25012018NP0QLE2AAnnexure documentofEIA PDF

ENVIRONMENTAL IMPACT ASSESSMENT
REPORT
OF
M/s. Sun Pharmaceuticals
Industries Limited
FOR
MANUFACTURING
OF
PHARMA INTERMEDIATES AND
PHARMACEUTICAL PRODUCTS
EXPANSION PROJECT
Plot No. 24/2, 25,Phase IV, GIDC,
Panoli-394116, Dist. Bharuch,
Gujarat.
PROPOSAL NO: SIA/GJ/IND2/18792/2017
PREPARED BY
M/s. JYOTI OM CHEMICAL RESEARCH CENTRE PRIVATE

LIMITED
Shed No. K-1, 7705/2,3,4 GIDC ESTATE,
Ankleshwar - 393002
Phone: (02646)220293; Fax: (02646)239454
Website:www.jyotiom.com
Email: [email protected]
TABLE OF CONTENTS
SR. CONTENT PAGE
NO. NO.
CHAPTER -1 INTRODUCTION
1.1 PURPOSE OF THE REPORT AND REGULATORY 1
FRAMEWORK
1.2 IDENTIFICATION OF THE PROJECT & PROJECT 16
PROPONENT
1.3 KEY INFORMATION OF PROJECT 18
1.3.1 IMPORTANCE AND JUSTIFICATION OF PROJECT 18
1.3.2 NATURE OF THE PROJECT 19
1.3.3 PROJECT IMPLIMENTATION SCHEDULE 19
1.3.4 SIZE AND COST OF THE PROJECT 20
1.3.5 SITE SELECTION 21
1.3.6 LOCATION OF THE PROJECT 21
1.4 SALIENT FEATURES 28
1.5 REGULATORY FRAMEWORK 29
1.6 SCOPE & OBJECTIVES OF THE EIA STUDY 30
1.7 STRUCTURE OF EIA REPORT 31
1.8 TERMS OF REFERENCE AND ITS COMPLIANCE 33
1.8.1 COMPLIANCE OF TOR APPROVED BY STATE LEVEL 33
ENVIRONMENT IMPACT ASSESSMENT AUTHORITY,
GUJARAT.
CHAPTER - 2 PROJECT DESCRIPTION
2.1 TYPE OF PROJECT 48
2.2 NEED FOR THE PROJECT 48
2.2.1 BEST AVAILABLE TECHNOLOGY 48
2.2.2 JUSTIFICATION OF R & D PRODUCTS 49
2.3 PRODUCTS AND RAW MATERIAL DETAILS 49
2.3.1 PRODUCT STORAGE & HANDLING 100
2.3.2 RAW MATERIAL STORAGE AND HANDLING 108
2.3.3 TRANSPORTATION OF RAW MATERIALS AND 109
FINISHED PRODUCTS
2.4 PROCESS DESCRIPTION FOR INDICATIVE PRODUCTS 121
2.4.1 MANAGEMENT PLAN FOR CO PRODUCTS 121
2.5 MANAGEMENT PLAN FOR SOLVENTS 121
2.6 DETAILS OF SOLVENT RECOVERY SYSTEM 121
2.6.1 SOLVENT RECOVERY SYSTEM 121
2.7 RESOURCE REQUIREMENT 164
2.7.1 INFRASTRUCTURE FACILITIES (LAND) 164
2.7.2 DETAILS OF FUEL CONSUMPTION 165
2.7.3 DETAILS OF ENERGY DISTRIBUTION/UTILISATION 165
2.7.4 UTILITIES 169
2.7.5 MANPOWER 172
2.7.6 EQUIPMENTS/MACHINERIES 172
2.7.7 WATER REQUIREMENT 175
2.8.1 WASTE WATER GENERATION DETAILS 178
2.8.2 EXISTING EFFLUENT TREATMENT PLANT PROCESS 179
2.8.3 PROPOSED EFFLUENT TREATMENT PLANT PROCESS 182
2.8.4 SEGREGATION OF WASTE STREAMS & ACTION PLAN 186
FOR ZERO DISCHARGE:
2.8.5 SEWAGE GENERATION OR DOMESTIC WASTE WATER 188
2.9 GASEOUS EMISSION 190
2.9.1 FLUE GAS EMISSION 190
2.9.2 PROCESS GAS EMISSION 192
2.10 HAZARDOUS WASTE GENERATION 209
CHAPTER - 3 BASELINE ENVIRONMENT STATUS
3.1 INTRODUCTION 214
3.2 WINDROSE 219
3.3 AIR ENVIRONMENT 221
3.3.1 AMBIENT AIR QUALITY 221
3.3.1.1 LOCATION OF AAQ MONITORING STATIONS 222
3.3.1.2 BASE LINE DATA 223
3.4 WATER ENVIRONMENT 226
3.5 NOISE ENVIRONMENT 236
3.5.1 RECONNAISSANCE 236
3.5.2 METHODOLOGY FOR NOISE MONITORING 236
3.5.3 NOISE MONITORING LOCATIONS 236
3.6 SOIL ENVIRONMENT 238
3.6.1 BASELINE DATA 238
3.7 LAND USE PATTERNS 240
3.9 BIOLOGICAL ENVIRONMENT & SOCIO- ECONOMIC 243
ENVIRONMET
3.9.1 ECOLOGICAL INFORMATION 243
3.9.2 FOREST 243
3.9.3 FLORA 243
3.9.4 FAUNA 248
3.10 SOCIO-ECONOMIC ENVIRONMENT 249
3.10.1 DEMOGRAPHIC DATA WITHIN THE REGION OF 249
INTEREST
3.10.2 LITERACY RATE 252
3.10.3 OCCUPATIONAL STRUCTURE 253
3.11 TRAFFIC SURVEY 261
3.11.1 RECONNAISSANCE 261
3.11.2 TRAFFIC SURVEY OF THE STUDY AREA 262
3.11.3 EXISTING TRAFIC SCENARIO AND LEVEL OF 262
SERVICES(UP)
3.11.4 EXISTING TRAFIC SCENIRIO AND LEVEL OF 262
SERVICES(DOWN)
CHAPTER - 4 IDENTIFICATION AND ASSESSMENT OF IMPACTS
4.1 IDENTIFICATION OF IMPACT 264
4.1.1 IMPACT DURING CONSTRUCTION PHASE 265
4.1.2 IMPACT ON AIR ENVIRONMENT 265
4.2 PREDICTION AND ASSESSMENT OF IMPACT 272
4.2.1 IMPACTS DURING CONSTRUCTION PHASE AND 272
OPERATIONAL PHASE
4.2.1.1 WATER ENVIRONMENT 272
4.2.1.1 CONSTRUCTION PHASE IMPACTS 272
4.2.1.2 OPERATIONAL PHASE IMPACTS 272
4.2.1.2 AIR ENVIRONMENT 273
4.2.1.2.1 CONSTRUCTION PHASE IMPACTS 273
4.2.1.2.2 OPERATIONAL PHASE IMPACTS 273
4.2.1.3 NOISE ENVIRONMENT 287
4.2.4 LAND ENVIRONMENT 288
4.2.5 ECOLOGICAL ENVIRONMENT 290
4.2.6 INFRASTRUCTURE AND SERVICES 291
4.2.6.1 OPERATION PHASE IMPACTS 291
4.2.7 SOCIO-ECONOMIC IMPACT 291
4.3 IMPACT MATRIX 292
CHAPTER - 5 ENVIRONMENT MONITORING PROGRAM
5.2 OBJECTIVES OF ENVIRONMENTAL MONITORING PLAN 295
5.3 IMPLEMENTATION SCHEDULE OF MONITORING 296
MEASURES
5.4 POLLUTION MONITORING AND SURVEILLANCE 297
SYSTEM
5.4.1 AMBIENT AIR QUALITY MONITORING 297
5.4.2 STACK MONITORING 297
5.4.3 NOISE MONITORING 297
5.4.4 WATER AND WASTE WATER QUALITY MONITORING 299
5.4.5 MONITORING EQUIPMENT AND CONSUMABLES 300
5.5 COST PROVISION FOR ENVIRONMENTAL MEASURES 300
5.5.1 COST ESTIMATES 300
CHAPTER -6 RISK ASSESSMENT
6.1 SCOPE OF THIS STUDY 302
6.2 METHODOLOGY OF RISK ASSESSMENT 304
6.2.1 OBJECTIVES OF RISK ASSESSMENT 304
6.2.2 DETAILS OF STORAGE FACILITIES 305
6.3 RISK ASSESSMENT 308
6.3.1 QUALITATIVE RISK ASSESSMENT 309
6.3.1.1 STORAGE AND HANDLING OF SOLID CHEMICALS 311
6.3.1.2 STORAGE AND HANDLING OF ACIDS 312
6.3.1.3 STORAGE AND HANDLING OF CAUSTIC LYE 314
6.3.2 QUANTITATIVE RISK ASSESSMENT 318
6.4 COMMENTS / RECOMMENDATIONS BASED ON 352
CONSEQUENCE ANALYSIS
6.5 ARRANGEMENTS FOR ENSURING HEALTH & SAFETY 353
OF WORKERS ENGAGED IN HANDLING OF HAZARDOUS
MATERIALS.
6.5.1 FOLLOWING SAFETY PRECAUTIONS ARE CONSIDERED 353
DURING TRANSPORTATION, UNLOADING, HANDLING &
STORAGE OF SOLVENTS AND ALSO FOR TOXIC
CHEMICALS, ETC.) FOR ITS EXISTING FACILITIES, THE
SAME SHALL BE UPDATED TO COVER THE NEW
FACILITIES, IF REQUIRED
6.5.2 FIRE CONTROL PLAN 354
6.5.3 WAYS TO MINIMIZE THE MANUAL HANDLING OF THE 356
HAZARDOUS CHEMICALS
6.5.4 DO’S & DON’TS 356
6.5.5 ANTIDOTES DETAILS 358
6.6 ON SITE AND Of SITE DISASTER PREPAREDNESS & 359
EMERGENCY MANAGEMENT PLAN
6.6.1 DEFINING THE NATURE/LEVEL OF EMERGENCY 359
6.6.2 OBJECTIVES OF EMERGENCY MANAGEMENT SYSTEM 359
6.6.3 STRUCTURE OF EMERGENCY MANAGEMENT SYSTEM 361
6.6.4 COMMMUNICATION SYSTEM 371
6.7 OCCUPATIONAL HEALTH & SAFETY 379
6.7.1 OCCUPATIONAL HEALTH 379
6.7.2 HOSPITAL FACILITIES 379
6.7.3 FACTORY MEDICAL OFFICER/OHC 379
6.7.4 PLAN FOR PERIODIC MEDICAL CHECKUP 380
6.7.5 DETAILS OF OCCUPATIONAL HEALTH IMPACTS AND 381
SAFETY HAZARDS
6.7.6 MEASURES ADOPTED BY COMPANY TO KEEP AIR 381
BORNE CONCENTRATION OF HAZARDOUS CHEMICALS
BELOW PEL
6.7.7 WORKZONE MONITORING ARRANGEMENTS FOR 382
HAZARDOUS CHEMICALS
6.7.8 HEALTH STATUS EVALUATION OF WORKERS 382
(EXPOSURE SPECIFIC)
6.7.9 ACTION PLAN FOR SAFE HANDLING & SAFETY SYSTEM 383
6.7.10 PLAN AND FUND ALLOCATION TO ENSURE THE 384
OCCUPATIONAL HEALTH & SAFETY OF ALL CONTRACT
AND CASUAL WORKERS
6.7.11 ARRANGEMENTS FOR ENSURING HEALTH AND SAFETY 385
OF WORKERS ENGAGED IN HANDLING OF TOXIC
MATERIALS
6.7.12 MOCK DRILLS& TRAINING 385
CHAPTER- 7 PROJECT BENEFIT
7.1 CORPORATE SOCIAL RESPONSIBILITY ACTIVITIES 386
7.2 OTHER TANGIBLE BENEFITS 387
7.3 EMPLOYMENT POTENTIAL 387
7.4 ACTION PLAN FOR BUDGETARY ALLOCATION 387
CHAPTER- 8 ENVIRONMENT MANAGEMENT PLAN
8.2 AIM AND OBJECTIVE 393
8.3 ENVIRONMENT, HEALTH AND SAFETY (EHS) 394
8.4 ENVIRONMENTAL MANAGEMENT PLAN 395
8.5 ENVIRONMENTAL MANAGEMENT CELL 396
8.6 ENVIRONMENTAL MANAGEMENT PLAN FOR 402
CONSTRUCTION PHASE
8.6.1 BASIC ENGINEERING CONTROL MEASURES 403
8.6.2 MANAGEMENT OF AIR ENVIRONMENT 403
8.6.3 MANAGEMENT OF WATER ENVIRONMENT 404
8.6.4 MANAGEMENT OF NOISE ENVIRONMENT 405
8.6.5 MANAGEMENT OF LAND / SOIL ENVIRONMENT 406
8.6.6 MANAGEMENT OF SOLID WASTE 407
8.6.7 MANAGEMENT OF SOCIO-ECONOMIC AND CULTURAL 407
ENVIRONMENT
8.6.8 MANAGEMENT OF TRAFFIC CONTROL 408
8.7 COMPLETION OF CONSTRUCTION ACTIVITY – 408
RESTORATION
8.8 ENVIRONMENT MANAGEMENT PLAN FOR 409
OPERATIONAL PHASE
8.8.1 MANAGEMENT OF AIR ENVIRONMENT 410
8.8.2 MANAGEMENT OF WASTEWATER ENVIRONMENT 413
8.8.3 ECONOMICAL AND TECHNICAL VIABILITY OF THE 415
EFFLUENT TREATMENT SYSTEM
8.8.4 MANAGEMENT OF NOISE ENVIRONMENT 416
8.8.5 MANAGEMENT OF LAND ENVIRONMENT 417
8.8.6 MANAGEMENT OF SOLVENT RECOVERY AND 418
EMISSION CONTROL
8.8.7 MANAGEMENT OF SOLID WASTE & HAZARDOUS 418
WASTE
8.8.8 MANAGEMENT OF GREEN BELT DEVELOPMENT 420
8.8.8.1 PREPARATION OF GREENBELT PLAN 421
8.8.8.2 BUDGET ALLOCATION 423
8.8.8.3 PLANTATION TECHNIQUE AND CARE 423
8.8.10 RAIN WATER HARVESTING SCHEME 424
8.8.11 STORM WATER MANAGEMENT 424
8.8.12 VEHICULAR POLLUTION CONTROL 424
8.8.13 HEALTH AND SAFETY 424
8.8.14 CLEANER PRODUCTION 425
8.8.15 MANAGEMENT OF BIOLOGICAL ENVIRONMENT 426
8.8.16 ENVIRONMENTAL MANAGEMENT OF R & D PRODUCTS 426
8.9 ADDITIONAL MITIGATION MEASURES 427
8.9.1 ENERGY CONSERVATION PROGRAMME 427
8.9.2 WATER CONSERVATION PROGRAMME 428
8.9.3 MANAGEMENT OF TRAFFIC 429
8.9.4 ODOUR CONTROL MANAGEMENT PLAN 429
8.9.5 SAFETY MEASURES TO PREVENT THE OCCUPATIONAL 430
HEALTH HAZARDS
8.9.6 SOCIAL WELFARE MEASURES FOR FUTURE PLANNING 430
8.10 FINDINGS 431
8.11 SHOW CAUSE NOTICE & CLOSER NOTICE 431
8.12 CONCLUSION 450
CHAPTER- 9 EXECUTIVE SUMMARY& CONCLUSION
9.1.1 LOCATION 451
9.1.2 INVESTMENT 451
9.1.3 PRODUCT &BY-PRODUCT DETAILS 452
9.2 PROJECT DESCRIPTION 452
9.2.1 NEED FOR THE PROJECT 452
9.2.2 PRODUCT STORAGE & HANDLING 452
9.2.3 RAW MATERIAL STORAGE & HANDLING 452
9.2.4 RESOURCE REQUIREMENT 453
9.2.5 POLLUTION POTENTIAL SCENARIO 454
9.3 BASELINE ENVIRONMENT STATUS 455
9.3.1 STUDY AREA INCLUDED IN ENVIRONMENTAL 455
SETTING
9.3.2 CLIMATE OF THE STUDY AREA 455
9.3.3 AMBIENT AIR QUALITY 455
9.3.4 WATER QUALITY 456
9.3.5 NOISE ENVIRONMENT 456
9.3.6 SOIL 457
9.3.7 LAND USE OF THE STUDY AREA 457
9.3.8 BIOLOGICAL ENVIRONMENT 457
9.4 IDENTIFICATION & ASSESSMENTOF IMPACT 457
9.4.1 WATER ENVIRONMENT 457
9.4.2 AIR ENVIRONMENT 457
9.4.3 NOISE ENVIRONMENT 458
9.4.4 LAND ENVIRONMENT 459
9.4.5 ECOLOGICAL ENVIRONMENT 459
9.4.6 INFRA STRUCTURE AND SERVICES 459
9.4.7 SOCIO-ECONOMIC IMPACT 459
9.5 ENVIRONMENT MONITORING PROGRAM 459
9.6 RISK ASSESSMENT AND DISASTER MANAGEMENT 460
PLAN
9.6.1 RISK ASSESSMENT 460
9.6.2 ON-SITE / OFF-SITE EMERGENCY PLAN 460
9.6.3 OCCUPATIONAL HEALTH AND SAFETY 460
MANAGEMENT SYSTEM
9.7 PROJECT BENEFITS 460
9.8 ENVIRONMENTAL MANAGEMENT PLAN 461
9.8.1 ENVIRONMENT MANAGEMENT CELL 461
9.8.2 ENVIRONMENTAL MANAGEMENT PLAN 461
9.9 PUBLIC HEARING 463
9.10 CONCLUSION 463
CHAPTER- 10 DISCLOSURE OF CONSULTANT ENGAGED
10.1 SALIENT FEATURES 465
10.2 SERVICES PROVIDED BY THE CENTRE 466
10.3 OUTSTANDING ACHIVEMENTS 466
10.4 STATUS OF NABET ACCREDITATION 467
10.5 DECLARATION BY CONSULTANT 467
LIST OF TABLES
TABLE TABLE NAME PAGE
NO. NO.
1.1 LIST OF PRODUCTS AS PER EXISTING & PROPOSED 2
SCENARIO
1.2 LIST OF PRODUCTS WITH THEIR END USE AND CAS NO 12
1.3 LIST OF DIRECTORS 17
1.4 PROJECT IMPLEMENTATION SCHEDULE 20
1.5 CAPITAL COST OF PROJECT 21
1.6 DETAILS OF CORNERS CO-ORDINATE OF SITE 23
1.7 SALIENT FEATURES OF THE PROJECT SITE 28
1.8 DETAILS OF NEIGHBORING INDUSTRIES AT PROJECT 29
SITE
1.9 STRUCTURE OF EIA REPORT 31
1.10 ADDITIONAL TOR GIVEN BY SEIAA, GUJARAT 33
1.11 MODEL TORS AVAILABLE IN THE MOEF’S SECTOR SPECIFIC 34
EIA MANUAL FOR ‘SYNTHETIC ORGANIC CHEMICAL
INDUSTRY
2.1 LIST OF PRODUCTWITH RAWMATERIAL CONSUMPTION 49
2.2 DETAILS OF PRODUCTS 101
2.3 DETAILS OF STORAGE OF HAZARDOUS CHEMICAL 110
2.4 SOLVENT RECOVERY PLANT EQUIPMENT LIST WITH 124
CAPACITY
2.5 SOLVENT BALANCE WITH VOC CONTROL SYSTEM 125
2.6 LAND USE BREAK UP OF TOTAL PLOT AREA 164
2.7 FUEL CONSUMPTION & ELECTICITY CONSUMPTION 165
2.8 ENERGY REQUIREMENT (EXISTING CONNECTED 165
LOAD)
2.9 ENERGY REQUIREMENT (PROPOSED CONNECTED 168
LOAD)
NO. NO.
2.10 DETAILS OF UTILITIES (Existing) 169
2.11 DETAILS OF UTILITIES (Proposed) 170
2.12 MAN POWER REQUIREMENT 172
2.13 LIST OF EQUIPMENTS AND MACHINERIES 172
2.14 DETAILS OF WATER CONSUMPTION 175
2.15 DETAILS OF WASTE WATER GENERATION 178
2.16 EFFLUENT TREATMENT PLANT TANK SIZE 180
2.17 EFFLUENT QUALITY AT CONVENTIONAL ETP 181
2.18 EFFLUENT QUALITY AT R.O 181
2.19 EFFLUENT TREATMENT PLANT TANK SIZE 183
2.20 EFFLUENT QUALITY AT CONVENTIONAL ETP 185
2.21 EFFLUENT QUALITY AT R.O. 185
2.22 SPECIFIC EFFICIENCY OF EACH TREATMENT UNIT 185
2.23 DETAILS OF WASTE WATER GENERATION WITH 187
QUALITATIVE AND QUANTITATIVE ANALYSIS OF
EACH WASTE STREAM BASED ON WORST CASE
SCENARIO
2.24 ELECTRICITY AND FUEL CONSUMPTIONS 190
2.25 DETAILS OF FLUE GAS EMISSIONS 190
2.26 DETAIS OF PROCESS GAS EMISSION 192
2.27 DETAILS OF SCRUBBERS 192
2.28 DETAILS OF EMISSION ESTIMATE (EXISTING) 197
2.29 DETAILS OF EMISSION ESTIMATE (AFTER PROPOSED 202
EXPANSION)
2.30 DETAILS OF HAZARDOUS WASTE GENERATION & 209
DISPOSAL
CHAPTER – 3 BASELINE ENVIRONMENT STATUS
3.1 LIST OF VILLAGES WITHIN THE STUDY AREA 215
3.2 LIST OF MAJOR INDUSTRIES IN THE PANOLI 217
3.2 METEOROLOGICAL DATA 219
3.3 DETAILS OF SAMPLING LOCATION OF AMBIENT AIR 223
QUALITY MONITORING
3.4 AMBIENT AIR QUALITY STATUS OF STUDY AREA 223
3.5 METHOD OF ANALYSIS 226
3.6 DETAILS OF GROUND WATER MONITORING 228
LOCATIONS
3.7 WATER QUALITY PARAMETERS (GROUND WATER 229
SOURCES)
3.8 DETAILS OF SURFACE WATER MONITORING 232
LOCATIONS
3.9 WATER QUALITY PARAMETERS (SURFACE WATER 233
SOURCES)
3.10 NOISE LEVEL DATA 237
3.11 CPCB RECOMMENDATIONS FOR COMMUNITY NOISE 237
EXPOSURE
NO. NO.
3.12 SOIL QUALITY MONITORING WITH RESPECT TO THE 238
PROJECT SITE
3.13 SOIL QUALITY PARAMETERS 239
3.14 AREAS UNDER DIFFERENT LAND USE 240
3.15 LIST OF FLORA 243
3.16 LIST OF FAUNA 248
3.17 DEMOGRAPHIC DATA 249
3.18 POPULATION DENSITY & SEX RATIO 251
3.19 LITERACY RATE 251
3.20 LITERACY RATE WITHIN 10 KM RADIAL DISTANCE OF 252
STUDY AREA
3.21 OCCUPATIONAL STRUCTURE 254
3.22 DISTRIBUTION OF WORKERS 258
3.23 DELHI TO MUMBAI HIGHWAY (NH-8) 261
3.24 LEVEL OF SERVICE 262
3.25 MUMBAI TO DELHI HIGHWAY (NH-8) 262
CHAPTER – 4 IDENTIFICATION AND ASSESSMENT OF IMPACTS
4.1 DETAILS OF EXISTING & PROPOSED STACKS (FROM 276
FLUE GAS EMISSION)
4.2 DETAILS OF EXISTING & PROPOSED STACKS (FROM 277
PROCESS EMISSION)
4.3 CONCENTRATION OF PM, SOX 279
4.4 CONCENTRATION OF SO2 279
4.5 CONCENTRATION OF HCl, Cl2 & HF 280
4.6 ENVIRONMENT IMPACT MATRIX (WITH MITIGATION 293
MEASURES)
4.7 CUMULATIVE IMPACT CHART 294
CHAPTER – 5 ENVIRONMENT MONITORING PROGRAM
5.1 IMPLEMENTATION POLLUTION CONTROL MEASURES 296
5.2 ENVIRONMENT MONITORING PLAN 298

5.3 BUDGET ALLOCATION FOR ENVIRONMENTAL 300
MANAGEMENT (CONSTRUCTION PHASE)
5.4 BUDGET ALLOCATION FOR ENVIRONMENTAL 300
MANAGEMENT (OPERATION PHASE)
6.1 DETAILS OF HAZARDOUS RAW MATERIALS 306
6.2 PROPERTIES OF HAZARDOUS CHEMICALS 307
6.3 RISK MATRIX FOR QUALITATIVE RISK ASSESSMENT 310
6.4 RISK ACCEPTABILITY CRITERIA 310
6.5 STORAGE AND HANDLING OF SOLID CHEMICALS 311
6.6 STORAGE AND HANDLING OF ACIDS 312
6.7 STORAGE AND HANDLING OF CAUSTIC LYE 314
6.8 STORAGE AND HANDLING OF CHEMICAL 316
6.9 EFFECTS DUE TO INCIDENT RADIATION INTENSITY 319
6.10 DAMAGE DUE TO OVERPRESSURES 320
NO. NO.
6.11 WEATHER DATA USED FOR THE STUDY 321
6.12 SCENARIOS IDENTIFIED FOR CONSEQUENCE ANALYSIS 322
6.13 SCENARIO # 1 – RELEASE OF METHANOL 324
6.14 SCENARIO # 2 – RELEASE OF TOLUENE 327
6.15 SCENARIO # 3 – RELEASE OF IPA 331
6.16 SCENARIO # 4 – RELEASE OF ACETONE 335
6.17 SCENARIO # 5 – RELEASE OF TEA 339
6.18 RESULTS 340
6.19 SCENARIO # 7 – RELEASE OF BROMINE 346
6.20 RESULTS: 346
6.21 FLASH FIRE SCENARIOS: 348
6.22 EXPLOSION OVERPRESSURE SCENARIOS 349
6.23 LATE POOL FIRE SCENARIOS 350
6.24 TOXIC RELEASE SCENARIOS: 351
6.25 SAFETY PRECAUSTIONS 353
6.26 FIRE CONTROL ARRANGEMENTS: 356
6.27 FOLLOWING ANTIDOTES FOR MAJOR HAZARDOUS 358
CHEMICALS ARE KEPT AVAILABLE AT THE SITE.
6.28 STATUTORY INFORMATION: 373
CHAPTER- 7 PROJECT BENEFIT
7.1 BUDGETARY ALLOCATION FOR CSR ACTIVITIES 387
8.1 REPORTING SYSTEM OF ENVIRONMENT MANAGEMENT 398
CELL
8.2 QUALITY CONTROL & QUALITY ASSURANCE 400
REPORTING SYSTEM
8.3 CONSTRUCTION PHASE DETAILS 403
8.4 DETAILS OF ALL EMISSIONS CONTROL MEASURES 410
8.5 TREATED SEWAGE STANDARDS 413
8.6 DETAILS OF CONTROL MEASURES FOR EFFLUENT AND 414
SEWAGE GENERATION
8.7 ECONOMICAL AND TECHNICAL VIABILITY OF THE 415
EFFLUENT TREATMENT SYSTEM
8.8 DETAILS OF CONTROL MEASURES FOR NOISE 416
POLLUTION
8.9 LIST OF PLANT SPECIES TO CONTROL GAS, DUST 420
EMISSION AND NOISE LEVEL
8.10 LIST OF PLANT SPECIES IN THE UNIT 422
8.11 BUDGET FOR GREENBELT DEVELOPMENT 423
8.12 DETAILS OF NOTICES RECEIVED IN LAST 2 YEARS 432
8.13 DETAILS OF INSPECTION VISIT BY GPCB & 437
COMPLIANCE STATUS
8.14 DETAILS OF RECOMMANDATIONS/SUGGESTIONS BY 449
ENVIRONMENTAL AUDITORS (SCHEDULE I) &
COMPLIANCE STATUS
LIST OF FIGURES
FIGURE FIGURE NAME PAGE
NO. NO.
1.1 LOCATIONAL MAP 24
1.2 GOOGLE EARTH OR SATELLITE IMAGE OF PROJECT 25
LOCATION (Aerial View of the 5 Km Radial Distance from
the Project Site)
1.3 GOOGLE EARTH OR SATELLITE IMAGE OF PROJECT 26
LOCATION (Aerial view of the 10 km radial distance from the
project site)
1.4 GOOGLE EARTH OR SATELLITE IMAGE OF ALL 27
CORNERS OF THE SITE
2.1 FLOW DIAGRAM OF RECOVERY SYSTEM 123
2.2 EXISTING WATER BALANCE DIAGRAM 176
2.3 PROPOSED WATER BALANCE DIAGRAM TOTAL 177
PROPOSED SCENARIO (EXISTING + PROPOSED)
2.4 EFFLUENT TREATMENT PLANT FLOW DIAGRAM 179
2.7 DRAWING OF SCRUBBER 196
CHAPTER - 3 BASELINE ENVIRONMENT STATUS
3.1 THE STUDY AREA OF 10 KM 215
3.1(A) WIND ROSE DIAGARM FOR PERIOD OF DECEMBER- 219
2016 TO FEBRUARY-2017
3.1(B) WIND ROSE DIAGARM ON SATELITE IMAGE 219
3.2 WIND CLASS FREQUENCY DISRTIBUTION 221
3.3 LOCATION OF AMBIENT AIR QUALITY MONITORING 222
STATIONS
3.4 LOCATION OF GROUND WATER QUALITY 228
MONITORING STATIONS
3.5 LOCATION OF SURFACE WATER QUALITY 232
MONITORING STATIONS
3.6 LOCATION OF NOISE MONITORING STATIONS 236
3.7 LOCATION OF SOIL MONITORING STATIONS 239
3.8 LAND FORM, LAND USE AND LAND OWNERSHIP 241
CHAPTER - 4 IDENTIFICATION AND ASSESSMENT OF IMPACTS
4.1 IMPACT NETWORK ON AIR ENVIROENMENT 266
4.2 IMPACT NETWORK ON NOISE ENVIRONMENT 267
4.3 IMPACT NETWORK ON WATER ENVIRONMENT 268
4.4 IMPACT NETWORK ON GROUND WATER 269
ENVIRONMENT
4.5 IMPACT NETWORK ON SOCIO-ECONOMIC AND 270
CULTURAL ENVIRONMENT
4.6 IMPACT NETWORK ON LAND ENVIRONMENT 271
4.7 ISOPLETHS OF NOX (SITE COORDINATES 0, 0) 281
FIGURE FIGURE NAME PAGE
NO. NO.
4.8 ISOPLETHS OF SO2 (SITE COORDINATES 0, 0) 282
4.9 ISOPLETHS OF PM (SITE COORDINATES 0, 0) 283
4.10 ISOPLETHS OF HF (SITE COORDINATES 0, 0) 284
4.11 ISOPLETHS OF HCL (SITE COORDINATES 0, 0) 285
4.12 ISOPLETHS OF CL2 (SITE COORDINATES 0, 0) 286
6.1 MAJOR HAZARDOUS CHEMICALS & FIRE HYDRANT 305
NETWORK STORAGE FACILITY
6.2 RISK CONTOURS FOR FLASH FIRE 325
6.3 RISK CONTOURS FOR LATE POOL FIRE 326
6.4 RISK CONTOUR FOR FLASH FIRE 328
6.5 RISK CONTOUR OVERPRESSURE 329
6.6 RISK CONTOUR LATE POOL FIRE 330
6.8 RISK CONTOUR FOR OVERPRESSURE 333
6.9 RISK CONTOUR FOR LATE POOL FIRE 334
6.12 RISK CONTOUR FOR LATE POOL FIRE: 338
6.13 RISK CONTOURS FOR FLASH FIRE 341
6.15 RISK CONTOUR FOR LATE POOL FIRE 343
6.16 RISK CONTOURS FOR IDLH CONCENTRATION 344
6.17 RISK CONTOURS FOR LC50 CONCENTRATION 345
6.18 RISK CONTOUR FOR IDLH CONCENTRATION 347
8.1 FLOW DIAGRAM OF ENVIRONMENTAL 397
MANAGEMENT CELL
8.2 FLOW DIAGRAM OF QUALITY CONTROL & QUALITY 399
ASSURANCE:
8.3 FLOW DIAGRAM OF EMERGENCY REPORTING 401
SYSTEM
LIST OF ANNEXURE
ANNEXURE ANNEXURE NAME
NO.
I COPY OF TOR
II (A) INDIAN SCALE MAP
II (B) TOPO SHEET-PANOLI
III PLANT LAYOUT
IV PHOTOGRAPHS OF EXISTING UNIT & GREEN BELT
V (A) PLOT POSSESSION 24_2
V (B) PLOT POSSESSION_TRANSFER_25
VI DETAILS OF RM (CHARACTERISTICS, STORAGE AREA,
SOURCES)
VII DETAILS OF MANUFACTURING PROCESS, CHEMICAL
REACTIONS & MATERIAL BALANCE
VIII GIDC WATER PERMISSION LETTER
IX DRAINAGE DISCONNECTION CONFIRMATION LETTER
X HAZARDOUS WASTE MEMBESHIP CERTIFICATES
XI BASE LINE MONITORING DATES
XII THIRD PARTY MONITORING REPORTS FOR AMBIENT
AIR, FLUE GAS, PROCESS EMISSION, WASTE WATER &
HAZARDOUS WASTE
XIII SOP FOR HANDLING WASTE
XIV GPCB MONITORING REPORTS FOR AMBIENT AIR, FLUE
GAS, PROCESS EMISSION, WASTE WATER &
HAZARDOUS WASTE
XV WORK PLACE MONITORING REPORTS
XVI TREATABILITY STUDY REPORT_ETL
XVII R. O. QUOTATION
XVIII MEE QUOTATION
XIX OUT SIDE PLOT REQUEST FOR GREEN BELT
DEVELOPMENT (GIDC PANOLI & KHAROD VILLAGE)
XX MSDS – PRODUCT & RAW MATERIALS
XXI MEDICAL HISTORY
XXII SHOW CAUSE NOTICES & COMPLIANCE REPORTS
XXIII INSPECTION VISIT BY GPCB & ITS COMPLIANCE
REPORTS SUBMITTED TO GPCB
XXIV AUDIT REPORT FROM SCHEDULE I AUDITOR
XXV UNDERTAKING BY PROJECT PROPONENT
XXVI HIGH COURT STAY ORDER
XXVII UNDERTAKING BY CONSULTANT
XXVIII VALID CONSENT COPY & COMPLIANCE REPORT FOR
SAME
XXIX PERMISSION LETTER FROM PESO FOR EXPLOSIVE
CHEMICALS
ABBREVIATIONS
AAQM Ambient Air Quality Monitoring

