Top service gyratory crusher

Top Service (TS) gyratory crushers

FLSmidth’s legacy of quality crushers

dates back to the Traylor and Fuller-
Traylor gyratory crushers of the early
1900s. FLSmidth crushers have
continuously withstood the harshest
requirements found in the world’s
mines and rock quarries. Through
constant and continual improvements
in engineering to meet customer
needs, FLSmidth is a proven and
preferred crusher supplier throughout
the industry.

The Top Service (TS) gyratory crusher

is the latest generation of gyratory
crusher offered by FLSmidth. This
entire crusher is engineered from the
ground up, focusing on safety,
maintenance and functionality.

The TS gyratory crusher is

distinguished from other gyratory
crushers by its revolutionary design
which allows major service and
maintenance functions to be safely
performed. The eccentric assembly,
bushings and hydraulic piston are
easily accessible and removed through
the top of the crusher, hence the
name “Top Service”. The Top Service
feature greatly simplifies safety
procedures, reduces costs and helps
to increase availability for the
equipment over more traditional
bottom service crushers.
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Design

Using today’s most modern analysis

techniques, FLSmidth’s TS gyratory
crushers are structurally sound from
the inside out. With the Top Service
design, FLSmidth not only
concentrated on providing a crusher
that was durable, but also flexible
enough to meet the various
requirements of our customers.

The Top Service line has two

variations available, depending on the
application and customer
requirements. FLSmidth offers its
Heavy Duty (TS) for the bulk of the
mining applications but also has
available its Ultra Duty (TSU) model
that is specifically designed for
extreme applications where extra
motor power and heavier sections are
a necessity.

Within its Top Service line, FLSmidth

can offer customers process design
flexibility after installation. In specific
applications, the TSU model with its
larger motor and heavier components
is capable of accommodating higher
throughputs and/or larger reduction.

The photos to the right show the top service feature

being used for maintenance on a TSU unit
4

Features

Optional features 1. The bar-type spider’s 4-bolt

design reduces the amount of
7. Integral mainshaft lifting eye
ensures that it is never
• Drive motor time required to remove and it’s misplaced.
slim design reduces the overall
8. Grease spider lubrication is
• Drive guard amount of space necessary
simpler than an oil lubrication
during maintenance.
• Dump pocket seal and easier to maintain.
2. Spiral bevel gearing allows for
9. Bronze spider bushing
• PLC automation system larger installed power on the
provides improved life and better
crushers.
impact resistance than a cast iron
• Specialty maintenance tools
3. The countershaft assembly is spider bushing.
• Split shells rotatable to allow for fine
10. Top shell wear plates are
adjusting of gear mesh during
designed to be easily replaceable,
• Countershaft extension installation and includes
better fit and faster dump pocket
self-adjusting bearings that do
• Ultra duty for very hard ores clean-out.
not require maintenance of
pre-load. 11. Pressurized dust seal minimizes
• Torque limiting coupling
particle ingress and ensures that
4. Top serviceable eccentric and
• Custom wear components oil stays clean of contaminations.
hydraulic piston are faster,
more efficient, and safer than a 12. Bottom shell view ports allow
• Crusher stations maintenance personnel to view
traditional bottom service
gyratory crusher. crusher shell liners and check for
• Mobile
wear.
5. Threadless mainshaft design
• Stationary 13. FLSmidth utilizes identical oil in
improves strength by minimizing
peak stresses during demanding both its hydraulic and
• Semi-mobile
crushing operations. lubrication systems ensuring
that if cross-contamination
6. FLSmidth designs custom
occurs there is no need to flush
chamber profiles for each
out the system.
application and customer
requirements.

The TS design also allows for a more The Top Service features multiple
cost effective and flexible layout of counterbalancing options for mobile
the crushing station. The traditional and semi-mobile applications which
service cart can be replaced by a reduce out of balance forces and result
simple access way for inspection and in a cost savings from use of less
service of the discharge bin, reducing building materials.
capital costs and lowering total
height of the structure.
 5

9 7

10

6
11

13 4
3

1. Bar-type spider 6. Custom chamber profiles 11. Dust seal pressurized chamber
2. Spiral bevel gearing 7. Integral mainshaft lifting eye 12. Bottom shell view ports (not shown)
3. Countershaft assembly 8. Grease spider lubrication 13. Identical lube and hydrualic oil
4. Top serviceable eccentric and hydraulic piston 9. Bronze spider bushing
5. Threadless mainshaft design 10. Top shell wear plates
6

Dimensions

Crusher Size

900 x 1400 1100 x 1800 1300 x 1800 1400 x 2100 1600 x 2400 1600 x 2900 1600 x 3000

B 2186 2843 2843 3400 3790 4730 4850

C 2500 3343 3343 3900 4290 5230 5450
D 2445 5717 6141 6716 7857 8021 8916
E 150 150 150 150 150 150 150
F 3923 5136 5748 6102 4745 7288 7929
H 2687 3375 3864 4177 6994 5055 5461
(mm)

L 2770 3645 3645 3850 4000 5000 5215

M 3451 4470 4920 5368 5960 6210 6574
S 2300 3080 3080 3599 3968 4770 4775
T 805 1139 1272 1250 1500 1496 1670
U 2959 3966 4370 4836 53880 5580 5980
W 820 1228 1248 1275 1522 1598 1613
X 1334 2068 2068 2173 2613 2546 2780
(Kw)

Motor 375 450 450 600 750 750 1200

Crusher
(Kg)

90,000 147,000 170,000 250,000 310,000 435,000 525,000

weight
 7

Capacities

Capacity
mtph / (stph)
Crusher Size
4 in 5 in 6 in 7 in 8 in 9 in 10 in
102 mm 127 mm 152 mm 178 mm 203 mm 229 mm 254 mm
900 x 1400 590-918 1041-1582 1333-1961 1662-2386
- - -
(649-1010) (1145-1740) (1466-2157) (1828-2625)
1100 x 1800 1299-2002 1986-2981 2467-3575 2992-4199
- - -
(1429-2202) (2185-3279) (2714-3933) (3291-4619)
1300 x 1800 1250-1970 1883-2926 2347-3492 2838-4080
- - -
(1375-2167) (2071-3219) (2581-3841) (3122-4488)
1400 x 2100 2087-3365 2562-4012 3082-4705
- - - -
(2296-3702) (2822-4413) (3390-5176)
1600 x 2400 2512-4157 3556-5780 4218-6714 4667-7292
- - -
(2763-4573) (3912-6358) (4640-7385) (5134-8021)
1600 x 2900 4037-6562 4795-7633 5307-8292 6014-9193
- - -
(4441-7218) (5275-8396) (5838-9121) (6615-10112)
1600 x 3000 4173-6783 4949-7878 5480-8563 6208-9490
- - -
(4590-7461) (5444-8666) (6028-9419) (6829-10439)

Above values are estimated based on 16kw/hr/t ore, 1.6 t/m3 bulk density and fine and coarse feed gradations.
 Rev. 3/5/2014 al-us

Copyright © 2014 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or
warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time. www.flsmidth.com

Mineral Processing
Technology Center
7158 S. FLSmidth Dr.
Midvale, UT 84047-5559
USA
Tel: +1 801 871 7000
Fax: +1 801 871 7001
E-mail: [email protected]