Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр.

1 из 26

01-15

Teves 04 ABS and ABS/EDL

On Board Diagnostic (OBD)
Test requirements

Tires mounted to all four wheels must be of

the same (approved) size, inflated to
correct pressure

Conventional brake system OK, including

brake light switch and brake lights

Brake hydraulic lines and connections not

leaking (visual check of ABS hydraulic unit,
brake calipers)

Wheel bearings and wheel bearing play OK

Connector on ABS control module -J104-

correctly attached (retainer is engaged)

Check terminals and sockets on ABS or

ABS/EDL components for damage and
correct seating.

ABS relay -J102-, ABS hydraulic pump

relay -J185- and electronic differential lock
relay -J310- correctly installed/connected

All fuses according to wiring diagram OK

(remove fuse from fuse holder to check).

Supply voltage OK (at least 10.5 V).

ABS control module -J104- Ground (GND)

connection OK.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 2 из 26

01-16

ABS control module -J104- Ground

(GND) connections

Up to 01.93:

Under the right sill panel trim.

From 01.93:

Under rear seat near ABS control

module
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 3 из 26

01-17

VAG 1551 scan tool, connecting and

selecting function

Test prerequisites Page 01-15 .

Note:

The ABS function is switched off in the ABS

control module during the On Board Diagnostic
(OBD) program.

DTC memory can only be erased after

successful checking and repair.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 4 из 26

01-18

Vehicles 07.93

- Unclip covers for Data Link Connectors

(DLC) below the heating/ventilation
controls.
- Connect VAG 1551 scan tool with
adapter cable VAG 1551/1 as follows:
- First connect black plug for scan tool
voltage supply to black DLC.
- Connect white connector to white DLC.
The blue connector is not required.

Vehicles08.93

- Remove ashtray and slide cover for Data

Link Connector (DLC) to left (arrow).
- With ignition switched off, connect VAG
1551 scan tool with adapter cable VAG
1551/3.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 5 из 26

01-19

V.A.G. On Board Diagnostic HELP Indicated on display1)

1 - Rapid data transfer

2 - Blink code output 1) Operating modes 1 and 2 are displayed

alternately.

Note:
Depending on the program, additional
operating information can be printed out
by pressing the HELP button on the
VAG 1551 scan tool.
The button is used to advance within
the scan tool program sequence.
- Switch ignition on.
- Press PRINT button to switch on printer
(indicator lamp in button lights up).
- Press button -1- to select "Rapid data
transfer" operating mode 1.

Rapid data transfer HELP Indicated on display

Insert address word XX
- Press buttons -0- and -3- to insert "Brake
Electronics" address word 03.

Rapid data transfer Q Indicated on display

03 - Brake Electronics
- Press -Q- button to confirm input.

1H0 907 379 E ABS + EDL Teves 04 ABS control module identification (example)
is displayed

ABS control module applications Parts

catalog.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 6 из 26

01-20

Note:

Rapid data transfer HELP If any other message appears in the

Control module does not answer display, the possible causes of the
malfunction can be printed out by pressing
the HELP button.

Rapid data transfer HELP The ignition must be switched on!

K wire not switching to B+

Rapid data transfer Malfunctions have occurred at the start or

during the scan tool program (external
No signal from control module
interference?)

Rapid data transfer

Error in communication link

- Check VAG 1551/1 or VAG 1551/3
adapter harness.
Also check for battery positive voltage
(B+) supply and check for proper Ground
(GND) connection near ABS control
module -J104- Page 01-41 , Electrical
testing, test steps 42 and 43.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 7 из 26

01-21

- After repairing possible causes of malfunction,

again insert "Brake electronics" address word 03
and press -Q- button to confirm input.

Rapid data transfer Indicated on display after inserting the address

Scan tool sends address word 03 word 03.

1H0 907 379 E ABS + EDL Teves 04 ABS control module identification (example) is
displayed.

- Press button.

Rapid data transfer HELP Indicated on display

Select function XX
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 8 из 26

01-22

List of selectable scan tool functions

Function Page
01 Check Control Module Version Page
01-17
VAG 1551 scan tool,
connecting and selecting
function
02 Check DTC Memory Page
01-23
05 Erase DTC Memory Page
01-39
06 End Output Page
01-39

Note:

Currently only the functions listed are available to

be used during the On Board Diagnostic (OBD)
program.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 9 из 26

01-23

Diagnostic Trouble Code (DTC)

memory, checking
Rapid data transfer HELP Indicated on display
Select function XX
- Press buttons -0- and -2- to select the
"Check DTC Memory" function 02.

Rapid data transfer Q Indicated on display

02 - Check DTC Memory
- Press -Q- button to confirm input.

X DTC recognized The number of stored diagnostic trouble

codes (DTCs) will be indicated, or "No DTC
recognized" will be displayed

No DTC recognized
- Press button.

