LD5530

2013/05/16

Demo Board Test Report for LD5530

--- 65W (19V, 3.42A) Adapter

Tested by Reviewed by Approved by

Joy Yichuan Ming

Total pages Revision Date

25 A 2013/05/16

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Contents

I. SCHEMATIC ....................................................................................... 3

II. BOM .................................................................................................... 4

III. EXECUTIVE SUMMARY ................................................................ 5

IV. GERBER FILE ................................................................................ 24

V. TRANSFORMER SPEC ................................................................. 26

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LD5530

L
F001 L001 L002 D001
R001 C101 R101
RM10 19VDC/3.42A output
D101
C001 T050A L003
+Vo
Jump
3 F2
R002 R011 C009
R012 C104
C006 C103
C102
N
C010
5 F1 GND
DZ1
CY1
D007
R201 R205
R005 /1206 /1206 R102
R008 D002
R013 R103
R202 R204 PC100A
/1206 PC817
/1206 R104

3
T050B C002 C003 D005 R203

VCC
5
Q001 /1206 C105 R105
600V/10A
2 R014 C011
COMP
6
OUT C106
IC001 R015 IC101
LD5530
PC817 4
PC300B C004 R009 CS R106
OTP
GND
NTC C005 1 C008
R010
R016

Leadtrend Technology Corporation

R019
R017

LD5530-DemoBoard#01, May 2013

R018
D006
I. Schematic
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Ⅱ. BOM
P/N Component Value Note P/N Component Value Note
R001 2.2M, 1206 C001 0.33F X-cap
R002 2.2M, 1206 C002 4.7F, 50V
R004 NA C003 0.1F, 50V, 0805
R005 0, 1206 C004 4.7nF, 16V, 0805
R008 0, 0805 C005 470pF, 16V, 0805
R009 51K, 0805 C006 120uF, 400V
R010 51K, 0805 C008 100pF, 16V, 0805
R011 200K, 1206 C009 1000pF, 500V, 1206
R012 200K, 1206 C010 1000pF, 500V, 1206
R013 10, 1206 C011 NA
R014 51, 0805 C101 330pF, 500V, 1206
R015 100K, 0805 C102 680F, 35V
R016 820, 0805 C103 680F, 35V
R017 91K, 0805 C104 0.1uF, 25V
R018 NA C105 47nF, 16V, 0805
R019 0.33/1W C106 NA
R101 51, 1206 CY1 470pF Y-cap
R102 150, 0805 D001 KBP406G
R103 62K, 0805 D002 1N4007 PANJIT
R104 3K6, 0805 D005 4148
R105 1K, 0805 D006 BAV103
R106 4.3K, 0805 D007 PS1010R PANJIT
R201 NA D101 SB20150FCT PANJIT
R202 NA ZD1 5.6V Zener
R203 NA IC001 LD5530 SOT-26
R204 NA IC101 431(TI) Vref=1.25V
R205 NA PC300 LTV-817B Lite-ON
L001 LD design Q001 10N60 Niko-Sem
L002 LD design F1 250V, 2A
L003 Jump T050A LD design RM10

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III. EXECUTIVE SUMMARY .............................................................................. 6 

1. INPUT VOLTAGE & FREQUENCY ........................................................................ 7 
2. OUTPUT LOADS .................................................................................................. 7 
3. GREEN MODE POWER CONSUMPTION .............................................................. 7 
4. TOTAL REGULATION .......................................................................................... 8 
5. TURN ON DELAY TIME ...................................................................................... 9 
6. HOLDUP TIME .................................................................................................. 10 
7. OVER CURRENT PROTECTION ..........................................................................11 
8. OVER VOLTAGE PROTECTION ......................................................................... 12 
9. OUTPUT SHORT PROTECTION .......................................................................... 13 
10. EFFICIENCY TEST .......................................................................................... 14 
11. POWER COMPONENT STRESS VOLTAGE ........................................................ 15 
12. THERMAL TEST .............................................................................................. 17 
 

