HF-110A and HF-110AM: Operator I Installation I Service Manual
HF-110A and HF-110AM: Operator I Installation I Service Manual
HF-110A and HF-110AM: Operator I Installation I Service Manual
MANUAL
HF-110A
and
HF-110AM
MAINTENANCE INFORMATION
- DO NOT DISCARD
SECTION PAGE
I
GENERAL INFORMATION
1.1 Introduction 1
1.2 Description 1
II
INSTALLATION AND CALIBRATION
2.1 Interconnections 10
III
OPERA1"ION
3.1 Controls and Indicators
16
IV
THEORY OF OPERATION
4.1 System Overview 28
HF-IIOA Section I
V MAINTENANCE
5.1 Introduction 32
5.2 Recommended Intervals 32
5.3 Ordering Information 32
5.4 Maintenance Procedure 32
5.5 Schematic Diagrams Section V
LIST OF FIGURES
LIST OF TABLES
II
HF-IIOA Section I
501153
Diagram, System Dimensions V
501044
Assembly, Stand (Two Drawings) V
500612
Assembly, Front Leg V
700311
Schematic, Control V
501149
Assembly, Control (final) V
501144
Assembly, Control (intermediate) V
700285
Schematic, Generator V
501009
Assembly, Generator (Two Drawings) V
501017
Assembly, Collimator (Four Drawings) V
501016
Assembly, Interconnect Cable V
700251
Schematic, Microprocessor PCB V
500929
Assembly, Microprocessor PCB V
700287
Schematic, Control PCB V
501005
Assembly, control PCB V
501034
Line Cord Assembly, Low Leakage V
501276
Power Cord V
700313
Schematic, Microprocessor PCB V
501150
Assembly, Microprocessor PCB V
700309
Schematic, Control PCB V
501142
Assembly, Control PCB V
700310
Schematic, Power Section PCB V
501143
Assembly, Power Section PCB V
700394
Outline Drawing (optional 28" Short Stand) V
501386
Assembly, Final (optional 28" Short Stand) V
501396
Assembly, Stand (optional 28" Short Stand) (Two Drawings) V
501393
Assembly, Front leg (optional 28" Short Stand) V
501394
Assembly, Line Cord (optional 28" Short Stand) V
700395
X-Ray Head Removal (optional 28" Short Stand) V
III
HF·IIOA Section I
GENERAL INFORMATION
1.1 INTRODUCTION
This manual is divided into three sections and contains the following information:
Section I describes general information, Section II contains installation and
calibration procedures. Section III contains operating procedures and technique
guides. Section IV discusses theory of operation and Section V contains
maintenance procedures and recommended intervals.
1.2 DESCRIPTION
The equipment manufactured by DEL and covered in this manual will function
properly when operated, maintained, and repaired in accordance with the
instructions in this manual. DEL does not assume responsibility for any
malfunctioning of this equipment resulting from improper operation,
maintenance, repair, or from damage to or modification of its components.
This equipment can be hazardous to both patient and operator unless
established safe exposure factors are observed. DEL disclaims all responsibility
from any injury resulting from improper application of this equipment.
HF-IIOA Section I
The certified Dynarad equipment you have purchased has been designed,
manufactured and calibrated to comply with the governing Federal Regulations
21 CFR Subchapter J. The maintenance schedules included are essential to the
continued integrity of this equipment with respect to regulatory compliance.
HF-110A Svstem consisting of: X-Ray Generator: HF-110-G IEC 601-2-7/1987
Control Modle: HF-110-CM IEC 601-2-7/1987
Specified Range of Compliance: Tube Current 15 / 25 rnA
Tube Voltage 50 - 100 kVp
Exposure Time .01 - 4.0 s
The Dynarad equipment you have purchased has been designed, manufactured
and calibrated to comply with the following safety standards;
UL 187
CUL (CSA)
IEC 601-1
IEC 601-2-7
MILLIAMPERES
Milliamperes will not deviate from the selected value by more than +/- 10% within
the operating line voltage range and within the specified range of line voltage
regulation.
Measurements made with a Keithley Inst. mAs meter model 35035 or equivalent
at 1.0 seconds.
KILOVOLTS
Kilovoltage will not deviate from the selected value by more than +/- 10%
Measurements made with a Keithley kVp Divider model 35080A and Tektronix
storage oscilloscope model TDS-310 or equivalent at 0.1 seconds.
