
81999 1111.1 2745/24 0.140 3.56 1.84 46.74 635 1115 4354 • UL Listed
Dimensions and weights are nominal; subject to industry tolerances.
• Accepted for listing as flame-resistant
(1)
Ampacities based on 90°C conductor and 30°C ambient temperature based on the National Electrical Code® for not more by MSHA
than three current-carrying conductors in raceway, cable or earth. • CSA R90
(2)
Ampacities based on single-conductor in free air, 90°C conductor temperature and an ambient air temperature of 30°C, in • RoHS Compliant
accordance with National Electrical Code® (NEC).
(S)
Actual shipping weight may vary. Packaging:
* Non-stock item • Lengths cut to order
29
Mining
Index Page
Carolprene® Jacketed
Type SOOW 32
Thermoset rubber cord Our rubber cord products
products have evolved during carry a full range of listings and Carolprene® Jacketed
the last 50 years from simple certifications with Underwriters Type SJOOW 33
and unsophisticated to a Laboratories, Inc. and the
product line where specialized, Canadian Standard Association. Carolprene® Jacketed
technologically advanced In addition, many products meet Type SOOW, Non-UL 34
products are in demand for or exceed the requirements of
exacting commercial and OSHA, MSHA and other relevant Super Vu-Tron®
Multi-Conductor
industrial applications. industry standards. Type SOOW 35-36
No longer are rubber cord The Carol Brand is simply the
®
30
Mining Rubber Cord Products
Product Construction:
Conductors:
• 18 through 10 AWG fully annealed stranded
bare copper per ASTM B-174
Insulation:
• Premium-grade, color-coded, oil-resistant
105ºC EPDM
• Color code: See chart below
TYPE SJOOW – 300 VOLT – UL/CSA
Jacket:
NOMINAL INS. • Super Vu-Tron® III, yellow
COND. THICKNESS NOMINAL O.D. APPROX.
CATALOG NO. OF SIZE COND. CURRENT NET WT. STD. • Temperature range:
NUMBER COND. (AWG) STRAND INCHES mm INCHES mm AMPS† LBS/M1(S) CTN. –50ºC to +105ºC UL/CSA
• Voltage rating:
02001* 2 18 41/34 0.030 0.76 0.310 8.00 10 56 1000' 300 volts Type SJOOW
02002* 3 18 41/34 0.030 0.76 0.320 8.12 10 65 1000' 600 volts Type SOOW
02003* 4 18 41/34 0.030 0.76 0.345 8.76 7 80 250' Jacket Marking:
• CAROL SUPER VU-TRON® III (SIZE) (mm2)
02004* 2 16 65/34 0.030 0.76 0.315 8.00 13 68 1000' 105°C (UL) WATER RESISTANT SJOOW
02005* 3 16 65/34 0.030 0.76 0.335 8.51 13 80 250' (OR SOOW) CSA –50°C FT-1 P-123-103
MSHA (VOLTS) RoHS MADE IN USA
02006* 4 16 65/34 0.030 0.76 0.370 9.40 10 95 250'
Applications:
02007* 2 14 41/30 0.030 0.76 0.370 9.40 18 90 250' • Machine tools
02008* 3 14 41/30 0.030 0.76 0.375 9.52 18 110 250' • Power tools
02009* 4 14 41/30 0.030 0.76 0.405 10.29 15 130 250' • Dockside power applications
• Motor leads
• Portable machinery
TYPE SOOW – 600 VOLT – UL/CSA • Cranes
NOMINAL INS. • Submersible pumps
COND. THICKNESS NOMINAL O.D. APPROX.
CATALOG NO. OF SIZE COND. CURRENT NET WT. STD. Features:
NUMBER COND. (AWG) STRAND INCHES mm INCHES mm AMPS† LBS/M1(S) CTN. • Excellent flexibility in cold temperatures
• Last longer in flex applications
02031* 2 18 41/34 0.030 0.76 0.365 9.27 10 75 250' • Integral Flexfill®
02032* 3 18 41/34 0.030 0.76 0.375 9.53 10 80 250' • Ozone- and weather-resistant
02033* 4 18 41/34 0.030 0.76 0.400 10.16 7 110 250' • UL Listed and CSA Certified for indoor and
outdoor use
02034* 2 16 65/34 0.030 0.76 0.370 9.40 13 75 250' • Water-resistant, sunlight (UV)- resistant
• Safety-colored
02035* 3 16 65/34 0.030 0.76 0.395 10.80 13 100 250'
• High heat and flame resistance
02036* 4 16 65/34 0.030 0.76 0.425 10.80 10 120 250' • Resistant to oils, acids and chemicals
02021* 5 16 65/34 0.030 0.76 0.515 13.08 8 150 250' • Excellent abrasion and cut resistance
02045* 3 10 104/30 0.045 1.14 0.660 16.76 30 320 250' COLOR CODE CHART
02046* 4 10 104/30 0.045 1.14 0.710 18.03 25 375 250'
NO. OF
02024* 5 10 104/30 0.045 1.14 0.770 19.56 20 432 250' CONDUCTORS COLOR
* Non-stock item available by special order; minimum quantity purchase required. 2 Black, White
† Green conductor for grounding only. Ampacities based on NEC table 400.5(A).
(S)
Actual shipping weight may vary.
3 Black, White, Green
4 Black, White, Red, Green
5 Black, White, Red, Orange, Green
31
Rubber Cord Products Mining
Product Construction:
Conductors:
• 18 through 2 AWG fully annealed stranded
bare copper per ASTM B-174
Insulation:
• Premium-grade, color-coded 90ºC EPDM
• Color code: See chart below
Jacket:
• Carolprene®, black TYPE SOOW – 600 VOLT – UL/CSA
• Temperature range: -40ºC to +90ºC
NOMINAL INS.
Jacket Marking: COND. THICKNESS NOMINAL O.D. APPROX.
CATALOG NO. OF SIZE COND. CURRENT NET WT. STD.
• CAROL (SIZE) (mm ) 90°C (UL) WATER
2
NUMBER COND. (AWG) STRAND INCHES mm INCHES mm AMPS† LBS/M'(S) CTN.
RESISTANT SOOW CSA (-40°C) FT-2
P-7K-123033 MSHA 600 VOLT RoHS 02763 2 18 16/30 0.030 0.76 0.345 8.76 10 72 250'
MADE IN USA
02769 3 18 16/30 0.030 0.76 0.365 9.27 10 84 250'
Applications:
• Portable tools and equipment 02770 4 18 16/30 0.030 0.76 0.390 9.91 7 101 250'
• Portable appliances
• Small motors and associated machinery 02722 2 16 26/30 0.030 0.76 0.370 9.40 13 83 250'
Features: 02765 3 16 26/30 0.030 0.76 0.390 9.91 13 103 250'
• Excellent resistance to oil and moisture 02766 4 16 26/30 0.030 0.76 0.420 10.67 10 119 250'
• Good tensile strength, elongation and aging
characteristics 02723 2 14 41/30 0.045 1.14 0.510 12.95 18 158 250'
• High flexibility
• Excellent abrasion resistance 02762 3 14 41/30 0.045 1.14 0.535 13.59 18 172 250'
• Water-resistant
02768 4 14 41/30 0.045 1.14 0.575 14.61 15 208 250'
• UL Listed and CSA Certified for indoor and
outdoor use
• Sunlight-resistant
02724 2 12 65/30 0.045 1.14 0.570 14.48 25 195 250'
Industry Approvals: 02725 3 12 65/30 0.045 1.14 0.595 15.11 25 229 250'
• UL Flexible Cord - Subject 62 02726 4 12 65/30 0.045 1.14 0.650 16.51 20 280 250'
• CSA Flexible Cord - C22.2-49
• MSHA Approved 02767 2 10 104/30 0.045 1.14 0.620 15.75 30 235 250'
• RoHS Compliant
02728 3 10 104/30 0.045 1.14 0.660 16.76 30 295 250'
Packaging:
02727 4 10 104/30 0.045 1.14 0.715 18.16 25 353 250'
• 250’ (76.2 m), 500’ (152.4 m),
1000’ (304.8 m)
• Other put-ups available on special order
16063 3 8 133/29 0.060 1.52 0.845 21.46 40 525 250'
16064 4 8 133/29 0.060 1.52 0.960 24.38 35 676 250'
16065 5 8 133/29 0.060 1.52 1.075 27.31 28 795 250'
COLOR CODE CHART
NO. OF 16073 3 6 133/27 0.060 1.52 0.980 24.89 55 703 250'
CONDUCTORS COLOR 16074 4 6 133/27 0.060 1.52 1.080 27.43 45 891 250'
2 Black, White 16075 5 6 133/27 0.060 1.52 1.200 30.48 36 1123 250'
3 Black, White, Green
16083 3 4 133/25 0.060 1.52 1.140 28.96 70 1022 250'
4 Black, White, Red, Green
16084 4 4 133/25 0.060 1.52 1.260 32.00 60 1336 250'
5 Black, White, Red, Orange, Green
16085 5 4 133/25 0.060 1.52 1.365 34.67 48 1587 250'
32
Mining Rubber Cord Products
Product Construction:
Conductors:
• 18 through 10 AWG fully annealed stranded
bare copper per ASTM B-174
Insulation:
• Premium-grade, color-coded 90ºC EPDM
• Color code: See chart below
33
Rubber Cord Products Mining
Product Construction:
Conductors:
• 8 through 2 AWG fully annealed stranded
bare copper per ASTM B-174
Insulation:
• Premium-grade, color-coded 90ºC EPDM
• Color code: See chart below
Jacket:
• Carolprene®, black TYPE SOOW, NON-UL – 600 VOLT
• Temperature range: -40ºC to +90ºC
NOMINAL INS.
