Dse560 Manual PDF
Dse560 Manual PDF
Dse560 Manual PDF
MODEL 560
OPERATING MANUAL
TABLE OF CONTENTS
Section Page
INTRODUCTION .................................................................................................... 5
CLARIFICATION OF NOTATION USED WITHIN THIS PUBLICATION. .....................................5
1. OPERATION ...................................................................................................... 6
1.1 CONTROL .................................................................................................................................6
FIG 1 .....................................................................................................................................6
1.2 AUTOMATIC MODE OF OPERATION ....................................................................................7
1.3 MANUAL OPERATION ............................................................................................................8
MANUAL OPERATION WITH EXTERNAL START AND STOP PUSHBUTTONS ....................9
2. PROTECTIONS ................................................................................................ 10
2.1 WARNINGS ............................................................................................................................11
2.2 SHUTDOWNS .........................................................................................................................12
2.3 ELECTRICAL TRIPS ..............................................................................................................14
2.4 SPECIAL ALARM CONDITIONS ...........................................................................................14
3. DECRIPTION OF CONTROLS ........................................................................ 15
FIG2 ....................................................................................................................................15
3.1 TYPICAL LCD DISPLAY SCREENS .....................................................................................15
LCD DISPLAY AREAS .................................................................................................................16
VIEWING THE INSTRUMENTS....................................................................................................17
3.2 INDICATORS ..........................................................................................................................18
3.3 CONTROLS ............................................................................................................................18
4. INSTALLATION INSTRUCTIONS ................................................................... 19
4.1 PANEL CUT-OUT ...................................................................................................................19
FIG 3 ...................................................................................................................................19
4.2 COOLING ................................................................................................................................19
4.3 UNIT DIMENSIONS ................................................................................................................19
FIG 4 ...................................................................................................................................19
4.4 FRONT PANEL LAYOUT .......................................................................................................20
FIG 5 ...................................................................................................................................20
4.5 REAR PANEL LAYOUT .........................................................................................................20
FIG 6 ...................................................................................................................................20
5. ELECTRICAL CONNECTIONS ....................................................................... 21
5.1 CONNECTION DETAILS ........................................................................................................21
PLUG “A” 13 WAY .....................................................................................................................21
PLUG “B” 17 WAY .....................................................................................................................21
PLUG “C” 4 WAY .......................................................................................................................22
PC CONFIGURATION INTERFACE CONNECTOR.................................................................22
5.2 CONNECTOR FUNCTION DETAILS .....................................................................................23
PLUG “A” 13 WAY .....................................................................................................................23
PLUG “B” 17 WAY .....................................................................................................................24
PLUG “C” 4 WAY .......................................................................................................................24
6. SPECIFICATION .............................................................................................. 25
7. COMMISSIONING............................................................................................ 26
7.1 PRE-COMMISSIONING ......................................................................................................26
8. FAULT FINDING .............................................................................................. 27
9. TYPICAL WIRING DIAGRAM (3PHASE 4WIRE) ............................................ 28
10. FACTORY DEFAULT CONFIGURATION ..................................................... 29
11. ICONS AND LCD INDENTIFICATION ........................................................... 31
3 560 OPERATING MANUAL ISSUE 5 30/08/2007 MR
DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual
INTRODUCTION
The DSE 560 Module, has been designed to allow the OEM to meet most of the industry’s
complex specifications. It has been primarily designed to allow the user to start and stop the
generator, and if required, transfer the load to the generator either manually (via external push-
buttons) or automatically. The user also has facility to view all the system operating parameters
via the LCD display.
The DSE 560 module monitors the engine, indicating the operational status and fault conditions;
automatically shutting down the engine and giving a true first up fault condition of an engine failure
by a flashing COMMON ALARM LED. Exact failure mode information is indicated by the LCD
display on the front panel.
The powerful Micro-processor contained within the module allows for a range of complex features
to be incorporated as standard;
• Graphical Icon based LCD display (excluding the need for translations and languages).
• Voltage and Current monitoring.
• Engine parameter monitoring.
• Fully configurable inputs for use as alarms or a range of different functions.
• Extensive range output functions using built in relay outputs or relay expansion available .
Selective operational sequences, timers and alarm trips can be altered by the customer via a PC
using the P808 for Window™ software and 808 interface.
Access to critical operational sequences and timers for use by qualified engineers, are barred by a
security code.