APCM Air Pollution Control Measures
API Active Pharmaceutical Ingredient
AMSL Above Mean Sea Level
BEIL Bharuch Environ Technology Limited
BGL Below Ground Level
BOD Biological Oxygen Demand
CETP Common Effluent Treatment Plant
CGWA Central Ground Water Authority
CGWB Central Ground Water Board
CH BASE Chlorohexadine Base
CH & S Community Health & Safety
CO Carbon Monooxide
COD Chemical Oxygen Demand
CPCB Central Pollution Control Board
CSR Corporate Social Responsibility
CTE Consent to Establish
CTO Consent to Operate
Db Decibels
DCM/MDC Dichloro Methane/Methylene Dichloride
DCP Dry Carbon Powder
DEM Dimethyl ether
DFO Deputy Forest Officer
DG Diesel Generator
DGVCL Dakshin Gujarat Vij Company Limited
DMP Disaster Management Plan
DMS Dimethyl Sulfide
DO Dissolve Oxygen
EHS Environmental Health and Safety
EIA Environmental Impact Assessment
EMP Environmental Management Plan
EOT Electric Overhead Travel
EPA Environmental protection Act
ESP Exchangeable Sodium Percentage
ETP Effluent Treatment Plant
ETL Enviro Technology limited
FAE Functional Area Expert
FETP Final Effluent Treatment Plant
GIDC Gujarat Industrial Development Corporation
GLC Ground Level Concentration
GPS Global Positioning System
Ha Hectare
HAZOP Hazard and Operability Study
HBr Hydrobromic Acid
HC Hydrocarbon
HCl Hydrochloric acid
HDPE High Density Polyethylene
HP Horse Power
HSD High Speed Diesel
H2 S Hydrogen sulfide
H2SO4 Sulphuric Acid
IMD Indian Meteorological Department
IPA Isopropyl alcohol
IPE Isopropyl Ether
INR Indian Rupees
ISCST-3 Industrial Source Complex Short Term-3
KG Kilo Gram
KLD Kilo Liter per Day
KVA Kilo Volt Ampere
kW Kilowatt
MCLS Maximum Credible Loss Scenarios
MEE Multiple Effect Evaporator
MIBK Methyl Isobutyl Ketone
MoEF Ministry of Environment and Forest& Climate Change
MoU Memorandum of Undertaking
MS Mild Steel
MSI HC Manufacture, Storage and Import of Hazardous Chemical
MSDS Material Safety Data Sheet
MSW Municipal Solid Waste
MT Metric Tone
NA Not Applicable
NABET National Accreditation Board of Education and Training
NAAQS National Ambient Air Quality Standards
NaOH Sodium Hydroxide
NCTL Narmada Clean Tech Limited
NH National Highway
NH3 Ammonia
NOC No Objection Certificate
NOX Nitrogen Oxides
ODPA 4,4''-Oxydiphthalic acid
OHS Occupational Health& Safety
OSHAS Occupation Health and Safety Assessment Series
PCU Passenger Car Unit
PEL Permissible Exposure Level
PESO Petroleum and Explosives Safety Organization
PHC Public Health Center
PM Particulate Matter
PP Project Proponent
PPE Personal Protective Equipments
PPMV Parts per Million by Volume
PUCC Pollution Under Control Certificate
QCI Quality Council of India
R&R Resettlement & Rehabilitation
RCC Reinforced Cement Concrete
RO Reverse Osmosis
SEAC State Expert Appraisal Committee
SEIAA State Environment Impact Assessment Authority
SS Stainless Steel
STP Sewage Treatment Plant
SH State Highway
SO2 Sulfur Dioxide
TBA Tertiary Butanol
TDS Total Dissolved Solids
TEBA Benzyltriethylammonium chloride
THF Tetra Hydro furan
TOC Total Organic Compound
ToR Terms of Reference
TPD Tone Per Day
TSDF Transportation Storage and Disposal Facility
TSS Total Suspended Solid
USEPA United States Environment Protection Agency
VECs Valued Environmental Components
VOC Volatile Organic Compound
ZLD Zero Liquid Discharge
EIA Report For Expansion of M/s. Sun Pharmaceutical Industries Ltd. Panoli
CHAPTER -1
INTRODUCTION
1.1 PURPOSE OF THE REPORT AND REGULATORY FRAMEWORK
M/s. Sun Pharmaceutical Industries Ltd. is located at Plot No. 24/2, 25, Phase IV, GIDC,
Panoli-394116, Dist. Bharuch, and Gujarat.
Unit has obtained Environment Clearance file no.j-11011/16/2005-IA(II)-(I) dated 25 th
August, 2005 for expansion of bulk drugs from 304.5 MTPA to 1053.10 MTPA.
Unit has also obtained Environment Clearance file no.j-11011/16/2004-IA(II)-(I) dated 8 th
November, 2005 for solar evaporation pond.
Unit has also obtained Environment Clearance file no.j-11011/16/2004-IA(II)-(I) dated 27 th
April, 2006 for same capacity with new bulk drugs.
None of above mentioned Environment Clearance is converted into Consent to Operate.
Unit has obtained CCA order AWH-52501, issue on dated 22/03/2013 for manufacturing of
Pharma Intermediates and Pharmaceutical products and this is valid up to 31/07/2017
Unit has also obtained CCA product mix order no. AWH-79600, issue on dated 01/08/2016
for manufacturing of Pharma Intermediates and Pharmaceutical products and this is valid up
to 31/07/2017.
Unit has also obtained CCA Amendment order no. WH-72222, issued on dated 03/09/2015
for ZLD and this is valid up to 31/07/2017.
Unit has applied for CTE amendment for air act, inward id is 116693 dated 18/01/2017.
Unit has obtained CCA Renewal order No. AWH- 90264, issued on dated 02/01/2018 and
this is valid up to 31/07/2022.
The unit has proposed expansion for manufacturing of same products. List of proposed new
products is mentioned in table no.1.
The unit has proposed expansion of existing products and additions of new products.
The proposed products by the unit fall in the Schedule -2 attached to the EIA Notification,
i.e. Project No. 5(f), Synthetic Organic Chemicals.
The purpose of this report is to:

 Establish a pre-project baseline with respect to environmental indicators.
 Identify environment related impacts
 Evaluate safety related risk factors associated with project
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 1

 Propose appropriate mitigation measures for minimizing the adverse impacts to the
extent possible
 Suggest Environment Management Plan
 Recommend Risk Management Plan
This report is also made in the overall frame work of the Environmental Impact Assessment
(EIA) Notification dated 14th September, 2006 (and subsequent amendments to the same)
issued by the Ministry of Environment, Forest and Climate Change (MoEF & CC), by
providing required information with regards to the project as mentioned in the Terms of
Reference issued by the Industrial committee-2 of SEAC,
The unit has received TOR Letter vide ref no. SEIAA/GUJ/TOR/5(f)/510/2017 dated: - 30 th
April, 2017. The copy of TOR is attached as annexure – I.
This Report is prepared based on ‘General Structure of EIA’ given in Appendix III and IIIA
of mentioned EIA Notification.
TABLE: 1.1
LIST OF PRODUCTS EXISTING & PROPOSED SCENARIO
Group Group Sr. Name of Existing Proposed Total in
Name No. Products quantity as quantity product
per CCA after group in
NO. AWH- expansion MT/Year
79600 & in
AWH- MT/Year
90264 in
MT/Year
Synthetic active pharmaceutical 279.31 848.157 848.157
ingredients & Intermediates (all
sellable)
A Antihypertensive 18
1 Carvedilol 2.4 12
2 Irbesatan 6 6
B Anti dyskinetics 1.2
3 Ropinirol 1.2 1.2
C Bone-Resorption Inhibitor 5
4 Alenronate 2.4 5
Sodium
D Vasodilator 360
5 Pentoxifyline 150 360
E Antidepressant 39
6 Citalopram 1.2 10
7 Chlomipramine 18 24
HCl
8 Mirtazapine 3 5

79600 & in
AWH- MT/Year
90264 in
MT/Year
F Antiviral 36
9 Topiramate 12 36
G Antihypertensive 10
10 Losartan 3 10
Potassium
H Antiemitic 6
11 Granisetron 0.6 1
12 Ondensetrone 1 5
I Anti inflammatory 3
13 Loteprednol 3 3
J Inotropic 3
14 Dobutamine 3 3
HCl
K Hypoglycemic 2
15 Repaglinide 2 2
L Opoid Antagonist, Narcotic Antagonist 2
16 Naltrexone 0.6 2
M To treat Opiod addiction 2
17 Buprenorphine 0.3 2
HCl
N Amyotrophic lateral sclerosis 6
18 Riluzole 6 6
O Antispasticity Agent 6
19 Tizanidine 6 6
P In treatment of Alcoholism 1
20 Acamprosate 0.05 1
Calcium
Q Psychotropic Drug used to treat acute manic attack bipolar 10
disorder
21 Lithium 0.1 10
Carbonate
R The treatment of Iron deficiency Anemia 0.5
22 Sodium Ferric 0.001 0.5
Gluconate
S Vasodilating Agent 1
23 Sodium 0.05 1
Nitropruside
T Acne treatment 2


79600 & in
AWH- MT/Year
90264 in
MT/Year
24 Benzoyl 0.1 2
peroxide
microsphere 55
% w/w
U Antihypertensive 2.05
25 Carvedilol 0.05 2
Phosphate
hydrate
26 Metoprolol 0.05 00
Tartrate
27 Epoprostenol 0.002 0.05
Sodium
28 Metoprolol 0.05 00
Succinate
29 Quinapril 0.01 00
V Excipient 0.3
30 DLPLA-2 0.001 0.1
31 DLPLA-3 0.001 0.1
32 PLGA-7520 0.001 0.1
W Phosphate binding 25
33 Sevelamer 0.1 20
Carbonate
34 Sevelamer HCl 0.05 5
X Antihyperlipidemic 10
35 Colesevelam 0.05 10
HCl
Y Antiarrhythmic 1
36 Dronedorone 0.05 1
HCl
Z Antineoplastic 15.01
37 Testosterone 0.05 5
38 Bortezomib 0.0002 0.01
39 Gemcitabine 0.05 10
HCl
AA Antihistaminic 2
40 Cetrizine HCl 0.05 2
AB Antiasthmatic 1.501
41 Levosalbutamol 0.001 0.001

79600 & in
AWH- MT/Year
90264 in
MT/Year
HCl
42 Mometasone 0.001 00
Furoate
43 Budesonide 0.09 1
44 Montelukast 0.02 0.5
Sodium
AC Antihistamine 1
45 Chlorphenirami 0.01 00
ne Maleate
46 Desloratidine 0.005 00
47 Levocetrizine 0.02 1
Di
hydrochloride
AD Antidepressant 14
48 Escitalopram 0.05 2
Oxalate
49 Fluvoxamine 3 00
Maleate
50 Duloxetine HCl 3 10
51 Desvenlaflaxine 0.005 00
52 Paroxitine HCl 0.15 2
AE Anti-inflammatory 1.01
53 Fluticasone 0.15 1
Propionate
54 Diclofenic 0.005 0.01
Epolamine
AF Antithrombotic 3
55 Clopidogrel 0.05 3
Bisulphate
AG Anticonvulsant 87.2
56 Fosphenytoin Sodium 0.005 0.1
57 Zonisamide 0.175 6
58 Gabapentine 0.01 5
59 Lacosamide 0.05 1
60 Levetiricitam 8 15
61 Oxcarbazepine 19.5 60
62 Tiagabine 0.005 0.1
AH Antipsychotic 4.2

79600 & in
AWH- MT/Year
90264 in
MT/Year
63 Ariprazole 0.125 2
64 Asenapine 0.03 0.1
Maleate
65 Paliparidone 0.001 0.1
66 Quetiapine 0.075 00
67 Rispiridone 0.005 2
AI Bronchodilator 0.2
68 Levalbuterol 0.0010 0.1000
Hydrochloride
69 Levalbuterol 0.001 0.1
Tartrate
AJ Antiemetic 0.1
70 Granisetrone 0.002 0.1
Base
AK CNS Stimulant 3.1
71 Armodafinil 0.05 0.1
72 Methyl 0.15 3
Phenidate
Hydrochloride
AL Antidyskinetic 3.5
73 Entacapone 0.005 3
74 Rasagiline 0.005 0.5
Mesylate
AM Contraceptive 0.1
75 Medroxy 0.075 0.1
Progesterone
AN Androgenic and anabolic steroid 0.001
76 Oxandrolone 0.001 0.001
AO N/A it is use as an intermediate 10
77 Phenidacide 0.001 10
AP Used to treat acne vugaris and keratosis pilaris 3
78 Tretinoin 0.055 3
Microsphere
AQ Central Nervous System Agent 2
79 Atomoxetine 0.05 2
HCl
AR Treatment of inflammatory bowel disease 10
80 Balsalazide 0.005 00

79600 & in
AWH- MT/Year
90264 in
MT/Year
disodium
81 Mesalamine 0.2 10
AS Skeletal muscle relaxant 30
82 Carisoprodol 20 20
83 Metaxalone 0.05 5
84 Valacyclovir 0.01 5
HCl
AT Treatment of chronic lymphocytic leukemia and 0.01
lymphomas
85 Bendamustine 0.005 0.01
HCl
AU Treatment of psoriasis 0.004
86 Calciportriol 0.004 0.004
Anhydrus
AV Hypocalcemics 1
87 Cinacalcet HCl 0.005 1
AW N. A. It is used as an intermediate 0.005
88 17- Desoxy 0.005 0.005
Oxido
AX Multiple sclerosis 0.1
89 Dalfampyridine 0.005 0.1
AY Antidotes 2
90 Deferasirox 0.02 2
AZ Contraceptive 0.005
91 Dienogest 0.005 0.005
BA Endometriosis 1
92 Danazole 0.01 1
BB Anti-Alzheimer's agent 0.5
93 Donepezil HCl 0.01 0.5
BC Secondary hyperparathyroidism 0.001
94 Doxercasiferol 0.001 0.001
BD Birth Control Pills 0.1
95 Drosperinone 0.05 0.1
BE Bronchospasm and hypoglycaemia 0.001
96 Epinerphine 0.001 0.001
BF Allergic conjuctivitis, eye drops 0.001

79600 & in
AWH- MT/Year
90264 in
MT/Year
97 Epinastine HCl 0.001 0.001
BG Antianemic 3
Cypionate
BH Treatment of male hypogonadism 2
Underconate
BI Anxiolytic 1
100 Tofisopam 0.002 1
BJ Antirheumatics 0.1
101 Tofacitinib 0.01 0.1
BK Antimigrane 0.001
102 Zolmitriptan 0.001 0.001
BL Sedative hypnotic 3
103 Zolpidem 0.15 3
Tartrate
BM Peptic Ulcer diseases, gastroesophageal reflux diseases 3.001
104 Epoprostenol 0.1 0.001
Sodium
105 Esomeprazole 0.05 3
Magnassium
BN Estrogen replcement therapy 0.005
106 Estradiol 0.005 0.005
Cypionate
BO Used to treat Breast cancer 0.5
107 Exemastine 0.005 0.5
BP Urinary tract antispasmodics 0.005
108 Fesoterodine 0.005 0.005
Fumarate
BQ Immunologic Aagent 0.005
109 Fingolimod HCl 0.005 0.005
BR N / A ( It is use as an intermediate ) 0.002
110 FMOC 0.002 0.002
BS Used to lower lipid level 0.5
111 Gemfiborozil 0.01 0.5
BT Endocrine -Metabolic Agent 5
112 Hydroxy 0.01 5

79600 & in
AWH- MT/Year
90264 in
MT/Year
Progesterone
Caproate
BU Multiple Myeloma 0.001
113 Lenalidomide 0.001 0.001
BV Thyroid hormone replacement 0.001
114 Liothyronine 0.001 0.001
Sodium
BW Chronicidiopathic constipation 0.001
115 Lubiprestone 0.001 0.001
BX Works by relaxing and opening the blood vessels 0.005
116 Lercadipine 0.005 0.005
Hydrochloride
BY Emergency contraception 1
117 Mifepristone 0.15 1
BZ Analeptic 1
118 Modafinil 0.005 1
CA Used to treat opiate overdose to reverse coma and 0.05
respiratory depression
119 Naloxone HCl 0.05 0.05
CB Hypotension 0.001
120 Norepiniphrine 0.001 0.001
CC Anti parkinson ion 0.1
121 Pramipraxole 0.001 0.1
CD Gastric Antisecretory agent 00
122 Rabeprazole 0.005 00
Sodium
CE Parasympathomimetic or cholinergic agent 0.01
123 Revastigmine 0.01 0.01
Tartarate
CF Traveler's diarrhea 2
124 Rifaximine 0.05 2
CG Migraine headache 0.005
125 Rizatriptan 0.005 0.005
Bemzolate
CH Cardiovascular disease 1
126 Rosuvastatin 0.005 1
Calcium


79600 & in
AWH- MT/Year
90264 in
MT/Year
CI Hyplogycemic 0.5
127 Sitagliptin 0.001 0.5
Phosphate
CJ Anti migrane 5
128 Sumatriptane 0.4 5
Succinate
CK The Symptomatic treatment of benign Prostatic 0.2
hyperplasia (BPH)
129 Tamsulosin HCl 0.01 0.2
CL Anticholinergic 0.005
130 Darifenacin 0.005 0.005
Hydrobromide
CM Antidiabatic 5
131 Acetyl 00 2
Canagliflozin
(Pure)
132 Canagliflozin 0.00 2
133 Dapagliflozin 0.00 0.5
134 Empagliflozin 0.00 0.5
CN Anti cancer 0.105
135 Afatinib 0.00 0.1
136 Fulvestrant 0.00 0.05
CO Anti coagulant 0.1
137 Apixaban 0.0000 0.1
CP Antiretroviral 1
138 Atazanavir 0.0000 1
CQ Cardiovascular 30
139 Atorvastatin 0.0000 30
CR Antihypertension 0.5
140 Bosentan 0.0000 0.5
Monohydrate
CS Anticasrogel 0.5
141 Dexlensoprazol 0.0000 0.5
e
CT Anti sclerosis 1
142 Dimethyl 0.0000 1
Fumerate

79600 & in
AWH- MT/Year
90264 in
MT/Year
CU Anti diaria 0.5
143 Eluxadoline 0.0000 0.5
CV Antinodularacne 0.5
144 Isotretenoin 0.0000 0.5
CW Cardiovascular 5
145 Ranolezine 0.0000 5
CX Anti asthma 0.1
146 Albuterol 0.0000 0.05
Sulfate
147 Isoprotenol 0.0000 0.05
Hydrochloride
CY Anti psoriasis 0.5
148 Aprimilast 0.0000 0.5
CZ Anti arrhythmic agent 0.005
149 Dofetilide 0.0000 0.005
DA Anti pulmonary 0.005
150 Regadenoson 0.0000 0.005
DB Anti keratosis 0.05
151 Adapelene 0.0000 0.05
Microsphere
DC Dermatologic 0.5
152 Tazarotene 0.0000 0.5
Microsphere
2%,4%
DE Anti depression 1
153 Amitriptyline 0.0000 1
Hydrochloride
Usp
DF Anti viral 0.05
154 Sofosbuvir 0.0000 0.05
DG R & D 155 R & D 00 25 25
Produc Products
ts
Total 279.31 848.157 848.157
Note: Highlighted products are mentioned in the consent order but unit will discontinue
those products.
TABLE: 1.2
LIST OF PRODUCTS WITH THEIR END USE AND CAS NO
Sr. Name of Product CAS Number End Use
No.
1. Carvedilol 72956-09-3 Antihypertensive
2. Irbesatan 138402-11-6 Antihypertensive
3. Ropinirol 91374-20-8 Anti dyskinetics
4. Alendronate Sodium 121268-17-5 Bone-Resorption Inhibitor
5. Pentoxifyline 6493-05-6 Vasodilator
6. Citalopram 59729-33-8 Antidepressant
7. Chlomipramine HCl 17321-77-6 Antidepressant
8. Mirtezapine 85650-52-8 Antidepressant
9. Topiramate 97240-79-4 Antiviral
10. Losartan Potassium 124750-99-8 Antihypertensive
11. Granisetron 107007-99-8 Antiemitic
12. Ondensetrone 103639-04-9 Antiemitic
13. Loteprednol 82034-46-6 Anti-inflammatory
14. Dobutamine HCl 49745-95-1 Inotropic
15. Repaglinide 135062-02-1 Hypoglycemic
16. Naltrexone 16590-41-3 Opoid Antagonist, Narcotic
Antagonist
17. Buprenorphine HCl 53152-21-9 To treat Opiod addiction
18. Riluzole 1744-22-5 Amyotrophic lateral sclerosis
19. Tizanidine 64461-82-1 Antispasticity Agent
20. Acamprosate Calcium 77337-73-6 In treatment of Alcoholism
21. Lithium Carbonate 554-13-2 Psychotropic Drug used to
treat acute manic attack
bipolar disorder
22. Sodium Ferric Gluconate 34089-81-1 The treatment of Iron
deficiency Anemia
23. Sodium Nitropruside 13755-38-9 Vasodilating Agent
24. Benzoyl peroxide 94-36-0 Acne treatment
microsphere 55 % w/w
25. Carvedilol Phosphate 610309-89-2 Antihypertensive

hydrate
26. Metoprolol Tartrate 56392-17-7 Antihypertensive
27. Epoprostenol Sodium 61849-14-7 Antihypertensive
28. Metoprolol Succinate 98418-47-4 Antihypertensive
29. Quinapril 82586-55-8 Antihypertensive
30. DLPLA-2 NA Excipient
31. DLPLA-3 NA Excipient
32. PLGA-7520 26780-50-7 Excipient


No.
33. Sevelamer Carbonate 845273-93-0 Phosphate binding
34. Sevelamer HCl 152751-57-0 Phosphate binding
35. Colesevelam HCl 182815-44-7 Antihyperlipidemic
36. Dronedorone HCl 141625-93-6 Antiarrhythmic
37. Testosterone 58-22-0 Antineoplastic
38. Bortezomib 179324-69-7 Antineoplastic
39. Gemcitabine HCl 122111-03-9 Antineoplastic
40. Cetrizine HCL 83881-52-1 Antihistaminic
41. Levosalbutamol HCl 50293-90-8 Antiasthmatic
42. Mometasone Furoate 83919-23-7 Antiasthmatic
43. Budesonide 51333-22-3 Antiasthmatic
44. Montelukast Sodium 151767-02-1 Antiasthmatic
45. Chlorpheniramine Maleate 113-92-8 Antihistamine
46. Desloratidine 100643-71-8 Antihistamine
47. Levocetrizine 130018-87-0 Antihistamine
Dihydrochloride
48. Escitalopram Oxalate 219861-08-2 Antidepressant
49. Fluvoxamine Maleate 61718-82-9 Antidepressant
50. Duloxetine HCl 136434-34-9 Antidepressant
51. Desvenlaflaxine 386750-22-7 Antidepressant
52. Paroxitine HCl 78246-49-8 Antidepressant
53. Fluticasone Propionate 80474-14-2 Anti-inflammatory
54. Diclofenic Epolamine 119623-66-4 Anti-inflammatory
55. Clopidogrel Bisulphate 120202-66-6 Antithrombotic
56. Fosphenytoin Sodium 92134-98-0 Anticonvulsant
57. Zonisamide 68291-97-41 Anticonvulsant
58. Gabapentine 60142-96-3 Anticonvulsant
59. Lacosamide 175481-36-4 Anticonvulsant
60. Levetiricitam 102767-28-2 Anticonvulsant
61. Oxcarbazepine 28721-07-5 Anticonvulsant
62. Tiagabine 145821-59-6 Anticonvulsant
63. Aripiprazole 129722-12-9 Antipsychotic
64. Asenapine Maleate 65576-45-6 Antipsychotic
65. Paliperidone 144598-75-4 Antipsychotic
66. Quetiapine 111974‐72‐2 Antipsychotic
67. Risperidone 106266-06-2 Antipsychotic
68. Levalbuterol 50293-90-8 Bronchodilator
Hydrochloride
69. Levalbuterol Tartrate 661464-94-4 Bronchodilator
70. Granisetrone Base 121061-98-1 Antiemetic
71. Armodafinil 112111-43-0 CNS Stimulant


No.
72. Methyl Phenidate 23655-65-4 CNS Stimulant
Hydrochloride
73. Entacapone 130929-57-6 Antidyskinetic
74. Rasagiline Mesylate 161735-79-1 Antidyskinetic
75. Medroxy Progesterone 71-58-9 Contraceptive
76. Oxandrolone 53-39-4 Androgenic and anabolic
steroid
77. Phenidacide N/A it is use as an
intermediate
78. Tretinoin Microsphere 302-79-4 Used to treat acne vugaris
and keratosis pilaris
79. Atomoxetine HCl 83015-26-3 Central Nervous System
Agent
80. Balsalazide disodium 213594-60-6 Treatment of inflammatory
bowel disease
81. Mesalamine 89-57-6 Treatment of inflammatory
bowel disease
82. Carisoprodol 78-44-4 Skeletal muscle relaxant
83. Metaxalone 1665-48-1 Skeletal muscle relaxant
84. Valacyclovir HCl 124832-27-5 Skeletal muscle relaxant
85. Bendamustine HCl 3543-75-7 Treatment of chronic
lymphocytic leukemia and
lymphomas
86. Calciportriol Anhydrus 112828-00-9 Treatment of psoriasis
87. Cinacalcet HCl 226256-56-0 Hypocalcemics
88. 17- Desoxy Oxido 3810-74-0 N. A. It is used as an
intermediate
89. Dalfampyridine 504-24-5 Multiple sclerosis
90. Deferasirox 201530-41-8 Antidotes
91. Dienogest 65928-58-7 Contraceptive
92. Danazole 17230-88-5 Endometriosis
93. Donepezil HCl 884740-09-4 Anti-Alzheimer's agent
94. Doxercalciferol 54573-75-0 Secondary
hyperparathyroidism
95. Drospirenone 67392-87-4 Birth Control Pills
96. Epinerphine 51-43-4 Bronchospasm and
hypoglycaemia
97. Epinastine HCl 108929-04-0 Allergic conjuctivitis, eye
drops
98. Testosterone Cypionate 58-20-8 Antianemic
99. Testosterone Underconate 5949-44-0 Treatment of male
hypogonadism
100. Tofisopam 22345-47-7 Anxiolytic


No.
101. Tofacitinib 540737-29-9 Antirheumatics
102. Zolmitriptan 139264-17-8 Antimigrane
103. Zolpidem Tartrate 99294-93-6 Sedative hypnotic
104. Epoprostenol Sodium 61849-14-7 Peptic Ulcer diseases,
gastroesophageal reflux
diseases
105. Esomeprazole 217087-09-7 Peptic Ulcer diseases,
Magnassium gastroesophageal reflux
diseases
106. Estradiol Cypionate 313-06-4 Estrogen replcement therapy
107. Exemastine 107868-30-4 Used to treat Breast cancer
108. Fesoterodine Fumarate 286930-03-8 Urinary tract antispasmodics
109. Fingolimod HCl 162359-56-0 Immunologic Aagent
110. FMOC 29022-11-5 N / A ( It is use as an
intermediate )
111. Gemfiborozil 25812-30-0 Used to lower lipid level
112. Hydroxy Progesterone 630-56-8 Endocrine -Metabolic Agent
Caproate
113. Lenalidomide 191732-72-6 Multiple Myeloma
114. Liothyronine Sodium 55-06-1 Thyroid hormone
replacement
115. Lubiprestone 136790-76-6 Chronicidiopathic
constipation
116. Lercanidipine HCl 132866-11-6 Works by relaxing and
opening the blood vessels
117. Mifepristone 84371-65-3 Emergency contraception
118. Modafinil 68693-11-8 Analeptic
119. Naloxone HCl 51481-60-8 Used to treat opiate overdose
to reverse coma and
respiratory depression
120. Norepiniphrine 51-41-2 Hypotension
121. Pramipraxole 106092-09-5 Anti parkinson ion
122. Rabeprazole Sodium 117976-90-6 Gastric Antisecretory agent
123. Revastigmine Tartarate 129101-54-8 Parasympathomimetic or
cholinergic agent
124. Rifaximin 80621-81-4 Traveler's diarrhea
125. Rizatriptan Bemzolate 145202-66-0 Migraine headache
126. Rosuvastatin Calcium 147098-20-2 Cardiovascular disease
127. Sitagliptin Phosphate 654671-77-9 Hyplogycemic
128. Sumatriptane Succinate 103628-48-4 Anti migrane
129. Tamsulosin HCl 106463-17-6 The Symptomatic treatment
of benign Prostatic
hyperplasia (BPH)


No.
130. Darifenacin Hydrobromide 133099-07-7 Anticholinergic
131 Acetyl Canagliflozin Antidiabatic
(Pure)
132. Canagliflozin 842133-18-0 Antidiabatic
133. Dapagliflozin 461432-26-8 Antidiabatic
134. Empagliflozin 864070-44-0 Antidiabatic
135. Afatinib 850140-72-6 Anti cancer
136. Fulvestrant 129453-61-8 Anti cancer
137. Apixaban 503612-47-3 Anti coagulant
138. Atazanavir 198904-31-3 Antiretroviral
139. Atorvastatin 134523-00-5 Cardiovascular
140. Bosentan Monohydrate 157212-55-0 Antihypertension
141. Dexlansoprazole 138530-94-6 Anticasrogel
142. Dimethyl Fumarate 624-49-7 Anti sclerosis
143. Eluxadoline 864821-90-9 Anti diaria
144. Isotretinoin 4759-48-2 Antinodularacne
145. Ranolazine 95635-55-5 Cardiovascular
146. Albuterol Sulfate 51022-70-9 Anti asthma
147. Isoproterenol 51-30-9 Anti asthma
Hydrochloride
148. Apremilast 608141-41-9 Anti psoriasis
149. Dofetilide 115256-11-6 Anti arrhythmic agent
150. Regadenoson 313348-27-5 Anti pulmonary
151. Adapalene Microsphere 106685-40-9 Anti keratosis
152. Tazarotene Microsphere 118292-40-3 Dermatologic
2%,4%
153. Amitriptyline 549-18-8 Anti depression
Hydrochloride Usp
154. Sofosbuvir 1190307-88-0 Anti viral
1.2 IDENTIFICATION OF THE PROJECT & PROJECT PROPONENT

PROJECT PROPONENT
M/s. Sun Pharmaceutical Industries Ltd is bulk drugs and intermediates manufacturing unit.
The promoters are well experienced in this field. Now they want to increase the production
capacity of the unit. The plant boasts of contemporary infrastructure facilities with advanced
machinery and automated processes. They are conscious of environment protection
measures and from the conception stage itself necessary care has been taken. Details
regarding directors are given in Table 1.3.

TABLE: 1.3
LIST OF DIRECTORS
Sr. Name of Designation Address Mail ID Telephone No.
No. Directors
1 Mr. Israel Chairman c/o: Sun House, Ashish.Bhatna (02646) 272534
Makov Plot No. 201 B/1, gar@sunpharm / 272090
Western Express a.com
Highway,
Goregaon (East),
Mumbai-400 063
2 Mr. Dilip Managing c/o:Sun House, Dilip.Shanghvi 022 4324 4324 /
S. Director Plot No. 201 B/1, @sunpharma.c 1234
Shanghvi Western Express om
Highway,
Goregaon (East),
Mumbai-400 063
3 Mr. Sudhir Whole-Time c/o: Sun House, Sudhir.Valia@ 022 4324 4324 /
V. Valia Director Plot No. 201 B/1, sunpharma.co 1234
Western Express m
Highway,
Goregaon (East),
Mumbai-400 063
4 Mr. Sailesh Whole-Time c/o: Sun House, P Shailesh.Desai 022 4324 4324 /
T. Desai Director lot No. 201 B/1, @sunpharma.c 1234
Western Express om
Highway,
Goregaon (East),
Mumbai-400 063
5 Mr. Whole-Time c/o: Sun House, Kal.Sundaram 022 4324 4324 /
Kalyansun Director Plot No. 201 B/1, @sunpharma.c 1234
daram Western Express om
Subramani Highway,
an Goregaon (East),
Mumbai-400 063
6 Mr.S.Moha Director c/o: Sun House, Mohanchand.D 022 4324 4324 /
nchand Plot No. 201 B/1, adha@sunphar 1234
Dadha Western Express ma.com
Highway,
Goregaon (East),
Mumbai-400 063
7 Mr. Director c/o:Sun House, Ashish.Bhatna (02646) 272534
Hasmukh Plot No. 201 B/1, gar@sunpharm / 272090
S. Shah Western Express a.com
Highway,
Goregaon (East),
Mumbai-400 063
8 Mr. Keki Director c/o:Sun House, Ashish.Bhatna (02646) 272534
M. Mistry Plot No. 201 B/1, gar@sunpharm / 272090
Sr. Name of Designation Address Mail ID Telephone No.

No. Directors
Highway,
Goregaon (East),
Mumbai-400 063
9 Mr. Director c/o: Sun House, Ashish.Bhatna (02646) 272534
Ashwin S. Plot No. 201 B/1, gar@sunpharm / 272090
Dani Western Express a.com
Highway,
Goregaon (East),
Mumbai-400 063
10 Ms. Rekha Director c/o:Sun House, Ashish.Bhatna (02646) 272534
Sethi Plot No. 201 B/1, gar@sunpharm / 272090
Highway,
Goregaon (East),
Mumbai-400 063
1.3 KEY INFORMATION OF PROJECT
1.3.1 IMPORTANCE AND JUSTIFICATION OF PROJECT
Pharmaceutical Business is highly competitive in terms of Quality and Cost.

Cost of raw material, utilities, manpower and other overheads are increasing day by day.
Because of moratorium in the Ankleshwar – Panoli region, though cost of utilities,
manpower and other overheads got increased, business growth was restricted.
To cope up with the market race, it is essential to increase variety of products with quantity
to capture the market.
The company’s commitment is to manufacturing of chemical and pharmaceutical

intermediates. The company has in house testing facility with modern testing equipment to
ascertain the quality of raw materials as well as finished products. Continued emphasis
towards process and technology up gradation is being done effectively to enrich the product
quality. R & D with initiative & innovative ideas had resulted into excellent performance in
respect of quality products. Based on our informal survey of the market with current
customers and various traders found out there is a big potential for the proposed product.
Any investment decision is done based on techno economic viability of the project. The
project has to be technically feasible and financially viable in nature. The existing unit is in
export market for several years.

M/s. Sun Pharmaceutical Industries Limited is the fifth largest specialty generic
pharmaceutical company in the world. Company provides high-quality, affordable
medicines trusted by healthcare professionals and patients in over 150 countries. It is also
India’s largest, most trusted, and most valuable pharmaceuticals company by market
capitalization. Global revenues of the industry are exceeding US$ 4.6 billion.
Unit has developed strong environment management cell and possess in house capabilities
to undertake implementation of cleaner production technologies, green chemistry, zero
liquid discharge systems, etc. besides carrying out environment impact assessments.
There are-
 Site is very well connected by road
 Availability of power facility - DGVCL
 Availability of water facility from GIDC- Panoli
 Raw materials will be available easily.
 Transportation cost will be cheap
 Availability of TSDF site & common incineration- BEIL, Ankleshwar for disposal
of Hazardous waste.
 All infrastructure facilities are available.
1.3.2 NATURE OF THE PROJECT
The proposed project is for existing capacity as well as products & capacity enhancement
for existing bulk drugs, intermediates & new products. The various categories of the drugs
like, acetyl canagliflozin (pure), acetyl canagliflozin (pure), afatinib, apixaban, atazanavir,
atorvastatin, bosentan monohydrate, canagliflozin, dapagliflozin, dexlensoprazole, dimethyl
fumerate, eluxadoline, etc…are manufactured.
The project is developed on principle of unit operations. The proponent has proposed to
expand the unit in a way that is carries out same unit operations. The design based on
requirement of unit operations rather than based on individual products.
The expansion will be carried out at existing plot located in GIDC. The expected cost of
proposed expansion is Rs. 104 Crores. The total plot area of the unit is 58682.26 sq. m.
existing green belt area is approx. 17604.67 sq. m. after expansion; the green belt area will
be remaining same.
1.3.3 PROJECT IMPLIMENTATION SCHEDULE

Implementation of Project within a pre-determined time frame is an important factor for the
success of a project. Timely implementation saves on various costs like interest,

administrative overheads and helps to realize the goals as per pre-determined objectives.
Implementation of Project involves co-ordination of different activities at various levels of
the firm and amongst different outside agencies. We are giving here under the details of the
Project Implementation.
This will start immediately after getting Environment Clearance. From the date of start, the
implementation schedule envisages completion of project in 12 months. It is considered that
preliminary activities such as obtaining necessary statutory clearance for proposed project
and financial arrangements for the implementation of the project will be made at proper
dates.
The major activities to be carried out at site during project work are as follows:
TABLE: 1.4
PROJECT IMPLEMENTATION SCHEDULE
Project implementation schedule after getting NOC from GPCB
Sr. Activity Required Period
No.
1. Civil work Immediately after getting NOC-6 Months
2. Procurement of machinery 3 month after getting NOC
3. Eraction & installation of Immediately after competition of activity no.2
machinery - 1 month
4. Trial of machinery & Within 1 months after competition of activity no.3
equipment
5. Commercial activity 1 months after competition of activity no.4
1.3.4 SIZE AND COST OF THE PROJECT
The unit has proposed manufacturing of Bulk drugs & Intermediates.

New plant and machinery installations will also have to be acquired and installed.
Environment protection and safety systems have also been considered in planning the cost
projection. The unit will carry out maintenance and necessary modifications in proposed
effluent treatment plant. The break-up of the proposed project cost is given in below table
1.5.

TABLE: 1.5
CAPITAL COST OF PROJECT
Sr. Purpose Existing Proposed Total
No. (Rs. In (Rs. In Lacs) (Rs. In Lacs)
Lacs)
1. Land 69.48 1500 1569.48
2. Building 2355.18 2000 4355.18
3. Plant and Machinery 7170.81 4300 11470.8
4. Env. Protection & Safety
a) Effluent treatment Plant 159 2100 2259
b) Safety Equipment (PPE, 85 200 285
fire extinguishers, Ventilation,
etc.)
C) Green belt development 87 100 187
d) Fire 156 200 356
Total 10082.47 10400 20482.5
1.3.5 SITE SELECTION
The proposed capacity enhancement & new product addition will be carried out in the
existing running site & plot only. Major infrastructure is already available on the site.
Project is located in a chemical industrial estate developed by GIDC and Government of
Gujarat to promote industrial activities in the region having all the necessary infrastructure
facilities.
For the project site was selected as major common facilities required for industrial activity
like, landfill TSDF site, incineration facility, CETP, treated effluent conveyance pipe line to
deep sea etc. are already developed in the surrounding cluster. (Unit is Zero Liquid
Discharge , treated effluent conveyance to deep sea will not be utilized).
Notified Industrial area is developed by Gujarat Industrial Development Corporation
1.3.6 LOCATION OF THE PROJECT
Panoli-394116, Dist. Bharuch, and Gujarat. For proposed capacity enhancement & addition
of new product of the unit, no new land will be purchased. It will be on Plot No. 24/2, 25,
Gujarat Industrial Development Corporation, (GIDC) Panoli-394116, District –Bharuch,
Gujarat Notified Industrial area. Developed by Gujarat
Industrial Development Corporation.

