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BSH

0198441113837 01/2017

BSH
Servo Motor
Motor Manual
01/2017
0198441113837.04

www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical character-
istics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical,
including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2017 Schneider Electric. All Rights Reserved.

2 0198441113837 01/2017
Table of Contents

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Motor Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Type Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Approved Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Shaft-Specific Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Motor-Specific Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Holding Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Conditions for UL 1004-1, UL 1004-6 and CSA 22.2 No. 100. . . . . . . . . . . . . . . . . . . . . . . . 52
Chapter 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.1 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Before Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Mounting The Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Installation and Connection of IP67 Kit (Accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.3 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Connectors and Connector Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Power and Encoder Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Holding Brake Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Chapter 4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Chapter 5 Diagnostics and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Mechanical Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Electrical Issues. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Chapter 6 Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
IP67 Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Motor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Encoder Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Chapter 7 Service, Maintenance, and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Service Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Replacing the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Shipping, Storage, Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Glossary ..................................................... 97
Index ..................................................... 99

0198441113837 01/2017 3
4 0198441113837 01/2017
Safety Information

Important Information

NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.

PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.

0198441113837 01/2017 5
6 0198441113837 01/2017
About the Book

At a Glance

Document Scope
This manual describes technical characteristics, installation, commissioning, and maintenance of the servo
motors BSH.

Validity Note
This manual is valid for the standard products listed in the chapter Type Code.
For product compliance and environmental information (RoHS, REACH, PEP, EOLI, etc.), go to
www.schneider-electric.com/green-premium.
The technical characteristics of the devices described in this document also appear online. To access this
information online:

Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
 Do not include blank spaces in the reference or product range.
 To get information on grouping similar modules, use asterisks (*).

3 If you entered a reference, go to the Product Datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that
interests you.
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.

The characteristics that are presented in this manual should be the same as those characteristics that
appear online. In line with our policy of constant improvement, we may revise content over time to improve
clarity and accuracy. If you see a difference between the manual and online information, use the online
information as your reference.

Product Related Information


The use and application of the information contained herein require expertise in the design and
programming of automated control systems.
Only you, the user, machine builder or integrator, can be aware of all the conditions and factors present
during installation and setup, operation, repair and maintenance of the machine or process.
You must also consider any applicable standards and/or regulations with respect to grounding of all
equipment. Verify compliance with any safety information, different electrical requirements, and normative
standards that apply to your machine or process in the use of this equipment.
Many components of the equipment, including the printed circuit board, operate with mains voltage, or
present transformed high currents, and/or high voltages.
The motor itself generates voltage when the motor shaft is rotated.

0198441113837 01/2017 7
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any covers or
doors, or installing or removing any accessories, hardware, cables, or wires.
 Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-
energized position.
 Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
 Measure the voltage on the DC bus with a properly rated voltage sensing device and verify that the
voltage is less than 42.4 Vdc.
 Do not assume that the DC bus is voltage-free when the DC bus LED is off.
 Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
 Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper
ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.

DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.

If the power stage is disabled unintentionally, for example as a result of a power outage, errors or functions,
the motor is no longer decelerated in a controlled way. Overload, errors or incorrect use may cause the
holding brake to no longer operate properly and may result in premature wear.

WARNING
UNINTENDED EQUIPMENT OPERATION
 Verify that movements without braking effect cannot cause injuries or equipment damage.
 Verify the function of the holding brake at regular intervals.
 Do not use the holding brake as a service brake.
 Do not use the holding brake for safety-related purposes.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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WARNING
LOSS OF CONTROL
 The designer of any control scheme must consider the potential failure modes of control paths and,
for certain critical control functions, provide a means to achieve a safe state during and after a path
failure. Examples of critical control functions are emergency stop and overtravel stop, power outage
and restart.
 Separate or redundant control paths must be provided for critical control functions.
 System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
 Observe all accident prevention regulations and local safety guidelines.1
 Each implementation of this equipment must be individually and thoroughly tested for proper operation
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

1 For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application,

Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety
Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive
Systems" or their equivalent governing your particular location.

Terminology Derived from Standards


The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that
appear in or on the products themselves, are generally derived from the terms or definitions of international
standards.
In the area of functional safety systems, drives and general automation, this may include, but is not limited
to, terms such as safety, safety function, safe state, fault, fault reset, malfunction, failure, error, error
message, dangerous, etc.
Among others, these standards include:

Standard Description
EN 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2008 Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
reduction
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
EN 1088:2008 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 14119:2013 for design and selection
ISO 13850:2006 Safety of machinery - Emergency stop - Principles for design
EN/IEC 62061:2005 Safety of machinery - Functional safety of safety-related electrical, electronic,
and electronic programmable control systems
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: General requirements.
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Software requirements.
IEC 61784-3:2008 Digital data communication for measurement and control: Functional safety
field buses.
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive

0198441113837 01/2017 9
In addition, terms used in the present document may tangentially be used as they are derived from other
standards such as:

Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems

Finally, the term zone of operation may be used in conjunction with the description of specific hazards, and
is defined as it is for a hazard zone or danger zone in the Machinery Directive (2006/42/EC) and
ISO 12100:2010.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the present
documentation. For more information concerning the individual standards applicable to the products
described herein, see the characteristics tables for those product references.

10 0198441113837 01/2017
BSH
Introduction
0198441113837 01/2017

Chapter 1
Introduction

Introduction

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
Motor Family 12
Options and Accessories 12
Nameplate 13
Type Code 15

0198441113837 01/2017 11
Introduction

Motor Family

The series BSH motors are low-inertia AC synchronous servo motors designed for highly dynamic
positioning tasks.
A drive system consists of the servo motor and the appropriate drive (see page 22). Maximum
performance requires the motor and drive to be adapted to each other.

Characteristics
The motors have the following features:
 Overload protection by integrated temperature sensor (external evaluation required)
 Low moment of inertia
 High power density
 Excellent dynamics
 High overload capability
 Broad torque range
 Special winding for low phase currents
 Motor connections via circular connectors or terminal box
 Easy commissioning via electronic nameplate in SinCos encoder
 Low maintenance

Options and Accessories

Options
The motors are available with various options such as:
 Various encoder systems
 Holding brake
 Various shaft versions
 Various degrees of protection
 Various lengths
 Various sizes
 Various winding versions
 Various connection versions

Accessories
Refer to the chapter Accessories and Spare Parts (see page 83).
Gearboxes adapted to the motor can be found in the Lexium 32 motion control catalog.

12 0198441113837 01/2017
Introduction

Nameplate

BSH040
The nameplate contains the following data:

1 Motor type, see Type Code (see page 15)


2 Continuous stall torque
3 Continuous stall current
4 Nominal speed of rotation
5 Maximum nominal value of supply voltage
6 Nominal power
7 Date of manufacture
8 Hardware version
9 Degree of protection (housing without shaft bushing)
10 Temperature sensor
11 Thermal class
12 Maximum current
13 Maximum speed of rotation
14 Nominal voltage holding brake
15 Nominal power (electrical pull-in power) holding brake
16 Holding torque holding brake
17 Barcode
18 Serial number

0198441113837 01/2017 13
Introduction

BSH055 ... BSH205


The nameplate contains the following data:

1 Motor type, see Type Code (see page 15)


2 Identification number
3 Continuous stall torque
4 Continuous stall current
5 Nominal speed of rotation
6 Maximum nominal value of supply voltage
7 Nominal power
8 Thermal class
9 Barcode
10 Maximum current
11 Serial number
12 Date of manufacture
13 Maximum speed of rotation
14 Hardware version
15 Degree of protection (housing without shaft bushing)
16 Temperature sensor
17 Nominal voltage holding brake
18 Nominal power (electrical pull-in power) holding brake
19 Holding torque holding brake

14 0198441113837 01/2017
Introduction

Type Code

Type Code

Item 1 2 3 4 5 6 7 8 9 10 11 12 13
Type code (example) B S H 0 7 0 1 P 0 1 A 1 A

Item Meaning
1 ... 3 Product family
BSH = Synchronous motor - low moment of inertia
4 ... 6 Size (housing)
040 = 40 mm flange
055 = 55 mm flange
070 = 70 mm flange
100 = 100 mm flange
140 = 140 mm flange
205 = 205 mm flange
7 Length
1 = 1 stack
2 = 2 stacks
3 = 3 stacks
4 = 4 stacks
8 Winding
M = Optimized in terms of high torque
P = Optimized in terms of torque and speed of rotation
T = Optimized in terms of high speed of rotation
S = Customized version
9 Shaft and degree of protection1)
0 = Smooth shaft; degree of protection: shaft IP54, housing IP65
1 = Parallel key; degree of protection: shaft IP54, housing IP65
2 = Smooth shaft; degree of protection: shaft and housing IP65
3 = Parallel key; degree of protection: shaft and housing IP65
10 Encoder system
1 = Absolute singleturn 128 Sin/Cos periods per revolution (SKS36)
2 = Absolute multiturn 128 Sin/Cos periods per revolution (SKM36)
6 = Absolute singleturn 16 Sin/Cos periods per revolution (SEK37)
7 = Absolute multiturn 16 Sin/Cos periods per revolution (SEL37)
11 Holding brake
A = Without holding brake
F = With holding brake
12 Connection version
1 = Straight connector
2 = Angular connector 90°, can be rotated
3 = Terminal box for power and holding brake, 90° angular connector for encoder,
can be rotated
13 Mechanical interface - mounting
A = International IEC Standard (at motor flange)
P = International IEC standard (at motor flange), BSH1402T, BSH1403T and
BSH1404P with power connector M40
1) In the case of mounting position IM V3 (drive shaft vertical, shaft end upward), the motor has a degree of
protection of IP 50.

If you have questions concerning the type code, contact your Schneider Electric sales office.

Designation Customized Version


In the case of a customized version, position 8 of the type code is an "S". The subsequent number defines
the customized version. Example: B••••••S1234
Contact your machine vendor if you have questions concerning customized versions.

0198441113837 01/2017 15
Introduction

16 0198441113837 01/2017
BSH
Technical Data
0198441113837 01/2017

Chapter 2
Technical Data

Technical Data

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
General Characteristics 18
Environmental Conditions 20
Approved Drives 22
Dimensions 23
Shaft-Specific Data 34
Motor-Specific Data 37
Encoder 49
Holding Brake 51
Certifications 52
Conditions for UL 1004-1, UL 1004-6 and CSA 22.2 No. 100 52

0198441113837 01/2017 17
Technical Data

General Characteristics

Characteristic Value Standard


Motor type AC synchronous servo motor -
Thermal class F (155 °C) As per IEC 60034-1
Vibration grade A As per IEC 60034-14
Test voltage > 2400 Vac As per IEC 60034-1
Perpendicularity normal class As per IEC 60072-1, DIN 42955
Housing color Black RAL 9005 -
Overvoltage category III As per IEC 61800-5-1
Protection class1) I As per IEC 61140, EN 50178
1) The signals of the holding brake at CN1 and the signals at CN2 meet the PELV requirements.

Service Life

Bearing service life Unit Value


Nominal bearing service life L10h 1) h 20000

1) Operating hours at a probability of failure of 10%

The service life of the motors when operated correctly is limited primarily by the service life of the rolling
bearing.
The following operating conditions significantly reduce the service life:
 Installation altitude >1000 m (3281 ft) above mean sea level
 Rotary movements exclusively within a fixed angle of <100°
 Operation under vibration load >20 m/s2
 Allowing sealing rings to run dry
 Contact of the seals with aggressive substances

Compressed Air Connection


The compressed air generates a permanent overpressure inside the motor. This overpressure inside the
motor is used to obtain degree of protection IP67.
Compressed air must also be available when the system is switched off, for example to maintain the
required degree of protection during cleaning work. When the compressed air is switched off, the degree
of protection is decreased to IP65. The degree of protection only relates to the motor itself, not to mounted
components such as, for example, a gearbox.
Special compressed air must be used:

Characteristic Unit Value


Nominal pressure bar 0.1 ... 0.3
(psi) (1.45 ... 4.35)
Maximum air pressure bar 0.4
(psi) (5.8)
Permissible humidity % 20 ... 30
Other properties of the compressed air Free from dust, free from oil

18 0198441113837 01/2017
Technical Data

Tightening Torque and Property Class of Screws

Screw Unit Value


Tightening torque of housing screws M3 Nm (lb•in) 1 (8.85)
Tightening torque of housing screws M4 Nm (lb•in) 1.5 (13.28)
Tightening torque of housing screws M5 Nm (lb•in) 5 (44.3)
Tightening torque protective ground Nm (lb•in) 0.9 (7.97)
conductor M3 (BSH040)
Tightening torque protective ground Nm (lb•in) 2.9 (25.7)
conductor M4 (BSH055, BSH070, BSH100)
Tightening torque protective ground Nm (lb•in) 9.9 (87.3)
conductor M6 (BSH140, BSH205)
Property class of the screws - 8.8

0198441113837 01/2017 19
Technical Data

Environmental Conditions

Conditions for Operation

Characteristic Unit Value


Class as per IEC 60721-3-3 - 3K3, 3Z12, 3Z2, 3B2, 3C1, 3M6
Ambient temperature1) (no icing, non-condensing) °C -20 ... 40
(°F) (-4 ... 104)
Ambient temperature with current derating of 1% °C 40 ... 60
per °C (per 1.8 °F)1) (°F) (104 ... 140)
Relative humidity (non-condensing) % 5 ... 85
Installation altitude2) m <1000
(ft) (<3281)
Installation altitude with current reduction of 1% per m 1000 ... 3000
100 m (328 ft) at altitudes of more than 1000 m (ft) (3281 ... 9843)
(3281 ft)2)3)
1) Limit values with flanged motor (steel plate, height and width = 2.5 * motor flange, 10 mm (0.39 in) thickness,
centered hole).
2) The installation altitude is defined in terms of altitude above mean sea level.
3) For the correct functioning of the BSH040 motors, you must apply a separate surge protection device when
operating between 2000 and 3000 m.

Conditions for Transportation and Storage


The environment during transportation and storage must be dry and free from dust.
The storage time is primarily limited by the service life of the lubricants in the bearings. Do not store the
product for more than 36 months and periodically operate the motor.
If the holding brake is not used for an extended period of time, parts of the holding brake may corrode.
Corrosion reduces the holding torque. See chapter Inspecting/Breaking In the Holding Brake
(see page 93).

Characteristic Unit Value


Temperature °C -40 ... 70
(°F) (-40 ... 158)
Relative humidity (non-condensing) % ≤75
Set of class combinations as per IEC 60721-3-2 IE 21

Vibration and Shock


For BSH040 ... BSH140

Characteristic Value
Vibration, sinusoidal Type test with 10 runs as per IEC 60068-2-6
0.15 mm (10 ... 60 Hz)
20 m/s2 (60 ... 500 Hz)
Shock, semi-sinusoidal Type test with 3 shocks in each direction as per IEC 60068-2-27
150 m/s2 (11 ms)

For BSH205

Characteristic Value
Vibration, sinusoidal Type test with 10 runs as per IEC 60068-2-6
0.35 mm (10 ... 60 Hz)
50 m/s2 (60 ... 150 Hz)
Continuous shock Type test with 3 shocks in each direction as per IEC 60068-2-29
200 m/s2 (6 ms)

20 0198441113837 01/2017
Technical Data

Compatibility with Foreign Substances


The motor has been tested for compatibility with many known substances and with the latest available
knowledge. Nonetheless, you must perform a compatibility test prior to using a foreign substance.