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III. EXECUTIVE SUMMARY

Office Taipei
Model Name LD5530-DemoBoard#01
Version 01
IC LD5530

TEST Result Comments

Green Mode Power Consumption PASS
Line Regulation PASS
Load Regulation PASS
Turn On Delay Time PASS
Holdup Time PASS
Over Current Protection PASS
Over Voltage Protection PASS
Output Short Protection PASS
Efficiency Test PASS
Stress Voltage Test PASS
Thermal Test PASS

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1. Input Voltage & Frequency
The unit shall be capable of operating as a universal AC input power supply accepting AC inputs.
The power supply shall operate between the following voltages (from 90V to 264V). The supply will
be designed to operate for a Table 1.
Minimum Normal Maximum
Input Voltage 90Vac 110Vac 264Vac
Frequency 47HZ 60HZ 63HZ

Table 1

2. Output Loads
The line and load regulation for each of the outputs are shown in Table. 2.
Output Voltage Output Current
Parameter
Minimum Typical Maximum Minimum Maximum
+19V / 19V / 0A 3.42A
Line Regulation -1% / +1% / 3.42A
Load Regulation -2% / +2% 0A 3.42A

Table 2

3. Green Mode Power Consumption

The input power of power supply shall remain less than 300mW under output at no load
condition.

Test Condition:
Input: 90Vac/115Vac/230Vac/264Vac (60Hz)
Output: +19V
Ambient Temperature: 25℃
Burn-In 20mintues

Test Result: PASS

Vin(Vac) Pout(W) Pin(mW) 90Vac 115Vac 230Vac 264Vac

90 No Load 42.29 Pout Pin(W) Pin(W) Pin(W) Pin(W)
115 No Load 45.25 100mW 179.7m 181.6m 205.8m 217.4m
230 No Load 72.63 200mW 280.8m 281.7m 304.7m 318m
264 No Load 82.93 250mW 346.2m 347.4m 375.6m 385.2m
Table 3-1. 500mW 645.4m 644.2m 672.1m 685.6m
1W 1.239 1.23 1.264 1.284
Table 3-2.

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4. Total Regulation
Line regulation is defined to be the percent change in output voltage versus the nominal output
voltage due to a change in AC input. The supply shall maintain the specified regulation throughout its
specified operating range. Line regulation is measured at Min. Nominal and Max input voltages.
Load regulation is defined to be the percent change in output voltage versus the nominal output
voltage due to a change in load. The supply shall maintain the specified regulation throughout its
specified operating range. Load regulation to be measured at Min. and Max output voltages.
Test Conditions:
Input: 90Vac/264Vac(60Hz)
Output: +19V=0A/3.42A
Ambient Temperature : 25℃

AMB Output 90Vac 264Vac

25 3.42A 18.896 18.869
DEG.C 0A 18.993 18.996
Reading 0.51% 0.67%
SPEC ±2%

Table 4

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5. Turn On Delay Time
Turn on delay time will be less than 3 seconds at full load. Turn on delay time is measured as the
delay between input voltage being applied at 0o phase angle and when the outputs arrive within 10% of
their operating value. Turn on delay time is measured using an input voltage of 90VAC(rms) and input
frequency of 60Hz.
Test Conditions:
Input: 90Vac(60Hz)
Output: +19V=3.42A
Ambient Temperature : 25℃

Test Result: PASS

Input Tturn on delay

90Vac 2.38s

Table 5

Turn on Time Test Fig.1

Vin: 90Vac/60Hz
O/P: +19V=3.42A
CH1: AC Input Voltage
CH4: VO+19V
Reading:1.69s

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6. Holdup Time
Holdup time refers to the time it takes for a loss of input voltage to propagate through the power
supply and affect the output voltages. Holdup time spec must be met at 100Vac input line voltage and
maintain minimum half AC cycle. Holdup time shall be measured by monitoring the output voltages
and measuring the time it takes for the first affected output voltage to pass through the lower bound of
the regulation threshold after input power to the converter is removed. The initial conditions of loading
and input voltage are max load and minimum operational line input. The holdup time is measured by
triggering an oscilloscope on the loss of input voltage while monitoring the conditions of the output
voltages.
Test Conditions:
Input: 100Vac(50Hz)
Output: +19V=3.42A
Ambient Temperature : 25℃

