WHP-East Piatu-Roark Calc & Stiffener-Rev0

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SIDE WALL (1) DESIGN CALCULATION (@ Length = 3000mm ) 1

TANK NO. : T-980 / T-985 / T-987

Tank Height, H = 63.0 in 1600 mm


Tank Width, W = 110.24 in 2800 mm
Tank Length, L = 118.11 in 3000 mm

Design Pressure = FULL static head


Design Temp. = 131 Deg C
Material = A 240 316L

As per Table 11.4 Case No.1a Chapter 10 of Roark's


Rectangular plate, all edges simply supported, with uniform loads over entire plate.

g= 9.81 m/s2 S
ρ liq = 1000 kg/m3
a
a= 29.53 in = 750 mm S b S
b= 23.62 in = 600 mm
a/b = 1.2500 S

b = 0.3954 Loading q = ρ liq gH


a = 0.0655 = 15696 N/m2
g = 0.4608 = 2.2759 psi
E = 2.9E+07 psi = 2.2759 psi

t= 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm

At Center,
Maximum Deflection, = -(aqb4)/Et3 t/2 = 0.118 in
= -0.12
= 0.12 in Max Deflection < t/2 : O.K

Maximum Bending stress, s =(bqb2)/ t2

= 8,999 psi < σ allowable 16,700 psi. : OK

Max Bending stress < σ allowable : O.K

Material A 240 316L


Yield Stress, sy = 25000 psi
Stress Ratio, s/sy = 0.360

At center of long side,

Maximum reaction force per unit length normal to the plate surface,

R = g qb
= 24.77 lb/in
= 2798.80 N/mm
SIDE WALL (1) HORIZONTAL STIFFENER CALCULATION 2

TANK NO. : T-980 / T-985 / T-987

Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

W L= 750 mm = 29.53 in
33.60 lb/in ґ= 375 mm = 14.8 in
Load q = 2.2759 psi
unit load W = q x ґ psi
= 33.60 lb/in

29.53 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 14.76 in
Maximum moment, Mmax = WL2/8
= 3662 lb-in

M/I = s/y

(I/y)required = M/s
= 0.146 in3
Use FB 90 x 6
I/y = 0.494 in3 > (I/y)required O.K
O.K

Therefore, s = 7409 psi < σallowable 16700 psi O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 14.76 in

δmax = (5WL4)
384EI

= 0.013 < L/360 = 0.0820 in

The stiffener size used is adequate.


SIDE WALL (2) DESIGN CALCULATION (@ Length = 2800mm ) 3

TANK NO. : T-980 / T-985 / T-987

Tank Height, H = 63.0 in 1600 mm


Tank Width, W = 110.24 in 2800 mm
Tank Length, L = 118.11 in 3000 mm

Design Pressure = FULL static head


Design Temp. = 131 Deg C
Material = A 240 316L

As per Table 11.4 Case No.1a Chapter 10 of Roark's


Rectangular plate, all edges simply supported, with uniform loads over entire plate.

g= 9.81 m/s2 S
ρ liq = 1000 kg/m3
a
a= 27.56 in = 700 mm S b S
b= 23.62 in = 600 mm
a/b = 1.1667 S

b = 0.3614 Loading q = ρ liq gH


a = 0.0587 = 15696 N/m2
g = 0.4492 = 2.2759 psi
E = 2.9E+07 psi = 2.2759 psi

t= 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm

At Center,
Maximum Deflection, = -(aqb4)/Et3 t/2 = 0.118 in
= -0.11
= 0.11 in Max Deflection < t/2 : O.K

Maximum Bending stress, s = (bqb2)/ t2

= 8,225 psi < σ allowable 16,700 psi : OK

Max Bending stress < σ allowable : O.K

Material A 240 316L


Yield Stress, sy = 25000 psi
Stress Ratio, s/sy = 0.329

At center of long side,

Maximum reaction force per unit length normal to the plate surface,

R = g qb
= 24.15 lb/in
= 2728.44 N/mm
SIDE WALL (2) HORIZONTAL STIFFENER CALCULATION 4

TANK NO. : T-980 / T-985 / T-987

Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

W L= 700 mm = 27.56 in
31.36 lb/in ґ= 350 mm = 13.8 in
Load q = 2.2759 psi
unit load W = q x ґ psi
= 31.36 lb/in

27.56 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 13.78 in
Maximum moment, Mmax = WL2/8
= 2977 lb-in

M/I = s/y

(I/y)required = M/s
= 0.119 in3
Use FB 90 x 6
I/y = 0.494 in3 > (I/y)required O.K
O.K

Therefore, s = 6023 psi < σallowable 16700 psi O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 13.78 in

δmax = (5WL4)
384EI

= 0.009 < L/360 = 0.0766 in

The stiffener size used is adequate.