2
HF·IIOA Section I
1.6 Continued:
TIMER
Exposure time will not deviate from the selected value more than +/- 2%, plus +/
3ms. within a range of 0.01 - 4.0 seconds.
Measurements made with a Keithley kVP Divider model 35080A and Tektronix
storage oscilloscope model TDS-31 0 or equivalent at the 50% level.
MAS
MAS will not deviate from the selected value more than +/- 15% or .5 mAs which
ever is greater within a range of .15 - 100 mAs. Measurements made with a
Keithley mAs meter model 35035 or equivalent.
MAXIMUM RATING
25 rnA at 100 kVp DC
LINE VOLTAGE REGULATION
5% maximum as measured at the x-ray control panel at maximum rated output
APPARENT RESISTANCE OF SUPPLY MAINS
115 I'J - 0.5 n, 230 roJ - 1.0 n
MAXIMUM LINE CURRENT (25 rnA at 100 kVp).
45 A at 115 I'J (AC), 25 A at 230 I'J (AC)
Measurements made with a combination current transformer (10: 1 Ratio) and
iron vane type ammeter (0-5 Amps) AC RMS.
LINE VOLTAGE RANGE
115 I'J (103.5 - 126.5 AC) 50/60 Hz
230 I'J (207 - 253 AC) 50/60 Hz
All portable sources will be acceptable provided they meet the requirements
of the system input ratings.
NOMINAL ELECTRIC POWER
2.5 KW, Constant potential derived from a high frequency inverter system,
Regulated for both kVp and mAo
MINIMUM PERMANENT FILTRATION
2.7 mm of aluminum equivalent at 100 kVp
HF-IIOA Section I
1.6 Contined:
FOCAL SPOT
4
HF-IIOA Section I
1.7 Continued:
CATHODE
Tungsten filament, line focus.
INHERENT FILTRATION
Minimum 0.70 mm aluminum equivalent at 100 kVp
COOLING
Natural convection through the insulating medium to the enclosure
INSULATING MEDIUM
Highly refined transformer oil; breakdown dielectric strength of not less than 45
kVp per ASTM
D 877-49
WEIGHT
18.5 ounces (500 grams) approximately
X-RAY SHIELDING
External cylindrical shield with open ends attached to tube. Minimum absorption
equivalent to 1.0mm of lead at 90 kVp at any point except the x-ray port.
MAXIMUM VOLTAGE
110 kVp
MAXIMUM ENERGY
3.0 rnA continuos at 100 kVp in cooled oil. Maximum temperature of oil not to
exceed 70 degrees centigrade.
THERMAL
Oil insulation
ANODE HEAT STORAGE
30,000 Heat Units
ANODE COOLING RATE
19,000 Heat UnitslMin.
HF-IIOA Section I
NOTES:
1) The typical travel stand assembly is described in varios
sections of this manal,
2) When using these modules make sure to use a travel
stand that is fully compatible and capable of handling the
weights and balances.
HF-IIOA Section I
I
S}O·
111J4.62 eOl)
----42.0"-----1 '---26.0"-
(106.68 em) (64.77 em)
I
28.0"
(71.12 ....)
>------53.0"------'
(IJ4.62 em)
Figure 1.1
Physical Dimensions
HF-IIOA Section I
70
..
",..
r-, ~
~ I t\~
60
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...
...
~""" 80kVp
'7OkVp
~~
~
~
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SOkVp
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,
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III ~"
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a:
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"""lIl
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r--. .... "',.. ,....,
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i " 110kVp ......
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30
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~ ~ ['II!!!
lliIlpll III
20 ~
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10
.033.D5 .1 .2.3 .5 1 2 3 5 10
Figure 1.2
HF-IIOA Section I
25,000
20,000 l
10,000 ~
1\
5,000 " .........
r---.. ~ -
o 3 6 9 12 15
TillE IN MINUTES
X - Ray Tube Anode Cooling Curve
210
250
240 \
\
2-0
220
210
\,
210
\
110
\
1
·0
u.
110
,
en
1&1
11'0
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,,
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II: 110
51
c
140
110
~
120
110
100
10
"" i'-.
.0
10
70 '" .............
5'0 2 3 5 .
Figure 1.3
HF-IIOA Section 2
CAUTION I
~
This Section Pertains To Authorized DEL Service Personel Only
The stand contains a spring loaded arm with 240 pounds of force. Never release the arm
safety latch without the X-Ray head attached (Applies to additional stand when furnished).
