HACCP Plan Kitchen Guidelines PDF

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The document describes guidelines for developing a Hazard Analysis Critical Control Point (HACCP) plan for a kitchen. It discusses food preparation processes, examples of potentially hazardous foods, and critical control points.

The document describes three food preparation processes: same day service, complex food preparation, and assembly.

Potentially hazardous foods mentioned include: beef roast, sliced beef, bean burrito, beef stew, egg salad, macaroni salad, minestrone, and taco salad.

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GUIDELINE FOR HACCP PLAN IN A KITCHEN

HACCP, which stands for Hazardous Analysis Critical Control Point, is a system that will enable
you to consistently serve safe food by identifying and controlling possible hazards (biological,
chemical, or physical) throughout the flow of food. The HACCP system is a process that
combines proper foodhandling procedures, monitoring techniques, corrective actions and
record keeping to ensure that the food remains safe throughout its entire flow process through
the facility. A HACCP Plan is required for certain facilities that, following a preliminary priority
assessment, are classified as a High or Moderate Priority facility. This guideline is to assist you
in providing information for the Priority Assessment and the HACCP Plan.

Information Necessary for a Priority Assessment

1. Provide a copy of the menu or a written description of the foods which will be prepared
and served.

2. Specify the types of food service systems you will be utilizing. Place an X next to the
system(s) that you will use.

____ Cook - Serve

____ Cook - Hot Hold - Serve

____ Cook - Chill - Reheat - Hot Hold - Serve

____ Cold Hold - Serve

____ Commercially packaged food only (except for beverages)

____ Other. Please describe________________________________

3. Specify number of meals prepared on an average day________________

4. Specify whether you serve groups of persons who are particularly susceptible to disease,
for example, very young, aged, hospitalized, or otherwise compromised.

For a food establishment that the Health Department classifies as a High or Moderate Priority
facility, the following information must be submitted to comply with the Hazard Analysis
requirements.
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General Food Preparation Information

1. Describe how you will ensure that all foods received will be from approved sources.
2. Specify whether raw meats, poultry, and seafood will be stored in the same
refrigeration units as cooked/ready-to-eat foods. If so, describe how cross-
contamination will be prevented..
3. Indicate how each category of frozen potentially hazardous foods will be thawed.
4. Indicate how each category of potentially hazardous foods will be cooled. Methods
include: ice baths, shallow pans, reduced volume, rapid chill, etc.
5. List the categories of food that will be prepared more than 12 hours in advance of
service.
6. Specify how ingredients for cold ready-to-eat foods will be pre-chilled before mixing or
assembly.
7. Specify whether any prepared foods are distributed off-premises.
8. Specify whether any foods are received in reduced oxygen packaging, or are reduced
oxygen packaged on-site.

HACCP Plan Information

For the menu items identified by the Health Department as being frequently involved in food-
borne illnesses, submit a completed HACCP Plan Form or equal. Once approved, this form must
be readily available in the food preparation area of each facility. During the process of
completing this form, it is necessary to carefully analyze how the foods are prepared. The most
important steps in terms of the safety of the foods, known as critical control points, must be
identified on the HACCP Plan Form. At these points, a potential food hazard is controlled by
properly completing an activity. The activity often has a measurable component or limit that
can be monitored. Critical Control Points (CCP’s) generally include thawing, cooking, chilling,
reheating, and hot-holding, but other steps may be included depending on the food. The way
in which the CCP’s are monitored must be described on the HACCP Plan Form. If the activity at
the Critical Control Point is not completely properly due to employee error, equipment
malfunction, etc., a corrective action is necessary. The corrective action for each CCP must be
placed on the HACCP Plan Form. Refer to the attached HACCP Plan Form for an example.