Jacket Marking: COND. THICKNESS NOMINAL O.D. APPROX.
CATALOG NO. OF SIZE COND. CURRENT NET WT. STD.
• CAROL (SIZE) TYPE SOOW 90°C NUMBER COND. (AWG) STRAND INCHES mm INCHES mm AMPS† LBS/M'(S) CTN.
P-7K-123033 MSHA MADE IN USA
NON-UL 01811* 2 8 65/26 0.050 1.27 0.660 16.76 40 283 250'
Applications: 01812 3 8 65/26 0.050 1.27 0.695 17.65 40 340 250'
• Portable tools and equipment
• Temporary and portable power 01827 4 8 65/26 0.050 1.27 0.760 19.30 35 491 250'
• Motors and associated machinery 98267 5 8 65/26 0.050 1.27 0.840 21.34 28 550 250'
Features:
• Excellent resistance to oil and moisture 01825 3 6 101/26 0.050 1.27 0.790 20.07 55 531 250'
• Good tensile strength, elongation and aging 01824 4 6 101/26 0.050 1.27 0.865 21.97 45 660 250'
characteristics
• High flexibility 98270 5 6 101/26 0.050 1.27 0.945 24.00 36 759 250'
• Excellent abrasion resistance
• Sunlight-resistant 01823* 2 4 119/25 0.050 1.27 0.860 21.84 70 580 250'
Industry Approvals: 01822 3 4 119/25 0.050 1.27 0.915 23.24 70 745 250'
• MSHA Approved 01821 4 4 119/25 0.050 1.27 1.000 25.40 60 918 250'
• RoHS Compliant
98463 5 4 119/25 0.050 1.27 1.095 27.81 48 1030 250'
Packaging:
• 250’ (76.2 m), 500’ (152.4 m), 01819 3 2 133/.0211 0.055 1.40 1.085 27.56 95 1072 250'
1000’ (304.8 m)
• Other put-ups available on special order 01818 4 2 133/.0211 0.055 1.40 1.170 29.72 80 1344 250'
98187 5 2 133/.0211 0.055 1.40 1.390 35.31 64 1702 250'
* Non-stock item; minimum quantity purchase required.
COLOR CODE CHART † Green conductor for grounding only. Ampacities based on NEC table 400.5(A).
(S)
Actual shipping weight may vary.
NO. OF
CONDUCTORS COLOR
2 Black, White
3 Black, White, Green
4 Black, White, Red, Green
5 Black, White, Red, Orange, Green
34
Mining Rubber Cord Products
Product Construction:
Conductors:
• 18 and 16 AWG fully annealed stranded
bare copper per ASTM B-174
Insulation:
• Premium-grade, color-coded 90ºC EPDM
• Color code: See chart below
Jacket:
TYPE S00W – 600 VOLT – UL/CSA • Super Vu-Tron® 90ºC, black
• Temperature range: -40ºC to +90ºC
NOMINAL INS.
COND. THICKNESS NOMINAL O.D. APPROX. Jacket Marking:
CATALOG NO. OF SIZE COND. CURRENT NET WT.
NUMBER COND. (AWG) STRAND INCHES mm INCHES mm AMPS† LBS/M'(S) • CAROL Super Vu-Tron (SIZE) (mm2)
90°C (UL) WATER RESISTANT SOOW CSA
09805 5 18 16/30 0.030 0.76 0.465 11.81 5.6 141 (-40°C) FT-2 P-7K-123033 MSHA
09806 6 18 16/30 0.030 0.76 0.495 12.57 5.6 152 600 VOLT RoHS MADE IN USA
09807 7 18 16/30 0.030 0.76 0.520 13.21 5.6 172 Applications:
09808 8 18 16/30 0.030 0.76 0.530 13.46 4.9 177 • Control circuits
09810 10 18 16/30 0.030 0.76 0.595 15.11 4.9 225 • Tools
09812 12 18 16/30 0.030 0.76 0.600 15.24 3.5 240 • Heavy industrial, processing and
construction equipment
09814 14 18 16/30 0.030 0.76 0.630 16.00 3.5 265
09816 16 18 16/30 0.030 0.76 0.700 17.78 3.5 310 Features:
09818* 18 18 16/30 0.030 0.76 0.760 19.30 3.5 345 • Extra-flexible stranding
09820 20 18 16/30 0.030 0.76 0.795 20.19 3.5 382 • Abrasion-resistant
• Resists oils and solvents
09822* 22 18 16/30 0.030 0.76 0.805 20.45 3.1 400
• Flame-resistant
09824 24 18 16/30 0.030 0.76 0.850 21.59 3.1 451 • Ozone-resistant
09827* 27 18 16/30 0.030 0.76 0.865 21.97 3.1 475 • 90ºC rated conductors and jacket
09830* 30 18 16/30 0.030 0.76 0.915 23.24 3.1 533 • Water-resistant
• UL Listed and CSA Certified for indoor and
09605 5 16 26/30 0.030 0.76 0.495 12.57 8.0 167 outdoor use
09606 6 16 26/30 0.030 0.76 0.520 13.21 8.0 182 • Sunlight-resistant
09607 7 16 26/30 0.030 0.76 0.540 13.72 8.0 194
Industry Approvals:
09608 8 16 26/30 0.030 0.76 0.575 14.61 7.0 218
• UL Flexible Cord - UL Subject 62
09609 9 16 26/30 0.030 0.76 0.600 15.24 7.0 243 • CSA Flexible Cord - C22.2-49
09610 10 16 26/30 0.030 0.76 0.620 15.75 5.0 255 • MSHA Approved
09612 12 16 26/30 0.030 0.76 0.660 16.76 5.0 296 • RoHS Compliant
09614 14 16 26/30 0.030 0.76 0.730 18.54 5.0 352 Packaging:
09616 16 16 26/30 0.030 0.76 0.740 18.80 5.0 383 • 5- through 8-conductor available on 250’
09618* 18 16 26/30 0.030 0.76 0.770 19.56 5.0 417 (76.2 m), 500’ (152.4 m), and 1000’
09620 20 16 26/30 0.030 0.76 0.810 20.57 5.0 457 (304.8 m) reels
09622* 22 16 26/30 0.030 0.76 0.900 22.86 4.5 510 • 9+ cond. available on long-length reels
09624 24 16 26/30 0.030 0.76 0.925 23.50 4.5 563 • Other put-ups available on special order
09626* 26 16 26/30 0.030 0.76 0.965 24.51 4.5 611
09630 30 16 26/30 0.030 0.76 1.010 25.65 4.5 767
† Values shown are for current-carrying conductors. A grounding conductor, or one which carries only the unbalance current
from other conductors, is NOT counted in determining current carrying capacity. Ampacities based on NEC table 400.5(A).
* Non-stock item; minimum quantity purchase required.
(S)
Actual shipping weight may vary.
COLOR CODE CHART
NO. OF NO. OF NO. OF
COND. COLOR TRACER COND. COLOR TRACER COND. COLOR TRACER
1 Black — 8 Red Black 15 Blue White
2 White — 9 Green Black 16 Black Red
3 Red — 10 Orange Black 17 White Red
4 Green — 11 Blue Black 18 Orange Red
5 Orange — 12 Black White 19 Blue Red
6 Blue — 13 Red White 20 Red Green
7 White Black 14 Green White 21 Orange Green
Note: Colors repeat after 21 conductors.
35
Rubber Cord Products Mining
Product Construction:
Conductors:
• 14 through 10 AWG fully annealed stranded
bare copper per ASTM B-174
Insulation:
• Premium-grade, color-coded 90ºC EPDM
• Color code: See chart below
Jacket:
• Super Vu-Tron® 90ºC, black
• Temperature range: -40ºC to +90ºC TYPE S00W – 600 VOLT – UL/CSA
NOMINAL INS.
Jacket Marking: COND. THICKNESS NOMINAL O.D. APPROX.
• CAROL Super Vu-Tron (SIZE) (mm ) 2 CATALOG NO. OF SIZE COND. CURRENT NET WT.