The stored DTCs will be displayed and

printed out one after the other in sequence.

- In Diagnostic Trouble Code (DTC) table,

look up DTCs that are printed out
Page 01-25 .
- Press button.
As with "No DTC recognized" scan tool
returns to start of program sequence
after pressing button.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 10 из 26

01-24

Rapid data transfer HELP Indicated on display

Select function XX
- Press buttons -0- and -6- to select "End
Output" function 06 Page 01-39 .
- Switch ignition off and disconnect Data
Link Connectors (DLC).

Note:

If a malfunction was recognized:

- Repair malfunction

- Check DTC memory (function 02)

- Erase DTC memory (function 05)

If the ABS warning light -K47- lights up

although there is no malfunction stored in
DTC memory, first check the battery
positive voltage (B+) supply Page 01-41 ,
Electrical testing, test steps 1 through 4.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 11 из 26

01-25

Diagnostic Trouble Code (DTC) table

Notes:

All the possible malfunctions that can be recognized by the ABS control module -J104- and
printed out on the VAG 1551 scan tool are listed on the following pages according to the 5-
digit Diagnostic Trouble Code (DTC).

Diagnostic Trouble Codes (DTC) and blink codes appear only on the print-out (in "Rapid
data transfer" mode).

Example:
Diagnostic Trouble Code (DTC) Blink code
5 digit 4 digit
00277 1221

Notes:

In addition, the type of malfunction may also appear in the Diagnostic Trouble Code (DTC)
table.

Reference is made to individual test steps of the electrical test in the "Repairing malfunction"
column.

Before replacing components indicated as being faulty, check all appropriate wiring, harness
connectors and Ground (GND) connections according to the wiring diagram.

After repairs, always check and erase DTC memory again using the VAG 1551 scan tool,
also carry out a road test during which the vehicle exceeds a speed of 40 km/h (24 mph).

Repeat the On Board Diagnostic (OBD) procedure after the road test.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 12 из 26

01-26

Diagnostic Trouble Code (DTC) table

VAG 1551 scan tool Possible cause of Repairing malfunction

printout malfunction
00000 4444
No DTC recognized If "No DTC recognized" is displayed after carrying out repairs, On
Board Diagnostic (OBD) program sequence has ended.

If, despite "No DTC recognized" being displayed, the ABS system
does not operate properly, then proceed as follows:

Carry out road test exceeding 40 km/h (24 mph).

Again check DTC memory.

If there is still no DTC stored:

Troubleshoot without On Board Diagnostic (OBD) and work

through the complete electrical test Page 01-41 .

00257 1112
ABS Inlet Valve,LF - Faulty wire, connector or valve - Check wiring, connectors and
N101 winding valve winding
Test steps 17 and 371)
00259 1114
ABS Inlet Valve,RF - Faulty wire, connector or valve
- Check wiring, connectors and
N99 winding
valve winding
Test steps 18 and 381)
1) Page 01-41 , Electrical testing.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 13 из 26

01-27

VAG 1551 scan tool Possible cause of Repairing malfunction

printout malfunction
00265 1132
ABS Outlet Valve,LF - Faulty wire, connector or valve - Check wiring, connectors and
N102 winding valve winding
Test steps 21 and 371)
00267 1134
ABS Outlet Valve,RF - Faulty wire, connector or valve
- Check wiring, connectors and
N100 winding
valve winding
Test steps 22 and 381)
00273 1211
ABS Inlet Valve,RR - Faulty wire, connector or valve - Check wiring, connectors and
N133 winding valve winding
Test steps 20 and 401)
00274 1212
ABS Inlet Valve,LR - Faulty wire, connector or valve - Check wiring, connectors and
N134 winding valve winding
Test steps 19 and 391)
1) Page 01-41 , Electrical testing.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 14 из 26

01-28

VAG 1551 scan tool Possible cause of Repairing malfunction

printout malfunction
00275 1213
ABS Outlet Valve,RR - Faulty wire, connector or valve - Check wiring, connectors and
N135 winding valve winding
Test steps 24 and 401)
00276 1214
ABS Outlet Valve,LR - Faulty wire, connector or valve
- Check wiring, connectors and
N136 winding
valve winding
Test steps 23 and 391)
00279 1223
Differential Lock Valve 1- Faulty wire, connector or valve - Check wiring, connectors and
N125 winding valve winding
Test steps 25 and 411)
00280 1224
Differential Lock Valve 2- Faulty wire, connector or valve - Check wiring, connectors and
N126 winding valve winding
Test steps 26 and 411)
1) Page 01-41 , Electrical testing.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 15 из 26