It is approximately 26 km distance from Dist.: Bharuch. The approximate geographical

positioning of the project site is at Latitude 21°33’0.22”N, and Longitude 73°00'6.88” E. It
has an average elevation of 5 m. The location of the project site can be identified from the
location map shown in Figure-1.
The GIDC Panoli is connected by road & rail to major cities like Bharuch-30 Km,
Vadodara -75 Km, Ahmedabad-200 Km, Surat - 60 Km & Mumbai- 380 Km. National
highw a y no. 8 is 1 Km from the unit. Nearest railway station Panoli i s at 5 Km
distance. The nearest airport Vadodara i s at approx. 75 Km distance from unit. GIDC is well
connected by road and rail to rest parts of the country.
A good Communication facility is available in the area. Water is available from GIDC-
local authority.
The area around GIDC, Panoli is very well developed. Villages are having drinking water
supply facility. A hospital, primary health center & other well equipped medical facility is
accessible to all population.
Educational facility is also available for technical, non-technical & management ,
education around GI DC. Good tar & RCC road, with transport at ion facility is available. The
villages have connectivity through telephone lines & mobiles. Other facilities like bank,
fire brigade, police station, Aaganwadi etc are available in vicinity
Major factors involved in the selection of site are listed below:
• Already existing and operational facility
• Site is very well connected by road
• Proximity to neutral effluent generating industries
• Availability of sufficient land free from cultivation
• Availability of power supply facilities
• Availability of water for industrial use
Modern infrastructure support and amenities at par with industrial estates in other
global markets, including:
• Efficient transport facilities within the industrial estate and to & fro the city area.
• Environment-friendly zone.
• Uninterrupted power supply.
The site location map on Indian map of 1:10, 00,000 scale followed by 1:50,000/1:25,000
scale on A3/A2 sheet and Location map showing 10 km radial distance from project site is
attached as Annexure-II A. Topo sheet of Panoli is attached as annexure II B. The plant
layout and site plan are attached as Annexure III. The photograph of existing plant area and
proposed plant area are attached as Annexure IV.
Land possession document from GIDC is attached as annexure V.
The location of the project site can be identified from the satellite image or Google earth
image shown in Figure 1. All four corners of the site Co-ordinates latitude and Longitude
are given in Table 1.6 and shown in Figure 2.
TABLE :1.6
DETAILS OF CORNERS CO-ORDINATE OF SITE
Direction Corners Latitude Longitude

North 1st 21°30’05.52”N, 73°00’12.13” E
South 2nd 21°33’6.53”N, 73°00’3.97” E
East 3rd 21°32’58.43”N, 73°00’03.02” E
North 4th 21°32’57.71”N, 73°01’10.99” E

FIGURE: 1.1
LOCATIONAL MAP
INDIA MAP N GUJARAT MAP

FIGURE: 1.2
GOOGLE EARTH OR SATELLITE IMAGE OF PROJECT LOCATION (Aerial View of the 5 Km Radial Distance from the Project
Site)

FIGURE: 1.3
GOOGLE EARTH OR SATELLITE IMAGE OF PROJECT LOCATION
(Aerial view of the 10 km radial distance from the project site)

FIGURE: 1.4
GOOGLE EARTH OR SATELLITE IMAGE OF ALL CORNERS OF THE SITE

1.4 SALIENT FEATURES

The plant is located in a well-developed industrial zone, which has all essential facilities
such as internal roads, arrangement for supply of water and power to industries, effluent
disposal facilities etc.
The Panoli GIDC falls at Ankleshwar Taluka of Gujarat
Water is available from G.I.D.C. water supply. G.I.D.C. Panoli is large industrial estate
with a number of chemical plants, paper mill, textile processing plants and other allied
industries total to about more than 270 units.
The salient features of project site are given in Table 1.7.
TABLE: 1.7
SALIENT FEATURES OF THE PROJECT SITE
Particulars Details
Taluka/ Tehsil Panoli
District Bharuch
Approx. Geographical positioning Latitude 21°33’00.22”N,
Longitude 73°00'6.88” E.
Nearest City Panoli
Nearest Town Ankleshwar
Nearest Highway National Highway 8
Nearest State highway NH-8
Nearest Railway line/ Railway Panoli Railway station
station
Nearest Airport/ Airbase Vadodara
Protected Areas/ Sanctuaries Nil
 There are no metropolitan cities.
 The industrial housing sector is located at 4.7 km distance from the site. There is
no defense installation.
 There are no ecological sensitive areas such as tropical forests, biosphere reserve,
and important lakes or costal areas rich in coral formation.
 There is no national park of wild life sanctuary.
 There are no sensitive places of archaeological, historical, cultural and religious

or tourist importance.

 The lists of neighboring industries are given in Table 1.8.
TABLE: 1.8
DETAILS OF NEIGHBORING INDUSTRIES AT PROJECT SITE
Sr. Name of Industry Address Direction Km
No.
1. M/s. Merchem Limited Plot No. 24/1, GIDC South 0.001

Industrial Estate,
Panoli-394 116
2. M/s. Praful Overseas Pvt. Ltd. Plot No 9/C, GIDC East 0.05
Industrial Estate,
Panoli-394 116
3. M/s. Baid Industries Pvt. Ltd. Plot No. 8, GIDC East 0.025
Industrial Estate,
Panoli-394 116
4. M/s. J.B. Chemicals and Plot No 5, GIDC North 0.10
Pharmaceuticals Ltd. Industrial Estate,
Panoli-394 116
5. M/s. Savla Chemicals Ltd. Plot No. 26-A, West 0.025
GIDC Industrial
Estate, Panoli-394
116
1.5 REGULATORY FRAMEWORK

Based on the scope of work and general guidelines, study area of 5 km around the site has
been taken as the spatial frame for the impact assessment. Temporal frame of assessment
has been chosen to reflect the impacts in two distinct phases of the project namely:
1) Construction phase
2) Operation phase
This report is also made in the overall frame work of the Environmental Impact
Assessment (EIA) Notification dated 14th September, 2006 (and subsequent amendments
to the same) issued by the Ministry of Environment, Forest and Climate Change (MoEF
& CC).

1.6 SCOPE & OBJECTIVES OF THE EIA STUDY

This EIA Report is prepared to comply with the requirements of the Industrial
committee-2, MoEF & CC as per the guideline for the Clearance. The objectives of this
EIA are:
 To describe the Project and associated works together with the requirements for
carrying out the Project.
 To identify and describe the elements of the community and environment likely to be
affected by the Project, and / or likely to cause impacts upon the Project, including
both the natural and man-made environment;
 To identify and quantify emission sources and determine the severity of impacts on
sensitive receivers and potential affected uses;
 To recognize and quantify any environmental impacts associated with the Project and
recommend appropriate mitigation measures;
 To study existing landscape and visual quality in the Study Area so as to evaluate the
landscape and visual impacts of the Project;
 To propose mitigation measures to minimise pollution, environmental disturbance and

nuisance during construction and operation of the project;
 To identify, predict and evaluate the residual (that is, after practicable mitigation)
environmental impacts and cumulative effects expected to arise during the
construction and operation phases of the Project in relation to the sensitive receivers
and potential affected uses;
 To identify, assess and specify methods, measures and standards, to be included in the
detailed design, construction and operation of the project which are necessary to
mitigate these impacts and reduce them to allowable levels within established
standards / guidelines;
 To investigate the extent of side-effects of proposed mitigation measures that may lead
to other forms of impacts;
 To identify constraints associated with the mitigation measures recommended in this

EIA;

 To identify any additional studies necessary to fulfil the objectives to the requirements
of this EIA Study.
1.7 STRUCTURE OF EIA REPORT

The generic structure of the EIA report, as per the guideline provided by MoEF & CC is
illustrated in the following tabulated format.
TABLE: 1.9
STRUCTURE OF EIA REPORT
Sr. No. EIA Structure Contents
1. Introduction  Purpose of the report and regulatory frame work
 Identification of the project and project
proponent
 Key Information of project
 Regulatory Frame work
 Scope & Objective of EIA study
 Structure of EIA report
 Terms of reference & Its Compliance
2. Project Description  Condensed description of those aspects of the
project (based on project feasibility study), likely
to cause environmental effects. Description
contains the details of the following:
 Type of project
 Need for the project
 Location details showing general location,
specific location, project boundary & project site
layout
 Technology and process description
 Project description. Including drawings showing
project layout, components of project etc.
Schematic representations of the feasibility
drawings which give information important for
EIA purpose.
 Description of mitigation measures incorporated
into the project to meet environmental standards,
environment operating conditions, or other EIA
requirements (as required by the scope)
3. Description of the  Study area, period, components & methodology
Environment  Establishment of baseline for valued
environmental components, as identified in the
scope.


 Base maps of all environment components.
4. Anticipated  Details of Investigated Environmental impacts
Environmental Impacts due to project location, possible accidents, project
& design, project construction, regular operations,
Mitigation Measures final decommissioning or rehabilitation of a
completed project
 Measures for minimizing and / or offsetting
adverse impacts identified.
 Irreversible and Irretrievable commitments of
environmental components.
 Assessment of significance of impacts (Criteria
for determining significance, Assigning
significance)
 Mitigation measures
5. Environmental  Technical aspects of environmental monitoring
Monitoring Program for the effectiveness of mitigation measures (incl.
Measurement methodologies, frequency, location,
data analysis, reporting schedules, emergency
procedures, budget & procurement schedules)
6. Additional Study:  Hazard Identification
Risk Assessment &  Risk Assessment & control/prevention
Disaster Management Measures
Plan  Disaster Management Plan
7. Project Benefits  Improvements in the physical infrastructure
 Detail of the Socioeconomic
 Employment potential – skilled; semi-skilled
and unskilled
 Other tangible benefits of the project
8. Environment  Description of the administrative aspects of
Management Plan ensuring that mitigation measures are implemented
and their effectiveness monitored, after approval
of the EIA. The Chapter consist of:
 Mitigation measures for impacts
 Pollution Prevention Plan
 Greenbelt Development Plan
 Mangrove Management Plan
 Dredging management Plan
 Waste management plan
 Environment Management Cell
 Budgetary Provisions for EMS


9. Summary &  Description of brief of EIA report
Conclusion
10. Disclosure of  Detail of the EIA Consultant
Consultant Engaged
1.8 TERMS OF REFERENCE AND ITS COMPLIANCE
1.8.1 COMPLIANCE OF TOR APPROVED BY STATE LEVEL

ENVIRONMENT IMPACT ASSESSMENT AUTHORITY,
GUJARAT.
The unit has received TOR Letter vide ref no. SEIAA/GUJ/TOR/5(f)/510/2017 dated: -
30th April, 2017. The copy of TOR is attached as annexure – I.
Point wise summary of compliance is given below Table 1.10.

TABLE: 1.10
ADDITIONAL TOR GIVEN BY SEIAA, GUJARAT
Sr. Terms of Reference Topic Covered Under
No.
1. Sound management of waste Unit is already doing Zero Liquid
water to be generated and Discharge. Unit has valid consent from
adequacy of ZLD system GPCB Consent No. 72222 dated 03/09/2014
to do ZLD. Copy of consent is attached as
annexure XXVIII.
Unit is maintaining ZLD by using EMS like
MEE (65 KLD & 100 KLD), RO Plant (145
KLD) and ammonia stripper & scrubber (70
KLD).
After proposed expansion unit will continue
to do ZLD System. For continue doing ZLD
unit will install RO & MEE of new capacity.
Quotations for RO & MEE are attached as
Annexure XVII & XVIII.
Water balance diagram for existing &
proposed scenarios are covered in figure no.


No.
2.2 & 2.3 in page no. 176 to 177 of chapter
2.
Details of Effluent treatment plant diagram
for existing & proposed scenarios are
covered in section 2.8.2 from page no. 179
to 186 of chapter 2.
Economical and technical viability of the
effluent treatment system is covered under
section 8.8.3 on page no. 415 of chapter 8.
2. Justification for proposed quality Details of Justification for proposed quality
for R & D products. Proposal for for R & D products is covered under topic
sound management for Air, no. 2.2.2 on page no. 49 of chapter 2.
Water & Hazardous waste And detail of sound management for Air,
considering worst case scenario. Water & Hazardous waste is covered under
topic 8.8.16 on page no. 426 of chapter 8.
TABLE: 1.11
MODEL TORS AVAILABLE IN THE MOEF’S SECTOR SPECIFIC EIA
MANUAL FOR ‘SYNTHETIC ORGANIC CHEMICAL INDUSTRY
No.
1. A tabular chart with index for point-wise Details for point wise compliance
compliance of below mentioned TORs. of all of TOR is covered in topic
1.8 of chapter-1 from page no to 33
to 47.
2. Executive summary of the project – Executive Summary of the EIA are
giving a prima facie idea of the covered in chapter 9 from page no
objectives of the proposal, use of 451 to 464.
resources, justification, etc. In addition, it
should provide a compilation of EIA
report, including EMP and the post-
project monitoring plan in brief.
3. Justification for selecting the proposed Details are covered in chapter 1
product and unit size. under section 1.3 from page no 18
to 19.


No.
4. Land requirement for the project Details are covered in chapter 2
including its break up for various under section 2.7 table no. 2.6 from
purposes, its availability and page no 164 to 165.
optimization.
5. Land possession documents. Copy of NA Plot or Land already acquired from
order showing permission to use the Panoli GIDC.
project land for industrial purpose. If (A Government of Gujarat
located in GIDC, copy of plot holding Undertaking)
certificate obtained from GIDC Authority Land possession document is
attached as annexure - V.
6. Location of the project site and nearest A Topo sheet of the project site and
habitats with distances from the project nearest habitats is attached as
site to be demarcated on a topo sheet (1: annexure-II B
50000 scale).
7. Topography details of the project area. Topographical map is referred in
Annexure – II B.
8. Geological features and geo-hydrological Details are covered in chapter 3
status of the study area. under section 3.3 figure no.3.1 (A),
3.1 (B) from page no 217 to 220.
Geo-hydrological is not applicable.
9. In case of project located outside notified Not Applicable
area: Legal Undertaking stating that unit Unit is located in notified GIDC,
is complying the three conditions [i.e. Panoli.
water consumption less than 25 M3/day;
Fuel consumption less than 25 TPD; and
not covered in the category of MAH units
as per the Management, Storage, Import
of Hazardous Chemical Rules (MSIHC
Rules), 1989] as per the amendment to
EIA Notification, 2006 vide SO 1599 (E)
dated 25/06/2014.
10. Present land use pattern of the study area Details are covered in chapter 3
shall be given based on satellite imagery under section 3.7 on table no. 3.14
and figure no. 3.8 & 3.9 from page
no 239 to 241.
11. Layout plan of the factory premises Plant Layout map indicating all the
clearly demarcating various units within things is attached as annexure-III.
the plant. Provision of separate entry &
exit and adequate margin all-round the
periphery for unobstructed easy
movement of the emergency vehicle / fire
tenders without reversing back. Mark the
same in the plant layout.
12. Technical details of the plant/s along with Details are covered in chapter 2
details on best available technologies under section 2.1.1 on page no 48.
(BAT), proposed technology and reasons


No.
for selecting the same.
13. Product spectrum (Proposed products Details are covered in chapter 1
along with production Capacity) and under section 1.1 table no. 1.1 from
processes Page no 2 to 11. And
manufacturing processes of all
products are given in annexure VII.
14. Chemical name of each proposed product Details are covered in chapter 1
to be manufactured. Details on end use of under section 1.1 in table no. 1.1, &
each product. (Provide CAS number of 1.2 from page no. 2 to 16.
all the products & raw materials. In case Details of raw materials are
of Dyes, CI number). covered in annexure VI.
15. Details on raw materials, source and Details of raw materials, source
storage within the premises. and storage within the premises are
covered in annexure VI.
16. Details of complete manufacturing Details of complete manufacturing
process / operations of each product process / operations of each
along with chemical reactions, process product along with chemical
flow diagram describing each unit reactions, process flow diagram
processes and unit operations along with describing each unit processes and
material balance, consumption of raw unit operations along with material
materials etc. balance, consumption of raw
materials are given in annexure
VII.
17. Details on strategy for the Details are covered in chapter 8
implementation of cleaner production under section 8.8.14 from page no
activities. 425.
18. Assessment of source of the water supply Water supply permission letter
with adequacy of the same to meet with from GIDC- Panoli is attached as
the requirements for the project. annexure - VIII.
Permission obtained from the concern
authority for supply of raw water.
19. Undertaking stating that no bore well Undertaking stating that no bore
shall be dug within the premises (If well will be dug within the
project is located within the Industrial premises is attached as annexure –
estate). XXV.
20. Details on water balance including Details are covered in chapter 2
quantity of effluent generated, recycled & under section 2.7.7 & 2.8.4 in
reused. Details of methods to be adopted figure no. 2.2 & 2.3 & table no.
for the water conservation. 2.23 on page no 176 to 177 & 187
to 188.
Details are covered in chapter 8
under section 8.9.2 on page no.
428.
21. Explore the possibilities for Zero Liquid Unit is already doing Zero Liquid
Discharge (ZLD) or Efforts to minimize Discharge. Unit has valid consent
effluent discharge and to maintain quality from GPCB Consent No. 72222
of receiving water body.
dated 03/09/2014 to do ZLD. Copy


No.
of consent is attached as annexure
XXVIII. After proposed expansion
unit will continue to do ZLD
System. For doing ZLD unit will
install RO & MEE of new capacity.
Quotations for RO & MEE are
attached as Annexure XVII &
XVIII.
22. Segregation of waste streams, Details are covered in chapter 2
characterization and quality with specific under section 2.8.1 in figure no. 2.4
treatment and disposal of each stream and table no.2.15 from 178 to 180.
including action plan for maximum
Unit is already doing Zero Liquid
recycle of treated waste water and
minimum discharge for effluent. Discharge. After proposed
expansion unit will continue to do
ZLD System.
23. Capacity of ETP in KL/day. Details of Capacity of ETP will be 160 KLD.
ETP including dimensions of each unit Details are covered in chapter 2
along with schematic flow diagram. Inlet, under section 2.8.2 & 2.8.3 from
transitional and treated effluent qualities
page no 179 to 188.
with specific efficiency of each treatment
unit in reduction in respect of all Unit is doing “Zero” Liquid
concerned/regulated environmental Discharge.
parameters. Inlet effluent quality should
be based on worst case scenario
considering production of most polluting
products that can be manufactured in the
plant concurrently.
24. In case of discharge into GIDC drainage / Not Applicable.
Pipeline:
Copy of permission letter with quantity Unit is doing “Zero” Liquid
(KL/day) from the concern authority of Discharge.
drainage network / pipeline with
confirmation for spare capacity available
to take additional effluent. II.
Characteristics of the combined effluent
and treated water to be sent to Common
pipeline with reference to the
MoEFCC/CPCB/GPCB discharge norms.
25. In case of waste water sent to Common Not Applicable.
Facilities (CF) like CETP, MEE, and
Spray Dryer etc. Details of Common Unit is doing “Zero” Liquid
facilities including (1) Total capacity of Discharge.
the CF (2) Copy of CC&A of the CF. (3)
Actual load at present (Qualitative and


No.
Quantitative – KL per day) (4) Booked .
quantity & Spare capacity of CF (5)
Copies of XGN generated Inspection
reports with analysis reports of the
water/Air/Hazardous samples collected
by GPCB (Last 2 year). Copies of
instructions issued by GPCB in last 2
year and point wise compliance thereof.
(6) Copies of Show- cause notices,
closure notices etc. served by the GPCB
and its compliance (6) Recommendations
and suggestions of the last two
Environment Audit reports of CETP and
its compliance report. (7) Common
Facility Up gradation scheme, if any
26. In case of Zero Liquid Discharge (ZLD) : I. Action plan for “ZLD” is
I. Action plan for ‘Zero’ discharge of covered in chapter 8 under section
effluent shall be included. Notarized 8.8.2 from page no 413 to 414.
undertaking for assuring that Undertaking is attached as
annexure –XXV.
underground drainage connection will not
II. Details are covered in chapter 8
be taken in the unit. under section 8.8.3 from page no.
II. Economical and technical viability of 415.
the effluent treatment system to achieve III. Unit is already doing ZLD
Zero Liquid Discharge (ZLD). since year 2014.
III. Certification of adequacy of proposed IV. Not applicable.
ZLD scheme through credible institutes Unit will not use any ground water
and will not discharge any effluent.
of National repute.
IV. To estimate & monitor ground water
quality & its contamination status,
piezometer wells, one on up gradient of
the groundwater flow and other three on
the down gradient side of the ground
water flow of the proposed project at
different depth based on available ground
water depth shall be established and all
the parameters mentioned in IS 10:500
for potable water standard shall be
monitored.
27. In case of in-house MEE/Spray dryer for Capacity of new MEE plant with
waste water treatment: Capacity of stripper unit followed by agitated
MEE/Spray dryer in KL/hr. Technical thin film dryer will be 100 KL/Day.
details of MEE including evaporation
Offer from chem process systems
capacity, steam required for evaporation,
adequacy of the proposed boiler to supply Pvt. Ltd., Ahmedabad with
steam for evaporation in addition to the technical details of MEE is


No.
steam required for the process etc. attached as annexure-XVIII.
Techno-economical viability of the Details are covered in chapter 8
evaporation system. Control measures under section 8.8.3 from page
proposed for the evaporation system in
no.415.
order to avoid/reduce gaseous
emission/VOC from evaporation of
industrial effluent containing solvents &
other chemicals.
28. Technical details of ATFD/Crystallizer/ Capacity of new RO will be 125
spray Dryer, RO/NF system etc. (If any). KL/Day
Offer from Rochem separation
systems (India) Pvt. Ltd, with
technical details of RO Plant
system is attached as annexure-
XVII.
29. Undertaking stating that a separate Undertaking is attached as
electric meter will be provided for the annexure –XXV.
waste water treatment system viz. ETP,
RO, MEE, Spray dryer etc. (Whichever is
applicable)
30. Economical and technical viability of the Details are covered in chapter 8
effluent treatment system. under section 8.8.3 from page
no.415.
31. Plans for management, collection and Details are covered in chapter 8
disposal of waste streams to be generated under section 8.8.2 from page
from spillage, leakages, vessel washing, no.414
used container washing etc. Measures SOP for Spill Cleanup is attached
proposed for preventing effluent as Annexure XIII.
discharge during unforeseen
circumstances.
32. Action plan for reuse of liquid waste There is no generation of any by
streams like Spent acids, Poly products. And after expansion there
Aluminium Chloride etc. within premises will be no generation of
to convert into valuable products instead
byproducts.
of sending outside to actual end-users.
33. One season Site-specific micro- Details are covered in chapter 3
meteorological data using temperature, under section 3.2 from page no.218
relative humidity, hourly wind speed and to 220.
direction and rainfall should be
incorporated
34. Anticipated environmental impacts due to Anticipated environment impacts
the proposed project/production may be due to the proposed projects are
evaluated for significance and based on covered in chapter 4 under section
corresponding likely impacts VECs
4.2 from page no. 271 to 294.
(Valued Environmental Components)
may be identified. Baseline studies may Baseline studies are covered in
be conducted within the study area for all chapter 3 under section 3.3 to 3.6
the concerned/identified VECs and likely from page no.220 to 239.


No.
impacts will have to be assessed for their
magnitude in order to identify mitigation
measures.
35. One complete season base line ambient Baseline studies are covered in
air quality data (except monsoon season) chapter 3 under section 3.3 from
to be given along with the dates of page no. 220 to 239.
monitoring. The parameters to be covered
shall be in accordance with the revised Date of monitoring is attached as
National Ambient Air Quality Standards Annexure XI.
(NAAQS) as well as project specific
parameters like NH3, HCl, CL2, HBr,
VOC etc. Locations of the monitoring
stations should be so decided so as to
take into consideration the predominant
downwind direction, population zone and
sensitive receptors. There should be at
least one monitoring station in the
upwind direction. There should be at
least one monitoring station in the pre
dominant downwind direction at a
location where maximum ground level
concentration is likely to occur.
36. Modeling indicating the likely impact on Details are covered in chapter 4
ambient air quality due to proposed under section 4.2 from page no.
activities. The details of model used and 271 to 295.
input parameters used for modeling
The wind rose showing pre-
should be provided. The air quality
contours may be shown on location map dominant wind direction is covered
clearly indicating the location of sensitive in chapter 3 under section 3.2 from
receptors, if any, and the habitation. The page no.218 to 220.
wind rose showing pre-dominant wind
direction should also be indicated on the
map. Impact due to vehicular movement
shall also be included into the prediction
using suitable model. Results of Air
dispersion modeling should be
superimposed on satellite Image /
geographical area map
37. Base line status of the noise environment, Base line status of the noise
impact of noise on present environment environment is covered in chapter 3
due to the project and proposed measures under section 3.5 from page no.
for noise reduction including engineering
235 to 236.
controls.
Impact of noise environment is
covered in chapter 4 under section
4.2.1.3 on page no.286.
38. a) Specific details of Process gas a) Process gas emission is covered
in chapter 2 under section 2.9.2 on


No.
emission from each unit process with table no. 2.28, 2.29 from page
its quantification. no.197 to 208.
b) Air pollution Control Measures b) APCM proposed for process gas
emission is covered in chapter 2
(APCM) proposed for process gas
under section 2.9.2 from page
emission. Adequacy of the air no.192 to 196.
pollution control measures (APCM) c) Detail is covered in chapter 2
for process gas emission measures to under section 2.7.4, table no.2.10 &
achieve the GPCB norms. 2.11 from page no. 169 to 171.
c) Details of the utilities required. d) Detail is covered in chapter 2
d) Type and quantity (MT/hr & under section 2.7.2 table no.2.7 on
page no. 190.
MT/Day) of fuel to be used for each
e) Detail is covered in chapter 2
utility. under section 2.9, table no.2.24
e) Flue gas emission rate emission from from page no. 190 to 191.
each utility. f) & g) Detail is covered in chapter
f) Air Pollution Control Measures 8 under section 8.8.1, table no.8.4
(APCM) proposed to each of the from page no. 410 to 411.
utility along with its adequacy h) Not Applicable.
g) List the project specific sources of
fugitive emission along with its
quantification and proposed measures
to control it.
h) Details on tail gas treatment.(If any)
39. i) Action plan for odour control to Detail is covered in chapter 8 under
be submitted. section 8.9.4 on page no. 429.
40. Management plan for solid/hazardous Detail is covered in chapter 8 under
waste including storage, handling, section 8.8.7 from page no. 418 to
utilization and safe disposal as per the 419.
Hazardous and Other Wastes
(Management and Trans boundary
Movement) Rules 2016. CPCB
guidelines in respect of specific
treatment, such as solar evaporation,
incineration, etc., need to be followed.
How the manual handling of the
hazardous wastes will be minimized.
Methodology of de-contamination and
disposal of discarded containers and its
record keeping.
41. Membership of Common Environmental Membership Certificate from BEIL
Infrastructure like TSDF, Common TSDF site for incineration &
Incineration Facility (CHWIF), MEE, landfilling, GEPIL TSDF site for
Spray dryer etc. incineration & landfilling &
SEPPL for landfilling are attached
as annexure – X.


No.
42. Name and quantity of each type of Detail is covered in chapter 2 under
solvents to be used for proposed section 2.5 from page no. 120 to
production. Details of in-house solvent 163.
recovery system including mass balance,
solvent loss, recovery efficiency (%
recovery), feasibility of reusing the
recovered solvents etc. for each type of
solvent.
43. Appropriate monitoring network has to Detail is covered in chapter 5 under
be designed and proposed, to assess the section 5.2, table no.5.2 from page
possible residual impacts on VECs. no. 298 to 300.
44. A detailed EMP including the protection Detail is covered in chapter 8 under
and mitigation measures for impact on section 8.4 & 8.5 from page no.
human health and environment as well as 395 to 402.
detailed monitoring plan and
Detail is covered in chapter 8 under
environmental management cell proposed
for implementation and monitoring of section 8.5 on page no. 402.
EMP. The EMP should also include the Detail is covered in chapter 5 under
concept of waste-minimization, section 5.5, table no.5.3 from page
recycle/reuse/recover techniques, energy no. 300 to 301.
conservation, and natural resource
conservation. Total capital cost and
recurring cost/annum earmarked for
environment pollution control measures.
45. Details of in-house monitoring Environment audit will be carried
capabilities and the recognized agencies out once in year through GPCB
if proposed for conducting monitoring recognized schedule - I
Environment Auditors.
Last 3 years suggestions &
compliances are given in topic no.
8.11, table no. 8.14 from page no.
449 to 450.
46. Permission from PESO, Nagpur for Unit has already taken permission
storage of solvents, other toxic from PESO. Permission letter is
chemicals, if any. attached as Annexure- XXIX.
47. Occupational health impacts on the Details of Occupational health
workers and mitigation measures impacts on the workers are covered
proposed to avoid the human health in chapter 6 under section 6.7,
hazards along with the personal
6.7.4, 6.7.5, 6.7.6 and 6.7.7 from
protective equipment to be provided.
Provision of industrial hygienist and page no. 378 & 381.
monitoring of the occupational injury to
workers as well as impact on the workers.
Plan for periodic medical checkup of the
workers exposed. Details of work place
ambient air quality monitoring plan as
per Gujarat Factories Rules


No.
48. Details on volatile organic compounds Details of VOCs from the plant
(VOCs) from the plant operations and operations are covered under topic
occupational safety and health protection no. 8.8.1 of chapter-8 from page
measures. Proposal for Leak Detection
no. 410 to 411.
and Repair (LDAR) program as per the
CPCB guidelines.
49. Risk assessment including prediction of Details of risk assessment are
the worst-case scenario and maximum covered in chapter 6 under section
credible accident scenarios should be 6.3, 6.3.1 & 6.3.2 from page no 308
carried out. The worst-case scenario
to 350.
should take into account the maximum
inventory of storage at site at any point of
time. The risk contours should be plotted On-Site / Off-Site Emergency Plan
on the plant layout map clearly showing are covered in chapter 6 under
which of the facilities would be affected section 6.6 from page no 358 to
in case of an accident taking place. Based 377.
on the same, proposed safeguard
measures including On-Site / Off-Site
Emergency Plan should be provided.
50. MSDS of all the products and raw Material Safety Data Sheet is
materials. provided in soft copy. Hard copy of
few MSDS is attached as annexure-
XX.
51. Details of hazardous characteristics and Details hazardous characteristics
toxicity of raw materials and products to and toxicity of raw materials and
be handled and the control measures products are covered in chapter 6
proposed to ensure safety and avoid the
under section 6.2 on table no. 6.2
human health impacts. This shall include
the details of Antidotes also. on page no 304.
Detail of antidotes is covered in
chapter 6 under section 6.5.5 on
table no. 6.27 from page no. 357.
52. Details of quantity of each hazardous Details are covered in chapter 6
chemical (including solvents) to be under section 6.2 & 6.5.3 on table
stored, Material of Construction (MoC) no. 6 on page no 304 and on page
of major hazardous chemical storage
no. 365.
tanks, dyke details, threshold storage
quantity as per schedules of the
Manufacture, Storage & Import of
Hazardous Chemicals Rules of major
hazardous chemicals, size of the biggest
storage tank to be provided for each raw
material & product etc. How the manual
handling of the hazardous chemicals will
be minimized?
53. Details of the separate isolated storage Details are covered in chapter 6
area for flammable chemicals. Details of under section 6.5.2 from page no
flame proof electrical fittings, DCP 353 to 354.


No.
extinguishers and other safety measures
proposed. Detailed fire control plan for
flammable substances and processes
showing hydrant pipeline network,
provision of DG Sets, fire pumps, jockey
pump, toxic gas detectors etc
54. Submit checklist in the form of Do’s & Details are covered in chapter 6
Don’ts of preventive maintenance, under section 6.5.4 from page no
strengthening of HSE, manufacturing 355 to 357.
utility staff for safety related measures.
55 Detailed five year greenbelt development Details are covered in chapter 8
program including annual budget, under section 8.8.6 from page no
planning schedule, species, width of 420 to 423.
plantations, number of trees to be
Letter for outside tree plantation in
planted, area under green belt
development [with map], budgetary GIDC Panoli & Kharod village is
outlay etc. along with commitment of the attached as Annexure XIX.
management to carry out the tree
plantation activities outside the premises
at appropriate places in the nearby areas
and elsewhere
56 Action plan for the greenbelt Details are covered in chapter 8
development – species, width of under section 8.8.3 on page no 420
plantations, planning schedule, etc., in to 423.
accordance to CPCB published
guidelines.
57 Detailed socio-economic development Details are covered in chapter 7
measures including community welfare under section 7.1 to 7.4 from page
program most useful in the project area no 386 to 392.
for the overall improvement of the
environment. Submit a detailed plan for
social corporate responsibilities, with
appropriate budgetary provisions for the
next five years and activities proposed to
be carried out; specific to the current
demographic status of the area.
58 (a) Does the company have a well laid a) Details are covered in chapter 8
down Environment Policy approved by under section 8.3 on page no 394.
its Board of Directors? If so, it may be Environment Policy approved by
detailed in the EIA report. (b). Does the its Board of Directors is given in
Environment Policy prescribe for figure no. 8.1 on page no. 394.
standard operating process / procedures b) Details are covered in chapter 8
to bring into focus any infringement / under section 8.5 from page no 396
deviation / violation of the environmental to 402.
or forest norms / conditions ? If so, it
may be detailed in the EIA.
59 What is the hierarchical system or Details are covered in chapter 8
administrative order of the company to under section 8.5 on page no 396 to


No.
deal with the environmental issues and 402
for ensuring compliance with the EC
conditions. Details of this system may be
given.
60 Does the company have a system of Details are covered in chapter 8
reporting of non-compliances / violations under section 8.5 from page no 396
of environmental norms to the Board of to 402.
Directors of the company and / or
shareholders or stakeholders at large?
This reporting mechanism should be
detailed in the EIA Report.
61 Phase wise project implementation Details are covered in chapter 1
schedule with bar chart and time frame, under section 1.3.3 from page no
in terms of site development, 20 to 21.
infrastructure provision, EMS
implementation etc
62 Certificate of accreditation issued by the The consultant has got the stay
NABET, QCI to the environmental order from Hon’ble Gujarat High
consultant should be incorporated in the Court and it is attached as an
EIA Report. annexure-XXVI.
63 An undertaking by the Project Proponent Undertaking by the Project
on the ownership of the EIA report as per Proponent on the ownership of the
the MoEF&CC OM dated 05/10/2011 EIA report is attached as annexure
and an undertaking by the Consultant –XXV.
regarding the prescribed TORs have been
complied with and the data submitted is
factually correct as per the MoEF&CC
OM dated 04/08/2009.
64 In case of Expansion of the project a) Detail of need for the proposed
a) Need for the proposed expansion expansion is covered in chapter 1
should be justified in detail. under section 1.3.1 from page no 18
b) Adequacy of existing EMS to 19.
(Environmental Management System). b) Details are covered in chapter 8
c) Records of any legal breach of under section 8.11 from page
Environmental laws i.e. details of show- no.431 to 437. SCN, Closure
cause notices, closure notices etc. notices are attached as annexure –
served by the GPCB to the existing unit XXII.
in last five years and actions taken then c) Not applicable.
after for prevention of pollution. EC got lapsed, due to the
d) Copies of Environmental moratorium period.
Clearances obtained for the existing d) Environmental audit reports for
plant, its point wise compliance report. last 3 years are attached as
e) Environmental audit reports for last annexure – XXIV.
3 years and compliance of its e) Copy of valid CC&A obtained
recommendations/Suggestions. (Include along with point wise compliance


No.
latest audit report and its compliance.) status is attached as annexure-
f) Copy of Consent to Operate XXVIII.
(CC&A) obtained along with point wise f) Not applicable.
compliance status of all the conditions EC got lapsed, due to the
stipulated therein. moratorium period.
g) Compliance of MoEF & CC g) Analysis reports are attached as
circulars vide No: J-11011/618/2010- annexure – XIV.
IAII (I) dated 30/05/2012 and Instruction issued by GPCB is
J11013/41/2006-IA-II (I) dated covered in chapter 8 under section
20/10/2009. 8.11.1 table no. 8.13 from page no.
h) Copies of XGN generated 437 to 447.
Inspection reports with analysis reports & document submitted to GPCB is
of the water/Air/Hazardous samples attached as Annexure XXIII.
collected by GPCB (Last 2 year).
Copies of instructions issued by GPCB
in last 2 year and point wise compliance
thereof.
65 65. In case of project is located in The unit is located at GIDC
Ankleshwar-Panoli, Vatva – Narol & Panoli. The Moratorium Period was
Vapi GIDC. lifted on 25.11.2016 due to CEPI
Compliance of MOEFCC’s OM no. J- figure reduced less than 70.
11013/5/2010-IA.II (I) dated 25/11/2016 The unit is compliance with FETP
regarding lifting of moratorium on the outlet norms. So, there will be no
consideration of projects for effect CEPI due to water
environmental clearance. environment. Unit has proposed to
Compliance of direction under section 18 use Natural Gas as fuel. The
(1) (b) of the Water (Prevention and Natural Gas is clean fuel and will
Control of Pollution) act, 1974 issued by not contribute to CEPI index.
CPCB dated 31/03/2016 regarding Thus, Air Environment will also
compliance of CETP. not deteriorate due to this unit. In
Action initiated by GPCB, if any, against view of above it can be said that
proposed unit regarding non-compliance CEPI figure will remain unaltered
of prescribed standards under the various due to proposed project.
environmental laws.
Performance of CETP with respect to
current hydraulic load & prescribed
standards with No Objection Certificate
of CETP regarding incorporation of the
proposed unit for acceptance of waste
water.
Performance of TSDF site with respect to
current load & prescribed standards with


No.
No Objection Certificate of TSDF site
regarding incorporation of the proposed
unit for acceptance of hazardous waste to
the common infrastructure.
Copies of quarterly action report taken
for the above points submitted to the
CPCB.
Report of GPCB which have conducted
monitoring as per the said direction by
CPCB dated 31/03/2016.