NUMBER COND. (AWG) STRAND inCHES mm inCHES mm AMPS† LBS/M'(S)
90°C (UL) WATER RESISTANT SOOW CSA
(-40°C) FT-2 P-7K-123033 MSHA 600 VOLT 09405 5 14 41/30 0.045 1.14 0.645 16.38 12.0 269
RoHS MADE IN USA
09406 6 14 41/30 0.045 1.14 0.710 18.03 12.0 317
Applications: 09407 7 14 41/30 0.045 1.14 0.710 18.03 12.0 347
• Control circuits 09408 8 14 41/30 0.045 1.14 0.760 19.30 10.5 430
• Tools
• Heavy industrial, processing and
09409* 9 14 41/30 0.045 1.14 0.830 21.08 10.5 417
construction equipment 09410 10 14 41/30 0.045 1.14 0.820 20.83 10.5 427
09412 12 14 41/30 0.045 1.14 0.855 21.72 7.5 493
Features:
09414 14 14 41/30 0.045 1.14 1.000 25.40 7.5 601
• Extra-flexible stranding
• Abrasion-resistant 09416 16 14 41/30 0.045 1.14 1.030 26.16 7.5 678
• Resists oils and solvents 09418* 18 14 41/30 0.045 1.14 1.100 27.94 7.5 720
• Flame-resistant 09420 20 14 41/30 0.045 1.14 1.120 28.45 7.5 806
• Ozone-resistant 09424 24 14 41/30 0.045 1.14 1.260 32.00 6.7 1003
• 90ºC rated conductors and jacket
09428* 28 14 41/30 0.045 1.14 1.330 33.78 6.7 1080
• Water-resistant
• UL Listed and CSA Certified for indoor and 09430* 30 14 41/30 0.045 1.14 1.335 33.91 6.0 1153
outdoor use 09205 5 12 65/30 0.045 1.14 0.715 18.16 16.0 333
• Sunlight-resistant
09206 6 12 65/30 0.045 1.14 0.740 18.80 16.0 412
Industry Approvals: 09207 7 12 65/30 0.045 1.14 0.790 20.07 16.0 465
• UL Flexible Cord - UL Subject 62 09208 8 12 65/30 0.045 1.14 0.825 20.96 14.0 526
• CSA Flexible Cord - C22.2-49
• MSHA Approved
09209 9 12 65/30 0.045 1.14 0.900 22.86 14.0 517
• RoHS Compliant 09210 10 12 65/30 0.045 1.14 1.000 25.40 14.0 649
09212 12 12 65/30 0.045 1.14 1.010 25.65 10.0 669
Packaging:
09214 14 12 65/30 0.045 1.14 1.020 25.91 10.0 731
• 5- through 8-conductor available on
250’ (76.2 m), 500’ (152.4 m), and 1000’ 09216 16 12 65/30 0.045 1.14 1.135 28.83 10.0 933
(304.8 m) reels 09218* 18 12 65/30 0.045 1.14 1.175 29.85 10.0 920
• 9+ cond. available on long-length reels 09220 20 12 65/30 0.045 1.14 1.170 29.72 10.0 989
• Other put-ups available on special order 09224 24 12 65/30 0.045 1.14 1.435 36.45 9.0 1273
09226 26 12 65/30 0.045 1.14 1.380 35.05 9.0 1324
COLOR CODE CHART 09227* 27 12 65/30 0.045 1.14 1.455 37.72 9.0 1325
NO. OF NO. OF 09228* 28 12 65/30 0.045 1.14 1.500 38.10 9.0 1355
COND. COLOR TRACER COND. COLOR TRACER 09230 30 12 65/30 0.045 1.14 1.455 36.96 9.0 1492
1 Black — 12 Black White 09005 5 10 104/30 0.045 1.14 0.770 19.56 20.0 472
2 White — 13 Red White 09006 6 10 104/30 0.045 1.14 0.875 22.23 20.0 565
3 Red — 14 Green White 09007 7 10 104/30 0.045 1.14 0.900 22.86 20.0 552
4 Green — 15 Blue White 09008* 8 10 104/30 0.045 1.14 0.935 23.75 17.5 682
5 Orange — 16 Black Red 09010 10 10 104/30 0.045 1.14 1.020 25.91 17.5 758
6 Blue — 17 White Red 09012 12 10 104/30 0.045 1.14 1.070 27.18 12.5 871
7 White Black 18 Orange Red 09016* 16 10 104/30 0.045 1.14 1.230 31.24 12.5 1147
09020* 20 10 104/30 0.045 1.14 1.325 33.66 12.5 1445
8 Red Black 19 Blue Red
† Values shown are for current-carrying conductors. A grounding conductor, or one which carries only the unbalance
9 Green Black 20 Red Green current from other conductors, is NOT counted in determining current carrying capacity. Ampacities based on
10 Orange Black 21 Orange Green NEC table 400.5(A).
* Non-stock item; minimum quantity purchase required.
Note: Colors repeat
11 Blue Black after 21 conductors.
(S)
Actual shipping weight may vary.
36
Mining
Technical Information 4
Index Page
AWG-to-Metric
Conversion Chart 39
As mining cable applications have This technical section is
evolved, the process of specifying presented to aid in the selection Why and How Mining
Cables Fail 40-41
mining cables to meet these of the appropriate mining cable
requirements has become more that best suits the application for Mining Cable Application
time consuming and complex. which it is used. Guide 42
Today’s mine supervisors and For technical issues and Unit Conversion
engineers must be aware of not questions, please contact your Factors 43
only the type of power distribution local General Cable distributor or
utilized but also the physical, our customer service department. Temperature
environmental and electrical Conversion Chart 44
capabilities of each type of cable
Glossary 45-51
being specified. With this in mind,
General Cable offers the most Part Number
complete line of cables to serve Index 52-54
the mining industry.
37
Technical Information Mining
38
Mining Technical Information
AWG-TO-METRIC
CONVERSION CHART
SIZE
SIZE (AWG or
(AWG) mm2 kcmil) mm2
18 0.82 1/0 53.5
16 1.31 2/0 64.4
14 2.08 3/0 85.0
12 3.31 4/0 107.0
10 5.26 250 127.0
9 6.63 300 152.0
8 8.37 350 177.0
6 13.30 500 253.0
4 21.15 600 304.0
2 33.62 750 380.0
1 42.40 1000 507.0
39
Technical Information Mining
Cable breakdowns are neither mysterious nor unaccountable and almost without exception can
be traced to one or more of the following causes:
1. Excessive tension
2. Mechanical damage
3. Current overload
4. Improper splicing and termination techniques
Excessive Tension
Many cable failures are the direct result of excessive tension. A cable that has been “stretched”
no longer has the balanced construction that is so vital to long life. Tension on the conductors
subjects the individual wires in the strand to compression and shear. These thin wires are
damaged and will break more easily when bent or flexed.
Tension also elongates the conductor insulation. The elongated insulation is then vulnerable
to compression cutting. It will rupture more easily when it is crushed against the stranded
conductor during runovers. The insulation will also have a tendency to creep over the conductor
at a splice.
Jackets under tension lose a considerable part of their resistance to mechanical damage. A
jacket under tension is much more likely to be cut or torn. Stretching also causes the copper
conductors to take a permanent set. Of course, the insulation and jacket are stretched as well,
but they will return to their original length when the tension is removed. This difference in the
properties of rubber and copper when subjected to tension will cause the conductors to be wavy
and fail prematurely.
To reduce tension on the cable:
1. Avoid backspooling, if possible.
2. If backspooling is unavoidable, locate the tie point as far back from the haulageway
as possible.
3. Tram slowly when passing the tie point.
4. Set hydraulic tension on the cable reel so that approximately 12-15 feet of cable is
picked up off the mine bottom when starting to tram.
Mechanical Damage
This is one of the most prevalent sources of trailing cable failures. Factors initiating mechanical
damage include cutting, compression (crushing), punctures and abrasion. In extreme cases of
mechanical damage, the failure is instant, and the cause can be assigned on the spot. Many
times, however, the cable components are merely “injured” and become latent failures. At that
point, it may be more difficult to pinpoint the exact cause and to take remedial action.
40
Mining Technical Information
Current Overload
The temperatures of the conductors, insulation and jacket are, of course, elevated when cables
are subjected to an electrical load. The resistance of the copper is increased, voltage drop in the
cable is increased, and therefore, a reduced voltage is supplied to the machine. As a result, the
machine calls for more current, which adds further to cable heating. A trailing cable’s insulation
and jacket materials exhibit maximum resistance to physical abuse at the rated conductor
temperature of 90°C or less. The ability of these components to withstand damage decreases
as the temperature increases. Conditions which normally cause few cable failures suddenly
become a problem. At elevated temperatures, the jacket has lost much of its resistance to
cutting, crushing, tearing and abrasion. The section of the cable that remains on the reel is most
likely to be damaged by electrical overload. Layering on the reel hinders ventilation and heat
dissipation. Continued exposure to elevated temperatures will age the jacket, making it hard and
brittle and causing crazing or cracking upon subsequent reeling.
Improper Splicing and Termination Techniques
Over the years, much work has been done to improve both splicing materials and techniques.
The following items have been found to be primarily responsible for unsatisfactory splice service:
1. Ending up with a grounding or ground-check conductor which is shorter than the power
conductors
2. Semi-conducting residue on the insulation surface was not removed
3. Gaps, voids or soft spots in insulating tape build-up
4. Improper termination of shielding system, leaving inward-pointing projections
5. Damage to factory insulation by improper removal of shielding systems
6. Excessive slack in one or more individual conductors
7. Splice has low tensile strength and is easily pulled in two
8. Individual wires are damaged during application of connector
9. Splice is too bulky — will not pass through cable guides or over sheaves
10. Improper application of the outer covering, allowing water to enter the cable interior
By choosing a cable with an adequate current rating, avoiding excessive tension and
mechanical damage, and using proper splicing techniques, it is not unreasonable to reduce
cable-related downtime by 50 percent or more. This will, of course, translate into increased
production and profits.
