FRONT-END ENGINEERING DESIGN (FEED) DOC NO.

5691-GEN-SA-RPT-0016
SERVICES FOR THIEN UNG FIXED PLATFORM
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HAZID Close Out Report
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TABLE OF CONTENTS
1.0  INTRODUCTION.............................................................................................................. 3 
1.1  PROJECT DESCRIPTION 3 
1.2  OBJECTIVES 3 
1.3  LIST OF ABBREVIATIONS 3 

2.0  HSE ACTIONS TRACKING SYSTEM ............................................................................. 4 

1.4  OVERVIEW 4 
1.5  HAZID ACTIONS TRACKING REGISTER 4 

3.0  CURRENT STATUS ........................................................................................................ 5 

APPENDIX A – HAZID ACTIONS TRACKING REGISTER ................................................... 6 

 FRONT-END ENGINEERING DESIGN (FEED) DOC NO. 5691-GEN-SA-RPT-0016
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HAZID Close Out Report
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1.0 INTRODUCTION
1.1 PROJECT DESCRIPTION
The Thien Ung field is located in block 04-3 of Nam Con Son basin, some 270 km offshore
from Vung Tau Vietnam coast to the southeast, and 15km away from Dai Hung (Big Bear)
field. The water depth is approximately 120 meters. The block 04.3 covers an area of
approximately 2600 km2. Thien Ung structure discovery was made in 2004 with the 04.3-TU-
1X well. Two subsequent appraisal well (04.3-TU-2X and 04.3-TU-3X), drilled and tested
respectively, delineated the field.
A Pre-FEED study has been carried out to identify the best platform configuration for the Thien
Ung field. The study has concluded for the option of installing two separate platforms, namely
Fixed Drilling Platform (FDP) and Central Processing Platform (CPP) for the Thien Ung field.
These two platforms are bridge linked with utilities supplied from CPP to FDP. Once FDP and
CPP are installed, drilling of wells on the FDP will be carried out by self-contained modular
drilling rig (MDR) located at FDP.

1.2 OBJECTIVES
The objective of this report is to present current status of the HAZID actions/
recommendations arising from HAZID Workshop.
The objective shall be achieved by:

• A database, which records all the actions identified in the safety studies e.g. HAZID.

• An Action Response Register, which:

o Ensure that all Action are issued to the relevant discipline and nominated
Discipline Lead;
o Record responses to all Actions; and
o Record evidence or reference for all closed out recommendations.

• Systematically updating status of each recommendation (either Open, Deferred,

Awaiting Approval or Closed) in the database; and

• Periodically enable this report to be updated and re-issued.

1.3 LIST OF ABBREVIATIONS

AIV - Acoustic Induced Vibration

API - American Petroleum Institute
BOP - Blowout Preventer
CCR - Central Control Room
COSHH - Control Of Substances Hazardous to Health
CPP - Central Processing Platform
EERA - Escape, Evacuation and Rescue Analysis
EMS - Engineering Marine Services
ESDV - Emergency Shutdown Valve
FDP - Fixed Drilling Platform
GTG - Gas Turbine Generator
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HAZID - Hazard Identification

HVAC - Heating, Ventilation and Air Conditioning
IGF - Induced Gas Flotation
LP - Low Pressure
LQ - Living Quarter
MCC - Motor Control Centre
MSL - Mean Sea Level
NACE - National Association of Corrosion Engineers
NAVAIDS - Navigational Aids
POB - Personnel on Board
SIMOP - Simultaneous Operation and Production
SOP - Standard Operating Procedure
TQ - Technical Query
VSP - Vietsovpetro JV

2.0 HSE ACTIONS TRACKING SYSTEM

1.4 OVERVIEW
Actions and recommendations arising in HAZID Workshop need to be managed to ensure that
they are assigned to the correct person for implementation, and tracked through to agreed
closure. A HAZID Actions Tracking System has been established with intent to have a
documentation process for recording, issuing and tracking progress of actions to completion
with a goal of providing a structured, complete and auditable methodology for managing the
actions.