Degree of Protection

Characteristic Unit Value


Degree of protection motor housing IP65 As per IEC 60034-5
Degree of protection shaft bushing without shaft sealing ring IP541) As per IEC 60034-5

Degree of protection shaft bushing with shaft sealing ring IP65 1) As per IEC 60034-5
Degree of protection with IP67 kit IP67 1) As per IEC 60034-5
1) In the case of mounting position IM V3 (drive shaft vertical, shaft end up), the motor only has degree of protection
IP50. The degree of protection only relates to the motor itself, not to mounted components such as, for example,
a gearbox.

The motors can be equipped with an optional shaft sealing ring. With a shaft sealing ring, they have degree
of protection IP65. The shaft sealing ring limits the maximum speed of rotation to 6000 rpm.
Note the following:
 The shaft sealing ring is factory-pre-lubricated.
 If the seals run dry, this increases friction and greatly reduces the service life of the sealing rings.

0198441113837 01/2017 21
Technical Data

Approved Drives

Drive systems may perform unintended movements if unapproved combinations of drive and motor are
used. Even if motors are similar, different adjustment of the encoder system may be a source of hazards.
Even if the connectors for motor connection and encoder connection match mechanically, this does not
imply that the motor is approved for use.

WARNING
UNINTENDED MOVEMENT
Only use approved combinations of drive and motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The motor may be operated with the following drives:

Drive BSH040 BSH055...BSH205


LXM32 ✓ ✓
LXM15 - ✓
LXM05 - ✓
✓ Approved
- Not approved

When selecting, refer to the drive type and the level of mains voltage to select an appropriate drive product.
In accordance with our continual introduction of new product, consult your local representative for
additional compatible drive products as the become available.

22 0198441113837 01/2017
Technical Data

Dimensions

Dimensions BSH040

BSH... 0401 0402


L Length without holding brake mm (in) 73.4 (2.89) 93.4 (3.68)
L Length with holding brake mm (in) 99.4 (3.91) 119.4 (4.7)
B Shaft length mm (in) 25 (0.98) 25 (0.98)
C Shaft diameter mm (in) 8 (0.31) 8 (0.31)
D Width of parallel key mm (in) 3 (0.12) 3 (0.12)
E Shaft width with parallel key mm (in) 9.2 (0.36) 9.2 (0.36)
F Length of parallel key mm (in) 12 (0.47) 12 (0.47)
G Distance parallel key to shaft end mm (in) 4 (0.16) 4 (0.16)
H Female thread of shaft DIN 332 DS M3 x 9 DIN 332 DS M3 x 9
Parallel key DIN 6885-A3x3x12 DIN 6885-A3x3x12

0198441113837 01/2017 23
Technical Data

Dimensions BSH055

BSH... 0551 0552 0553


L Length without holding brake mm (in) 132.5 (5.22) 154.4 (6.08) 176.5 (6.95)
L Length with holding brake mm (in) 159 (6.26) 181 (7.13) 203 (7.99)
B Shaft length mm (in) 20 (0.79) 20 (0.79) 20 (0.79)
C Shaft diameter mm (in) 9 (0.35) 9 (0.35) 9 (0.35)
D Width of parallel key mm (in) 3 (0.12) 3 (0.12) 3 (0.12)
E Shaft width with parallel key mm (in) 10.2 (0.4) 10.2 (0.4) 10.2 (0.4)
F Length of parallel key mm (in) 12 (0.47) 12 (0.47) 12 (0.47)
G Distance parallel key to shaft end mm (in) 4 (0.16) 4 (0.16) 4 (0.16)
H Female thread of shaft DIN 332-D M3 DIN 332-D M3 DIN 332-D M3
Parallel key DIN 6885-A3x3x12 DIN 6885-A3x3x12 DIN 6885-A3x3x12

24 0198441113837 01/2017
Technical Data

Dimensions BSH070

BSH... 0701 0702 0703


L Length without holding brake mm (in) 154 (6.06) 187 (7.36) 220 (8.66)
L Length with holding brake mm (in) 180 (7.09) 213 (8.39) 254 (10)
B Shaft length mm (in) 23 (0.91) 23 (0.91) 30 (1.18)
C Shaft diameter mm (in) 11 (0.43) 11 (0.43) 14 (0.55)
D Width of parallel key mm (in) 4 (0.16) 4 (0.16) 5 (0.2)
E Shaft width with parallel key mm (in) 12.5 (0.49) 12.5 (0.49) 16 (0.63)
F Length of parallel key mm (in) 18 (0.71) 18 (0.71) 20 (0.79)
G Distance parallel key to shaft end mm (in) 2.5 (0.1) 2.5 (0.1) 5 (0.2)
H Female thread of shaft DIN 332-D M4 DIN 332-D M4 DIN 332-D M5
Parallel key DIN 6885-A4x4x18 DIN 6885-A4x4x18 DIN 6885-A4x4x20

0198441113837 01/2017 25
Technical Data

Dimensions BSH100
Hardware version ≥RS02:

BSH... 1001 1002 1003 1004


L Length without mm (in) 168.5 (6.63) 204.5 (8.05) 240.5 (9.47) 276.5 (10.89)
holding brake
L Length with mm (in) 199.5 (7.85) 235.5 (9.27) 271.5 (10.69) 307.5 (12.11)
holding brake
B Shaft length mm (in) 40 (1.57) 40 (1.57) 40 (1.57) 50 (1.97)
C Shaft diameter mm (in) 19 (0.75) 19 (0.75) 19 (0.75) 24 (0.94)
D Width of parallel mm (in) 6 (0.24) 6 (0.24) 6 (0.24) 8 (0.31)
key
E Shaft width with mm (in) 21.5 (0.85) 21.5 (0.85) 21.5 (0.85) 27 (1.06)
parallel key
F Length of parallel mm (in) 30 (1.18) 30 (1.18) 30 (1.18) 40 (1.57)
key
G Distance parallel mm (in) 5 (0.2) 5 (0.2) 5 (0.2) 5 (0.2)
key to shaft end
H Female thread of DIN 332-D M6 DIN 332-D M6 DIN 332-D M6 DIN 332-D M8
shaft
J Connector mm (in) 34.5 (1.36) 34.5 (1.36) 34.5 (1.36) 34.5 (1.36)
distance without
holding brake
J Connector mm (in) 29.8 (1.17) 29.8 (1.17) 29.8 (1.17) 29.8 (1.17)
distance with
holding brake
Parallel key DIN 6885-A6x6x30 DIN 6885-A6x6x30 DIN 6885-A6x6x30 DIN 6885-A8x7x40

26 0198441113837 01/2017
Technical Data

Dimensions BSH100
Hardware version <RS02:

BSH... 1001 1002 1003 1004


L Length without mm (in) 168.5 (6.63) 204.5 (8.05) 240.5 (9.47) 276.5 (10.89)
holding brake
L Length with mm (in) 199.5 (7.85) 235.5 (9.27) 271.5 (10.69) 307.5 (12.11)
holding brake
B Shaft length mm (in) 40 (1.57) 40 (1.57) 40 (1.57) 50 (1.97)
C Shaft diameter mm (in) 19 (0.75) 19 (0.75) 19 (0.75) 24 (0.94)
D Width of parallel mm (in) 6 (0.24) 6 (0.24) 6 (0.24) 8 (0.31)
key
E Shaft width with mm (in) 21.5 (0.85) 21.5 (0.85) 21.5 (0.85) 27 (1.06)
parallel key
F Length of parallel mm (in) 30 (1.18) 30 (1.18) 30 (1.18) 40 (1.57)
key
G Distance parallel mm (in) 5 (0.2) 5 (0.2) 5 (0.2) 5 (0.2)
key to shaft end
H Female thread of DIN 332-D M6 DIN 332-D M6 DIN 332-D M6 DIN 332-D M8
shaft
Parallel key DIN 6885-A6x6x30 DIN 6885-A6x6x30 DIN 6885-A6x6x30 DIN 6885-A8x7x40

0198441113837 01/2017 27
Technical Data

Dimensions BSH140
Hardware version ≥RS02:

BSH... 1401 1402M, 1402P 1403M, 1403P 1404M


L Length without mm (in) 217.5 (8.56) 272.5 (10.73) 327.5 (12.89) 382.5 (15.06)
holding brake
L Length with mm (in) 255.5 (10.06) 310.5 (12.22) 365.5 (14.39) 420.5 (16.56)
holding brake
B Shaft length mm (in) 50 (1.97) 50 (1.97) 50 (1.97) 50 (1.97)
C Shaft diameter mm (in) 24 (0.94) 24 (0.94) 24 (0.94) 24 (0.94)
D Width of parallel mm (in) 8 (0.31) 8 (0.31) 8 (0.31) 8 (0.31)
key
E Shaft width with mm (in) 28 (1.1) 28 (1.1) 28 (1.1) 28 (1.1)
parallel key
F Length of parallel mm (in) 40 (1.57) 40 (1.57) 40 (1.57) 40 (1.57)
key
G Distance parallel mm (in) 5 (0.2) 5 (0.2) 5 (0.2) 5 (0.2)
key to shaft end
H Female thread of DIN 332-D M8 DIN 332-D M8 DIN 332-D M8 DIN 332-D M8
shaft
J Connector mm (in) 38 (1.5) 38 (1.5) 38 (1.5) 38 (1.5)
distance 1 without
holding brake
J Connector mm (in) 35 (1.38) 35 (1.38) 35 (1.38) 35 (1.38)
distance 1 with
holding brake

28 0198441113837 01/2017
Technical Data

BSH... 1401 1402M, 1402P 1403M, 1403P 1404M


K Connector mm (in) 45 (1.77) 45 (1.77) 45 (1.77) 45 (1.77)
distance 2 without
holding brake
K Connector mm (in) 38 (1.5) 38 (1.5) 38 (1.5) 38 (1.5)
distance 2 with
holding brake
Parallel key DIN 6885-A8x7x40 DIN 6885-A8x7x40 DIN 6885-A8x7x40 DIN 6885-A8x7x40

BSH... 1402T 1403T 1404P


L Length without holding brake mm (in) 272.5 (10.73) 327.5 (12.89) 382.5 (15.06)
L Length with holding brake mm (in) 310.5 (12.22) 365.5 (14.39) 420.5 (16.56)
B Shaft length mm (in) 50 (1.97) 50 (1.97) 50 (1.97)
C Shaft diameter mm (in) 24 (0.94) 24 (0.94) 24 (0.94)
D Width of parallel key mm (in) 8 (0.31) 8 (0.31) 8 (0.31)
E Shaft width with parallel key mm (in) 28 (1.1) 28 (1.1) 28 (1.1)
F Length of parallel key mm (in) 40 (1.57) 40 (1.57) 40 (1.57)
G Distance parallel key to shaft end mm (in) 5 (0.2) 5 (0.2) 5 (0.2)
H Female thread of shaft DIN 332-D M8 DIN 332-D M8 DIN 332-D M8
J Connector distance without mm (in) 44 (1.73) 44 (1.73) 44 (1.73)
holding brake
J Connector distance with holding mm (in) 35 (1.38) 35 (1.38) 35 (1.38)
brake
Parallel key DIN 6885-A8x7x40 DIN 6885-A8x7x40 DIN 6885-A8x7x40

0198441113837 01/2017 29
Technical Data

Dimensions BSH140
Hardware version <RS02:

BSH... 1401 1402M, 1402P 1403M, 1403P 1404M


L Length without mm (in) 217.5 (8.56) 272.5 (10.73) 327.5 (12.89) 382.5 (15.06)
holding brake
L Length with holding mm (in) 255.5 (10.06) 310.5 (12.22) 365.5 (14.39) 420.5 (16.56)
brake
B Shaft length mm (in) 50 (1.97) 50 (1.97) 50 (1.97) 50 (1.97)
C Shaft diameter mm (in) 24 (0.94) 24 (0.94) 24 (0.94) 24 (0.94)
D Width of parallel mm (in) 8 (0.31) 8 (0.31) 8 (0.31) 8 (0.31)
key
E Shaft width with mm (in) 28 (1.1) 28 (1.1) 28 (1.1) 28 (1.1)
parallel key
F Length of parallel mm (in) 40 (1.57) 40 (1.57) 40 (1.57) 40 (1.57)
key
G Distance parallel mm (in) 5 (0.2) 5 (0.2) 5 (0.2) 5 (0.2)
key to shaft end
H Female thread of DIN 332-D M8 DIN 332-D M8 DIN 332-D M8 DIN 332-D M8
shaft
Parallel key DIN 6885-A8x7x40 DIN 6885-A8x7x40 DIN 6885-A8x7x40 DIN 6885-A8x7x40

30 0198441113837 01/2017
Technical Data

BSH... 1402T 1403T 1404P


L Length without holding brake mm (in) 272.5 (10.73) 327.5 (12.89) 382.5 (15.06)
L Length with holding brake mm (in) 310.5 (12.22) 365.5 (14.39) 420.5 (16.56)
B Shaft length mm (in) 50 (1.97) 50 (1.97) 50 (1.97)
C Shaft diameter mm (in) 24 (0.94) 24 (0.94) 24 (0.94)
D Width of parallel key mm (in) 8 (0.31) 8 (0.31) 8 (0.31)
E Shaft width with parallel key mm (in) 28 (1.1) 28 (1.1) 28 (1.1)
F Length of parallel key mm (in) 40 (1.57) 40 (1.57) 40 (1.57)
G Distance parallel key to shaft end mm (in) 5 (0.2) 5 (0.2) 5 (0.2)
H Female thread of shaft DIN 332-D M8 DIN 332-D M8 DIN 332-D M8
Parallel key DIN 6885-A8x7x40 DIN 6885-A8x7x40 DIN 6885-A8x7x40

0198441113837 01/2017 31
Technical Data

Dimensions BSH205

32 0198441113837 01/2017
Technical Data

BSH... 2051 2052 2053


L Length without holding brake mm (in) 321 (12.64) 405 (15.94) 489 (19.25)
L Length with holding brake mm (in) 370.5 (14.59) 454.5 (17.89) 538.5 (21.2)
B Shaft length mm (in) 80 (3.15) 80 (3.15) 80 (3.15)
C Shaft diameter mm (in) 38 (1.5) 38 (1.5) 38 (1.5)
D Width of parallel key mm (in) 10 (0.39) 10 (0.39) 10 (0.39)
E Shaft width with parallel key mm (in) 43 (1.69) 43 (1.69) 43 (1.69)
F Length of parallel key mm (in) 70 (2.76) 70 (2.76) 70 (2.76)
G Distance parallel key to shaft end mm (in) 5 (0.2) 5 (0.2) 5 (0.2)
H Female thread of shaft DIN 332-D M12 DIN 332-D M12 DIN 332-D M12
Parallel key DIN 6885-A10x8x70 DIN 6885-A10x8x70 DIN 6885-A10x8x70

0198441113837 01/2017 33
Technical Data

Shaft-Specific Data

If the maximum permissible forces at the motor shaft are exceeded, this will result in premature wear of the
bearing or shaft breakage.

WARNING
UNINTENDED EQUIPMENT OPERATION DUE TO MECHANICAL DAMAGE TO THE MOTOR
 Do not exceed the maximum permissible axial and radial forces at the motor shaft.
 Protect the motor shaft from impact.
 Do not exceed the maximum permissible axial force when pressing components onto the motor shaft.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Force for Pressing On


The force applied during pressing on must not exceed the maximum permissible axial force. Applying
assembly paste to the shaft and the component to be mounted reduces friction and mechanical impact on
the surfaces.
If the shaft has a thread, use it to press on the component to be mounted. This way there is no axial force
acting on the rolling bearing.
It is also possible to shrink-fit, clamp or glue the component to be mounted.
The following table shows the maximum permissible axial force FA at standstill.