EIA Report For Expansion of M/s. Sun Pharmaceutical Industries Ltd. Panoli.
CHAPTER – 2
PROJECT DESCRIPTION
2.1 TYPE OF PROJECT
The proposed products by the unit fall in the Schedule -2 attached to the EIA Notification, i.e.
Project No. 5(f), Synthetic Organic Chemicals
2.2 NEED FOR THE PROJECT

The proposed expansion project is for existing anti-inflammatory (NSID), radio diagnostic,
anti-hypertension & cardiac, anti-bacterial, antifungal, anti-histaminic, anti-diabetic, sedative,
anti-parkinson, anti-depressant, anesthetic etc product requirement increases & introduction
of next generation new bulk drugs where efficacy is higher. Historically there was increasing
demand for generic drugs from US & European market, API industry growth was expected to
remain 21% & in terms of value to reach US $ 17 Billion. Average export of API remains
more than 50%. To maintain good manufacturing norms set by regularty authorities there is
need to decongest manufacturing block. This proposed expansion will take care this
requirement.
The quality of the product is the edge in the international market. To fulfil this requirements,
unit wants to go for enhancement in project capacity.
2.2.1 BEST AVAILABLE TECHNOLOGY
The unit will adopt latest and best technology available so far in the market. Moreover, the
unit is very conscious about the product quality and equally about the environmental
protection and resource conservation; and hence they put their efforts for replacing/upgrading
their plant and machineries from time to time with the best available technology. The unit’s
processes are efficient and are tailor made to reduce the effluent as well as are based on green
chemistry wherever possible. Sustainable Competitive Advantage in the bulk Drug industry
can be attained mainly by way of continuous product & process innovations.

2.2.2 JUSTIFICATION OF R & D PRODUCTS
The Sun Pharma group established centralize R & D centre at Vadodara. The centre was
established in year 1987 which is known as Sun Pharmaceuticals Advance Research Centre
(SPARC). The centre is established at a cost of Rs. 300 Cr.
There are more than 30 laboratories & almost 2000 people working in the centre. A strong
team of qualified chemists and chemical engineers is engaged in the development of new
drugs & molecules.
The centre is having more than 50 Ph. D doctors working round the clock. The centre was
inagurated by then president Dr. APJ Abdul Kalam.
The centre is optimizing manufacturing proceses for various bulk drugs & intermidiates. To
take the commercial trial & pilot batches, the Panoli & Ankleshwar units are supposed to
provide manufacturing facilities. Thus, this unit will work as extended arm of SPARC.
The R & D products will be manufacture on trial basis & for evaluation of its application and
stability test. It will be sold for market acceptability and down the line R & D studies. The R
& D products (individual) will not be a regular affair for permanent commercialization. Unit
will take product mix application route for regularizing the same product. The same R & D
products will not be made than 5 MT/ Year.
2.3 PRODUCTS AND RAW MATERIAL DETAILS
The list of raw materials with consumption quantity in MT/Year for each product is provided
in below Table 2.1.
TABLE: 2.1
PRODUCT WISE RAW MATERIAL CONSUMPTION
Sr. Name of Qyantity in Name of Raw Material Consumption Consumption
No. Products MT/Year MT/MT in MT/Year
1 Carvedilol 12 Methylene Chloride 1.80 21.60
Carvedilol-IIA 1.52 18.22
Hyflo powder 0.06 0.77
MDC for Hyflo bed 0.16 1.93
Methanol 0.60 7.20
Potassium Carbonate 0.88 10.50
Anhydrous Powder
4-Hydroxy-9H- 0.50 6.00


Carbazole (CVL-4)
EpichloroHydrine 1.21 14.57
Ethyl Acetate 2.50 30.00
Ammonia liquor sol 0.84 10.13
sodium Chloride 1.65 19.79
Palladium Carbon 0.08 0.92
Acetic Acid Glacial 0.11 1.30
Ammonia solution 0.36 4.26
n-Butanol 2.23 26.71
Cyclohexane 0.41 4.94
Cavedilol 0.00 0.02
Eno Acticromos 0.41 4.94
Toluene 0.50 6.00
Catalyst A 0.21 2.53
Total 16.03 192.34
2 Irbestan 6 Acetone 0.90 5.40
Irbesartan 0.93 5.58
Anhydrous potassium 2.23 13.38
carbonate
BMCB (4-Bromo 0.98 5.88
Methyl 2-
Cyanobipyenyl)
Ethyl acetate 1.20 7.20
citric acid 0.19 1.14
sodium chloride 0.16 0.96
Dimethyl formamide 1.74 10.44
Hexane 0.40 2.40
N-Methyl 2-Pyrolidone 2.42 14.52
Sodium Azide 0.68 4.08
Triethylamine .HCl 1.15 6.90
sodium hydroxide 0.05 0.30
Toluene 0.50 3.00
Hydrochloric acid 1.61 9.66
Sodium Nitrile 0.48 2.88
Denatured spirit 2.00 12.00
Eno carbon 0.08 0.48
Total 17.90 107.40
3 Ropinirol 1.2 Sodium Bicarbonate 5.19 6.23


Methanol 1.10 1.32
Nitromethane 0.96 1.15
n-butyl amine 0.38 0.46
Isopropyl alcohol 0.50 0.60
Sodium Dithionite 0.06 0.07
Di-n-propyl amine 3.55 4.26
Toluene 0.80 0.96
Ammonia liquor 3.89 4.67
2% Solution of Sodium 3.09 3.71
Metabisulphite
Total 19.52 23.42
4 Alendronate 5 Sulfolane anhydrous 3.17 15.85
Sodium Gama amino butyric 0.69 3.45
acid
Phosphorous acid 0.83 4.15
crystal
Phosphorous trichloride 3.12 15.60
Sodium hydroxide 1.72 8.60
flakes
sodium hydroxide 1.72 8.60
solution
Activated carbon 0.04 0.20
Indigo 0.30 1.50
Total 11.59 57.95
5 Pentoxifyline 360 Dimethyl formamide 2.50 900.00
(Oxypentifyllin Potassium carbonate 0.43 154.80
e) Theobromine 0.80 288.00
Chloro hexanone 0.68 244.80
Hyflosupercell 0.01 3.60
Methanol 0.40 144.00
Total 6.57 2365.20
6 Citalopram 10 Toluene 2.00 20.00
CHB-2B 1.17 11.67
Ammoina 0.93 9.34
IPA 6.40 64.00
HBr in Acetic acid 0.78 7.78


Eno Carbon 0.06 0.58
IPA for washing 1.00 10.00
Citalopram HBr 0.06 0.56
(approved)
DMF 0.12 1.21
Total 12.72 127.22
7 Clomioramine 24 Polyethylene Glycol 2.30 55.20
HCL Toluene 4.00 96.00
3- Chloro 5 - Acetyl 1.10 26.40
Imino dibenzyl
Sodium Hydroxide 0.90 21.60
Flakes
Sulphuric acid 0.50 12.00
Sodium Chloride 3.00 72.00
Solution
Dimethyl Amino propyl 1.70 40.80
Chloride HCl
Potassium Hydroxide 1.90 45.60
flakes
Dimethyl Acetamide 0.10 2.40
Chloroiminodibenzyl 0.90 21.60
Methylene Chloride 3.00 72.00
Acetone 0.60 14.40
Total 26.10 626.40
8 Mirtezapine 5 Sulphuric acid LR 5.25 26.25
Grade
MRT-6 1.43 7.15
Ethylacetate 4.00 20.00
Liquor ammonia 5.90 29.50
Hexane 4.00 20.00
Methanol 2.00 10.00
Total 22.62 113.10
9 Topiramate 36 Acetone 0.40 14.40
D-Fructose Pyranuse 0.40 14.40
Sodium Hydroxide Lye 0.50 18.00


Activated Carbon 0.12 4.32
Toluene 2.00 72.00
Hexane 1.40 50.40
Methanol 0.80 28.80
Sulfuryl Chloride 1.73 62.28
Pyridine 1.01 36.36
Ammonia 0.87 31.32
SDS 0.60 21.60
Absolute Alcohol 0.60 21.60
Solution
Total 13.99 503.64
10 Losartan 10 Dimethyl Acetamide 0.20 2.00
Potassium BCFI (2-Butyl-4 chloro- 0.97 9.75
5-formyl Imidazole)
BMCB (4-Bromo 1.43 14.33
Methyl 2-
Cyanobipyenyl)
Anhydrous
Methanol 1.00 10.00
Sodium Borohydride 0.07 0.70
Toluene 0.20 2.00
Triethylamine 0.20 2.00
Hydrochloride
Sodium Azide 1.05 10.53
flakes
Sodium Nitrite 1.50 15.00
Hydrochloric Acid sol 1.50 15.00
Potassium Hydroxide 0.25 2.53
flakes
Hexane 2.11 21.12
Isopropyl Alcohol 2.00 20.00


Total 16.71 167.12
11 Granisetron 1 MDC 4.00 4.00
Endo Methyl 0.88 0.88
Azabicyclo noane amine
HCl
flakes
Sodium Sulfate 1.19 1.19
Methyl Indazole 0.71 0.71
Carboxylic acid
Pivaloy chloride 0.57 0.57
Sodium bicarbonate 2.37 2.37
Ethanol 2.00 2.00
Diethyl ether 1.01 1.01
HCl 0.36 0.36
Total 14.14 14.14
12 Ondansetron 5 Acetone 2.00 10.00
Anhydrous (Powder )
1,2,3,4- Tetrahydro-4H- 3.00 15.00
Carbazole-4-one
Dimethyl Sulphate 3.00 15.00
Methanol 1.40 7.00
Para Formaldehyde 1.78 8.90
Dimethylamine 2.50 12.50
Hydrochloride
2- Methyl Imidazole 1.80 9.00
Methanolic 3.30 16.50
hydrochloride
Total 23.28 116.40
13 Loteprednol 3 solution of sodium meta 2.00 6.00
periodate
Methanol 3.00 9.00
Predinisolone 4.00 12.00
sodium Bi carbonate 2.00 6.00
methylene chloride 4.00 12.00
tetrabutyl ammonium 3.00 9.00
hydrogen sulphate


ethyl chloroformate 2.00 6.00
bromochloro methane 3.00 9.00
Chlorosulfonic acid 6.00 18.00
MDC 5.00 15.00
Anhydrus sodium 2.50 7.50
sulphate
Eno charcoal 0.30 0.90
Acetone 4.00 12.00
Total 40.80 122.40
14 Dobutamine 3 Isopropyl alcohol 1.50 4.50
HCL
Dobutamine 1.00 3.00
hydrochloride
Hydrobromic acid 4.50 13.50
Glacial acetic acid 3.20 9.60
Norrit cap charcoal 0.18 0.54
Hyflo 0.07 0.21
Total 13.85 41.55
15 Repaglinide 2 (s)-3-methyl-1-(2- 0.62 1.24
Piperidino-phenyl)-
butylamine-N-acetyl-
(L)glutamic acid Salt
Liquor Ammonia 0.65 1.30
Sodium chloride 0.88 1.76
3-Ethoxy-4-Ethoxy 0.90 1.80
Carbonyl Phenyl Acetic
Acid
1-Hydroxy 1,2,3- 0.45 0.90
benzotriazole
1,3-Dicyclo hexyl 0.70 1.40
carbodimide
Toluene 0.50 1.00
Petrolium ether 1.00 2.00
Absolute alcohol 4.00 8.00
1,3-Dicyclo hexyl 0.70 1.40
carbodimide
Total 22.28 44.56
16 Naltrexone 2 Methane Sulphonic 0.50 1.00


Acid
DL-Metheionite 2.50 5.00
Naltraxone 0.30 0.60
Methanol 0.40 0.80
Liq.Ammonia 0.50 1.00
Chloroforn 0.50 1.00
MDC 0.60 1.20
Toluene 0.60 1.20
Acetic Anhydride 0.56 1.12
Monochlorobenzene 1.00 2.00
Lithium Carbonate 0.37 0.74
lithium Bromide 0.31 0.62
acetone 0.60 1.20
Activated Charcoal 0.28 0.56
Naltrexone 0.03 0.06
Hydrochloride
Con. Hydrochloric acid 0.47 0.94
(LR Grade)
Total 12.56 25.12
17 Buprenorphine 2 Cyclopropyl methanol 0.16 0.32
HCl Dimethyl formamide 0.15 0.30
Methan sulphonyl 0.58 1.16
chloride
Lithium bromide 0.20 0.40
Buprenorphine-4 0.20 0.40
Toluene 0.70 1.40
Eno acticromos 0.20 0.39
Methanol 0.40 0.80
Dimethyl sulfoxide 0.61 1.22
Thiophenol 0.25 0.50
Potassium ter-butoxide 0.30 0.60
Anhydrous citric acid 0.93 1.86
Hydrogen peroxide 0.75 1.49
Citric acid 1.24 2.48


Methanol for washing 0.80 1.60
Acetone For washing 0.40 0.80
Hydrochloric acid L R 0.42 0.84
Grade
Total 11.66 23.32
18 Riluzole 6 Acetic acid Glacial 0.70 4.20
4-(Trifluoromethoxy) 1.25 7.50
aniline
Potassium thiocyanate 1.05 6.30
Bromine Liquid 1.25 7.50
Sodium hydroxide lye 1.00 6.00
Oxalic acid 0.70 4.20
Isopropyl alcohol for 0.40 2.40
washing
Toluene 2.40 14.40
Eno acticromos 0.03 0.18
Toluene for washing 0.40 2.40
Cyclohexane for 0.30 1.80
washing
Total 14.18 85.08
19 Tizanidine 6 Ethyl Acetate 0.33 2.00
Ethylene Urea 0.97 5.82
Acetic anhydride 1.31 7.86
Phosphorous 1.52 9.12
Oxychloride
Chloro Amino 1.14 6.84
Benzothiadiazole
Toluene 1.20 7.20
flakes
Methanol 1.20 7.20
Acetone 1.20 7.20
IPA+HCl 0.91 5.46
Eno Carbon 0.11 0.66
Total 11.71 70.28


20 Acamprosate 1 Acamprosate Calcium 1.02 1.02
Calcium Calcium Hydroxide 0.33 0.33
Methanol 0.80 0.80
Metahnol (washing) 0.40 0.40
Total 6.29 6.29
21. Lithium 10 Methanol 0.20 2.00
Carbonate Lithium carbonate 1.02 10.20
(crude)
Methanol (for washing) 0.81 8.10
Total 2.03 20.30
22. Sodium Feric 0.5 Ferric chloride 0.00 0.00
Gluconate Sod. Carbonate 0.00 0.00
Toluene 0.00 0.00
Gluconic acid sodium 0.00 0.00
salt
flakes
Methanol 0.00 0.00
Benzyl alcohol 0.00 0.00
Total 0.00 0.00
23 Sodium 1 Nitric Acid 5.05 5.05
Nitropruside Potassium Ferrocyanide 3.33 3.33
Sodium Carbonate 4.00 4.00
Methanol 4.00 4.00
Special Denature Spirit 4.80 4.80
Total 21.38 21.38
24 Benzoyl 2 Polyvinyl Alcohol 0.05 0.09
Peroxide Methylene Chloride 1.90 3.80
Microsphere
55% WW Benzoyl peroxide 0.65 1.30
(anhydrous)
Ethylcellulose 0.51 1.01
Total 3.10 6.20
25 Carvedilol 2 Methylene chloride 4.00 8.00
Phosphate Carvedilol 1.00 2.00
Hydrate Orthophosphoric acid 0.25 0.50
soln.
OPA soln. 8.00 16.00
Total 13.25 26.50


26 Epoprostenol 0.05 (Z) Methyl 7- 1.06 0.05
Sodium [(1R,2R,3R,5S)-3,5-
dihydroxy-2-((S,E)-3-
hydroxy-oct-1-Enyl)-
cyclopentyl] hept-5-
enoate
Diethylether 4.00 0.20
Potassium Iodide 1.55 0.08
Iodine 2.11 0.11
Sodium thiosulphate 2.68 0.13
Methanol 4.00 0.20
Total 28.82 1.44
27 DLPLA 2 0.1 DL-Lactic acid 1.54 0.15
Co-polymer 0.00 0.00
Total 3.34 0.33
28 DLPLA - 3 0.1 DL-Lactic acid 1.54 0.02
Total 3.34 0.03
29 PLGA 7520 0.1 DL-Lactic acid 1.30 0.13
Glycolic acid 0.31 0.03
Total 3.21 0.32
30 Sevelamer 20 Sevelamer free base 0.73 14.60
Carbonate Carbon dioxide gas 1.83 36.60
Total 2.71 54.20
31 Sevelamer Hcl 5 Sevelamer Base 0.33 1.64
HCl 0.39 1.97
Total 8.92 42.97
32 Colesevelam 10 Methanol 1.00 10.00
Hydrochloride Sevelamer free base 0.44 4.40
6-(bromohexyl) 0.44 4.40
trimethylammoinum
bromide
1-Bromodecance 0.29 2.90


NaOH 0.26 2.60
NaCl 12.60 126.00
Total 16.41 164.10
33 Dronedarone 1 1-Bromo 3-chloro 6.60 6.60
Hydrochloride propane
Di-N-Butylamine 2.00 2.00
HCl 5.50 5.50
Diisopropyl ether 0.72 0.72
Methylene chloride 5.00 5.00
N-Methyl-N, N,N- 0.04 0.04
trioctyl ammoinum
chloride
Palladium on charcoal 0.08 0.08
Hydrogen gas 0.09 0.09
Toluene 0.80 0.80
Mesyl chloride 0.24 0.24
Propane-1,2-diol 0.03 0.03
Acetone 0.40 0.40
Total 27.83 27.83
34 Testosterone 5 Absolute alcohol 2.60 13.00
4-Androstenene-3,17- 1.87 9.35
Dione
Triethyl orthoformate 1.92 9.60
Para Toluene Sulphonic 0.02 0.10
acid
Pyridine 0.02 0.10
Methanol 0.65 3.25
Flakes
Total 8.17 40.85
35 Bortezomib 0.01 Acetonitrile 1.20 0.01


L-phenylalanine 0.33 0.00
BOC anhydride 1.20 0.01
Hexane 0.50 0.01
Tert-butyl methyl ether 0.55 0.01
Tetrahydrofuran 1.60 0.02
Zinc chloride 1.67 0.02
Diisopropylamine 1.00 0.01
Methylcyclohexane 0.55 0.01
Hexamethyldisilazane 1.67 0.02
n-Butyl lithium 0.37 0.00
Silica gel 0.17 0.00
Trifluoro acetic acid 0.10 0.00
Total 18.83 0.19
36 Gemcitabine 10 Toluene 0.90 9.00
Hydrochloride Lithium tri tertiary 0.37 3.70
butoxy aluminium
hydride
2-Deoxy-2,2- 0.90 9.00
difluoropentofuranous-
1-ulose-3,5-dibenzoate
+ Tetrahydrofuran
Acetone 0.04 0.40
Sodium sulphate 0.17 1.70
NaCl 2.78 27.80
Anisole (flush) 0.06 0.60
Total 7.07 70.70
37 Cetirizine 2 Dimethyl formamide 1.82 3.65
Dihydrochloride 4-CPPMP {4- 0.97 1.93
chlorobenzhydryl
piperazine (RS)-1-[(4-
chlorophenyl)


phenylmethyl]}
piperazine
Potassium carbonate 1.16 2.33
(anhyd.)
2-CEA{2-(2-chloro 0.70 1.40
ethoxy)-acetamide}
flakes
Methyl Ethyl Ketone 0.20 0.40
Acetone 0.40 0.80
Total 13.35 26.71
38 Levosalbutamol 0.001 Methanol 0.40 0.00
Hydrochloride Acetonitrile 2.00 0.00
1-(4-Benzyloxy-3- 1.06 0.00
hydroxymethyl-phenyl)-
2-(Tertbutylamino)
ethanol
Di-p-toluoyl-D-tartaric 1.26 0.00
acid
Methanol+CAN 4.74 0.00
Total 9.46 0.01
39 Budesonide 1 Ortho phosphoric acid 7.35 7.35
Butyraldehyde 0.59 0.59
16α- 1.25 1.25
Hydroxyprednisolone
Ortho phosphoric acid 1.05 1.05
(rinse)
Methanol 3.00 3.00
Act. carbon 0.63 0.63
Total 14.26 14.26
40 Montelukast 0.5 sodium bi carbonate 1.90 0.95
Sodium solution
toluene 0.27 0.14


diol 2.90 1.45
diisopropyl ethyl amine 0.88 0.44
Acetonitrile 1.00 0.50
tetra hydro furan 2.50 1.25
triton-b 1.30 0.65
ethyl acetate 3.30 1.65
dl-tartric acid 2.08 1.04
Cycloheptanone 0.97 0.49
ammonium acetate 4.20 2.10
acetic acid glacial 0.79 0.40
dimethyl formamide 2.00 1.00
n-heptane 2.20 1.10
Triphenyphosphine 0.07 0.04
acetic acid solution 1.62 0.81
methanolic sodium 1.90 0.95
hydroxide solution
eno charcoal 0.18 0.09
Total 35.46 17.73
41 Levocetirizine 1 Dimethyl Formamide 2.63 2.63
Dihydrochloride R-1-1[(4- 0.92 0.92
chlorophenyl)phenyl
methyl]piperazine
2-Chloro ethoxy 1.39 1.39
Acetamide
Anydrous
NaCl 2.61 2.61
Methyl ethyl keton 2.54 2.54
Hydrochloric acid (CP) 1.36 1.36
NaOH 0.46 0.46
Acetone 0.30 0.30
Total 20.46 20.46


42 Escitalopram 2 Esctialopram oxalate 6.40 12.80
Oxalate Ethyl acetate 7.00 14.00
Ammonia Liquor 1.40 2.80
D (+) Di-P-Toluoyl 2.50 5.00
Tartaric Acid
DMSO 1.33 2.66
Dried Potassium 1.46 2.92
carbonate
2,5-Dichloro nitro 0.81 1.62
Benzene
Toluene 7.00 14.00
sodium hydroxide flakes 1.00 2.00
Acetic acid 2.70 5.40
Slurry of Eno carbon in 0.29 0.58
Toluene
Toluene for Washing 0.20 0.40
Total 33.68 67.36
45 Fluvoxamine 3 Methanol 1.01 3.04
Maleate 1,4 Dibromo butane 1.28 3.85
Sodium methoxide 1.31 3.94
NaCl 0.45 1.35
Total 4.06 12.17
43 Duloxetine 10 Duloxetine HCl 1.60 16.00
Hydro chloride Ethyl Acetate 2.80 28.00
Liq. Ammonia 5.50 55.00
Sodium Sulfate 1.20 12.00
L(-)-Di-p-toluoyl 2.50 25.00
tartaric acid
Toluene 2.00 20.00
Diisopropyl Ethylamine 0.17 1.75
Phenyl Chloroformate 0.86 8.58
Anhydrous Sodium 0.46 4.60
Sulfate
Methanol 1.20 12.00


Ammonium Chloride 0.23 2.31
Total 25.99 259.89
44 Paroxitine 2 Methylene chloride 1.40 2.80
Trans(-) paroxol 1.26 2.52
Para toluene sulfonyl 1.51 3.03
chloride
Methanesulfonic acid 0.82 1.65
Toluene 0.30 0.60
Sodium Bicarbonate 1.80 3.60
N,N-Dimethyl 0.45 0.90
Acetamide
Sesamol 0.89 1.77
Potassium tertiary 0.60 1.19
butoxide
NaOH 1.30 2.60
Diisopropylethyl amine 0.74 1.48
Total 11.73 23.47
45 Fluticasone 1 Tetrahydrofuran 1.60 1.60
Propionate Flumethasone Base 1.45 1.45
Periodie acid 1.22 1.22
Acetone 1.50 1.50
Propionic anhydride 1.32 1.32
Diethylamine 0.49 0.49
HCl 2.10 2.10
Tetrabutyl ammonium 0.12 0.12
iodide
N,N Dimethyl 4.63 4.63
acetamide
Methanol 2.18 2.18
Toluene 1.50 1.50
Bromofluoromethane 0.42 0.42
Total 23.59 23.59
46 Diclofenac 0.01 Methanol 0.75 0.01
Epolamine Sodium hydroxide 0.40 0.00
flakes


1-(2,6-Dichloriphenyl)- 1.60 0.02
2-indolinone
Charcoal 0.26 0.00
Acetone 0.20 0.00
1-(2-Hydroxyethyl)-2- 0.57 0.01
pyrrolidine
Acetone (wash) 0.52 0.01
Ethyl acetate (wash) 0.42 0.00
Total 6.70 0.07
47 Clopidogrel 3 Methanol 0.50 1.50
Bisulfate (RS)-2-Chloromandelic 0.72 2.16
acid
Solution of sodium 6.43 19.29
Bicarbonate
Thionyl chloride 0.58 1.74
THTP.HCl 0.63 1.89
Acetone 0.20 0.60
Sodium Iodide 0.13 0.39
Toluene 0.20 0.60
Total 10.89 32.67
48 Fosphenytoin 0.1 Potassium Carbonate 0.05 0.01
Sodium Usp Phenytoin 0.97 0.10
Aq. Formalin 3.51 0.35
Dimethyl Formamide 0.05 0.01
Thionyl Chloride 0.61 0.06
5% Sodium Carbonate 5.23 0.52
solution
Silver dibenzyl 1.38 0.14
phosphate
Absolute alcohol + 1.30 0.13
Acetone
Hyflow super cell 0.03 0.00


Acetone 3.00 0.30
Total 21.33 2.13
49 Zonisamide 6 Phosphorus oxychloride 2.51 15.06
1,2-Benzisoxazole-3- 1.67 10.02
metane sulfonate
sodium
Ammonia 0.72 4.32
Methanol 0.30 1.80
Total 9.54 57.24
50 Gabapentin 5 Sodium hydroxide 7.30 36.50
flakes
Acetone 0.50 2.50
Lid. Bromin 0.37 1.85
Sodium metabisulphite 0.21 1.05
5% Palladium on 0.06 0.30
charcoal
Methanol 0.66 3.30
Total 10.73 53.65
51 Lacosamide 1 Sodium hydroxide 1.69 1.69
D-serine 0.82 0.82
Tertbutylammonium 0.04 0.04
bromide
t-butyloxycarbonic 2.00 2.00
anhydride
HCl 2.39 2.39
N-methylmorpholine 0.94 0.94
Isobutyl chloroformate 1.12 1.12
Benzylamine 0.51 0.51


NaHCO3 0.53 0.53
Tertbutylammonium 0.04 0.04
bromide
Dimethyl sulphate 0.96 0.96
Methanol 0.65 0.65
Total 16.31 16.31
52 Levetirecitam 15 Methylene Chloride 1.00 15.00
S(+) 2 Amino 0.22 3.30
butyramide HCl
Tetra-n-butyl 0.26 3.90
ammonium bromide
Potassium hydroxide 0.59 8.85
Hyflo 2.70 40.50
Total 6.64 99.60
53 Oxcarbazepine 60 Oxcarbazepine 1.28 76.80
Sodium Cyanate 0.62 37.20
Acetic Acid 4.00 240.00
Sulfuric acid 1.69 101.40
Toluene 1.00 60.00
Total 13.93 835.80
54 Tiagabine 0.1 Acetonitrile 1.60 0.16
Tiagabine HCL-1 2.00 0.20
anhydrous
Sodium iodide 0.00 0.00
R(-)-Ethyl nipecotate 1.00 0.10
Methanol 0.20 0.02
flakes
Acetone 0.40 0.04


Toluene 0.80 0.08
Total 15.10 1.51
55 Aripiprazole 2 7-Hydroxy-3,4-dihydro- 0.64 1.29
1H-quinolin-2-one
1-Bromo-4- 0.30 0.60
chlorobutane
Methanol 0.20 0.40
N,N, Dimethyl 4.88 9.76
Acetamide
1-(2,3-Dichlorphenyl) 1.01 2.01
Piperazine HCL
Sodium Iodide 0.77 1.54
Dry Aripiprazole crude 1.22 2.43
Ethanol 0.60 1.20
Aripiprazole 0.00 0.00
Total 12.59 25.18
56 Asenapine 0.1 2-Methyl 9.50 0.10
Maleate Tetrahydrofuran
Lithium Aluminium 0.27 0.00
Hydride
Anhydrous Aluminium 0.57 0.01
chloride powder
Asenapine Maleate 0.84 0.01
stage-II
flakes
Hyflosupercel 1.20 0.01
Acetone 0.40 0.00
Toluene 1.20 0.01
Hyflo 0.07 0.00
Ethanol 0.40 0.00
Maleic Acid 0.25 0.00
Total 15.82 0.16
57 Paliperidone 0.1 Methanol 1.00 0.10


Paliperidone stage - 2 1.01 0.10
10% Palladium on 0.15 0.02
Charcoal
6-Fluoro-3-pipeidin-4- 0.57 0.06
yl-benzo[d]- isoxazole
hydrochloride
Triethanolamine 2.00 0.20
Acetone 0.80 0.08
Total 9.29 0.93
58 Risperidone 2 Methanol 0.70 1.40
Benzisoxazole 0.99 1.98
intermediate
Pyridopyrimidine 1.23 2.46
intermediate
Triethanolamine 3.45 6.90
Total 8.98 17.96
59 Levalbuterol 0.1 Toluene 12.00 1.20
Hydrochloride Levalbuterol HCl 4.44 0.44
Ammonia liq. 3.33 0.33
Toluene 0.80 0.08
Ethanol 3.00 0.30
Palladium charcoal 0.08 0.01
Hyflo 0.44 0.04
Methanol 0.14 0.01
Total 26.95 2.70
60 Levalbuterol 0.1 Toluene 8.00 0.80
Tartrate Levosalbutamol HCl 2.20 0.22
Ethanol 1.20 0.12


Palladium on charcoal 0.04 0.00
L(+)-Tartaric acid 0.21 0.02
Methanol 0.40 0.04
Sodium borohydride 0.00 0.00
Total 17.29 1.73
61 Granisetrone 0.1 Sodium hydroxide 0.20 0.02
Base Granisetrone 1.19 0.12
hydrochloride
Ethylacetate 1.50 0.15
Hyflo 0.24 0.02
Total 4.38 0.44
62 Armodafinil 0.1 (+) benzhydryl 5.00 2.50
sulfinylacetic acid
S(-)Alfa methyl 2.41 1.20
benzylamine
5N solution of HCl 3.37 1.69
TBAB 0.05 0.03
Dimethyl sulphate 0.98 0.49
Toluene (Flushing) 0.62 0.31
Methanol 4.00 2.00
THF 0.80 0.40
Ammonia gas 0.99 0.50
Total 18.89 9.45
63 Methyl 3 Potassium hydroxide 3.87 11.61
Phenidate flakes
Hydrochloride Methylphenidate HCl 1.29 3.87
Solution of Potassium 0.15 0.44
hydroxide
Methanol 3.00 9.00
Chloroform 3.00 9.00


Activated carbon in 0.34 1.01
Chloform
Acetone 0.50 1.50
Total 15.74 47.21
64 Entacapone 3 Methanol 1.80 5.40
3,4-Dihydroxy-5- 1.15 3.45
Nitrobenzaldehyde
Piperidine 0.53 1.59
Benzyl trimethyl 0.26 0.78
ammoinum hydroxide
2-Cyano-N, N- 1.05 3.15
Diethylacetamide
Acetic acid (washing) 0.90 2.70
Methanol (Washing) 0.91 2.73
Total 5.72 17.16
65 Rasagiline 0.5 Sodium hydroxide 1.06 5.30
Mesylate flakes
1-Amino indan 3.21 16.05
Propargyl bromide (80 3.57 17.85
% solution in toluene)
Methanol 6.20 31.00
Toluene 3.00 15.00
L-(+) Tartricacid 0.74 3.70
Acetone 0.90 4.50
Methane sulphonic Acid 0.38 1.90
Total 25.36 126.80
66 Medroxy 0.1 Acetic acid 3.21 0.32
Progesterone Medroxy progesterone 0.88 0.09
Acetate acetate
Acetic acid (wash) 0.46 0.05
Total 4.55 0.45
67 Oxandrolone 0.001 Acetone 9.00 0.01
Crude 1.25 0.00
Catalyst O 0.25 0.00


Acetone for washing 0.49 0.00
Total 10.99 0.01
68 Phenidacide 10 Potassium hydroxide 3.33 33.33
Methylphenidate stage-5 1.11 11.11
(Phenidaside-crude)
Total 5.70 57.01
69 Tretinoin 3 Polyvinyl alcohol 0.03 0.09
Microsphere Tretinoin 0.02 0.05
Butylated hydroxy 0.03 0.08
Toluene
Ethylcellulose 1.29 3.88
(washing)
Total 3.57 10.70
70 Atomoxetine 2 Atomoxetine 0.56 1.12
Hydrochloride Toluene 0.90 1.80
Tri ethylamine 0.24 0.48
Phenyl Chloroformate 0.32 0.64
Hexane 0.30 0.60
NaCl 1.20 2.40
S (+)-Mendelic acid 1.17 2.33
IPA 0.60 1.20
Acetone 0.40 0.80
NaOH flake 2.50 5.00
Total 17.75 35.49
71 Mesalamine 10 2-chloro-5-nitro benzoic 1.51 15.10
acid


Raney Nickel 0.08 0.80
Hyflow 0.07 0.70
EDTA Disodium salt 0.02 0.20
Methanol (wash) 0.30 3.00
Total 7.24 72.40
72 Carisoprodol 20 Toluene 1.50 30.00
2-Methyl-2-propyl-1,3- 0.80 15.95
propanediol
Triethyl amine 1.16 23.22
Ethylchloroformate 1.32 26.32
Mono isopropyl amine 0.89 17.86
Sodium cyanate 0.54 10.85
Trichloro acetic acid 1.36 27.11
Total 8.64 172.71
73 Metaxalone 5 Polyethylene Glycol 400 5.45 27.25
IP
Ethyl Achloroformate 1.09 5.45
Hydrochloric acid CP 1.72 8.60
Toluene (For washing) 0.20 1.00
Acetone 3.00 15.00
Acetone (Washing) 0.95 4.75
Total 12.41 62.05
74 Valacyclivir Hcl 5 5% Palladium on 1.64 8.18
CaCO3
L-(+)-tartaric acid 1.78 8.89
Methanol (washing) 6.80 34.00
Total 10.72 53.59
75 Bendamustine 0.01 Methanol 2.20 0.02
Hcl Bendamustine HCL 1.38 0.01
stage-2
Palladium on carbon 0.02 0.00
Total 3.75 0.04


76 Calciportriol 0.004 Toluene 4.10 0.02
Anhydrous (1S,3R,2R)-BIS-(Tert- 3.75 0.02
butyldimethylsilyloxy)-
20-(3'(S) hydroxyprop-
1'-(E)-enyl)-9,10-
secopregna-
5(E),7(E),10(19)-triene
Anthracene 1.13 0.00
Hyflo 0.02 0.00
n-Heptane 1.70 0.01
THF 6.00 0.02
Tetrabbutyl ammonium 2.19 0.01
floride (1M solution in
THF)
Acetonitrile (washing) 0.90 0.00
Total 24.35 0.10
77 Cinacalcet 1 Triethyl phosphite 0.32 0.32
Hydrochloride Ethyl chloroformate 0.25 0.25
Toluene 1.00 1.00
3- 2.74 2.74
(Trifluoromethyl)Benzal
dehyde
25%w/w sodium 0.46 0.46
methoxide solution in
methanol
5% Palladium 0.05 0.05
charcoal(50% wet)
Methanol 0.40 0.40
Hyflo bed 0.27 0.27
Oxalyl chloride 4.36 4.36


Sodium meta bisulphite 2.81 2.81
Special denatured spirit 0.70 0.70
R-(+)-1-(i- 0.77 0.77
napthyl)ethylamine
hydrochloride
Liquor ammonia 1.31 1.31
Formic acid 0.50 0.50
Propionaldehyde 1.01 1.01
derivative
D-(-)-Tartaric Acid 0.55 0.55
Total 28.25 28.25
78 17-desoxy 0.005 Molecular Sieve 4A 0.04 0.000
Oxido pellet
Methyl magnesium 0.38 0.002
bromide
Cuprous chloride 0.15 0.001
3,20-Di Oxo Pregna- 1.90 0.010
1,4,9(11),16-tetraen-21-
YL acetate
Methanol 0.60 0.003
Potassium acetate 0.85 0.004
n-Heptane 0.30 0.002
70% perchloric acid 0.27 0.001
DIBRON (DBA) 1.21 0.006
Sodium meta bisulfite 0.53 0.003
Total 12.16 0.061
79 Dalfampridine 0.1 Sodium hydroxide 0.52 0.05
flakes
Bromine liquid 0.50 0.05


Isonicotinamide 3.19 0.32
Total 14.21 1.42
80 Deferasirox 2 Toluene 0.50 1.00
Salicylic acid 2.79 5.58
4-Hydrazinbenzoic acid 0.73 1.46
Acetic acid (wash) 3.26 6.52
Sp. Denature Spirit 5.00 10.00
Sp. Denature Spirit 0.60 1.20
(wash)
Total 19.61 39.22
81 Dienogest 0.005 1-2-Dimethoxy ethane 4.37 0.02
Estra-4,9-Diene-3,17- 1.61 0.01
Dione
Dienogest 0.98 0.00
HCL 0.32 0.00
Sodium carbonate 0.07 0.00
(wash)
n-Butyl lithium soln. in 0.92 0.00
hexane
Trimethylsilyl chloride 0.13 0.00
Total 14.90 0.07
82 Danazol Usp 1 Tetrahydrofuran 0.20 0.20
Sodium Tertiary 0.30 0.30
Butoxide


Ethyl Formate 0.33 0.33
Ethisterone 2.16 2.16
Hyflo 0.20 0.20
Hydrochloric Acid 3.26 3.26
Sodium Acetate Tri 1.08 1.08
Hydrate
Hydroxyl Amine 0.53 0.53
Hydrochloride
Alumina 0.03 0.03
Total 9.63 9.63
83 Donepezil 0.5 Methanol 0.40 0.20
Hydrochloride N-Benzyl-piperidine-4- 0.33 0.17
carboxylic acid ethyl
ester
solution+ Sodium
borohydride
Oxalyl Chloride 1.78 0.89
Solution of DMSO + 0.86 0.43
MDC
MDC (For DNP-1 0.80 0.40
solution prepn.)
Solution of Sodium 3.79 1.89
bicarbonate
Chloride
Hyflo + Methylene 0.83 0.42
chloride
Total 18.25 9.12
84 Doxercalciferol 0.001 Tetrahydrofuran 1.10 0.001


