The document outlines the contents of an operations manual for heavy construction equipment. It is divided into 9 sections covering general safety, mechanical systems, hydraulic systems, electrical systems, mechatronics control systems, troubleshooting, maintenance, disassembly/assembly, and component mounting torques. Each section contains multiple groups that provide detailed instructions, specifications, and diagrams related to specific subsystems of the equipment.
The document outlines the contents of an operations manual for heavy construction equipment. It is divided into 9 sections covering general safety, mechanical systems, hydraulic systems, electrical systems, mechatronics control systems, troubleshooting, maintenance, disassembly/assembly, and component mounting torques. Each section contains multiple groups that provide detailed instructions, specifications, and diagrams related to specific subsystems of the equipment.
The document outlines the contents of an operations manual for heavy construction equipment. It is divided into 9 sections covering general safety, mechanical systems, hydraulic systems, electrical systems, mechatronics control systems, troubleshooting, maintenance, disassembly/assembly, and component mounting torques. Each section contains multiple groups that provide detailed instructions, specifications, and diagrams related to specific subsystems of the equipment.
The document outlines the contents of an operations manual for heavy construction equipment. It is divided into 9 sections covering general safety, mechanical systems, hydraulic systems, electrical systems, mechatronics control systems, troubleshooting, maintenance, disassembly/assembly, and component mounting torques. Each section contains multiple groups that provide detailed instructions, specifications, and diagrams related to specific subsystems of the equipment.
SECTION 1 GENERAL Group 1 Safety Hints 1-1 Group 2 Specifications 1-9
SECTION 2 STRUCTURE AND FUNCTION
Group 1 Pump Device 2-1 Group 2 Main Control Valve 2-21 Group 3 Swing Device 2-47 Group 4 Travel Device 2-58 Group 5 RCV Lever 2-73 Group 6 RCV Pedal 2-80
SECTION 3 HYDRAULIC SYSTEM
Group 1 Hydraulic Circuit 3-1 Group 2 Main Circuit 3-2 Group 3 Pilot Circuit 3-5 Group 4 Single Operation 3-13 Group 5 Combined Operation 3-23
SECTION 4 ELECTRICAL SYSTEM
Group 1 Component Location 4-1 Group 2 Electrical Circuit 4-3 Group 3 Electrical Component Specification 4-19 Group 4 Connectors 4-28
SECTION 5 MECHATRONICS SYSTEM
Group 1 Outline 5-1 Group 2 Mode selection System 5-3 Group 3 Automatic Deceleration System 5-6 Group 4 Power Boost System 5-7 Group 5 Travel Speed Control System 5-8 Group 6 Automatic Warming Up Function 5-9 Group 7 Engine Overheat Prevention Function 5-10 Group 8 Anti-Restart System 5-11 Group 9 Self-Diagnostic System 5-12 Group 10 Engine Control System 5-15 Group 11 EPPR(Electro Proportional Pressure Reducing) Valve 5-21 Group 12 Prolix Switch 5-24 Group 13 Monitoring System 5-25
SECTION 6 TROUBLESHOOTING Group 1 Before Troubleshooting 6-1 Group 2 Hydraulic and Mechanical System 6-4 Group 3 Electrical System 6-24 Group 4 Mechatronics System 6-40
SECTION 7 MAINTENANCE STANDARD
Group 1 Operational Performance Test 7-1 Group 2 Major Components 7-21 Group 3 Track and Work Equipment 7-31
SECTION 8 DISASSEMBLY AND ASSEMBLY
Group 1 Precaution 8-1 Group 2 Tightening Torque 8-4 Group 3 Pump Device 8-7 Group 4 Main Control Valve 8-30 Group 5 Swing Device 8-43 Group 6 Travel Device 8-67 Group 7 RCV Lever 8-92 Group 8 Turning Joint 8-107 Group 9 Boom, Arm and Bucket Cylinder 8-112 Group 10 Undercarriage 8-129 Group 11 Work Equipment 8-141
SECTION 9 COMPONENT MOUNTING TORQUE
Group 1 Introduction guide 9-1 Group 2 Engine system 9-2 Group 3 Electric system 9-4 Group 4 Hydraulic system 9-6 Group 5 Undercarriage 9-9 Group 6 Structure 9-10 Group 7 Work equipment 9-14