41
Technical Information Mining
ANACONDA®
CAROL® BRAND BRAND
INDUSTRIAL-GRADE MINING-GRADE
APPLICATION CABLES CABLES
UNDERGROUND MINING APPLICATIONS
Longwall Shearers X
Shuttle Cars X
Bridge Conveyors X
High-Voltage Distribution X
Cutting Machines X
Loading Machines X
Continuous Miners X
Drills X
Roof Bolters X
Locomotives X
Hydraulic Pumps X
Sectionalized Portable Power X
Borehole Cables X
Pumps X X
Accessory Equipment X X
Two-Conductor Welding X X
Belt Drives X X
Hydraulic Power Packs X X
Belt Take-Ups X X
Battery Changers X X
Conveyor Feeder/Breakers X X
SURFACE MINING APPLICATIONS
Drills X
Stripping Shovels X
Loading Shovels X
Drag Lines X
Pumps X X
Accessory Equipment X X
General Cable mining cables are manufactured in accordance with:
• ICEA S-75-381 Portable and Power Feeder Cables for Use in Mines and Similar Applications
• CAN/CSA-C22.2 No. 96 Portable Power Cables, and certified by Natural Resources Canada
• CAN/CSA-C22.2 No. 96.1 Mine Power Feeder Cables
• Mine Safety and Health Administration flame test requirements and accepted for listing by MSHA
42
Mining Technical Information
UNDERGROUND APPLICATIONS
BTU 778.0 foot-pound (ft-lb) gallons 3.785332 liters (l)
BTU 1054.8 joules gallons 0.13368 cubic foot (ft3)
BTU 0.293 watt-hours (w-hr) gallons 231.0 cubic inch (in3)
centimeters (cm) 0.032808 feet (ft) gallons 3785.332 cubic centimeter (cm3)
centimeters (cm) 0.3937 inches (in) grams (g) 15.432 grains
centimeters (cm) 0.00001 kilometers (km) gram/centimeter3 (g/cm3) 0.0361275 pounds/in3 (lb/in3)
centimeters (cm) 0.010 meters (m) horsepower (hp) 33000.0 ft-lb/min
centimeters (cm) 10.0 millimeters (mm) horsepower (hp) 550.0 ft-lb/sec
circular mils 0.00064516 circular millimeters horsepower (hp) 745.7 watts (w)
circular mils 0.0000007854 inches2 (in2) inch (in) 0.027178 yards (yd)
circular mils 0.00050671 square millimeters (mm2) inch (in) 0.083333 feet (ft)
circular mils 0.7854 mils2 inch (in) 0.00002540 kilometer (km)
cubic centimeter (cm3) 0.000035314 cubic foot (ft3) inch (in) 0.025400 meter (m)
cubic centimeter (cm3) 0.061023 cubic inch (in3) inch (in) 2.54000514 centimeter (cm)
cubic centimeter (cm ) 3
0.000001 cubic meter (m ) 3
inch (in) 25.4000514 millimeter (mm)
cubic centimeter (cm3) 0.0026417 gallons inch (in) 1000.0 mils
cubic foot (ft3) 1728.0 cubic inch (in3) joules 0.000948 BTU
cubic foot (ft3) 28317.016 cubic centimeter (cm3) joules 107 ergs
cubic inch (in3) 0.00057870 cubic feet (ft3) liters (l) 61.0250 cubic inch (in3)
cubic inch (in3) 0.000016387 cubic meter (m3) meters (m) 1.093611 yards (yd)
cubic inch (in )3
16.387162 cubic centimeter (cm ) 3
meters (m) 3.2808333 feet (ft)
cubic meter (m3) 1000000.0 centimeter (cm) meters (m) 39.37 inch (in)
cubic meter (m ) 3
35.314456 cubic foot (ft )3
meters (m) 100.0 centimeter (cm)
cubic meter (m3) 264.17 gallons miles 1760.0 yards (yd)
feet (ft) 0.00018939 miles miles 5280.0 feet (ft)
feet (ft) 0.33333 yards (yd) miles 1.6093 kilometer (km)
feet (ft) 12 inches (in) millimeters (mm) 0.0032808 feet (ft)
feet (ft) 0.00030480 kilometers (km) millimeters (mm) 0.03937 inch (in)
feet (ft) 0.30480 meters (m) millimeters (mm) 0.001 meters (m)
feet (ft) 30.480 centimeters (cm) millimeters (mm) 0.01 centimeters (cm)
feet (ft) 304.80 millimeters (mm) millimeters (mm) 39.3701 mils
feet/pound (ft/lb) 0.00067197 meters/grams (m/g) millimeters (mm) 1000.0 microns (u)
foot-pound (ft-lb) 0.001285 BTU watts (w) 44.25 ft-lb/minute
foot-pound (ft-lb) 1.356 joules watts (w) 0.737562 ft-lb/sec
foot-pound (ft-lb) 0.1383 kilogram/meter (kg/m) watts (w) 0.001341 horsepower (hp)
43
Technical Information Mining
To use this chart, find your known temperature KNOWN KNOWN KNOWN KNOWN KNOWN
(˚F or ˚C) in the shaded column. If the known °C TEMP °F °C TEMP °F °C TEMP °F °C TEMP °F °C TEMP °F
temperature is in ˚C and you wish to know its
value in ˚F, move to the adjacent right-hand -45.0 -49.0 -56.2 -17.2 1.0 33.8 10.6 51.0 123.8 38.3 101.0 213.8 66.1 151.0 303.8
column. If the known temperature is in ˚F and
-44.4 -48.0 -54.4 -16.7 2.0 35.6 11.1 52.0 125.6 38.9 102.0 215.6 66.7 152.0 305.6
you wish to know its value in ˚C, move to the
adjacent left-hand column. -43.9 -47.0 -52.6 -16.1 3.0 37.4 11.7 53.0 127.4 39.4 103.0 217.4 67.2 153.0 307.4
-43.3 -46.0 -50.8 -15.6 4.0 39.2 12.2 54.0 129.2 40.0 104.0 219.2 67.8 154.0 309.2
Temperature Conversion Formulas -42.8 -45.0 -49.0 -15.0 5.0 41.0 12.8 55.0 131.0 40.6 105.0 221.0 68.3 155.0 311.0
-42.2 -44.0 -47.2 -14.4 6.0 42.8 13.3 56.0 132.8 41.1 106.0 222.8 68.9 156.0 312.8
°C = (°F - 32)
-41.7 -43.0 -45.4 -13.9 7.0 44.6 13.9 57.0 134.6 41.7 107.0 224.6 69.4 157.0 314.6
°F = ( x °C) + 32
-41.1 -42.0 -43.6 -13.3 8.0 46.4 14.4 58.0 136.4 42.2 108.0 226.4 70.0 158.0 316.4
-40.6 -41.0 -41.8 -12.8 9.0 48.2 15.0 59.0 138.2 42.8 109.0 228.2 70.6 159.0 318.2
-40.0 -40.0 -40.0 -12.2 10.0 50.0 15.6 60.0 140.0 43.3 110.0 230.0 71.1 160.0 320.0
-39.4 -39.0 -38.2 -11.7 11.0 51.8 16.1 61.0 141.8 43.9 111.0 231.8 71.7 161.0 321.8
-38.9 -38.0 -36.4 -11.1 12.0 53.6 16.7 62.0 143.6 44.4 112.0 233.6 72.2 162.0 323.6
-38.3 -37.0 -34.6 -10.6 13.0 55.4 17.2 63.0 145.4 45.0 113.0 235.4 72.8 163.0 325.4
-37.8 -36.0 -32.8 -10.0 14.0 57.2 17.8 64.0 147.2 45.6 114.0 237.2 73.3 164.0 327.2
-37.2 -35.0 -31.0 -9.4 15.0 59.0 18.3 65.0 149.0 46.1 115.0 239.0 73.9 165.0 329.0
-36.7 -34.0 -29.2 -8.9 16.0 60.8 18.9 66.0 150.8 46.7 116.0 240.8 74.4 166.0 330.8
-36.1 -33.0 -27.4 -8.3 17.0 62.6 19.4 67.0 152.6 47.2 117.0 242.6 75.0 167.0 332.6
-35.6 -32.0 -25.6 -7.8 18.0 64.4 20.0 68.0 154.4 47.8 118.0 244.4 75.6 168.0 334.4
-35.0 -31.0 -23.8 -7.2 19.0 66.2 20.6 69.0 156.2 48.3 119.0 246.2 76.1 169.0 336.2
-34.4 -30.0 -22.0 -6.7 20.0 68.0 21.1 70.0 158.0 48.9 120.0 248.0 76.7 170.0 338.0
-33.9 -29.0 -20.2 -6.1 21.0 69.8 21.7 71.0 159.8 49.4 121.0 249.8 77.2 171.0 339.8
-33.3 -28.0 -18.4 -5.6 22.0 71.6 22.2 72.0 161.6 50.0 122.0 251.6 77.8 172.0 341.6
-32.8 -27.0 -16.6 -5.0 23.0 73.4 22.8 73.0 163.4 50.6 123.0 253.4 78.3 173.0 343.4
-32.2 -26.0 -14.8 -4.4 24.0 75.2 23.3 74.0 165.2 51.1 124.0 255.2 78.9 174.0 345.2
-31.7 -25.0 -13.0 -3.9 25.0 77.0 23.9 75.0 167.0 51.7 125.0 257.0 79.4 175.0 347.0
-31.1 -24.0 -11.2 -3.3 26.0 78.8 24.4 76.0 168.8 52.2 126.0 258.8 80.0 176.0 348.8
-30.6 -23.0 -9.4 -2.8 27.0 80.6 25.0 77.0 170.6 52.8 127.0 260.6 80.6 177.0 350.6
-30.0 -22.0 -7.6 -2.2 28.0 82.4 25.6 78.0 172.4 53.3 128.0 262.4 81.1 178.0 352.4
-29.4 -21.0 -5.8 -1.7 29.0 84.2 26.1 79.0 174.2 53.9 129.0 264.2 81.7 179.0 354.2
-28.9 -20.0 -4.0 -1.1 30.0 86.0 26.7 80.0 176.0 54.4 130.0 266.0 82.2 180.0 356.0
-28.3 -19.0 -2.2 -0.6 31.0 87.8 27.2 81.0 177.8 55.0 131.0 256.8 82.8 181.0 357.8
-27.8 -18.0 -0.4 0.0 32.0 89.6 27.8 82.0 179.6 55.6 132.0 269.6 83.3 182.0 359.6
-27.2 -17.0 1.4 0.6 33.0 91.4 28.3 83.0 181.4 56.1 133.0 271.4 83.9 183.0 361.4
-26.7 -16.0 3.2 1.1 34.0 93.2 28.9 84.0 183.2 56.7 134.0 273.2 84.4 184.0 363.2
-26.1 -15.0 5.0 1.7 35.0 95.0 29.4 85.0 185.0 57.2 135.0 275.0 85.0 185.0 365.0
-25.6 -14.0 6.8 2.2 36.0 96.8 30.0 86.0 186.8 57.8 136.0 276.8 85.6 186.0 366.8
-25.0 -13.0 8.6 2.8 37.0 98.6 30.6 87.0 188.6 58.3 137.0 278.6 86.1 187.0 368.6
-24.4 -12.0 10.4 3.3 38.0 100.4 31.1 88.0 190.4 58.9 138.0 280.4 86.7 188.0 370.4
-23.9 -11.0 12.2 3.9 39.0 102.2 31.7 89.0 192.2 59.4 139.0 282.2 87.2 189.0 372.2
-23.3 -10.0 14.0 4.4 40.0 104.0 32.2 90.0 194.0 60.0 140.0 284.0 87.8 190.0 374.0
-22.8 -9.0 15.8 5.0 41.0 105.8 32.8 91.0 195.8 60.6 141.0 285.8 88.3 191.0 375.8
-22.2 -8.0 17.6 5.6 42.0 107.6 33.3 92.0 197.6 61.1 142.0 287.6 88.9 192.0 377.6