2.1 INTERCONNECTIONS
Connect the control module (Model HF-11 O-CM) to the x-ray generator (Model
HF-110-G) by means of the interconnecting cable by pushing in the connector
and turning clockwise to lock. Connect the power line cord (See drawing
500923 in Section IV for correct plug wiring) to the x-ray control (Model HF-11 0
CM) by pushing in and turning clockwise to lock. Connect the other end of
power line cord to the primary power source (wall outlet).
Caution
Be certain that the primary power source (wall outlet) is the same rating as the voltage
specified on the label. located on the rear panel of the x-ray control.
10
HF·IIOA Section 2
Connect the mAs meter to the phone jack (J4) located in the bottom plate of the
Generator Assy. Load the kVp Divider (Kiethley model 35080A) with the 50
150 kVp cassette and place it in the X-Ray field. Set the function switch to Run.
connect the kVp Divider cable to the oscilloscope (storage type) and set up the
scope as follows:
Volts/Div: 1 Display: set to Storage
Time/Div: 20ms Source: Channel 1
Ground Input/trace: lower line Input: DC
Mode: Channel 1 Trigger Mode: Single
Pre trigger: 2 division Push "Run"
11
HF-IIOA Section 2
2.3 Continued:
2) Depress the "Reset" button to enter the change into the microprocessor. the
15 rnA Station LED should go off to indicate that the unit is out of the mA
calibration mode and into the 50 kVp calibration mode.
NOTE: Entering calibration data automatically advances the unit to the next
calibration point. Adjustments can be verified at any time by rotating the
"Service" switch to the 0 position and making an exposure.
exposure and compute the kVp by counting the base line as 42 kVp and each
division as 10 kVp.
1) Use the Plus and Minus arrow keys of the Density Adjust to calibrate the kVp.
If the output is high, then use Minus key to subtract from the kVp reference.
If the output is low, then use Plus key to add to the kVp reference. Each
increment of the density bar graph is 0.5 kVp for a total range of +/- 5 kVp.
2) Depress the "Reset" button to enter the change into the microprocessor. The
kVp meter will now display 60 kVp and the 15 rnA Station LED will light to
indicate that the unit is in the 15 rnA calibration mode at 60 kVp.
3) Repeat steps 2.3 and 2.4 for the 60-100 kVp/15 mA range in 10 kVp
increments.
4) Set the "Service" switch to position 2.
5) Repeat steps 5.0 and 6.0 for the 50-100 kVp125 mA range in 10 kVp
increments.
6) Set the "Service" switch to the 0 position. Verify the calibration points and
note on checklist.
12
HF-IIOA Section 2
2.4 Continued:
If any points need to be fine tuned, set the "Service" switch to the required
setting and toggle through the calibration modes using the "Reset" button until
the correct range is found.
Remove the phone plug from the mA jack. Measure the time base of the kVp
wave form at the 50% level. confirm timer accuracy as indicated on checklist.
13
HF-IIOA Section 2
2.6 Continued:
Place the exposed film on top of the alignment tool making sure that the exposed
border of the film coincides with the silver border of the alignment tool. Adjust
the Collimator light field to coincide with the exposed field of the x-ray film.
Rotate collimator to access and remove cover plate. Locate vertical and
horizontal hex head adjustment bolts, and 2 slotted clamping screws. Loosen
the clamping screws slightly and adjust hex headed bolts
Move Beam Left Tum horizontal bolt CON
Move Beam Right - Tum horizontal bolt ON
Move Beam Down --Tum vertical bolt CON
Move Beam Up Tum vertical bolt ON
14
HF-IIOA Section 2
Figure 2.1
15
HF-IIOA Section 3
UNIT OPERATION
DESCRIP1"ION FUNC1"ION
1) POWER ON SWITCHI Rocker type switch that controls the primary
CIRCUIT BREAKER (20 A) power into the generator. Operating the
* See note Below switch turns the unit on. Power should not
16
HF-IIOA Section 3
3.1 Continued:
DESCRIPTION FUNCTION
11) AEC ON/OFF SWITCH Activates the AEC mode. The "Density" bar
(Optional Equipment) graph will illuminate, the exposure time and
mAs meters will blank out.
12) GRID ON/OFF SWITCH Pre-programmed density offset to
(Optional Equipment) compensate for grid attenuation.