The module is housed in a robust plastic case for the front panel mounting. Connections to the
module are via locking plug and sockets.
Deep Sea Electronics Plc owns the copyright to this manual, which
© cannot be copied, reproduced or disclosed to a third party without
prior written permission.
1.2.1
2 1. OPERATION
2.1 1.1 CONTROL
Control of the DSE 560 module is via a rotary switch (or Key-switch) mounted on the front of the
module with STOP/RESET, MANUAL and AUTO functions. For normal operation this is the only
control which needs to be operated. The small push-button is used to access further information
such as instrumentation, details of its operation are detailed later in this document.
The following descriptions detail the sequences followed by a module containing the standard
‘factory configuration’. Always refer to your configuration source for the exact sequences and
timers observed by any particular module in the field.
L1 L2 N L2o L3 N L3 L1 N
BAR oF Hz PSI CRPM AV
8888 8888 8888
V V
A
AUTO
FIG 1
When a Remote Start signal is applied to the remote start input, the following sequence is
initiated:-
To allow for false signals the Start Delay timer is initiated, after this delay, if the pre-heat output
option is selected this timer is then initiated, and the corresponding auxiliary output which is
selected energises.
NOTE:- If the Remote Start signal is removed during the Start Delay timer the unit will
return to a stand-by state.
After the above delays the Fuel Solenoid is energised, then the Starter Motor is engaged.
The engine is cranked for a pre-set time period. If the engine fails to fire during this cranking
attempt then the starter motor is disengaged for the pre-set rest period. Should this sequence
continue beyond the set number of attempts, the start sequence will be terminated and
Fail to Start fault will be displayed accompanied by a flashing red LED.
When the engine fires, the starter motor is disengaged and locked out at a pre-set frequency from
the Alternator output. Alternatively a Magnetic Pickup mounted on the flywheel housing can be
used for speed detection. (This is selected by PC using the 808 interface.) The warning lamp
output of the charge alternator can also be used to disconnect the starter motor, however it cannot
be used for underspeed or overspeed.
After the starter motor has disengaged, the Safety On timer is activated, allowing Oil Pressure,
High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to
stabilise without triggering the fault.
Once the engine is running, the Warm Up timer, if selected is initiated, allowing the engine to
stabilise before accepting the load.
If an auxiliary output has been selected to give a load transfer signal, this would then activate.
NOTE:-A load transfer will not be initiated until the Oil Pressure has risen. Thus
preventing excessive wear on the engine.
On removal of the Remote Start signal, the Stop delay timer is initiated, once it times out the load
Transfer signal is de-energised, removing the load. The Cooling timer is then initiated, allowing
the engine a cooling down period off load before shutting down. Once the Cooling timer expires
the Fuel Solenoid is de-energised, bringing the generator to a stop.
Should the Remote Start signal be re-activated during the cooling down period, the set will return
on load.
If the pre-heat output option is selected this timer is then initiated, and the auxiliary output selected
is energised.
After the above delay the Fuel Solenoid is energised, then the Starter Motor is engaged.
The engine is cranked for a pre-set time period. If the engine fails to fire during this cranking
attempt then the starter motor is disengaged for the pre-set rest period. Should this sequence
continue beyond the set number of attempts, the start sequence will be terminated and
Fail to Start fault will be displayed accompanied by a flashing red LED.
When the engine fires, the starter motor is disengaged and locked out at a pre-set frequency from
the Alternator output. Alternatively a Magnetic Pickup mounted on the flywheel housing can be
used for speed detection. (This is selected by PC using the 808 interface.) The warning lamp
output of the charge alternator can also be used to disconnect the starter motor, however it cannot
be used for underspeed or overspeed.
After the starter motor has disengaged, the Safety On timer is activated, allowing Oil Pressure,
High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to
stabilise without triggering the fault.
Once the engine is running, the Warm Up timer, if selected is initiated, allowing the engine to
stabilise before it can be loaded.
The generator will run off load, unless a Remote Start signal is applied, and if Load Transfer has
been selected as a control source, the appropriate auxiliary output selected will activate.
NOTE:- It is possible to have a manual run on-load by using ‘Load Transfer (Always)’ -
Refer to the P808 for windows manual for further details.
If the Remote Start signal is removed, the generator will continue to run On load until the selector
switch is turned to Auto. The Remote Stop Delay Timer will time out, the load is then
disconnected. The generator will then run off load allowing the engine a cooling down period.