01-29

VAG 1551 scan Possible cause of Repairing malfunction

tool printout malfunction
00283 1233
ABS Wheel Open circuit, short circuit or - Check wiring, connectors, ABS wheel
Speed loose connection in: speed sensor, Ground (GND) wiring to
Sensor,LF-G47 ABS control module and also capacitor
ABS wheel speed sensor for correct Ground (GND) connection
wire
Test steps 7, 11 and 341)
Connector
ABS wheel speed sensor
winding
Mechanical Excessive or insufficient air - Check installation of ABS wheel speed
malfunction 2) gap between ABS wheel sensor and impulse rotor; clean if
speed sensor and impulse necessary
rotor (signal not OK)
Signal outside Impulse rotor and ABS wheel
tolerances 2) speed sensor dirty or
damaged
1) Page 01-41 , Electrical testing.
2) Type of malfunction.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 16 из 26

01-30

VAG 1551 scan Possible cause of Repairing malfunction

tool printout malfunction
00285 1241
ABS Wheel Open circuit, short circuit or - Check wiring, connectors, ABS wheel
Speed loose connection in: speed sensor, Ground (GND) wiring to
Sensor,RF-G45 ABS control module and also capacitor
ABS wheel speed sensor for correct Ground (GND) connection
wire
Test steps 6, 10 and 331)
Connector
ABS wheel speed sensor
winding
Mechanical Excessive or insufficient air - Check installation of ABS wheel speed
malfunction 2) gap between ABS wheel sensor and impulse rotor; clean if
speed sensor and impulse necessary
rotor (signal not OK)
Signal outside Impulse rotor and ABS wheel
tolerances 2) speed sensor dirty or
damaged
1) Page 01-41 , Electrical testing.
2) Type of malfunction.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 17 из 26

01-31

VAG 1551 scan Possible cause of Repairing malfunction

tool printout malfunction
00287 1243
ABS Wheel Open circuit, short circuit or - Check wiring, connectors, ABS wheel
Speed loose connection in: speed sensor, Ground (GND) wiring to
Sensor,RR-G44 ABS control module and also capacitor
ABS wheel speed sensor for correct Ground (GND) connection
wire
Test steps 8, 12 and 311)
Connector
ABS wheel speed sensor
winding
Mechanical Excessive or insufficient air - Check installation of ABS wheel speed
malfunction 2) gap between ABS wheel sensor and impulse rotor; clean if
speed sensor and impulse necessary
rotor (signal not OK)
Signal outside Impulse rotor and ABS wheel
tolerances 2) speed sensor dirty or
damaged
1) Page 01-41 , Electrical testing.
2) Type of malfunction.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 18 из 26

01-32

VAG 1551 scan Possible cause of Repairing malfunction

tool printout malfunction
00290 1311
ABS Wheel Open circuit, short circuit or - Check wiring, connectors, ABS wheel
Speed loose connection in: speed sensor, Ground (GND) wiring to
Sensor,LR-G46 ABS control module and also capacitor
ABS wheel speed sensor for correct Ground (GND) connection
wire
Test steps 9, 13 and 321)
Connector
ABS wheel speed sensor
winding
Mechanical Excessive or insufficient air - Check installation of ABS wheel speed
malfunction 2) gap between ABS wheel sensor and impulse rotor; clean if
speed sensor and impulse necessary
rotor (signal not OK)
Signal outside Impulse rotor and ABS wheel
tolerances 2) speed sensor dirty or
damaged
1) Page 01-41 , Electrical testing.
2) Type of malfunction.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 19 из 26

01-33

VAG 1551 scan Possible cause of Repairing malfunction

tool printout malfunction
00292 1313
Hydraulic Energy Pressure loss through leaks - Bleed brake system Repair Manual,
Supply Pressure or air in the hydraulic unit Suspension, Wheels, Brakes, Steering,
Level and brake system
Repair Group 47
Mechanical ABS hydraulic pump -V64- - If necessary, replace ABS hydraulic unit
malfunction 2) not producing sufficient and tandem master cylinder Repair
pressure
Manual, Suspension, Wheels, Brakes,
Steering, Repair Group 45

- After repairs, erase DTC memory with

VAG 1551 scan tool Page 01-39

00532 2234
Supply Voltage Faulty wiring, connectors,
- Check fuses, wiring, connectors,
(B+) fuse -S4-, ABS valves fuse
Ground (GND) wiring and the voltage
-S54- or ABS relay -J102-
supply to ABS control module
Test steps 1-4, 14 and 301)
1) Page 01-41 , Electrical testing.
2) Type of malfunction.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 20 из 26

01-34

VAG 1551 scan Possible cause of Repairing malfunction

tool printout malfunction
00547 2133
ABS Pressure Wire between terminal 13 and - Visual check of wiring between
Control Switch- terminal 26 of ABS control terminal 13 and terminal 26 Electrical
F137 2) module -J104- with ABS Wiring Diagrams, Troubleshooting &
pressure control switch -F137- Component Locations binder
has connection to battery + or
battery -

