KTMMC 0550 Us
KTMMC 0550 Us
KTMMC 0550 Us
Flow
Control
KTM Ball Valves
Contents
Introduction 2
Omni I/SB11 7 - 12
Omni II 13 - 19
Three-Way 20 - 29
Unibody 30 - 33
Metal Seated 36 - 38
Single V 54 - 57
Dual V 64 - 67
Engineering Data 69 - 77
How to Order 78 - 79
KTM manufactures the most complete Quality Assurance (ISO 9001) Special options and testings are
line of quality ball valves, and can KTM now complies fully with the global available on application
provide the exact ball valves and ISO 9001 quality system requirements,
actuators to meet the most demanding Options
the first major ball valve manufacturer to
application requirements. do so. • Stem Extension
• Body Coating
Experience and Reputation Process and Quality Control
• Double Block & Bleed
During KTM’s 60 years of valve (S.P.Q.C.)
manufacturing experience, we have KTM has been committed to Statistical Tests
developed a reputation for high quality, Process Quality Control. Products are • Chlorine Service
dependable valves and outstanding manufactured utilizing S.P.Q.C. as a • Oxygen Service
service for our customers. powerful tool for producing quality
• Vacuum Service
Totally Integrated Manufacturing products.
• Liquid Penetrant
Facility Advantages • Magnetic Particle
You can count on KTM ball valves for • The most complete line of ball valves
lasting, dependable service. Each valve • Ultra-Sonic
in either a manual or an automated
is precision manufactured from foundry mode of operation. • X-ray
casting to final assembly. By controlling
• Standard, off-the-shelf, special and
every component of manufacturing, we
custom-made valves.
maintain total quality control.
• Mill Test Reports (MTRs) available on
Dependable Quality Products and all valves.
Performance • Material traceability
In addition, unique design features add • Continuing source guarantees
to the life and performance of our valves
such as an incredibly high degree of • Product warranties
accuracy that is machined into every • Strategically located sales, service
ball – a sphericity of ± 0.0008” and and distribution centers provide rapid
4RMS finish – specifications that are delivery, service and repair.
unsurpassed anywhere! • Qualified service and engineering
support.
Omni I - SB11
Omni II Three-Way
Omni Cavity-Free
(pages 13-19) (Pages 20-29)
(pages 7-12)
Hi-Temp Two-Way
Unibody Metal Seated
Gratite®
(Pages 30-33) (Pages 36-38)
(Pages 34-35)
Floating Trunnion
Single-V Dual-V
(Pages 54-63) (Pages 64-67)
Features
• Designed and manufactured to major
international standards.
• Zero leakage with standard E-seat
technology.
• Pure white E-seats relieves concern
over product contamination and
possible “popcorning” in reactive
monomer applications.
• Anti-cold flow-integral seat lip
eliminates seat deformation and cold
flow.
• Fire-Safe Tested to API 607 - fourth
edition.
• Secondary fire-safe metal-to-metal
seat is standard.
• Blowout-proof stem.
• Static electricity grounding device.
• CE marking to PED 97/23/EC.
• ISO 5211 mounting pad.
• Sealmaster™ technology on packing
area to meet most fugitive emission
requirements.
• Low operating torque for ease of
operation and reduced actuator cost.
• Automatic cavity pressure relief.
Special Options
• Stem extensions
• Special trim configurations for General Applications Standards
corrosive applications • Pulp & Paper • API 598
• Special alloy body materials available • Chemical • ANSI B16.5, B16.10 and B16.34
upon request.
• Reactive Monomers • Fire-safe approved, API 607 Fourth
Edition
• Oil and Gas Productions
• CE marking to PED 97/23/EC
• Fire Safe and Flammables
• Food and Beverage
• Steam
17 14
23 13
12
11
7
7a 18
10
9
6
5 8
3
2 4
16
H H
ød ø g øC øD
SW
f
N-ø m
L T M
L
1/2” - 2” [15 - 50 mm] 21/2” - 8” [65 - 200 mm]
Flange End Top Works
Pressure/Temperature
868
[6]
ANSI Class 300 Body Rating Valve Size:
723
[5]
1/ 2 ”- 3 / 4” [15 - 20 mm]
579
[4]
1” - 21/ 2” [25 - 65 mm]
434
[3]
3” - 4” [80 - 100 mm]
289 ANSI Class 150 Body Rating
[2] 6” [150 mm]
145
[1] 8” [200 mm]
0
Temperature °F [°C]
Stem Sealing
4
1
C
6
Main Features of SealMaster™ Patented Stem The live-loaded SealMaster™ is a combination of three
Seal Arrangement components: (A) a cup and cone PFA/TFE upper thrust seal;
• “Multiple” sealings up to 6 areas (see Views 1-6) for (B) a cup and cone sintered stainless steel 316 center load ring,
pressure and high vacuum. and (C) a flat stainless steel/TFE lower thrust seal. When
tightened, the live loaded stem pulls up, compressing the stem
• Encapsulated “Static” sealing achieved on upper thrust thrust seal. As this happens, material from upper and lower
seal. thrust seal extrudes between stem and body enclosures (see
• Constant sealing force reflects to stem (see arrows “A”) Views 1-6). The surfaces between the bottom of the lower thrust
and makes stem primary sealing “Positive.” seal and top of the stem flange are smooth and all rotation
occurs between these two surfaces, leaving the stem thrust seal
• Excellent wear resistance on lower thrust seal (50% “static” to create the best possible seal. As rotation continues,
SS filled PTFE), 1000 times greater than that of PTFE components bed in and keep seal performance constant with
to prolong the compensation of Belleville washers. usage. As operating wear takes place, the stem thrust seal can
be re-tightened to recommended torques multiple times.
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Features
• Superior valve design at a competitive
price.
• Fugitive emissions control for
flammable and non-flammable
applications.
• Machined ISO actuator mounting pad.
• ZERO leakage with standard E-Seat.
• Pure white E-Seat seal relieves
concern over product contamination.
• Positive alignment of split body.
• Fire-safe design tested to API 607
Fourth Edition.
• Secondary fire-safe metal-to-metal
seat is standard.
• Blow out-proof stem.
• Static electricity grounding device.
• Sphericity tolerance of the balls, Special Options Special Tests
± 0.0008”, and a 4 RMS surface finish
• Stem extension • Liquid penetrant
are unsurpassed.
• Special body coatings • Magnetic-particle
• Reinforced PTFE bearing and packing
rings reduce friction. • Can be outfitted for cryogenic, • Ultra-sonic
chlorine, oxygen and vacuum services
• Lower operating torque for ease of • X-ray
operation and reduced actuator cost. General Applications
Technical Data
• Positive position indication. • Pulp and Paper
Size range
• Meets NACE MR01.75 for sulfide • Reactive Monomers : EB100 Full bore 1/2” thru 8”
cracking resistance. : EB800 Reduced bore 6” thru 10”
• Oil and Gas Production
• Locking device capable. Standards
• Steam
: API 6D and 598
• Bi-directional shutoff.
• Hot Gases : ANSI B16.5, B16.10 and B16.34
: Fire-safe approved; API 607,
• Toxic and Lethal
Fourth Edition, EXES 3-14-1-2A
• Fire-safe and Flammables BS6755 Part 2
BS5351
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Features
Anti-static Grounding
Rigid Split Body Retained wire-ring provides positive
Designed with extra bolts to assure
ground for use with volatile or flammable
positive alignment and maximum
liquids. (Not shown)
protection against bending stresses
in the piping and forces produced by
thermal distortion; seal is fire-safe
metal-to-metal.
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Standard bonnet
Extended bonnet
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Soft Seat
Choose from three soft seat materials: previously available only with glass or Burned
The standard E-Seat PTFE/PFA carbon fiber-reinforced PTFE. In high- Seat Seat
Body
copolymer, PEEK and PTFE. Each type temperature operations, the seat Body
of seat is retained in the same manner, remains white, eliminating the risk of Ball
Lip
Ball Lip
with the valve body machined with a color contamination associated with
protective lip designed to eliminate seat seats made from darker reinforced
deformation and cold flow. This same lip materials. The E-seat is excellent on a Firesafe Seat Design
acts as a secondary back-up seal, wide variety of applications but is
which forms a metal-to-metal contact in particularly recommended for use on
the event the primary soft seal is styrene and butadiene, where low
destroyed in a fire. permeability is a performance factor;
The E-Seat offers process purity, and on low-pressure steam, where
strength, integrity, low permeability and flaking of virgin PTFE is a problem. It is
high resiliency. It is composed of a also recommended for use on food and
unique molecularly enhanced copolymer beverage, pharmaceutical and biotech,
of PTFE and PFA. It offers a full range of paper, clean gas and any other
properties formerly requiring two applications where product purity and
separate materials. The E-seat provides the lack of foreign fillers are critical to
pressure and temperature capabilities success.