A HACCP informational sheet has also been provided in this packet. This sheet lists all of the
proper cooking temperatures, holding temperatures, and proper methods of thawing, cooling,
etc.
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HACCP Plan Form (Sample 1)

Facility: ABC Restaurant Preparer: ABC Consultants Date:

Food Item: Beef Roast / Sliced Beef

Flow diagram or descriptive narrative of the food preparation steps for the food item:

Receive Frozen  Thaw  Cook  Hot Hold  Slice  Serve  Discard


CCP 1  CCP 2

Cool  Reheat  Slice  Serve  Discard
CCP 3 CCP 4

HACCP CHART
Critical Control Points Monitoring Procedures Corrective Actions
(CCPs)
1. Cook to an internal Check the temperature of the
temperature of 63C for a product’s center with a Continue to cook
minimum of 3 minutes calibrated stem thermometer
2. Hot Hold at a minimum of Check internal temperature of If internal temp. is less than
60C the product every hour 60C for more than 1 hour-
(Maximum of 4 hours) Discard. If internal temp. is
less than 60C for 1 hr. or less
– rapidly reheat to 75C for 15
seconds.
3. Cool so that internal temp Check the internal
Is less than 21C in 2 hrs., temperature of the product at Discard product
and less than 7C in an one hour intervals
additional 4 hours
4. Reheat to an internal Check the internal Discard the product if it fails
Temperature of 75C for temperature of the product to reach 75C within 2 hours
at least 15 seconds

Equipment Utilized at each Critical Control Point (include type and quantity of each unit)

CCP 1: Convection Oven (2)

CCP 2: Heat Lamps (4)

CCP 3: Walk-in Cooler (1)

CCP 4: Convection Oven (2)


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HACCP Plan Form (Sample 2)

Facility: ABC Restaurant Preparer: CDE Consultants Date:

Food Item: Potato Salad

Flow diagram or descriptive narrative of the food preparation steps for the food item:

Cook Potatoes  Cool Potatoes


 CCP 1

Pre-Chill All Ingredients  Mix Ingredients  Store  Serve
Re-chill if necessary CCP 3
CCP 2 

Serve
HACCP CHART
Critical Control Points Monitoring Procedures Corrective Actions
(CCPs)
1. Cool Potatoes so internal
temp is less than 21 in 2 hrs., Take the temperature every Discard Product
and less than 7C in an hour
additional 4 hours
2. Mix using prechilled Evaluate procedures, and Re-chill if temp exceeds 7C
ingredients. Use good check the temperature of the and discard the food if
personal hygiene, and sanitize food every 39 minutes contaminated or if temp
all utensils. Rapidly re-chill exceeds 7C for more than 4
after prep if greater than 7C hours
3. Store food to maintain Check food temp every hour Discard the food if internal
temp. at 7C or less while on display. Check temp exceeds 7C for a
indicating thermometer in the cumulative time of 4 hours.
refrigerator every 6 hours.

Equipment Utilized at each Critical Control Point (include type and quantity of each unit)

CCP 1: Walk- in refrigerator (1)

CCP 2: Reach-in refrigerator (2)

CCP 3: Salad Bar, Walk-in Refrigerator


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HACCP Plan Form

Facility: Preparer: Date:

Food Item:

Flow diagram or descriptive narrative of the food preparation steps for the food item:

HACCP CHART
Critical Control Points (CCPs) Monitoring Procedures Corrective Actions
1.

2.

3.

4.

Equipment Utilized at each Critical Control Point (include type and quantity of each unit)

CCP 1:

CCP 2:

CCP 3:

CCP 4:
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Flow Charts for Process HACCP

1. No Cook Process

Definition: All menu items in this process category lack a cooking step thus the item does not
go through the temperature danger zone (5°C to 63°C). Foods that are in this category include
foods that are received cold and served cold or foods that are received at room temperature
and served at room temperature.