-21.7 -7.0 19.4 6.1 43.0 109.4 33.9 93.0 199.4 61.7 143.0 289.4 89.4 193.0 379.4
-21.1 -6.0 21.2 6.7 44.0 111.2 34.4 94.0 201.2 62.2 144.0 291.2 90.0 194.0 381.2
-20.6 -5.0 23.0 7.2 45.0 113.0 35.0 95.0 203.0 62.8 145.0 293.0 90.6 195.0 383.0
-20.0 -4.0 24.8 7.8 46.0 114.8 35.6 96.0 204.8 63.3 146.0 294.8 91.1 196.0 384.8
-19.4 -3.0 26.6 8.3 47.0 116.6 36.1 97.0 206.6 63.9 147.0 296.6 91.7 197.0 386.6
-18.9 -2.0 28.4 8.9 48.0 118.4 36.7 98.0 208.4 64.4 148.0 289.4 92.2 198.0 388.4
-18.3 -1.0 30.2 9.4 49.0 120.2 37.2 99.0 210.2 65.0 149.0 300.2 92.8 199.0 390.2
-17.8 0.0 32.0 10.0 50.0 122.0 37.8 100.0 212.0 65.6 150.0 302.0 93.3 200.0 392.0
44
Mining Technical Information
Glossary
A.C.: Alternating Current (a.c.). Current in which Armored Cable: A cable provided with a wrap Bus: Wire used to connect two terminals inside of
the charge‑flow periodically reverses and ping of metal for mechanical protection. an electrical unit.
is represented by: I = Iº cos (2 f + φ) where,
I is the current, Iº is the amplitude, f the B & S Gauge: See American Wire Gauge (AWG). Bushing: A mechanical device used as a lining
frequency, φ the phase angle. for an opening to prevent abrasion to wire
Bend Radius: Radius of curvature that a fiber and cable.
ANSI: Abbreviation for American National optic or metallic cable can bend without any
Standards Institute. adverse effects. Butt: Joining of two conductors end‑to‑end, with
no overlap and with the axes in line.
ASTM: Abbreviation for the American Society Binder: A spirally served tape or thread used for
for Testing and Materials, a non‑profit holding assembled cable components in Butt Splice: A splice wherein two wires from
industry‑wide organization which publishes place awaiting subsequent manufacturing opposite ends butt against each other, or
standards, methods of test, recommended operations. against a stop, in the center of a splice.
practices, definitions and other related Boot: (1) Protective covering over a cable wire or CSA: Abbreviation for Canadian Standards
material. connector in addition to the normal jacketing Association, a non‑profit independent
Abrasion Resistance: Ability of a wire, cable or insulation. (2) A form placed around wire organization which operates a listing service
or material to resist surface wear. termination of a multiple‑contact connector for electrical and electronic materials and
to contain the liquid potting compound equipment. The Canadian counterpart of the
Accelerated Aging: A test that attempts to before it hardens. Underwriters Laboratories.
duplicate long-time environmental aging in
comparatively short time spans. Braid: A fibrous or metallic group of filaments CV: Abbreviation for Continuous Vulcanization.
interwoven in cylindrical form to form a
Accelerator: A chemical additive which covering over one or more wires. Cable: A stranded conductor with or without
hastens a chemical reaction under specific insulation and other coverings (single‑
conditions. Braid Angle: The smaller of the two angles conductor cable) or a combination of
formed by the shielding strand and in the conductors (multiple‑conductor cable).
Admittance: The measure of the ease with axis of the cable being shielded. In fiber optics, a jacketed fiber or jacketed
which an alternative current flows in a circuit. bundle in a form which can be terminated.
The reciprocal of impedance. Braid Carrier: A spool or bobbin on a braid
which holds one group of strands or Cable Clamp: A device used to give mechanical
Aerial Cable: A cable suspended in the air on filaments consisting of a specific number of support to the wire bundle or cable at the
poles or other overhead structures. ends. The carrier revolves during braiding rear of a plug or receptacle.
operations.
Aging: The change in properties of a material Cable Core: The portion of an insulated cable
with time under specific conditions. Braid Ends: The number of strands used to lying under a protective covering.
make up one carrier. The strands are wound
Ambient Temperature: The temperature of side by side on the carrier bobbin and lie Cable Filler: The material used in multiple‑
a medium (gas or liquid) surrounding an parallel in the finished braid. conductor cables to occupy the interslices
object. formed by the assembly of the insulated
Braiding Machine: Machine used to apply conductors, thus forming a cable core.
American Wire Gauge (AWG): The standard braids to wire and cable and to produce
system used for designating wire diameter. braided sleeving and braids for tying or Cable Sheath: The protective covering applied
The lower the AWG number, the larger the lacing purposes. Braiding machines are to cables.
diameter. Also called the Brown and Sharpe identified by the number of carriers.
(B&S) Wire Gauge. Cable Vulcanizer: Compression molding
Breakdown Voltage: The voltage at which the machine used to repair cable jacketing that
Ampacity: The rms current which a cable, or insulation between two conductors breaks has had a part removed for splicing, for
other device, can carry within specified down. adding connectors or other devices, or for
temperature limitations in a specified replacing damaged sections.
environment: dependant upon Building Wire: Wire used for light and power,
a) temperature rating, b) power loss and 600 volts or less, usually not exposed to Cabling: Twisting together two or more insulated
c) heat dissipation. outdoor environment. conductors by machine to form a cable. In
fiber optics, a method by which a group or
Ampere: The unit of current. One ampere is Bunched Stranding: A group of strands bundle of fibers is mechanically assembled.
the current flowing through one ohm of twisted together in a random manner
resistance at one volt potential. and the same direction without regard to Capacitance: The ratio of the electrostatic
geometric arrangement of specific strands. charge on a conductor to the potential
Anneal: Relief of mechanical stress through difference between the conductors required
heat and gradual cooling. Annealing copper Buncher: A machine that twists wires together in to maintain that charge.
renders it less brittle. random arrangement.
Capacitance, Direct: The capacitance
Anti‑Oxidant: A substance which prevents Buried Cable: A cable installed directly in the measured from one conductor to another
or slows down oxygen decomposition earth without use of underground conduit. conductor through a single insulating layer.
(oxidation) of material exposed to air. See Direct Burial Cable.
45
Technical Information Mining
Glossary
Capacitance, Mutual: The capacitance Compact Conductor: Stranded conductor Copper‑Clad: Steel with a coating of copper
between two conductors (typically of a pair) rolled to deform the round wires to fill the welded to it before drawing as opposed
with all other conductors, including shield, normal interstices between the wires in a to copper‑plated. Synonymous with
short circuited to ground. strand. Copperweld.
Carrier: The woven element of a braid consisting Compound: An insulating or jacketing material Copperweld: The trade name of Flexo Wire
of one or more ends (strands) which creates made by mixing two or more ingredients. Division (Copperweld Steel Corp.) for their
the interlaced effect. Also, a spindle, spool, copper‑clad steel conductors.
tube or bobbin (on a braiding machine) Concentric Strand: A strand that consists of
containing yarn or wire, employed as a a central wire or core surrounded by one or Cord: A small, flexible insulated cable.
braid. more layers of spirally laid wires.