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Spring
Ball
Gasket
Seat Ball
Body
Seat Cap
Body
-50°F to +932°F
Wide Temperature Range
700 700
ANSI Class 300
600 600
ANSI Class 300
500 500
400 400
ANSI ANSI
300 300
Class 150 Class 150
200 200
Note
100 100
1. Metaltite™ and Gratite® are either trademarks
or registered trademarks of Tyco International
-20 100 200 300 400 500 600 700 800 900 1000 -20 100 200 300 400 500 600 700 800 900 1000
Services AG or its affiliates in the United
States and/or other countries. Temperature - °F Temperature - °F
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Technical Information
Gear operator
W W 41⁄2” 133⁄4”
W
W
235⁄8”
8”
H H to
H H dGCD
16 3⁄16”
N-h E
T
L L L L L
Stem Top
Sizes 1/2” to 1” Sizes 1/2” to 2” Sizes 21/2” to 3” Sizes 4” to 8” 8” Gear operated Flange diameter
3/ 4” 0.75 4.62 2.5 5.13 0.25 6.5 – – – – – – 3.86 2.76 1.69 0.44 (4) 5/8
11/2” 1.5 6.5 4.06 9.06 0.44 17 – – – – – – 5 3.88 2.87 0.56 (4) 5/8
21/2” 2.5 7.5 6.13 15.75 0.69 42 – – – – – – 7.01 5.49 4.13 0.69 (4) 3/4
6” 6 15.5 10.75 45.06 1.06 151 5 10.5 10 28.13 1.06 121 10.98 9.51 8.5 1 (8) 7/8
8” 8 18 13.5 59 1.42 238 6 11.5 10.75 45.06 1.25 182 13.5 11.75 10.63 1.13 (8) 7/8
10” – – – – – – 8 13 15.94 59.45 1.42 267 15.98 14.25 12.76 1.19 (12) 1
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Technical Information
Notes
1. Lever handle standard up to 8”. Gear operators
are available. KTM furnishes a lever handle for
sizes up to 10” due to low operating torque. Gear
operators are available at user’s option.
2. KTM ball valves comply with one or more of the
following standard specifications as to pressure,
temperature ratings and dimensions:
ANSI B1.20.1 Pipe Threads
ANSI B16.5 Steel Pipe Flanges
ANSI B16.10 Face-to-Face Dimensions
ANSI B16.34 Valves - Flanged,
threaded and welded end
Three-Way Ball Valve, 2-Seats - Full Bore and Reduced Bore, L-Port
General Applications
Dividing or mixing of liquids
Special Tests
• Liquid penetrant
• Magnetic-particle
• Ultra-sonic
• X-ray
Technical Data
Size range : EO3100 Full bore
11/2” through 8”
: EO3800 Reduced bore
6” through 10”
Standard Materials
Body : Carbon Steel (A216, WCB)
304 SS (CF8)
316 SS (CF8M)
Ball : 304 SS (CF8)
316 SS (CF8M)
Stem : 304 SS, 316 SS
Seats: Choose from five seat materials:
E-Seat -94° to 500°F
(PTFE/PFA copolymer)
F-Gratite® hard seat -50° to 932°F
G-Reinforced PTFE -94° to 500°F
K-PEEK -20° to 550°F
T-PTFE -94° to 400°F
Features
• A single KTM 3-way valve replaces • Stainless steel static grounding device
several 2-way valves, saving valuable
• Sphericity tolerance of the balls,
space and simplifying piping.
± 0.0008”, and a 4 RMS surface finish
• Zero leakage with standard E-Seat. are unsurpassed.
• Pure white E-Seat seal relieves • Reinforced PTFE bearing and packing
concern over product contamination. rings reduce friction.
• Suitable for high temperature • Two-seat design has lower operating
applications when equipped with torque, easing operation and reducing
exclusive Gratite® seat. actuator cost.
• Positive alignment of body. • Automatic cavity pressure relief.
• Blow out-proof stem. • Positive position indication.
• More than 50% of stem length is • Meets NACE MR01.75 for sulfide
supported by bushing and valve body. cracking resistance.
• Packing acts as seal instead of stem • Locking device capable.
support, minimizing stem leaks.
Three-Way Ball Valve, 2-Seats - Full Bore and Reduced Bore, L-Port
3-Way L-Port The EO3100 and EO3800 are available A proprietary product for high-
with soft or hard seats. Each offers a temperature, high-pressure, flammable
range of performance suitable to many and corrosive critical-process
applications. applications, the KTM Gratite seat offers
superior performance and reliability.
The standard soft seat is our E-Seat
Patented (U. S. Patent 4,269,391), it is
PTFE/ PFA copolymer. You may also
designed to operate within a
choose PTFE. Each is retained in the
Form 1 temperature range from -50°F to
Form 2 same manner.
+932°F. Gratite is a bonded composite
of hard graphite material sealing surface
Also available in the cushion seal, providing resiliency.
Hard Gratite® Seat The result is a seat with physical
properties that are far superior to
conventional ball valve seats of carbon
graphite construction.
-50°F to +932°F
Wide Temperature Range
2” 2.00 8.66 4.34 4.25 9.00 29 5.99 4.74 3.62 0.63 (4) 3/ 4
21/2” 2.50 9.84 4.94 5.63 15.75 42 7.01 5.49 4.13 0.69 (4) 3/ 4
3” 3.00 10.24 5.13 6.00 15.75 56 7.48 6.00 5.00 0.75 (4) 3/ 4
4” 4.00 12.99 6.50 7.00 27.50 97 9.02 7.50 6.18 0.94 (8) 3/ 4
6” 6.00 16.93 8.47 10.75 43.25 210 5.00 16.93 8.47 10.00 43.25 170 10.98 9.51 8.50 1.00 (8) 7/ 8
8” 8.00 21.26 10.63 13.50 59.00 465 6.00 21.26 10.63 10.75 43.25 365 13.50 11.75 10.63 1.13 (8) 7/ 8
KTM Three-Way Ball Valve, 4-Seats - Full Bore, L-Port and T-Port
Technical Data
Size range: E3900 Full bore
1/2” thru 4”
Standard Materials
Body : Carbon Steel (A216, WCB)
304 SS (CF-8)
316 SS (CF-8M)
Ball : 304 SS (CF-8)
316 SS (CF-8M)
Stem : 304 SS
316 SS
Seats : Select from these seat materials:
G-Reinforced PTFE
-20°F to 350°F
T-PTFE
-20°F to 350°F
Features
• Equipped with 4-Seats so either port • Reinforced PTFE bearing and packing
can be used as an inlet without rings reduce friction.
leakage. • Automatic cavity pressure relief.
• A single KTM 3-way valve replaces • Positive position indication.
several 2-way valves, saving valuable
• Meets NACE MR01.75 for sulfide
space and simplifying piping.
cracking resistance.
• Positive alignment of body.
• Locking device capable.
• Blow out-proof stem.
• More than 50% of stem length is General Applications
supported by bushing and valve body. Dividing or mixing of liquids
• Packing acts as seal instead of stem Special Tests
support, minimizing stem leaks.
• Liquid penetrant
• Stainless steel static grounding
device. • Magnetic-particle
• Sphericity tolerance of the balls, • Ultra-sonic
± 0.0008”, and a 4 RMS surface finish
• X-ray
are unsurpassed.
KTM Three-Way Ball Valve, 4-Seats - Full Bore, L-Port and T-Port
Port Arrangements
3-Way L-Port
3-Way T-Port
Cv Values
Size ”L” Port, Form 1, 2 ”T” Port, Form 2, 3 ”T” Port, Form 4
1/2” 8 6 23
3/4” 14 13 45
1” 22 20 84
11/2” 57 50 230
2” 110 100 430
21/2” 160 150 670
3” 260 240 1170
4” 446 400 2070
3/4” 0.75 5.91 2.95 3.39 9.06 17 3.86 2.76 1.69 0.44 (4) 5/ 8
1” 1.00 6.30 3.15 3.46 9.06 15 4.25 3.13 2.01 0.44 (4) 5/ 8
11/2” 1.50 8.27 4.13 5.20 15.75 30 5.00 3.88 2.87 0.56 (4) 5/ 8
2” 2.00 8.66 4.33 5.39 15.75 40 5.99 4.74 3.62 0.63 (4) 3/ 4
21/2” 2.50 9.84 4.92 6.38 27.56 55 7.01 5.49 4.13 0.69 (4) 3/ 4
3” 3.00 10.24 5.12 6.69 27.56 75 7.48 6.00 5.00 0.75 (4) 3/ 4
4” 4.00 13.00 6.50 9.01 43.30 130 9.02 7.50 6.18 0.94 (8) 3/ 4
W
W
T .06”
1.6mm N-h
T 06”
1.6mm
1/2” L2
and 3/4” 1” and 4”
Three-Way Top Entry Ball Valve, 4-Seats - Full Bore, Reduced Bore L-Port and T-Port
Standard Materials
Body : Carbon Steel (A216, WCB)
304 SS (CF-8)
316 SS (CF-8M)
Ball : 304 SS (CF-8)
316 SS (CF-8M)
Stem : 304 SS
316 SS
Seats : Select from these seat materials:
G-Reinforced PTFE
-20°F to 350°F
E-PTFA/PFA
T-PTFE
-20°F to 350°F
Features
• Equipped with 4-Seats so either port • Positive position indication.
can be used as an inlet without • Meets NACE MR01.75 for sulfide
leakage. cracking resistance.