Example Flow Chart


Receive → Store → Prepare → Hold → Serve

Examples of Food Items (menu items with an “PHF” are potentially hazardous)
• Apple sauce cake (commercially prepared)
• Brownies (commercially prepared)
• Fruit (cut or whole)
• Egg salad sandwich (commercially prepared egg salad mixture) PHF
• Macaroni salad (commercially prepared) PHF
• Milk PHF
• Rice pudding (commercially prepared) PHF
• Tuna salad prepared in-house
• White bread

Critical Control Points for Potentially Hazard


Cooked and/or ready-to-eat foods above raw foods in the refrigerator. Bacteria
Foods are stored in this order:
• Prepared or ready-to-eat food (top shelf)
• Fish, seafood items, eggs
• Whole cuts of raw beef and pork
• Ground or processed meats
• Raw and ground poultry (bottom shelf)
Cold-holding at 5°C or colder or using time alone (less than 4 hours). Bacteria
Date marking ready-to-eat food that is prepared in the operation, Listeria
refrigerating, and using within seven days from the time of monocytogenes
preparation.
Cooling potentially hazardous foods from room temperature to 5°C or Spore-forming and
colder within four hours. toxin-forming
bacteria
No bare-hand contact of any cooked or ready-to-eat food. Viruses and bacteria
Critical Control Point for Non-Potentially Hazardous Foods Hazard
No bare-hand contact of any cooked or ready-to-eat food. Viruses and bacteria
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2. Same Day Service Process

Definition: All menu items in this process category typically pass through the temperature
danger zone (5°C to 63°C) only once before serving. Food can be cooked and held until served
or cooked and served immediately. Other food items that are included in this category are non-
potentially hazardous foods that are reheated, baked, fried, or undergo a heat treatment.
Menu items that result in leftovers are not included in this category.

Example Flow Chart


Receive → Store → Prepare → Cook → Hold → Serve
Examples of Food Items (menu items with an “PHF” are potentially hazardous)
• Apple sauce cake (prepared in the operation)
• Brownies (prepared in the operation)
• Baked beans PHF
• Bean burrito (prepared with commercially precooked ground beef or raw ground beef and
served the same day) PHF
• Chicken tomato bake (made with commercially precooked chicken or raw chicken prepared
and served the same day) PHF
• Orange glazed carrots PHF
• Pizza with cheese topping PHF
• Toasted cheese sandwich PHF

Critical Control Points for Potentially Hazard


Cooking to recommended temperatures. Bacteria and
parasites
Hot-holding at 63°C or hotter or using time alone (less than 4 hours). Spore-forming
bacteria
No bare-hand contact of any cooked or ready-to-eat food. Viruses and bacteria
Critical Control Point for Non-Potentially Hazardous Foods Hazard
No bare-hand contact of any cooked or ready-to-eat food. Viruses and bacteria

3. Complex Food Preparation Process

Definition: Menu items prepared in advance for next day service or items that are cooked,
cooled, and served the same day are defined as a complex food preparation processes. These
foods pass through the temperature danger zone (5°C to 63°C) more than one time. Leftovers
of foods that are typically prepared using same day service are not assigned to this category.

Example Flow Charts


Receive → Store → Prepare → Cook → Cool → Hold → Serve
Receive → Store → Prepare → Cook → Cool → Reheat → Hold → Serve
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Examples of Food Items (menu items with an “PHF” are a potentially hazardous food)
• Bean burrito (made with ground beef cooked and cooled in the operation) PHF
• Beef stew (made one or more days in advance, cooled, and then reheated) PHF
• Egg salad sandwich (prepared fresh from raw eggs) PHF
• Macaroni salad (prepared fresh in the operation) PHF
• Minestrone (made one or more days in advance, cooled, and then reheated) PHF
• Taco salad (made with ground beef that is cooked and cooled in the operation) PHF

Critical Control Points for Potentially Hazard


Cooking to safe temperatures. Bacteria and parasites
Cooling to 5°C within four to six hours. Spore-forming and
toxin-forming
bacteria
Hot-holding at 63°C or hotter, cold-holding at 5°C or colder, or using Bacteria and their
time alone (less than four hours). toxins
Date marking ready-to-eat food that is prepared in the operation, Listeria
refrigerating, and using within seven days from the time of monocytogenes
preparation.
No bare hand contact of any cooked or ready-to-eat food. Viruses and bacteria
Critical Control Point for Non-Potentially Hazardous Foods Hazard
No bare-hand contact of any cooked or ready-to-eat food. Viruses and bacteria

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