Turning the selector to STOP de-energises the FUEL SOLENOID, bringing the generator to a
stop.
3
To start the set operate the external ‘Start’ Pushbutton, the pre-heat output (if selected) will
energise and the timer is initiated.
Once the above delay has expired the Fuel Solenoid is energised, then the Starter Motor is
engaged.
The engine is cranked for a pre-set time period. If the engine fails to fire during this cranking
attempt then the starter motor is disengaged for the pre-set rest period. Should this sequence
continue beyond the set number of attempts, the start sequence will be terminated and
Fail to Start fault will be displayed accompanied by a flashing red LED.
When the engine fires, the starter motor is disengaged and locked out at a pre-set frequency from
the Alternator output. Alternatively a Magnetic Pickup mounted on the flywheel housing can be
used for speed detection. (This is selected by PC using the 808 interface.) The warning lamp
output of the charge alternator can also be used to disconnect the starter motor, however it cannot
be used for underspeed or overspeed.
After the starter motor has disengaged, the Safety On timer is activated, allowing Oil Pressure,
High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to
stabilise without triggering the fault.
Once the engine is running, the Warm Up timer, if selected is initiated, allowing the engine to
stabilise before it can be loaded.
The generator will run off load, unless a Remote Start signal is applied, and if Load Transfer has
been selected as a control source, the appropriate auxiliary output selected will activate.
NOTE:- It is possible to have a manual run on-load by using ‘Load Transfer (Always)’ -
Refer to the P808 for windows manual for further details.
If the Remote Start signal is removed, the generator will continue to run On load until the selector
switch is turned to Auto. The Stop Delay Timer will time out, the load is then disconnected. The
generator will then run off load allowing the engine a cooling down period.
Turning the selector to STOP or pressing the ‘Stop’ Pushbutton de-energises the FUEL
SOLENOID, bringing the generator to a stop.
NOTE:- A version of the module is available which has the start button built into the
front fascia of the module. Operation of this module is as detailed above.
4 2. PROTECTIONS
The module will indicate that an alarm has occurred in several ways;
BAR PSI
0.0 0.0
If no alarms are present the LCD will extinguish any alarm icons.
Hz RPM
51.0 1530
In the event of a warning alarm the LCD will display the appropriate icon. If a shutdown then
occurs the module will display the appropriate icon.
The original warning alarm icon will remain displayed.
Example:-
BAR PSI
0.8 11.0
Amber LED, Charge Fail and Warning alarm Icon all displayed steady.
Followed by….
Hz RPM
0.0 0
Over-speed shutdown
Red LED, Over-speed and Shutdown alarm Icon all displayed flashing. The original warning will
remain displayed as long at the triggering conditions remain. Any subsequent warnings or
shutdowns which occur will be displayed steady, therefore only the first-up shutdown will appear
flashing.
BATTERY CHARGE FAILURE, if the module does not detect a voltage from the warning light
terminal on the auxiliary charge alternator, the module will display:-
BATTERY LOW VOLTAGE, if the module detects that the plant DC supply has fallen below the
low volts setting level , the module will display:-
V
The COMMON ALARM LED will also illuminate (amber). The Battery Low Voltage alarm is
delayed by the Low DC Volts Delay timer.
BATTERY HIGH VOLTAGE, if the module detects that the plant DC supply has risen above the
high volts setting level , the module will display:-
V
The COMMON ALARM LED will also illuminate (amber).
FAIL TO STOP, If the module detects the engine is still running when the ‘Fail to stop timer’
expires, then the module will display:-
NOTE:- ‘Fail to Stop’ could indicate a faulty oil pressure sender - If engine is at rest
check oil sender wiring and configuration.
GENERATOR HIGH CURRENT, if the module detects a generator output current in excess of the
pre-set trip a warning is initiated. The LCD will indicate:-
A
The COMMON ALARM LED will illuminate (amber).
AUXILIARY INPUTS, if an auxiliary input has been configured as a warning the appropriate LCD
segment will be displayed:-
!
The COMMON ALARM LED will also illuminate (amber).
The COMMON ALARM LED will also illuminate (Red Flashing). The appropriate LCD icon will
also be displayed flashing
NOTE:- The alarm condition must be rectified before a reset will take place. If the
alarm condition remains it will not be possible to reset the unit (The exception to this is
the Low Oil Pressure alarm and the like, as the oil pressure will be low with the engine at
rest). Any subsequent warnings or shutdowns which occur will be displayed steady,
therefore only the first-up shutdown will appear flashing.