Test Result: PASS

Input Thold on
100Vac 12.3ms

Table 6

Hold-up Time Test Fig. 2

Vin: 100Vac/50HZ
O/P: Max Load
CH1: AC Input Voltage
CH4: VO+19V
Reading:12.3ms

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7. Over Current Protection
The supply shall be designed with appropriate output over current protection. This protection shall be
activated in the event of a short or long-term condition during which one or more of the output current
load increases such that the primary current exceeds a predetermined limit. The primary shall limit the
total power without inflicting any damage to any internal supply components and shall be reversible
pending removal of the cause of the condition and without any user intervention. This protection shall be
activated within 130% to 180% of maximum load.

Test Condition:
Input: 90Vac/264Vac (60Hz)
Ambient Temperature: 25℃

Test Result: PASS

Intput OCP
90Vac 4.32A
264Vac 4.56A

Table 7

Over Current Protection Fig.3 Over Current Protection Fig.4

Vin: 90Vac Vin: 264Vac
O/P : +19V=Max→OCP O/P : +19V=Max→OCP
CH1: Vcc CH1: Vcc
CH2: VO+19V CH2: VO+19V
CH3: Vcs CH3: Vcs
CH4: I+19V CH4: I+19V

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8. Over Voltage Protection
The supply shall be designed with appropriate output over voltage protection. This protection shall
be activated in the event of a short or long-term condition during which one or more of the output open
loop circuit happened. It shall limit the power supply without inflicting any damage to any internal
supply components.
Test Condition:
Input: 90Vac/264Vac (60Hz)
Ambient Temperature: 25℃

Test Result: PASS

OVP by CS_OVP
Primary-side Second-side
Vin(Vac) Vcc Voltage(V) +19Vout(V)
Vac=90V 21.9 24.0
Vac=264V 22.4 24.4

Table 8

Over Voltage Protection Test Fig.5 Over Voltage Protection Test Fig.6
Vin: 90Vac turn on Vin: 264Vac turn on
O/P: +19V=3.42A O/P: +19V=3.42A
CH1: Vcc CH1: Vcc
CH2: VO+19V CH2: VO+19V
CH3: Comp CH3: Comp
Reading: Vcc=21.9V (OVP Protection) Reading: Vcc=22.4V (OVP Protection)
VO+19V =24.0V VO+19V =24.4V

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9. Output Short Protection
The supply shall be designed with appropriate output short circuit protection. This protection shall
be activated in the event of a short or long-term condition happened. The primary shall limit the total
power without inflicting any damage to any internal supply components and shall be reversible pending
removal of the cause of the condition and without any user intervention.
Test Condition:
Input: 90Vac/264Vac (60Hz)
Ambient Temperature: 25℃

Test Result: PASS

Output Short Protection Fig.7 Output Short Protection Fig.8

Vin: 90Vac Vin: 264Vac
O/P : +19V=0A→Short O/P : +19V=0A→Short
CH1: Vcc CH2: VO+19V CH1: Vcc CH2: VO+19V

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10. Efficiency Test
The efficiency of power supply shall be measured throughout its specified operating input range
and at output maximum load conditions. It should meet Energy Star V2.0 Efficiency Level V.
Test Condition:
Input: 115Vac/230Vac (60Hz)
Output: 25%、50%、75%、100% of Max Load (3.42A)
Ambient Temperature: 25℃

115V 230V
Po Pin Eff(%) Po Pin Eff(%)
65.01 73.13 88.89% 64.93 71.7 90.56%
48.62 54.38 89.41% 48.61 53.68 90.56%
32.43 35.89 90.30% 32.41 35.68 90.84%
16.17 17.8 90.84% 16.16 17.83 90.63%
Result 89.86% Result 90.65%

