SANY CONCRETE BATCHING PLANT

SANY CONCRETE
BATCHING PLANT

SANY Industry Town, Changsha Economic and Technological

Development Zone, Hunan Province, China
Service Line: +86 4006 098 318 Distributor Info.
E-mail: [email protected]
Due to our process of continuous innovation, materials and specifications are subject to
change without notice.

www.sanygroup.com © Printed in China File No.: 59010962 Date: Jan 2016

SANY CONCRETE BATCHING 1 /2 QUALITY CHANGES THE WORLD.
PLANT

RAPID ASSEMBLY
CONCRETE
BATCHING PLANT

Rapid Assembly Design Breakthrough

Quickly build and put into operation. Easy to maintain and
relocate.

Innovative Coating Available

Available hot dipped galvanized coating provides long lasting
protection against corrosion.
SANY CONCRETE BATCHING 3 /4 QUALITY CHANGES THE WORLD.
PLANT

RAPID ASSEMBLY
DESIGN
Build and put into operation Rapidly. Easy to Maintain and Move
Break away from the traditional welded mode of most concrete batching plants and enjoy our modular design. It Mass produced parts allows interchangeability and convenient maintenance.
is quick and convenient to install, easy to maintain and move. The compact footprint and flexibility will meet the
requirements of the more complex work sites.

Designed for Rapid and Convenient Installation The new F8 concrete batching plant adopts a modular structure that can be assembled and
disassembled rapidly using common hardware. This makes it convenient to move.
New control room, designed to be rapidly relocated.
Modular design of the inclined belt makes it easy to assemble, disassemble and
transport. The support uses the open "U" end face and truss structure, thus the
belt is simple and quick to install or replace. The toughened rollers effectively
solve problems of deviation and adjustment.
The access steps and walkway are made of galvanized grid plate.

The batching station utilizes a new structure with a feeding height that is 200mm
lower than that of the C6. This increases the speed and efficiency of the loader,
thus saving energy and fuel consumption.
The storage silos use a floor type structure. Installed on the ground and easily
built on site using common hardware.
SANY CONCRETE BATCHING 5 /6 QUALITY CHANGES THE WORLD.
PLANT

Reduce energy
consumption

NEW ERA COATING

(Optional)
Increase efficiency

10 10
Break free of the need to coat on site. Enjoy factory installed hot dipped galvanization
anti-corrosion coating to achieve the highest degree of corrosion protection with a
service life of 20 years.

The galvanized coating on the components is produced by hot-dipped process that

forms a protective structure and effectively prevents damage during transportation
and use. All components are completely coated, including crevices and sharp Discharging rate
increases by
corners.

Compared to traditional "coat after build" methods, galvanization at the factory

ensures higher quality while saving both time and labor.

Zinc galvanization anti-rust coating can maintain rust prevention for up to 20 years.
The paint costs of up to 150,000 yuan can be saved over the life cycle of the plant.

Comparison between anti-rust processes

Required number of
Cost for single Total
Anti-rust process Anti-rust time maintenance (life cycle: 15
maintenance maintenance cost
years) To improve mixing efficiency, the discharge ports of the aggregate
Traditional silo and powder hopper are arranged in the middle of the mixer.
≤3 years 30,000 5 times 150,000
coating
Hot-dipped Production tasks intelligently queue in such a way as to achieve
galvanization 20 years / / 0
continuous production, improving efficiency by 10%.
process

The self adapting control integrates environmental protection and

leak reduction to increase the discharge rate by 25%.

Intelligent production process control reduces energy consumption

by 10%.

To prevent binding associated with material buildup, Sany intelligent

cleaning allows cleaning without the need for shutting down the
machine periodically. This enhances output and reduces the
maintenance workload.
SANY CONCRETE BATCHING 7 /8 QUALITY CHANGES THE WORLD.
PLANT

ENVIRONMENTALLY
FRIENDLY
The fault diagnostic system displays diagnostic messages in real time and displays The enclosed feed design significantly reduces environmental
reminders for maintenance based on operating conditions. impact.
The system can be remotely upgraded to ensure the latest functions are available. Patented pressure relieving technology for the powder silo effectively
collects dust and eliminates the need for roof access.
The optional waste water and waste materials system recycles these
valuable materials.