BSH... 040 055 070 100 140 205


Maximum axial N 20 40 80 160 300 740
force FA at (lbf) (4.5) (9) (18) (36) (65) (165)
standstill

Shaft Load
The following conditions apply:
 The permissible force applied during pressing on must not be exceeded
 Radial and axial limit loads must not be applied simultaneously
 Nominal bearing service life in operating hours at a probability of failure of 10% (L10h = 20000 hours)
 Mean speed of rotation n = 4000 rpm
 Ambient temperature = 40 °C (104 °F)
 Peak torque = Duty types S3 - S8, 10% duty cycle
 Nominal torque = Duty type S1, 100% duty cycle
Shaft load

The point of application of the forces depends on the motor size:

BSH... 040 055 0701, 0703 1001, 1004, 205


0702 1002, 140
1003
Value for X mm (in) 12.5 10 11.5 15 20 25 40
(0.49) (0.39) (0.45) (0.59) (0.76) (0.98) (1.57)

34 0198441113837 01/2017
Technical Data

The following tables show the maximum radial shaft load FR:

BSH... 0401 0402 0551 0552 0553 0701 0702 0703 1001 1002
1000 rpm N 130 145 340 370 390 660 710 730 900 990
(lbf) (29) (32) (76) (83) (88) (148) (160) (164) (202) (223)
2000 rpm N 105 115 270 290 310 520 560 580 720 790
(lbf) (24) (26) (61) (65) (70) (117) (126) (130) (162) (178)
3000 rpm N 90 100 240 260 270 460 490 510 630 690
(lbf) (20) (22) (54) (58) (61) (103) (110) (115) (142) (155)
4000 rpm N 85 90 220 230 240 410 450 460 570 620
(lbf) (19) (20) (49) (52) (54) (92) (101) (103) (128) (139)
5000 rpm N 76 85 200 220 230 380 410 430 530 -
(lbf) (17) (19) (45) (49) (52) (85) (92) (97) (119)
6000 rpm N 72 80 190 200 210 360 390 400 - -
(lbf) (16) (80) (43) (45) (47) (81) (88) (90)
7000 rpm N 68 76 180 190 200 - - - - -
(lbf) (15) (17) (40) (43) (45)
8000 rpm N 65 72 170 190 190 - - - - -
(lbf) (15) (16) (38) (43) (43)
9000 rpm N 63 70 - - - - - - - -
(lbf) (14) (16)
10000 rpm N 60 67 - - - - - - - -
(lbf) (13) (15)

BSH... 1003 1004 1401 1402 1403 1404 2051 2052 2053
1000 rpm N 1050 1070 1930 2240 2420 2660 3730 4200 4500
(lbf) (236) (241) (434) (504) (544) (598) (839) (944) (1012)
2000 rpm N 830 850 1530 1780 1920 2110 2960 3330 3570
(lbf) (187) (191) (344) (400) (432) (474) (665) (749) (803)
3000 rpm N 730 740 1340 1550 1670 1840 2580 2910 3120
(lbf) (164) (166) (301) (348) (375) (414) (580) (654) (701)
4000 rpm N 660 - - - - - - - -
(lbf) (148)

The following tables show the maximum axial shaft load FA:

BSH... 0401 0402 0551 0552 0553 0701 0702 0703 1001 1002
1000 rpm N 26 29 68 74 78 132 142 146 180 198
(lbf) (6) (7) (15) (17) (18) (30) (32) (33) (40) (45)
2000 rpm N 21 23 54 58 62 104 112 116 144 158
(lbf) (5) (5) (12) (13) (14) (23) (25) (26) (32) (36)
3000 rpm N 18 20 48 52 54 92 98 102 126 138
(lbf) (4) (4) (11) (12) (12) (21) (22) (23) (28) (31)
4000 rpm N 17 18 44 46 48 82 90 92 114 124
(lbf) (4) (4) (10) (10) (11) (18) (20) (21) (26) (28)
5000 rpm N 16 17 40 44 46 76 82 86 106 -
(lbf) (4) (4) (9) (10) (10) (17) (18) (19) (24)
6000 rpm N 15 16 38 40 42 72 78 80 - -
(lbf) (3) (4) (9) (9) (9) (16) (18) (18)
7000 rpm N 14 15 36 38 40 - - - - -
(lbf) (3) (3) (8) (9) (9)
8000 rpm N 13 14 34 38 38 - - - - -
(lbf) (3) (3) (8) (9) (9)
9000 rpm N 12 13 - - - - - - - -
(lbf) (3) (3)
10000 rpm N 11 12 - - - - - - - -
(lbf) (2) (3)

0198441113837 01/2017 35
Technical Data

BSH... 1003 1004 1401 1402 1403 1404 2051 2052 2053
1000 rpm N 210 214 386 448 484 532 746 840 900
(lbf) (47) (48) (87) (101) (109) (120) (168) (189) (202)
2000 rpm N 166 170 306 356 384 422 592 666 714
(lbf) (37) (38) (69) (80) (86) (95) (133) (150) (161)
3000 rpm N 146 148 268 310 334 368 516 582 624
(lbf) (33) (33) (60) (70) (75) (83) (116) (131) (140)
4000 rpm N 132 - - - - - - - -
(lbf) (30)

36 0198441113837 01/2017
Technical Data

Motor-Specific Data

BSH040

BSH... 0401 0402


Winding P P
Technical data - general1)
Continuous stall torque M02) Nm 0.21 0.39

Peak torque Mmax Nm 0.75 1.50


Number of pole pairs 5
With supply voltage Un = 115 Vac
Nominal speed of rotation nN rpm 2000 2000
Nominal torque MN Nm 0.20 0.38
Nominal current IN Arms 1.03 1.45
Nominal power PN kW 0.042 0.078
With supply voltage Un = 230 Vac
Nominal speed of rotation nN rpm 4000 4000
Nominal torque MN Nm 0.19 0.37
Nominal current IN Arms 1.01 1.42
Nominal power PN kW 0.080 0.152
With supply voltage Un = 400 Vac
Nominal speed of rotation nN rpm 9000 9000
Nominal torque MN Nm 0.18 0.31
Nominal current IN Arms 1.02 1.27
Nominal power PN kW 0.170 0.292
With supply voltage Un = 480 Vac
Nominal speed of rotation nN rpm 9000 9000
Nominal torque MN Nm 0.175 0.290
Nominal current IN Arms 1.04 1.26
Nominal power PN kW 0.165 0.275
1) Conditions for performance data: Mounted to aluminum plate 185 mm (7.28 in) x 185 mm
(7.28 in) x 8 mm (0.31 in).
2) M0 = Continuous stall torque at 20 rpm and 100% duty cycle; at speeds of rotation less than
20 rpm the continuous stall torque is reduced to 87%.

BSH... 0401 0402


Winding P P
Technical data - electrical
Maximum winding voltage Umax Vac 480 480
Maximum winding voltage Umax Vdc 680 680
Maximum voltage to ground Vac 280 280
Maximum current Imax Arms 4.5 7.2
Continuous stall current I0 Arms 1.12 1.50

Voltage constant kEu-v1) Vrms 13.6 18.0

Torque constant kt Nm/A 0.190 0.260


1) RMS value at 1000 rpm and 20°C (68 °F).

0198441113837 01/2017 37
Technical Data

BSH... 0401 0402


Winding P P
Winding resistance R20u-v Ω 17.2 11.6
Winding inductance Lqu-v mH 14.6 12.8
Winding inductance Ldu-v mH 13.2 11.6
Technical data - mechanical
Maximum permissible speed of rpm 10000
rotation nmax
Rotor inertia without holding brake JM kgcm2 0.0232 0.0419

Rotor inertia with holding brake JM kgcm 2 0.0400 0.0588


Mass without holding brake m kg 0.43 0.57
Mass with holding brake m kg 0.58 0.72
Technical data - thermal
Thermal time constant tth min 8 10
1) RMS value at 1000 rpm and 20°C (68 °F).

BSH055

BSH... 0551 0552 0553


Winding P T M P T M P T
1)
Technical data - general
Continuous stall torque M02) Nm 0.5 0.8 1.2

Peak torque Mmax Nm 1.5 2.5 3.5


Number of pole pairs 3
With supply voltage Un = 115 Vac
Nominal speed of rotation nN rpm 2000 4000 1000 2000 4000 1000 2000 4000
Nominal torque MN Nm 0.50 0.50 0.77 0.77 0.75 1.14 1.13 1.10
Nominal current IN Arms 0.70 1.24 0.60 1.18 2.10 0.84 1.60 2.80
Nominal power PN kW 0.10 0.21 0.08 0.16 0.31 0.12 0.24 0.46
With supply voltage Un = 230 Vac
Nominal speed of rotation nN rpm 8000 8000 2000 4000 8000 2000 4000 8000
Nominal torque MN Nm 0.50 0.48 0.77 0.75 0.72 1.13 1.10 1.05
Nominal current IN Arms 0.68 1.1 0.60 1.15 2.00 0.79 1.52 2.50
Nominal power PN kW 0.21 0.40 0.16 0.31 0.60 0.24 0.46 0.88
With supply voltage Un = 400 Vac
Nominal speed of rotation nN rpm 8000 8000 4000 8000 8000 4000 8000 8000
Nominal torque MN Nm 0.48 0.48 0.75 0.72 0.72 1.10 1.05 1.05
Nominal current IN Arms 0.62 1.10 0.60 1.10 2.00 0.700 1.35 2.50
Nominal power PN kW 0.40 0.40 0.31 0.60 0.60 0.46 0.88 0.88
With supply voltage Un = 480 Vac
Nominal speed of rotation nN rpm 9000 9000 4800 9000 9000 4800 9000 9000
Nominal torque MN Nm 0.47 0.47 0.75 0.71 0.71 1.1 1.03 1.03
Nominal current IN Arms 0.60 1.07 0.60 1.09 1.98 0.67 1.31 2.45
Nominal power PN kW 0.44 0.44 0.38 0.67 0.67 0.55 0.97 0.97
1) Conditions for performance data: Mounted to steel plate 175 mm (6.89 in) x 175 mm (6.89 in) x 10 mm (0.39 in).
2) M0 = Continuous stall torque at 20 rpm and 100% duty cycle; at speeds of rotation less than 20 rpm the continuous
stall torque is reduced to 87%.

38 0198441113837 01/2017
Technical Data

BSH... 0551 0552 0553


Winding P T M P T M P T
Technical data - electrical
Maximum winding voltage Umax Vac 480 480 480 480 480 480 480 480
Maximum winding voltage Umax Vdc 680 680 680 680 680 680 680 680
Maximum voltage to ground Vac 280 280 280 280 280 280 280 280
Maximum current Imax Arms 2.90 5.40 2.60 4.80 8.80 3.40 6.50 11.90
Continuous stall current I0 Arms 0.73 1.40 0.60 1.20 2.20 0.90 1.70 3.10

Voltage constant kEu-v1) Vrms 40.00 22.00 74.00 40.00 22.00 79.00 41.00 22.00

Torque constant kt Nm/A 0.68 0.36 1.33 0.70 0.36 1.33 0.70 0.39
Winding resistance R20u-v Ω 41.80 12.20 55.50 17.40 4.60 38.40 10.40 3.10
Winding inductance Lqu-v mH 74.3 21.70 125.80 36.40 10.90 96.10 26.00 7.80
Winding inductance Ldu-v mH 68.84 20.10 118.50 34.28 10.30 88.50 23.96 7.10
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible speed of rpm 9000
rotation nmax
Rotor inertia without holding brake JM kgcm2 0.057 0.093 0.130
Rotor inertia with holding brake JM kgcm2 0.079 0.115 0.152
Mass without holding brake m kg 1.20 1.50 1.70
Mass with holding brake m kg 1.30 1.60 1.80
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed of rpm 9000
rotation nmax
Rotor inertia without holding brake JM kgcm2 0.057 0.093 0.130
Rotor inertia with holding brake JM kgcm2 0.080 0.117 0.155
Mass without holding brake m kg 1.20 1.30 1.80
Mass with holding brake m kg 1.30 1.60 2.10
Technical data - thermal
Thermal time constant tth min 21 26 33
Response threshold temperature °C 130
sensor (PTC) TTK (°F) (266)
1) RMS value at 1000 rpm and 20 °C (68 °F).

0198441113837 01/2017 39
Technical Data

BSH070

BSH... 0701 0702 0703


Winding M P T M P T M P T

Technical data - general1)


Continuous stall torque M02) Nm 1.4 2.2 3.1

Peak torque Mmax Nm 3.5 7.6 11.3


Number of pole pairs 3
With supply voltage Un = 115 Vac
Nominal speed of rotation nN rpm 750 1500 3000 750 1500 3000 750 1500 3000
Nominal torque MN Nm 1.40 1.40 1.40 2.20 2.15 2.10 3.05 2.95 2.80
Nominal current IN Arms 0.98 1.76 3.00 1.50 2.90 4.80 2.10 3.90 6.30
Nominal power PN kW 0.11 0.22 0.44 0.17 0.34 0.66 0.24 0.46 0.88
With supply voltage Un = 230 Vac
Nominal speed of rotation nN rpm 1500 3000 6000 1500 3000 6000 1500 3000 6000
Nominal torque MN Nm 1.40 1.40 1.30 2.15 2.10 1.90 2.95 2.80 2.30
Nominal current IN Arms 0.95 1.72 2.80 1.50 2.80 4.40 2.00 3.70 5.20
Nominal power PN kW 0.22 0.44 0.82 0.34 0.66 1.19 0.46 0.88 1.45
With supply voltage Un = 400 Vac
Nominal speed of rotation nN rpm 3000 6000 6000 3000 6000 6000 3000 6000 6000
Nominal torque MN Nm 1.40 1.30 1.30 2.10 1.90 1.90 2.80 2.30 2.30
Nominal current IN Arms 0.90 1.60 2.80 1.50 2.60 4.40 1.90 3.00 5.20
Nominal power PN kW 0.44 0.82 0.82 0.66 1.19 1.19 0.88 1.45 1.45
With supply voltage Un = 480 Vac
Nominal speed of rotation nN rpm 3600 7200 7200 3600 7200 7200 3600 7200 7200
Nominal torque MN Nm 1.35 1.26 1.26 2.07 1.80 1.80 2.72 2.05 2.05
Nominal current IN Arms 0.88 1.54 2.70 1.50 2.50 4.20 1.85 2.65 4.60
Nominal power PN kW 0.50 0.95 0.95 0.78 1.36 1.36 1.03 1.55 1.55
1) Conditions for performance data: Mounted to steel plate (2.5 x flange dimension)2area, 10 mm (0.39 in)
thickness, centered hole.
2) M0 = Continuous stall torque at 20 rpm and 100% duty cycle; at speeds of rotation less than 20 rpm the continuous
stall torque is reduced to 87%.

BSH... 0701 0702 0703


Winding M P T M P T M P T
Technical data - electrical
Maximum winding voltage Umax Vac 480 480 480 480 480 480 480 480 480
Maximum winding voltage Umax Vdc 680 680 680 680 680 680 680 680 680
Maximum voltage to ground Vac 280 280 280 280 280 280 280 280 280
Maximum current Imax Arms 3.10 5.70 10.10 6.00 11.80 19.90 8.70 17.00 29.20
Continuous stall current I0 Arms 1.00 1.80 3.20 1.50 2.90 4.90 2.10 4.10 7.00

Voltage constant kEu-v1) Vrms 85.00 46.00 26.00 95.90 48.00 28.00 95.00 49.00 29.00

Torque constant kt Nm/A 1.40 0.80 0.44 1.47 0.77 0.45 1.48 0.78 0.44
Winding resistance R20u-v Ω 35.40 10.40 3.30 16.40 4.20 1.50 10.70 2.70 0.97
Winding inductance Lqu-v mH 144.80 42.60 13.50 83.10 21.30 7.50 55.30 14.60 4.90
Winding inductance Ldu-v mH 120.00 35.30 11.20 65.20 16.70 5.90 43.10 11.40 3.90
1) RMS value at 1000 rpm and 20 °C (68 °F).