• A single KTM 3-way valve replaces • Locking device capable.
several 2-way valves, saving valuable
space and simplifying piping. General Applications
• Blow out-proof stem. Dividing or mixing of liquids
• More than 50% of stem length is Special Tests
supported by bushing and valve body. • Liquid penetrant
• Packing acts as seal instead of stem • Magnetic-particle
support, minimizing stem leaks.
• Ultra-sonic
• Stainless steel static grounding dev i c e.
• X-ray
• Sphericity tolerance of the balls,
± 0.0008”, and a 4 RMS surface finish Technical Data
are unsurpassed. Size range:
E3200 Full bore 6” t h ru 8”
• Reinforced PTFE bearing and packing
rings reduce friction. E3200 Reduced bore 6” thru 8”
• Automatic cavity pressure relief.
Three-Way Top Entry Ball Valve, 4-Seats - Full Bore, Reduced Bore L-Port and T-Port
Port Arrangements
3-Way L-Port
3-Way T-Port
Cv Values
8” 8.00 26.38 13.19 16.38 -- 400 13.50 11.75 10.63 1.13 (8) 7/8
8” 6.00 22.84 11.41 16.38 59.00 375 13.50 11.75 10.63 1.13 (8) 7/8
N-h
.06” L2 L2
T 1.6mm
L2
KTM Three-Way Ball Valve Application Information - Full Bore, Reduced Bore “L” Port and “T” Port
Model EO3100 and EO3800 Ball Valves Model E3900 and E3200 Ball Valves are
are used for diverting or mixing fluids. used for diverting or mixing fluids. The
The two-seat design reduces torque four-seat design offers additional port
considerably when compared to four- arrangements. A greater Cv value is
seat design with standard soft seats. achieved in most sizes. Media trapped in
Can be made suitable for high and low the valve cavity is reduced substantially
temperature applications. with additional seats.
Form 1 Form 2
KTM Three-Way Ball Valve Application Information - Full Bore, Reduced Bore “L” Port and “T” Port
Form Flows
As with all floating 3-Way ball valve designs, flow path pressure must be slightly higher than the shut-off pressure.
For example: PC > PB where PC = Pressure in line “C” and PB = Pressure in line “B”.
Form 2 Form 2
B>C C>B
Form 1 Form 2 Form 1 Form 2 Form 3 Form 4
Inlet B Inlet C
KTM Three-Way Ball Valve Application Information - Full Bore, Reduced Bore “L” Port and “T” Port
“ L” Port - 2 Seats
Transflow (1)
Form 2 Form 1
“ L” Port - 2 or 4 Seats
Process Unit
Diversion
Tank Tank
A B
Form 1 Form 2
“ L” Port - 2 Seats
Media A
Media A + B
Balancing, Blending
or Proportioning
Media B
Recirculation
Reg enerator or Recycling
Form 2 Form 1
“R” By-Pass
Form 4 Form 3
Tandem Selector
Shut-Off
Form 2 Form 3
Fire-Safe
OMNI-II
and
Fire Tested Fire-Tested Systems
OMNI-II Form 1
Fire Tested
(1) Please contact KTM for related article, “High-Performance Ball Valves in Dual Relief Systems.”
KTM Three-Way Ball Valve Application Information - Full Bore, Reduced Bore “L” Port and “T” Port
Transflow valves allow the operator to channel the pressure from EO3132L-32ET-15L
the failed safety valve to the standby valve without shutting down E3932L-32GT-15L
the system. The faulty valve can then be replaced.
Change flow from one process to another. Delivery of media from multiple storage EO3132L-32ET-15L
areas. Delivery of multiple feedstocks to storage. E3932L-32GT-15L
General Applications
• Pulp and Paper
• Reactive Monomers
• Oil and Gas Production
• Steam
• Hot Gases
• Fire-safe and Flammables
Special Tests
• Liquid penetrant
• Magnetic-particle
• Ultra-sonic
• X-ray
Technical Data
Size range : EB800R Reduced bore
1/2” thru 8”
Features
• Fugitive emissions control for • Reinforced PTFE bearing and packing
flammable and non-flammable rings reduce friction.
applications.
• Lower operating torque for ease of
• Machined ISO actuator mounting pad. operation and reduced actuator cost.
• ZERO leakage with standard E-Seat. • Positive position indication.
• Pure white E-Seat relieves concern • Meets NACE MR01.75 for sulfide
over product contamination. cracking resistance.
• Fire-safe design tested to API 607 • Locking device capable.
Fourth Edition.
Special Options
• Secondary fire-safe metal-to-metal
• Stem extension
seat is standard.
• Special body coatings
• Blow out-proof stem.
• Can be outfitted for chlorine, oxygen
• Static electricity grounding device
and vacuum services
• Sphericity tolerance of the balls,
± 0.0008”, and a 4 RMS surface finish
are unsurpassed.
Features
Anti-static Grounding
Retained wire-ring provides
positive ground for use with
volatile or flammable liquids.
Fugitive Emissions
The photograph to the right shows a In the second photograph, you can see
virgin PTFE seat after attack by a the results of a field test of the E-seat
reactive monomers (in this case, copolymer by KTM. Using butadiene,
styrene). The material’s molecular matrix generally considered the worst-case
has been penetrated by uninhibited scenario due to its small molecular size,
monomers due to vapor pressure, the test ran for two years at 120 psi and
allowing a polymeric reaction to take 180°F. The seats experienced minimum
place. Commonly called “popcorn distortion and, after the two-year period,
polymerization,” this reaction can totally did not leak in service. Pressure tests
destroy seat material. after removal, at 1.1 times design, also
showed no seat leakage. The photo
shows two of the seats tested and for
comparison, a new seat is shown in the
foreground.
Pressure/Temperature Ratings
1000
This graph (right) shows KTM’s PTFE/PFA copolymer E-seat
900
pressure/temperature ratings of the offers the protection from color
three seat materials with a full bore of 3 contamination as with virgin PTFE 800
and 4 inches and a reduced bore of 4 seats – but, unlike virgin PTFE, it offers 700
inches. The E-seat provides equal or better strength, integrity,
characteristics identical to the carbon- permeability and resiliency previously 600
filled material, while retaining its pure associated only with reinforced PTFE. 500
white color. The same is true at full
400
bores ranging from 1/2 to 8 inches and
reduced bores of 1/2 to 10 inches. 300
200
100
0
0 100 200 300 400 500
Temperature (°F)
Technical Information
Weights for 6” and 8” are lever-operated valves. For gear operated, add 30 lbs. for 6” and 55 lbs. for 8”.
General Applications
Process:
• Vacuum Service
• Refinery Products
• Slurry Service
• Viscous Materials
• Air
• Water
Energy:
• Steam
• Hot Liquids
• Hot Gases
• BTU Conservation
Technical Data
Size range : Full bore
1/2”
thru 2”
ANSI Class 300
1/2” thru 2”
Features
• Patented seat design has proven • Reduces energy costs
performance in both energy and
• Seats and seals virtually chemically
process applications.
inert.
• Valve seats are Gratite® (a bonded
• Blowout-proof stem.
composite of hard graphite) which
forms the seat along with soft carbon • Higher CV than gate or globe valves.
used for the cushion seal.
• Inherently fire safe.
• The result is a seat with physical
• Resists thermal and pressure shock.
properties that are far superior to
conventional ball valve seats of carbon • Can be welded in line without
graphite construction. disassembly.
• Zero leakage (liquid service). • Easy parts replacement.
• Full bore. • Two-piece body.
