Accoustic Emmission
Accoustic Emmission
Accoustic Emmission
The on-line partial discharge testing has been used to provide useful information to diagnose and moni-
tor the integrity of stator winding insulation of hydrogenerators. We are aiming for the establishment of a
method of on-line diagnosis of insulation deterioration on hydrogenerator stator winding by acoustic emission
(AE) detection method. We have developed a new AE measuring system that is controlled by output signal
of hydrogenerator. In this paper, it was clarified that the insulation deterioration of hydrogenerator stator
winding depended remarkably on the temperature of stator winding during a starting operation period.
Keywords: on-line insulation diagnosis, partial discharge, hydrogenerator stator winding insulation, acoustic emission
sensor
test objects with complex structure such as power trans- Table 1. Specifications for 3.5 kV, 6.6 kV and
formers, switchgears, etc. In such situations, the AE de- 11.0 kV class hydrogenerators
tection method for on-line hydrogenerator stator wind- Voltage class 3.5 kV 6.6 kV 11.0 kV
ings insulation has some advantages over the electrical Capacity[kVA] 1,250 6,250 20,700
PD detection methods (4) . The AE detection method Rated Power[kW] 980 5,000 18,600
Insulation material Epoxy Epoxy Epoxy
is immune to electromagnetic noise, which can greatly Insulation type B B B
reduce the sensitivity of electrical methods, especially Rated voltage[kV] 3.5 6.6 11.0
when, applied under field conditions. The sensitivity Rated current[A] 207 547 1,087
of AE detection method does not vary with test object Poles 20 12 24
Rated revolution[rpm] 360 600 300
capacitance hence these methods are widely applied to Recoil[year] 1974 1977 1968
large capacitors and other apparatus having large capac-
itance. Also, the acoustic PD detection methods can be
extended to facilitate PD location in many situations (2) . hydrogenerator, the off-line the measurement of loss tan-
In some situations, the combination of acoustic and elec- gent was carried out as a function of voltage up to 6.6 kV
trical PD detection has been very effective in avoiding in voltage together with AE signal measurement.
false alarms of on-line PD monitoring apparatus. Thus,
the on-line insulation diagnosis system using AE sensor 2. Experimental Apparatus and Proce-
techniques is also most useful to stator winding insula- dures
tion of hydrogenerator conditions monitoring (5) . The specifications for three kinds of class hydrogener-
We have already investigated that the on-line PD mea- ators were shown in Table 1. The 3.5 kV class hydrogen-
surements can be useful for assessing the conditions of erator was manufactured in 1928; afterwards the stator
complete stator winding with AE sensors as well as of winding was recoiled in 1974. The 6.6 kV class hydrogen-
individual form-wound coils and bars (5) . Noise reduc- erator was manufactured in 1940; afterwards the stator
tion is a major issue when performing on-line testing winding was recoiled in 1977. The 11.0 kV class hydro-
because rotating hydrogenerators are not operated in generator was manufactured in 1968. Figure 1 shows
an ideal environment for measuring these signals. The the schematic diagrams of experimental apparatus for
on-line PD measurements testing need to separate the a filed test. The three AE sensors were directly set on
AE signal generated by the PD from the AE signal in- the iron core of stator windings as shown in Fig. 1(b).
cluding the machine noise. We have succeeded that the An AE sensor was used: type-703 (NF Electric Instru-
AE signal could be separated in to the machine noise ments, Model AE-703S, Resonance frequency : 70 kHz).
level and the AE signal level produced by the PD (6) . The AE signals were amplified enough to analyze with
In this paper, we have developed a new AE measur- the preamplifier (NF Instruments, Model 9917, Band
ing system that is controlled by output signal of hy- width of frequency: 2 kHz∼1.2 MHz).
drogenerator. We have measured the AE signals by Measurements for three kinds of hydrogenerators were
many AE sensors, and analyzed the AE signals by Fast performed from 2000 to 2002 at interval time of vari-
Fourier transform and Wavelet analysis. The field test able measurement time using developed an automatic
was performed on three class hydrogenerators for 3.5 kV data collecting AE measuring system. These data of
and 6.6 kV and 11.0 kV in rated voltage. Using this AE signals were analyzed using the FFT, the envelope
new system, it was found that insulation deterioration processing techniques and Wavelet analysis (5) . Simulta-
of hydrogenerator stator winding was very high at the neously, the stop time of hydrogenerator (stop time) and
starting operation period. In particular, for 6.6 kV class the temperature of stator winding (coil temperature)
Table 2. Typical AE signals resulting from PD, filtered AE waves, spectral distribution of FFT
transforms and distribution of Wavelet transformed waves for 3.5 kV, 6.6 kV and 11.0 kV class
hydrogenerators
References