40 0198441113837 01/2017
Technical Data

BSH... 0701 0702 0703


Winding M P T M P T M P T
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible speed of rpm 8000
rotation nmax
Rotor inertia without holding brake JM kgcm2 0.205 0.351 0.503
Rotor inertia with holding brake JM kgcm2 0.318 0.464 0.616
Mass without holding brake m kg 1.90 2.80 3.40
Mass with holding brake m kg 2.10 3.00 3.50
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed of rpm 8000
rotation nmax
Rotor inertia without holding brake JM kgcm2 0.205 0.351 0.503
Rotor inertia with holding brake JM kgcm 2 0.322 0.482 0.807
Mass without holding brake m kg 2.20 2.90 3.50
Mass with holding brake m kg 2.40 3.00 4.10
Technical data - thermal
Thermal time constant tth min 35 38 51
Response threshold temperature °C 130
sensor (PTC) TTK (°F) (266)
1) RMS value at 1000 rpm and 20 °C (68 °F).

BSH100

BSH... 1001 1002


Winding M P T M P T
1)
Technical data - general
Continuous stall torque M02) Nm 3.3 5.8

Peak torque Mmax Nm 9.6 18.3


Number of pole pairs 4
With supply voltage Un = 115 Vac
Nominal speed of rotation nN rpm 625 1250 2500 500 1000 2000
Nominal torque MN Nm 3.20 3.15 3.00 5.70 5.50 5.20
Nominal current IN Arms 1.75 3.50 6.60 2.45 4.55 8.85
Nominal power PN kW 0.21 0.41 0.79 0.30 0.58 1.09
With supply voltage Un = 230 Vac
Nominal speed of rotation nN rpm 1250 2500 5000 1000 2000 4000
Nominal torque MN Nm 3.15 3.00 2.70 5.50 5.20 4.60
Nominal current IN Arms 1.70 3.20 5.90 2.40 4.30 7.90
Nominal power PN kW 0.41 0.79 1.41 0.58 1.09 1.93
With supply voltage Un = 400 Vac
Nominal speed of rotation nN rpm 2500 5000 5000 2000 4000 4000
Nominal torque MN Nm 3.00 2.70 2.70 5.20 4.60 4.60
Nominal current IN Arms 1.60 2.80 5.90 2.30 3.80 7.90
Nominal power PN kW 0.79 1.41 1.41 1.09 1.93 1.93
2
1) Conditions for performance data: Mounted to steel plate (2.5 x flange dimension) area, 10 mm (0.39 in)
thickness, centered hole.
2) M0 = Continuous stall torque at 20 rpm and 100% duty cycle; at speeds of rotation less than 20 rpm the continuous
stall torque is reduced to 87%.

0198441113837 01/2017 41
Technical Data

BSH... 1001 1002


Winding M P T M P T
Technical data - general1)
With supply voltage Un = 480 Vac
Nominal speed of rotation nN rpm 3000 6000 6000 2400 4800 4800
Nominal torque MN Nm 2.95 2.60 2.60 5.10 4.40 4.40
Nominal current IN Arms 1.60 2.60 5.60 2.25 3.60 7.50
Nominal power PN kW 0.93 1.63 1.63 1.28 2.21 2.21
1) Conditions for performance data: Mounted to steel plate (2.5 x flange dimension)2
area, 10 mm (0.39 in)
thickness, centered hole.
2) M0 = Continuous stall torque at 20 rpm and 100% duty cycle; at speeds of rotation less than 20 rpm the continuous
stall torque is reduced to 87%.

BSH... 1001 1002


Winding M P T M P T
Technical data - electrical
Maximum winding voltage Umax Vac 480 480 480 480 480 480
Maximum winding voltage Umax Vdc 680 680 680 680 680 680
Maximum voltage to ground Vac 280 280 280 280 280 280
Maximum current Imax Arms 6.30 12.00 25.10 9.00 17.10 35.40
Continuous stall current I0 Arms 1.80 3.50 7.30 2.50 4.80 9.90

Voltage constant kEu-v1) Vrms 115.00 60.00 29.00 146.00 77.00 37.00

Torque constant kt Nm/A 1.83 0.89 0.45 2.32 1.21 0.59


Winding resistance R20u-v Ω 13.90 3.80 0.87 8.60 2.40 0.56
Winding inductance Lqu-v mH 69.40 19.00 4.30 48.60 13.50 3.10
Winding inductance Ldu-v mH 59.50 16.30 3.70 43.20 12.00 2.80
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible speed of rpm 6000
rotation nmax
Rotor inertia without holding brake JM kgcm2 1.100 1.909
Rotor inertia with holding brake JM kgcm2 1.613 2.422
Mass without holding brake m kg 4.40 6.00
Mass with holding brake m kg 4.90 6.50
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed of rpm 6000
rotation nmax
Rotor inertia without holding brake JM kgcm2 1.100 1.909
Rotor inertia with holding brake JM kgcm2 2.018 2.928

Mass without holding brake m kg 4.30 5.90


Mass with holding brake m kg 5.00 6.60
Technical data - thermal
Thermal time constant tth min 44 48
Response threshold temperature °C 130
sensor (PTC) TTK (°F) (266)
1) RMS value at 1000 rpm and 20 °C (68 °F).

42 0198441113837 01/2017
Technical Data

BSH... 1003 1004


Winding M P M P T
Technical data - general1)
Continuous stall torque M02) Nm 8 10

Peak torque Mmax Nm 28.3 40.5


Number of pole pairs 4
With supply voltage Un = 115 Vac
Nominal speed of rotation nN rpm 500 1000 375 750 1500
Nominal torque MN Nm 7.80 7.50 10.00 9.90 9.50
Nominal current IN Arms 3.34 6.30 3.20 6.25 12.60
Nominal power PN kW 0.41 0.79 0.39 0.78 2.48
With supply voltage Un = 230 Vac
Nominal speed of rotation nN rpm 1000 2000 750 1500 3000
Nominal torque MN Nm 7.50 7.00 9.90 9.50 7.90
Nominal current IN Arms 3.27 5.90 3.20 6.10 10.90
Nominal power PN kW 0.79 1.47 0.78 1.49 2.48
With supply voltage Un = 400 Vac
Nominal speed of rotation nN rpm 2000 4000 1500 3000 3000
Nominal torque MN Nm 7.00 5.70 9.50 7.90 7.90
Nominal current IN Arms 3.10 4.90 3.20 5.30 10.90
Nominal power PN kW 1.47 2.39 1.49 2.48 2.48
With supply voltage Un = 480 Vac
Nominal speed of rotation nN rpm 2400 4800 1800 3600 3600
Nominal torque MN Nm 6.76 5.10 9.30 6.90 6.90
Nominal current IN Arms 3.00 4.40 3.15 4.80 9.80
Nominal power PN kW 1.70 2.56 1.75 2.60 2.60
1) Conditions for performance data: Mounted to steel plate (2.5 x flange dimension)2 area, 10mm (0.39 in) thickness,
centered hole.
2) M0 = Continuous stall torque at 20 rpm and 100% duty cycle; at speeds of rotation less than 20 rpm the continuous
stall torque is reduced to 87%.

BSH... 1003 1004


Winding M P M P T
Technical data - electrical
Maximum winding voltage Umax Vac 480 480 480 480 480
Maximum winding voltage Umax Vdc 680 680 680 680 680
Maximum voltage to ground Vac 280 280 280 280 280
Maximum current Imax Arms 14.70 28.30 16.80 32.30 66.30
Continuous stall current I0 Arms 3.40 6.60 3.20 6.20 12.70

Voltage constant kEu-v 1) Vrms 148.00 77.00 198.00 103.00 50.00

Torque constant kt Nm/A 2.35 1.22 3.13 1.62 0.79


Winding resistance R20u-v Ω 5.30 1.43 6.70 1.81 0.45
Winding inductance Lqu-v mH 34.80 9.40 48.10 13.00 3.10
Winding inductance Ldu-v mH 30.00 8.10 39.60 10.70 2.50
1) RMS value at 1000 rpm and 20 °C (68 °F).

0198441113837 01/2017 43
Technical Data

BSH... 1003 1004


Winding M P M P T
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible speed of rpm 6000
rotation nmax
Rotor inertia without holding brake JM kgcm2 2.718 3.613
Rotor inertia with holding brake JM kgcm2 3.521 4.416
Mass without holding brake m kg 7.70 9.40
Mass with holding brake m kg 8.40 10.30
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed of rpm 6000
rotation nmax
Rotor inertia without holding brake JM kgcm2 2.718 3.613
Rotor inertia with holding brake JM kgcm 2 3.838 5.245
Mass without holding brake m kg 7.50 9.10
Mass with holding brake m kg 8.20 9.80
Technical data - thermal
Thermal time constant tth min 56 58
Response threshold temperature °C 130
sensor (PTC) TTK (°F) (266)
1) RMS value at 1000 rpm and 20 °C (68 °F).

BSH140

BSH... 1401 1402


Winding M P T M P T
1)
Technical data - general
Continuous stall torque M02) Nm 11.1 19.5

Peak torque Mmax Nm 27 60.1


Number of pole pairs 5
With supply voltage Un = 115 Vac
Nominal speed of rotation nN rpm 375 750 1500 375 750 1500
Nominal torque MN Nm 11.00 10.95 10.60 19.10 18.60 17.10
Nominal current IN Arms 4.00 7.80 13.60 6.70 12.80 20.40
Nominal power PN kW 0.43 0.86 1.67 0.75 1.46 2.69
With supply voltage Un = 230 Vac
Nominal speed of rotation nN rpm 750 1500 3000 750 1500 3000
Nominal torque MN Nm 10.95 10.60 9.20 18.60 17.10 12.30
Nominal current IN Arms 4.00 7.60 12.10 6.60 12.00 15.20
Nominal power PN kW 0.86 1.67 2.89 1.46 2.69 3.86
With supply voltage Un = 400 Vac
Nominal speed of rotation nN rpm 1500 3000 3000 1500 3000 3000
Nominal torque MN Nm 10.60 9.20 9.20 17.10 12.30 12.30
Nominal current IN Arms 4.00 6.80 12.10 6.30 8.90 15.20
Nominal power PN kW 1.67 2.89 2.89 2.69 3.86 3.86
2
1) Conditions for performance data: Mounted to steel plate (2.5 x flange dimension) area, 10 mm (0.39 in)
thickness, centered hole.
2) M0 = Continuous stall torque at 20 rpm and 100% duty cycle; at speeds of rotation less than 20 rpm the continuous
stall torque is reduced to 87%.

44 0198441113837 01/2017
Technical Data

BSH... 1401 1402


Winding M P T M P T
Technical data - general1)
With supply voltage Un = 480 Vac
Nominal speed of rotation nN rpm 1800 3600 3600 1800 3600 3600
Nominal torque MN Nm 10.40 8.40 8.40 16.30 9.70 9.70
Nominal current IN Arms 4.00 6.30 11.15 6.10 7.10 12.20
Nominal power PN kW 1.96 3.17 3.17 3.07 3.66 3.66
1) Conditions for performance data: Mounted to steel plate (2.5 x flange dimension)2
area, 10 mm (0.39 in)
thickness, centered hole.
2) M0 = Continuous stall torque at 20 rpm and 100% duty cycle; at speeds of rotation less than 20 rpm the continuous
stall torque is reduced to 87%.

BSH... 1401 1402


Winding M P T M P T
Technical data - electrical
Maximum winding voltage Umax Vac 480 480 480 480 480 480
Maximum winding voltage Umax Vdc 680 680 680 680 680 680
Maximum voltage to ground Vac 280 280 280 280 280 280
Maximum current Imax Arms 10.80 20.80 37.10 22.40 44.10 75.20
Continuous stall current I0 Arms 4.00 7.80 13.90 6.70 13.20 22.50

Voltage constant kEu-v1) Vrms 193.00 100.00 56.00 199.00 101.00 59.00

Torque constant kt Nm/A 2.78 1.43 0.80 2.91 1.47 0.87


Winding resistance R20u-v Ω 5.30 1.41 0.44 2.32 0.60 0.21
Winding inductance Lqu-v mH 60.90 16.30 5.10 29.80 7.70 2.70
Winding inductance Ldu-v mH 55.30 14.84 4.70 27.20 7.05 2.42
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible speed of rpm 4000
rotation nmax
Rotor inertia without holding brake JM kgcm2 6.941 12.162
Rotor inertia with holding brake JM kgcm2 8.542 14.824
Mass without holding brake m kg 11.50 16.50
Mass with holding brake m kg 12.90 18.10
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed of rpm 4000
rotation nmax
Rotor inertia without holding brake JM kgcm2 6.941 12.162
Rotor inertia with holding brake JM kgcm2 9.210 14.480

Mass without holding brake m kg 11.20 16.10


Mass with holding brake m kg 12.60 17.40
Technical data - thermal
Thermal time constant tth min 64 74
Response threshold temperature °C 130
sensor (PTC) TTK (°F) (266)
1) RMS value at 1000 rpm and 20 °C (68 °F).

0198441113837 01/2017 45
Technical Data

BSH... 1403 1404


Winding M P T M P
Technical data - general1)
Continuous stall torque M02) Nm 27.8 33.4

Peak torque Mmax Nm 90.2 131.9


Number of pole pairs 5
With supply voltage Un = 115 Vac
Nominal speed of rotation nN rpm 375 750 1500 375 750
Nominal torque MN Nm 26.30 24.70 21.20 31.90 30.20
Nominal current IN Arms 8.70 15.90 17.00 10.40 19.60
Nominal power PN kW 1.03 1.94 3.33 1.25 2.37
With supply voltage Un = 230 Vac
Nominal speed of rotation nN rpm 750 1500 3000 750 1500
Nominal torque MN Nm 24.70 21.20 12.90 30.20 26.30
Nominal current IN Arms 8.30 13.90 10.30 10.00 17.40
Nominal power PN kW 1.94 3.33 4.05 2.37 4.13
With supply voltage Un = 400 Vac
Nominal speed of rotation nN rpm 1500 3000 3000 1500 3000
Nominal torque MN Nm 21.20 12.90 12.90 26.30 16.10
Nominal current IN Arms 7.30 8.70 10.30 9.00 11.00
Nominal power PN kW 3.33 4.05 4.05 4.13 5.06
With supply voltage Un = 480 Vac
Nominal speed of rotation nN rpm 1800 3600 3600 1800 3600
Nominal torque MN Nm 19.70 9.10 9.10 24.50 11.10
Nominal current IN Arms 6.90 6.20 7.30 8.50 7.70
Nominal power PN kW 3.71 3.43 3.43 4.62 4.19
1) Conditions for performance data: Mounted to steel plate (2.5 x flange dimension)2 area, 10mm (0.39 in) thickness,
centered hole.
2) M0 = Continuous stall torque at 20 rpm and 100% duty cycle; at speeds of rotation less than 20 rpm the continuous
stall torque is reduced to 87%.