1.5 HAZID ACTIONS TRACKING REGISTER

The HAZID Actions Tracking Register is a document which contains recommendations/
actions extracted from HAZID Workshop as presented in Appendix A.
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3.0 CURRENT STATUS

There were a total of 44 recommendations proposed in the Thien Ung HAZID Workshop. Each
of these recommendations was assigned to VSP/ Technip personnel from a relevant discipline
to ensure that actions would be taken to close out these recommendations. The status of the
recommendations as of 25th August 2011 are shown in Table 3.1 and illustrated in Figure 3.1.

Table 3.1: Status of Recommendations based on Disciplines

Discipline/ Party Total Actions Actions Actions Actions Actions Awaiting

Closed Open Deferred Approval
Process 1 1 0 0 0
Instrument 1 1 0 0 0
Electrical 3 3 0 0 0
Mechanical 3 3 0 0 0
Structural 5 5 0 0 0
Safety 4 4 0 0 0
Piping 12 12 0 0 0
Vietsovpetro JV 11 0 11 0 0
EMS/ Drilling
4 0 4 0 0
Contractor
Total 44 29 15 0 0

Figure 3.1: Status of Recommendations as of 25th August 2011

As of 25th August 2011, all actions (29 nos.) for Technip’s respective disciplines were closed.
However, 11 and 4 action items for Vietsovpetro JV and EMS respectively remain open.
Details of the Actions are shown in Appendix A – HAZID Actions Tracking Register.
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APPENDIX A – HAZID ACTIONS TRACKING REGISTER

 FEED SERVICES FOR THIEN UNG FIXED PLATFORM
HAZID ACTION TRACKING REGISTER

Instruction:
Press to Fill Form 1. Highlight the entire row
2. Click "Press to Fill Form"
Status
Issued to Issued to
Action No. Document Title Document No Hazard / Guidewords Cause Consequence Action / Recommendation Date Raised Response (Open / Closed / Deferred / Awaiting
(Discipline): (PIC):
Approval)
5691-TU-0001 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Extreme Weather High Wave 1. Structural damage. Provide adequate storage/ space in LQ for 4th May 2011 Structural Bambang Hasto Good for 20 days. LQ consumables designed to cater for 20 days. Closed
Rev A 2. Ship collision during marine operations. consumables for extreme weather periods. Winarno
3. Equipment damage.
4. Unable to use boat landing for personnel and goods
transfer.
5691-TU-0002 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Extreme Weather Fog Reduced visibility causing ship collisions and other Make actions to include location of platforms 4th May 2011 VSP
Rev A accidents. Eg. Crane operations and man overboard. including marine exclusion zones on international
admirality charts.
5691-TU-0003 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Lightning Ligthning strike 1. Fatality Review requirements of lightning protection. 4th May 2011 Electrical Bernard Lip The application of Lightning Protection System (LPS) on an offshore Closed
Rev A 2. Equipment damage. installation is intended to intercept direct lightning strikes and to
3. Fire/ Explosion. conduct the energy directly to earth, thus preventing physical damage
to any exposed tall structures and incidences of over-voltages within
the installation - that may either damage sensitive electronic devices
or cause harm to personnel on board.

F fixed
For fi d offshore
ff h platforms,
l tf LPS isi nott provided
id d d
due tto th
the following
f ll i
reasons:
Tall structures (e.g. flare boom/tower) are generally fabricated from
steel that are sufficiently thick (of at least 4mm) and robust to
withstand and dissipate the thermal energy sustained from a lightning
strike.
The members making up the entire steel structure of the offshore
platform are seam welded together, thereby forming a "homogenous"
structure through which the strike current flowing to earth is evenly
distributed; this phenomenon results in uniform potential rise
throughout the structure, with negligible "step voltage" and "touch
voltage".
5691-TU-0004 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Marine Activities Installation activities from crane barge Collision with platform Perform a constructability study to be performed 4th May 2011 Structural Bambang Hasto Will be addressed in constructibility report (5691-GEN-ST-RPT-0001) Closed
Rev A (future activities) during design. Winarno
5691-TU-0005 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Helicopter Hot plume from exhaust vents. Unable to carry out helicopter operations. Perform a plume study in detail design that conforms 4th May 2011 VSP
Rev A Operations with CAP437 requirements when the details of
vendor packages are become available.
5691-TU-0006 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Helicopter Malfunction of helicopter. Helicopter unable to start and take off. Ensure all CAP 437 requirements related to electrical 4th May 2011 Electrical Bernard Lip In case of weak starting battery: Closed
Rev A Operations power supply including backup power supply are Helicopter "starting unit" could be provided for quicking-charging of
adhered. weak starting battery, if required.
This helicopter "starting unit" could be specified to be capable of for
simultaneously charging the helicopter starting battery and starting-up
of helicopter.
5691-TU-0007 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Fire & Gas Toxic gas (H2S) Heath effects to personnel. Review the requirements of H2S detectors around 4th May 2011 Safety Mohan Overall H2S presence in the wellfluids is minimal based on information Closed
Rev A Detection produced water handling equipment. Damuderan provided . However, this specific location may generate up to
approximately 300-400 ppm in the line but upon release the amount
H2S is much less. Specific H2S gas detectors are not required to be
installed considering gas detectors are already installed in this location
to detect HC releases.
5691-TU-0008 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Others Security Unauthorized entry Consider providing CCTV to cover boat landing 4th May 2011 Instrument Cheaw Yee Soon CCTV will be provided to cover the boat landing areas and the same Closed
Rev A areas. requirement is specified in the Specification for Telecommunication
Systems document (5691-GEN-IN-SP-0004, seciton 8.3.3).