SIDE WALL (1&2) VERTICAL STIFFENER CALCULATION (Top Section) 5

TANK NO. : T-980 / T-985 / T-987


L= 600 mm = 23.62 in
W ґ= 300 mm = 11.8 in
26.88 lb/in
Load q = 2.2759 psi
unit load W = qxґ psi
= 26.88 lb/in

23.62 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 12.94 in
Maximum moment, Mmax = 0.0215WL2
= 322 lb-in
M/I = s/y
(I/y)required = M/s
= 0.013 in3

1. Checking Section Modulus (Z) of stiffener :


Stiffener size = FB 90 x 6
Section Modulus of stiffener is OK
Z = I/y
Z stiffener = 0.494 in3 > 0.013 in3 Z required

2. Checking stiffener Bending stress (s ) :


s = M/Z Max bending stress of stiffener is OK
s stiffener = M max / Z stiffener
Therefore, s stiffener = 652 psi < 16700 psi σallowable

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 12.40 in

dmax = 0.001309 x WL4


EI

= 0.0052 in < L/360) 0.0656 in

Therefore the size used is adequate.


SIDE WALL (1&2) VERTICAL STIFFENER CALCULATION (Middle & Bottom Section) 6

TANK NO. : T-980 / T-985 / T-987


L= 500 mm = 19.69 in
W ґ= 250 mm = 9.8 in
22.40 lb/in
Load q = 2.2759 psi
unit load W = qxґ psi
= 22.40 lb/in

19.69 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 10.79 in
Maximum moment, Mmax = 0.0215WL2
= 187 lb-in
M/I = s/y
(I/y)required = M/s
= 0.007 in3

1. Checking Section Modulus (Z) of stiffener :


Stiffener size = FB 90 x 6
Section Modulus of stiffener is OK
Z = I/y
Z stiffener = 0.494 in3 > 0.007 in3 Z required

2. Checking stiffener Bending stress (s ) :


s = M/Z Max bending stress of stiffener is OK
s stiffener = M max / Z stiffener
Therefore, s stiffener = 378 psi < 16700 psi σallowable

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 10.33 in

dmax = 0.001309 x WL4


EI

= 0.0014 in < L/360) 0.0547 in

Therefore the size used is adequate.


BOTTOM WALL DESIGN CALCULATION 7

TANK NO. : T-980 / T-985 / T-987

Tank Height, H = 63.0 in 1600 mm


Tank Width, W = 110.24 in 2800 mm
Tank Length, L = 118.11 in 3000 mm

Design Pressure = FULL static head


Design Temp. = 131 Deg C
Material = A 240 316L

As per Table 11.4 Case No.1a Chapter 10 of Roark's


Rectangular plate, all edges simply supported, with uniform loads over entire plate.

g= 9.81 m/s2 S
ρ liq = 1000 kg/m3
a
a= 29.53 in = 750 mm S b S
b= 27.56 in = 700 mm
a/b = 1.0714 S

b = 0.3191 Loading q = ρ liq gH


a = 0.0505 = 15696 N/m2
g = 0.4325 = 2.2759 psi
E = 2.9E+07 psi = 2.2759 psi

t= 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm

At Center,
Maximum Deflection, = -(aqb4)/Et3 t/2 = 0.118 in
= -0.17
= 0.17 in Max Deflection < t/2 : O.K

Maximum Bending stress, s =(bqb2)/ t2

= 9,885 psi < σ allowable 16,700 psi : OK

Max Bending stress < σ allowable : O.K

Material A 240 316L


Yield Stress, sy = 25000 psi
Stress Ratio, s/sy = 0.395

At center of long side,

Maximum reaction force per unit length normal to the plate surface,

R = g qb
= 27.13 lb/in
= 3065.07 N/mm
BOTTOM WALL STIFFENER CALCULATION (1) 8

TANK NO. : T-980 / T-985 / T-987

Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

W L= 750 mm = 29.53 in
33.60 lb/in ґ= 375 mm = 14.8 in
Load q = 2.2759 psi
unit load W = q x ґ psi
= 33.60 lb/in

29.53 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 14.76 in
Maximum moment, Mmax = WL2/8
= 3662 lb-in

M/I = s/y

(I/y)required = M/s
= 0.146 in3
Use FB 90 x 6
I/y = 0.494 in3 > (I/y)required O.K
O.K

Therefore, s = 7409 psi < σallowable 16700 psi O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 14.76 in

δmax = (5WL4)
384EI

= 0.013 < L/360 = 0.0820 in

The stiffener size used is adequate.


BOTTOM WALL STIFFENER CALCULATION (2) 9

TANK NO. : T-980 / T-985 / T-987


L= 700 mm = 27.56 in
W ґ= 350 mm = 13.8 in
31.36 lb/in
Load q = 2.2759 psi
unit load W = qxґ psi
= 31.36 lb/in

27.56 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 15.10 in
Maximum moment, Mmax = 0.0215WL2
= 512 lb-in
M/I = s/y
(I/y)required = M/s
= 0.020 in3

1. Checking Section Modulus (Z) of stiffener :


Stiffener size = FB 90 x 6
Section Modulus of stiffener is OK
Z = I/y
Z stiffener = 0.494 in3 > 0.020 in3 Z required

2. Checking stiffener Bending stress (s ) :


s = M/Z Max bending stress of stiffener is OK
s stiffener = M max / Z stiffener
Therefore, s stiffener = 1036 psi < 16700 psi σallowable

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 14.47 in

dmax = 0.001309 x WL4


EI

= 0.0152 in < L/360) 0.0766 in

Therefore the size used is adequate.