(1S), 3(R)-Bis (tert- 4.17 0.004
butyldimethylsilyloxy)-
9,10-secoergosta-
5(E),7(E),10 (19),22(E)-
Tetraene
Tetrabutyl ammonium 2.38 0.002
fluoride
NaHCO3 5.10 0.005
N-Hexane (wash) 0.40 0.000
Anthracene 0.36 0.000
Toluene (wash) 1.00 0.001
Acetonitrile (wash) 1.20 0.001
Total 18.62 0.019
85 Drospirenone 0.05 Dimethyl sulfoxide 2.26 0.23
Propargyl alcohol 0.48 0.05
Potassium tert-butoxide 1.16 0.12
Drospirenone-RM 2.44 0.24
Eno acticromous 0.24 0.02
Ethyl Acetate for 1.60 0.16
washing
Acetone for washing 0.50 0.05
Methanol 5.00 0.50
Sodium acetate 0.11 0.01
anhydrous
5% palladium charcoal 0.27 0.03
Hydrogen gas purging 1.56 0.16
Pyridine 0.43 0.04
Chromium trioxide 0.67 0.07
Toluene for washing 0.60 0.06
Silicagel 0.34 0.03
Hexane 0.50 0.05
Total 19.75 1.98
86 Epinephrine 0.001 Dimethyl formamide 4.00 0.004
Mono Methylamine 0.77 0.001


3,4-Dihydroxy-2'- 0.38 0.000
chloroacetophenone(DH
CA)
Ortho phosphoricacid 0.84 0.001
10% Pd/C 3.41 0.003
Methanol 1.00 0.001
(1S)-(+)-camphor-10- 1.50 0.002
sulfonic acid
Hyflo 0.94 0.001
L-(+)-Tartaric acid 0.68 0.001
Acetic Acid 0.02 0.000
Acetic Acid glacial 0.55 0.001
Total 20.05 0.020
87 Epinastine 0.001 Sodium hydroxide 0.36 0.000
Hydrochloride flakes
Amino methyl azepine 3.03 0.003
fumarate salt
Solution
Solution of Cynogen 1.52 0.002
bromide + THF
Toluene for Co 0.80 0.001
distillation
Solution
Methanolic HCl 0.46 0.000
Hyflo supercel + 9.94 0.010
methanol
IPA for Washing 0.80 0.001
Tetrahydronfuran 2.60 0.003
Total 21.90 0.022
88 Testosterone 3 Ammonia liquor 3.00 9.00
Cypionate HCL 4.90 14.70
Sod. Bicarbonate 1.30 3.90
Cyclohexane (wash) 0.60 1.80


Ethanol 2.00 6.00
Methanol (flushing) 0.60 1.80
Triethyl orthoformate 0.90 2.70
Pyridine+methanol 0.70 2.10
Total 14.00 42.00
89 Testosterone 2 Methylene chloride 0.60 1.20
Undeconate Undecanoic acid 1.91 3.82
Testosterone 1.27 2.54
4-(Dimethylamino) 0.27 0.54
pyridine
Pyridine 0.79 1.58
Acetonitrile (wash) 0.90 1.80
Cyclohexane (washing) 0.20 0.40
Total 10.42 20.84
90 Tofisopam 1 Absolute alcohol 0.70 0.70
Veratric acid 0.50 0.50
Ethylmagnesium 0.60 0.60
bromide solution in
diethyl ether
Ammonium chloride 0.50 0.50
50% solution of 1.00 1.00
Hydrogen peroxide
Veratraldehyde 1.10 1.10
HCL gas 1.10 1.10
caustic lye 2.70 2.70
Potassium dichromate 0.40 0.40
Acetone 0.32 0.32


Methanol 2.80 2.80
Hydrazine hydrate 1.30 1.30
Special denatured sprit 0.42 0.42
Total 19.67 19.67
91 Tofacitinib 0.1 pottasium carbonate 0.31 0.03
bap-l-tartrate 0.23 0.02
2-4-dichloro pyrollo 0.11 0.01
pyrimidine
IPA 0.16 0.02
acetic acid 0.32 0.03
pd/c (2.5% dried basis) 0.59 0.06
Hydrogen 0.02 0.00
aqueous sodium 0.34 0.03
hydroxide
Toluene 0.22 0.02
n-butanol 2.80 0.28
ethyl cyano acetate 1.07 0.11
DBU 0.59 0.06
aq. citric acid solution 0.45 0.05
Methanol 0.50 0.05
n-butanol 3.13 0.31
IPA 0.60 0.06
Total 11.44 1.14
92 Zolmitriptan 0.001 (S)-4-(4-Aminobenzyl)- 0.37 0.0004
2-Oxazolidinone
Sodium nitrite 1.78 0.0018
Stannous chloride 1.93 0.0019
Dihydrate
Sodium acetate 5.30 0.0053
trihyfrate
4-(Dimethyl 0.56 0.0006
amino)butanal
diethylacetale


Anhydrous sodium 2.47 0.0025
sulphate
Total 25.78 0.0258
93 Zolpidem 3 HCl 1.50 4.50
Tartarete 2-(4-methyl phenyl)-6- 1.37 4.11
methyl-imidazole[1.2-a]
pyridi 3acetonitrile
flakes
Pivaloyl chloride 0.74 2.22
Dimethyl amine 1.59 4.77
Hyflow 0.04 0.12
L-(+) Tartric acid 0.30 0.90
flakes
Total 14.20 42.60
94 Esomeprazole 0.001 (Z) Methyl 7- 1.06 0.00
Sodium [(1R,2R,3R,5S)-3,5-
dihydroxy-2-((S,E)-3-
hydroxy-oct-1-Enyl)-
cyclopentyl] hept-5-
enoate
Iodine 2.11 0.00
Sodium thiosulphate 1.68 0.00
Methanol 4.00 0.00


Total 23.82 0.02
95 Esomeprazole 3 Toluene 0.90 2.70
Magnassium 5-Methoxy-2-(4- 1.19 3.57
methoxy-3,5-
dimethylpyridine-2-yl-
methylthio)1H-
benzimidazole
(-)-Diethyl D-tartrate 0.18 0.54
Titanium isopropoxide 0.12 0.36
Diisopropyl ethylamine 0.10 0.30
Cumene hydroperoxide 0.68 2.04
Potassium methoxide 1.02 3.06
Methanol 0.80 2.40
Essomeprazole 0.11 0.33
magnesium trihydrate
Magnesium sulphate 0.45 1.35
Total 5.55 16.65
96 Estradiol 0.005 Estradiol 1.18 0.01
Cypionate Cyclopentylpropionyl 1.91 0.01
chloride
Hyflo 0.29 0.00
Toluene (washing) 0.30 0.00
Methanol 1.20 0.01
Total 8.30 0.04
97 Exemestine 0.5 Tetrahydrofuran 1.20 0.60
4-Androstene-3,17- 1.30 0.65
dione
Ethanol 1.04 0.52
Triethyl orthformate 2.69 1.35
Para toluene sulphonic 0.34 0.17
acid
N-methylamiline 0.48 0.24
Formaldehyde 0.44 0.22
N,O-bis (Trimethylsilyl) 0.84 0.42
Trifluoroacetamide
P-chloranil 2.53 1.27


Methane sulphonic acid 0.56 0.28
flakes
Toluene (washing) 0.70 0.35
Acetonitrile (washing) 0.60 0.30
Total 19.11 9.56
98 Fesoterodine 0.005 Tetrahydrofuran 0.40 0.0020
Fumarate Lithium Aluminium 0.19 0.0010
Hydride
R-(-)-4-benzyloxy-3-(3- 2.72 0.0136
Diisopropylamino-1-
phenyl-propyl)-benzoic
acid methyl ester
Sodium Sulphate 3.85 0.0193
Tetrahydrofuran (For 1.20 0.0060
washing)
Hyflow 0.48 0.0024
THF (Foe hyflow bed) 0.80 0.0040
Palladium on Charcoal 0.25 0.0013
Methanol (For washing) 0.80 0.0040
Acetone 0.04 0.0002
NaCl 1.15 0.0058
Isobutyl chloride + 1.80 0.0090
Methylene Chloride
bicarbonate
Methyl Ethyl keton (For 0.90 0.0045
washing)
Fumaric Acid 0.42 0.0021
Fesoterodine Fumarate 1.43 0.0072
Total 18.23 0.0912
99 Fingolimod 0.005 Octylbenzene 0.56 0.0028
Hydrochloride Aluminium chloride 0.43 0.0022
Bromoacetyl bromide 0.65 0.0033
NaHCO3 0.67 0.0034


(wash)
Diethylacetamido 1.10 0.0055
malonate
Hexane (wash) 5.00 0.0250
Molecular sieve pellet 0.24 0.0012
Total 16.76 0.0838
100 FMOC 0.005 Rink resin 0.89 0.0045
Pipridine 1.89 0.0095
FMOC-GLY-OH 0.52 0.0026
N-N dimethyl acetamide 0.70 0.0035
1-Hydroxy-1,2,3 0.27 0.0014
benzotraizole
1,3-Dicyclohexyl 0.39 0.0020
carbodiimide
Diisopropyl ethyl amine 0.15 0.0008
DMF 0.40 0.0020
Acetic Anhydride 0.11 0.0006
Total 6.52 0.0326
101 Gemfibrozil 0.5 Toluene+DMSO 3.49 1.75
2,5-Xylenol 0.56 0.28
Isobutyl-5-Chloro-2,2- 1.55 0.78
dimethyl Valerate +
Toluene+DMSO
Toluene+DMSO 0.17 0.09
Toluene 0.40 0.20
NaOH 2.35 1.18
HCl 3.04 1.52
(wash)
Hexane (wash) 0.76 0.38
IPA (wash) 0.80 0.40


Total 14.49 7.25
102 Hydroxy 5 Methylene chloride 3.20 16.00
Progesterone n-Hexanoic acid 0.93 4.65
Caproate Trifluoroacetic 1.34 6.70
anhydride
17-alpha 1.39 6.95
Hydroxyprogesterone
Ammonia 0.42 2.10
Hyflow 0.28 1.40
(washing)
Ethanol (washing) 0.59 2.95
Total 10.02 50.12
103 Lenalidomide 0.001 2-Methyl-3-nitro 0.69 0.00
benzoic acid
N-Bromosuccinimide 0.95 0.00
ABIN catalyst 0.04 0.00
Total 9.62 0.01
104 Liothyronine 0.001 Sodium iodide 0.55 0.0006
Sodium Iodine crystals 1.83 0.0018
Solution of mono 3.85 0.0039
ethylamine
3,5,diiodo-L-thyronone 0.39 0.0004
DL-methionine 0.22 0.0002
flakes
Hyflo 2.31 0.0023
Methanol Washing 0.40 0.0004
Solution of 0.49 0.0005
Hydrochloric acid


Eno 0.04 0.0000
ActicromosHyflobed
Hyflobed 0.91 0.0009
Methanol For Hyflobed 0.50 0.0005
Ethanol 0.60 0.0006
Total 14.18 0.0142
105 Lubiprestone 0.001 Methylene chloride 0.40 0.0004
Lubiprostone RM-1 2.75 0.0028
1,1,1-Tris(acetyloxy)- 0.68 0.0007
1,1-dihydro-1,2-
beniodoxol-3-(1H)-one
Sodium carbonate 0.42 0.0004
Hexane 0.50 0.0005
Acetone 1.50 0.0015
Methan sulphonic acid 0.40 0.0004
5% palladium on 1.50 0.0015
charcoal
Ethy acetate L R grade 0.50 0.0005
Total 13.30 0.0133
106 Lercanidipine 0.005 Isopropyl alcohol 0.80 0.0040
Hydrochloride N-methyl benzyl amine 1.24 0.0062
Para formaldehyde 0.46 0.0023
Acetophenone 1.48 0.0074
Nitric acid 0.16 0.0008
Magnesium metal 0.28 0.0014
turnings
Iodine resublimed 0.00 0.0000
Bromobenzene+THF 4.53 0.0227
HCl 1.85 0.0093
Total 15.29 0.0765


107 Mifepristone 1 Methanol 0.50 0.5000
3,3-[1,2-Ethanediyl- 9.09 9.09
bisoxy]-11β-[4(N,N-
dimethylamino)-phenyl]
17α(prop-1-ynyl)-∆9-
estrene-5α, 17β-diol
Perchloric acid 0.93 0.93
Total 16.40 16.40
108 Modafinil 1 Hydrobromic Acid Aq. 0.75 0.75
Solution
Thiourea 0.90 0.90
Benzhydrol 1.80 1.80
flakes
Mono Chloro Acetic 0.30 0.30
Acid Solution
Hexane 0.60 0.60
Hydrogen Peroxide 50% 2.96 2.96
Sodium Sulphite 1.62 1.62
Isobutyl Chloroformate 0.92 0.92
Bicarbonate
Methanol 0.30 0.30
Methanolic ammonia 1.60 1.60
Total 18.53 18.53
109 Naloxone 0.05 Activated carbon 0.06 0.00
Hydrochloride Isopropyl alcohol 2.43 0.12
(washing)
Total 2.92 0.15
110 Norepinephrine 0.001 Dimethyl Formamide 4.00 0.00
Ammonia liq. 11.40 0.01


2-chloro3,4-Dihydroxy 2.27 0.00
Acetophenone
L-(+)-Natural Tartaric 0.23 0.00
Acid
10% palladium on 0.14 0.00
carbon
D-(-)- Tartaric Acid 1.51 0.00
Total 21.28 0.02
111 Pramipexole 0.1 Tetrahydrofuran 0.60 0.01
(S)-2,6-Diamino- 1.92 0.02
4,5,6,7-tetrahydro-
benzothiazole
Propionic anhydride 1.58 0.02
Boron trifluoride Ethyl 0.36 0.00
ether complex
Hydrochloric acid C.P. 1.19 0.01
Grade
Flakes
Eno Activated carbon 0.0100 0.0001
Total 13.86 0.14
112 Revastigmine 0.01 Hyflow super cell 2.33 0.02
Tartarate Activated carbon 0.11 0.00
Di isopropyl ether (For 0.40 0.00
washing)
Hexane (For washing) 0.20 0.00
Total 4.07 0.04
113 Rifaximin 2 Methylene Chloride 0.30 0.60
Rifamycin-S 0.81 1.62
2-Amino 4-methyl 0.32 0.64
pyridine
Iodine Resublimed 0.15 0.30


L(+)-Ascorbic Acid 0.98 1.96
HCL 0.68 1.36
Sodium Thiosulphate 0.24 0.48
Soln of NaCl 0.89 1.78
n-Heptane 0.90 1.80
2-Methoxy Ethanol 2.38 4.76
RS30055 (Decode : 1.00 2.00
Ethanol)
Total 8.65 17.30
114 Rizatriptan 0.005 Sulfuric acid 0.75 0.00
Benzoate Rizatriptan Benzoate 0.51 0.00
4-(N,N-Dimethylamino) 0.45 0.00
Butanal diethylacetal
Ammonia Liq. 1.87 0.01
Methanol 3.60 0.02
Benzoic acid 0.35 0.00
Total 13.13 0.07
115 Rosuvastatin 1 Ethyl acetate for 0.84 0.84
Calcium Washing
(Flushing)
Diethyl methoxy 0.72 0.72
borane(50%w/w)
solution in THF
Acetic acid glacial 0.78 0.78
Hydrogen peroxide 1.80 1.80
Sodium sulphite 0.30 0.30
Anhydrous sodium 0.50 0.50
sulphate
Cyclohexylamine 1.11 1.11


Acetone 1.80 1.80
Hyflo 0.50 0.50
Toluene 0.80 0.80
Calcium chloride 1.08 1.08
Total 26.46 26.46
116 Sitagliptin 0.5 N,N-Dimethylacetamide 0.37 0.19
Phosphate 2,4,5-Trifluorophenyl 0.16 0.08
acetic acid
Meldrums acid 0.14 0.07
4 (Dimethylamino) 0.04 0.02
Pivaloyl chloride 1.77 0.89
Tertiary Butanol For 1.26 0.63
washing
(R)-(+)-α- 1.43 0.72
methylbenzenamine
Methanol 6.65 3.33
5 % Palladium on 0.15 0.08
charcoal (50% wet)
Special Denatured spirit 1.66 0.83
Phosphoric Acid 0.40 0.20
Sitagliptine 0.01 0.01
Total 17.93 8.96
117 Sumatriptan 5 4-Hydrazino N-Methyl 1.94 9.70
Succinate Benzene Methane
Sulfonamide
Hydrochloride
4- Chlorobutanal diethyl 1.49 7.45
acetal
Methanol 0.90 4.50
Disodium Hydrogen 0.72 3.60
orthophosphate


Ethanol 0.76 3.80
Succinic acid 0.48 2.40
Sodium 0.59 2.95
cyanoborohydride
Aques formaline 1.44 7.20
flakes
Total 21.93 109.65
118 Tamsulosine 0.2 Dimethylformamide 2.20 0.44
Hcl Ethoxy phenoxy ethyl 1.10 0.22
bromide
(R)-(-)[2-Aminopropyl]- 1.65 0.33
2-methoxy benzene
sulphonamide
(wash)
Total 34.06 6.81
119 Darifenacin 0.005 Trans-4-hydroxy-L- 0.28 0.001
Hydrobromide proline
Cyclohexene 0.15 0.001
IPA HCl (11% w/w) 0.38 0.002
Sodium Carbonate 0.36 0.002
solun of Pera 0.56 0.003
toluenesulfonyl chloride
+ Acetone
Triphenylphosphinel 0.21 0.001
Methyl p- 0.15 0.001
toluenesulfonate
Diisopropyl 0.18 0.001
azodicarboxylate


Isopropyl alcohol (For 0.12 0.001
washing)
Sodium Hydride (60%) 0.28 0.001
Diphenylacetonitrile in 0.45 0.002
toluene
5% solun of NaOH 0.12 0.001
38% soln of NaCL 0.79 0.004
Hydrobromic acid aq. 0.24 0.001
Solution 48-50%
Phenol crystal 0.15 0.001
Isopropyl Acetae 0.66 0.003
Solun of NaOH 1.35 0.007
Solun of ethyl Acetate + 2.90 0.015
Oxalic acid
Sulfuric acid CP 0.10 0.000
L(+) Natural Tartaric 0.70 0.004
acid
5-(bromoethyl)-2,3- 0.15 0.001
dihydrobenzofuran
Hydrobromic Acid Aq. 1.23 0.006
Solution
Acetone 0.20 0.001
Total 15.61 0.078
120 Acetyl 2 Ethyl Acetate 1.90 3.80
Canagliflozin Acetyl canagliflozin 1.42 2.84
Methanol 6.01 12.02
Total 9.33 18.66
121 Canagliflozin 2 Methanol 2.00 4.00
Acetyl Canagliflozin 1.20 2.40
(Pure)
Flakes


Isopropyl Acetate 1.80 3.60
Methyl Tertiary Butyl 2.66 5.32
Ether
n-Heptane 2.40 4.80
Total 14.32 28.64
122 Dapagliflozin 0.5 Methanol 2.10 1.05
Acetyl Dapagliflozin 0.91 0.46
(DPF-2)
Flakes
Methyl Tertiary Butyl 2.69 1.35
Ether
n-Heptane 2.30 1.15
Total 12.47 6.24
123 Empagliflozin 0.5 Methanol 1.40 0.70
Acetyl Empagliflozin 0.91 0.46
Flakes
Total 7.81 3.91
124 Afatinib 0.1 Afatinib Dimaleate 0.09 0.01
Stage-1A
Thionyl Chloride 0.89 0.09
Toluene 0.60 0.06
3-chloro 4-Fluoro 0.66 0.07
Aniline
Diisopropyl Ethylamine 1.06 0.11
Methanol 1.10 0.11
Total 6.09 0.61
125 Fulvestrant 0.05 Fulvestrant Stage-1 0.06 0.00


Acetic Acid Glacial 0.04 0.00
Hydrogen Peroxide 0.03 0.00
30%w/w (LR Grade)
Sodium Sulphite (AR 0.02 0.00
Grade)
Flakes
Total 0.39 0.02
126 Apixaban 0.1 Mono Ethylene Glycol 2.79 0.28
Ammonia Gas purging 1.20 0.12
Apixaban Stage-1 0.20 0.02
Hyflo 0.01 0.00
Total 5.36 0.54
127 Atazanavir 1 Atazanavir Sulfate 1.05 1.05
Stage-II
N-Methyl 2-Pyrolidone 1.36 1.36
Acetone 5.10 5.10
Sulphuric Acid 0.16 0.16
Total 7.72 7.72
128 Atorvastatin 30 Methanol 3.20 96.00
Atorvastatin calcium 1.10 32.94
Trihydrate Stage-1
Methyl tert butyl Ether 4.40 132.00
(MTBE)
Calcium Acetete 0.17 5.04
Atorvastatin Calcium 0.06 1.65
Trihydrate USP Final
Total 9.37 281.05
129 Bosentan 0.5 Methanol 0.60 0.30
Monohydrate 2-Amidinopyrimidine 0.37 0.19
Acetate
Sodium Methoxide 1.25 0.63
solution


Diethyl (2-Methoxy 1.04 0.52
Phenoxy) Malonate
(Guaiacol Malonate)
Con Hydrochloric acid 0.67 0.34
IPA 0.20 0.10
Total 4.83 2.42
130 Dexlansoprazol 0.5 Methyl Ethyl Ketone 2.00 4.00
e Sodium Dexlansoprazole Stage- 0.55 1.10
3
Hyflo 0.55 1.10
Ammonium Carbonate 0.01 0.01
n-Heptane 1.20 2.40
Total 4.33 8.67
131 Dimethyl 1 Methanol 1.60 1.60
Fumerate Fumaric Acid NF 1.03 1.03
Para Toluene Sulphonic 0.17 0.17
Acid Monohydrate
Seeding Di Fumarate 0.0010 0.0010
Total 2.80 2.80
132 Eluxadoline 0.5 Hydrochloric Acid (L.R. 14.15 7.08
Grade)
Lithium N-BOC 1.00 0.50
Eluxadoline
Flakes
Total 15.37 7.69
133 Isotretinoin 0.5 Tetrahydrofuran 3.40 1.70
Diisopropylamine 0.69 0.35
n-butyllithium 0.69 0.35
Hexane 3.40 1.70
Isotretinoin Stage-IIIA 0.78 0.39
Isotretinoin Stage-III 1.42 0.71
Methanol 3.50 1.75
Sulphuric Acid 0.36 0.18
Butylated Hydroxy 0.01 0.01


Anisole
Total 18.91 9.46
134 Albuterol 0.05 2-Benzyl Methyl 0.06 0.00
Sulfate Salicylate /
Liquid Bromine 0.04 0.00
Methanol 0.56 0.03
Toluene 0.45 0.02
Total 1.11 0.06
135 Isoproterenol 0.05 Mono Isopropyl Amine 1.13 0.06
Hcl Isoproterenol 0.10 0.01
Hydrochloride Stage-1
Methanol 0.40 0.02
Norit cap 110 charcoal 0.01 0.00
Total 2.11 0.11
136 Aprimilast 0.5 Acetic Acid Glacial 2.10 1.05
Apremilast Stage-IV 0.40 0.20
Apremilast Stage-IVA 0.22 0.11
Absolute Alcohol 1.10 0.55
Acetone 0.30 0.15
Total 6.50 3.25
137 Dofetilide 0.005 Acetonitrile 0.14 0.0007
Dofetilide Stage-V 0.01 0.0001
Methansulphonyl 0.01 0.0001
Chloride
Powder Activated 0.0014 0.00001
Carbon PF33(N)
Total 0.70 0.0035
138 Regadenson 0.005 Ethyl Acetate 0.05 0.00
Toluene 0.02 0.00
Regadenoson (Technical 0.01 0.00


Grade)
Total 0.08 0.00
139 Adapelene 0.05 Polyvinyl Alcohol 0.92 0.05
Microsphere Methylene Chloride 16.20 0.81
Adapalene 0.08 0.00
Ethylcellulose NF 4.95 0.25
Total 22.15 1.11
140 Tazarotene 0.5 Polyvinyl Alcohol USP 0.02 0.01
Microsphere 4% Methylene Chloride NF 2.70 1.35
Butylated Hydroxy 0.02 0.01
Toluene NF
Tazarotene 0.03 0.02
Ethylcellulose NF 0.71 0.36
(Ethocel Standard 20
Premimum)
Total 3.48 1.74
141 Amitriptyline 1 Dimethyl Amino Propyl 1.88 1.88
Hydrochloride Chloride HCl
Sodium hydroxide-lye 1.05 1.05
Magnesium Metal 0.12 0.12
Turnings
Iodine Resublimed 0.00 0.00
DibenzoSuberone 0.78 0.78
Ammonium chloride 1.10 1.10
Toluene 2.30 2.30
Eno Cabon 0.04 0.04
Total 11.40 11.40
142 Sofosbuvir 0.05 Absolute Alcohol 0.06 0.003
Sofosbuvir Stage-IV 0.05 0.003
(Formation of Bromo
Sofosbuvir)
Total 0.11 0.01

2.3.1 PRODUCT STORAGE & HANDLING
The yearly production is given in Table 1.1. Products are stored in HDPE drums because all
products are solid. They are odourless and not volatile. The quality of products are checked
properly and stored in the close room/ shed with due consideration of compatibility of
chemicals.
The storage area are designed in such a way that the floor level is 300 mm above the
maximum floor level with 2.5 mm thickness of MS Racks three/four layers on Steel / HDPE
Pallets in storage is proposed.
Details of Product & Co- product Storage and handling are given in Table 2.2.

TABLE: 2.2
DETAILS OF PRODUCTS
Sr. Name of Product CAS State Mode of Storage Storage MOC
No. Number Transport Mode Capacity
1 Glimipride 93479-97-1 Solid By Road Bonded 300 Kg HDPE Drum
2 Rosiglitazone Maleate 155141-29-0 Solid By Road store 200 kgs HDPE Drum
3 Carvedilol 72956-09-3 Solid By Road room 100 kgs HDPE Drum
4 Irbesatan 138402-11-6 Solid By Road 200 kgs. HDPE Drum
5 Ropinirol 91374-20-8 Solid By Road 1000 Kg HDPE Drum
6 Azithromycin 117772-70-0 Solid By Road 200 kgs. HDPE Drum
7 Roxithromycin 80214-83-1 Solid By Road 500 Kg HDPE Drum
8 Erythromycin 114-07-8 Solid By Road 300 Kg HDPE Drum
9 Clarithromycin 81103-11-9 Solid By Road 700 Kg HDPE Drum
10 Clonazapam 1622-61-3 Solid By Road 300 Kg HDPE Drum
11 Effverinz 154598-52-4 Solid By Road 25 Kg HDPE Drum
12 Alendronate Sodium 121268-17-5 Solid By Road 100 Kg HDPE Drum
13 Pentoxifyline 6493-05-6 Solid By Road 50 kgs Drum / Canester
14 Nicorandil 65141-46-0 Solid By Road 50 kgs HDPE Drum
15 Citalopram 59729-33-8 Solid By Road 100 kgs. HDPE Drum
16 Chlomipramine HCL 17321-77-6 Solid By Road 50 kgs. HDPE Drum
17 Loffapramine HCl 26786-32-3 Solid By Road 50 kgs. HDPE Drum
18 Mirtazapine 85650-52-8 Solid By Road 50 kgs HDPE Drum
19 Leuprolide 74381-53-6 Solid By Road 500 kgs HDPE Drum
20 Topiramate 97240-79-4 Solid By Road 200 kgs HDPE Drum
21 Losartan Potassium 124750-99-8 Solid By Road 500 kgs HDPE Drum
22 Lacidipine 103890-78-4 Solid By Road 50 kgs SS Tank
23 Granisetron 107007-99-8 Solid By Road 50 kgs HDPE Drum
24 Ondensetrone 103639-04-9 Solid By Road 100 kgs HDPE Drum
25 Rofecoxib 162011-90-7 Solid By Road 100 kgs HDPE Drum
26 Loteprednol 82034-46-6 Solid By Road Bonded 100 kgs HDPE Drum


27 Prednicarbate 73771-04-7 Solid By Road store 100 kgs Glass Bottle
28 Dobutamine HCl 49745-95-1 Solid By Road room 1500 kgs HDPE Drum
29 Amido Acid 5329-14-6 Solid By Road 50 kgs HDPE Drum
30 Mosapride Citrate 636582-62-2 Solid By Road 5 kgs HDPE Jar
31 Repaglinide 135062-02-1 Solid By Road 5 kgs HDPE Jar
32 Naltrexone 16590-41-3 Solid By Road 5 kgs HDPE Jar
33 Buprenorphine HCl 53152-21-9 Solid By Road 500 kgs HDPE Drum
34 Riluzole 1744-22-5 Solid By Road 50 kgs HDPE Drum
35 Tizanidine 64461-82-1 Solid By Road 500 kgs HDPE Drum
36 Acamprosate Calcium 77337-73-6 Solid By Road 50 kgs HDPE Drum
37 Iron sucrose 8047-67-4 Solid By Road 150 kgs HDPE Drum
38 Lithium Carbonate 554-13-2 Solid By Road 500 kgs HDPE Drum
39 Sodium Ferric Gluconate 34089-81-1 Solid By Road 50 kgs HDPE Drum
40 Sodium Nitropruside 13755-38-9 Solid By Road 100 kgs HDPE Drum
41 Alosetron Hydrochloride 122852-69-1 Solid By Road 50 kgs HDPE Drum
42 Benzoyl peroxide 94-36-0 Solid By Road 50 kgs HDPE Drum
microsphere 55 % w/w
43 Carvedilol Phosphate 610309-89-2 Solid By Road 500 kgs HDPE Drum
hydrate
44 Metoprolol Tartrate 56392-17-7 Solid By Road 100 kgs HDPE Drum
45 Epoprostenol Sodium 61849-14-7 Solid By Road 50 kgs HDPE Drum
46 Metoprolol Succinate 98418-47-4 Solid By Road 50 kgs HDPE Drum
47 Quinapril 82586-55-8 Solid By Road 50 kgs HDPE Drum
48 DLPLA-2 N/A N/A By Road 50 kgs HDPE Drum
49 DLPLA-3 N/A N/A By Road 50 kgs HDPE Drum
50 PLGA-7520 26780-50-7 Solid By Road 300 kgs HDPE Drum
51 Sevelamer Carbonate 845273-93-0 S olid By Road 500 kgs HDPE Drum
52 Sevelamer HCl 152751-57-0 Solid By Road 500 kgs. HDPE Drum
53 Colesevelam HCl 182815-44-7 Solid By Road 50 kgs HDPE Drum


54 Dronedorone HCl 141625-93-6 Solid By Road Bonded 50 kgs HDPE Drum
55 Amiodarone 19774-82-4 Solid By Road store 50 kgs HDPE Drum
56 Chlorpheniramine 9051-89-2 Solid By Road room 50 kgs HDPE Drum
Polityrex
57 Testosterone 58-22-0 Solid By Road 500 kgs. HDPE Drum
58 Bortezomib 179324-69-7 Solid By Road 50 kgs HDPE Drum
59 Gemcitabine HCl 122111-03-9 Solid By Road 50 kgs HDPE Drum
60 Carbamezapine 298-46-4 Solid By Road 500 kgs HDPE Drum
61 Cetrizine HCL 83881-52-1 Solid By Road 100 kgs HDPE Drum
62 Levosalbutamol HCl 50293-90-8 Liquid By Road 50 kgs HDPE Drum
63 Mometasone Furoate 83919-23-7 Solid By Road 200 kgs HDPE Drum
64 Budesonide 51333-22-3 Solid By Road 50 kgs. HDPE Drum
65 Montelukast Sodium 151767-02-1 Solid By Road 50 kgs HDPE Drum
66 Chlorpheniramine Maleate 113-92-8 Solid By Road 50 kgs HDPE Drum
67 Desloratidine 100643-71-8 Solid By Road 100 kgs HDPE Drum
68 Levocetrizine 130018-87-0 Solid By Road 100 kgs HDPE Drum
Dihydrochloride
69 Clindamycin Palmitate 25507-04-4 Solid By Road 50 kgs HDPE Drum
Hydrochloride
70 Escitalopram Oxalate 219861-08-2 Solid By Road 50 kgs HDPE Drum
71 Fluvoxamine Maleate 61718-82-9 Solid By Road 50 kgs HDPE Drum
72 Duloxetine HCl 136434-34-9 Solid By Road 500 kgs HDPE Drum
73 Desvenlaflaxine 386750-22-7 Solid By Road 100 kgs HDPE Drum
74 Paroxitine HCl 78246-49-8 Solid By Road 100 kgs HDPE Drum
75 Fluticasone Propionate 80474-14-2 Solid By Road 50 kgs HDPE Drum
76 Diclofenic Epolamine 119623-66-4 By Road 50 kgs HDPE Drum
77 Clopidogrel Bisulphate 120202-66-6 Solid By Road 50 kgs HDPE Drum
78 Fosphenytoin Sodium 92134-98-0 Solid By Road 100 kgs HDPE Drum
79 Zonisamide 68291-97-41 Solid By Road 300 kgs HDPE Drum


80 Gabapentine 60142-96-3 Solid By Road Bonded 1000 kgs HDPE Drum
81 Lacosamide 175481-36-4 Solid By Road store 50 kgs HDPE Drum
82 Levetiricitam 102767-28-2 Solid By Road room 500 kgs HDPE Drum
83 Oxcarbazepine 28721-07-5 Solid By Road 100 kgs HDPE Drum
84 Tiagabine 145821-59-6 Solid By Road 500 kgs HDPE Drum
85 Aripiprazole 129722-12-9 Solid By Road 50 kgs HDPE Drum
86 Asenapine Maleate 65576-45-6 Solid By Road 50 grms HDPE Bottle
87 Paliperidone 144598-75-4 Solid By Road 50 kgs HDPE Drum
88 Quetiapine 111974‐72‐2 Solid By Road 50 kgs HDPE Drum
89 Risperidone 106266-06-2 Solid By Road 50 kgs HDPE Drum
90 Levalbuterol 50293-90-8 Solid By Road 200 kgs HDPE Drum
Hydrochloride
91 Levalbuterol Tartrate 661464-94-4 Liquid By Road 50 kgs HDPE Drum
92 Granisetrone Base 121061-98-1 Liquid By Road 50 kgs HDPE Drum
93 Armodafinil 112111-43-0 Solid By Road HDPE Drum
94 Methyl Phenidate 23655-65-4 Solid By Road 50 kgs HDPE Bottle
Hydrochloride
95 Entacapone 130929-57-6 Solid By Road 200 kgs HDPE Drum
96 Rasagiline Mesylate 161735-79-1 Solid By Road 200 grms HDPE Drum
97 Medroxy Progesterone 71-58-9 Solid By Road 50 kgs HDPE Drum
98 Oxandrolone 53-39-4 Solid By Road 100 kgs HDPE Drum
99 Phenidacide N/A Solid By Road 100 kgs HDPE Drum
100 Tretinoin Microsphere 302-79-4 Solid By Road 50 kgs HDPE Drum
101 Atomoxetine HCl 83015-26-3 Liquid By Road 50 kgs HDPE Drum
102 Balsalazide disodium 213594-60-6 Solid By Road 50 kgs HDPE Drum
103 Mesalamine 89-57-6 Solid By Road 300 kgs HDPE Drum
104 Carisoprodol 78-44-4 Solid By Road 100 grms Glass Bottle
105 Metaxalone 1665-48-1 Solid By Road 100 kgs HDPE Drum
106 Valacyclovir HCl 124832-27-5 Solid By Road 50 kgs HDPE Drum


107 Bendamustine HCl 3543-75-7 Solid By Road Bonded 30 kgs HDPE Drum
108 Calciportriol Anhydrus 112828-00-9 Solid By Road store 50 kgs HDPE Drum
109 Cinacalcet HCl 226256-56-0 Solid By Road room 50 kgs HDPE Drum
110 17- Desoxy Oxido 3810-74-0 Solid By Road 50 kgs HDPE Drum
111 Dalfampyridine 504-24-5 Solid By Road 50 kgs HDPE Drum
112 Deferasirox 201530-41-8 Solid By Road 100 kgs HDPE Drum
113 Dienogest 65928-58-7 Solid By Road 50 kgs HDPE Drum
114 Danazole 17230-88-5 Solid By Road 1 kgs HDPE Drum
115 Donepezil HCl 884740-09-4 Solid By Road 1 Kgs Glass Bottle
116 Doxercalciferol 54573-75-0 Solid By Road 50 kgs HDPE Drum
117 Drospirenone 67392-87-4 Solid By Road 200 kgs HDPE Drum
118 Epinerphine 51-43-4 Solid By Road 100 kgs HDPE Drum
119 Epinastine HCl 108929-04-0 Solid By Road 100 kgs HDPE Drum
120 Testosterone Cypionate 58-20-8 Solid By Road 50 kgs HDPE Drum
121 Testosterone Underconate 5949-44-0 Solid By Road 100 kgs HDPE Drum
122 Tofisopam 22345-47-7 Solid By Road 50 kgs HDPE Drum
123 Tofacitinib 540737-29-9 Solid By Road 50 kgs HDPE Drum
124 Zolmitriptan 139264-17-8 Solid By Road 100 kgs HDPE Drum
125 Zolpidem Tartrate 99294-93-6 Solid By Road 150 kgs HDPE Drum
126 Epoprostenol Sodium 61849-14-7 Solid By Road 100 kgs HDPE Drum
127 Esomeprazole 217087-09-7 Solid By Road 100 kgs HDPE Drum
Magnassium
128 Estradiol Cypionate 313-06-4 Solid By Road 200 kgs HDPE Drum
129 Exemastine 107868-30-4 Solid By Road 100 kgs HDPE Drum
130 Fesoterodine Fumarate 286930-03-8 Solid By Road 50 kgs HDPE Drum
131 Fingolimod HCl 162359-56-0 Solid By Road 50 kgs HDPE Drum
132 FMOC 29022-11-5 By Road 10 kgs HDPE Drum
133 Gemfiborozil 25812-30-0 Solid By Road 10 kgs HDPE Drum
134 Hydroxy Progesterone 630-56-8 Solid By Road 10 kgs HDPE Drum