Cord Set: Portable cords fitted with a wiring
Certificate of Compliance (C of C): A written Concentric‑Lay Cable: A concentric‑lay device at one or both ends.
statement, normally generated by a quality conductor, or a multiple‑conductor cable
composed of a central core surrounded by Core: In cables, a component or assembly of
control department, which states that the
one or more layers of helically laid insulated components over which other materials are
product being shipped meets customer’s
conductors. applied, such as additional components,
specifications. shield, sheath or armor. In fiber optics, the
Certified Test Report (CTR): A report Concentricity: The measurement of the location transparent glass or plastic section with a
reflecting actual test data on the cable of the center of the conductor with respect high refractive index through which the
shipped. Tests are normally conducted by to the geometric center of the circular light travels by internal reflections.
the quality control department and show insulation.
Corona: A discharge due to ionization of air
that the product being shipped meets the Conductance: The ability of a conductor to around a conductor due to a potential
required test specifications. carry an electric charge. The ratio of the gradient exceeding a certain critical value.
Characteristic Impedance: The impedance current flow to the potential difference
causing the flow. The reciprocal of Corona Resistance: The time that the insulation
that when connected to the output terminals
resistance. will withstand a specified level of field-
of a transmission line, of any length, makes intensified ionization that does not result in
the line appear indefinitely long. Conductivity: The capacity of a material to carry the immediate complete breakdown of the
Chlorinated Polyethylene (CPE): Rubbery electrical current, usually expressed as a insulation.
polymer used for insulation and jacketing percentage of copper conductivity (copper
being one 100%). Corrosion: The destruction of the surface of a
of wire and cable. Manufactured by Dow metal by chemical reaction.
Chemical under the trade name Tyrin™. Conductor: A wire (or combination of wires
not insulated from one another) suitable for Coverage: The calculated percentage which
Chlorosulfonated Polyethylene (CSPE): defines the completeness with which a metal
A rubbery polymer used for insulations and carrying electric current.
braid covers the underlying surface. The
jackets. Manufactured by E.l. DuPont under Conduit: A rigid or flexible metallic or nonmetallic higher percentage of coverage, the greater
the trade name of Hypalon®. raceway or circular cross-section through the protection against external interference.
Cigarette Wrap: Tape insulation wrapped which cables can be pulled or housed.
Covering: Textile braid or jacket of rubber,
longitudinally instead of spirally over a Connector: A device used to provide rapid plastics or other materials applied over wire
conductor. connect/disconnect service for electrical and cables to provide mechanical protection
Circuit: A complete path over which electrons cable and wire terminations. and identification.
can flow from the negative terminals of a Continuity Check: A test to determine whether Crazing: The minute cracks on the surface of
voltage source through parts and wires to electrical current flows continuously plastic materials.
the positive terminals of the same voltage throughout the length of a single wire or
source. individual wires in a cable. Creep: The dimensional change with time of a
material under load.
Circuit Sizes: A popular term for building wire Continuous Vulcanization: Simultaneous
sizes 14 through 10 AWG. extrusion and vulcanization of rubber‑like Creepage: The conduction of electricity across
wire coating materials. the surface of a dielectric.
Circular Mil: The area of a circle one mil (.001”)
in diameter; 7.854 x 107 sq. in. Used in Contrahelical: Cable spiraling in an opposite Creepage Path: The path across the surface of
expressing wire cross-sectional area. a dielectric between two conducting surfaces.
direction than the preceding layer within a
Coaxial Cable: A cable consisting of two wire or cable. Creepage Surface: An insulating surface which
cylindrical conductors with a common axis, provides physical separation as a form of
Control Cable: A multi-conductor cable made
separated by a dielectric. insulation between two electrical conductors
for operation in control of signal circuits.
of different potential.
Color Code: A color system for wire or circuit Copolymer: A compound resulting from the
identification by use of solid colors, tracers, polymerization of two different monomers. Crimp: Act of compressing a connector barrel
braids, surface printing, etc. around a cable in order to make an electrical
connection.
46
Mining Technical Information
Glossary
Crimp Termination: Connection in which a Dielectric Strength: The voltage which an Elastomer: A rubber or rubber‑like material
metal sleeve is secured to a conductor by insulation can withstand before breakdown which will stretch repeatedly to 200 percent
mechanically crimping the sleeve with pliers, occurs. Usually expressed as a voltage or more and return rapidly and with force to
presses or automated crimping machines. gradient (such as volts per mil). its approximate original shape.
Cross‑Linked: Inter‑molecular bonds between Dielectric Test: A test in which a voltage Electro‑Tinned: Electrolytic process of tinning
long-chain thermoplastic polymers by higher than the rated voltage is applied for a wire using pure tin.
chemical or electron bombardment means. specified time to determine the adequacy of
The properties of the resulting thermosetting the insulation under normal conditions. Electrode: A conductor through which a current
material are usually improved. enters or leaves a nonmetallic conductor.
Direct Burial Cable: A cable installed directly
Crosstalk: Undesired electrical currents in in the earth. Electromagnetic Field: A rapidly moving
conductors caused by electromagnetic or electric field and its associated moving
electrostatic coupling from other conductors or Direct Capacitance: The capacitance magnetic field.
from external sources. Also, leakage of optical measured directly from conductor to
conductor through a single insulating layer. Electromotive Force (e.m.f.): Pressure or
power from one optical conductor to another. voltage. The force which causes current to
Cure: To change the physical properties of a Direct Current (d.c.): An electric current which flow in a circuit.
material by chemical reaction. flows in only one direction.
Electronic Wire and Cable: A length of
Curing Cycle: The time, temperature and Direct Current Resistance (DCR): The conductive or semi-conductive material used
pressure required for curing. resistance offered by any circuit to the in an electronic application.
flow of direct current.
Current: The rate of transfer of electricity. Elongation: The fractional increase in the length
Practical unit is the ampere which represents Direction of Lay: The lateral direction in which of a material stressed in tension.
the transfer of one coulomb per second. the strands of a conductor run over the top
of the cable conductor as they recede from Embossing: A marker identification by means of
In a simple circuit, current I produced by a
an observer looking along the axis of the thermal indentation leaving raised lettering
cell or electromotive force E when there is
conductor or cable. Also applies to twisted on the sheath material of cable.
an external resistance R and
internal resistance r is: I= E cable. Emergency Overload: Load which occurs
R+r
Disruptive Discharge: A sudden, large when larger-than-normal currents are carried
Cut‑Through Resistance: The through a cable or wire over a certain period
ability of a material to withstand mechanical increase in current through an insulation
medium due to the complete failure of the of time.
pressure, usually a sharp edge or small radius,
medium under the electrostatic stress.
without separation. Ends: In braiding, the number of essentially
Drain Wire: In a cable, the uninsulated wire laid parallel wires of threads on a carrier.
Cycle: The complete sequence including reversal
over the component or components and
of the flow of an alternating electric current. Energize: To apply rated voltage to a circuit or
used as a ground connection. device in order to activate it.
D.C.: Direct Current (d.c.). An electric current
which flows in only one direction. Drawing: In wire manufacture, pulling the metal Equilay: More than one layer of helically laid
through a die or series of dies to reduce wires with the direction of lay reversed for
Derating Factor: A factor used to reduce the diameter to a specified size. successive layers, but with the length of lay
current carrying capacity of a wire when
Duct: (1) A single enclosed raceway for wires or the same for each layer.
used in environments other than that for
cables. See also Conduit, Raceway. (2) a
which the value was established. External Wiring: Electronic wiring which
single enclosed raceway for wires or cables interconnects subsystems within the system.
Dielectric: An insulating medium which usually used in soil or concrete. (3) an
interslices between two conductors and enclosure in which air is moved. Generally Extrusion: Method of continuously forcing
permits electrostatic attraction and repulsion part of the HVAC system of a building. plastic, rubber or elastomer material through
to take place across it. an orifice to apply insulation or jacketing
Durometer: A measure of hardness. over a conductor or cable core.
Dielectric Breakdown: The voltage required to
cause an electrical failure or breakthrough of E: Symbol for voltage. Usually used to represent FR‑1: A flammability rating established by
the insulation. direct voltage or the effective (root‑mean‑ Underwriters Laboratories for wires and
square) value of an alternating voltage. cables that pass a specially designed
Dielectric Constant (K): The ratio of the vertical flame test.
capacitance of a condenser with dielectric EPDM: Ethylene‑propylene‑diene monomer
rubber.
between the electrodes to the capacitance Farad: A unit of electrical capacity.
when air is between the electrodes. Also EPR: Ethylene‑propylene rubber. Fatigue Resistance: Resistance to metal
called Permittivity and Specific Inductive
Capacity. Eccetricity: Like concentricity, a measure of the crystallization which leads to conductors or
center of a conductor’s location with respect wires breaking from flexing.
Dielectric Loss: Power dissipated in an to the circular cross-section of the insulation.
insulating medium as the result of the friction Expressed as a percentage of displacement
caused by molecular motion when an AC of one circle within the other.
electric field is applied.
47
Technical Information Mining
Glossary
Fiber: A thread or threadlike structure. Also, a Ground: A conducting connection to earth: Insulated Wire: A conductor of electricity
single discrete element used to transmit this is the normal reference for voltage covered with a non‑conducting material.
optical (light wave) information. measurements.