5691-TU-0009 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Others Noise/ Vibration 1. Health effects to personnel. Review the requirement of Acoustic Induced 4th May 2011 VSP
Rev A 2. Equipment damage due to vibration. Vibration (AIV) study during detail design.

5691-TU-0010 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Others Noise/ Vibration 1. Health effects to personnel. Conduct a noise study during detailed design. 4th May 2011 VSP
Rev A 2. Equipment damage due to vibration.
5691-TU-0011 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Others Vibration due to drilling activities. Damage to structure. Carry out vibration analysis to confirm structural 4th May 2011 Structural Bambang Hasto Not in current FEED scope. This can be addressed in detailed design Closed
Rev A rigidity of the platform. Winarno
5691-TU-0012 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 1 - Others Stage by stage construction at offshore. 1. Hazards from operating facility during construction and Conduct a constructability study to review the 4th May 2011 Structural Bambang Hasto This should be handled in constuctibility report during the next Closed
Rev A hook up. possiblity of modular construction to minimize Winarno engineering phase.
2. Extended production downtime. offshore construction and hook up time.
5691-TU-0013 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 2 - Loss of Vibration from gas compression system Bearings damage resulting in gas release/ fire. Review the possibility of relocating gas compressor 4th May 2011 Mechanical Subramaniam Gas Compressor now located in the main deck . Refer to Equipment Closed
Rev A Containment on the topdeck. to the main deck for the better maintenance access. Sreenivasan Layout Main Deck - Drawing No. 5691-CPP-PI-DW-0003 Rev A

5691-TU-0014 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 2 - Loss of Gas release 1. Fire/ Explosion. Review requirements for firewalls for all buildings. 4th May 2011 Safety Mohan Firewall rating are to be assesed in the QRA for all buildings facing the Closed
Rev A Containment 2. Migrating gas cloud towards LQ. Damuderan process areas as per the QRA Report (Doc. Number: 5691-GEN-SA-
3. Jet fire on production cooler impinges MCC. RPT-0012)
5691-TU-0015 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 2 - Loss of Release from gas seal of compressor 1. Fire/ Explosion. Ensure that compressor specification include routing 4th May 2011 Mechanical Subramaniam Necessary requirements specified in page 14 clause 2.2.4.5 of Closed
Rev A Containment 2. Migrating gas cloud towards LQ. of vent line to a safe location. Sreenivasan Specification for Gas Compressor Package - Doc. No. 5691-CPP-ME-
SP-0019 Rev A
5691-TU-0016 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 2 - Equipment Access to crane cabin due to high Fatigue due to excessive climbing. Review the possibility of providing stairs to the crane 4th May 2011 VSP
Rev A Access elevation cabin during detailed design.
5691-TU-0017 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 2 - Others Exhaust of power generator set and Could affect crane cabin. Perform hot plume dispersion study in detailed 4th May 2011 VSP
Rev A turbine. design (when vendor data is available.)
5691-TU-0018 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 3 - Loss of Hydrocarbon gas release from GTG 1. Accumulation of gas inside GTG enclosure. Confirm whether a GTG enclosure room outside 4th May 2011 Electrical Bernard Lip Gas detection at GT air inlet and within GT enclosure will cause unit Closed
Rev A Containment 2. Fire/ Explosion.
p individual enclosures is required.
q Raise a TQ to shut-down before dangerous
g concentration of g
gas p
poses risk of
VSP. explosion (confirmed that GTG enclosure room not required).
5691-TU-0019 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 3 - Loss of Hydrocarbon gas release from GTG 1. Accumulation of gas inside GTG enclosure. Consider providing inert gas flooding fire protection 4th May 2011 Safety / Mechanical Mohan Necessary requirements specified in page 14 clause 2.2.4.5 of Closed
Rev A Containment 2. Fire/ Explosion. for each individual GTG. Damuderan / Specification for Gas Compressor Package - Doc. No. 5691-CPP-ME-
Subramaniam SP-0019 Rev A
Sreenivasan
5691-TU-0020 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 3 - Dropped Objects/ Dropped object on slug catcher vessel 1. Damage to equipment. Review the requirements of dropped object 4th May 2011 VSP
Rev A Lifting Operations 2. Release of hydrocarbon (gas and liquid). protection for slug catcher during detail design.