FAIL TO START, if the engine does not fire after the pre-set number of attempts has been made a
shutdown will be initiated. The LCD will indicate:-
EMERGENCY STOP, removal of the +ve DC Supply from the Emergency Stop input initiates the
following sequence, firstly it will initiate a controlled shutdown of the Generator and prevent any
attempt to restart the Generator until the Emergency Stop push-button has been reset. Secondly it
removes the +ve DC supply from both the Fuel Solenoid and Starter Solenoid. The LCD will
indicate:-
NOTE:- The Emergency Stop +Ve signal must be present otherwise the unit will
shutdown.
LOW OIL PRESSURE, if the module detects that the engine oil pressure has fallen below the low
oil pressure trip setting level after the Safety On timer has expired, a shutdown will occur. The
LCD will indicate:-
HIGH ENGINE TEMPERATURE, if the module detects that the engine coolant temperature has
exceeded the high engine temperature trip setting level after the Safety On timer has expired, a
shutdown will occur. The LCD will indicate:-
OVERSPEED, if the engine speed exceeds the pre-set trip a shutdown is initiated. The LCD will
indicate:-
The COMMON ALARM LED will flash (Red). Overspeed is not delayed, it is an immediate
shutdown.
NOTE:-However, during the start-up sequence the overspeed trip logic can be
configured to allow an extra trip level margin, this is used to prevent nuisance tripping on
start-up - Refer to the 808 For Windows™ Software Manual under heading ‘Overspeed
Overshoot’ for details.
UNDERSPEED, if the engine speed falls below the pre-set trip after the Safety On timer has
expired, a shutdown is initiated. The LCD will indicate:-
GENERATOR HIGH FREQUENCY, if the module detects a generator output frequency in excess
of the pre-set trip a shutdown is initiated. The LCD will indicate:-
The COMMON ALARM LED will flash (Red). Generator High Frequency is not delayed, it is an
immediate shutdown.
GENERATOR LOW FREQUENCY, if the module detects a generator output frequency below the
pre-set trip after the Safety On timer has expired, a shutdown is initiated. The LCD will indicate:-
GENERATOR HIGH VOLTAGE, if the module detects a generator output voltage in excess of the
pre-set trip a shutdown is initiated. The LCD will indicate:-
V
The COMMON ALARM LED will flash (Red). High voltage is not delayed, it is an immediate
shutdown.
GENERATOR LOW VOLTAGE, if the module detects a generator output voltage below the below
the pre-set trip after the Safety On timer has expired, a shutdown is initiated. The LCD will indicate
V
The COMMON ALARM LED will flash (Red).
OIL PRESSURE SENDER OPEN CIRCUIT, if the module detects a loss of signal from the oil
pressure sender (open circuit) a shutdown is initiated. The LCD will indicate:-
(steady) (and ‘-----‘ on the engine oil pressure instrument), the COMMON ALARM LED will
flash (Red). Sender failure is not delayed, it is an immediate shutdown.
AUXILIARY INPUTS, if an auxiliary input has been configured as a shutdown the appropriate LCD
segment will be displayed:-
!
The COMMON ALARM LED will flash (Red).
LOSS OF SPEED SIGNAL, if the speed sensing signal is lost during cranking, a shutdown is
initiated. The LCD will indicate:-
(steady) (and ‘-----‘ on the engine RPM instrument), the COMMON ALARM LED will flash
(Red).
NOTE:- This will only occur if the speed sensing signal is lost during cranking or
during the safety on timer. If the signal is lost during normal operation the Generator will
shutdown with an Under-speed alarm.
The COMMON ALARM LED will also illuminate (Red steady) and the generator will be removed
from the load. Once the cooling timer has expired the COMMON ALARM LED will flash (Red).
AUXILIARY INPUTS, if an auxiliary input has been configured as an electrical trip the appropriate
LCD segment will be displayed:-
!
The COMMON ALARM LED will illuminate (red Steady) until the engine is shutdown (red
flashing).
If the module is being configured and does not receive the correct information via the 808 interface
the ‘watchdog’ will halt the module operation and signal a corrupt user configuration by flashing the
LCD back-light and illuminating the common alarm LED GREEN (steady). Attempting to re-send
the configuration should rectify the alarm unless a problem exists with the configuration transfer
(such as a broken cable, etc).