BSH... 1403 1404


Winding M P T M P
Technical data - electrical
Maximum winding voltage Umax Vac 480 480 480 480 480
Maximum winding voltage Umax Vdc 680 680 680 680 680
Maximum voltage to ground Vac 280 280 280 280 280
Maximum current Imax Arms 31.30 61.00 81.30 47.80 95.60
Continuous stall current I0 Arms 9.00 17.60 22.30 10.70 21.30

Voltage constant kEu-v 1) Vrms 205.00 105.00 78.00 208.00 104.00

Torque constant kt Nm/A 3.09 1.58 1.25 3.12 1.57


Winding resistance R20u-v Ω 1.52 0.40 0.22 1.12 0.28
Winding inductance Lqu-v mH 20.20 5.30 2.70 16.30 4.10
Winding inductance Ldu-v mH 18.40 4.84 3.00 14.80 3.69
1) RMS value at 1000 rpm and 20 °C (68 °F).

46 0198441113837 01/2017
Technical Data

BSH... 1403 1404


Winding M P T M P
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible speed of rpm 4000
rotation nmax
Rotor inertia without holding brake JM kgcm2 17.383 22.604
Rotor inertia with holding brake JM kgcm2 21.559 26.794
Mass without holding brake m kg 21.90 27.00
Mass with holding brake m kg 24.00 29.30
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed of rpm 4000
rotation nmax
Rotor inertia without holding brake JM kgcm2 17.383 22.604
Rotor inertia with holding brake JM kgcm 2 23.440 29.200
Mass without holding brake m kg 21.30 26.30
Mass with holding brake m kg 23.20 28.40
Technical data - thermal
Thermal time constant tth min 79 83
Response threshold temperature °C 130
sensor (PTC) TTK (°F) (266)
1) RMS value at 1000 rpm and 20 °C (68 °F).

BSH205

BSH... 2051 2052 2053


Winding M P M P M P
1)
Technical data - general
Continuous stall torque M02) Nm 36.90 64.90 94.40

Peak torque Mmax Nm 110 220 330


Number of pole pairs 5
With supply voltage Un = 115 Vac
Nominal speed of rotation nN rpm 375 750 250 500 250 500
Nominal torque MN Nm 34.40 31.90 63.50 61.60 89.90 84.90
Nominal current IN Arms 10.50 18.80 13.00 25.40 16.30 30.80
Nominal power PN kW 1.35 2.51 1.66 3.23 2.35 4.45
With supply voltage Un = 230 Vac
Nominal speed of rotation nN rpm 750 1500 500 1000 500 1000
Nominal torque MN Nm 31.90 27.00 61.60 56.00 84.90 74.40
Nominal current IN Arms 10.10 16.50 12.60 24.00 16.00 27.90
Nominal power PN kW 2.51 4.24 3.23 5.86 4.45 7.79
With supply voltage Un = 400 Vac
Nominal speed of rotation nN rpm 1500 3000 1000 2000 1000 2000
Nominal torque MN Nm 27.00 17.50 56.00 38.10 74.40 50.70
Nominal current IN Arms 9.20 11.50 11.50 17.80 15.00 20.40
Nominal power PN kW 4.24 5.50 5.86 7.98 7.79 10.62
2
1) Conditions for performance data: Mounted to steel plate (2.5 x flange dimension) area, 10 mm (0.39 in)
thickness, centered hole.
2) M0 = Continuous stall torque at 20 rpm and 100% duty cycle; at speeds of rotation less than 20 rpm the continuous
stall torque is reduced to 87%.

0198441113837 01/2017 47
Technical Data

BSH... 2051 2052 2053


Winding M P M P M P
Technical data - general1)
With supply voltage Un = 480 Vac
Nominal speed of rotation nN rpm 1800 3600 1200 2400 1200 2400
Nominal torque MN Nm 25.10 13.80 53.10 28.40 70.00 40.20
Nominal current IN Arms 8.80 9.40 10.90 13.80 14.50 16.70
Nominal power PN kW 4.73 5.20 6.67 7.14 8.80 10.10
1) Conditions for performance data: Mounted to steel plate (2.5 x flange dimension)2
area, 10 mm (0.39 in)
thickness, centered hole.
2) M0 = Continuous stall torque at 20 rpm and 100% duty cycle; at speeds of rotation less than 20 rpm the continuous
stall torque is reduced to 87%.

BSH... 2051 2052 2053


Winding M P M P M P
Technical data - electrical
Maximum winding voltage Umax Vac 480 480 480 480 480 480
Maximum winding voltage Umax Vdc 680 680 680 680 680 680
Maximum voltage to ground Vac 280 280 280 280 280 280
Maximum current Imax Arms 45.20 87.20 49.60 96.80 68.00 136.10
Continuous stall current I0 Arms 10.90 21.00 13.20 25.70 16.60 33.20

Voltage constant kEu-v1) Vrms 200.00 104.00 314.00 161.00 344.00 172.00

Torque constant kt Nm/A 3.10 1.60 5.04 2.58 5.50 2.76


Winding resistance R20u-v Ω 1.10 0.30 1.10 0.30 0.80 0.20
Winding inductance Lqu-v mH 21.90 5.90 21.20 5.60 17.10 4.30
Winding inductance Ldu-v mH 20.80 5.60 20.00 5.20 16.10 4.00
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed of rpm 3800
rotation nmax
Rotor inertia without holding brake JM kgcm2 71.40 129 190
Rotor inertia with holding brake JM kgcm2 87.40 145 206
Mass without holding brake m kg 35.00 50.00 67.00
Mass with holding brake m kg 38.60 53.60 70.60
Technical data - thermal
Thermal time constant tth min 73 88 101
Response threshold temperature °C 130
sensor (PTC) TTK (°F) (266)
1) RMS value at 1000 rpm and 20 °C (68 °F).

48 0198441113837 01/2017
Technical Data

Encoder

The motors are equipped with a SinCos encoder. The drive can access the electronic nameplate via the
Hiperface interface for commissioning.
The signals meet the PELV requirements.

SKS36 Singleturn
This motor encoder measures an absolute value within one revolution at start-up and continues to count
incrementally from this point.

Characteristic Value
Resolution in increments Depending on evaluation
Resolution per revolution 128 sin/cos periods
Measuring range absolute 1 revolution

Accuracy of the digital absolute value1) ±0.0889°


Accuracy of the incremental position ±0.0222°
Signal shape Sinusoidal
Supply voltage 7 ... 12 Vdc
Maximum supply current 60 mA (without load)
Maximum angular acceleration 200000 rad/s2
1) Depending on the evaluation through the drive, the accuracy may be increased by including the
incremental position in the calculation of the absolute value. In this case, the accuracy corresponds to the
incremental position.

SKM36 Multiturn
This motor encoder measures an absolute value within 4096 revolutions at start-up and continues to count
incrementally from this point.

Characteristic Value
Resolution in increments Depending on evaluation
Resolution per revolution 128 sin/cos periods
Measuring range absolute 4096 revolutions
Accuracy of the digital absolute value 1) ±0.0889°
Accuracy of the incremental position ±0.0222°
Signal shape Sinusoidal
Supply voltage 7 ... 12 Vdc
Maximum supply current 60 mA (without load)
Maximum angular acceleration 200000 rad/s2
1) Depending on the evaluation through the drive, the accuracy may be increased by including the
incremental position in the calculation of the absolute value. In this case, the accuracy corresponds to the
incremental position.

0198441113837 01/2017 49
Technical Data

SEK37 Singleturn
This motor encoder measures an absolute value within one revolution at start-up and continues to count
incrementally from this point.

Characteristic Value
Resolution in increments Depending on evaluation
Resolution per revolution 16 sin/cos periods
Measuring range absolute 1 revolution
Accuracy of position ± 0.08°
Signal shape Sinusoidal
Supply voltage 7 ... 12 Vdc
Maximum supply current 50 mA (without load)

SEL37 Multiturn
This motor encoder measures an absolute value within 4096 revolutions at start-up and continues to count
incrementally from this point.

Characteristic Value
Resolution in increments Depending on evaluation
Resolution per revolution 16 sin/cos periods
Measuring range absolute 4096 revolutions
Accuracy of position ± 0.08°
Signal shape Sinusoidal
Supply voltage 7 ... 12 Vdc
Maximum supply current 50 mA (without load)

50 0198441113837 01/2017
Technical Data

Holding Brake

Hardware version ≥RS02:

BSH... 040 055 070 1001, 1003, 1401 1402 1403, 205
1002 1004 1404
Holding torque1) Nm 0.4 0.8 3.0 5.5 10 18 23 33 80
(lb•in) (3.54) (7.08) (26.6) (48.7) (88.5) (159) (204) (292) (708)
Opening time ms 24 16 80 70 90 100 100 200 200
Coupling time ms 13 21 17 30 25 50 40 60 50
Nominal voltage Vdc 24 24 24 24 24 24 24 24 24
+15% +6% +5% +5% +5% +5% +5% +5% +6%
-15% -10% -15% -15% -15% -15% -15% -15% -10%
Nominal power (electrical W 5.8 10 7 12 18 18 19 22.5 40
pull-in power)
Maximum speed of rpm 3000 3000 3000 3000 3000 3000 3000 3000 3000
rotation during braking of
moving loads
Maximum number of 500 500 500 500 500 500 500 500 500
decelerations during
braking of moving loads
and 3000 rpm
Maximum number of 20 20 20 20 20 20 20 20 20
decelerations during
braking of moving loads
per hour (at even
distribution)
Maximum kinetic energy J 10 120 130 150 150 550 550 850 21000
that can be transformed
into heat per deceleration
during braking of moving
loads
1) The holding brake is broken-in at the factory. If the holding brake is not used for an extended period of time, parts
of the holding brake may corrode. Corrosion reduces the holding torque.

Hardware version <RS02:

BSH... 055 0701, 0703 1001, 1004 1401, 1403, 205


0702 1002, 1402 1404
1003

Holding torque1) Nm 0.8 2 (17.7) 3 (26.6) 9 (79.7) 12 (106) 23 (204) 36 (319) 80 (708)
(lb•in) (7.08)
Opening time ms 12 12 35 42 64 84 63 110
Coupling time ms 6 6 15 38 37 61 73 140
Nominal voltage Vdc 24 24 24 24 24 24 24 24
+6% +6% +6% +6% +6% +6% +6% +6%
-10% -10% -10% -10% -10% -10% -10% -10%
Nominal power W 10 10 12 18 17 24 26 40
(electrical pull-in power)
1) The holding brake is broken-in at the factory. If the holding brake is not used for an extended period of time, parts
of the holding brake may corrode. Corrosion reduces the holding torque.

0198441113837 01/2017 51
Technical Data

Certifications

Product Certifications

Certified by Assigned number


UL File E208613

Conditions for UL 1004-1, UL 1004-6 and CSA 22.2 No. 100

PELV Power Supply


Use only power supply units that are approved for overvoltage category III.

Wiring
Use at least 60/75 °C (140/167 °F) copper conductors.

52 0198441113837 01/2017
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Installation
0198441113837 01/2017

Chapter 3
Installation

Installation

DANGER
ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING
 Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of the entire drive system.
 Ground the drive system before applying voltage.
 Do not use conduits as protective ground conductors; use a protective ground conductor inside the
conduit.
 The cross section of the protective ground conductor must comply with the applicable standards.
 Do not consider cable shields to be protective ground conductors.
Failure to follow these instructions will result in death or serious injury.

DANGER
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
 Keep foreign objects (such as chips, screws or wire clippings) from getting into the product.
 Verify the correct seating of seals and cable entries in order to avoid contamination such as deposits
and humidity.
Failure to follow these instructions will result in death or serious injury.

This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.

DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.

Motors are very heavy relative to their size. The great mass of the motor can cause injuries and damage.
The motor may move, tip and fall as a result of incorrect or insufficient mounting.

WARNING
HEAVY AND/OR FALLING PARTS
 Use a suitable crane or other suitable lifting gear for mounting the motor if this is required by the weight
of the motor.
 Use the necessary personal protective equipment (for example, protective shoes, protective glasses
and protective gloves).
 Mount the motor so that it cannot come loose (use of securing screws with appropriate tightening
torque), especially in cases of fast acceleration or continuous vibration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Motors can generate strong local electrical and magnetic fields. This can cause interference in electromag-
netically sensitive devices.

0198441113837 01/2017 53
Installation

WARNING
ELECTROMAGNETIC FIELDS
 Keep persons with electronic medical implants, such as pacemakers, away from the motor.
 Do not place electromagnetically sensitive devices in the vicinity of the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The metal surfaces of the product may exceed 70 °C (158 °F) during operation.

WARNING
HOT SURFACES
 Avoid unprotected contact with hot surfaces.
 Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
 Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
IMPROPER APPLICATION OF FORCES
 Do not use the motor as a step to climb into or onto the machine.
 Do not use the motor as a load-bearing part.
 Use hazard labels and guards on your machine to help prevent the improper application of forces on
the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

What Is in This Chapter?


This chapter contains the following sections:
Section Topic Page
3.1 Electromagnetic Compatibility (EMC) 55
3.2 Mechanical Installation 57
3.3 Electrical Installation 66

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Section 3.1
Electromagnetic Compatibility (EMC)

Electromagnetic Compatibility (EMC)

Electromagnetic Compatibility (EMC)

The measures for electromagnetic compatibility (EMC) are intended to minimize electromagnetic
interference of the device and interference caused by the device that affects the environment. Such
measures include measures to reduce interference and emission as well as to increase immunity.
Electromagnetic compatibility hinges to a great extent on the individual components used in the system.
The EMC measures described in this manual may help to comply with the requirements of IEC 61800-3.
You must comply with all EMC regulations of the country in which the product is operated. Also, respect
any special EMC regulations that may apply at the installation site (for example, residential environments
or airports).
Signal interference can cause unexpected responses of the drive system and of other equipment in the
vicinity of the drive system.

WARNING
SIGNAL AND EQUIPMENT INTERFERENCE
 Install the wiring in accordance with the EMC requirements described in the present document.
 Verify compliance with the EMC requirements described in the present document.
 Verify compliance with all EMC regulations and requirements applicable in the country in which the
product is to be operated and with all EMC regulations and requirements applicable at the installation
site.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Motor and Encoder Cables


In terms of EMC, motor cables are especially critical since they are particularly prone to causing
interference.
When planning the wiring, take into account the fact that the motor cable must be routed separately. The
motor cable must be separate from mains cables or signal cables (for example, limit switches). Use only
pre-assembled cables or cables that comply with the specifications and implement the EMC measures
described below.

EMC measures Effect


Keep cables as short as possible. Do not install Reduces capacitive and inductive interference.
unnecessary cable loops. Use short cables from the
central grounding point in the control cabinet to the
external ground connection.
Ensure that there is a ground connection between the Reduces emissions, increases immunity.
motor flange and the mounting surface on the machine (no
paint, oil and grease or any insulating material between the
motor flange and the mounting surface on the machine).
Connect large surface areas of cable shields, use cable Reduces emissions.
clamps and ground straps.
Do not install switching elements in motor cables or Reduces interference.
encoder cables.
Route the motor cable separately from mains cables and Reduces mutual interference.
signal cables (for example, for limit switches), for example
by using shielding plates or by keeping the cables apart
from each other at a distance of at least 20 cm (5.08 in).
Route the motor cable and encoder cable without cutting Reduces emission.
them.(1)
(1) If a cable is cut for the installation, take appropriate measures for uninterrupted shielding (such as a metal housing)
at the point of the cut. Connect a large area of the cable shield to the metal housing at both ends of the cut.