• Full ANSI rating and suitable for • Sphericity tolerance of the balls,
ON-OFF service up to +932°F. ± 0.0008", and a 4 RMS surface finish
are unsurpassed.
Note
ANSI B16.34 temperature limitation is 800°F
on WCB material.
General Applications
• Clean Liquids
• Dirty Liquids
• High Viscosity
• Scaling Liquids
• Corrosive
• Erosive
• Waste Treatment
• Sludge
• Pulp Stock
• Saturated Steam
• Superheated Steam
• Wet Slurries:
- Pellets
- Monomers
- Abrasive
- Fibers
• Dry Slurries:
- Powder
- Polymer Fluff
- Pellets
• Clean Gasses
• Dirty Gasses
• High Temperature
• High Velocity
Features
• Superior quality and dependability - • Availability - Historically designed as
We make sure the quality is built-in, customized products to meet specific
beginning at our own foundries and customer needs, our metal seated
through rigorous testing each step of valves today are mass produced,
our fully integrated manufacturing which means they are available “off
process. Every KTM valve is serialized the shelf.” No long wait for delivery.
and comes with a complete set of mill
• Experience - KTM has been making
test reports that ensures its quality —
metal seated valves for more than a
and guarantees its performance. Very
quarter of a century. Our worldwide
few valve manufacturers can match
installed base is larger than that of
this feature.
any other supplier.
• Long life - Built rugged to withstand
• Conformance - Precision lapping of
the toughest operating conditions,
ball to seat and high-precision
KTM valves have a documented
machining result in superior ball and
history of long, uninterrupted service.
seat interfacing for tight shutoff,
• Broad product range - We offer a wide conforming to ANSI FCI 70-2 Class V
selection of specifications that allow and Class VI.
you to select the right valve to meet
the requirements of your operating
process.
V-Port Valves for Dual Function, Omni and Y-Pattern Valves for
On/Off or Modulating On/Off Applications
KTM’s Single V and Dual V are rugged KTM’s Omni family of valves are
dual-function valves that can be used unmatched in general-purpose On/Off
in On/Off applications as well as applications. Our Y-Pattern valve adds
modulating applications. These valves dependable diverter capabilities where
are designed to provide solutions to operations require them.
specific operating needs.
Omni II Offers:
Single V Offers: • Fugitive Emission Control
• Shearing Action
• Integral ISO Mounting Pad
• Low Torque
• Rugged Split-Body Design
• Upstream Single-Seat Trunnion
• Live-Loaded Adjustable Gland Packing
Design
• Inherently Fire-Safe Design
• Non-clogging
• Anti-Static Grounding Device
• 100:1 Rangeability
• Blowout Proof Stem
• No Body Cavity
• Radial Thrust Bearing
• No downstream seat allows media to
flow freely and smoothly, preventing Trunnion Offers:
buildup
• Double Block and Bleed
• Rugged Split-Body Design
• True Trunnion Design
• Adjustable Gland Packing
• Rugged Split-Body Design
• Inherently Fire-Safe Design
• Integral Mounting Pad
• Anti-Static Grounding Device
• Adjustable Gland Packing
• Blowout Proof Stem
• Low Torque
Dual V Offers: • Inherently Fire-Safe Design
• Shearing Action
• Anti-Static Grounding Device
• Low Torque
• Powder Guard Feature
• Upstream Single-Seat Trunnion
• Blowout Proof Stem
Design
• Non-clogging Y-Pattern Offers:
• Slurry Diverter Service
• 250:1 Rangeability
• Minimum Body Cavity
• No Body Cavity
• Polished Bore
• No downstream seat allows media to
flow freely and smoothly, preventing • 135° Operation
buildup
• Piggability
• Compact Unibody Design
• Top Entry
• Class V Shutoff
• Adjustable Gland Packing
• Integral ISO Mounting Pad
• Inherently Fire-Safe Design
• Easy Installation, Versatile End
• Anti-Static Grounding Device
Connections
• Blowout Proof Stem
• Adjustable Gland Packing
• No mixing of media when changing
• Inherently Fire-Safe Design
flow
• Anti-Static Grounding Device
• Flanged and Wafer Designs
• Blowout Proof Stem
C-1 C-2
Valve Type: OMNI II
Model No.: (EB100)
Seat Design/Seal Class: C/Class V
Characteristics:
Temp -20°F to 932°F, Two seats
Bi-directional Floating Design
ANSI 150/300, 1/2” thru 8”
Bi-directional: Preferred flow is cap to body.
On/Off
D-D E-E
6” thru 20” 2” thru 4”
Trunnion Mounted Ball Valves - Process EO1200 Full Bore and EO8200 Reduced Bore
Features
• Designed to meet industrial standards
for ball valves.
• Rugged two-piece body construction.
• API 6D standards.
• Spring-loaded reinforced Teflon® seat
rings for positive sealing.
• Suitable for block and bleed
applications.
• Adjustable stem packing.
• Positive alignment of two-piece body.
• Fire-safe tested to API 607 and 6FA.
• Secondary fire-safe metal-to-metal
seat is standard.
• Sphericity tolerance of the balls,
± 0.0008”, and a 4 RMS surface finish
are unsurpassed.
• Trunnion-style ball stems are installed
in reinforced PTFE bearings, reducing
friction and absorbing radial thrust.
• Lower operating torque for ease of
operation and reduced actuator cost.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfide
cracking resistance.
• Locking device standard.
• Sealant lubrication fittings.
General Applications
Chemical and Petrochemical
Special Tests Technical Data
• Liquid penetrant Size range : EO1200 Full Bore
ANSI 150, 300
• Magnetic-particle
2” thru 30”
• Ultra-sonic ANSI 600
2” thru 24”
• X-ray
: EO8200 Reduced bore
ANSI 150, 300
3” thru 36”
Standards : API 6D, ANSI B16.34
Trunnion Mounted Ball Valves - Process EO1200 Full Bore and EO8200 Reduced Bore
7
8
9
10
11
12
13
14
15
Notes
16
1. Illustration is a typical design, 10” or larger.
Other sizes are of different design; however,
17 major parts are represented.
18 2. Part 14 is a Viton® O-ring in smaller sizes.
3. Viton® is a registered trademark of DuPont
19 Dow Elastomers.
20
21
Trunnion Mounted Ball Valves - Process EO1200 Full Bore and EO8200 Reduced Bore
H OPEN
H2 W1
H1 W
H1
W-Dimension equals lever length
L L
2”, 3”, 4” and 6”, Full and Reduced Bore, Class 150 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size (d) Bore L H H1 W F W1 H2 K (d) bore L H H1 W F W1 H2 K
2” 2.00 7 4.92 3.19 9.06 – – – – – – – – – – – – –
3” 3.00 8 7.09 4.25 15.75 7.09 11.8 8.23 2.17 2.00 8 4.92 3.19 9.06 – – – –
4” 4.00 9 8.03 5.2 27.56 7.09 11.8 9.21 2.17 3.00 9 7.09 4.25 15.75 7.09 11.8 8.23 2.17
6” – – – – – – – – – 4.00 15.5 8.03 5.2 27.56 7.09 11.8 9.21 2.17
2”, 3”, 4” and 6”, Full and Reduced Bore, Class 300 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size (d) Bore L H H1 W F W1 H2 K (d) bore L H H1 W F W1 H2 K
2” 2.00 8.5 4.92 3.19 9.06 – – – – – – – – – – – – –
3” 3.00 11.12 7.09 4.25 15.75 7.09 11.8 8.23 2.17 2.00 11.13 4.92 3.19 9.06 – – – –
4” 4.00 12 8.03 5.2 27.56 7.09 11.8 9.21 2.17 3.00 12 7.09 4.25 15.75 7.09 11.8 8.23 2.17
6” – – – – – – – – – 4.00 15.88 8.03 5.2 27.56 7.09 11.8 9.21 2.17
H OPEN
F
H2
W1
H1
H1 W
6”, 8” and 10”, Full and Reduced Bore, Class 150 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size (d) Bore L H H1 W F W1 H2 K (d) bore L H H1 W F W1 H2 K
6” 6.00 15.5 11.69 8.07 43.31 9.5 17.75 12.48 3.37 – – – – – – – – –
8” 8.00 18 15.04 10.43 59.06 13.8 23.62 17.4 4.55 6.00 18 11.69 8.07 43.31 9.5 17.75 12.48 3.37
10” – – – – – – – – – 8.00 20.98 15.04 10.43 59.06 13.8 23.62 17.32 4.56
6”, 8” and 10”, Full and Reduced Bore, Class 300 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size (d) Bore L H H1 W F W1 H2 K (d) bore L H H1 W F W1 H2 K
6” 6.00 15.88 11.69 8.07 43.31 9.5 17.75 12.48 3.37 – – – – – – – – –
8” 8.00 19.75 15.04 10.43 59.06 13.8 23.62 17.4 4.55 6.00 16.5 11.69 8.07 43.31 9.5 17.75 12.48 3.37
10” – – – – – – – – – 8.00 18 15.04 10.43 59.06 13.8 23.62 17.4 4.56
Note
*Flanges meet ANSI B16.5
Copyright © 2006 Tyco Flow Control. All rights reserved. KTMMC-0550
41
KTM Ball Valves
Trunnion Mounted Ball Valves - Process EO1200 Full Bore and EO8200 Reduced Bore
W1
H2
L
L
10”, 12”, 14”, 16”, 18” and 20”, Full and Reduced Bore, Class 150 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size (d) Bore L H1 H2 F W1 K Lbs. (d) bore L H1 H2 F W1 K Lbs.