Table 9

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11. Power Component Stress Voltage

Test Condition:
- Set the output loads at full load and ambient 25 ºC.
- The PSU test on everyone voltage and frequency.
Check:
- Under Steady state the derating shall be below 95%.
- Under Transient state the derating shall be below 95%.
- Input line bulk capacitors limits are 100% (continuous).
Result:
Input Voltage: 90Vac/264Vac (60Hz)
Output Power: Max Load/Start-up Transient

Steady State(90V / 60HZ)

Max.
No. Location
Rating(V) Measurement Derating(%)
V V
1 D002 1000 54.4 5.44%
2 Q001 600 304 50.67%
3 D101 150 64 42.67%
4 C103 35 19.6 56.00%

Table 10-1

Steady State(264V / 60HZ)

Max.
No. Location
Rating(V) Measurement Derating(%)
V V
1 D002 1000 111 11.10%
2 Q001 600 552 92.00%
3 D101 150 105 70.00%
4 C103 35 19.6 56.00%

Table 10-2

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Transient State(90V / 60HZ)

Max.
No. Location
Rating(V) Measurement Derating(%)
V V
1 D002 1000 55 5.50%
2 Q001 600 300 50.00%
3 D101 150 61.6 41.07%
4 C103 35 19.6 56.00%

Table 11-1

Transient State(264V / 60HZ)

Max.
No. Location
Rating(V) Measurement Derating(%)
V V
1 D002 1000 109 10.90%
2 Q001 600 556 92.67%
3 D101 150 104 69.33%
4 C103 35 19.6 56.00%

Table 11-2

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12. Thermal Test
Test Condition:
- Set the output loads at full load and ambient 25ºC.
- The PSU test on everyone voltage and frequency.
- Born-In 2 hours
Check:
- All of component and magnetic device (transformer, Filter choke) shall NOT exceed 100℃.
Result:

Max. Derating(%)
No. Location 90V/60Hz(℃.) 264/60Hz(℃.)
Rating(℃.) 90V/60Hz 264/60Hz
1 R011 125 84.8 70.3 67.84% 56.24%
2 D007 150 87.5 68.9 58.33% 45.93%
3 Q001 150 80 71 53.33% 47.33%
4 R019 125 86.9 63.9 69.52% 51.12%
5 IC001 150 68.7 57.5 45.80% 38.33%
6 D101 150 98.6 89.7 65.73% 59.80%
7 D001 150 84.7 55.1 56.47% 36.73%
Ambient -- --

Table 12 Key Parts for Thermal Test

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Ⅳ. Gerber File:
Silkscreen TOP

Silkscreen Bottom

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Bottom Layer

Soldermask Bottom

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Ⅴ. Transformer Specification:
Core: RM10 PC44 or 3C94
Bobbin: RM10

Pin3
NVcc

Pin10
Pin12 F1
NP NS
Pin2 F2

L, Pin12-2: 502uH±5%
Gap:以實測電感作調整
Np/Ns/NVcc: 43/9/8
F1 上方出線長 50mm 含 5mm 鍍錫 and F2 上方出線 長 30mm 含 5mm 鍍錫
F1 加黑色套管
HI-POT: 3000VAC: Primary to Secondary

1 0.3*3 (2-UEW) 22Ts PIN2 –> PIN 1 2 Layers

2 3M#1350 1Ts
3 銅箔 1Ts–>PIN10
4 3M#1350 1Ts
5 0.65mm*2 (三層絕緣線) 9Ts F2(白) –>F1(黑) 2 Layers
6 3M#1350 1Ts
7 銅箔 1Ts–>PIN10
8 3M#1350 1Ts
9 0.3*3 (2-UEW) 21Ts PIN1 –> PIN 12 2 Layers
10 3M#1350 1Ts
11 0.2mm*4(2-UEW) 8Ts PIN 3 –> PIN10 平均疏繞
12 3M#1350 2Ts
FINISHED

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