0198441113837 01/2017 55
Installation

Pre-Assembled Connection Cables (Accessories)


Using pre-assembled cables helps to reduce the possibility of wiring errors. See chapter Accessories and
Spare Parts (see page 83).

Equipotential Bonding Conductors


Potential differences can result in excessive currents on the cable shields. Use equipotential bonding
conductors to reduce currents on the cable shields.

WARNING
UNINTENDED EQUIPMENT OPERATION
 Use shielded cables for all fast I/O, analog I/O and communication signals.
 Ground cable shields for all analog I/O, fast I/O and communication signals at a single point1.
 Route communication and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

1Multipoint grounding is permissible if connections are made to an equipotential ground plane dimensioned

to help avoid cable shield damage in the event of power system short-circuit currents.

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Section 3.2
Mechanical Installation

Mechanical Installation

What Is in This Section?


This section contains the following topics:
Topic Page
Before Mounting 58
Cable Specifications 60
Mounting The Motor 63
Installation and Connection of IP67 Kit (Accessory) 65

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Installation

Before Mounting

Inspecting The Product


 Verify the product version by means of the type code on the nameplate. See chapter Nameplate
(see page 13) and chapter Type Code (see page 15).
 Prior to mounting, inspect the product for visible damage.
Damaged products may cause electric shock or unintended equipment operation.

DANGER
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
 Do not use damaged products.
 Keep foreign objects (such as chips, screws or wire clippings) from getting into the product.
Failure to follow these instructions will result in death or serious injury.

Contact your local Schneider Electric sales office if you detect any damage whatsoever to the products.

Inspecting the Holding Brake (Option)


See chapter Inspecting/Breaking In the Holding Brake (see page 58).

Cleaning the Shaft


The shaft extensions are factory-treated with an anti-corrosive. If output components are glued to the shaft,
the anti-corrosive must be removed and the shaft cleaned. If required, use a grease removal agent as
specified by the glue manufacturer. If the glue manufacturer does not provide information on grease
removal, acetone may be used.
 Remove the anti-corrosive. Avoid direct contact of the skin and the sealing parts with the anti-corrosive
or the cleaning agent.

Mounting Surface for Flange


The mounting surface must be stable, clean, deburred and low-vibration. Ensure that the mounting surface
is itself grounded, and that a potential exists between the motor flange and the mounting surface.

DANGER
ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING
 Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of the entire drive system.
 Ground the drive system before applying voltage.
 Do not use conduits as protective ground conductors; use a protective ground conductor inside the
conduit.
 The cross section of the protective ground conductor must comply with the applicable standards.
 Do not consider cable shields to be protective ground conductors.
Failure to follow these instructions will result in death or serious injury.

Verify that the mounting surface meets the requirements in terms of dimensions and tolerances in this
document.

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Conductor Cross Sections According to Method of Installation


The following sections describe the conductor cross sections for two methods of installation:
 Method of installation B2:
Cables in conduits or cable trunking systems
 Method of installation E:
Cables on open cable trays

Cross section in mm2 (AWG) Current-carrying capacity with Current carrying capacity with
method of installation B2 in A1) method of installation E in A1)
0.75 (18) 8.5 10.4
1 (16) 10.1 12.4
1.5 (14) 13.1 16.1
2.5 (12) 17.4 22
4 (10) 23 30
6 (8) 30 37
10 (6) 40 52
16 (4) 54 70
25 (2) 70 88
1) Values as per IEC 60204-1 for continuous operation, copper conductors and ambient air temperature
40°C (104 °F); see IEC 60204-1 for additional information.

Note the derating factors for grouping of cables and correction factors for other ambient conditions (IEC
60204-1).
The conductors must have a sufficiently large cross section so that the upstream fuse can trip.
In the case of longer cables, it may be necessary to use a greater conductor cross section to reduce the
energy losses.

0198441113837 01/2017 59
Installation

Cable Specifications

Using pre-assembled cables helps to reduce the possibility of wiring errors. See chapter Accessories and
Spare Parts (see page 83).
The genuine accessories have the following properties:

Motor Cable With Connector

VW3... M5100R••• M5101R••• M5102R••• M5103R••• M5105R••• M5104R•••


Cable jacket, insulation PUR orange (RAL 2003), PUR orange (RAL 2003), polypropylene (PP)
TPM
Capacitance power wires
Wire/wire pF/m 80 80 80 90 85 100
Wire/shield pF/m 145 135 150 150 150 160
Number of contacts (4 x 1 mm2 + (4 x 1.5 mm2 + (4 x 2.5 mm2 + (4 x 4 mm2 + (4 x 6 mm2 + (4 x 10 mm2 +
(shielded) 2 x (2 x 0.75 mm2)) (2 x 1 mm2)) (2 x 1 mm2)) (2 x 1 mm2)) (2 x 1 mm2)) (2 x 1 mm2))
Connector motor side 8-pin circular Y-TEC 8-pin circular M23 8-pin circular M40
Connector drive side Open
Cable diameter mm 11 ± 0.3 12 ± 0.2 14.3 ± 0.3 16.3 ± 0.3 18.8 ± 0.4 23.5 ± 0.6
(in) (0.43 ± 0.01) (0.47 ± 0.01) (0.55 ± 0.01) (0.64 ± 0.01) (0.74 ± 0.02) (0.93 ± 0.02)
Minimum bend radius with 10 times the cable 5 times the cable diameter
permanently installed diameter
connection
Minimum bend radius with 10 times the cable 7.5 times the cable diameter 10 times the cable diameter
flexible installation diameter
Nominal voltage
Motor phases V 1000 600
Holding brake V 1000 300
Maximum orderable m (ft) 25 (82) 75 (246)
length
Permissible temperature °C (°F) -40 ... 80 (-40 ... 176)
range during operation
with permanently installed
connection
Permissible temperature °C (°F) -20 ... 60 (-4 ... 140) -20 ... 80 (-4 ... 176)
range during operation
with flexible installation
Certifications / declaration CE, DESINA
of conformity

Motor Cable Without Connector

VW3... M5300R••• M5301R••• M5302R••• M5303R••• M5305R••• M5304R•••


Cable jacket, insulation PUR orange (RAL 2003), PUR orange (RAL 2003), polypropylene (PP)
TPM
Capacitance power wires
Wire/wire pF/m 80 80 80 90 85 100
Wire/shield pF/m 145 135 150 150 150 160
Number of contacts (4 x 1 mm2 + (4 x 1.5 mm2 + (4 x 2.5 mm2 + (4 x 4 mm2 + (4 x 6 mm2 + (4 x 10 mm2 +
(shielded) 2 x (2 x 0.75 mm2)) (2 x 1 mm2)) (2 x 1 mm2)) (2 x 1 mm2)) (2 x 1 mm2)) (2 x 1 mm2))
Connector motor side Open
Connector drive side Open
Cable diameter mm 11 ± 0.3 12 ± 0.2 14.3 ± 0.3 16.3 ± 0.3 18.8 ± 0.4 23.5 ± 0.6
(in) (0.43 ± 0.01) (0.47 ± 0.01) (0.55 ± 0.01) (0.64 ± 0.01) (0.74 ± 0.02) (0.93 ± 0.02)
Minimum bend radius with 10 times the cable 5 times the cable diameter
permanently installed diameter
connection

60 0198441113837 01/2017
Installation

VW3... M5300R••• M5301R••• M5302R••• M5303R••• M5305R••• M5304R•••


Minimum bend radius with 10 times the cable 7.5 times the cable diameter 10 times the cable diameter
flexible installation diameter
Nominal voltage V
Motor phases 1000 600
Holding brake 1000 300
Maximum orderable m (ft) 100 (328)
length
Permissible temperature °C (°F) -40 ... 80 (-40 ... 176)
range during operation
with permanently installed
connection
Permissible temperature °C (°F) -20 ... 60 (-4 ... 140) -20 ... 80 (-4 ... 176)
range during operation
with flexible installation
Certifications / declaration CE, c-UR-us, DESINA
of conformity

Encoder Cable With and Without Connectors

VW3... M8100R••• M8102R••• M8222R•••


Cable jacket, insulation PUR green (RAL 6018), polypropylene (PP)
Capacitance pF/m Approx. 135 (wire/wire)
Number of contacts (shielded) (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2)
Connector motor side 12-pin circular Y-TEC 12-pin circular M23 Open
Connector drive side 10-pin RJ45 10-pin RJ45 Open
Cable diameter mm 6.8 ± 0.2
(in) (0.27 ± 0.1)
Minimum bend radius mm 68
(in) (2.68)
Nominal voltage V 300
Maximum orderable length m 25 75 100
(ft) (82) (246) (328)
Permissible temperature range °C (°F) -40 ... 80 (-40 ... 176)
during operation with
permanently installed
connection
Permissible temperature range °C (°F) -20 ... 80 (-4 ... 176)
during operation with flexible
installation
Certifications / declaration of DESINA c-UR-us, DESINA
conformity

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Installation

Clearance For Connectors

Straight connectors Angular connectors

Dimensions Motor connectors Encoder connector


straight straight
M23 M40 M23
D mm (in) 28 (1.1) 46 (1.81) 26 (1.02)
LS mm (in) 76 (2.99) 100 (3.94) 51 (2.01)
LR mm (in) 117 (4.61) 155 (6.1) 76 (2.99)
LC mm (in) 100 (3.94) 145 (5.71) 60 (2.36)
LM mm (in) 40 (1.57) 54 (2.13) 23 (0.91)

Dimensions Motor connectors Encoder connector


angular angular
Y-TEC M23 M40 Y-TEC M23
D mm (in) 18.7 (0.74) 28 (1.1) 46 (1.81) 18.7 (0.74) 26 (1.02)
LS mm (in) 42 (1.65) 76 (2.99) 100 (3.94) 42 (1.65) 51 (2.01)
LR mm (in) 100 (3.94) 132 (5.2) 191 (7.52) 100 (3.94) 105 (4.13)
LC mm (in) 89 (3.50) 114 (4.49) 170 (6.69) 89 (3.50) 89 (3.5)
LM mm (in) 58 (2.28) 55 (2.17) 91 (3.58) 58 (2.28) 52 (2.05)

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Mounting The Motor

Electrostatic discharge to the shaft may cause incorrect operation of the encoder system and result in
unanticipated motor movements and damage to the bearing.

WARNING
UNINTENDED MOVEMENT CAUSED BY ELECTROSTATIC DISCHARGE
Use conductive components such as antistatic belts or other suitable measures to avoid static charge by
motion.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

If the permissible environmental conditions are not respected, external substances from the environment
may penetrate the product and cause unintended movement or equipment damage.

WARNING
UNINTENDED MOVEMENT
 Verify that the environmental conditions are respected.
 Do not allow seals to run dry.
 Keep liquids from getting to the shaft bushing
 Do not expose the shaft sealing rings and cable entries of the motor to the direct spray of a pressure
washer.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The metal surfaces of the product may exceed 70 °C (158 °F) during operation.

WARNING
HOT SURFACES
 Avoid unprotected contact with hot surfaces.
 Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
 Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Mounting Position
The following mounting positions are defined and permissible as per IEC 60034-7:

Mounting
When the motor is mounted to the mounting surface, it must be accurately aligned axially and radially and
make even contact with the mounting surface. All mounting screws must be tightened with the specified
tightening torque. No uneven mechanical load must be applied when the mounting screws are tightened.
See chapter Technical Data (see page 17) for data, dimensions and degrees of protection (IP).

0198441113837 01/2017 63
Installation

Mounting Output Components


Output components such as pulleys and couplings must be mounted with suitable equipment and tools.
Motor and output component must be accurately aligned both axially and radially. If the motor and the
output component are not accurately aligned, this will cause runout and premature wear.
The maximum axial and radial forces acting on the shaft must not exceed the maximum shaft load values
specified, see chapter Shaft-specific Data (see page 34).
If the maximum permissible forces at the motor shaft are exceeded, this will result in premature wear of the
bearing or shaft breakage.

WARNING
UNINTENDED EQUIPMENT OPERATION DUE TO MECHANICAL DAMAGE TO THE MOTOR
 Do not exceed the maximum permissible axial and radial forces at the motor shaft.
 Protect the motor shaft from impact.
 Do not exceed the maximum permissible axial force when pressing components onto the motor shaft.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Installation

Installation and Connection of IP67 Kit (Accessory)

The IP67 kit is used to connect compressed air to the motor. Degree of protection IP65 is a prerequisite
for the use of the IP67 kit. The compressed air generates a permanent overpressure inside the motor. This
overpressure inside the motor is used to obtain degree of protection IP67.

Installation Procedure
When the IP67 kit is installed, the existing cover is replaced by the cover of the IP67 kit. The O-ring is also
replaced (shipped with the IP67 kit).

Step Action
1 Loosen the 4 housing screws of the cover.
2 Remove the cover and the O-ring
3 Verify proper seat of the O-ring in the cover of the IP67 kit.
To facilitate mounting of the new O-ring, you may slightly grease the O-ring to hold it in place.
Fasten the cover of the IP67 kit with the 4 housing screws:
 Tightening torque of housing screws M3: 1 Nm (8.85 lb•in)
 Tightening torque of housing screws M4: 1.5 Nm (13.28 lb•in)
 Tightening torque of housing screws M5: 5 Nm (44.3 lb•in)

Verify the tightening torque of the compressed air connection:


 Tightening torque compressed air connection: 0.6 Nm (5.31 lb•in)

Compressed Air Connection


The compressed air connection of the L-shaped push-in fitting is designed for compressed air hoses made
of standard plastic with a nominal diameter of 4 mm.

Compressed Air Monitoring


Use a compressed air monitor.

0198441113837 01/2017 65
Installation

Section 3.3
Electrical Installation

Electrical Installation

What Is in This Section?


This section contains the following topics:
Topic Page
Connectors and Connector Assignments 67
Power and Encoder Connection 71
Holding Brake Connection 77

66 0198441113837 01/2017
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Connectors and Connector Assignments

Connection Overview

Overview of the connections


BSH040 BSH055 BSH070 BSH100

BSH1401, BSH1402M, BSH1402P, BSH1402T, BSH1403T, BSH1404P BSH205


BSH1403M, BSH1403P, BSH1404M

CN1 Motor connection


CN2 Encoder connection

CN1 Motor Connection


Motor connector for connection of the motor phases and the holding brake.

Y-TEC M23 M40

See chapter Connectors (see page 85) for suitable mating connectors.

0198441113837 01/2017 67
Installation

The signals of the holding brake meet the PELV requirements.

Pin Meaning Accessory cable


Wire color and wire number
U Motor phase U BK, L1
V Motor phase V BK, L2
W Motor phase W BK, L3
PE Protective ground conductor GN/YE
+ Supply voltage holding brake 24 Vdc WH or BK 5
- Reference potential holding brake 0 Vdc GY or BK 6
SHLD Shield (to connector housing) -

CN2 encoder connection Y-TEC


Encoder connector for connection of the SinCos encoder (singleturn and multiturn)

See chapter Connectors (see page 85) for suitable mating connectors.
The signals meet the PELV requirements.

Pin Signal Meaning Pair1) Accessory cable


Wire color
1 COS_OUT Cosine signal 2 GN
2 REFCOS_OUT Reference for cosine signal, 2.5V 2 YE
3 SIN_OUT Sine signal 1 WH
4 REFSIN_OUT Reference for sine signal, 2.5 V 1 BN
5 DATA+ Receive data, transmit data 3 GY
6 DATA- Receive data and transmit data, inverted 3 PK
7 ENC+10V 7 ... 12 V supply voltage 4 RD
8 ENC_0V Reference potential 2) 4 BL
SHLD Shield (to connector housing)
1) Signal pairs must be twisted
2) The ENC_0V connection of the supply voltage has no connection to the encoder housing.