10” 10.00 21 13.25 19.5 13.8 23.63 4.56 530 – – – – – – – –
12” 12.00 24 15.25 22.87 16.5 31.5 6.75 860 10.00 24 13.25 19.5 13.8 23.63 4.56 650
14” 13.25 27 17 24.62 16.5 31.5 6.75 1124 12.00 27 15.25 22.87 16.5 31.5 6.75 1036
16” 15.25 30 18.5 28.35 15.8 31.5 10.12 1653 13.25 30 17 24.62 16.5 31.5 6.75 1301
18” 17.25 34 20.37 30.20 15.8 31.5 10.12 2161 15.25 34 18.5 28.35 15.8 31.5 10.12 1742
20” 19.25 36 23.23 33.07 15.8 31.5 10.12 2624 17.25 36 20.37 30.20 15.8 31.5 10.12 2271
10”, 12”, 14”, 16”, 18” and 20”, Full and Reduced Bore, Class 300 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced Bore
Size (d) Bore L H1 H2 F W1 K Lbs. (d) bore L H1 H2 F W1 K Lbs.
Note
*Flanges meet ANSI B16.5
Trunnion Mounted Ball Valves - Production EO1100 Full Bore and EO8100 Reduced Bore
Features
• Designed for rugged oil field and
pipeline applications.
• Rugged two-piece body construction.
• API 6D standards.
• Spring-loaded reinforced Teflon® seat
rings for positive sealing.
• Suitable for block and bleed
applications.
• O-ring stem seals.
• Positive alignment of two-piece body.
• Fire-safe design tested to API 6FA.
• Secondary fire-safe metal-to-metal
seat is standard.
• Sphericity tolerance of the balls,
± 0.0008”, and a 4 RMS surface finish
are unsurpassed.
• Trunnion-style ball stems are installed
in reinforced PTFE bearings, reducing
friction and absorbing radial thrust.
• Lower operating torque for ease of
operation and reduced actuator cost.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfide
cracking resistance.
• Locking device standard.
• Sealant lubrication fittings.
General Applications
• Chemical and Petrochemical Special Tests Technical Data
• Oil and Gas Production • Liquid penetrant Size range : EO1100 Full bore
ANSI 150, 300,
• Magnetic-particle
10” thru 20”
• Ultra-sonic ANSI 600, 2” thru 20”
ANSI 1500, 2” thru 12”
• X-ray
: EO8100 Reduced bore
ANSI 150, 300,
12” thru 20”
ANSI 600, 3” thru 20”
ANSI 1500, 3” thru 12”
Standards : API 6D
Trunnion Mounted Ball Valves - Production EO1100 Full Bore and EO8100 Reduced Bore
Trunnion Mounted Ball Valves - Production EO1100 Full Bore and EO8100 Reduced Bore
H2
OPEN
H1 W3
W2
L
Trunnion Mounted Ball Valves - Production EO1100 Full Bore and EO8100 Reduced Bore
Features
• Extension bonnet protects the gland
packing. Two types of extension
bonnet (short and long) are available
to better locate the “Gland Packing” at
ambient temperature zone. This will
protect it from freeze-damage caused
by low temperature fluid.
• Cavity pressure relief.
• Excellent seat and seal design
minimizes leakage.
• Low operating torque for smoother
operations.
• Fire safe design.
• Fugitive emission compliance.
• Rigid body construction minimizes
thermal shrinkage.
Standards
• ASME B16.34, B16.5
• BS 6755, BS 6364 (Valves for
cryogenic service)
• Shell MESC 77/306 General Applications Technical Data
• CE marking (PED) 97/23/EC • Propane -44°F Design type : Floating, Trunnion
• Ethane -128°F Sizes : 1/2” thru 30”
Special Tests
• Liquid penetrant test • Ethylene -155°F Pressure rating : ASME Class 150, 300
and 600
• Methane -260°F
• PMI test
Temperature : Room temperature to
• X-ray test • Liquefied Natural Gas (LNG) -260°F
-320°F
• Pressure test at low temperature • Oxygen -297°F
Body material : A352 Gr. LCC/LCB
• Nitrogen -320°F (-50°F)
: A351 Gr. CF8/CF8M
(-320°F)
Gland
Packing
Materials of Construction
Body : Carbon steel (LCB, LCC)
Stainless steel (CF8, CF8M)
Ball : Stainless steel (CF8, CF8M)
Stem : Stainless steel
(304 SS, 316 SS)
Seat : PTFE
Packing : PTFE, Graphite
Extension
Bonnet
Stem
Seat
Seat
Ball
Body
Body
Cap
FLOW
Extension
Materials of Construction
Bonnet
Body : Carbon steel (LCB, LCC)
Stainless steel (CF8, CF8M)
Ball : Stainless steel (CF8, CF8M) Stem
Stem : Stainless steel
(304 SS, 316 SS)
Seat : Reinforced PTFE
Packing : O-ring, PTFE, Graphite
Seat
Notes
1. 4” thru 16” (Valve dimensions and sizes are in
-32°F accordance with Shell MESC).
Propane (-44°F) Category A 2. 8” thru 16” (Valve dimensions and sizes are in
accordance with Shell MESC).
-94°F
3. Under test pressure of max. ∆P by Nitrogen
Ethane (-128°F) or Helium gas.
Category B 4. Leakage (cc) per valve size (inch) under
Ethylene (-155°F) -155°F room temperature at 1 atm for 1 minute.
Example : Category B valve
4”, ASME Class 150
LNG (-260°F) Category C Max. allowable seat leakage
= 25 x 4
Nitrogen (-320°F) -320°F = 100 cc/minute
1/2” 8” (Valve size) 5. 25 cc/min for sizes up to 1 inch.
6. 50 cc/min for sizes up to 1 inch.
-32°F Notes
1. 4” thru 16” (Valve dimensions and sizes are in
Category A accordance with Shell MESC).
Propane (-44°F) -94°F 2. 8” thru 16” (Valve dimensions and sizes are in
accordance with Shell MESC).
3. Under test pressure of max. ∆P by Nitrogen
Category B or Helium gas.
Ethane (-128°F)
4. Leakage (cc) per valve size (inch) under
Ethylene (-155°F) room temperature at 1 atm for 1 minute.
-155°F
Out of Example : Category C valve
Production 10”, ASME Class 150
Max. allowable seat leakage
LNG (-260°F)
Category C = 50 x 10
= 500 cc/minute
5. 25 cc/min for sizes up to 1 inch.
Nitrogen (-320°F) -320°F
6. 50 cc/min for sizes up to 1 inch.
1/ 2” 8” (Valve size)
7. Floating type for sizes 1/2” to 11/2”.
Temperature
Recorder
Iced Water TC6
TC5
Pressure Pressure
Gauge Gauge
Regulator Vent
Insulated Cover
(Removable)
3 7
Measuring
6 4
Cylinder
2 5 QC
QC
B
1
A TC3
Max. Liquid
Level
TC4
TC1
TC2
Thermocouples (Connections)
TC1 = Valve Body (Outside)
TC2 = Closure Member (Ball Near)
TC3 = Bonnet (Stuffing Box Near)
TC4 = Coolant
TC5 = Room Temperature
TC6 = Reference Coolant
QC = Quick Coupling
L L L L
W
1 /2” thru 2” 21/2” thru 3” 4” thru 8” 3” thru 12” Enclosed
Gear Operated Gear Operated
Notes
1. Only Stainless steel body applicable.
2. Carbon steel body/Stainless steel body.
Notes
1. Only Stainless steel body applicable
2. d: Inlet bore. d1: Ball bore
3. Carbon steel body/Stainless steel body
Notes Cv Values
1. Only Stainless steel body applicable Valve Size Full Bore Reduced Bore
2. d: Inlet bore. d1: Ball bore 1/2” 26 –
3. Short pattern 3/4” 50 –
4. Carbon steel body/Stainless steel body 1” 94 –
11/2” 260 –
2” 480 –
21/2” 750 –
3” 1,300 420
4” 2,300 770
6” 5,400 1,800
8” 10,000 2,500
10” 16,000 4,500
12” 24,000 8,000
Special Tests
• Liquid penetrant
• Magnetic-particle
• Ultra-sonic
• X-ray
Technical Data
Size range : W06 Full bore
1” thru 16”
: W04 Reduced bore
11/2” thru 20”
Features
• Rotary-valve design provides shearing • Segmented, v-notched ball features
action between the V-notch ball and the high rangeability and smooth throttling
seat, promoting a smooth, non-clogging action.
operation.