13) RESET BUTTON Clears and resets the front panel controls in
the event of a fault condition (reference
Table 5.2)
14) DENSITY BAR GRAPH Indicates the percent off set in the density
(Optional Equipment) control.
15) DENSITY ADJUST Adjusts the density up or down from neutral
(Optional Equiptment) (1.0 density) in 5% steps.
16) OPERATE SWITCH A two position switch that controls the x-ray
output. The first position is for prep (ready
light goes out and comes back on when unit
is prepped), the second position is for x-ray
(x-ray light comes on while x-rays are being
produced).
17
HF-IIOA Section 3
3.1 Continued:
DESCRIPTION FUNCTION
OPERATE SWITCH Premature release of the exposure switch
continued: will terminate the exposure and light the
fault lamp. Depress the RESET button to
clear the fault and reset the timer.
18
HF-IIOA Section 3
3.2 Continued:
I
CAUTION
it
CAN RESULT lli. DAMAGE TO THE PISTONS (Applies to additional stand when
furnished)
DESCRIPTION FUNCTION
I) SKID BARS Functions as handles during transport and
rest blocks in the storage mode (ref. View B
of fig. 3.3).
J) WHEEL BRAKE Manual lever. Prevents unit from rolling
when positioned on an incline or in the
storage mode.
K) LEG RELEASE Spring loaded slide bracket. Allows front leg
to be folded into the storage position (ref.
View B of fig. 3.3).
L) COLLIMATOR LAMP Depressing the button activates the lamp
which automatically extinguished after 15
seconds to extend bulb life.
M) COLLIMATOR INPUT Connects the collimator to the 24 VDC
power supply via the Generator Assembly.
N) MA TEST JACK Test point for rnA during the calibration
mode (Ref. Section 2.0)
19
HF·IIOA Section 3
CAUTION I
Lh
Do not attempt to connect or disconnect any interconnect cables
without disconnecting the mains supply first.
1) Operate the "Power On" switch (1) to turn the primary power on.
2) Position the generator at the desired distance from the film cassette (Ref. Table
3.1 for technique guides). The model P180HS collimator has a built-in tape
measure to determine SID (source to image distance) accurately.
3) Activate the "Collimator Lamp" by depressing the push-button located on the
front of the collimator. The collimator lamp will automatically extinguish after a
period of approximately 15 seconds to extend bulb life.
4) Position the generator so that the collimator light beam is centered on the film
cassette.
5) Collimate the light field to the area of interest by means of the shutter adjust
knobs.
6) Select the desired kVp by means of the kVp adjust switches (5).
7) Select the desired mA station by means of the mA selector switches (6).
8) Adjust the "Exposure Time" Control to the desired time interval by means of the
Time selectors (7). The resultant mAs is displayed on the mAs meter (3)
9) After the required warm up period, the "Ready" Indicator (4) will illuminate. It
will not be possible to operate the unit until this has occurred. If the unit has not
been operated for a long period of time an additional 2 minute waiting period is
recommended.
10) While holding the "Remote Exposure Control" (16), step at least 6 feet to the
rear or side of the x-ray generator.
20
HF-IIOA Section 3
3.3 Continued:
11) Depress the "X-Ray Switch" to the first position (prep). The "Ready Light" (8)
will go off and come back on when the unit is fully prepped.
12) Depress the "X-Ray Switch" to the second position for immediate exposure. An
audio tone will sound in addition to the "X-Ray" indicator (5) illuminating for the
duration of the exposure. Releasing the "X-Ray" switch prior to the pre-selected
time interval will terminate the exposure,
light the "FAULT" Indicator and display a fault condition (Ref. Table 5.2).
NOTES:
1) Unless the x-ray generator is going to be immediately used again, the "Power
ON" switch (1) should be tumed off. Leaving the unit tumed on provides
opportunity for an accidental operation.
2) If the unit is going to be operated again, an automatic inhibit circuit will allow
the x-ray tube to cool in proportion to the exposure time to prevent damage to
the x-ray tube from overheating. At the end of this cycle the "Ready" light
(4) will illuminate indicating an exposure can be made.
21
HF-IIOA Section 3
22
HF-IIOA Section 3
CAUTION
NOTE: Skin guards (G) must be positioned to straddle the front leg.
7) Pull back and hold the Boom Arm Release (H).
8) Slowly move the Generator/Collimator Assy. To it's storage position.
9) Release Boom Arm Release (H).
10) Lock both Wheel Brakes.
