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    LN10 Economic Design For Manufacturing

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    Bisal Sarker Joy
    1. The lecture discusses how to design products for economical manufacturing through techniques like Design for Manufacturing and Assembly (DFMA) that aim to reduce costs. 2. DFMA focuses on optimizing fabrication, assembly, testing and other manufacturing functions to lower costs while ensuring quality, reliability and customer satisfaction. 3. Both Design for Assembly (DFA) and Design for Manufacturing (DFM) techniques seek to reduce part counts, use common features and minimize complexity to cut material, labor and overhead costs. 4. Examples of DFM principles that reduce costs include making parts self-locating, self-fastening, symmetrical and modular with minimum fasteners.

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    Download as PDF, TXT or read online from Scribd

    LN10 Economic Design For Manufacturing

    Uploaded by

    Bisal Sarker Joy
    37 views24 pages
    1. The lecture discusses how to design products for economical manufacturing through techniques like Design for Manufacturing and Assembly (DFMA) that aim to reduce costs. 2. DFMA focuses on optimizing fabrication, assembly, testing and other manufacturing functions to lower costs while ensuring quality, reliability and customer satisfaction. 3. Both Design for Assembly (DFA) and Design for Manufacturing (DFM) techniques seek to reduce part counts, use common features and minimize complexity to cut material, labor and overhead costs. 4. Examples of DFM principles that reduce costs include making parts self-locating, self-fastening, symmetrical and modular with minimum fasteners.

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    Economic Design for Manufacturing

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    LN10 Economic Design for Manufacturing

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    1. The lecture discusses how to design products for economical manufacturing through techniques like Design for Manufacturing and Assembly (DFMA) that aim to reduce costs. 2. DFMA focuses on optimizing fabrication, assembly, testing and other manufacturing functions to lower costs while ensuring quality, reliability and customer satisfaction. 3. Both Design for Assembly (DFA) and Design for Manufacturing (DFM) techniques seek to reduce part counts, use common features and minimize complexity to cut material, labor and overhead costs. 4. Examples of DFM principles that reduce costs include making parts self-locating, self-fastening, symmetrical and modular with minimum fasteners.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    37 views24 pages

    LN10 Economic Design For Manufacturing

    Uploaded by

    Bisal Sarker Joy
    1. The lecture discusses how to design products for economical manufacturing through techniques like Design for Manufacturing and Assembly (DFMA) that aim to reduce costs. 2. DFMA focuses on optimizing fabrication, assembly, testing and other manufacturing functions to lower costs while ensuring quality, reliability and customer satisfaction. 3. Both Design for Assembly (DFA) and Design for Manufacturing (DFM) techniques seek to reduce part counts, use common features and minimize complexity to cut material, labor and overhead costs. 4. Examples of DFM principles that reduce costs include making parts self-locating, self-fastening, symmetrical and modular with minimum fasteners.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 24

    LN10: Economic Design for

    Manufacturing
    EEE 452: Engineering Economics and
    Management
    Md. Naqib Imtiaz Hussain

    Book: Strategic Management of Technological Innovation Chapter 10


    Story
    • Future of design
    • 3D printing impacting design of the future
    technologies
    • Video
    Lecture Outline
    • How is design for manufacturing
    • Infuse the following economic conditions into
    design
    – Save labor
    – Save materials
    – Have business objective in design
    Cost saving
    • What process can influence the most on price
    quality and cycle time?
    Design for Manufacturing
    • Design for Manufacturing and Assembly (DFMA)
    techniques to minimize product cost through
    design and process improvements
    • This is a process of proactively designing products
    to (1) optimize all the manufacturing functions:
    fabrication, assembly, test, procurement,
    shipping, delivery, service, and repair, and (2)
    assure the best cost, quality, reliability, regulatory
    compliance, safety, time-to-market, and customer
    satisfaction.
    DFA and DFM

    • Design for Assembly (DFA)


    – concerned only with reducing product assembly cost
    – minimizes number of assembly operations
    – individual parts tend to be more complex in design

    • Design for Manufacturing (DFM)


    – concerned with reducing overall part production cost
    – minimizes complexity of manufacturing operations
    – uses common datum features and primary axes
    The goal is to economize
    • Both DFM and DFA seek to reduce material,
    overhead, and labor cost.
    • They both shorten the product development
    cycle time.
    • Both DFM and DFA seek to utilize standards to
    reduce cost
    Economic Design Principles
    • Minimize part count
    • Design parts with self-locating features
    • Design parts with self-fastening features
    • Minimize reorientation of parts during assembly
    • Design parts for retrieval, handling, & insertion
    • Emphasize ‘Top-Down’ assemblies
    • Standardize parts…minimum use of fasteners.
    • Encourage modular design
    • Design for a base part to locate other components
    • Design for component symmetry for insertion
    A few DFM examples
    • Provide self aligning and self locating parts
    A few DFM examples
    • Make easy part to insert
    A few DFM examples
    • Ensure visibility of handling and inserting
    A few DFM examples
    • Design self attaching parts
    A few DFM examples
    • Eliminate tangling and nesting
    A few DFM examples
    • Reduce handling difficulty
    A few DFM examples
    • Reduce handling time
    • Handling Time: based on assembly process
    and complexity of parts
    – How many hands are required?
    – Is any grasping assistance needed?
    – What is the effect of part symmetry on assembly?
    – Is the part easy to align/position?
    A few DFM examples
    • Make it mistake proof
    – Cannot assemble wrong part
    – Cannot omit part
    – Cannot assemble part wrong way around.
    A few DFM examples
    • Eliminate components
    A few DFM examples
    • Make parts symmetrical
    A few DFM examples
    • Cost of fastening
    A few DFM examples
    • Self fastening feature
    Cost vs Benefit of Manufacturing
    Costs Benefits/value
    Easy-to-price benefits
    Easy-to-price costs
    Economic – asset value, rental or sale
    Economic – land, planning, design
    income, normal and enhanced capital
    cost, construction cost
    allowances

    Not-so-easy-to-price benefits
    Not-so-easy to price costs Social – staff morale, comfort, etc.
    Environment – pollution (emission Economic – productivity, hospital
    cost), carbon cost, scenic values lost, recovery rates, savings in staff costs,
    etc. etc.
    Economic – operation cost, insurance Environmental – savings in energy,
    cost, loss of property value, etc. emissions, reduced flooding and
    damage etc
    Innovation to Manufacturing
    DFM vs Saving
    Assignment 3
    • Impact of 3D printing on economic design for
    manufacturing
    – 3~4 pages
    – 10 independently verifiable citation
    – Make solid introduction and conclusion

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