Vessel OD Vessel thk.

(mm) note- 538 (mm) 12 C.A (mm) R.F pad(mm) User input Note-1: cylinder OD has been adjusted considering RF pad thickness along with cylinder thickness in corrod
1

Nozzle OD Nozzle thk.

(mm) 273 (mm) 28.5 3 16 Inches MKS

d = mean diameter of nozzle in corroded condition, ( in.) 9.744 247.5 mm

D = mean diameter of vessel in corroded condition, ( in.) 20.19685 513 mm

t = corroded nozzle wall thickness, in. 1.003937 25.5 mm

T = corroded vessel wall thickness, in. 0.984252 25 mm

P = internal design pressure, psi 212 14.6 barg

Mi = circumferential moment, lbf-in 79660.098 9000 N-m

Mo = longitudinal moment, lbf-in 84085.659 9500 N-m

Mt = torsional moment, lbf-in 97362.342 11000 N-m

F = axial force on nozzle, lbf 6969.0798 31000 N

S = allowable code stress at design temperature, psi 20000

Su = minimum tensile stress at 100o F, psi 70000 From ASME Section-II Part-D

Sy = minimum yield stress at 100o F, psi 38000

ratio calculations:

Sy/Su d/D D/T t/T D/2T d/2t

0.543 0.482 20.520 1.020 10.260 4.853

Limits check on design

A) Sy/Su must be less than 0.7 ok

B) For P, Mt, Mo, and F

0.333 < d/D < 1.0 ok

20 < D/T < 250 ok

d/D < t/T < 3.0 ok

Stress Equations pi.d.2.t 61.46499

Δp = PD/(2T) 2175.19 psi

Δi = 4Mi/(pi.d.2.t) 5184.0957 psi

Δo = 4Mo/(pi.d.2.t) 5472.101 psi

Δt = 4Mt/(pi.d.2.t) 6336.1169 psi

Δa = F/(pi.d.t) 226.76583 psi

Stress Stress
1) Svp = Vessel stress due to pressure (surface) Induced Allowable

Svp = ΔP[ -1.7988+3.5474*(d/D)^0.6*( D/T)^0.3*(t/T)^-0.2-0.05716*(d/D)^1.2*(D/T)^0.3*(t/T)^2.9 8237.4578 psi

2) Svmp, = Vessel stress due to pressure (membrane)

Svmp = ΔP[ 1.2356-0.00161*(d/D)*( D/T)^0.6*(t/T)^-2.4+0.633*(d/D)*(D/T)^0.5*(t/T)^-0.8 5639.6647 psi

3) Snp = Nozzle stress due to pressure (surface)

Snp = ΔP((2.1561)-(0.02549*(d/D)^0.4*( D/T)^0.5*(t/T)^-3.2)+(0.5191*(d/D)^0.6*(D/T)^0.6*(t/T)^-1.3)) 8868.4025 psi

4) Snmp = Nozzle stress due to pressure (membrane)

Snmp = ΔP*((1.1704)-(0.0406*(d/D)*( D/T)^0.6*(t/T)^-2.0)+(0.7051*(d/D)*(D/T)^0.5*(t/T)^-1.0)) 5581.0886 psi

5) Sni = Nozzle stress due to circumferential moment (surface)

Sni = Δi*((-1.119)+(11.23*(d/D))-(19.67*(d/D)^2.0)+(11.32*(d/D)^3.0))*((D/T)^0.4763) 21679.945 psi

6) Snmi = Nozzle stress due to circumferential moment (membrane)

Snmi = Δi*((-0.074)+(1.505*(d/D))-(2.731*(d/D)^2.0)+(1.775*(d/D)^3.0))*((D/T)^0.6526*(t/T)^0.109) 8051.6304 psi

7) Svi = Vessel stress due to circumferential moment (surface)

Svi = Δi*((-0.0022)+(4.729*(d/D))-(8.674*(d/D)^2.0)+(5.237*(d/D)^3.0))*((D/T)^0.526*(t/T)^0.812) 21902.141 psi

8) Svmi = Vessel stress due to circumferential moment (membrane)

Svmi = Δi*((0.3722)-(0.674*(d/D))+(1.615*(d/D)^2.0)-(0.8049*(d/D)^3.0))*((D/T)^0.58*(t/T)^0.8097) 10105.447 psi