5 3. DECRIPTION OF CONTROLS
The following section details the function and meaning of the various controls on the module.
Scroll Button
LCD Display
FIG2
USER DEFINED
INDICATIONS The LCD displays the user defined indications when configured
and active. The icons will illuminate and point to the appropriate
text insert label. These indications can be used to indicate the
operation of external equipment (i.e. ‘Battery Charger On’, ‘Breaker
Closed’ etc) or to indicate internal states (i.e. Engine Running,
Safety On, etc).
Alarm Icons
5.2
NOTE:- The Engine Hours Run counter will only display the accumulated hours to the
nearest 12 Minutes Hour (0.2Hr). The accumulated time will be recorded in HH:MM
however. [Pre V1.4 Modules recorded hours run to the nearest ½ Hour (0.5)]
CAUTION!:-If the DC supply to the module is interrupted the hours run counter will
not remember any ‘un-displayed’ minutes accumulated since the last 12 Minute display
update.
i.e.
10 Hours 38 Minutes accumulated before DC supply is removed…
(10.6 Hours displayed)
would become …10 Hours 36Minutes on restoration of DC supply.
(10.6 Hours still displayed) This will only occur in the event of a total DC supply break and
will NOT occur if the module is simply switched to the Stop/Reset position.
5.3
5.4
5.5 VIEWING THE INSTRUMENTS
It is possible to manually scroll to display the different instruments by repeatedly operating the
scroll button, once selected the instrument will remain on the LCD display until the user selects a
different instrument or after a period of inactivity the module will revert to the initial display.
51.0 1530
…. Etc
Pressing the button again will scroll through each individual instrument eventually returning
to the original instrument displayed.
NOTE:-Once selected the instrument will remain on the LCD display until the user
selects a different instrument or after a period of inactivity the module will revert to the
initial display.
6 4. INSTALLATION INSTRUCTIONS
The model DSE 560 Module has been designed for front panel mounting. Fixing is by 4 spring
loaded clips for easy assembly.
138.00mm
185.00mm
FIG 3
In conditions of excessive vibration the module should be mounted on suitable anti-vibration
mountings.
144.0mm
137mm
CE
110.0mm 184.0mm
192.0mm
FIG 4
L1 L2 N L2o L3 N L3 L1 N
BAR oF Hz PSI CRPM AV
8888 8888 8888
V V
A
AUTO
FIG 5
6.5 4.5 REAR PANEL LAYOUT
CE
FIG 6
7 5. ELECTRICAL CONNECTIONS
Connections to the Module are via plug and sockets.
NOTE*:- If using single terminal senders refer to connection diagram. If using earth
return type senders connect return terminals to pin 24 and earth pin 24.
NOTES:-
Screened cable must be used for connecting the Magnetic Pickup, ensuring that the
screen is earthed at one end ONLY.
A version of the module is available which allows connection to a 3 phase 3 wire system
with no neutral (Delta). If using such a module then no connection should be made to
terminal 34.
7.2
7.2.1 PC CONFIGURATION INTERFACE CONNECTOR
4-way connector allows connection to PC via the 808 configuration interface.
Module can then be re-configured utilising the P808 for Windows™ software.
The connector also allows connection to the 157 relay expansion module or to
the 548 LED Remote annunciator module.
7.2.2
7.2.3
7.3
7.4.6
8 6. SPECIFICATION
DC Supply 9.0 to 35 V Continuous.
Cranking Dropouts Able to survive 0 V for 50 mS, providing supply was at least
10 V before dropout and supply recovers to 5V .This is
achieved without the need for internal batteries.
Max. Operating Current 390mA at 12 V. 250mA at 24 V.
Max. Standby Current 220mA at 12 V. 120mA at 24 V.
Alternator Input Range
3Phase 4Wire System (Ç) 15V - 277 (ph-N) 3 Phase 4wire AC (+20%)
3Phase 3Wire System (U) 30V - 480 (ph-ph) 3 Phase 3wire AC (+20%)
Alternator Input Frequency 50 - 60 Hz at rated engine speed
Magnetic Input Range (if fitted) +/- 0.5 V to 70 V Peak
Magnetic Input Frequency 10,000 Hz (max) at rated engine speed.
Start Relay Output 16 Amp DC at supply voltage.