68 0198441113837 01/2017
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CN2 encoder connection M23


Encoder connector for connection of the SinCos encoder (singleturn and multiturn)

See chapter Connectors (see page 85) for suitable mating connectors.
The signals meet the PELV requirements.

Pin Signal Meaning Pair1) Accessory cable


Wire color
1 PTC Temperature sensor 6 BK
2 PTC Temperature sensor 5 GY/PK
4 REFSIN_OUT Reference for sine signal, 2.5 V 3 BN
5 REFCOS_OUT Reference for cosine signal, 2.5V 2 YE
6 DATA+ Receive data, transmit data 1 GY
7 DATA- Receive data and transmit data, 1 PK
inverted
8 SIN_OUT Sine signal 3 WH
9 COS_OUT Cosine signal 2 GN
10 ENC+10V 7 ... 12 V supply voltage 4 RD
11 ENC_0V Reference potential 2) 4 BL
SHLD Shield (to connector housing)
1) Signal pairs must be twisted
2) The ENC_0V connection of the supply voltage has no connection to the encoder housing.

Motor connection terminal box


Terminal box for connection of the motor phases and the holding brake

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Installation

The signals of the holding brake meet the PELV requirements.

Pin Assignment Meaning


U U Motor phase U
PE Protective ground conductor
W W Motor phase W
V V Motor phase V
1 BR+ Supply voltage holding brake 24 Vdc
2 BR- Reference potential holding brake
3 Reserved Reserved
4 Reserved Reserved
SHLD Shield (on housing)

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Power and Encoder Connection

High voltages may be present at the motor connection. The motor itself generates voltage when the motor
shaft is rotated. AC voltage can couple voltage to unused conductors in the motor cable.

DANGER
ELECTRIC SHOCK
 Verify that no voltage is present prior to performing any type of work on the drive system.
 Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
 Insulate both ends of unused conductors of the motor cable.
 Only touch the motor shaft or the mounted output components if all power has been disconnected.
 Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of all equipment.
Failure to follow these instructions will result in death or serious injury.

The motor is designed for operation via a drive. Connecting the motor directly to AC voltage will damage
the motor and can cause fires and initiate an explosion.

DANGER
POTENTIAL FOR EXPLOSION
Only connect the motor to a matching, approved drive in the way described in the present documentation.
Failure to follow these instructions will result in death or serious injury.

Drive systems may perform unintended movements if unapproved combinations of drive and motor are
used. Even if motors are similar, different adjustment of the encoder system may be a source of hazards.
Even if the connectors for motor connection and encoder connection match mechanically, this does not
imply that the motor is approved for use.

WARNING
UNINTENDED MOVEMENT
Only use approved combinations of drive and motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

See chapter Approved Drives (see page 22) for approved drives.

Protective Ground Conductor Connection

BSH040 BSH055 ... BSH205

Ground the motor via a grounding screw if grounding via the flange and the protective ground conductor
of the motor cable is not sufficient. Use parts with suitable corrosion protection. Note the required tightening
torque and the property class of the grounding screw, see chapter Tightening Torque and Property Class
Of Screws Used (see page 19).

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Installation

Assembling Cables
Insulate unused wires individually.
 Note the EMC requirements for motor cables and encoder cables, see chapter Electromagnetic
Compatibility (EMC) (see page 55).
 Use equipotential bonding conductors for equipotential bonding.

Assembling Motor Cables With Y-TEC Motor Connector (VW3M8219)


Refer to the Assembly Instructions for series 915 of Intercontec
www.intercontec.com

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Assembling Motor Cables With M23 Motor Connector (VW3M8215)

Step Action
1 Strip the cable jacket.
 Stripping length A: 40 mm (1.57 in)

2 Open the shielding braid and slide it back over the outer cable jacket. Shorten the inner cable jacket.
Shorten the wires to the specified length and crimp them to the connector. If possible, also connect
unused wires. This improves EMC. Wires that are not connected must be insulated at both ends.
 Stripping length B: 36 mm (1.42 in)
 Stripping length C: 40 mm (1.57 in)
 Stripping length D: 8 mm (0.31 in) for motor phases; 4.5 mm (0.18 in) for holding brake
 Crimp contact: SF-7QS2000 for motor phases; SF-6AS2000 for holding brake
 Crimp tool: SF-Z0025

3 Push part (V) and part (IV) onto the cable. Snap the contacts into part (II). Open the side of part (III) and
enclose the wires using this part.
4 Slide part (III) behind the shielding braid and insert part (II) into part (I). Arrange the shielding braid as
shown. Push part (I) and part (III) together and shorten the shielding braid.
5 Screw part (IV) onto part (I) all the way to the stop.

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Installation

Assembling Motor Cables With M40 Motor Connector (VW3M8217 and VW3M8218)

Step Action
1 Strip the cable jacket.
 Stripping length A: 40 mm (1.57 in)

2 Open the shielding braid and slide it back over the outer cable jacket. Shorten the inner cable jacket.
Shorten the wires to the specified length and crimp them to the connector. If possible, also connect
unused wires. This improves EMC. Wires that are not connected must be insulated at both ends.
 Stripping length B: 36 mm (1.42 in)
 Stripping length C: 40 mm (1.57 in)
 Stripping length D: 10 mm (0.39 in) for motor phases; 4.5 mm (0.18 in) for holding brake
 Crimp contact: SM-36KS002 for 4 mm2 motor phases; SM-36KS004 for 6 mm2 and 10 mm2 motor
phases; SF-7NS2000 for holding brake
 Crimp tool: SF-Z0025 for 4 mm2 motor phases and holding brake; SF-Z0026 for 6 mm2 and 10 mm2
motor phases
3 Push part (IV) and part (III) onto the cable. Snap the contacts laterally into part (II).
4 Slide part (III) behind the shielding braid and insert part (II) into part (I).
5 Arrange the shielding braid as shown. Push part (I) and part (III) together and shorten the shielding
braid.
6 Screw part (IV) onto part (I) all the way to the stop.

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Assembling Encoder Cables With Y-TEC Encoder Connector (VW3M8220)


Refer to the Assembly Instructions for series 615 of Intercontec
www.intercontec.com

Assembling Encoder Cables With M23 Encoder Connector (VW3M8214)

Step Action
1 Strip the cable jacket.
 Stripping length A: 28 mm (1.1 in)

2 Open the shielding braid and slide it back over the outer cable jacket. Shorten the inner cable jacket.
Shorten the wires to the specified length (see table below) and crimp them to the connector. If possible,
also connect unused wires. This improves EMC. Wires that are not connected must be insulated at both
ends.
 Stripping length B: 28 mm (1.1 in)
 Stripping length C: 4.5 mm (0.18 in)
 Crimp contact: RC-12S2000
 Crimp tool: RC-Z2514

3 Push part (VII) and part (VI) onto the cable. The cable entry contains rubber seals of various sizes for
different cable diameters. Use rubber seals matching the diameter of the cable. Enclose the shield with
part (IV). Snap the contacts into part (II). Open part (III) at the side and enclose part (II) as well as the
rear part of the contacts with it. Slide part (II) into part (I).
4 Slide part (IV) behind the shielding braid. Slide part (VI) over part (I).
5 Screw part (IV) onto part (I) all the way to the stop.

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Connecting the Cables


Incorrect installation of the cable may damage the insulation. Broken conductors in the cable or improperly
connected connectors may promote arcing within the cable.

DANGER
ELECTRIC SHOCK, ARC FLASH AND FIRE
 Disconnect all power before plugging in or unplugging the connectors.
 Verify correct pin assignment of the connectors according to the specifications in this chapter before
connecting the cables.
 Verify that the connectors are properly inserted and locked before applying power.
 Avoid forces or movements of the cable at the cable entries.
Failure to follow these instructions will result in death or serious injury.

 Place the female connector of the motor cable onto the motor connector and tighten the union nut.
Proceed in the same manner with the connection cable of the encoder system.
Keep the connection cables from being twisted when tightening the union nut.
 Connect the motor cable and the encoder cable to the drive according to the wiring diagram of the drive.
 Ground the shield to a large surface area. See the product manual of the drive for information on
connecting the shield.

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Holding Brake Connection

Applying the holding brake while the motor is running will cause excessive wear and loss of the braking
force.

WARNING
LOSS OF BRAKING FORCE DUE TO WEAR OR HIGH TEMPERATURE
 Do not use the holding brake as a service brake.
 Do not exceed the maximum number of brake applications and the kinetic energy during braking of
moving loads.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

See chapter Holding Brake (see page 51) for technical data on braking while the load moves.
Releasing the holding brake can cause an unintended movement, for example, lowering of the load in the
case of vertical axes.

WARNING
UNINTENDED MOVEMENT
 Verify that there are no persons or obstacles in the zone of operation when performing a test of the
holding brake.
 Take appropriate measures to avoid damage caused by falling or lowering loads or other unintended
movements.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

If the voltage is incorrect, the holding brake cannot be released which causes wear. If the voltage is higher
than the specified voltage, the holding brake may be re-applied. If the voltage polarity is incorrect, the
holding brake cannot be released.

WARNING
MISOPERATION OF THE HOLDING BRAKE CAUSED BY INCORRECT VOLTAGE
 Verify that the specified voltage is available at the holding brake connection.
 Use a properly rated voltage-sensing device for measuring.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

A motor with a holding brake requires a suitable holding brake controller which releases the brake when
the power stage is enabled and locks the motor shaft when the power stage is disabled.

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Commissioning
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Chapter 4
Commissioning

Commissioning

Commissioning

DANGER
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
 Keep foreign objects (such as chips, screws or wire clippings) from getting into the product.
 Verify the correct seating of seals and cable entries in order to avoid contamination such as deposits
and humidity.
Failure to follow these instructions will result in death or serious injury.

Drive systems may perform unanticipated movements because of incorrect connection or other errors.

WARNING
UNINTENDED MOVEMENT
 Verify proper wiring.
 Only start the system if there are no persons or obstructions in the zone of operation.
 Perform the first test runs without coupled loads.
 Only touch the motor shaft or the mounted output components if all power has been disconnected.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Drive systems may perform unintended movements if unapproved combinations of drive and motor are
used. Even if motors are similar, different adjustment of the encoder system may be a source of hazards.
Even if the connectors for motor connection and encoder connection match mechanically, this does not
imply that the motor is approved for use.

WARNING
UNINTENDED MOVEMENT
Only use approved combinations of drive and motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

See chapter Approved Drives (see page 22) for a list of approved drives.
Rotating parts may cause injuries and may catch clothing or hair. Loose parts or parts that are out of
balance may be ejected.

WARNING
MOVING, UNGUARDED EQUIPMENT
Verify that rotating parts cannot cause injuries or equipment damage.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The metal surfaces of the product may exceed 70 °C (158 °F) during operation.

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Commissioning

WARNING
HOT SURFACES
 Avoid unprotected contact with hot surfaces.
 Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
 Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Motors can generate strong local electrical and magnetic fields. This can cause interference in electromag-
netically sensitive devices.

WARNING
ELECTROMAGNETIC FIELDS
 Keep persons with electronic medical implants, such as pacemakers, away from the motor.
 Do not place electromagnetically sensitive devices in the vicinity of the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
IMPROPER APPLICATION OF FORCES
 Do not use the motor as a step to climb into or onto the machine.
 Do not use the motor as a load-bearing part.
 Use hazard labels and guards on your machine to help prevent the improper application of forces on
the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Prior to commissioning, verify correct installation.

Step Action
1 Verify proper mechanical installation.
2 Verify proper electrical installation.
 Did you connect all protective ground conductors?
 Did you properly connect and install all cables and connectors?
 Did you tighten the cable glands properly?

3 Verify that the ambient conditions are met.


 Does the installation meet the ambient conditions specified?

4 Verify the output components.


 Have the installed output components been balanced and accurately aligned?

5 Verify the parallel key at the shaft end of the motor.


 If you have a motor with a parallel key groove and parallel key, the parallel key must not be
inserted during commissioning without output component or it must be appropriately secured.
6 Verify the function of the holding brake.
 Is the holding brake able to hold the maximum load?
 Is the holding brake released prior to the start of a movement?

NOTE: Observe the information on commissioning in the product manual of the drive.

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Diagnostics and Troubleshooting
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Chapter 5
Diagnostics and Troubleshooting

Diagnostics and Troubleshooting

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
Mechanical Issues 82
Electrical Issues 82

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Diagnostics and Troubleshooting

Mechanical Issues

Issue Cause Troubleshooting


Excessive heat Overload Reduce load
Holding brake not released Verify that the holding brake controller
operates properly
Heavy pollution Clean the motor
Whistling or knocking noise Rolling bearings Contact your sales office
Grinding noise Rotating output component grinds Align output component
Radial oscillation Poor alignment of output component Align output component
Output component out of balance Balance output component
Shaft bent Contact your sales office
Resonance with machine bed Suppress resonance
Axial oscillation Poor alignment of output component Align output component
Damage to the output component Repair/replace output component
Resonance with machine bed Suppress resonance

Electrical Issues

Issue Cause Solution


Motor does not start or has Overload Reduce load.
difficulty starting Unsuitable settings for the drive Correct drive settings.
Cable damaged Replace damaged cables.
Excessive heat Overload Reduce power.
Heat at the terminals or Poor contact Tighten the terminals / connectors with the
connectors specified tightening torque.