• Choice of full and reduced port areas,
• Straight-through flow design provides providing the right flow capacity for
high capacity for fibrous slurries, steam, every application at low cost.
liquids and gasses.
• Heavy-duty, stainless steel stem for high
• With a single-seat design, torque is strength and rigidity.
lower than typical trunnion design
• Sphericity tolerance of the balls,
valves, for ease of operation and
± 0.0008”, and a 4 RMS surface finish
reduced actuator cost.
are unsurpassed.
• Two seat designs:
• Multiple, adjustable ring packing allows
– Laminated seat provides Class IV
easy adjustment without requiring valve
shut-off and withstands tough
disassembly or actuator removal.
operating conditions.
• Corrosion-resistant bearings assure
– Thick (solid) seat for high-velocity
lasting, smooth and easy valve
and abrasive or erosive service.
operation.
16
15
13 11
12 14
10
9
8
25
7 3 4 5 6 2
17
18
19
20
Seat Selection
21
22 The KTM Single V is a single-seat
design. Torque is lower than typical
23
24
trunnion design valves resulting in easier
operation and reduced actuator cost.
Choose from two unique seat designs:
Parts
Laminated Seat: Provides tight shut-off
No. Parts Name Material and withstands tough operating
1 Body Carbon steel or 316 SS conditions. ANSI Class IV shut-off.
2 Body Cap Carbon steel or 316 SS
3 V-Ball 316 SS hard chrome or 316 SS Stellited
4 Gasket RTFE
5 Seat Laminated 316 SS or Thick (solid) 316 SS Stellited
6 Gasket RTFE
7 Stud A193 Gr. B7M or B8
8 Stem 316 SS
9 Bearing RTFE
10 Thrust Washer 316 SS
11 Nut A194 Gr. 2HM or 8
12 Gland Packing Standard PTFE V-Ring
13 Gland 304 SS
14 Gland Bolt A193 Gr. B8
Thick (solid) Seat: For high-velocity and
15 Gland Flange 304 SS or Ductile Iron abrasive or erosive services. ANSI
16 Nut A194 Gr. 8
Class II shut-off.
17 Lower Stem 316 SS
18 Bearing RTFE
19 Thrust Bearing RTFE
20 Shim 316 SS
21 Pivot 316 SS
22 Gasket RTFE
23 Bottom Cap Carbon steel or 316 SS
24 Bolt A193 Gr. B8
25 Nut A194 Gr. 8
20
Operating Torque for WO400 and WO600 with 20% Safety Factor
Valve Size Differential Pressure, psi - inch - lbs
Full Reduced
0 100 200 290 400 500 600 725
Bore Bore
1” 1.5 125 156 260 319 363 399 410 410
11/2” 2 160 248 346 452 525 570 585 600
2” 2.5 205 354 576 770 975 1151 1239 1330
21/2” 3 235 445 755 1110 1510 1682 1947 2124
3” 4 455 975 1593 2213 3100 3810 4248 4956
4” 5 675 1465 2301 3275 4425 5576 6640 7788
5” 6 975 1950 3100 4602 6195 7877 9735 11065
6” 8 1595 3186 5310 7525 11505 14160 15930 19470
8” 10 2480 4868 8410 13275 – – – –
10” 12 3720 8235 15576 21685 – – – –
– 14 6195 15845 25665 38940 – – – –
– 16 11500 24780 48675 70800 – – – –
– 18 12280 39825 78680 132750 – – – –
– 20 28765 66375 141600 212400 – – – –
11/2” 6.50 3.62 5.91 6.50 2.69 5.00 5.00 3.88 2.87 0.56 (4) 3/4
2” 7.00 3.81 6.09 7.00 3.62 5.91 5.99 4.75 3.62 0.63 (4) 3/4
G B D 21/2” 7.50 4.31 7.23 7.50 3.81 6.09 7.01 5.50 4.13 0.69 (4) 3/4
3” 8.00 4.56 7.47 8.00 4.31 7.23 7.48 6.00 5.00 0.75 (4) 3/4
4” 9.00 5.31 8.28 9.00 4.56 7.47 9.02 7.50 6.18 0.94 (8) 3/4
6” 15.50 7.31 11.38 10.50 6.88 10.88 10.98 9.50 8.50 1.00 (8) 7/8
8” 18.00 9.69 15.12 11.50 7.31 11.37 13.50 11.75 10.63 1.13 (8) 7/8
10” 21.00 10.62 16.12 13.00 9.69 15.12 15.98 14.25 12.76 1.19 (12) 1
12” 24.00 13.06 20.12 19.75 10.62 16.12 19.02 17.00 15.00 1.25 (12) 1
14” – – – 22.50 13.06 20.12 20.98 18.75 16.26 1.38 (12) 11/8
16” – – – 24.00 14.06 21.12 23.50 21.25 18.50 1.44 (16) 11/8
T
18” – – – 26.00 16.06 23.44 25.00 22.75 20.98 1.56 (16) 11/4
20” – – – 28.00 17.06 – 27.48 25.00 22.99 1.69 (20) 11/4
Valve Model
W04 - Reduced Port Valve
W06 - Full Port Valve
Class Rating
01 - ANSI Class 150
02 - ANSI Class 300
Material Code
32 - 316 SS Body
62 - Carbon Steel Body (Std.)
Trim
3L - Hard Chrome Plated CF8M Disc/Laminated1 316 SS Seat
3S - Stellited CF8M Disc/Stellited 316 SS Seat
Seat Selection
The VS Series is a single-seat design. 16 17
Torque is lower than typical trunnion 12 18
design valves resulting in easier 15 19
operation and reduced actuator cost.