Caproate
135 Lenalidomide 191732-72-6 Solid By Road Bonded 50 kgs HDPE Drum
136 Liothyronine Sodium 55-06-1 Solid By Road store 50 kgs HDPE Drum
137 Lubiprestone 136790-76-6 Liquid By Road room 50 kgs HDPE Drum
138 LERCANIDIPINE HCL 132866-11-6 Solid By Road 50 kgs HDPE Drum
139 Mifepristone 84371-65-3 Solid By Road 300 kgs HDPE Drum
140 Modafinil 68693-11-8 Solid By Road 50 kgs HDPE Drum
141 Naloxone HCl 51481-60-8 Solid By Road 50 kgs HDPE Drum
142 Norepiniphrine 51-41-2 Solid By Road 300 kgs HDPE Drum
143 Pramipraxole 106092-09-5 Solid By Road 50 kgs HDPE Drum
144 Rabeprazole Sodium 117976-90-6 Solid By Road 100 kgs HDPE Drum
145 Revastigmine Tartarate 129101-54-8 By Road 100 kgs HDPE Drum
146 Rifaximin 80621-81-4 Solid By Road 50 kgs HDPE Drum
147 Rizatriptan Bemzolate 145202-66-0 Solid By Road 50 kgs HDPE Drum
148 Rosuvastatin Calcium 147098-20-2 Solid By Road 50 kgs HDPE Drum
149 Sitagliptin Phosphate 654671-77-9 Solid By Road 250 kgs HDPE Drum
150 Sumatriptane Succinate 103628-48-4 Solid By Road 50 kgs HDPE Drum
151 Tamsulosin HCl 106463-17-6 Solid By Road 50 kgs HDPE Drum
152 Darifenacin Hydrobromide 133099-07-7 Solid By Road 100 kgs HDPE Drum
153 Acetyl Canagliflozin 866607-35-4 Solid By Road 50 kgs HDPE Drum
(Pure)
154 Afatinib 850140-72-6 Solid By Road 50 kgs HDPE Drum
155 Apixaban 503612-47-3 Solid By Road 300 kgs HDPE Drum
156 Atazanavir 198904-31-3 Solid By Road 200 kgs HDPE Drum
157 Albuterol Sulfate 51022-70-9 Solid By Road 100 kgs HDPE Drum
158 Amitriptyline 549-18-8 Solid By Road 200 kgs. HDPE Drum
Hydrochloride Usp
159 Apremilast 608141-41-9 Solid By Road 1000 Kg HDPE Drum
160 Adapalene Microsphere 106685-40-9 Solid By Road 200 kgs. HDPE Drum


161 Atorvastatin 134523-00-5 Solid By Road 500 Kg HDPE Drum
162 Bosentan Monohydrate 157212-55-0 Solid By Road 300 Kg HDPE Drum
163 Canagliflozin 842133-18-0 Solid By Road 700 Kg HDPE Drum
164 Dapagliflozin 461432-26-8 Solid By Road 300 Kg HDPE Drum
165 Dexlansoprazole 138530-94-6 Solid By Road 25 Kg HDPE Drum
166 Dimethyl Fumarate 624-49-7 Solid By Road 100 Kg HDPE Drum
167 Dofetilide 115256-11-6 Solid By Road 50 kgs Drum / Canester
168 Eluxadoline 864821-90-9 Solid By Road 50 kgs HDPE Drum
169 Empagliflozin 864070-44-0 Solid By Road 100 kgs. HDPE Drum
170 Fluticasone Furoate 397864-44-7 Solid By Road 50 kgs. HDPE Drum
171 Fulvestrant 129453-61-8 Solid By Road 50 kgs. HDPE Drum
172 Isoproterenol 51-30-9 Solid By Road 50 kgs HDPE Drum
Hydrochloride
173 Isotretinoin 4759-48-2 Solid By Road 500 kgs HDPE Drum
174 Isradipine 75695-93-1 Solid By Road 200 kgs HDPE Drum
175 Luracedone Hydrochloride 367514-88-3 Solid By Road 500 kgs HDPE Drum
176 Regadenoson 313348-27-5 Solid By Road 50 kgs SS Tank
177 Sofosbuvir 1190307-88-0 Solid By Road 50 kgs HDPE Drum
178 Tazarotene Microsphere 118292-40-3 Solid By Road 100 kgs HDPE Drum
2%,4%
179 Ranolazine 95635-55-5 Solid By Road Bonded 100 kgs HDPE Drum
store
room

2.3.2 RAW MATERIAL STORAGE AND HANDLING
The yearly raw material consumption is given in Table 2.1. Raw materials are stored in M.S.
Tanks, S.S. Tanks, HDPE Tanks, HDPE Drums/Carboys, HDPE bags, Metal drums with
liners. The quality of raw material is checked properly and stored in the close building
storage area as per characteristic of raw material.
The storage area are designed in such a way that the floor level is 300 mm above the
maximum flood level with 2.5 mm thickness of MS Racks three/four layers on Steel / HDPE
Pallets.
Hazardous flammable substances are separately stored in (solvent) tank farm area within
premises. Chemicals like are N- Hexane , Ethyl Acetate , Iso Propyl alcohol , Cyclo Hexane,
Toluene, Methanol, IPA, Acetone, TEA, & Bromine stored in SS/MS tank or drum with all
pre-cautionary process instrumentation and safety appliances.
All the liquid chemicals storage tanks are fitted with appropriate controls to avoid any
leakages and bund/dyke walls will be provided 1.5 times higher than storage tanks for
Hazardous chemicals. The provision of total tank farm area is 7000 sq. m. Close handling
system for chemicals are provided. Flame arrester cum breather valve and flame proof fittings
are provided at tank farm. Solvent transfer is done by pumps. Reactor and solvent handling
pumps have mechanical seal with flame proof electrical fitting. The solvent storage area is
restricted for unauthorized persons. Proper earthing is provided in all electrical equipment
whenever solvent handling is done. Also Jumpers & Flange guards are provided in piping.
Storage handling & transport of hazardous chemicals are done through dedicated storage
tanks, fix pipings, pumps having mechanical seal for each liquid chemical handling a
measuring receiver is provided, through which required quantity is transferred & used for the
reaction. Overflow of the measuring receiver is connected back to the tank. All the tanks &
measuring receivers are provided with close type calibrated level indicator. The tanks &
receivers are examined & tested by third party regularly. The liquid raw material is received
through road tankers from manufacturers. Unloading of the road tanker is done with tanker
unloading permit. It is ensured that there is no leakage spillage or exposure of chemicals.
Details of quantity of raw material storage is attached as annexure VI.

2.3.3 TRANSPORTATION OF RAW MATERIALS AND FINISHED PRODUCTS
The raw materials and finished goods are transported through tankers and trucks. There is
well developed road structure in GIDC, Panoli GIDC as well as within premises also. No
additional road infrastructure will be required for transportation. All the trucks/tanker for raw
material and finished product transportation will be “environmentally compliant”. Safety
training is given to driver and cleaner regarding the safe driving, hazards of chemicals,
emergency handling and use of SCBA sets. TREM card, SCBA set & Fire extinguishers are
kept with TL. Trucks/tanker will not be use 10 year old. Trucks/tanker will not be use
overloading. The number of trucks per day for raw material and finished product
transportation will be approx. 3 to 4 tanker/trucks. The raw material source will be standard
manufacturer or supplier.
Details of storage of hazardous chemical is given in below table no. 2.3
Details of raw material storage, source and method of transportation & characteristics of
product, co products and raw materialis attached as annexure VI.

TABLE: 2.3
DETAILS OF STORAGE OF HAZARDOUS CHEMICAL
Sr. Name of Raw Mode of Capacity Mode of transport Storage Storage Possible Measures Measure For
No. Materials Storage at & MOC from supplier to Location temp & Type of taken by s for Flammab
(Flammable & site(Tank, of site. E.g. Road on pressure Hazards company fugitive le
Toxic) bullet, Storage Tanker, Truck, TL, Layout Associated to keep emission chemicals
Barrel, Container Cylinder Bank, UG the control.( (Sprinkle
Drum, Pipeline, etc. chemicals for rs, Fire
Carbo, exposure Spillage, Hydrant,
Bags,) within Leakage etc.)
PEL/TLV. orToxic
Release)
1. N- Hexane Storage 15 KL By Road Solvent Normal Fire Flame LI, Dyke LI, Dyke
Tank storage arrestor, wall, wall,
area Water Flame Breather
Sprinkler, arrestor valve ,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Isolated
area with
entry
restriction,
Vent
condenser,
Foam
monitor,
Fire
hydrant
lines, Fire

PEL/TLV. orToxic
Release)
Extinguish
ers etc.
2 Ethyl Acetate Storage 30 KL By Road Solvent Normal Fire Flame LI, Dyke LI, Dyke
Vent Flame
condenser arrestor,
Water
Sprinkler,
Isolated
area with
entry
restriction,
Vent
condenser,
Foam
monitor,
Fire
hydrant
lines, Fire
Extinguish

PEL/TLV. orToxic
Release)
ers etc.
3 Iso Propyl Storage 25 KL By Road Solvent Normal Fire Flame LI, Dyke LI, Dyke
alcohol Tank storage arrestor, wall, wall,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Isolated
area with
entry
restriction,
Vent
condenser,
Foam
monitor,
Fire
hydrant
lines, Fire
Extinguish
ers etc.

PEL/TLV. orToxic
Release)
4 Cyclo Hexane Storage 25 KL By Road Solvent Normal Fire Flame LI, Dyke LI, Dyke
Vent Flame
condenser arrestor,
Water
Sprinkler,
Isolated
area with
entry
restriction,
Vent
condenser,
Foam
monitor,
Fire
hydrant
lines, Fire
Extinguish
ers etc.

PEL/TLV. orToxic
Release)
5 Toluene Storage 50 KL By Road Solvent Normal Fire Flame LI, Dyke LI, Dyke
Tank (02 tank storage arrestor, wall, wall,
with 25 area Water Flame Breather
KL cap. Sprinkler, arrestor valve ,
each Vent Flame
condenser arrestor,
Water
Sprinkler,
Isolated
area with
entry
restriction,
Vent
condenser,
Foam
monitor,
Fire
hydrant
lines, Fire
Extinguish
ers etc.

PEL/TLV. orToxic
Release)
6 Methanol Storage 50 KL By Road Solvent Normal Fire Flame LI, Dyke LI, Dyke
Tank (02 tank storage arrestor, wall, wall,
with 25 area Water Flame Breather
KL cap. Sprinkler, arrestor valve ,
each) Vent Flame
condenser arrestor,
Water
Sprinkler,
Isolated
area with
entry
restriction,
Vent
condenser,
Foam
monitor,
Fire
hydrant
lines, Fire
Extinguish
ers etc.

PEL/TLV. orToxic
Release)
7 Distilled Storage 50 KL (06 By Road Distilled Normal Fire Flame LI, Dyke LI, Dyke
Methanol Tank Tank) Solvent arrestor, wall, wall,
Storage Water Flame Breather
tank Sprinkler, arrestor valve ,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Foam
monitor
etc.
8 Distilled DMF Storage 50 KL (05 By Road Distilled Normal Fire Flame LI, Dyke LI, Dyke
Tank Tank) Solvent arrestor, wall, wall,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Foam
monitor
etc.

PEL/TLV. orToxic
Release)
9 Distilled Storage 155 KL By Road Distilled Normal Fire Flame LI, Dyke LI, Dyke
Toluene Tank (12 Tank) Solvent arrestor, wall, wall,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Foam
monitor
etc.
10 Distilled Ethyl Storage 70 KL (07 By Road Distilled Normal Fire Flame LI, Dyke LI, Dyke
Acetate Tank Tank) Solvent arrestor, wall, wall,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Foam
monitor
etc.

PEL/TLV. orToxic
Release)
11 Distilled Storage 20 KL (02 By Road Distilled Normal Fire Flame LI, Dyke LI, Dyke
Acetone Tank Tank) Solvent arrestor, wall, wall,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Foam
monitor
etc.
12 Distilled TEA Storage 5 KL By Road Distilled Normal Fire Flame LI, Dyke LI, Dyke
Tank Solvent arrestor, wall, wall,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Foam
monitor
etc.

PEL/TLV. orToxic
Release)
13 Distilled MDC Storage 85 KL (08 By Road Distilled Normal Fire Flame LI, Dyke LI, Dyke
Tank Tank) Solvent arrestor, wall, wall,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Foam
monitor
etc.
14 Distilled IPA Storage 10 KL By Road Distilled Normal Fire Flame LI, Dyke LI, Dyke
Tank Solvent arrestor, wall, wall,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Foam
monitor
etc.

PEL/TLV. orToxic
Release)
15 Distilled Acetic Storage 30 KL (03 By Road Distilled Normal Fire Flame LI, Dyke LI, Dyke
Acid Tank Tank) Solvent arrestor, wall, wall,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Foam
monitor
etc.
16 Distilled Cyclo Storage 10 KL By Road Distilled Normal Fire Flame LI, Dyke LI, Dyke
Hexane Tank Solvent arrestor, wall, wall,
Vent Flame
condenser arrestor,
Water
Sprinkler,
Foam
monitor
etc.

2.4 PROCESS DESCRIPTION FOR INDICATIVE PRODUCTS

MANUFACTURING PROCESS, CHEMICAL REACTION & MATERIAL
BALANCE:
Company intends to manufacture pharma product. The manufacturing process of ech product
is given in Annexure VII.
2.4.1 MANAGEMENT PLAN FOR CO PRODUCTS
There are no by roducts/ Co Products.
2.5 MANAGEMENT PLAN FOR SOLVENTS
For storage of the solvents, storage tanks are provided. The storage tanks area installed within
flammable liquid storage yard.
At Storage tanks following measures are taken to minimize the vapor loss.
1. All the tanks are closed type with close type level indicators.
2. Transferring of the solvent is performed with pumps having mechanical seal.
3. Transfer to the day tank also performed through fix piping & pump having mechanical
seal.
4. No manual or open handling of solvents is permitted.
5. Flame arrestors & Breather valves are provided on storage tanks.
6. The storage tanks are tested by third party at regular interval for thickness.
7. Apart from third party daily monitoring of all storage tanks are carried out by way of
level noting down by plant personnel.
8. Solvent issuance is through pipe lines to the production department as per their
requirements.
2.6 DETAILS OF SOLVENT RECOVERY SYSTEM
2.6.1 SOLVENT RECOVERY SYSTEM

Unit is having total 12 solvent distillation assemblies. Out of 12, 9 facilities are having
column to get the better purity and quality of recovered solvents. This also improves the
efficiency of recovery system.
Solvent Recovery unit is consists of reactor / Vessel/ Kettle with heating facility either by
way of Hot Water Supply or Low Pressure Steam supply in the jacket. Each reactor / Vessel/
Kettle is connected with column, primary and secondary condenser and product receiver.
Cooling water and chilled water is applied in condensers respectively. Solvent is collected in
dedicated product receivers.

used solvent / mother liquor are being received from production block to solvent recovery
department by closed system. said used solvent / mother liquor are being charged for
distillation / purification in fixed quantity in to reactor / vessel/ kettle. before applying
heating, supply of cooling tower water and chilled water is informed and ensured in the
primary and secondary condensers respectively. Vaporized solvent get condensed in the
primary condenser and left out vapour get condensed in secondary condenser with the help
of Chilled Water. Distilled solvents are getting collected in to dedicate Products Receives.
Purified solvents are tested in to laboratory and recycled to the plant as per the requirement
of production department. Solvent which cannot be reused are being sold to End users who
are having permission under Rule 9.
Entire operations are carried out in close system.

FIGURE: 2.1
FLOW DIAGRAM OF RECOVERY SYSTEM

TABLE: 2.4
SOLVENT RECOVERY PLANT EQUIPMENT LIST WITH CAPACITY
Sr. Reactors / Capacity Column Nos. Height Product Receivers Capacity

No. Vessels (Lts.) (Meter) (Lts.)
1 BSV-401 5000 C-401 16.1 PR-402 1500
2 R-401 2000 NA - PR-401 1500
3 R-410 1000 NA - -- --
4 R- 402 10,000 C-402 14.5 PR-403/ PR-404 2500
5 R-403 10,000 C-403 25.1 PR-405/ PR-406 2000
6 R-404 5000 C-404 23.1 PR-407/ PR-408 2000
7 R-405 5000 C-404 23.1 PR-409/ PR-410 2000
8 R-406 6300 - PR-416 2000
9 K-401 1500 C-406 14.5 PR-411/ PR-412 1500
10 K-402 10,000 C-407 17.1 PR-413/PR-414/ PR- 2000
415
11 R-407 10000 C-408 19.0 PR-417/ PR-418 3000
12 R-408 12000 C-409 22.5 PR-419/ PR-420 3000

TABLE: 2.5
SOLVENT BALANCE WITH VOC CONTROL SYSTEM
Sr. Name of Name of Quantity of Quantity % VOC control
No. Solvent product from solvent recovered Recovery systems
where solvent generated (MT/YEAR)
is generated (MT/YEAR)
1 Ethyl Acetate Acetyl 3.8 3.61 95.0 primary
Methanol Canagliflozin 12.02 11.53 96.0 condensor,
Total 15.82 15.14 secondary
2 Dimethyl Afatinib 0.08 0.0728 91.0 condenser,
Formamide product cooler,
Toluene 0.06 0.0576 96.0 utility in
Tetrahydrofur 0.09 0.0846 94.0 condensor is
an chilled water
Methanol 0.11 0.1078 98.0 cooling water
& chilled brine
Total 0.34 0.3228
3 Acetonitrile Apixaban 0.114 0.11058 97.0
Total 0.114 0.11058
4 Acetone Atazanavir 5.1 4.8144 94.4
Total 5.328 5.03556
5 Methanol Albuterol 0.03 0.02556726 92.0
Toluene Sulfate 0.022497 0.020966738 93.2
Total 0.05 0.05
6 Tetrahydrofur Amitriptyline 5.2 4.7996 92.3

an Hydrochloride
Toluene 20.3 19.3053 95.1
Total 25.5 24.1049
7 Acetic Acid Apremilast 1.05 0.987 94.0
Glacial
Methylene 1.05 1.0185 97.0
Chloride
Absolute 0.55 0.517 94.0
Alcohol
Acetone 0.15 0.144 96.0
Total 2.8 2.6665
8 Methylene Adapelene 0.81 0.7695 95.0
Chloride Microsphere
Total 0.81 0.7695
9 Methanol Atorvastatin 3.2 3.1104 97.2
Methyl tert 8.8 8.2808 94.1
butyl Ether
(MTBE)
Total 12


10 Methanol Bosentan 0.3 0.288 96.0
Methylene Monohydrate 0.35 0.3311 94.6
chloride
IPA 0.1 0.0954 95.4
Total 0.75 0.7145
11 Methanol Canagliflozin 2 1.862 93.1
Ethyl Acetate 2.4 2.2992 95.8
Isopropyl 3.6 3.4812 96.7
Acetate
Methyl 5.32 5.054 95.0
Tertiary Butyl
Ether
n-Heptane 2.4 2.3304 97.1
Total 15.72 15.0268
12 Methanol Dapagliflozin 1.05 1.00065 95.3
Ethyl Acetate 1.4 1.337 95.5
Methyl 1.34 1.27166 94.9
Tertiary Butyl
Ether
n-Heptane 1.15 1.10515 96.1
n-Heptane 0.6 0.5634 93.9
Total 5.54 5.27786
13 Methanol Dimethyl 1.6 1.5744 98.4
Total Fumerate 1.6 1.5744
14 Acetonitrile Dofetilide 0.0007 0.000648 96.0

Triethylamine 0.0000 0.000041065 95.5
Ethyl Acetate 0.0017 0.0016252 95.6
Total 0.0024 0.0023
15 Methanol Empagliflozin 0.7 0.665 95.0
Ethyl Acetate 2 1.898 94.9
Total 2.7 2.563
16 Ethyl Acetate Fulvestrant 0.1 0.0972 97.2
Acetic Acid 0.002 0.001790014 94.8
Glacial
Total 0.102 0.099
17 Isopropyl Isoproterenol 0.012 0.01116 93.0
Alcohol HCl
Methanol 0.02 0.0197 98.5
Total 0.032 0.016


18 Tetrahydrofur Isotretinoin 1.7 1.615 95.0
an
Hexane 1.7 1.6439 96.7
Methanol 1.75 1.68875 96.5
Methylene 2.3 2.185 95.0
Chloride
Total 7.45 7.13265
19 Hexane Isradipine 0.00001 0.00000478 95.6
Tetrahydrofur 0.00003 0.000024525 98.1
an
Dimethyl 0.00003 0.000024075 96.3
Formamide
Acetic Acid 0.00005 0.0000474 94.8
Toluene 0.00003 0.00002415 96.6
Ethyl Acetate 0.00003 0.0000237 94.8
Cyclohexane 0.00003 0.00002817 93.9
Total 0.00019 0.00018
20 Isopropyl Lurasidone 0.00003 0.000024325 97.3
Alcohol HCl
Total 0.00003 0.00002
21 Dimethyl Metaxolone 0.00900 0.008739 97.1
Formamide (Mxl)
Methanol 0.01400 0.0135436 96.7
Methyl 0.00500 0.00477 95.4
Isobutyl
Ketone
Total 0.00500 0.00477
22 Ethyl Acetate Regadenson 0.00025 0.00024 96.0
Toluene 0.00008 0.00007 97.1
Total 0.00033 0.00031
23 Absolute Sofosbuvir 0.03 0.02943 98.1
Alcohol
Methylene 1.35 1.30005 96.3
Chloride NF
Total 1.38 1.32948
24 Methylene Carvedilol 21.6000 20.9520 97.0 primary
Chloride condensor,
MDC for 1.9320 1.8296 94.7 secondary
Hyflo bed condenser,
Methanol 7.2000 7.0272 97.6 product cooler,
Toluene for 7.2000 6.8040 94.5 utility in


Washing condensor is
Ethyl Acetate 30.0000 29.7000 99.0 chilled water
Acetic Acid 1.2960 1.1845 91.4 cooling water
Glacial & chilled brine
Ethyl acetate 14.4000 13.4496 93.4
for washing
n-Butanol 26.7120 25.2161 94.4
n-Butanol for 10.0200 9.6192 96.0
washing
Cyclohexane 4.9440 4.8451 98.0
Toluene 6.0000 5.6820 94.7
Total 131.3040 126.3094
25. Methanol Ropinirol 1.3200 1.2844 97.3
Isopropyl 12.9600 11.9750 92.4
alcohol
Toluene 9.6000 9.3120 97.0
Isopropyl 2.4000 0.0000 0.0
alcohol (For
washing)
Total 26.2800 22.5714
26 Acetonitrile Prednicarbate 1.2000 1.1820 98.5
Methylene 9.0000 8.6760 96.4
chloride
Ethanol 1.2000 1.1664 97.2
Triethylamine 0.8400 0.8047 95.8
Metylene 0.4800 0.4378 91.2
chloride
(Washing)
Toluene 1.9200 1.8086 94.2
Ethylacetate 0.3600 0.3362 93.4
Total 15.0000 14.4118
27 Toluene Clomioramine 96.0000 89.2800 93.0
Toluene HCL 9.6000 9.0432 94.2
washing
Toluene for 16.8000 15.4560 92.0
washing
Methanol 144.0000 138.8160 96.4
Methanol for 4.8000 4.5120 94.0
washing
Methylene 72.0000 68.9760 95.8


Chloride
Acetone 14.4000 13.5504 94.1
Acetone for 9.6000 9.2160 96.0
Washing
Total 367.2000 348.8496
28. Toluene Citalopram 20.0000 18.9000 94.5
IPA 64.0000 59.5840 93.1
Dimethyl 1.6100 1.5086 93.7
formamide
IPA for 10.0000 9.5700 95.7
washing
DMF 1.2100 1.1531 95.3
Total 96.8200 90.7157
29. Isopropyl Dobutamine 10.2000 9.9450 97.5
alcohol HCL
Isopropyl 1.8000 1.7082 94.9
alcohol(Washi
ng)
Total 12.0000 11.6532
30. Acetone Topiramate 324.0000 306.1800 94.5
Toluene for 64.8000 62.6616 96.7
Washing
Toluene 360.0000 350.6400 97.4
Hexane 50.4000 47.8800 95.0
Isopropyl 28.8000 26.9568 93.6
alcohol
Hexane for 36.0000 34.8120 96.7
Washing
Slurry of 15.4800 15.1859 98.1
Activated
Carbon in
toluene
Methanol 28.8000 27.7632 96.4
Ethyl acetate 360.0000 339.4800 94.3
Ethyl acetate 28.8000 27.7920 96.5
for Washing
SDS 21.6000 20.9736 97.1
Cyclohexane 122.4000 118.3608 96.7
Cyclohexane 21.6000 19.9584 92.4
for Washing


Absolute 21.6000 20.5632 95.2
Alcohol
Absolute 3.6000 3.4812 96.7
alcohol for
washing
Total 1487.8800 1422.6887
31 Toluene Repaglinide 4.0000 3.8160 95.4
Toluene for 1.0000 0.9340 93.4
Washing
Petrolium 2.0000 1.8940 94.7
ether for
Washing
Absolute 8.0000 7.7680 97.1
alcohol
Siurry of 1.0400 1.0265 98.7
Activated
Charcoal in
Ethanol
Ethanol for 0.9800 0.9516 97.1
Washing
Mixture of 2.2400 2.1974 98.1
Ethanol
Toluene 4.0000 3.8960 97.4
Toluene for 1.2000 1.1772 98.1
Washing
Toluene for 1.2000 1.1220 93.5
Washing
Slurry of Eno 0.4000 0.3868 96.7
carbon in
toluene
Absolute 8.0000 7.7680 97.1
alcohol
Siurry of 1.0400 0.9963 95.8
Activated
Charcoal in
Ethanol
Ethanol for 0.9800 0.9418 96.1
Washing
Mixture of 0.8000 0.7720 96.5
Ethanol
Total 36.8800 35.6476
32. Methanol Losartan 15.4230 14.4051 93.4


Ethyl Acetate Potassium 26.0000 24.6480 94.8
Ethyl Acetate 4.3630 4.0794 93.5
for washing
Toluene 20.0000 18.6800 93.4
Hexane 21.1220 19.5801 92.7
Isopropyl 40.0000 37.6000 94.0
Alcohol
Isopropyl 6.0000 5.8200 97.0
Alcohol for
SF Washing
Isopropyl 6.0190 5.5435 92.1
Alcohol for
washing
Total 138.9270 130.3561
33 Methanol Naltrexone 30.0000 28.8300 96.1
MDC 52.0000 50.1540 96.5
Cyclohexane 20.0000 19.4240 97.1
Toluene 12.0000 11.4840 95.7
ethyl acetate 60.0000 55.6440 92.7
Ethyl Acetate 1.2000 1.1208 93.4
for Carbon
slury
Ethyl Acetate 2.4000 2.3304 97.1
for washing
Cyclohexane 2.8000 2.6883 96.0
for washing
acetone for 1.2000 1.1380 94.8
washing
Acetone 3.2000 3.0592 95.6
Total 184.8000 175.8726
34 MDC Granisetron 4.0000 3.8480 96.2
Ethanol 2.0000 1.8940 94.7
Diethyl ether 1.0100 0.9646 95.5
Total 7.0100 6.7066
35 Acetone Ondansetron 50.0000 48.5000 97.0
Acetone 45.0000 44.0550 97.9
Methanol 30.0000 28.8300 96.1
Methanol for 7.0000 6.8040 97.2
washing
Isopropyl 23.0000 21.8960 95.2


Alcohol
Acetone for 8.0000 7.8560 98.2
washing
Total 163.0000 157.9410
36 Ethyl Acetate Mirtezapine 40.0000 38.6000 96.5
Hexane 20.0000 19.4200 97.1
Hexane for 5.0000 4.6700 93.4
washing
Methanol 10.0000 9.7100 97.1
Methanol for 3.0000 2.8590 95.3
washing
Total 78.0000 75.2590
37 methanol Loteprednol 90.0000 86.7600 96.4
methylene 240.0000 224.1600 93.4
chloride
mdc for 120.0000 115.6800 96.4
washing
hexane for 36.0000 34.9920 97.2
washing
MDC 270.0000 249.4800 92.4
MDC (for 18.0000 17.4060 96.7
CMC solution
preparation)
Sodium 69.9000 66.0555 94.5
sulphate bed
in MDC
Acetone 24.0000 23.3520 97.3
Acetone For 15.0000 14.5050 96.7
washing
Total 882.9000 832.3905
38 Dimethyl Pentoxifyline 900.0000 864.9000 96.1
formamide (Oxypentifyllin
Dimethyl e) 136.8000 132.8328 97.1
formamide
Dimethyl 46.8000 43.2900 92.5
formamide
Methanol 144.0000 140.2560 97.4
Methanol 442.8000 427.3020 96.5
Total 1670.4000 1608.5808
39 Dimethyl Buprenorphine 3.0000 2.8050 93.5
formamide HCL


Toluene 14.0000 13.2720 94.8
Methanol 8.0000 7.8000 97.5
Ethyl acetate 20.0000 19.6200 98.1
Methanol for 1.6000 1.5488 96.8
washing
Acetone 2.0000 1.9560 97.8
Acetone For 0.8000 0.7744 96.8
washing
Total 59.0282 57.0578
40 Acetic acid Riluzole 46.8000 45.0684 96.3
Glacial
Isopropyl 9.0000 8.6400 96.0
alcohol
Isopropyl 2.4000 2.2968 95.7
alcohol for
washing
Toluene 14.4000 13.8672 96.3
Toluene for 2.4000 2.3712 98.8
washing
Cyclohexane 7.2000 7.0056 97.3
Cyclohexane 1.8000 1.7406 96.7
for washing
Total 84.0000 80.9898
41 Ethyl Acetate Tizanidine 20.0400 19.4789 97.2
Toluene 7.2000 6.7320 93.5
Methanol 72.0000 69.4080 96.4
Acetone 7.2000 7.0848 98.4
Total 106.4400 102.7037
42 Acetone Irbestan 5.4000 5.0436 93.4
Acetone (for 4.2000 4.0488 96.4
washing)
Ethyl acetate 7.2000 6.9048 95.9
Ethyl acetate 0.3000 0.2925 97.5
(reactor wash)
Dimethyl 10.4400 10.1477 97.2
formamide
Hexane 2.4000 2.3136 96.4
Toluene 3.0000 2.9250 97.5
Cyclohexane 1.2000 1.1760 98.0


Denatured 12.0000 11.6520 97.1
spirit
Denatured 2.4000 2.2440 93.5
spirit for
washing
Denatured for 1.8000 1.7172 95.4
washing
Total 50.3400 48.4652
43 Methanol Acamprosate 0.8000 0.7768 97.1
Methanol Calcium 0.8000 0.7624 95.3
Metahnol 0.4000 0.3792 94.8
(washing)
Total 2.0000 1.9184
44 Methanol Iron Sucrose 0.0600 0.0574 95.6
Methanol 0.0600 0.0583 97.1
Methanol 0.0240 0.0232 96.5
(wash)
Total 0.1440 0.1388
45 Methanol Lithium 2.0000 1.9640 98.2
Methanol (for Carbonate 8.1000 7.6545 94.5
washing)
Total 10.1000 9.6185
46 Toluene Sodium Ferric 0.000017 0.000016 96.1
Toluene Gluconate 0.000017 0.000016 97.4
Methanol 0.000060 0.000059 98.7
Methanol 0.000010 0.000010 97.2
Total 0.0001 0.0001
47 Methanol Sodium 4.0000 3.7720 94.3
Methanol (for Nitroprusside 10.0000 9.7800 97.8
washing)
Special 4.8000 4.5648 95.1
Denature
Spirit
Special 1.7290 1.6201 93.7
Denature
Spirit (for
washing)
Total 20.5290 19.7369
48 Methanol Alosetron 0.0039 0.0037 94.0
Methanol Hydrochloride 0.0006 0.0006 95.4


(Washing)
Total 0.0045 0.0042
49 Methylene Benzoyl 3.8000 3.6670 96.5
Chloride Peroxide
Methylene Microsphere 0.6740 0.6504 96.5
Chloride 55% Ww
(washing)
Total 4.4740 4.3174
50 Methylene Carvedilol 8.0000 0.0000 0.0
chloride Phosphate
Total Hydrate 8.0000 0.0000
51 Methanol Levosalbutamol 0.0004 0.0004 95.6
Acetonitrile Hydrochloride 0.0020 0.0019 94.8
Methanol+Ac 0.0047 0.0044 93.7
etonitrile(was
h)
Total 0.0071 0.0067
52 Isopropyl Metoprolol 0.0850 0.0825 97.1
alcohol Tartrate
Act. 0.0068 0.0066 96.2
Carbon+IPA
Isopropyl 0.0200 0.0196 98.1
alcohol (wash)
Total 0.1118 0.1087
53 Acetic acid Medroxy 0.2404 0.2301 95.7
Acetic acid Progesterone 0.0344 0.0332 96.6
(wash) Acetate
Total 0.2749 0.2633
31 Methylene Mometasone 0.0012 0.0012 98.1
chloride Furoate
Methanol 0.0006 0.0006 95.2
Methanol 0.0004 0.0004 96.4
(washing)
Total 0.0022 0.0021
32 Acetone Oxandrolone 0.0090 0.0087 96.8
Acetone for 0.0005 0.0005 95.7
washing
Total 0.0095 0.0092
33 Methylene Tretinoin 4.8000 4.6464 96.8
chloride Microsphere
Methylene 1.8000 1.7712 98.4


chloride
(washing)
Total 6.6000 6.4176
34 Methanol Colesevelam 10.0000 9.6200 96.2
Isopropyl Hydrochloride 10.0000 9.4700 94.7
alcohol
Isopropyl 2.4000 2.2752 94.8
alcohol (wash)
Total 22.4000 21.3652
35 Methylene Dlpla 2 0.1800 0.1737 96.5
Chloride
Total 0.1800 0.1737
36 Methylene Dlpla - 3 0.1800 0.1741 96.7
Chloride
Total 0.1800 0.1741
37 Methylene Plga 7520 0.1600 0.1520 95.0
Chloride
Total 0.1600 0.1520
38 Isopropyl Sevelamer Hcl 15.0000 14.4300 96.2
alcohol
Isopropyl 26.0000 24.4660 94.1
alcohol (wash)
Total 41.0000 38.8960
39 Methanol Amiodarone 0.0400 0.0393 98.2
Toluene Hydrochloride 0.1000 0.0964 96.4
Toluene 0.0100 0.0098 97.5
(washing)
Total 0.1500 0.1454
40 Methanol Aripiprazole 2.0000 1.9240 96.2
Methanol 0.4000 0.3936 98.4
(washing)
Cyclohexane 2.4000 2.3232 96.8
Cyclohexane 0.4000 0.3900 97.5
(washing)
Ethyl Acetate 1.6000 1.5712 98.2
Ethyl acetate 0.4000 0.3964 99.1
(washing)
Ethanol 12.0000 11.1360 92.8
Ethanol 1.2000 1.1520 96.0
(washing)


Total 20.4000 19.2864
41 Toluene Armodafinil 0.4000 0.3828 95.7
Toluene 0.0619 0.0599 96.8
(Flushing)
Methanol 0.4000 0.3768 94.2
THF 0.0800 0.0747 93.4
Acetonitrile 0.1000 0.0953 95.3
Acetonitrile 0.0200 0.0196 97.9
(washing)
Total 1.0619 1.0091
42 Acetone Asenapine 0.0400 0.0380 95.0
Acetone (for Maleate 0.0500 0.0481 96.1
wash)
Toluene 0.1200 0.1139 94.9
Ethanol 0.0400 0.0384 96.1
Ethanol (for 0.0300 0.0292 97.2
wash)
Total 0.2800 0.2675
43 Toluene Atomoxetine 18.0000 16.6140 92.3
Toluene (For 3.0000 2.9430 98.1
aq. Layer
washing)
Toluene (For 1.6000 1.4960 93.5
Washing)
Tri ethylamine 0.4768 0.4406 92.4
Acetic acid 19.3672 18.6119 96.1
Hexane 6.0000 5.8980 98.3
Ethyl acetate 1.6000 1.5392 96.2
(For Washing)
Methylene 7.2000 6.9480 96.5
Chloride
IPA 12.0000 11.5800 96.5
Acetone 8.0000 7.8560 98.2
IPA (WRT 6.0000 5.8260 97.1
input ATM
HCL)
Total 101.2440 96.9246
44 Methanol Balsalazide 0.0300 0.0289 96.2
Methanol for Disodium 0.0040 0.0038 94.8


washing
Ethyl acetate 0.0040 0.0038 95.5
for
Codistillaation
Ethyl acetate 0.0040 0.0039 96.4
Ethyl acetate 0.0010 0.0010 95.7
for washing
Ethanol 0.0060 0.0057 94.2
Isopropyl 0.0300 0.0291 97.0
alcohol
Isopropyl 0.0030 0.0029 96.8
alcohol for
washing
Total 0.0820 0.0789
45 Methanol Bendamustine 0.0110 0.0106 96.5
Methanol Hcl 0.0015 0.0014 94.7
(washing)
Total 0.0125 0.0120
46 Acetonitrile Bortezomib 0.0120 0.0114 95.3
Ethyl acetate 0.0500 0.0484 96.7
Hexane 0.0200 0.0190 95.1
Hexane 0.0050 0.0047 94.2
(wash)
Tert-butyl 0.1333 0.1252 93.9
methyl ether
Total 0.2203 0.2087
47 Methanol Budesonide 3.0000 2.8560 95.2
Ethyl acetate 1.5000 1.4220 94.8
Ethyl acetate 0.4000 0.3868 96.7
(wash)
Act. 0.6250 0.6169 98.7
carbon+metha
nol
Total 5.5250 5.2817
48 Toluene Calcipotriene 0.1640 0.1581 96.4
Triethylamine Anhydrous 0.0010 0.0010 95.1
Filtered n- 0.6800 0.6508 95.7
Heptane
THF 0.0240 0.0222 92.4
Ethyl acetate 0.0600 0.0592 98.7


