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AT17302 - Automotive

Chassis
Unit 1
LAYOUT, FRAME, FRONT AXLE AND STEERING SYSTEM
What is a chassis?

 The whole vehicle except body in case of heavy vehicles.


 Chassis consists of engine, brakes, steering system & wheel mounted on
the frame, differential, suspension.
 Propel and control a automobile
Chassis
Basic construction of chassis

 Body over frame


 Unibody construction (Monococque)
Body over Frame Construction

 A separate body is mounted to a rigid frame that supports the drive train
 Originally frames were made of wood , but steel ladder frames became
common
 It is widely used for making Heavy vehicles and commercial vehicles, SUVs.
Body over frame
Steel frame
Advantages of Body over Frame

 Easy to design, build and modify


 Maintenance and repair works are easy
 Allow more torsional flexing before yielding
Disadvantages of Body over frame
construction

 Heavier construction, causing lower performance and/or higher fuel


consumption
 Vehicle handling and dynamics is lower
 Absence of crumple zone
Crumple zone
Unibody Construction (Monococque)

 Vehicle's frame and body are integrated into a single strong structure
 Integral frame and body construction requires welding an unstressed body
to a conventional frame
 In a fully integrated body structure, the entire car is a load-carrying unit
that handles all the loads experienced by the vehicle

 forces from driving


 cargo loads.
Continued…

 Integral-type bodies
 Welding preformed metal panels and other components together,
 Forming or casting whole sections as one piece,
 Combination of these techniques.
Unibody construction

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