14
Choose from two unique seat designs:
13
5
Laminated Seat: Provides tight shut-off
and withstands tough operating 27
conditions. 26
ANSI/FCI-70-2 Class IV shut-off. 10
9
1
3
4
6
2
11
21, 22
23
8
Thick (solid) Seat: For high-velocity and
abrasive or erosive service. 20
ANSI/FCI-70-2 Class II shut-off. 25
24
Parts
No. Parts Name Material
1 Body A351 Gr. CF8M, Carbon Steel WCB
2 Seat Retainer A351 Gr. CF8M
3 Disc A351 Gr. CF8M with hard chrome plated or Stellited
4 Seat Laminated 316 SS or Thick (solid) 316 SS Stellited
5 Stem 316 SS
6 Lower stem 316 SS
7 Gasket Non asbestos joint sheet
8 Gasket Non asbestos joint sheet
9 O-ring Viton®
10 Stem Bearing Reinforced PTFE
11 Stem Bearing Reinforced PTFE
12 Stem Bearing PTFE
13 Thrust Washer 316 SS
14 Gland Packing PTFE
15 Packing Washer 316 SS
16 Gland Flange 304 SS
17 Gland Bolt A193 Gr. B8
18 Nut A194 Gr. 8
19 Live Loaded Spring 304 SS
20 Lower Cover 316 SS, Carbon Steel WCB
21 Thrust Bearing Reinforced PTFE
22 Shim 316 SS
23 Pivot 316 SS
24 Stud A193 Gr. B8
25 Nut A194 Gr. 8
26 Cross-recessed Head Screw 304 SS
27 Spring Washer 304 SS
4-M TAP
4-M TAP
Ød3
Ød3
Ød4 Ød4
W
W
Ød1
Ød1
2-N
2-N
Ød2 Ød2
1” thru 4” [25 thru 100 mm] Sizes 6” thru 8” [150 thru 200 mm]
Mounting Details
Valve d1 d2 d3 d4 D1 D2 h1 h2 h3 h4 h5 H H1 M N P R S W
Size Max Min Max Min Max Min Max Min
Full Bore
1” 0.549 0.548 0.591 0.589 1.378 1.374 1.30 2.60 1.97 1.04 0.49 0.63 0.08 0.55 3.44 2.40 M6 M8 1.89 0.31 0.314 0.313 2.03
11/2” 0.785 0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67 0.75 0.08 0.75 4.65 3.33 M8 M10 2.60 0.39 0.471 0.470 2.80
2” 0.785 0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67 0.75 0.08 0.75 4.84 3.52 M8 M10 2.60 0.39 0.471 0.470 2.80
21/2” 1.061 1.058 1.102 1.100 2.756 2.751 2.60 4.96 4.02 1.99 1.18 1.30 0.08 0.87 6.16 4.17 M10 M14 3.39 0.51 0.668 0.667 3.98
3” 1.061 1.058 1.102 1.100 2.756 2.751 2.60 4.96 4.02 1.99 1.18 1.30 0.08 0.87 6.40 4.41 M10 M14 3.39 0.51 0.668 0.667 3.98
4” 1.335 1.333 1.378 1.376 2.756 2.751 2.60 4.96 4.02 2.01 1.18 1.26 0.08 0.87 7.22 5.22 M10 M14 3.39 0.51 0.865 0.863 3.98
Reduced Bore
6” 1.729 1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33 – 1.50 0.08 1.36 9.84 6.52 M16 M12 3.39 0.55 1.061 1.059 5.47
8” 1.729 1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33 – 1.50 0.08 1.36 10.33 7.01 M16 M12 3.39 0.55 1.061 1.059 5.47
Reduced Bore
150 43.92 43.86 45 44.94 100 99.86 72 175 140 84.5 - 38 2 34.5 250.0 165.5 M16 M12 86 14 26.96 26.91 139
200 43.92 43.86 45 44.94 100 99.86 72 175 140 84.5 - 38 2 34.5 262.5 178.0 M16 M12 86 14 26.96 26.91 139
N L2 L31 N 1
Tap L2 Tap L2 L3 L2
L L
100
80
60
40
20
0 20 40 60 80 100
Valve Opening (%)
Materials Selection
Temperature Gland O-ring Thrust Stem Seat
packing bearing bearing
316 SS/ Reinforced Laminated/
-20°F to 392°F PTFE Viton®
Reinforced PTFE PTFE Thick
Reinforced 316 SS/ Reinforced Laminated/
392°F to 482°F Special
PTFE PTFE PTFE Thick
Test Pressure
ASME Class Body Seat
424 psi Max. Operating Pressure x 1.1 or
150
[2.93 MPa] 72 psi [0.5 MPa] unless otherwise stated
Order Information
Example VS 11 62 D Q C
Bore
11 - Full Bore
21 - Reduced Bore
Body Material
32 - 316 SS
62 - WCB
Ball
D - 316 SS/HCR
F - 316 SS Stellited
Seat
Q - 316 SS Laminated
V - 316 SS Stellited
Packing
C - Teflon®/Non-asbestos Gasket
Dual V High Performance Control Ball Valve - 1” thru 8” Flanged and Flangeless
Special Tests
• Liquid penetrant
• Magnetic-particle
• Ultra-sonic
• X-ray
General Applications
• Slurry and viscous fluid
• Powder and pellet
• Sludge in water treatment and
pollution control processes
• Chips and fibers in pulp and paper
process
• Flow control in pipeline and
transmissions
• Pressure control in oil and gas
Technical Data
Body Style : WA21F (Flanged)
WA20 (Flangeless)
Size range : 1” thru 8”
Shut-off : ANSI Class V,
FCI 70-2 (B16.104)
Face-to-Face : 150# Flanged per
ANSI B16.10
Flangeless per I.S.A.
Dual V High Performance Control Ball Valve - 1” thru 8” Flanged and Flangeless
Versatile End-Connection
The Unibody design is
available in flangeless or
flanged construction and
meets I.S.A. S-75.04 and
ANSI B16.10 face-to-face
dimensions.
Unibody Design
This proven structural design enhances
piping integrity by reducing stress and
additionally eliminates potential leak
paths.
Dual V High Performance Control Ball Valve - 1” thru 8” Flanged and Flangeless
Order Information
WA 21F – 32 AT
WA 20 – 32 AT *
Class Rating
21F - 150#, Flanged
22F - 300#, Flanged
20 - Wafer
Body Material
32 - CF8M 31 - CF8 30 - CG8M
Trim Combination
See Available Trims table (below)
Available Trims
General Abrasion Corrosion Corrosion and Abrasion and High
Application Purpose Resistant Resistant Abrasion Resistant Temp Resistant
Trim Combination AV BV AT BT BP
Operating -4° to 302°F -4° to 302°F -4° to 482°F -4° to 482°F -4° to 518°F
Temperature [-20° to 150°C] [-20° to 150°C] [-20° to 250°C] [-20° to 250°C] [-20° to 270°C]
Body Material CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M
V-Ball CF8M+ CF8M+ Nickel CF8M+ CF8M + Nickel CF8M + Nickel
Material Hard Chrome Alloy Overlay Hard Chrome Alloy Overlay Alloy Overlay
Seat Material 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite
Seat Seal Material Viton® O-ring Viton® O-ring Reinforced PTFE, U-ring Reinforced PTFE, U-ring PEEK U-ring
Stem Bearing Metal-backed Teflon® Metal-backed Teflon® Metal-backed Teflon® Metal-backed Teflon® Stellited Bushing
Packing PTFE PTFE Reinforced PTFE Reinforced PTFE Soft Carbon
Dual V High Performance Control Ball Valve - 1” thru 8” Flanged and Flangeless
Flanged Flangeless
H1
H1
d2
d
d d1 d1
FLOW d2
H
H
L1
L1
L L
Engineering Data
Engineering data for the sizing, selection and specification of KTM Ball Valves
Full Bore: 1/2”, 3/4”, 1” Full Bore: 11/2” thru 21/2” Full Bore: 3” thru 4”
Reduced Bore: 3” Reduced Bore: 4”
1000 1000 1000
0 0 0
0 100 200 300 400 500 0 100 200 300 400 500 0 100 200 300 400 500
Temperature (°F) Temperature (°F) Temperature (°F)
Full Bore: 6” Full Bore: 8” ANSI 150, 300 (10” thru 30”)
Reduced Bore: 6” thru 8” Reduced Bore: 10” ANSI 600 (1/2” thru 24”)
ANSI 900, 1500 (1/2” thru 24”)
1000 1000
700 700
3000
600 600
2500
500 500
2000
400 400
300 1500
300
Notes
1. The E-Seat is the same pressure and
temperature characteristics as the G-Seat,
except without reinforcing material.
2. Shaded area for 6”, 8” and 10” ANSI 300
valves is limited to service applications. If
continuous service condition is in shaded
area, Trunnion type KTM ball valves are
recommended. Temperature limitations of
O-ring should be considered when making
seat selection.
Engineering data for the sizing, selection and specification of KTM Ball Valves
Pressure Drop vs. Flow - KTM Full Bore Ball Valves (ANSI 150 and 300 Class Valves)
10.0
5.0
1.0
0.5
12
14
16
18
0.1 20
0.05
0.01
1 5 10 50 100 500 1,000 5,000 10,000 50,000 100,000
Pressure Drop vs. Flow - KTM Reduced Bore Ball Valves (ANSI 150 and 300 Class Valves)
10.0
5.0
12
3 4 6 8 10 14
16
18
1.0 20
0.5
0.1
0.05
0.01
1 5 10 50 100 500 1,000 5,000 10,000 50,000 100,000
Engineering data for the sizing, selection and specification of KTM Ball Valves
Pressure Drop vs. Flow - KTM Full Bore Ball Valves (ANSI 150 and 300 Class Valves)
10.0
5.0
6 8
11/2 2 21/2 3 4 6 8
1.0
0.5
0.1
0.05
0.01
0.1 0.5 1 5 10 50 100 500 1,000 5,000 10,000
Pressure Drop vs. Flow - KTM Reduced Bore Ball Valves (ANSI 150 and 300 Class Valves)
10.0
5.0
6 8
1/2 3/4 1 11/2 2 21/2 3 4 6 8
1.0
0.5
0.1
0.05
0.01
0.1 0.5 1 5 10 50 100 500 1,000 5,000 10,000
Engineering data for the sizing, selection and specification of KTM Ball Valves
Unknown Data Known Data Liquid Gas Saturated Steam Superheated Vapor
G Q G W (1+0.0007 Tsh)W
Cv Q, W, P1, P2, G, Tsh Q ––– ––––– ––––––––– –––––––––––––– ––––––––––––––
∆P 42.2 ∆P(P1+P2) 2.1 ∆P(P1+P2) 2.1 ∆P(P1+P2)
Cv Q G(T + 460)
Q, P1, P2, G, T ––––– ––––––––––
Temperature 963 ∆P(P1+P2)
Correction
Q ∆P(P1+P2)
Temperature Cv, P1, P2, G, T 963 Cv ––––––––––
G(T + 460)
Correction
Engineering data for the sizing, selection and specification of KTM Ball Valves
100
Flow Characteristics and Sizing Coefficients 90
Since KTM ball valves have inherent The two tables below, one for full bore 80
equal percentage flow characteristics, and the other for reduced bore, are 70
they are ideally suited for control provided to assist in sizing KTM ball 60
applications over the widest possible valves for control applications. 50
ranger of flow. equal percentage flow
40
characteristics, in simple terms, means
30
that a given percentage change in the
valve opening will produce the same 20
0 10 20 30 40 50 60 70 80 90 100
Percent of Ball Opening
Pre-Vac Seal Ball Valve for Vacuum Service Pre-Vac Seal Standard Ball
Valve Body Leakage Allowance
KTM Pre-Vac Seal Ball Valves, 1/2” to 12” Ball Valve Leakage Allowance
(full bore) are recommended for vacuum When KTM standard valves are used for
services down to 20 microns. When vacuum service, 0.01 to 1.00 Lusec 1.00
ordering, specify “Vacuum Service”. Both (1µ Hg/sec.) of body leakage will be
‘T’ and ‘G’ seats are available for vacuum detected for sizes 1/2” to 12” (full bore).