ROOF WALL DESIGN CALCULATION 10

TANK NO. : T-980 / T-985 / T-987

Tank Height, H 63.0 in 1600 mm Roof weight = 872.13 lb


Tank Width, W 110.24 in 2800 mm Misc. weight = 2662.17 lb
Tank Length, L 118.11 in 3000 mm Live load,LL = 0.00 psi
Total dead load,TDL = 0.27 psi
Design Pressure = FULL static head Total conc. load, CL = 0.00 psi
Design Temp. = 131 Deg C
Material = A 240 316L

As per Table 11.4 Case No.1a Chapter 10 of Roark's


Rectangular plate, all edges simply supported, with uniform loads over entire plate.
S
g= 9.81 m/s2 a
ρ liq = 1000 kg/m3
S b S
a= 55.12 in 1400 mm
b= 39.37 in 1000 mm S
a/b = 1.4000

b = 0.4530 Loading q = Live load + Conc.Load + TotalDeadLoad


a = 0.0770 = 0.271 psi
g = 0.4780
E = 2.90E+07 psi =

t= 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm

At Center,
Maximum Deflection,= -(aqb4)/Et3 t/2 = 0.118 in
= -0.13
= 0.13 in Max Deflection < t/2 : O.K

Maximum Bending stress, s = (bqb2)/ t2

= 3,416 psi < σallowable 16,700 psi : OK


Max Bending stress < σ allowable : O.K
Material A 240 316L
Yield Stress, sy = 25000 psi
Stress Ratio, s/sy = 0.137

At center of long side,

Maximum reaction force per unit length normal to the plate surface,

R = g qb
= 5.11 lb/in
= 577.19 N/mm
ROOF WALL STIFFENER CALCULATION (1) 11

TANK NO. : T-980 / T-985 / T-987

Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

W L= 1400 mm = 55.12 in
7.48 lb/in ґ= 700 mm = 27.6 in
Load q = 0.2715 psi
unit load W = qxґ psi
= 7.48 lb/in

55.12 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 27.56 in
Maximum moment, Mmax = WL2/8
= 2841 lb-in

M/I = s/y

(I/y)required = M/s
= 0.114 in3
Use FB 90 x 6
I/y = 0.494 in3 > (I/y)required O.K
O.K

Therefore, s = 5747 psi < σallowable 16700 psi O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 27.56 in

δmax = (5WL4)
384EI

= 0.035 < L/360 = 0.1531 in

The stiffener size used is adequate.


ROOF WALL STIFFENER CALCULATION (2) 12

TANK NO. : T-980 / T-985 / T-987


L= 1000 mm = 39.37 in
W ґ= 500 mm = 19.7 in
5.34 lb/in
Load q = 0.2715 psi
unit load W = qxґ psi
= 5.34 lb/in

39.37 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 21.57 in
Maximum moment, Mmax = 0.0215WL2
= 178 lb-in
M/I = s/y
(I/y)required = M/s
= 0.007 in3

1. Checking Section Modulus (Z) of stiffener :


Stiffener size = FB 90 x 6
Section Modulus of stiffener is OK
Z = I/y
Z stiffener = 0.494 in3 > 0.007 in3 Z required

2. Checking stiffener Bending stress (s ) :


s = M/Z Max bending stress of stiffener is OK
s stiffener = M max / Z stiffener
Therefore, s stiffener = 360 psi < 16700 psi σallowable

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 20.67 in

dmax = 0.001309 x WL4


EI

= 0.0221 in < L/360) 0.1094 in

The stiffener size used is adequate.


SECTIONAL STIFFENER PROPERTIES CALCULATION 13

TANK NO
NO. : T 980 / T
T-980 T-985
985 / T
T-987
987

Stiffener Size FB 90 x 6
M t i l,
Material, A 240 316L
Yield Stress
Stress, σy 25000 psi
Allowable
o ab e Stress,
St ess, σ allowable 6 00 ps
16700 psi

Stiffener b1
Where :

d1 = 90 mm

h 1 b1 = 6 mm
d1
y1
1

2 2 3
PART Area (a) y axy h h axh bd /12 I section
2 3
mm mm mm mm mm2 mm4 mm4 mm4
1 540 45 24300 0 00
0.00 0 0 364500 364500 0
364500.0
TOTAL 540 45 24300 0 00
0.00 0 0 364500 364500 0
364500.0

Calculating Sectional Properties of stiffener :

C = Ay = 24300
A 540

C = 45.00 mm

Second Moment of Inertia of Stiffener


364500 0 mm4
I = 364500.0 = 0 8757
0.8757 iin4

Section Modulus of Stiffener


Z = 8100 mm3 = 0 4943
0.4943 in3

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