5691-TU-0021 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 3 - Escape Routes Inadequate exit (Instrument/ Electrical Entrapped during emergency Consider having two exits for Instrument/ Electrical 4th May 2011 Piping Orlando Rivera Two exits provided Closed
Rev A Room) room.
5691-TU-0022 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 3 - Escape Routes Two exits on the same side (CCR) Entrapped during emergency Consider having an extra exit on east side wall for 4th May 2011 Piping Orlando Rivera Exits on North and East side are provided. Closed
Rev A CCR.
5691-TU-0023 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 3 - Others Inadequate muster area Unable to carry out orderly evacuation. EERA study to confirm the size of muster area 4th May 2011 Safety Mohan Size of muster area is to cater for the maximum - 130 POB. Muster Closed
Rev A Damuderan Area shall have sufficient space for 130 people or 0.35m2/person as
per SOLAS requirement.
5691-TU-0024 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 5 - Others High H2S in IGF and hydrocyclone Possible health/ toxic effects to personnel Review requirements of H2S detectors in IGF and 4th May 2011 Safety Mohan Same response as action no. 5691-TU-0007 Closed
Rev A hydrocyclone areas. Damuderan
5691-TU-0025 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 5 - Others Produced water discharge Exceeding regulatory limits of temperature Check the requirements of maximum permitted 4th May 2011 VSP
Rev A discharge temperature of produced water.
5691-TU-0026 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 6 - Loss of Release from risers due to ship collision 1. Jet fire has a potential to affect whole platform Study to optimize layout so that the riser can be 5th May 2011 Piping Orlando Rivera
Day 1 installation riser inside the jacket area. Future risers will be Closed
Rev A Containment 2. Sea Pool fire located inside the jacket. outside the jacket area for easy installation and to be provided with
3. Structural collapse future riser guide.
5691-TU-0027 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 6 - Loss of Release from risers due to ship collision 1. Jet fire has a potential to affect whole platform Confirm that the riser guard is designed for the 5th May 2011 Structural Bambang Hasto There is no riser in this phase. Future riser will be protected by future Closed
Rev A Containment 2. Sea Pool fire potential impact loads. Winarno riser guard. Future riser guard can be specified accordingly.
3. Structural collapse
5691-TU-0028 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 6 - Loss of Release from risers due to corrosion. 1. Jet fire has a potential to affect whole platform Check and confirm whether there are no instrument 5th May 2011 Process Cheah Sern Hoe Based on latest revision of P&ID (Rev 0, AFD - to be issued soon), Closed
Rev A Containment 2. Sea Pool fire connections or welds outboard of riser ESDV. there will be no instrument connection or welds outboard of riser
3. Structural collapse ESDV.
5691-TU-0029
5691 TU 0029 HAZID Close Out Report 5691-GEN-SA-RPT-0016
5691 GEN SA RPT 0016 Node 6 - Equipment Inadequate maintenance access to ESDV Study the possibility of relocation of ESDV to cellar 5th May 2011 Piping Orlando Rivera ESDV remains below the Cellar deck to ensure isolated in case Cellar Closed
Rev A Access deck for easy maintenance access. deck is on fire.
 Instruction:
Press to Fill Form 1. Highlight the entire row
2. Click "Press to Fill Form"
Status
Issued to Issued to
Action No. Document Title Document No Hazard / Guidewords Cause Consequence Action / Recommendation Date Raised Response (Open / Closed / Deferred / Awaiting
(Discipline): (PIC):
Approval)
5691-TU-0030 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 6 - Others Location of boat landing Review the possibility of removing the boat landing 5th May 2011 Piping Orlando Rivera Removed Closed
Rev A on the west side of CPP.
5691-TU-0031 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 6 - Others Unknown number of future risers Provide access for installation of future risers. 5th May 2011 Piping Orlando Rivera Future Risers will be installed outside the jacket and clear for Closed