22a
HF-IIOA Section 3
TABLE 3.1
TECHNIQUE CHART
Film Screen: Kodak OG Film: Lanex Regular Screen (400 speed) 40" SID
23
HF·IIOA Section 3
TABLE 3.1
TECHNIQUE CHART
Film/Screen: Kodak OG Film: Lanex Regular Screen (400 speed) 40" SID
EXAMINATION THICKNESS
24
HF-IIOA Section 3
_tic E - - . too_
. ... .. . . ......
----- _
( ~~~~~o~~bo~oooo~,~~ob [JJ
----/
_I
Q!!C(!I
Figure 3.1
25
HF-IIOA Section 3
Figure 3.2
Connector Locations
26
HF-IIOA Section 3
V1EW-A
VIE:W-B
Figure 3.3
Stand Descriptions
27
HF-IIOA Section 4
THEORY OF OPERATION
The Generator Assembly is made up of both the High Frequency Head and the
Collimator, which are both interconnected with the control assembly via
connector J1 (Ref. Dwg 700285). The voltage used to generate the high
voltage at the high frequency head enters the assembly at pins A & B of
connector J1. The voltage is approximately 600 VPP at an approximate 20 kHz
square wave, for a 100 kVp output.
The filament voltage enters at pins F<G&H of connector J1. Pin H is at a DC
level of approximately 15 V, and pins F & G have a high frequency voltage of
about 30 VPP at approximately 400 Hz with respect to ground. Pin L of J1 is the
rnA feedback signal (10V = 25mA). Pins C&D of J1 provide a 24 VAC voltage
for the collimator lamp and timer. Pin E of J1 is the ground pin, pin K of J1 is
the kV feedback signal (10 V=1 OOkV). Connector J2 (rnA jack) places a rnA
meter in series with the rnA line for calibration purposes (Ref. Section 2.3).
28
HF-IIOA Section 4
29
HF-IIOA Section 4
4.3 Continued:
30
HF-IIOA Section 4
4.3 Continued:
The AEC interlock signal (active low), enters the microprocessor board at P1 pin
39. This signal is low when the AEC assembly is connected via J4. The front
panel assembly (A3) houses all the push buttons and indicators for operating the
unit and is connected to the microprocessor through ribbon cable assembly W1.
The filament control board generates the high frequency voltage that feeds the
primary of the filament transformer pins F,H and G on J2.
The power supply assembly A4 provides the +/- 15VDC and +5 VDC for all the
low voltage (signal processing) electronics.
The optional automatic line sense assembly AS monitors the input voltage and
switches a set of contacts which changes the rectifier filter section from a full
wave doubler to a full wave bridge. It also selects the proper tap on the control
transformer T1.
31
HF·IIOA Section 5
UNIT MAINTENANCE
I CAUTION I
Lh
In order to keep the Dynarad unit operating properly, it must be inspected and
checked in accordance with the recommended intervals depending on the age
and use of the equipment. If there is a problem, call an authorized serviceman.
DO NOT OPERATE THE EQUIPMENT UNTIL REPAIRS ARE COMPLETED.
Reference the checklist on following page and verify that all check points have
been completed.
32
HF-IIOA Section 5
TABLE 5.1
MAINTENANCE CHECKLIST
NOTE: When cleaning, use a cloth moistened in warm soapy water (use mild soap).
Do not soak the unit and do not use strong cleaners or solvents as they may
blur the lettering or dull the finish. Polish with pure liquid or pate was. Do not
use a wax containing a cleaning substance. Do not polish the meter windows.
SERVICE ENGINEER: _
33
HF-IIOA Section 5
TABLE 5.2
DISPLAYED FAULT CONDITIONS
NOTES:
1) May indicate a timer problem. Depress the reset button to clear the fault
condition and continue. If the problem persists, call for service.
2) Make sure that the detector cable is properly connected to the control
assembly. Depress the reset button to clear the fault condition and
continue. If the problem persists, switch to the manual mode and call for
service. May indicate a technique problem. Depress the reset button to
clear the fault condition and refer to Table 3.1 for the proper technique
factors. If the problem persists, call for service.
34
NEW RELEASE
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ONE SER~CE PERSON
l'=
MUST HOLD SKID BAR
1 TO PREVENT TIP OVER
~
..
ONE SER~CE PERSON TO
/
REMOVE X-RAY HEAD ENGAGE WHEEL BRAKE
(BOTH SIDES)
--.
w
CAUTION
&