9) Sno = Nozzle stress due to longitudinal moment (surface)

Sno = Δo*((-0.863)+(5.559*(d/D))-(5.895*(d/D)^2.0)+(1.78*(d/D)^3.0))*((D/T)^0.802*(t/T)^-0.252) 39725.592 psi

10) Snmo = Nozzle stress due to longitudinal moment (membrane)

Snmo = Δo*((-0.046)+(0.4773*(d/D))-(0.4663*(d/D)^2.0)+(0.1542*(d/D)^3.0))*((D/T)^0.982*(t/T)^-0.109) 9874.4777 psi

11) Svo = Vessel stress due to longitudinal moment (surface)

Svo = Δo*((0.0947)+(1.099*(d/D))-(0.2395*(d/D)^2.0)-(0.541*(d/D)^3.0))*((D/T)^0.8972*(t/T)^1.115) 42780.959 psi

12) Svmo = Vessel stress due to longitudinal moment (membrane)

Svmo = Δo*(-(0.098)+(0.9367*(d/D))-(1.427*(d/D)^2.0)+(0.7837*(d/D)^3.0))*((D/T)^0.8566*(t/T)^0.7317) 8108.579 psi

13) Sna = Nozzle stress due to axial force, F (surface)

Sna = Δa*(-(1.389)+(10.31*(d/D))-(13.33*(d/D)^2.0)+(5.018*(d/D)^3.0))*((D/T)^0.753*(t/T)^-0.139) 2301.1185 psi

14) Snma = Nozzle stress due to axial force, F (membrane)

Snma = Δa*(-(0.05)+(1.068*(d/D))-(1.711*(d/D)^2.0)+(0.8444*(d/D)^3.0))*((D/T)^0.917*(t/T)^-0.0296) 585.66004 psi

15) Sva = Vessel stress due to axial force, F (surface)

Sva = Δa*((1.646)-(3.946*(d/D))+(8.665*(d/D)^2.0)-(5.844*(d/D)^3.0))*((D/T)^0.7837*(t/T)^1.199) 2733.7659 psi

16) Svma = Vessel stress due to axial force, F (membrane)

Svma = Δa*((6.682)-(33.80*(d/D))+(70.90*(d/D)^2.0)-(42.22*(d/D)^3.0))*((D/T)^0.3521*(t/T)^0.8697) 1428.3012 psi

17) Svt = Vessel stress due to torsion moment (surface)

Snt = Nozzle stress due to torsion moment (surface)

Svt = Snt = Δt*(1.7*(D/2T)*(d/2t)^-0.5*(d/D)^2.1) 10856.214 psi

18) Svmt = Vessel stress due to torsion moment (membrane)

Snmt = Nozzle stress due to torsion moment (membrane)

Svmt = Snmt = Δt*(0.85*(D/2T)*(d/2t)^-0.5*(d/D)^2.1) 5428.1072 psi

Combined Stresses

19) Snc = Combined stresses at nozzle surface Allowable

Snc = Snp+Sna+(Sni2+Sno2+Snt2)^0.5 57709.826 psi 60000

20) Snmc = Combined nozzle membrane stresses Allowable

Snmc = 0.8*(Snmp+Snma+(Snmi2+Snmo2+Snmt2)^0.5 16012.703 psi 30000

21) Svc = Combined stresses at vessel surface Allowable

Svc = Svp+Sva+(Svi2+Svo2+Svt2)^0.5 60243.646 psi 60000

22) Svmc = Combined stresses in vessel (local membrane)

a = d/2 4.872 L = 0.78*(DT/2)^0.5 2.459

CFv = 0.4+((a/L)*(0.4-0.3/(1+L/a)-0.1/(1+L/a)^3.0)) 0.73934363 Allowable

Svmc = CFv*(Svmp+Svma+(Svmi2+Svmo2+Svmt2)^0.5 15611.617 psi 30000

Reference: [ TEMA 9th edition RGP-RCB-10.7 ]

Design of Large Diameter Ratio Shell Intersections Subjected to Pressure and Extemal Loadings,
W. Koves, K. Mokhtarian, E. Rodabaugh, G. E. 0. Widera, Draft April 27,2004 for Pressure Vessel
Research Council Committee on Piping, Nozzles, and Vessels, PVRC Project 99-PNV-01TM
h cylinder thickness in corroded conditions