Fuel Relay Output 16 Amp DC at supply voltage.
Auxiliary Relay Outputs 5 Amp DC at supply voltage.
Dimensions 192 X 144 X 138
Charge Fail / Excitation Range 0 V to 35 V
Operating Temperature Range -30 to +70°C
CT Burden 2.5VA
CT Secondary 5A
CT Class Class 1 Recommended
Electromagnetic Compatibility BS EN 50081-2 EMC Generic Emission Standard (Industrial)
BS EN 50082-2 EMC Generic Emission Standard (Industrial)
Electrical Safety BS EN 60950
Cold Temperature BS EN 60068-2-1 to -30 oC
Hot Temperature BS EN 60068-2-2 to +70oC
Humidity BS2011-2-1 to 93% RH@40oC for 48 Hours
Vibration BS EN60068-2-6
10 sweeps at 1 octave/minute in each of 3 major axes.
5Hz to 8Hz @ +/-7.5mm constant displacement
8Hz to 500Hz @ 2gn constant acceleration
Shock BS EN 60068-2-27
3 Half sine shocks in each of 3 major axes
15gn amplitude, 11mS duration
10 7. COMMISSIONING
10.1.1 7.1 PRE-COMMISSIONING
Before the system is started, it is recommended that the following checks are made:-
7.1. The unit is adequately cooled and all the wiring to the module is of a standard and rating
compatible with the system.
7.2. The unit DC supply is fused and connected to the battery and that it is of the correct polarity.
7.3. The Emergency Stop input is wired to an external normally closed switch connected to DC
positive.
NOTE:- If Emergency Stop feature is not required link this input to the DC Positive.
The module will not operate unless either the Emergency Stop is fitted correctly OR Pin 3
is connected to DC positive (+ve)
7.4. To check the start cycle operation take appropriate measures to prevent the engine from
starting (disable the operation of the fuel solenoid). After a visual inspection to ensure it is
safe to proceed, connect the battery supply. Select “MANUAL”, the unit start sequence will
commence.
7.5. The starter will engage and operate for the pre-set crank period. After the starter motor has
attempted to start the engine for the pre-set number of attempts the LCD will display it’s icon
indicating; ‘Shutdown Failed to start’. Select the STOP/RESET position to reset the unit.
7.6. Restore the engine to operational status (reconnect the fuel solenoid), again select
“MANUAL”, this time the engine should start and the starter motor should disengage
automatically. If not then check that the engine is fully operational (fuel available, etc.) and
that the fuel solenoid is operating. The engine should now run up to operating speed. If not,
and an alarm is present, check the alarm condition for validity, then check input wiring. The
engine should continue to run for an indefinite period. It will be possible at this time to view
the engine and alternator parameters - refer to the ‘Description of Controls’ section of this
manual.
7.7. Select “AUTO” on the front panel, the engine will run for the pre-set cooling down period,
then stop. The generator should stay in the standby mode. If not check that there is not a
signal present on the Remote Start input.
7.8. Initiate an automatic start by supplying the remote start signal. The start sequence will
commence and the engine will run up to operational speed. Once the generator is available a
load transfer will take place, the Generator will accept the load. If not, check the wiring to the
Generator Contactor Coil (if used). Check the Warming timer has timed out.
7.9. Remove the remote start signal, the return sequence will start. After the pre-set time period,
the load will be removed from the generator. The generator will then run for the pre-set
cooling down period, then shutdown into it’s standby mode.
7.10. If despite repeated checking of the connections between the 560 and the customer’s
system, satisfactory operation cannot be achieved, then the customer is requested to contact
the factory for further advice on:-
11 8. FAULT FINDING
808
Configuration
25 26 27 29 34 33 32 31 30
FCC68 - 4 Way
1 2 3 5 4 8 20 21 22 24 23 9 10 11 12 13 6 7 18
Oil Temp
F F Sender Sender
MPU
5
This Ground connection must be
on the engine block and must
be a sound electrical connection
to the sender bodies.