Insulation: A material having high resistance to
Fiber Optics: A lightwave or optical communi Grounded: Connected to earth. the flow of electric current. Often called a
cations system in which electrical dielectric in radio frequency cable.
information is converted to light energy, Grounding Conductor: A conductor
transmitted to another location through connected to earth designed to conduct Insulation Resistance: The ratio of the
optical fibers, and is there converted back only in abnormal conditions. applied voltage to the total current between
into electrical information. two electrodes in contact with a specific
Ground Check Conductor: A pilot wire in insulation, usually expressed in megohms‑
Field: An area of influence around a magnet or cables to monitor the grounding circuit. M feet.
electric charge. Ground Potential: Zero potential with respect Integral Belt: A layer of insulation or
Filler: (1) A material used in multi-conductor to the ground or earth. semi‑conductive material applied by
cables to occupy large interstices formed extrusion over two or more insulated,
Hard Drawn Copper Wire: Copper wire that
by the assembled conductors. (2) An inert twisted or parallel conductors to form a
has not been annealed after drawing.
substance added to a compound to improve round smooth diameter.
properties or decrease cost. Heat Distortion: Distortion of flow of a material or
configuration due to the application of heat. Internal Wiring: Electronic wiring which
Flame Resistance: The ability of a material not interconnects components, usually within a
to propagate flame once the heat source is Helix: Spiral winding. sealed subsystem.
removed.
Henry: The unit of inductance. Interstices: Voids or valleys between individual
Flammability: The measure of the material’s strands in a conductor or between insulated
ability to support combustion. Hertz (Hz): A term replacing cycles‑per‑second conductors in a multi-conductor cable.
as a unit of frequency.
Flashover: A disruptive discharge around or over Ionization Voltage (Corona Level): The
the surface of a solid or liquid insulator. Hi‑Pot: A test designed to determine the highest minimum value of falling rms voltage which
voltage that can be applied to a conductor sustains electrical discharge within the
Flat Cable: A cable with two smooth or corrugat without breaking through the insulation. vacuous or gas-filled spaces in the cable
ed but essentially flat surfaces. construction or insulation.
High-Voltage: Generally, a wire or cable with an
Flat Conductor: A wire having a rectangular operating voltage of over 660 volts. Irradiation: In insulations, the exposure of the
cross-section as opposed to a round or material to high energy emissions for the
square conductor. Hot Tin Dip: A process of passing bare wire through
purpose of favorably altering the molecular
a bath of molten tin to provide a coating.
structure.
Flex Life: The measurement of the ability of a
conductor or cable to withstand repeated Hybrid Cable: An assembly of two or more
Jacket: A non-metallic polymeric close-fitting
bending. cables (of the same of different types or
protective covering over cable insulation: the
categories) covered by one overall sheath.
cable may have one or more conductors.
Flexibility: The ease with which a cable may be
bent. Hygroscopic: Capable of absorbing moisture
Jumper: A short length of conductor used to
from the air.
make a temporary connection between
Flexible: That quality of a cable or cable
Hypalon®: DuPont’s trade name for their chloro terminals, around a break in a circuit or
component which allows for bending under
sulfonated polyethylene, an ozone-resistant around an instrument.
the influence of outside force, as opposed
to limpness, which is bending due to the synthetic rubber.
Junction: A point in a circuit where two or more
cable’s own weight. wires are connected.
ICEA: Abbreviation for Insulated Cable Engineers
Floating: Referring to a circuit which has no Association.
kcmil: One thousand circular mils.
connection to ground.
IEEE: Abbreviation for Institute of Electrical and
KV: Kilovolt (1000 volts).
Flux: (1) The lines of force which make up an Electronics Engineers.
electrostatic field. (2) The rate of flow of energy KVA: Kilovolt ampere.
Impedance: The total opposition that a circuit
across or through a surface. (3) A substance
offers to the flow of alternating current or KW: Kilowatt.
used to promote or facilitate fusion.
any other varying current at a particular
Foil: A thin, continuous sheet of metal. frequency. It is a combination of resistance Kilo: A numerical prefix denoting 1,000 (103).
R and reactance X, measured in ohms.
Galvanometer: An instrument for detecting or Laminated Tape: A tape consisting of two or
measuring small electrical current. Impulse Strength: The voltage breakdown of more layers of different materials bonded
insulation under voltage surges on the order together.
Gauge: A term used to denote the physical size of microseconds in duration.
of a wire. Lay: The length measured along the axis of a
Inductance: The property of a circuit or circuit wire or cable required for a single strand
element that opposes a change in current flow, (in stranded wire) or conductor (in cable) to
thus causing current changes to lag behind make one complete turn about the axis of
voltage changes. It is measured in henrys. the conductor or cable.
48
Mining Technical Information
Glossary
Lead: A wire, with or without terminals, that Messenger: Supporting member, usually a high- Mylar®: DuPont trademark for polyester film.
connects two points in a circuit. strength steel wire, used to suspend aerial
cable. The messenger may be an integral NEMA: Abbreviation for National Electrical
Lead Cured: A cable that is cured or vulcanized part of the cable, or exterior to it (lashed Manufacturers Association.
in a metallic lead mold. messenger). NFPA: Abbreviation for National Fire Protection
Leakage Current: The undesirable flow of MFT: A popular abbreviation for 1,000 ft. Association. Administrative Sponsor of the
current through or over the surface of an National Electrical Code® (ANSI Standards
insulation. Mho: The unit of conductivity. The reciprocal of Committee Cl).
an ohm.
Life Cycle: A test to determine the length of National Electrical Code®: A set of regulations
time before failure in a controlled, usually Micro: A numerical prefix denoting one‑millionth governing construction and installation of
accelerated, environment. (10-6). electrical wiring and apparatus in the United
States, established by the American National
Line Drop: A voltage loss occurring between any Microfarad: One‑millionth of a farad, commonly Board of Fire Underwriters.
two points in a transmission line due to the abbreviated µF.
resonance reactance or leakage of the line. Neoprene: A synthetic rubber with good
Mil: A unit used in measuring diameter of a wire resistance to oil, chemical and flame. Also
Line Loss: The total of the various energy losses or thickness of insulation over a conductor. called polychloroprene.
occurring in a transmission line. One‑one thousandth of an inch (.001”).
OSHA: Abbreviation for Occupational Safety and
Line Voltage: Voltage existing in a cable or Mineral Insulated: Cable and thermocouple Health Act. Specifically the Williams‑Steiger
circuit. wire consisting of one or more conductors law passed in 1970 covering all factors
surrounded by magnesium oxide insulation relating to safety in places of employment.
Longitudinal Shield: A tape shield, flat or and enclosed in a liquid‑and‑gas‑tight
corrugated, applied longitudinally with the metallic sheathing. OVE: Approval agency of West Germany;
axis of the core being shielded. Oesterreichischer Verband fur
Miniature Wire: Insulated conductors of approxi Elektrotechnik.
Longitudinal Wrap: Tape applied longitudinally mately 20‑34 AWG.
with the axis of the core being covered. Off Center: Conductor displaced within the
Mining Cable: A flame-retardant cable specially cross‑section of its insulation.
Loss: Energy dissipated without accomplishing constructed to withstand severe physical
useful work. abuse for use in mines or tunnels. Offgassing: Percentage of a specified gas
released during the combustion of insulation
Loss Factor: The product of the dissipation and Modulus of Elasticity: The ratio of stress to or jacketing material.
dielectric constant of an insulating material. strain in an elastic material.
Lug: Termination, usually crimped or soldered to Ohm: A unit of electrical resistance.
Moisture Absorption: The amount of moisture,
the conductor, with provision for screwing in percentage, that a material will absorb Oil Aging: Cable aged in an accelerated manner
on to the terminal. under specified conditions. by placement in an oil bath and heated to a
pre‑set temperature for a stated time.
MCM: One thousand circular mils. Moisture Resistance: The ability of a material
MHz: Megahertz. to resist absorbing moisture from the air or Overall Diameter: Finished diameter over wire
when immersed in water. or cable.
MTW: Thermoplastic-insulated machine tool wire.
Molded Plug: A connector molded on either end Overlap: The amount the trailing edge laps over
Magnet Wire: Insulated wire intended for use in of a cord or cable. the leading edge of a spiral tape wrap.
windings on motor, transformer and other
coils for electromagnetic devices.
Monomer: The basic chemical unit used in Oxygen Index: Percentage of oxygen necessary
building a polymer. to support combustion in a gas mixture.
Magnetic Field: The region within which a body
or current experiences magnetic force. Motor Lead Wire: Wire which connects to Ozone: Reactive form of oxygen, typically found
the fragile magnet wire found in coils, around electrical discharges and present in
Magnetic Flux: The rate of flow of magnetic transformers and stator or field windings. the atmosphere in small quantities.
energy across or through a surface (real or
imaginary). Multi-Conductor: More than one conductor Pair: Two insulated wires of a single circuit
within a single cable complex. associated together, also known as a
Marker Tape: A tape laid parallel to the “balance” transmission line.
conductors under the sheath in a cable, Mutual Capacitance: Capacitance between
imprinted with the manufacturer’s name and two conductors when all other conductors Parallel Pair: A duplex construction of two
including ground are connected together to insulated conductors laid parallel and then
the specification to which the cable is made.
shield and ground. covered overall with a braid or jacket.
Meg or Mega: A numerical prefix denoting
1,000,000 (106). Pay‑Off: The process of feeding a cable or wire
from a bobbin, reel or other package.
49
Technical Information Mining
Glossary
Percentage Conductivity: Conductivity of a Polyvinyl Chloride: A general-purpose thermo Resistance: A measure of the difficulty in
material expressed as a percentage of that plastic widely used for wire and cable moving electrical current through a medium
of copper. insulations and jackets. when voltage is applied. It is measured in
ohms.