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Accessories and Spare Parts
0198441113837 01/2017

Chapter 6
Accessories and Spare Parts

Accessories and Spare Parts

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
IP67 Kit 84
Connectors 85
Motor Cables 86
Encoder Cables 89

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Accessories and Spare Parts

IP67 Kit

Degree of protection IP65 (shaft sealing ring) is a prerequisite for the use of the IP67 kit.
Hardware version ≥RS02:

Description Reference
IP67 kit for size 055, cover with compressed air connection, O-ring, 4 screws VW3M2300
IP67 kit for size 070, cover with compressed air connection, O-ring, 4 screws VW3M2301
IP67 kit for size 100, cover with compressed air connection, O-ring, 4 screws VW3M2302
IP67 kit for size 140, cover with compressed air connection, O-ring, 4 screws VW3M2303
IP67 kit for size 205, cover with compressed air connection, O-ring, 4 screws VW3M2304

Hardware version <RS02:

Description Reference
IP67 kit for size 055, cover with compressed air connection, O-ring, 4 screws VW3M2305
IP67 kit for size 070, cover with compressed air connection, O-ring, 4 screws VW3M2306
IP67 kit for size 100, cover with compressed air connection, O-ring, 4 screws VW3M2307
IP67 kit for size 140, cover with compressed air connection, O-ring, 4 screws VW3M2308
IP67 kit for size 205, cover with compressed air connection, O-ring, 4 screws VW3M2304

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Connectors

Description Reference
Connector for motor cable, motor side Y-TEC, 1 mm 2, 5 pcs VW3M8219

Connector for motor cable, motor side M23, 1.5 ... 2.5 mm2, 5 pcs VW3M8215

Connector for motor cable, motor side M40, 4 mm2, 5 pcs VW3M8217

Connector for motor cable, motor side M40, 6...10 mm2, 5 pcs VW3M8218
Connector for encoder cable, motor side Y-TEC, 5 pcs VW3M8220
Connector for encoder cable, motor side M23, 5 pcs VW3M8214
Connector for encoder cable, drive side RJ45 (10 pins), 5 pcs VW3M2208

The tools required for cable assembly can be ordered directly from the manufacturer.
 Crimping tool for power connector Y-TEC:
Intercontec C0.201.00 or C0.235.00
www.intercontec.com
 Crimping tool for power connector M23/M40:
Coninvers SF-Z0025, SF-Z0026
www.coninvers.com
 Crimping tool for encoder connector Y-TEC:
Intercontec C0.201.00 or C0.235.00
www.intercontec.com
 Crimping tool for encoder connector M23:
Coninvers RC-Z2514
www.coninvers.com
 Crimping tools for encoder connector RJ45 10 pins:
Yamaichi Y-ConTool-11, Y-ConTool-20, Y-ConTool-30
www.yamaichi.com

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Accessories and Spare Parts

Motor Cables

Motor Cables 1.0 mm2

Description Reference
2
Motor cable 3 m (9.84 ft), (4 x 1.0 mm + 2 x (2 x 0.75 mm2)) shielded; motor end 8-pin VW3M5100R30
circular connector Y-TEC, other cable end open
Motor cable 5 m (16.4 ft), (4 x 1.0 mm2 + 2 x (2 x 0.75 mm2)) shielded; motor end 8-pin VW3M5100R50
circular connector Y-TEC, other cable end open
Motor cable 10 m (32.8 ft), (4 x 1.0 mm2 + 2 x (2 x 0.75 mm2)) shielded; motor end 8-pin VW3M5100R100
circular connector Y-TEC, other cable end open

Motor cable 15 m (49.2 ft), (4 x 1.0 mm2 + 2 x (2 x 0.75 mm2)) shielded; motor end 8-pin VW3M5100R150
circular connector Y-TEC, other cable end open

Motor cable 25 m (82 ft), (4 x 1.0 mm2 + 2 x (2 x 0.75 mm2)) shielded; motor end 8-pin circular VW3M5100R250
connector Y-TEC, other cable end open
Motor cable 100 m (328 ft), (4 x 1.0 mm2 + 2 x (2 x 0.75 mm2)) shielded; both cable ends VW3M5300R1000
open

Motor Cables 1.5 mm2

Description Reference
2
Motor cable 1.5 m (4.92 ft), (4 x 1.5 mm + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5101R15
connector M23, other cable end open
Motor cable 3 m (9.84 ft), (4 x 1.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5101R30
connector M23, other cable end open
Motor cable 5 m (16.4 ft), (4 x 1.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5101R50
connector M23, other cable end open
Motor cable 10 m (32.8 ft), (4 x 1.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5101R100
connector M23, other cable end open

Motor cable 15 m (49.2 ft), (4 x 1.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5101R150
connector M23, other cable end open

Motor cable 20 m (65.6 ft), (4 x 1.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5101R200
connector M23, other cable end open
Motor cable 25 m (82 ft), (4 x 1.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5101R250
connector M23, other cable end open
Motor cable 50 m (164 ft), (4 x 1.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5101R500
connector M23, other cable end open
Motor cable 75 m (246 ft), (4 x 1.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5101R750
connector M23, other cable end open
Motor cable 25 m (82 ft), (4 x 1.5 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5301R250

Motor cable 50 m (164 ft), (4 x 1.5 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5301R500

Motor cable 100 m (328 ft), (4 x 1.5 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5301R1000

Motor Cables 2.5 mm2

Description Reference
2 2
Motor cable 3 m (9.84 ft), (4 x 2.5 mm + (2 x 1 mm )) shielded; motor end 8-pin circular VW3M5102R30
connector M23, other cable end open
Motor cable 5 m (16.4 ft), (4 x 2.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5102R50
connector M23, other cable end open
Motor cable 10 m (32.8 ft), (4 x 2.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5102R100
connector M23, other cable end open
Motor cable 15 m (49.2 ft), (4 x 2.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5102R150
connector M23, other cable end open

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Description Reference
mm2
Motor cable 20 m (65.6 ft), (4 x 2.5 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5102R200
connector M23, other cable end open
Motor cable 25 m (82 ft), (4 x 2.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5102R250
connector M23, other cable end open
Motor cable 50 m (164 ft), (4 x 2.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5102R500
connector M23, other cable end open
Motor cable 75 m (246 ft), (4 x 2.5 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5102R750
connector M23, other cable end open

Motor cable 25 m (82 ft), (4 x 2.5 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5302R250

Motor cable 50 m (164 ft), (4 x 2.5 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5302R500

Motor cable 100 m (328 ft), (4 x 2.5 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5302R1000

Motor Cables 4 mm2

Description Reference
2 2
Motor cable 3 m (9.84 ft), (4 x 4 mm + (2 x 1 mm )) shielded; motor end 8-pin circular VW3M5103R30
connector M40, other cable end open
Motor cable 5 m (16.4 ft), (4 x 4 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5103R50
connector M40, other cable end open
Motor cable 10 m (32.8 ft), (4 x 4 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5103R100
connector M40, other cable end open
Motor cable 15 m (49.2 ft), (4 x 4 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5103R150
connector M40, other cable end open
Motor cable 20 m (65.6 ft), (4 x 4 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5103R200
connector M40, other cable end open
Motor cable 25 m (82 ft), (4 x 4 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5103R250
connector M40, other cable end open

Motor cable 50 m (164 ft), (4 x 4 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5103R500
connector M40, other cable end open

Motor cable 75 m (246 ft), (4 x 4 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5103R750
connector M40, other cable end open
Motor cable 25 m (82 ft), (4 x 4 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5303R250

Motor cable 50 m (164 ft), (4 x 4 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5303R500

Motor cable 100 m (328 ft), (4 x 4 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5303R1000

Motor Cables 6 mm2

Description Reference
2
Motor cable 3 m (9.84 ft), (4 x 6 mm + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5105R30
connector M40, other cable end open
Motor cable 5 m (16.4 ft), (4 x 6 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5105R50
connector M40, other cable end open
Motor cable 10 m (32.8 ft), (4 x 6 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5105R100
connector M40, other cable end open
Motor cable 15 m (49.2 ft), (4 x 6 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5105R150
connector M40, other cable end open

Motor cable 20 m (65.6 ft), (4 x 6 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5105R200
connector M40, other cable end open

Motor cable 25 m (82 ft), (4 x 6 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5105R250
connector M40, other cable end open

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Accessories and Spare Parts

Description Reference
mm2
Motor cable 50 m (164 ft), (4 x 6 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5105R500
connector M40, other cable end open
Motor cable 75 m (246 ft), (4 x 6 mm2 + (2 x 1 mm2)) shielded; motor end 8-pin circular VW3M5105R750
connector M40, other cable end open
Motor cable 25 m (82 ft), (4 x 6 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5305R250

Motor cable 50 m (164 ft), (4 x 6 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5305R500

Motor cable 100 m (328 ft), (4 x 6 mm2 + (2 x 1 mm2)) shielded; both cable ends open VW3M5305R1000

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Encoder Cables

Description Reference
2
Encoder cable 3 m (9.84 ft), (3 x 2 x 0.14 mm + 2 x 0.34mm2) shielded; motor end 12-pin VW3M8100R30
circular connector Y-TEC, device end 10-pin connector RJ45
Encoder cable 5 m (16.4 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8100R50
circular connector Y-TEC, device end 10-pin connector RJ45
Encoder cable 10 m (32.8 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8100R100
circular connector Y-TEC, device end 10-pin connector RJ45

Encoder cable 15 m (49.2 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8100R150
circular connector Y-TEC, device end 10-pin connector RJ45

Encoder cable 25 m (82 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8100R250
circular connector Y-TEC, device end 10-pin connector RJ45
Encoder cable 1.5 m (4.92 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8102R15
circular connector M23, device end 10-pin connector RJ45
Encoder cable 3 m (9.84 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8102R30
circular connector M23, device end 10-pin connector RJ45
Encoder cable 5 m (16.4 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8102R50
circular connector M23, device end 10-pin connector RJ45
Encoder cable 10 m (32.8 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8102R100
circular connector M23, device end 10-pin connector RJ45
Encoder cable 15 m (49.2 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8102R150
circular connector M23, device end 10-pin connector RJ45
Encoder cable 20 m (65.6 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8102R200
circular connector M23, device end 10-pin connector RJ45

Encoder cable 25 m (82 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8102R250
circular connector M23, device end 10-pin connector RJ45

Encoder cable 50 m (164 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8102R500
circular connector M23, device end 10-pin connector RJ45
Encoder cable 75 m (246 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; motor end 12-pin VW3M8102R750
circular connector M23, device end 10-pin connector RJ45
Encoder cable 25 m (82 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; both cable ends open VW3M8222R250

Encoder cable 50 m (164 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; both cable ends VW3M8222R500
open

Encoder cable 100 m (328 ft), (3 x 2 x 0.14 mm2 + 2 x 0.34 mm2) shielded; both cable ends VW3M8222R1000
open

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Service, Maintenance, and Disposal
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Chapter 7
Service, Maintenance, and Disposal

Service, Maintenance, and Disposal

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
Service Addresses 92
Maintenance 92
Replacing the Motor 94
Shipping, Storage, Disposal 95

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Service, Maintenance, and Disposal

Service Addresses

Schneider Electric Automation GmbH


Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 0
Fax: +49 (0) 9391 / 606 - 4000
Email: [email protected]
Internet: http://www.schneider-electric.com

Machine Solutions Service


Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 3265
Fax: +49 (0) 9391 / 606 - 3340
Email: [email protected]
Internet: http://www.schneider-electric.com

Additional Contact Addresses


See the homepage for additional contact addresses:
http://www.schneider-electric.com

Maintenance

Maintenance Plan
There are no user-serviceable parts within the motor.
Either replace the complete motor, or contact Schneider Electric.
The product may only be repaired by a Schneider Electric customer service center.

WARNING
UNINTENDED EQUIPMENT OPERATION
 Only use software and hardware components approved by Schneider Electric for use with this
equipment.
 Do not attempt to service this equipment outside of authorized Schneider Electric service centers.
 Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Use only the accessories and mounting parts specified in the documentation and no third-party devices or
components that have not been expressly approved by Schneider Electric. Do not modify the equipment.
Include the following points in the maintenance plan of your machine.

Connections and Fastening


 Inspect all connection cables and connectors regularly for damage. Replace damaged cables
immediately.
 Verify regularly that all output elements are firmly seated.
 Verify regularly that all mechanical and electrical threaded connections are tightened to the specified
torque.

Lubricating the Shaft Sealing Ring


In the case of motors with shaft sealing ring, lubricant must be applied to the space between the sealing
lip of the shaft sealing ring and the shaft with a suitable non-metallic tool. If the shaft sealing rings are
allowed to run dry, the service life of the shaft sealing rings will be significantly reduced.

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Cleaning
If the permissible environmental conditions are not respected, external substances from the environment
may penetrate the product and cause unintended movement or equipment damage.

WARNING
UNINTENDED MOVEMENT
 Verify that the environmental conditions are respected.
 Do not allow seals to run dry.
 Keep liquids from getting to the shaft bushing (for example, in mounting position IM V3).
 Do not expose the shaft sealing rings and cable entries of the motor to the direct spray of a pressure
washer.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Clean dust and dirt off the product at regular intervals. Insufficient heat dissipation to the ambient air may
excessively increase the temperature.
Motors are not suitable for cleaning with a pressure washer. The high pressure may force water into the
motor.
Care must be taken with cleaning products as some active agents may have deleterious effects on plastics
and welds. When using solvents or cleaning agents, verify that the cables, cable entry seals, O-rings and
motor paint are not damaged.

NOTICE
CORROSION CAUSED BY CLEANING AGENTS
 Before using a cleaning agent, carry out a compatibility test in relation to the cleaning agent and the
component affected.
 Do not use alkaline cleaning agents.
 Do not use cleaning agents containing chloride.
 Do not use cleaning agents containing sulfuric acid.
Failure to follow these instructions can result in equipment damage.

Inspecting/Breaking In the Holding Brake


The holding brake is broken-in at the factory. If the holding brake is not used for an extended period of time,
parts of the holding brake may corrode. Corrosion reduces the holding torque.
If the holding brake does not have the holding torque indicated in the technical data, it must be broken in
again.
 If the motor is mounted, dismount the motor.
 Measure the holding torque of the holding brake using a torque wrench.
 If the holding torque of the holding brake considerably differs from the specified values, manually rotate
the motor shaft by 25 rotations in both directions. See chapter Holding Brake (see page 51) for the
values.
 Repeat the process up to 3 times, until you can restore the original holding torque.
Contact your Schneider Electric sales office if the original holding torque is not restored.

Replacing the Rolling Bearing


When the rolling bearing is replaced, the motor is partially demagnetized and loses power.

NOTICE
INOPERABLE EQUIPMENT
Do not replace the rolling bearing.
Failure to follow these instructions can result in equipment damage.

For all service matters, contact your Schneider Electric representative.

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Service, Maintenance, and Disposal

Replacing the Motor

If you replace the motor, the absolute position of the encoder is no longer valid.

WARNING
UNINTENDED MOVEMENT DUE TO INCORRECT ABSOLUTE POSITION
Set the new absolute position of the encoder after having replaced the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Step Action
1 Power off all supply voltages. Verify that no voltages are present.
2 Label all connections and uninstall the product.
3 Note the identification number and the serial number shown on the product
nameplate for later identification.
4 Install the new product as per chapter Installation (see page 53).
5 Commission the product as per chapter Commissioning (see page 79).

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Shipping, Storage, Disposal

Shipping
The product must be protected against shocks during transportation. If possible, use the original packaging
for shipping.

Storage
The product may only be stored in spaces where the specified permissible ambient conditions are met.
Protect the product from dust and dirt.

Disposal
The product consists of various materials that can be recycled. Dispose of the product in accordance with
local regulations.
Visit http://www.schneider-electric.com/green-premium for information and documents on environmental
protection as per ISO 14025 such as:
 EoLi (Product End-of-Life Instructions)
 PEP (Product Environmental Profile)

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Glossary
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Glossary

A
Axial forces
Tension or compression forces acting longitudinally on the shaft

C
Centering collar
Centering device at the motor flange that allows for accurate motor mounting.

D
Degree of protection
The degree of protection is a standardized specification for electrical equipment that describes the
protection against the ingress of foreign objects and water (for example: IP 20).
DOM
Date of manufacturing: The nameplate of the product shows the date of manufacture in the format
DD.MM.YY or in the format DD.MM.YYYY. For example:
31.12.11 corresponds to December 31, 2011
31.12.2011 corresponds to December 31, 2011
Drive system
System consisting of controller, drive and motor.

E
EMC
Electromagnetic compatibility

L
Length
In the type code, the length is defined in terms of the number of stacks.

P
PELV
Protective Extra Low Voltage, low voltage with isolation. For more information: IEC 60364-4-41

R
Radial forces
Forces that act radially on the shaft

S
Size
In the type code, the size is defined in terms of the flange size.

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Glossary

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Index
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Index

A shipping, 95
SKM36 Multiturn, 49
Approved drives, 22
SKS36 Singleturn, 49
storage, 95
C
cable specifications, 60 T
type code, 15
D
disposal, 95, 95

E
EMC, 55
Motor cable and encoder cable, 55
Encoder, 49
Encoder cable
EMC requirements, 55
Equipotential bonding conductors, 56

F
force for pressing on, 34

G
general characteristics, 18

H
holding brake, 51
holding brake connection, 77

I
Installation, 53

M
maintenance, 92
Motor cable
EMC requirements, 55
mounting position, 63

N
nameplate, 13

R
Replacing the motor, 94

S
SEK37 Singleturn, 50
SEL37 Multiturn, 50
service addresses, 92
shaft load, 34
shaft-specific data, 34

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Index

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