- Disconnect multi-pin connector from

ABS control module, connect to test box
VAG 1598 and VAG 1598/10 and use
multimeter (Fluke 83 or equivalent) to
measure voltage between terminals:

13 and 1 = max. 0.1 V

26 and 1 = max. 0.1 V

Test step 291)

1) Page 01-41 , Electrical testing.
2) Applies to ABS control module 1H0 907 379A only.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 21 из 26

01-35

VAG 1551 scan Possible cause of Repairing malfunction

tool printout malfunction
00599
Plausibility Faulty wiring, connectors, - Visual check of wire routing from brake
Pressure/ Brake ABS pressure control switch - light switch -F-, ABS pressure control
Light Switch F137-, fuse -S20- or brake switch -F137- and fuse -S20-
light switch -F-
Test steps 5 and 291)
Time delay between brake - Ensure that the brake light switch signal
light switch signal and enters the ABS control module before the
pressure control switch signal pressure control switch signal, if necessary
excessive adjust brake light switch Page 01-76
1) Page 01-41 , Electrical testing.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 22 из 26

01-36

VAG 1551 Possible cause of Repairing malfunction

scan tool malfunction
printout
00634
Series Faulty wiring, - Check wiring, connectors, EDL relay -J310- and
Resistance - connectors, EDL relay - EDL series resistance -N159-
N159 J310- or EDL series
resistance -N159- Test steps 15, 35 and 361)

- Check EDL series resistance -N159- for

continuity (using VW 1594 connector test kit and
multimeter (Fluke 83 or equivalent) in 200 ohm
resistance range); Specification: max. 2 ,
replace if necessary
1) Page 01-41 , Electrical testing.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 23 из 26

01-37

VAG 1551 scan Possible cause of Repairing malfunction

tool printout malfunction
00793 3231
Brake Pedal Faulty wiring, connectors, - Check wiring, connectors and brake pedal
Pos. Sensor- brake pedal position sensor position sensor -G100-
G100 -G100- or short to battery
positive (B+) or Ground Test steps 281)
Mechanical
- Unplug multi-pin connector from ABS
malfunction 2) control module, connect to test box VAG
1598 with adapter VAG 1598/10 and use
multimeter (Fluke 83 or equivalent) to
measure voltage between the terminals:

16 and 1 = max. 0.1 V

41 and 1 = max. 0.1 V

1) Page 01-41 , Electrical testing.
2) Type of malfunction.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 24 из 26

01-38

VAG 1551 scan Possible cause of malfunction Repairing malfunction

tool printout
01276 4133
ABS Hydraulic Faulty wiring, connectors, ABS - Check wiring, connectors, ABS
Pump-V64 hydraulic pump relay -J185-, ABS hydraulic pump relay -J185-, ABS
hydraulic pump -V64- or hydraulic hydraulic pump -V64- and
pump sender -G101- hydraulic pump sender -G101-
Test steps 15, 27, 35 and 361)
Signal outside
tolerances 2)
65535 1111
Control Module Electrical malfunctions caused by
- Check wiring, connectors and
Malfunctioning outside interference, poor Ground
Ground (GND) wires to ABS
(GND) connections, poor positive control module and voltage
connections to ABS control module -
supply
J104-
Test steps 1-4, 14 and 301)
ABS control module faulty - Replace ABS control module if
necessary
1) Page 01-41 , Electrical testing.
2) Type of malfunction.
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 25 из 26

01-39

Diagnostic Trouble Code (DTC)

memory, erasing and ending output

Requirements

DTC memory has been checked

Erasing DTC memory

No DTC recognized
- Indicated on display
- Press button.

Rapid data transfer HELP Indicated on display (clear for function

Select function XX selection)

- Press buttons -0- and -5- to select the

"Erase DTC Memory" function 05.

Rapid data transfer Q Indicated on display

05 - Erase DTC Memory
- Press -Q- button to confirm input.

Rapid data transfer Indicated on display

DTC memory is erased
- Press button.

Rapid data transfer HELP Indicated on display (clear for function

Select function XX selection)
Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) Стр. 26 из 26

01-40

Note:

Attention!
If "DTC Memory is not interrogated" is
DTC Memory is not interrogated displayed, the OBD test sequence is
faulty.
Follow the program sequence exactly:
first check DTC memory, then erase.

Ending output

Rapid data transfer HELP Indicated on display (clear for function

Select function XX selection)

- Press buttons -0- and -6- to select "End

Output" function 06.

Rapid data transfer Q Indicated on display

06 - End Output
- Press -Q- button to confirm input.

Rapid data transfer HELP Indicated on display

Insert address word XX
- Switch ignition off.
- Disconnect VAG 1551 scan tool.
- Switch ignition on.
ABS warning light -K47- must come on,
then go out after approx. 2 seconds.