Permittivity: See Dielectric Constant. Porosity: Multiple voids in an insulation
cross‑section. Return Wire: A ground wire or the negative wire
Pick: Distance between two adjacent crossover in a direct‑current circuit.
points of braid filaments. The measurement Potting: The sealing of a cable termination
in picks per inch indicates the degree of or other component with a liquid which Rigid Bay: Cabling equipment that maintains
coverage. thermosets into an elastomer. component sequence and can produce
cables with distinct layers.
Pico: A numerical prefix denoting one‑millionth of Power Cables: Cables of various sizes,
one‑millionth (10‑12). construction and insulation—single or Rope-Lay Conductor: A conductor composed
multi‑conductor—designed to distribute of a central core surrounded by one or more
Picofarad: One‑millionth of one‑millionth of primary power to various types of layers of helically laid groups of wires.
a farad. A micromicrofarad or picofarad equipment.
(abbreviation pf). (See µµF). Rubber (Wire Insulation): Term used
Power Factor: The ratio of resistance to imped to describe wire insulations made of
Pigtail Wire: Fine-stranded, extra-flexible, ance. The ratio of the actual power of an thermosetting elastomers, occuring naturally,
rope- lay lead wire attached to a shield for alternating current to apparent power. or may be made synthetically.
terminating purposes. Mathematically the cosine of the angle
between the voltage applied and the current Self-Extinguishing: Characteristic of a material
Pitch Diameter: Diameter of a circle passing whose flame is extinguished after the igniting
through the center of the conductors in any resulting.
flame source is removed.
layer of a multi-conductor cable. Primary Insulation: The first layer of
non- conductive material applied over a Separator: A layer of insulating material which
Planetary Cabler: A cabler capable of laying is placed between a conductor and its
conductor whose prime function is to act as
down any number of shielded, overbraided, dielectric, between a cable jacket and the
electrical insulation.
or jacketed singles, pairs, called groups or components it covers or between various
any combination of them in sequence. Primary: The transformer winding which receives components of a multiple‑conductor cable.
the energy from a supply circuit.
Plastic Deformation: Change in dimensions Serving: A wrapping applied over the core of a
under load that is not recovered when the Proximity Effect: Nonuniform current cable or over a wire.
load is removed. distribution over the cross‑section of a
conductor caused by the variation of the Sheath: The outer covering or jacket of a multi-
Plasticizer: A chemical agent added to plastics conductor cable.
current in a neighboring conductor.
to make them softer and more pliable.
Pulling Eye: A device used to pull cable into or Shield, Conductor: The conducting layer
Plug: The part of the two mating halves of a applied to make the conductor a smooth
from a duct.
connector which is movable when not surface in intimate contact with the
fastened to the other mating half. Pulse: Energy which changes abruptly from an insulation.
intensity to another. May be light energy or
Polychloroprene: Chemical name for Shield Coverage: Amount of outer insulation
electrical energy.
Neoprene. surface covered by the shielding material.
Polyester: Polyethylene terephthalate Rated Voltage: The maximum voltage at which
an electrical component can be operated for Shield, Insulation: A conducting layer to
extensively used as a moisture-resistant provide a smooth surface in intimate contact
extended periods without undue degradation
cable core wrap. with the insulation outer surface: used to
or safety hazard.
Polyethylene: A thermoplastic material having eliminate electrostatic charges external to
excellent electrical properties. R‑F: Abbreviation for Radio‑Frequency. the shield, and to provide a fixed known
path to the ground.
Polymer: A material of high molecular weight Reactance: The opposition offered to the flow
formed by the chemical union of monomers. of alternating current by inductance or Shunt Wire: A conductor joining two parts of an
capacitance of a compound or circuit. electric circuit to divert part of the current.
Polyolefin: Any of the polymers and copolymers
of the ethylene family of hydrocarbons. Redraw: The consecutive drawing of wire Signal: A current used to convey information,
through a series of dies to reach a desired either digital, analog, audio or video.
Polypropylene: A thermoplastic similar to wire size.
polyethylene but stiffer and having higher Single‑Faced Tape: Fabric tape finished
softening point (temperature); excellent Reel: A revolvable flanged device made of wood on one side with a rubber or synthetic
or metal, used for winding flexible metal compound.
electrical properties.
wire or cable.
Polyurethane: Class of polymers known for Skin Effect: The tendency of alternating current
good abrasion and solvent resistance (may Reinforced Sheath: The outmost covering of as its frequency increases, to travel only on
a cable that has cable sheath constructed the surface of a conductor.
be applied in solid or cellular form).
in layers with the addition of a reinforcing
material, usually a braided fiber, molded in Solid Conductor: A conductor consisting of a
place between layers. single wire.
50
Mining Technical Information
Glossary
Spark Test: A test designed to locate pin‑holes Thermoplastic: A material which softens when Volt: A unit of electromotive force.
in the insulation of a wire or cable by heated and becomes firm on cooling.
application of a voltage for a very short Voltage: The term most often used in place of
period of time while the wire is being drawn Thermoset: A material which hardens or sets electromotive force, potential difference,
through the electrode field. when heat is applied and which, once or voltage drop to designate the electric
set, cannot be resoftened by heating. The pressure that exists between two points
Specific Gravity: The ratio of the density (mass application of heat is called “curing.” and is capable of producing a current when
per unit volume) of a material to that of a closed circuit is connected between two
water. Three‑Phase Current: Current delivered points.
through three wires, with each wire serving
Splice: A joining of two conductors generally as a return for the other two. Voltage Drop: A term used to express the
from separate sheaths. amount of voltage loss in a conductor
Three‑Phase Three‑Wire System: An of given size and length drawing a given
Strand: One of the wires of any stranded alternating current supply system comprising current.
conductor. three conductors over which three‑phase
power is sent. Voltage Rating: The highest voltage that
Strand Lay: The distance of advance of one may be continuously applied to a wire
strand of a spirally stranded conductor, in Three‑Wire System: A d.c. or single‑phase a.c. in conformance with standards or
one turn, measured axially. system comprising three conductors, one of specifications.
which is maintained at a potential midway
Stranded Conductor: A conductor composed between the potential of the other two. Volume Resistivity (Specific Insulation
of groups of wires twisted together. Resistance): The electrical resistance
Tracer: A means of identifying polarity. between opposite faces of a 1 cm. cube of
Surface Resistivity: The resistance of a
insulating material commonly expressed in
material between two opposite sides of Transmission: Transfer of electric energy from
ohms/centimeter.
a unit square of its surface. It is usually one location to another through conductors
expressed in ohms. or by radiation or induction fields. Vulcanization: A chemical reaction in which
the physical properties of an elastomer are
Take‑Up: The process of accumulating wire or Tray: A cable tray system is an assembly of units
changed by reacting it with sulfur or other
cable onto a reel, bobbin or some other type or sections, and ancillary filings, made of
cross‑linking agents.
of pack. Also, the device for pulling wire noncombustible materials used to support
or cable through a piece of equipment or cables. Cable tray systems include ladders, Wall Thickness: The thickness of the applied
machine. troughs, channels, solid bosom trays and insulation or jacket.
similar structures.
Tank Test: A voltage dielectric test in which Water Absorption: A test to determine the
the test sample is submerged in water and Tray Cable: A factory‑assembled multi- water absorbed by a material after a given
voltage is applied between the conductor conductor or multi-pair control cable immersion period.
and water as ground. approved under the National Electrical Code
for installation in trays. Waterblocked Cable: A cable constructed
Taped Insulation: Insulation of helically wound with no internal voids in order to allow no
tapes applied over a conductor or over an UL: Underwriters Laboratories, Inc. longitudinal water passage under a given
assembled group of insulated conductors. pressure.
Unidirectional Stranding: A term denoting
Tear Strength: The force required to initiate or that in a stranded conductor all layers have Watt: A unit of electric power.
continue a tear in a material under specified the same direction of lay.
conditions. Wave Length: The distance, measured in the
Unilay Strand: A conductor constructed with a direction of propagation, of a repetitive
Temperature Rating: The maximum central core surrounded by more than one electrical pulse or waveform between two
temperature at which an insulating material layer of helically‑laid wires, with all layers successive points that are characterized by
may be used in continuous operation having a common length and direction of the same phase of vibration.
without loss of its basic properties. lay.
Wicking: The longitudinal flow of a liquid in a
Tensile Strength: The pull stress required to VHF: Abbreviation for Very High Frequency, wire or cable due to capillary action.
break a given specimen. 30 to 300 MHz.
Wire: A conductor, either bare or insulated.
Test Lead: A flexible, insulated lead wire used VW‑1: A flammability rating established by
for making tests, connecting instruments Underwriters Laboratories for wires and Wire Gauge: A system of numerical designation
to a circuit temporarily, or for making cables that pass a specially designed of wire sizes.
temporary electrical connections. vertical flame test (formerly designated
FR‑1). XLPE: Cross-linked polyethylene.
Textile Braid: Any braid made from threads of
cotton, silk or synthetic fibers. Velocity of Propagation (VP): The speed of Yield Strength: The minimum stress at which
an electrical signal down a length of cable a material will start to physically deform
Thermal Aging: Exposure to a thermal condition compared to speed in free space expressed without increase in load.
or programmed series of conditions for as a percent. It is the reciprocal of the
predescribed periods of time. square root of the dielectric constant of the
cable insulation.
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Technical Information Mining
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Mining Technical Information
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Technical Information Mining
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