Acetonitrile 0.0320 0.0309 96.7
Filtered n- 0.0200 0.0189 94.3
Heptane
Filtered n- 0.0080 0.0078 98.1
Heptane
(washing)
Filtered 0.4000 0.3792 94.8
Ethylacetate
Acetonitrile 0.0036 0.0034 93.7
(washing)
Total 1.3926 1.3314
49 Methanol Carbamazepine 0.0507 0.0489 96.4
Toluene 0.0020 0.0019 96.4
Acetone 0.0500 0.0486 97.2
Acetone 0.0150 0.0145 96.7
(wash)
Total 0.0670 0.0650
50 Toluene Carisoprodol 30.0000 28.9200 96.4
Triethyl amine 23.2180 22.6376 97.5
Isopropyl 20.0000 19.6400 98.2
alcohol
Isopropyl 7.2000 6.8112 94.6
alcohol (for
dist.)
Isopropyl 1.0000 0.9680 96.8
alcohol (wash)
Total 81.6027 79.1557
51 Dimethyl Cetirizine 3.6494 3.5509 97.3
formamide Dihydrochlorid
Ethyl acetate e 2.0000 1.9040 95.2
Isopropyl 2.8000 2.5704 91.8
aclohol
Ethyl acetate 1.7526 1.6562 94.5
(washing)
IPA (washing) 1.5360 1.4515 94.5
Methylene 4.0000 3.8680 96.7
chloride
Methyl Ethyl 2.0000 1.9560 97.8
Ketone
Methyl Ethyl 0.4000 0.3724 93.1
Ketone (wash)


Cyclohexane 0.6000 0.5892 98.2
Acetone 0.8000 0.7536 94.2
(wash)
Acetone 2.0000 1.9280 96.4
Total 21.5380 20.6002
52 Toluene Chlorphenirami 0.0300 0.0289 96.4
Ethyl acetate ne Maleate 0.0500 0.0478 95.5
Ethyl acetate 0.0060 0.0058 96.1
(wash)
Total 0.0860 0.0824
53 Toluene Cinacalcet 10.0000 9.4800 94.8
Methanol Hydrochloride 4.0000 3.7400 93.5
Methanol for 0.4000 0.3924 98.1
washing
Tetrahydrofur 1.5000 1.4205 94.7
an
Methylene 16.0000 15.3920 96.2
chloride
Triethylamine 20.8900 19.7828 94.7
Toluene for 0.6000 0.5784 96.4
washing
Cyclohexane 3.0000 2.9160 97.2
Cyclohexane 0.7000 0.6601 94.3
for washing
Total 57.0900 54.3622
54 Methylene Clindamycin 0.0300 0.0279 93.1
chloride Palmitate
Methylene Hydrochloride 0.0040 0.0038 95.4
chloride
(wash)
Acetone 0.0250 0.0243 97.1
Ethyl acetate 0.0150 0.0143 95.4
Hexane 0.0060 0.0058 96.7
Hexane 0.0043 0.0042 96.1
(wash)
N.N-Dimethyl 0.0003 0.0003 95.8
formamide
Isopropyl 0.0025 0.0023 93.1
alcohol
Acetonitrile 0.0150 0.0142 94.7


Acetonitrile 0.0025 0.0024 96.1
(wash)
Toluene 0.0040 0.0038 94.0
Total 0.1086 0.1033
55 Methanol Clopidogrel 1.5000 1.4460 96.4
Methylene Bisulfate 2.7000 2.5596 94.8
chloride
Dimethyl 0.0900 0.0841 93.4
formamide
Acetone 1.5000 1.4205 94.7
Acetone 0.6000 0.5748 95.8
(washing)
Toluene 0.6000 0.5802 96.7
Total 6.9900 6.6652
56 Tetrahydrofur 17-Desoxy 0.0175 0.0168 96.1
an Oxido
Methanol 0.0300 0.0288 96.0
Dimethyl 0.0150 0.0140 93.1
formamide
Ethyl acetate 0.0030 0.0028 94.0
(wash)
n-Heptane 0.0150 0.0143 95.2
n-Heptane 0.0070 0.0069 98.0
(wash)
Methanol 0.0070 0.0067 96.1
(washing)
Total 0.0945 0.0903
57 Methylene Dalfampridine 0.0150 0.0145 96.5
chloride
Methanol 0.0125 0.0119 94.8
Methanol 0.0070 0.0066 94.3
(wash)
Total 0.0345 0.0329
58 Cyclohexanol Darifenacin 0.0800 0.0744 93.0
Ethyl acetate Hydrobromide 0.1250 0.1170 93.6
Ethyl acetate 0.1250 0.1214 97.1
(For washing)
Toluene 0.1750 0.1624 92.8
Methanol 0.0750 0.0720 96.0
Toluene (For 0.0400 0.0380 94.9


washing)
an
Isopropyl 0.0750 0.0683 91.0
alcohol
Isopropyl 0.0600 0.0562 93.7
alcohol (For
washing)
Methanol (For 0.0200 0.0190 94.8
washing)
Isopropyl 0.3302 0.3091 93.6
Acetae
Methylene 0.0750 0.0701 93.5
Chloride
Special 0.0350 0.0332 94.8
Denatured
Spirit
Special 0.0050 0.0048 96.0
Denatured
Spirit (For
washing)
Acetonitrile 0.0160 0.0157 97.9
Acetone 0.0060 0.0057 95.0
Acetone (For 0.0010 0.0010 96.4
washing)
Total 1.2932 1.2583 97.3
59 Toluene Deferasirox 1.0000 0.9720 97.2
Dimethyl 2.6800 2.4683 92.1
formamide
Acetone 1.0000 0.9640 96.4
(wash)
Methanol 4.0000 3.9280 98.2
Methanol 0.6000 0.5826 97.1
(wash)
Sp. Denature 10.0000 9.2500 92.5
Spirit
Sp. Denature 1.2000 1.1496 95.8
Spirit (wash)
Total 19.4800 18.3425
60 Toluene Desloratadine 0.0175 0.0170 97.2
Toluene 0.0175 0.0164 93.5


Cyclohexane 0.0050 0.0049 97.5
Methanol 0.0020 0.0019 96.1
Cyclohexane 0.0010 0.0010 98.2
(wash)
Total 0.0430 0.0412
61 Terahydrofura Desvenlaflexin 0.0150 0.0143 95.0
n Succinate
Solution of 0.0086 0.0082 95.0
Cyclohexane+
THF
Ethyl acetate 0.0060 0.0058 96.4
Ethyl acetate 0.0015 0.0015 98.2
for washing
Toluene 0.0250 0.0234 93.5
Hexane 0.0060 0.0058 96.9
Hexane for 0.0043 0.0042 97.1
washing
IPA 0.0060 0.0058 96.0
IPA for 0.0029 0.0027 91.6
washing
Methanol 0.0180 0.0173 96.3
Acetone 0.0090 0.0085 94.8
Total 0.1023 0.0973
62 Methanol Diclofenac 0.0075 0.0074 98.2
Acetone Epolamine 0.0020 0.0019 93.5
Ethyl acetate 0.0090 0.0085 94.5
Acetone 0.0052 0.0050 97.1
(wash)
Ethyl acetate 0.0042 0.0039 93.4
(wash)
Total 0.0279 0.0267
63 Triethylamine Dienogest 0.0004 0.0003 94.8
Isopropyl 0.0127 0.0122 96.5
alcohol (wash)
Isopropyl 0.0190 0.0186 98.2
alcohol
an
Acetonitrile 0.0022 0.0020 94.0
Ethyl acetate 0.0068 0.0067 97.6


Acetone 0.0300 0.0284 94.8
Acetone 0.0045 0.0043 96.0
(wash)
Total 0.0955 0.0922
64 Tetrahydrofur Danazol Usp 2.0000 1.9460 97.3
an
an
Methanol 2.0000 1.9200 96.0
Methanol 0.2000 0.1908 95.4
(washing)
Total 7.4655 7.1558
65 Methanol Donepezil 2.0000 1.8680 93.4
Ethyl acetate Hydrochloride 1.5000 1.4580 97.2
Methylene 10.0000 9.8200 98.2
chloride
Methylene 1.5000 1.4100 94.0
chloride for
washing
Triethyl amine 3.1784 3.0671 96.5
Methanol for 0.4500 0.4145 92.1
washing
Total 18.6284 18.0376
66 Tetrahydrofur Doxercalciferol 0.0110 0.0103 93.5
an
Ethyl acetate 0.0200 0.0190 94.8
Ethyl acetate 0.0010 0.0010 96.8
(wash)
N-Hexane 0.0030 0.0028 94.9
N-Hexane 0.0004 0.0004 93.1
(wash)
Toluene 0.0150 0.0141 94.0
Toluene 0.0010 0.0010 97.2
(wash)
Acetonitrile 0.0200 0.0196 98.0
Acetonitrile 0.0012 0.0012 96.1
(wash)
Total 0.0727 0.0693
67 Methylene Dronedarone 5.0000 4.8200 96.4


chloride Hydrochloride
Isopropyl 2.0000 1.8960 94.8
alcohol
toluene 0.8000 0.7448 93.1
Mesyl 0.2442 0.2344 96.0
chloride
Acetone 2.0000 1.8960 94.8
Acetone 0.4000 0.3680 92.0
(wash)
Total 10.4442 9.9592
68 Ethyl Acetate Drospirenone 3.7500 3.5025 93.4
Ethyl Acetate 0.0800 0.0777 97.1
for washing
Acetone 0.1500 0.1473 98.2
Acetone for 0.0250 0.0233 93.1
washing
Methanol 0.2500 0.2323 92.9
Toluene 0.2500 0.2335 93.4
Toluene for 0.0300 0.0284 94.6
washing
Methylene 0.0300 0.0290 96.8
chloride
Hexane 2.5000 2.3700 94.8
Total 3.3150 6.6439
69 Ethyl Acetate Duloxetine 280.0000 261.5200 93.4
Toluene Hydro- 20.0000 18.8000 94.0
Methanol 12.0000 11.4000 95.0
Methylene 60.0000 56.8200 94.7
Chloride
Total 372.0000 348.5400
70 Methanol Entacapone 5.4000 5.3460 99.0
Acetic acid 23.4900 22.8088 97.1
Acetic acid 2.7000 2.5245 93.5
(washing)
Methanol 2.7300 2.6426 96.8
(Washing)
Total 34.3200 33.3219
71 Dimethyl Epinephrine 0.0400 0.0366 91.6
formamide
Methanol 0.0100 0.0095 94.8


Isopropyl 0.0900 0.0875 97.2
alcohol
Activated 0.0013 0.0013 95.8
Carbon
Total 0.1413 0.1349
72 Methylene Epinastine 0.0150 0.0140 93.5
Chloride Hydrochloride
Toluene for 0.0008 0.0008 94.8
Co distillation
Toluene 0.0050 0.0048 96.4
Methylene 0.0012 0.0012 97.2
chloride for
washing
Methanol( LR 0.0014 0.0014 98.1
Grade )
Methanol 0.0014 0.0013 93.4
Methanol for 0.0004 0.0004 96.4
washing
Filtered IPA 0.0020 0.0020 98.1
for Co
distillation
Filtered IPA 0.0020 0.0019 93.5
IPA for 0.0008 0.0008 97.0
Washing
Tetrahydronfu 0.0026 0.0026 98.3
ran
Total 0.0326 0.0310
73 Methanol Metoprolol 0.2000 0.1886 94.3
Total Succinate 0.2000 0.1886
74 Ethyl acetate Escitalopram 14.0000 13.0900 93.5

Isopropyl Oxalate 2.0000 1.9280 96.4
Alcohol Co
distillation
Isopropyl 30.0000 29.4600 98.2
Alcohol
IPA for 8.0000 7.3200 91.5
washing
Toluene 14.0000 13.1600 94.0
Slurry of Eno 0.5800 0.5626 97.0
carbon in
Toluene


Toluene for 0.4000 0.3884 97.1
Washing
Mixture of 1.6000 1.4960 93.5
IPA
Total 70.5800 67.4050
75 Methanol Esomeprazole 0.1500 0.1473 98.2
Methanol for Sodium 0.0610 0.0578 94.7
washing
Magnesium 0.1520 0.1471 96.8
sulphate
Acetone 0.1500 0.1425 95.0
Acetone(for 0.0200 0.0194 97.1
wash)
Methyl 0.6520 0.6285 96.4
isobutyl
ketone
Acetonitrile 0.0800 0.0776 97.0
Total 1.2650 1.2203
76 Toluene Esomeprazole 2.7000 2.6460 98.0
Methanol Magnassium 2.4000 2.2752 94.8
Total 5.1000 4.9212
77 Toluene Estradiol 0.0045 0.0042 93.5
Toluene Cypionate 0.0015 0.0014 96.4
(washing)
Methanol 0.0060 0.0058 97.2
Cyclohexane 0.0050 0.0046 91.8
Cyclohexane 0.0050 0.0048 95.7
(washing)
Total 0.0220 0.0209
78 Tetrahydrofur Exemestane 0.0600 0.0578 96.4
an
Ethanol 0.0520 0.0505 97.1
Toluene 0.0130 0.0123 94.8
Toluene 0.0035 0.0034 98.2
(washing)
Acetonitrile 0.0100 0.0096 96.4
Acetonitrile 0.0030 0.0029 97.1
(washing)
Total 0.1415 0.1366


79 Tetrahydrofur Fesoterodine 0.0200 0.0194 96.8
an Fumarate
an (For
washing)
THF (Foe 0.0040 0.0039 96.4
hyflow bed)
Methanol 0.0060 0.0059 98.4
Methanol (For 0.0040 0.0039 96.5
washing)
Acetone 0.0002 0.0002 97.6
Toluene 0.0140 0.0136 97.3
Toluene (For 0.0200 0.0186 93.1
washing)
Methyl Ethyl 0.0145 0.0142 98.2
keton
Methyl Ethyl 0.0045 0.0044 98.4
keton (For
washing)
Total 0.0932 0.0897
80 Methylene Fingolimod 0.0150 0.0145 96.5
chloride Hydrochloride
Methylene 0.0045 0.0044 97.8
chloride
(wash)
Acetone 0.0060 0.0056 92.5
Acetone 0.0025 0.0024 95.7
(wash)
Hexane 0.0400 0.0392 98.1
Hexane 0.0250 0.0242 96.7
(wash)
Ethyl acetate 0.0125 0.0122 97.8
Ethyl acetate 0.0250 0.0232 92.8
(wash)
Total 0.1305 0.1257
81 Tetrahydrofur Fluticasone 1.6000 1.5424 96.4
an Propionate
Acetone 1.5000 1.4565 97.1
N,N Dimethyl 4.6280 4.3226 93.4
acetamide


Methanol 6.0000 5.8260 97.1
Methylene 8.0000 7.3680 92.1
Chloride
Methanol 2.1810 2.0894 95.8
(wash)
Toluene 1.5000 1.4805 98.7
Methylene 1.5000 1.4010 93.4
chloride
(wash)
Total 28.9250 27.4177
82 Methanol Fluvoxamine 3.0420 2.9142 95.8
Maleate
Total 3.0420 2.9142
83 Methanol Fmoc 0.0080 0.0078 97.8
Methylene 0.0060 0.0057 95.2
chloride
Dimethyl 0.0120 0.0112 93.5
formamide
Isopropyl 0.0100 0.0096 95.6
alcohol
N-N dimethyl 0.0142 0.0139 97.4
acetamide
Washing N-N 0.0028 0.0026 93.4
dimethyl
acetamide
MDC 0.0180 0.0169 94.1
DMF 0.0080 0.0077 96.8
Methanol for 0.0014 0.0014 97.2
washing
Total 0.0724 0.0690
84 Methylene Fosphenytoin 0.2000 0.1950 97.5
Chloride Sodium Usp
Dimethyl 0.0050 0.0046 92.4
Formamide
Cyclohexane 0.1200 0.1162 96.8
Cyclohexane 0.0300 0.0284 94.8
(For washing)
Ethyl Acetate 0.2000 0.1944 97.2
Acetone (For 0.3000 0.2901 96.7
washing)
Total 0.8550 0.8287


85 Methylene Gabapentin 20.0000 19.3600 96.8
chloride
Acetone 2.5000 2.4450 97.8
Activated + 1.4500 1.4036 96.8
Methanol
Methanol (SF 3.3000 3.2736 99.2
washing)
Methanol 20.0000 19.6200 98.1
Total 47.2500 46.1022
86 Toluene Gemcitabine 9.0000 8.6310 95.9
Acetone Hydrochloride 0.4000 0.3880 97.0
Toluene 7.4000 7.0374 95.1
(wash)
Methylene 12.0000 11.5200 96.0
chloride
Methylene 9.4000 8.9300 95.0
chloride
(wash)
Total 39.9000 38.1180
87 Toluene+DM Gemfibrozil 0.0349 0.0342 98.0
SO
Toluene+DM 0.0017 0.0016 94.0
SO
Toluene 0.0040 0.0037 92.5
Hexane 0.0080 0.0077 96.8
Isopropyl 0.0100 0.0095 94.8
alcohol
Isopropyl 0.0040 0.0039 97.5
alcohol (wash)
Hexane 0.0076 0.0075 98.1
(wash)
IPA (wash) 0.0080 0.0076 94.8
Total 0.0782 0.0757
88 Diethylether Granisetrone 0.1190 0.1154 97.0
Diethylether Base 0.2380 0.2202 92.5
(washing)
Ethylacetate 0.1500 0.1457 97.1
Total 0.5070 0.4812
89 Methylene Hydroxy 16.0000 15.1680 94.8


chloride Progesterone
Cyclohexane Caproate 4.0000 3.8080 95.2
Cyclohexane 2.7000 2.5947 96.1
(washing)
Methylene 2.0000 1.9600 98.0
chloride
(washing)
Ethanol 4.5000 4.4145 98.1
Ethanol 2.9500 2.8674 97.2
(washing)
Total 32.1500 30.8126
90 Methylene Lacosamide 10.0000 9.3500 93.5
chloride
Methylene 0.5000 0.4825 96.5
chloride
(wash)
Ethyl acetate 3.0000 2.8440 94.8
Ethyl acetate 0.5700 0.5597 98.2
(wash)
Methanol 0.6500 0.6403 98.5
Total 14.7200 13.8765
91 Toluene Levalbuterol 1.2000 1.1208 93.4
(flush)
Ethanol 0.3000 0.2892 96.4
Ethanol 0.0400 0.0392 98.0
(wash)
Isopropyl 0.5000 0.4620 92.4
alcohol
Isopropyl 0.0800 0.0782 97.8
alcohol (wash)
Methanol 0.0500 0.0486 97.1
Methanol 0.0140 0.0137 97.5
(wash)
Total 2.2640 2.1256
92 Toluene Levalbuterol 0.8000 0.7472 93.4
Ethanol Tartrate 0.1200 0.1174 97.8
Ethanol 0.1540 0.1512 98.2
(wash)
Methanol 0.0900 0.0875 97.2


Methanol 0.0400 0.0393 98.2
(wash)
Isopropyl 1.1000 1.0780 98.0
alcohol
Isopropyl 0.3000 0.2841 94.7
alcohol (wash)
Total 2.6040 2.5046
93 Methylene Levetirecitam 150.0000 145.8000 97.2
Chloride
Methylene 75.0000 73.5000 98.0
Chloride (salt
wash)
Ethyl acetate 90.0000 89.1000 99.0
Ethyl acetate 15.0000 14.2650 95.1
(wash)
Total 330.0000 322.6650
94 Dimethyl Levocetirizine 3.6300 3.5138 96.8
Formamide Dihydrochlorid
Ethyl Acetate e 1.5000 1.4700 98.0
Isopropyl 6.0000 5.8260 97.1
alcohol
Ethyl 0.3000 0.2829 94.3
acetate(For
washing)
Hyflow + 0.3800 0.3640 95.8
Methylene
chloride
Cyclohexane 0.4000 0.3900 97.5
Acetone (For 0.3000 0.2814 93.8
washing)
Acetone 1.0000 0.9700 97.0
Methylene 1.6000 1.4848 92.8
chloride
Total 15.1100 14.5830
95 Methanol Lenalidomide 0.0020 0.0019 97.1
Dimethyl 0.0000 0.0000 98.0
formamide
Acetonitrile 0.0007 0.0007 96.4
Methylene 0.0023 0.0022 96.4
chloride
Methanol 0.0021 0.0020 98.5


(wash)
Total 0.0070 0.0068
96 Dimethyl Liothyronine 0.0080 0.0079 98.2
Formamide Sodium
Methanol 0.0120 0.0116 96.5
Methanol 0.0040 0.0038 94.1
Washing
Methanol For 0.0050 0.0047 94.8
Hyflobed
Ethanol 0.0006 0.0006 95.7
Total 0.0296 0.0285
97 Methylene Lubiprostone 0.0400 0.0374 93.4
chloride
Hexane 0.5000 0.4900 98.0
Ethyl acetate 0.2000 0.1894 94.7
Acetone 0.0150 0.0144 95.8
Methanol 0.0180 0.0173 95.9
Ethy acetate L 0.0050 0.0049 98.0
R grade
Hexane A R 0.0418 0.0406 97.2
grade
Hexane A R 0.0084 0.0078 93.8
grade for
washing
Total 0.8282 0.8018
98 Isopropyl Lercanidipine 0.0040 0.0039 96.5
alcohol Hydrochloride
Isopropyl 0.0098 0.0094 96.7
alcohol (wash)
Methanol 0.0050 0.0048 96.8
an
Methylene 0.0100 0.0093 92.8
chloride
Methanol 0.0009 0.0008 94.8
(wash)
Acetone 0.0025 0.0023 92.8
(wash)
Total 0.0396 0.0379
99 Acetic acid Mesalamine 9.1000 8.8270 97.0


Methanol 3.0000 2.8650 95.5
(wash)
Total 12.1000 11.6920
100 Isopropyl Metoprolol 0.0435 0.0422 97.1
alcohol Succinate
Acetone 0.0500 0.0491 98.1
Total 0.0935 0.0913
101 Toluene (For Metaxalone 1.0000 0.9580 95.8
washing)
Acetone 15.0000 14.5650 97.1
Acetone 4.7500 4.6360 97.6
(Washing)
Total 20.7500 20.1590
102 Methanol Methyl 9.0000 8.8380 98.2
Acetone Phenidate 1.5000 1.4310 95.4
Total Hydrochloride 10.5000 10.2690
103 Methanol Mifepristone 0.5000 0.4875 97.5
Methylene 2.0000 1.8960 94.8
chloride
Cyclohexane 1.1000 1.0714 97.4
Isopropyl 0.8000 0.7744 96.8
alcohol
Total 4.4000 4.2293
104 Ethyl Acetate Modafinil 6.0000 5.6880 94.8
Hexane 0.6000 0.5622 93.7
Methylene 4.0000 3.7520 93.8
Chloride
Methanol 0.3000 0.2874 95.8
Methanol for 0.8000 0.7712 96.4
Washing
Total 12.4800 11.7948
105 toluene for Montelukast 0.1350 0.1293 95.8
flush Sodium
mesylated 0.0300 0.0290 96.8
derivative of
diol
acetonitrile 0.5000 0.4735 94.7
acetonitrile for 1.3000 1.2363 95.1


washing
acetonitrile for 1.3000 1.2870 99.0
washing
n-heptane for 2.0000 1.9460 97.3
washing
tetra hydro 4.0000 3.9240 98.1
furan
ethyl acetate 5.5000 5.1370 93.4
cycloheptanon 0.4850 0.4569 94.2
e
tetra hydro 1.0000 0.9480 94.8
furan for
washing
ethyl acetate 2.5000 2.3525 94.1
for washing
acetic acid 0.3950 0.3804 96.3
glacial
toluene for 0.4000 0.3760 94.0
washing
dimethyl 2.0000 1.8740 93.7
formamide
n-heptane 4.5000 4.2705 94.9
methanol for 0.2500 0.2453 98.1
washing
Total 26.2950 25.0657
106 Isopropyl Naloxone 0.1215 0.1180 97.1
alcohol Hydrochloride
(washing)
Total 0.1215 0.1180
107 Dimethyl Norepinephrine 0.0040 0.0038 94.9
Formamide
Methanol 0.0050 0.0048 96.3
Methanol (For 0.0017 0.0017 97.6
washing)
Total 0.0107 0.0103
108 Acetic Acid Oxcarbazepine 240.0000 232.0800 96.7
Methanol 120.0000 113.5200 94.6
Methanol ( 24.0000 23.3040 97.1
washing )
Dimethyl 60.0000 55.9800 93.3
formamide


Toluene 46.2000 44.7216 96.8
(washing)
Toluene 60.0000 57.0000 95.0
Acetic acid 69.0000 65.4120 94.8
(washing)
Total 619.2000 592.0176
109 Methanol Paliperidone 0.1000 0.0975 97.5
Methanol 0.0800 0.0760 95.0
(Washing)
Dimethyl 0.2000 0.1962 98.1
formamide
Acetone 0.0800 0.0781 97.6
(Washing)
Acetone 0.2000 0.1958 97.9
Total 0.5600 0.5461
110 Triethylamine Paroxetine 1.3240 1.2048 91.0
Toluene 6.0000 5.8080 96.8
Total 7.3240 7.0128
111 Tetrahydrofur Pramipexole 0.0060 0.0056 93.5
an
Triethyl amine 0.0012 0.0012 94.6
Methylene 0.0180 0.0170 94.4
chloride
Acetonitrile 0.0040 0.0038 94.9
Isopropyl 0.0030 0.0029 97.3
alcohol
Acetonitrile 0.0015 0.0015 95.3
(for washing)
Total 0.0338 0.0319
112 Methylene Quinapril 0.0400 0.0387 96.8
chloride
MDC washing 0.0060 0.0057 94.9
Methylene 0.0060 0.0055 91.2
chloride
washing
Ethyl acetate 0.0200 0.0187 93.5
Ethyl acetate 0.0080 0.0078 97.3
for washing
Acetone 0.0080 0.0075 93.7
Mixture of 0.0040 0.0038 94.7


Acetone
Acetone 0.0040 0.0039 97.3
washing
Acetonitrile 0.0060 0.0059 98.4
Acetonitrile 0.0073 0.0068 93.4
washing
Total 0.1093 0.1043
113 Toluene Quetiapine 0.1425 0.1397 98.0
Acetone 0.0300 0.0290 96.5
Acetone for 0.0225 0.0217 96.5
washing
N,N-Dimethyl 0.0435 0.0426 98.0
aniline
Toluene for 0.0150 0.0142 94.7
extrection
Toluene for 0.0150 0.0145 96.8
washing
Methanol 0.1200 0.1160 96.7
Methanol for 0.0450 0.0441 98.1
washing
Total 0.4335 0.4219
114 Methanol Rabeprazole 0.0120 0.0114 94.8
Toluene Sodium 0.0090 0.0086 95.7
Toluene for 0.0035 0.0034 96.8
Washing
an
Methylene 0.0080 0.0078 97.1
Chloride for
Washing
Methylene 0.0800 0.0771 96.4
Chloride
Ethyl acetate 0.0110 0.0107 97.6
Ethyl acetate 0.0110 0.0108 98.1
for Co
distillation
Hyflosupercel 0.0046 0.0044 94.9
+ MDC
Acetone for 0.0040 0.0039 97.0
Co distillation
Acetone 0.0090 0.0084 93.7


Acetone for 0.0030 0.0028 94.8
washing
Total 0.1631 0.1572
115 Hexane (For Rivastigmine 0.0020 0.0019 96.3
washing)
Total 0.0020 0.0019
116 Methylene Rifaximin 6.0000 5.8080 96.8
Chloride
n-Heptane 1.8000 1.7478 97.1
n-Heptane 0.5600 0.5387 96.2
(Wet cake
washing)
Total 8.5271 6.8217
117 Methanol Risperidone 1.4000 1.3160 94.0
Triethanolami 6.9000 6.6309 96.1
ne
Isopropyl 2.2000 2.1384 97.2
Alcohol
Methylene 0.8000 0.7544 94.3
chloride
Isopropyl 0.8000 0.7800 97.5
alcohol (wash)
Total 12.1000 11.6197
118 Ethyl acetate Rizatriptan 0.0010 0.0010 97.3
Ethyl acetate Benzoate 0.1100 0.1018 92.5
(For aq.
Extraction)
Methanol 0.1800 0.1744 96.9
Isopropyl 0.0900 0.0874 97.1
alcohol
Isopropyl 0.0110 0.0108 98.0
alcohol (For
washing)
Total 0.3920 0.3753
119 Ethyl acetate Rosuvastatin 8.4000 8.0976 96.4
for Washing Calcium
Ethyl acetate 88.0000 83.4240 94.8
an (Flushing)
Diethyl 7.2000 6.8616 95.3
methoxy


borane(50%w/
w) solution in
THF
Acetic acid 7.8800 7.7539 98.4
glacial
Toluene 1.6000 1.5472 96.7
(Washing)
Absolute 8.0000 7.8480 98.1
alcohol
Cyclohexylam 1.1100 1.0534 94.9
ine
Acetone 18.0000 16.8120 93.4
Toluene 8.0000 7.8400 98.0
Total 156.4900 149.0259
120 N,N- Sitagliptin 1.8650 1.7419 93.4
Dimethylaceta
mide
Tertiary 7.4000 7.2002 97.3
Butanol
Tertiary 0.6300 0.6035 95.8
Butanol For
washing
Acetic acid 0.3800 0.3682 96.9
Methanol 3.3250 3.1521 94.8
Special 5.5500 5.2115 93.9
Denatured
spirit
Special 0.8300 0.7777 93.7
Denatured
spirit for
washing
Total 21.5350 20.5215
121 Methanol Sumatriptan 45.0000 42.2100 93.8
Methylene Succinate 45.0000 42.6150 94.7
chloride
Ethanol 38.0000 37.3160 98.2
Ethanol for 7.6500 7.3517 96.1
washing
Acetic acid 11.7000 11.4426 97.8


Ethyl Acetate 75.0000 73.0500 97.4
Isopropyl 1.3000 1.2259 94.3
alcohol for
washing
Isopropyl 9.0000 8.8200 98.0
alcohol
Total 232.6500 224.0312
122 Methylene Tamsulosine 3.6000 3.4668 96.3
chloride Hcl
Isopropyl 1.9200 1.8643 97.1
alcohol
Isopropyl 1.2000 1.1280 94.0
alcohol (wash)
Total 3.1200 2.9923
123 Absolute Testosterone 13.0000 12.5840 96.8
alcohol
Triethyl 9.6000 9.0912 94.7
orthoformate
Methanol 15.0000 14.3550 95.7
Methanol for 3.2500 3.0810 94.8
washing
Cyclohexane 10.0000 9.2800 92.8
Cyclohexane 2.0000 1.8340 91.7
For washing
Absolute 1.5500 1.5190 98.0
alcohol
(washing)
Absolute 1.5000 1.4190 94.6
alcohol
Total 55.9000 53.1632
124 Cyclohexane Testosterone 1.8000 1.7802 98.9
(wash) Cypionate
Cyclohexane 3.6000 3.4452 95.7
Ethanol 6.0000 5.8380 97.3
Methanol 3.6000 3.4092 94.7
Methanol 1.8000 1.6956 94.2
(flushing)
Total 16.8000 16.1682
125 Methylene Testosterone 1.2000 1.1316 94.3
chloride Undeconate
Dimethyl 0.0600 0.0583 97.2


formamide
Acetonitrile 9.6000 9.0528 94.3
Acetonitrile 1.8000 1.7100 95.0
(wash)
Cyclohexane 2.0000 1.9220 96.1
Cyclohexane 0.4000 0.3896 97.4
(washing)
Total 15.0600 14.2643
126 Acetonitrile Tiagabine 0.1600 0.1555 97.2
Acetonitrile 0.0300 0.0283 94.2
for washing
Methanol 0.0200 0.0188 94.2
Methylene 0.6600 0.6422 97.3
chloride
Acetone 0.2000 0.1928 96.4
Acetone for 0.0400 0.0384 96.1
washing
Dimethyl 0.0500 0.0491 98.2
formamide
Toluene 0.2200 0.2086 94.8
Toluene for 0.0800 0.0778 97.2
washing
Total 1.4600 1.4115
127 Absolute Tofisopam 0.7000 0.6741 96.3
alcohol
Ethyl Acetate 30.0000 27.6000 92.0
an
Acetone 3.2000 3.1104 97.2
Methanol 2.8000 2.6824 95.8
Methanol for 0.6000 0.5940 99.0
washing
Special 4.2000 4.1118 97.9
denatured
sprit
Total Tofacitinib 50.5000 47.1877
128 IPA 0.0160 0.0150 93.8
acetic acid 0.0032 0.0030 92.8
toluene 0.0220 0.0213 96.8
n-butanol 0.0280 0.0263 93.8


methanol 0.0540 0.0524 97.1
n-butanol 0.0313 0.0307 98.2
IPA 0.0060 0.0059 97.5
Total 0.1605 0.1546
129 Methanol Valacyclivir 100.0000 93.8000 93.8
Methanol Hcl 34.0000 32.6400 96.0
(washing)
Total 134.0000 126.4400
130 Ethyl acetate Zolmitriptan 0.0220 0.0214 97.2
Methanol 0.0014 0.0013 93.8
Isopropyl 0.0032 0.0031 95.8
alcohol
Isopropyl 0.0004 0.0004 99.1
alcohol (wash)
Ethyl acetate 0.0009 0.0009 94.8
for washing
Hyflo +IPA 0.0008 0.0008 93.6
Total 0.0287 0.0278
131 Acetone Zolpidem 4.8000 4.4976 93.7
(wash) Tartarete
Acetic acid 6.0300 5.8853 97.6
Methylene 20.4000 18.6660 91.5
chloride
Ethyl acetate 4.8000 4.5504 94.8
Ethyl acetate 2.4000 2.3064 96.1
(wash)
Methanol 7.8000 7.2852 93.4
Methanol 1.8000 1.7064 94.8
(washing)
Total 50.0700 46.8108
132 Ethyl acetate Zonisamide 60.0000 56.9400 94.9
Ethyl acetate 6.0000 5.8920 98.2
(washing)
Isopropyl 9.6000 9.4176 98.1
alcohol
Isopropyl 9.0000 8.7030 96.7
alcohol
(washing)
Methanol 12.0000 11.6040 96.7


Methanol 1.8000 1.7640 98.0
(washing)
Total 98.4000 94.3206
133 Methelene Rasagiline 3.0500 2.8243 92.6
chloride Mesylate
Methanol 3.1000 3.0256 97.6
Toluene 1.5000 1.3905 92.7
Isopropyl 0.7000 0.6769 96.7
Alcohol for
Washing
Isopropyl 2.2000 2.1384 97.2
Alcohol
Mixture of 0.6500 0.6383 98.2
Methanol &
IPA
Acetone 0.4500 0.4307 95.7
Acetone for 0.4500 0.4397 97.7
Washing
Total 12.1000 11.5643

2.7 RESOURCE REQUIREMENT
2.7.1 INFRASTRUCTURE FACILITIES (LAND)
The GIDC plot allotment document is attached as Annexure-V.
Total plot area is 58560 sq. m. & 17604.67 sq. m. area for green belt area. Proposed cost of
the project is Rs. 104 Lakhs
plant layout following considering are made in plant layout:
1. From safety point of view separate entry and exit are incorporated.
2. Green belt plan with 10 m width around the periphery of the unit with perennial trees
In the periphery thick tree plantation is planned.
3. Internal roads are made in such way that tankers could be more freely without taking
reverse turn in case of emergency vehicles/fire tenders.
4. Adequate space between various building plans for easy movement of raw material,
finish good products and man power.
5. Parking place of vehicles is made.
6. No vehicles will remain outside the premises.
The plant layout is attached as Annexure-III.
The Details of breakup of plot area are covered under following table no.2.6. Details of
Infrastructure facility are covered in below table no. 2.6.
TABLE: 2.6
LAND USE BREAK UP OF TOTAL PLOT AREA
Sr. Title Area in m2 % of Total
No. Area
1 Admin Building 771.29 1.32
2 Existing Plant Area 16078.96 27.46
3 Proposed Plant Area 0 0.00
4 Raw Material Storage 1706.6 2.91
5 Finished Goods storage 426.65 0.73
6 Solvent Storage 3510.43 5.99
7 ETP & R. O. 795.17 1.36
8 M.E.E. I & II 490.7 0.84
9 Green Belt 17604.67 30.06
10 Utility 1586.02 2.71

Sr. Title Area in m2 % of Total

No. Area
11 Open area 7644.96 13.05
12 Road Area 7944.55 13.57
TOTAL 58560 100
2.7.2 DETAILS OF FUEL AND ELECTRICITY CONSUMPTION
TABLE: 2.7
FUEL CONSUMPTION & ELECTICITY CONSUMPTION
Sr. Type of Fuel Existing as As per CTE As per Proposed Total

No. per CCA applied expansion for EC
No.52501 &
AWH- 90264
1. Electricity 60000 KWH -- 70000 KWH 130000 KWH
2. Natural Gas 1440 18.67 143 MT/Month 1601.6
Or MT/Month MT/Month MT/Month
3. Briquette 1440 457.5 - 1897.5
MT/Month MT/Month MT/Month
4. Furnace Oil -- 168.36 168.36 KL/ Month 336.72 KL/
KL/Month Month
5. Diesel -- 585.6 300 KL/Month 885.6 KL /
KL/Month Month
2.7.3 DETAILS OF ENERGY DISTRIBUTION/UTILISATION
Details of energy distribution are given in below Table 2.8.