The overhaul cover plates and suspension points of the mixer permit
convenient maintenance access and component replacement.
The hopper cover plate design provides unprecedented convenience
for liner examination and replacement.
The powder hopper has an patented overhaul cap that solves the
problem of breather pipe blockage.
The mixer cover is designed with caking prevention features and is
configured with multiple manholes for convenient cleaning.
SANY CONCRETE BATCHING 9 / 10 QUALITY CHANGES THE WORLD.
PLANT

Stable & Reliable

6 step protection system ensures safety during operation
Ethernet connections for fast and reliable communications
Computer controlled manufacturing process

Small & Flexible

Small footprint requires less site space
Enter and exit on both sides. Flexible layout allows
setup on any site

Convenient & Fast

Modular design allows an installation time
of only 4 days
Major components can be quickly and
easily relocated

Cost Effective
Lower initial investment for quicker profits
Lower aggregate capacity for lower energy consumption
Lower loader fuel consumption results lower operating costs
 SANY CONCRETE BATCHING 11 / 12 QUALITY CHANGES THE WORLD.
PLANT

TECHNICAL SPECIFICATIONS
F8 RAPID ASSEMBLY TYPE CONCRETE BATCHING PLANT V8 CONCRETE MIXING PLANT
F8 V8
Model Model
HZS60F HZS90F8 HZS120F8 HZS180F8 HZS30V8 HZS60V8 HZS90V8

Theoritical (m3/h) 60 90 120 180 Theoritical (m3/h) 26 50 75

Mixer Model JS1000 JS1500 JS2000CK JS3000E Mixer Model JS500 JS1000 JS1500

Motor Power (kW) 2×18.5 2×30 2×37 2×55 Motor Power (kW) 18.5 37 2×30

Cycle Period (s) 60 60 60 60 Cycle Period (s) 67 72 72

Nominal Capacity of Mixer (L) 1000 1500 2000 3000 Nominal Capacity of Mixer (L) 500 1000 1500

Max.aggregate Size (mm) Ȼ60 Ȼ80 Ȼ80 Ȼ80 Max.aggregate Size (mm) Ȼ60 Ȼ60 Ȼ80

Powder Lot Bin Capacity (t) 2×50 3×100 4×200 4×200 Powder Lot Bin Capacity (t) 1×50 2×50 2×100

Aggregate Silo Capacity (m3) 3×10 3×17 4×17 4×25 Aggregate Silo Capacity (m3) 3×7 3×9 3×10

Category of Aggregate 3(Optional) 3(Optional) 4(Optional) 4(Optional) Category of Aggregate 3(Optional) 3(Optional) 3(Optional)

Material Discharging Height (m) 4(Optional) 4(Optional) 4(Optional) 4(Optional) Material Discharging Height (m) 4(Optional) 4(Optional) 4(Optional)

Installed Capacity (kW) 100 200 210 250 Installed Capacity (kW) 60 80 140

Accuracy of Aggregate (kg) ±2% ±2% ±2% ±2% Accuracy of Aggregate (kg) ±2% ±2% ±2%

Accuracy of Cement (kg) ±1% ±1% ±1% ±1% Accuracy of Cement (kg) ±1% ±1% ±1%

Accuracy of Fly Ash (kg) ±1% ±1% ±1% ±1% Accuracy of Fly Ash (kg) ±1% ±1% ±1%

Accuracy of Water (kg) ±1% ±1% ±1% ±1% Accuracy of Water (kg) ±1% ±1% ±1%

Accuracy of Addtive (kg) ±1% ±1% ±1% ±1% Accuracy of Addtive (kg) ±1% ±1% ±1%

Srandard Reference Weight (ton) 40 68 93 101 Srandard Reference Weight (ton) 20 30 38

Bucket Elevator/ Charging Mode Bucket Elevator Bucket Elevator Bucket Elevator
Charging Mode Inclined Belt Type Inclined Belt Type Inclined Belt Type
Inclined Belt Type
Electricity Standard 380V/50Hz 380V/50Hz 380V/50Hz
Electricity Standard 380V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz
Remarks: when assessing the dynamic accuracy of concrete materials, the batching amount shall be between 30% and 100% of full
measuring range of corresponding batch weigher in accordance with national standards.
SANY CONCRETE BATCHING 13 / 14 QUALITY CHANGES THE WORLD.
PLANT

Putzmeister
Germany

Xin Jiang Industrial Park: Sany Heavy Industry Northwest Co., Ltd.

Shenyang Industrial Park: SANYHE International Holdings Co., Ltd.

Beijing Industry Park: Beijing Sany Heavy Machinery Co.,
Ltd. / Sany Heavy Energy Machinery Co., Ltd.

Shanghai Industrial Park Zones: Sany Heavy Machinery Co., Ltd.

Sany America / Shanghai Sany Precision Machinery Co., Ltd.
/ Sany Turbine Machinery Co., Ltd.

Sany Group Headquarters / Sany Heavy Industry Co., Ltd.

Zhuhai Industrial Park: Sany Marine Heavy Industry Co., Ltd.

Sany India

Sany Indonesia

Sany Brazil

Sany's Industrial Parks

Putzmeister (International Headquarters of Sany Concrete Machinery)
China
Sany Sales & Service Offices in Chin
Sany Sales & Service Offices oversea
Sany Global Coverage