Rev A obstruction
5691-TU-0032 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 8 - Loss of Well blowout during production 1. Jet fire Review requirements for well blowout control during 5th May 2011 VSP
Rev A Containment 2. Pool fire production.
3. Flash fire
4. Explosion
5691-TU-0033 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 8 - Others Location of choke valve Higher impact on the topside due to large and high Consider moving choke valves closer to wellheads. 5th May 2011 Piping Orlando Rivera Considered Closed
Rev A pressure inventory.
5691-TU-0034 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 11 - Shallow gas Drilling through shallow gas region 1. Influx of gas into wellbore. Review the orientation/ routing of diverter lines. 5th May 2011 EMS
Rev A 2. Release from wellbore.
3. Fire/ Explosion.
5691-TU-0035 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 11 - Well Incident Lost circulation Loss of hydrostatic head which then creates well control Determine the requirement of mud volume and 5th May 2011 VSP/EMS
Rev A problem. space for mud storage facility.
5691-TU-0036 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 11 - Dropped object Handling of BOP. Damage to wellheads. Consider shutting down the live wells during lifting of 5th May 2011 VSP
Rev A BOP.
5691-TU-0037 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 11 - Increased POB 50-60 drilling crews located on the Addition personnel requires extra capacity on Consider providing additional lifeboat at FDP to cater 5th May 2011 VSP
Rev A platform. accomodation, escape facilities, evacuation and life saving for the additional POB during SIMOPS.
appliances.
5691-TU-0038 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 11 - Drilling Materials Uncontrolled mud discharge to sea Sea contamination. Provide caisson to discharge mud to sea in a 5th May 2011 EMS
Rev A controlled manner.
5691-TU-0039 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 11 - Drilling Materials Cuttings discharge to sea 1. Sea contamination. Provide caisson to discharge cuttings to sea in a 5th May 2011 EMS
Rev A 2. Cross contamination of sea water pumps. controlled manner.
5691-TU-0040 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 11 - Drilling Materials Radiactive materials Health hazards to personnel. Ensure that radioactive materials are stored at a 5th May 2011 Piping Orlando Rivera Provided as shown in the equipment layout. Closed
Rev A safe area at platform main deck. The storage
location are to be cantilevered to an edge of the
main deck and there should be no decks directly
below storage location.
5691-TU-0041 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 11 - Drilling Materials Explosive materials 1. Fatality Ensure that explosive material are stored at at a safe 5th May 2011 Piping Orlando Rivera Provided as shown in the equipment layout. Closed
Rev A 2. Damage to equipments. area at platform main deck. The storage location are
to be cantilevered to an edge of the main deck and
there should be no decks directly below storage
location.
5691-TU-0042 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 11 - Others Location of mudwall Review the location of mudwall and determine 5th May 2011 Piping / Safety Orlando Rivera/ Isolating the production manifold by mud wall will affect accessibility Closed
Rev A whether the production manifold also to be protected Mohan for operation personnel. Any requirements for additional mud wall
by mudwall on cellar deck. Damuderan need to be determine during drilling/ operation.
5691-TU-0043 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 11 - Well cleaning Venting of well cleaning gas Hazardous location due to gas release. Provide supports and connections for burner boom. 5th May 2011 Piping Orlando Rivera Supports will be provided by Structural while Piping interface is by Closed
Rev A (The burner boom is assumed to be provided by flexible hose.
VSP)
5691-TU-0044 HAZID Close Out Report 5691-GEN-SA-RPT-0016 Node 11 - Well cleaning Redundant vent boom Delete vent boom shown on main deck drawing. 5th May 2011 Piping Orlando Rivera Deleted in the equipment layout. Closed
Rev A