services. Major causes of leakage are penetration
When KTM ball valves are for higher through body casting of gas or steam
vacuum service, the valves must be from oil and water deposited on
thoroughly cleaned, more precisely components or contained in the casting.
0.10
machined, and subjected to a leakage Seat leakage is negligible for actual
test. For high vacuum applications, services.
please consult your Tyco representative.
0.01
1
/2 3/4 1 11/2 2 3 4 6 8 10 12
ANSI Title
B16.5 Steel pipe flanges and flanged fittings
B16.10 Face-to-Face and End-to-End dimensions
B16.34 Valves – Flanged, threaded and welded end
B16.25 Butt-welding ends
FCI 70-2 Control valve seat leakage
API Title
6D Pipeline valve specifications
598 Valve inspection and test
607 Fire Test for soft-seated valves (Fourth Edition) and EXES 3-14-1-2A
RP6F Fire Test for valves
6FA Fire Test for valves
608 Metal ball valves – flanged and butt-welding ends
MSS Title
SP-6 Standard finishes for contact faces of pipe flanges and connecting-end
flanges of valves and fittings
SP-25 Standard marking system for valves, fittings, flanges and unions
SP-55 Quality standard for steel castings for valves, flanges and fittings (visual method)
SP-61 Pressure testing of steel valves
SP-72 Ball valves with flanged or butt-welding ends for general services
NACE Title
MR-01-75 Sulfide stress-cracking resistant metallic materials for oilfield equipment
BS Title
5351 Steel ball valve for the petroleum, petrochemical and allied industries
5146 Inspection and testing
Details on additional acceptance of KTM products with other organizations are available
upon request.
1000
Pressure/Temperature Ratings
200
100
0
0 100 200 300 400 500
Temperature (°F)
Figure 3
Figure 5
Ordering Instructions
Example: EB1 32 - 32 E T - 15 L - S
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS;
Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle
Code: Body Style Code: Special Feature Code: Stem Packing or Seals
E01 Full bore, floating ball, split body L “L” Port for 3-way T PTFE
E08 Reduced bore, floating ball, split body T “T” Port for 3-way N NBR
EB800R Reduced bore, floating ball, one piece U B7M/2HM Bolting For SS and Alloy N’ Hydrin or Low Temp. NBR
unibody Bodies V Viton®
EB1 Full bore, floating, split body, fugitive Code: Ball/Stem Materials* U GRAFOIL®
emission option
30 317 SS - CG8M G Reinforced PTFE
EB8 Reduced bore, floating, split body,
fugitive emission option 31 304 SS - CF8
Code: Pressure Class
E071 Jacketed, end entry, over size flanged, 32 316 SS - CF8M
15 ANSI 150 lb.
full bore 33 316L - CF3M
30 ANSI 300 lb.
E078 Jacketed, end entry, over size flanged, 34 304L - CF3
60 ANSI 600 lb.
reduced bore 35 420 S.S.
90 ANSI 900 lb.
E011 Full bore, trunnion mounted ball, 36 Alloy 20
O-ring stem seal 150 ANSI 1500 lb.
37 410 SS
E081 Reduced bore, trunnion mounted ball, 250 ANSI 2500 lb.
38 403 SS
O-ring stem seal
39 329 SS Code: Manual Operator Type
E012 Full bore, trunnion mounted ball,
adjustable gland 41 Hastelloy® “B” L Lever Handle
E082 Reduced bore, trunnion mounted ball, 42 Hastelloy® “C” G Worm Gear Operator
adjustable gland 43 Monel® W Oval Handwheel
E031 3-way L port, 2 seats, full bore 44 Inconel® When other than lever or gear operators are
E038 3-way L port, 2 seats, reduced bore 45 Titanium desired, a complete description of the actuator
should follow the valve coding number.
E39 3-way L or T port, full bore, 4 seats 46 Nickel
E32 3-way L or T port, 4 seats, full and 50 LCB Code: Connection
reduced bore available 52 LC2 --- Raised Face Standard
See chart on reverse side for Pressure Class, (specify for all others)
53 LCC
Connection, and Size Information RTJ Ring type Joint
54 LC3
Code: Body Materials BW Butt Weld End
62 WCB or A105
30 317 SS - CG8M SE Screwed End
63 Cr-Mo Steel
31 304 SS - CF8 SW SW Socket Weld End
69 LF2
32 316 SS - CF8M FF Flat Face
71 AISI 4137
33 316L - CF3M 72 AISI 4135 Code: Special
34 304L - CF3 99 Other Materials S Special – give complete detail
36 Alloy 20-CN7M * When stem material is different than ball material, EXT Extended Bonnet for cryogenic
39 Duplex S.S.-CD4MCU the code number for the stem material should service
41 Hastelloy® “B”-N12MV follow the code number for the ball material.
SVB Special Vented Ball (Uni-direction flow
32/39-Ball = CF8M or 316SS Stem = 329SS required)
42 Hastelloy® “C”-CW12MV
43 Monel®-M-35-1 X Fugitive Emission Double Gland
Code: Ball Coating Packing and Lantern Ring
44 Inconel®-CY40 E ENP (Electroless Nickel Plated) 3 mils ZP Exxon Partial Burn Valve
45 Titanium C Hard Chrome Plated Z Exxon Full Burn Valve
46 Nickel-CZ100 N Nickel Alloy Overlay D Du Pont Coded
50 LCB
Code: Seat Materials PL Cavity-Free/No Fill/Pocketless
51 LC1
T PTFE SB11 Stem Nut Packing Design
52 LC2
53 LCC G Reinforced PTFE (carbon fiber
reinforce)
When ordering: Quantity and
54 LC3
62 WCB or A 105
G’ Special reinforced T.F.E. Valve Size should precede
H Same as G but with a metal
64 WCC
carrier ring
KTM Code Number
68 WC1-F1
A’ Reinforced Nylon
69 LF2 (ANSI 2500, API 6A)
72 API-6A Type II F Hard Graphite
99 Other Materials Note
M Metal Seat
K Peek 1. Inconel® is a registered trademark of Special
Metals Corporation.
P UHMW Polyethylene
E PTFE-PFA Copolymer
S Moly/Glass T.F.E.
Ordering Instructions
E078 Jacketed, End Entry Reduced Bore Over Sized 150-300 ANSI 3” thru 8”
E32 3-Way L or T Port, 4 Seats Full and Reduced Bore Flanged 150 ANSI 6” and 8”
Full Bore Flanged 300 ANSI 1/2” thru 4”
Full Bore Flanged 600 ANSI 1/2” thru 11/2”
✦ Hancock - Forged steel gate, globe and check St. Louis, Missouri
Phone: 314-428-3888 • Fax: 314-428-9829
✦ Hovap - Hygienic valves
✦ Intervalve - High pressure isolation gate, globe and check
valves Canada
Burlington, Ontario
✦ Keystone - Resilient seated and high-performance Phone: 905-319-3406 • Fax: 905-319-3529
butterfly valves
Calgary, Alberta
✦ KTM - Ball valves Phone: 403-250-9888 • Fax: 403-291-5659
✦ Kunkle - Safety and relief valves Edmonton, Alberta
✦ L&M Valve - Polymer lined knife gate valves Phone: 780-461-2228 • Fax: 780-461-6242