The wire to Terminal 24 must not Configurable inputs
be used to provide a ground
connection to any other device
P560 Configuration
Title: Standard default settings factory set
Created by: Miles Revell
Date: 17 January 2000
Filename: P560A
MISCELLANEOUS ITEMS
Item Value
Magnetic pickup input present No
Flywheel teeth 190
Alternator frequency input present Yes
Alternator poles 4
Start attempts 3
AC System Three Phase, Four Wire
Enable Fast Loading Yes
Check Oil Pressure for engine at rest Yes
CT Primary 500
Enable High Current Warning Yes
High Current Warning 125%
INPUTS
Low oil pressure VDO 0-10Bar
Low oil pressure Shutdown (PSI) 20
High engine temp. VDO 120 deg C
High engine temp. Shutdown (oC) 110
Input channel Polarity Type Activation time
Auxiliary input 1 Close to activate Remote Start
Auxiliary input 2 Close to activate Indication Always Active
Auxiliary input 3 Close to activate Shutdown Active from Safety On
Auxiliary input 4 Close to activate Warning Active from Safety On
Auxiliary input 5 Close to Activate Warning Always active
OUTPUTS
Output channel Polarity Control source
Auxiliary output 1 Energise 1 Pre-heat
Auxiliary output 2 Energise 35 Common alarm
Auxiliary output 3 Energise 4 Load transfer
Expansion output 1 Energise 00 Unused
Expansion output 2 Energise 00 Unused
Expansion output 3 Energise 00 Unused
Expansion output 4 Energise 00 Unused
Expansion output 5 Energise 00 Unused
Expansion output 6 Energise 00 Unused
Expansion output 7 Energise 00 Unused
Expansion output 8 Energise 00 Unused
LCD Indicators
LCD Polarity Control source
LCD 1 Lit 39 Remote start present
LCD 2 Lit 43 Auxiliary IP 2 active
LCD 3 Lit 44 Auxiliary IP 3 active
LCD 4 Lit 45 Auxiliary IP 4 active
SYSTEM TIMERS
Timer Mins:secs
Remote start delay time 0:05
Remote stop delay time 0:30
Cranking time 0:10
Crank rest time 0:10
Safety on delay time 0:10
Warm up time 0:00
Cooling time 0:30
Fail to stop time 0:30
ETS solenoid hold time 0:00
Pre-heat time 0:00
Sensor fail delay time 0:02
Smoke limiting time 0:00
Smoke limiting ramp time 0:00
Low DC Volts Delay 01:00
Speed / Frequency
Level Value
Over frequency 57.0 Hz
Overspeed on magnetic pickup 1750 RPM
Overspeed overshoot during safety on delay 2%
Under frequency 30.0 Hz
Under-speed on magnetic pickup 1250 RPM
Crank disconnect on alternator frequency 21.0 Hz
Crank disconnect on magnetic pickup 600 RPM
Voltage Settings
Level Value
Undervolts trip 180.0V AC
Overvolts trip 265.0 V AC
Under Volts Alarm 9.0V DC
Charge Fail 8.0V DC
Crank disconnect charge alternator voltage 40.0 V DC
Over Volts Alarm 33.0V DC
!
Auxiliary Alarm (Warning or Amperes
Shutdown)
A
AC
i Hours Run
DC Common Alarm
Stop/Reset Auto
13.3
13.4 11.2 LCD USER-DEFINED INDICATION IDENTIFICATION DIAGRAM
L1 L2 N L2o L3 N L3 L1 N LCD 1
BAR oF Hz PSI CRPM AV
8888 8888 8888 LCD 2
LCD 3
V V
A LCD 4
AUTO
O
Deep Sea Electronics plc
Model 560
12. APPENDIX
13.5 12.1 SENDER WIRING RECOMMENDATIONS
NOTE:- . If you use PTFE insulating tape on the sender thread when using earth
return senders, ensure you do not insulate the entire thread as this will prevent the
sender body from being earthed via the engine block.
POWER ON LED
Refer to technical data sheet on the 157 relay module for further details.
L1 L2 N L2o L3 N L3 L1 N
BAR oF Hz PSI CRPM AV
8888 8888 8888
V V
A
AUTO
Refer to technical data sheet on the 548 LED module for further details.
It is possible to use a mix of 157 and 548 modules to give both relay and LED expansion if
required (Please refer to our Technical Support department for details.).
Deep Sea
Electronics plc Model 500
15.5
15.6 12.6 NEED MORE FUNCTIONS?
The 560 module can easily be upgraded with a 550 controller. It has exactly the same mounting
and uses exactly the same rear connectors. Upgrading takes seconds and instantly provides
functions such as telemetry, two stage alarms on monitored values, exercise scheduler, enhanced
metering and many more features. Please refer to our Technical department for details.