TABLE: 2.8
ENERGY REQUIREMENT (EXISTING CONNECTED LOAD)
Sr. Name of Equipment Total Connected
No. Energy in KW
1 Plant-02 Centrifuses 46
2 Plant-02Reactors 108
3 Plant-02Dryers 24
4 Plant-02 Circulation & transfer Pumps 132
5 Plant-02Air handling Unit 72
6 Plant-02Dust collectors 9
7 Plant-02Multi mill 11
8 Plant-02Shifter 3.35
9 Plant-02Blender 4.45


No. Energy in KW
10 Plant-01 Centrifuge 113
11 Plant-01Reactor 206
12 Plant-01Dryer 77
13 Plant-01Circulation & transfer Pump 133
15 Plant-01Dust collector
17 Plant-01Shifter 6
18 Plant-01Blender 7.5
19 Air jet Mill 0.37
20 Plant-03 Centrifuse 2.2
22 Plant-03Dryer 7.5
24 Plant-03Air handling Unit 7.2
25 Solvant recovery plant Circulation pump & 152
transfer pump
26 Storage tank transfer pump 145
27 Plant-05 Centrifuse 4.5
29 Plant-05Dryer 4
30 Plant-05Circulation & transfer Pum 20
31 Plant-05Air handling unit 27
32 Plant-05Dust collector 6
33 Plant-05Shifter 2.2
34 Plant-05Blender 2
35 Plant-05Air jet Mill 2
36 Plant-05AVentilation Air unit 8
37 Plant-05ADryer 4
38 Plant-05ACirculation & transfer Pump 12
39 Plant-05AAir handling Unit 21
40 Plant-05ADust collector 15
41 Plant-05AShifter 2
42 Plant-05ABlender 7.5
43 Plant-05AAir jet Mill 3.82
44 Plant-06Centrifuse 174.5
46 Plant-06Dryer 107


No. Energy in KW
52 Plant-06Blender 22
54 Plant-07 Centrifuse 31
56 Plant-07Dryer 9
64 Plant-08 Reactor 30
65 Plant-08 Dryer 1
66 Plant-08 Circulation & transfer Pump 61
67 Plant-08 Air handling Unit 27
68 Plant-08 Drayer 20
69 Plant-08 Multi mill 2
70 Plant-08 Shifter 1
73 Plant-09Dryer 7.5
78 Plant-09Vaccum pump 15
79 Chilled water compressor 1158
80 Chilled brine compressor 520
81 Air compressor 568
82 Boiler 235
83 Utility Circulation Pump 820


No. Energy in KW
84 Multi effect evoparation -02 Circulation & 135
Transfer Pump-
85 Multi effect evoparation-02ATFD 22
86 Multi effect evoparation-02 Cooling Tower 83
Pump & Fan
87 Multi effect evoparation -01 Circulation & 128
Transfer Pump-
88 Multi effect evoparation-01 ATFD 22
89 Multi effect evoparation-01 Cooling Tower 55
Pump & Fan
90 Effulent tretmentment Plant Air blower 197
91 Effulent tretmentment Plant Flot areator 45
92 Effulent tretmentment Plant circulation & 245
transfer Pump
93 R.O Plant -1 & 2 102
94 Total Connected Load In KW 7389.59
95 Total Connected Load In KVA 9236.99
Existing Power Consumption
Existing Power consumption KWH/Day = 0.34 % of connected load X 24

Hrs
= 0.34 X 7389
KWX 24 Hrs
= 60294 KWH/Day
TABLE: 2.9
ENERGY REQUIREMENT (PROPOSED CONNECTED LOAD)
Sr. Equipment Name Total Connected Energy
No. in KW
1 Air Handling unit 105
2 Supply fan unit 6
3 Exhaust fan Unit 6
4 Multi mill 22.2
5 Shifter 8
6 Blender 15
7 Rotery cone vaccum drayer 47

Sr. Equipment Name Total Connected Energy

No. in KW
8 Fluid bed drayer 44
9 Air jet Mill 1
10 Vaccum tray drayer 9
11 Dust collector 12
12 Air compressor 425 CFM 90
13 Chilled Water compressor 250 TR 175
14 Chilled brine Compressor 75
15 Chilled Water compressor400 TR 400
16 Boiler 12 Ton/Hr 100
17 Chilled Brine Compressor 250 TR 550
18 Transfer & circulating pump 1252
Total 2917.2
Proposed Power consumption

Proposed Power consumption per day = Total Load In KW/Hr X 24 hrs
= 2917 X 24
= 70008 KWH/Day
2.7.4 UTILITIES
The utilities to be installed will be Cooling tower, Compressor and Chilling plant. Details of
utilities are given in below Table 2.10.
TABLE: 2.10
DETAILS OF UTILITIES (Existing)
Sr. Utilities Type Capacity Quantity
No.
1 Cooling Induced Draft cross flow 500 TR 2
Tower
2 Boiler Fire Tube Package boiler 12Ton/Hr 1
dual fired Natural gas
Boiler Fire Tube Package boiler 4 Ton/Hr 1
Boiler Fire Tube Package boiler 3 ton/Hr 1
Boiler Water Tube Briquette fire 12Ton/Hr 1
3 Thermopack Oil heating system 4 Lac Kcal 1
Thermal heating


No.
4 Chilling plant Screw compressor 175TR 4
Chilling plant Screw compressor 110 TR 3
Chilling plant Screw compressor 159TR 1
Chilling plant Screw compressor 250 TR 1
5 Chilled Brine Screw compressor 44TR 3
Plant
Chilled Brine Screw compressor 24TR 4
Plant
Chilled Brine Screw compressor 40 TR 1
Plant
6 Air Non lubricated 214 CFM 10
Compressor Reciprocating compressor
Air Non lubricated 211 CFM 1
7 Pumps Centrifugal Ranging from 30
50 to 200
M3/Hr
8 Motors 3 Phase IP65/TEFC/NLFP Ranging from 30
3 Kw to 50
KW
9 Storage tanks Atmoshpheric 5 KL to 20 4
KL
10 Boiler feed Ion Exchange 350 KLD 1
water
treatment
plant
TABLE: 2.11
DETAILS OF UTILITIES (Proposed)
No.
1 Cooling Tower Induced Draft cross flow 500 TR 2
2 Boiler Fire Tube Package boiler 12Ton/Hr 1
3 Thermopack Oil heating system 4 Lac Kcal 1
Thermal heating

4 Chilling plant Vapour compression 400 TR 2

(VCR)
5 Chilled Brine Screw compressor 250 TR 2
Plant
6 Air Compressor Non lubricated 200 CFM 2
Reciprocating compressor
7 Pumps Centrifugal Ranging from 30

50 to 200 M3/Hr
8 Motors 3 Phase Ranging from 3 30
IP65/TEFC/NLFP Kw to 50 KW
9 Storage tanks Atmoshpheric 5 KL to 20 KL 4
10 Boiler feed water Ion Exchange 300 KLD 1
treatment plant

2.7.5 MANPOWER
The manpower required for the proposed project as well as during the construction/
commissioning activities will be employed from the local area. Details of existing and
proposed man power requirement are given in below Table 2.12.
TABLE: 2.12
MAN POWER REQUIREMENT
Phase of Type of No. of workers No. of workers No. of workers
project labor (Existing) (Proposed Scenario) (Total)
During Contractual 0 30 30
construction
During Contractual 0 10 10
commissioning
During Managerial 715 36 751
operations Skilled 180 41 221
Un-skilled 80 11 91
Total 975 128 1103
2.7.6 EQUIPMENTS/MACHINERIES
Details of existing equipments and machineries are given in below Table 2.13. The list is
quite comprehensive and provide overall image of the processing area.
TABLE: 2.13
LIST OF EQUIPMENTS AND MACHINERIES
Sr. Plant Name of the MOC Capacity Existing Additional TOTAL
No. Equipment in LTR Quantity Quantity Quantity
in Nos. in Nos. in Nos.
1 Plant-1 Reactors Hastelloy 200 1 0 1
2 Plant-1 Reactors MSGL 100 1 0 1
10 Plant-1 Reactors SS-316 100 1 0 1


19 Plant-1 Reactors SSGL 500 1 0 1
38 Plant-5 Reactors Glass 20 1 0 1



2.7.7 WATER REQUIREMENT
Source of water supply will be fulfilling by GIDC. Copy for additional water quantity
permission is attached as annexure VIII.
TABLE: 2.14
DETAILS OF WATER CONSUMPTION .
Sr. Section Water Consumption KL/Day
No. Existing As Per CCA Proposed Expansion Total
No.-A-52501 & AWH-
90264
Fresh RecoveredTotal Fresh Recovered Total Fresh Recovered Total
1. Domestic 20 0 20 40 00 40 60 0 60
2. Industrial
2.1 Process 55 0 55 55 00 55 110 0 110
2.2 Boiler 35 0 35 70 00 70 105 0 105
2.3 Cooling 5 45 50 00 50 50 00 100 100
2.4 Gardening 00 00 00 35 00 35 35 00 35
2.5 Other 30 00 30 30 00 30 60 00 60
(Washing)
Total 125 45 170 190 50 240 310 100 410
(Industrial)
Total 145 45 190 230 50 280 370 100 470
(Industrial +
Domestic)
Note: RO permeate of 100 KL/Day recovered water will be used in cooling tower plant and
MEE condensate of 35 KL/Day will be used in make up of MEE cooling tower.

FIGURE: 2.2
EXISTING WATER BALANCE DIAGRAM
Total Water Consumption
190 KL/day
Domestic Industrial
20 KL/day 170 KL/day
Cooling Boiler
Process+Washing
Fresh: 5 KL/day+ RO Permeate 45*KL/day 35 KL/day
85 KL/day
Loss Loss Loss
20 KL/day 45 KL/day 30 KL/day
Effluent from Cooling blow down Boiler blow down
Process 5 KL/day 5 KL/day
65 KL/day
Effluent Treatment Plant

75 KL/day
Septic Tank/Soak pit
RO Plant 75 KL/day
20 KL/day
RO Reject 30 KL/day RO Permeate

45* KL/day
Reuse in cooling tower
MEE 30 KL/day
Condensate 16 KL/day MEE salt To TSDF

14 KL/day
Make up-MEE Cooling
tower
FIGURE: 2.3
PROPOSED WATER BALANCE DIAGRAM TOTAL PROPOSED SCENARIO (EXISTING + PROPOSED)
Total Water Consumption
470 KL/day ( 370 KL/day + 100 KL/day )
Domestic Gardening Industrial

60 KL/day 35 KL/Day 375 KL/day
Cooling Tower Boiler

Process Washing
100 KL/Day 105 KL/Day
110 KL/Day 60 KL/day
Effluent from Washing Cooling blow

Process effluent down Boiler blow down
80 KL/day 50 KL/day 15 KL/day 15 KL/day
Effluent Treatment `
160 KL/day
Soak pit
RO Plant 160 KL/Day
60 KL/Day
RO Reject- 60 KL/Day RO Permeate

100 KL/day Reuse
MEE in cooling tower
60 KL/Day
Make up-MEE Cooling
tower Condensate MEE Salt To TSDF
35 KL/Day 35 KL/Day 25 KL/Day
The details of existing plant and proposed plant waste water generation are given in below
Table 2.15
2.8.1 WASTE WATER GENERATION DETAILS
Unit will continue to maintain ZERO LIQUID DISCHARGE for Industrial waste water. Thus
unit waste water load for disposal will be ZERO.
Disconnection letter for GIDC drainage from GIDC is attached as annexure IX.
TABLE: 2.15
DETAILS OF WASTE WATER GENERATION
Sr. Section Waste Water Generation in KL/Day
No. Existing As Per Proposed Total
CCA No.-A- Expansion
52501 & AWH-
90264
1 Domestic 20 40 60
2 Industrial
2.1 Process 40 40 80
2.2 Washing 25 25 50
2.3 Boiler 5 10 15
2.4 Cooling 5 10 15
2.5 Gardening 0 0 0
Total (Industrial) 75 85 160
Total 95 125 220
(Industrial + Domestic)

2.8.2 EXISTING EFFLUENT TREATMENT PLANT PROCESS

FIGURE NO: 2.4
EFFLUENT TREATMENT PLANT FLOW DIAGRAM

TABLE: 2.16
EFFLUENT TREATMENT PLANT TANK SIZE
Sr. Name of Treatment Units Size

No.
1 Equalization cum neutralization tanks (2 no.) 3.2 m x 3.2 m x 2.5 m
2 Collection pits (2 no.) 4.2 m x 4.2 m x 3m
3 Caustic/Acid dozing tanks (2 no.) 1.0 m x 1.0 m x 1.5 m
4 Primary Clariflocculator 8 m dia x 2.5 m height
5 Aeration tank (I stage) with diffused aeration system 7.0 m x 7.8 m x 4.4 m
6 Secondary clarifiers (I stage) (1 no.) 3.5 m dia x 2.5 m
7 Aeration tank (II stage) with diffused aeration system 13.5 m x 7.8 m x 4 m
8 Secondary clarifiers (II stage) (1 no.) 3.5 m dia x 2.5 m
9 Aeration tank (III stage) with diffused aeration system 17 m x 7.8 m x 4.0 m
10 Secondary clarifier (III stage) 3.5 m dia x 2.5 m
11 Sludge drying beds (2 no.) 6.3 m x 5 m
12 Sludge Sump 4 m x 4 m x 3m
13 Filter press of 37 plates (2 no.) 36 “ x 36 “
14 Pressure Sand Filter 0.9 m dia x 1.8 m
15 Activated Carbon Filter 0.9 m dia x 1.8 m
16 Collection sump 4mx4mx3m
17 Reverse Osmosis Plant 145 kL/day max. cap.
19. MEE 30 KL/Day
DETAILS OF EFFLUENT TREATMENT PLANT

The trade effluent of plant & utility is segregated in two major heads as Low COD & High
COD effluent streams. High COD effluent stream is collected in separate collection tank
which is treated in multiple effect evaporation plant. The Low COD effluent is treated
separately in existing ETP as:
The effluent from different sources is first collected in equalization cum neutralization tank,
where flow & quality gets equalized and neutralized by lime or sulfuric acid. These tanks are
equipped with air grid and attached to air blower to supply desired air flow for aeration &
mixing. Coagulant & flocculants are added in the tank and then pumped to Clariflocculator
where flocculated solids gets settled down and the clarified effluent overflow and enter into
1st stage Aeration Tank, where continues air is supplied by means of diffused Aeration
System for biodegradation of organic matters. The overflow of aeration tank is fed to 1st
stage Secondary Clarifiers, where settlement of biomass takes place. The overflow of 1st
stage Secondary Clarifiers is taken into 2nd stage Aeration Tank, where further

biodegradation takes place. Overflow of 2nd stage aeration tank goes to 2nd stage Secondary
Clarifier, where further settlement of biomass takes place. The overflow of 2nd stage
Secondary Clarifiers is taken into 3rd stage Aeration Tank. Where further biodegradation
takes place Overflow of 3rd stage aeration tank goes to final Clarifier. The treated effluent is
then passed through PSF and ACF for removal of suspended solids and which is then treated
in Reverse Osmosis plant. The RO permeate is recycled for utility make up.
The settled sludge from 2st Stage Secondary Clarifiers and final Stage Secondary Clarifier
are partly recirculate into 1st stage, 2nd stage & 3rd stage Aeration Tank respectively and
partly wasted in to sludge sump. Sludge from sludge sump is pumped to Sludge Drying Beds
and Filter Press. Dried sludge from sludge drying beds is stored in Hazardous Waste Storage
Area, having impervious layer and leachate collection system. Finally, stored hazardous
waste disposed off to TSDF of M/s. Bharuch Enviro Infrastructure Ltd.
EXISTING CHARACTERISTICS OF WASTEWATER BEFORE TREATMENT
&AFTER TREATEMENT
TABLE: 2.17
EFFLUENT QUALITY AT CONVENTIONAL ETP
Sr. Parameters Before Treatment After Treatment
No.
1. pH 4- 9 7.0-8.5
2. Colour in Hazen 900-1100 7-10
3. T.S.S in mg/L 1400-1600 70-90
4. T.D.S. in mg/L 7400-7600 6000-7000
5. B.O.D. in mg/L 3400-3600 250-450
6. C.O.D. in mg/L 9000-11000 900-1100
TABLE: 2.18
EFFLUENT QUALITY AT R.O.
Sr. Before
Parameters Permeate Reject
No. Treatment
1. pH 7.0-8.5 6.8-7.5 6.8-7.5
2. Colour in Hazen 7-10 7-10 7-10
3. T.S.S in mg/L 70-90 23-26 230-250
4. T.D.S. in mg/L 6000-7000 1300-1500 13000-15000
5. B.O.D. in mg/L 250-450 28-30 1500-1800
6. C.O.D. in mg/L 900-1100 90-100 4500-5000

2.8.3 PROPOSED EFFLUENT TREATMENT PLANT PROCESS

FIGURE NO: 2.5

TABLE: 2.19
EFFLUENT TREATMENT PLANT TANK SIZE
Capacity of ETP : 125 KL/Day
Sr. NAME OF TREATMENT UNITS SIZE
No.
1 Equalization cum neutralization tanks (2 no.) 3.2 m x 3.2 m x 2.5 m
2 Collection pits (2 no.) 4.2 m x 4.2 m x 3m
3 Caustic/Acid dozing tanks (2 no.) 1.0 m x 1.0 m x 1.5 m
4 Primary Clariflocculator 8 m dia x 2.5 m height
5 Aeration tank (I stage) with diffused aeration system 7.0 m x 7.8 m x 4.4 m
6 Secondary clarifiers (I stage) (1 no.) 3.5 m dia x 2.5 m
7 Aeration tank (II stage) with diffused aeration 13.5 m x 7.8 m x 4 m
system
8 Secondary clarifiers (II stage) (1 no.) 3.5 m dia x 2.5 m
9 Aeration tank (III stage) with diffused aeration 17 m x 7.8 m x 4.0 m
system
10 Secondary clarifier (III stage) 3.5 m dia x 2.5 m
11 Sludge drying beds (2 no.) 6.3 m x 5 m
12 Sludge Sump 4 m x 4 m x 3m
13 Filter press of 37 plates (2 no.) 36 “ x 36 “
14 Pressure Sand Filter 0.9 m dia x 1.8 m
15 Activated Carbon Filter 0.9 m dia x 1.8 m
16 Collection sump 4mx4mx3m
19 Equalization tank 4.0 m x 10.0 m x 3.5 m
20 AOS Tank 1 3.0 m x 7.0 m x 3.5 m
21 AOS Tank 2 3.0 m x 7.0 m x 3.5 m
22 Lifting Sump 3.0 m x 7.0 m x 2.5 m
23 Treated Water Tank 1 5.0 m x 5.0 m x 3.5 m
26 Bioreactor I (27M x21M) x 3.7 Mh
27 Bioreactor IA (17M x21M) x 3.7 Mh
28 Biorector II (25M x21M) x 3.7 Mh
29 Bioreactor III (19M x21M) x 3.7 Mh
30 MEE 100 KL/Day

DETAILS OF EFFLUENT TREATMENT PLANT

The trade effluent of plant & utility is segregated in two major heads as Low COD & High
COD effluent streams. High COD effluent stream is collected in separate collection tank
which is treated in multiple effect evaporation plant. The Low COD Effluent is treated
separately in existing ETP as:
The effluent from different sources is first collected in equalization cum neutralization tank,
where flow & quality gets equalized and neutralized by lime or sulfuric acid. These tanks are
equipped with air grid and attached to air blower to supply desired air flow for aeration &
mixing. Coagulants & flocculants are added in the tank and then pumped to Clarifloculator
where flocculated solids gets settled down. Half of the clarified effluent will then be
subjected to next stage i.e Advance Oxidation. Clear effluent then will be taken to
Equalization Tank where Advance Oxygen System will be given as pretreatment. After
Advance Oxidation the effluent will be taken to SBT system wherein 3 bio-reactor will be
used in series. Filtration through SBT system will be a batch process in which wastewater is
generally pumped and applied onto the top surface of the Bioreactor. Water first percolates
through the bio-reactor media which in houses cultured media in 25-30 min and gets
collected into the collection tank. Then series mode is provided for further polishing of the
effluent. Dissolved organic and inorganic are oxidized and the water is purified further in
Reverse Osmosis Plant.
Remaining half of the clarified effluent overflow and enter into 1st stage Aeration Tank and
2nd stage Aeration Tank, where continuous air is supplied by means of diffused Aeration
System for biodegradation of organic matters. The overflow of aeration tank is fed to 1st stage
Secondary Clarifiers, where settlement of biomass takes place.
The overflow of 1st stage Secondary Clarifiers is taken into 3rd stage Aeration Tank, where
further biodegradation takes place. Overflow of 2nd stage aeration tank goes to 2nd stage
Secondary Clarifier, where further settlement of biomass takes place. The overflow of 2nd
stage Secondary Clarifiers is taken into 3rd stage Aeration Tank. Where further
biodegradation takes place Overflow of 3rd stage aeration tank goes to final Clarifier. The
treated effluent is then passed through PSF and ACF for removal of suspended solids and
which is then treated in Reverse Osmosis plant.
The RO permeate is recycled for utility make up.
The settled sludge from 2st Stage Secondary Clarifiers and final Stage Secondary Clarifier are
partly recirculate into 1st stage, 2nd stage & 3rd stage Aeration Tank respectively and partly
wasted in to sludge sump. Sludge from sludge sump is pumped to Sludge Drying Beds and
Filter Press. Dried sludge from sludge drying beds is stored in Hazardous Waste Storage
Area, having impervious layer and leachate collection system. Finally, stored hazardous
waste disposed of to TSDF of M/s. Bharuch Enviro Infrastructure Ltd., Saurashtra Enviro.
Project Pvt. ltd., Recycling Solution Private Ltd. And other approved TSDF sites.

PROPOSED EXPECTED CHARACTERISTICS OF WASTEWATER BEFORE

&AFTER TREATEMENT
TABLE: 2.20
EFFLUENT QUALITY AT CONVENTIONAL ETP
Sr.
Parameters Before Treatment After Treatment
No.
1. pH 4- 9 7.0-8.5
2. Colour in Hazen 900-1000 7-10
3. T.S.S in mg/L 1400-1500 70- 80
4. T.D.S. in mg/L 7000-7500 6000-7000
5. B.O.D. in mg/L 3000-3500 300-350
6. C.O.D. in mg/L 9000-10000 900-1000
TABLE: 2.21
EFFLUENT QUALITY AT R.O.
Sr. Parameters Before Permeate Reject
No. Treatment
1. pH 7.0-8.5 6.8-7.5 6.8-7.5
2. Colour in Hazen 7-10 7-10 7-10
3. T.S.S in mg/L 70- 80 20-25 230-250
4. T.D.S. in mg/L 6000-7000 1400-1500 14000-15000
5. B.O.D. in mg/L 300-350 25-30 1700-1750
6. C.O.D. in mg/L 900-1000 90-100 4500-5000
TABLE: 2.22
SPECIFIC EFFICIENCY OF EACH TREATMENT UNIT
Sr. Unit pH Colour in TSS in TDS in B.O.D C.O.D. %
No. Hazen mg/lit mg/lit . mg/lit reducti
mg/lit on of
COD
1 Inlet 4-9 900-1000 1400- 7000- 3000- 9000-
1500 7500 3500 10000
2 Clarifocculato 7.0- 300-400 200- 6500- 2300- 7000- 20-22
r 7.5 300 7000 2600 8000
3 Aeration 7.0- 300-400 150- 6000- 700- 2000- 67-78
tank-1 8.5 200 7000 1000 3000
4 Aeration 7.0- 300-400 150- 6000- 1000- 3000- 60-67
Tank-2 8.5 200 7000 1300 4000
5 Aeration 7.0- 200-300 100- 6000- 300- 900- 90
tank-3 8.5 150 7000 400 1000
6 R.O. Feed 7- 7-10 70-80 6000- 300- 900- 90
(Treated 8.5 7000 350 1000

effluent of
ETP)
7 R.O. 6.8- 7-10 20-25 1400- 25-30 90-100 99
Permeate 7.5 1500
8 R.O. Reject 6.8- 7-10 230- 14000- 1400- 4500-
7.5 250 15000 1750 5000
2.8.4 Segregation of waste streams & Action Plan for Zero Discharge:
Segregation of Stream:
First of all effluent will be segregated in two streams. COD and TDS less than 10000 ppm
will be considered as low cod effluent and will be treated in ETP which has capacity of 125
KL/Day. COD and TDS which is greater than 10000 ppm cod is consider as high cod effluent
and will be treated in MEE plant which has capacity of 100 KL/Day.
Low COD effluent:
Effluent which has less than 10000 ppm COD and TDS will be collected in low COD effluent
collection tank. This low COD effluent will be treated in ETP by giving primary, secondary
and tertiary treatment. Primary and secondary sludge will be treated in filter press (2 nos of
filter press available) and in sludge drying beds (2 nos of sludge drying beds available).
Treated effluent of ETP will be further treated in R.O.Plant. We have two nos of R.O.Plants,
one of 140 KL/Day capacity and other is of 125 KL/Day capacity. Permeate coming out from
R.O.Plant will be reused for make up in utility cooling tower. Reject coming out from R.O.
plant will be further treated in R.O.Reject MEE plant. Capacity of R.O.Reject MEE plant is
65 KL/Day. Condensate water coming from R.O.Reject MEE will be further treated in
ETP.Concentrate coming fromR.O.Reject MEE will be treated in ATFD and will be
converted into salt. Capacity of ATFD is 24 KL/Day. ATFD condensate will be treated in
ETP and salt coming from ATFD will be sent for landfilling/co-processing at TSDF site.
High COD effluent:
Effluent which has greater than 10000 ppm COD and TDS will be collected in High COD
effluent collection tank. This high COD effluent will be treated in MEE which has capacity of
100 KL/Day. This high COD effluent will be further treated in Pre Settling Tank. Giving
primary treatment with caustic, alum and poly electrolyte, this high COD effluent will be
treated in stripper followed by four calendria. Final condensate coming from MEE will be
either treated in ETP or used for MEE cooling tower makeup. Concentrate coming from MEE

will be treated in ATFD and will be converted in form of salt. Capacity of ATFD is 16
KL/Day. MEE salt will be sent for landfilling/co-processing at TSDF site. Condensate of
ATFD will be either treated in ETP or used for MEE cooling tower makeup. Strip solvent
coming from stripper will be sent to TSDF site for co-processing.
TABLE: 2.23
DETAILS OF WASTE WATER GENERATION WITH QUALITATIVE AND
QUANTITATIVE ANALYSIS OF EACH WASTE STREAM BASED ON WORST
CASE SCENARIO
Sr. Source of Quantity Quality Effluent Effluent Final load at
No. Waste in load in load at ETP in Kg/day
Water KL/Day Kg/day at Solvent
Generation ETP stripper
cum
evaporator
in Kg/day
1. Boiler blow 15 pH:8-9.5 -- -- --
down TSS:50-100 1.5 -- 1.5
mg/L
COD:50-80 1.2 -- 1.2
mg/L
TDS: 2000- 37.5 -- 37.5
2500 mg/L
2. Cooling 15 pH:8-9.5 -- -- --
Tower blow TSS:50-100 1.5 -- 1.5
down mg/L
COD:100- 1.2 -- 1.2
300mg/L
TDS: 1500- 37.5 -- 37.5
2500 mg/L
3. Washing 50 pH:4-9 -- -- --
TSS:100- 10 -- 0.3
200 mg/L
COD:1500- 10 -- 3.75
2500 mg/L
TDS: 1000- 125 -- --
2500 mg/L
4. Process 40 pH:4-6 -- -- --
(Low COD TSS:40-160 6.4 -- 6.4
and Low mg/L

Sr. Source of Quantity Quality Effluent Effluent Final load at

No. Waste in load in load at ETP in Kg/day
Water KL/Day Kg/day at Solvent
Generation ETP stripper
cum
evaporator
in Kg/day
TDS) COD:170- 100 -- 100
2500 mg/L
TDS: 40- 80 -- 80
2000 mg/L
5. Process 40 pH:5-10 -- -- --
(High COD TSS:160- -- 8 8
and High 200 mg/L
TDS)
COD:2500- -- 4000 5
100000
mg/L
TDS: 2000- -- 800 1
20000 mg/L

2.8.5 SEWAGE GENERATION OR DOMESTIC WASTE WATER
FIGURE NO: 2.6

Soil Bio technology plant for Domestic waste water treatment:

Soil Bio Technology (SBT) is a green engineering approach to waste management.
Technology which is going to be adopted is based on a bio-conversion process, practically
maintenance free, does not produce bio sludge & foul odour, consumes least energy and
has green aesthetic.
S B Technology is a totally aerobic process, which do not generate Green House Gas like
Methane (CH4). This technology is patented technology developed by IIT Mumbai.
The advantages of the SBT technology treatment are
Very low energy consumption
 No Chemical consumption
 No Water consumption
 No generation of Greenhouse gases
 No sludge generation hence no sludge disposal cost
The capacity of the SBT plant will be 70 KL/Day.
Currently Domestic waste water is treated in Septic tank & Soak pit.

The recovered water will be reused in Utility, Domestic & gardening purpose.
2.9 GASEOUS EMISSION
2.9.1 FLUE GAS EMISSION
Details of stack height, fuel consumption, air pollution control system etc. are shown in
below Table.2.24.
TABLE: 2.24
ELECTRICITY AND FUEL CONSUMPTIONS
Sr. Type of Fuel Existing as As per CTE as per Proposed Total

No. per CCA applied expansion for EC
No.52501
1. Electricity 60000 KWH -- 70000 KWH 130000 KWH
2. Natural Gas 1440 18.67 143 MT/Month 1601.6
Or MT/Month MT/Month MT/Month
3. Briquette 1440 457.5 - 1897.5
MT/Month MT/Month MT/Month
4. Furnace Oil -- 168.36 168.36 KL/ Month 336.72 KL/
KL/Month Month
5. Diesel -- 585.6 300 KL/Month 885.6 KL /
KL/Month Month
TABLE: 2.25
DETAILS OF FLUE GAS EMISSIONS
EXISTING FLUE GAS EMISSION: (As per CCA No. :A-52501 & AWH-90264 )
Stack Stack Type of Quantity Stack Parameter Permissible APCM
No. Attached Fuel of Fuel Height in Limit
to Meter
1. Boiler-105 Natural gas 1440 30 PM 150 --
GT-7469 MT/Month SO2 mg/NM³
(12 TPH) NOx 100 ppm
50 ppm
2. Briquette Solid fire- 1440 30 PM 150 Multi
Boiler Briquette MT/Month SO2 mg/NM³ Cyclone
GT-6202 NOx 100 ppm Dust
(12 TPH) 50 ppm Collector
PROPOSED FLUE GAS EMISSION: ( As Per CTE Ammendment)
1. Boiler-101 Natural gas 124.54 30 PM 150 --
GT-3280 MT / SO2 mg/NM³
(3 TPH) Month NOx 100 ppm
50 ppm
2. Boiler-102 Natural gas 165.25 30 PM 150 --

GT-5781 MT/ SO2 mg/NM³

(4 TPH) Month NOx 100 ppm
50 ppm
3. Thermic Natural gas/ 47 30 PM 150 Multi
Fluid Furnace oil SM3/168. SO2 mg/NM³ Cyclone
Heater 36 KL / NOx 100 ppm Dust
(4.0 lac Month 50 ppm Collector
K.Cal/hr)
4. Thermic Natural gas 23.5 SM3 30 PM 150 --
Fluid SO2 mg/NM³
Heater NOx 100 ppm
(2.0 lac 50 ppm
K.Cal/hr)
5. D.G.Set- Diesel 250 Liter 30 PM 150 --
601 SO2 mg/NM³
(1250 NOx 100 ppm
KVA) 50 ppm
6. D.G.set- Diesel 250 Liter 30 PM 150 --
602 SO2 mg/NM³
(1250KVA) NOx 100 ppm
50 ppm
7. D.G.Set- Diesel 300 Liter 30 PM 150 --
101 SO2 mg/NM³
(1500 NOx 100 ppm
KVA) 50 ppm
8. Captive Natural gas 211 SM3 30 PM 150 --
Power SO2 mg/NM³
Plant NOx 100 ppm
(800 KW) 50 ppm
PROPOSED FLUE GAS EMISSION: (As per EC)
1. New Boiler- Natural 143 30 PM 150 mg/NM³ Multi
12 TPH gas/Furnac MT/Mont SO2 100 ppm Cyclone
e oil h or NOx 50 ppm Dust
168.36 Collector
KL/Month
2. New D.G. Diesel 300 Litre 30 PM 150 mg/NM³ --
Set- SO2 100 ppm
(1500 KVA) NOx 50 ppm

2.9.2 PROCESS GAS EMISSION

The process gas emissions from the existing and proposed manufacturing activities are given
in the Table 2.26.
TABLE: 2.26
DETAIS OF PROCESS GAS EMISSION
EXISTING PROCESS GAS EMISSION: (As per CCA No. :A-52501 & AWH- 90264 )
Sr. Stack Attached to Stack Height APCM Pollutant
No in Meter
1. Reaction Vessels 16.5 HCl Scrubber SO2, HCl
PL-01
2. Reaction Vessels 16.5 NaOH Scrubber Cl2, SO2, HF
PL-01
PROPOSED PROCESS GAS EMISSION: ( As Per CTE Ammendment)
1. Reaction Vessels 8 NaOH Scrubber Cl2, SO2, HF
PL-02
PL-02
PL-02
PL-03
5. Reaction Vessels 5 HCl Scrubber SO2, HCl
PL-05
PL-06
7. Reaction Vessels 7.5 NaOH Scrubber Cl2, SO2, HF
PL-06
PL-07
PL-08
PL-09
11. Ware House-05 4.8 HCl Scrubber SO2, HCl
PROPOSED PROCESS GAS EMISSION: (As per EC)
Sr. Stack Attached to Stack APCM Pollutant
No. Height in
Meter
3. Reaction Vessels 8 Water scrubber NH3
followed by
sulphuric Acid

Note: Unit has already applied CTE Amendment application inward no. 116693 dated
18/01/2017 for proposed flue gas emissions and Process emission.
TABLE: 2.27
DETAILS OF SCRUBBERS
Sr.No. Details of scrubber equipment No.
scrubber-1 (SCB-101)
1 i. HDPE/ PPFRP Tower Size – 250 MM X 2500 MM, complete with 1 Lot
Deminister, distribution pipe, Nozzles, Lifting lugs, stiffners
ii. Pall rings – 25m m Φ 1 lot
iii. HDPE tank with level indicator Capacity -5 KL 1
iv.PP Pump – 2 no. Capacity – 5 M3/Hour 2
v. PPFRP venturi – 500 CFM 1 Lot
vi.Connecting pipe & ducts PPFRP 1 Lot
Scrubber-2 (SCB-102)
2 i. HDPE/ PPFRP Tower Size – 100 MM X 1800 MM, complete with 1 Lot
3 i. HDPE/ PPFRP Tower Size – 150 MM X 2000 MM, complete 1 Lot
with Deminister, distribution pipe, Nozzles, Lifting lugs, stiffeners
iv. PP Pump – 2 no. Capacity – 5 M3/Hour 2
4 i. HDPE/ PPFRP Tower Size – 150 MM X 2000 MM, complete 1 Lot
with Deminister, distribution pipe, Nozzles, Lifting lugs, stiffners
iii. HDPE tank with level indicator Capacity -1.5 KL 1
5 i. HDPE/ PPFRP Tower Size – 150 MM X2000 MM, complete with 1 Lot
v. PPFRP Blower – 400 CFM 1 Lot
vi. Connecting pipe & ducts PPFRP 1 Lot


6 i. HDPE/ PPFRP Tower Size – 100 MM X2000 MM, complete with 1 Lot
vi. Connecting pipe & ducts PPFRP 1 Lot
7 i. HDPE/ PPFRP Tower Size – 150 MM X2000 MM, complete 1 Lot
with Deminister, distribution pipe, Nozzles, Lifting lugs,
stiffners 1 lot
ii. Pall rings – 25m m Φ 1
iv. PP Pump – 1 no. Capacity – 10 M3/Hour 1 Lot
v. PPFRP VENTURI – 400 CFM 1 Lot
vi. Connecting pipe & ducts PPFRP
Scrubber-8 (WH-5)
stiffners 1 lot
iii. PPFRP tank with level indicator Capacity -1.5 KL 1
stiffners 1 lot
iii. MS tank with level indicator Capacity -5.0 KL 1
stiffners 1 lot


stiffners 1 lot
stiffners 1 lot
stiffners 1 lot

FIGURE NO: 2.7

DRAWING OF SCRUBBER
Process:
Before starting the batch, check the level level of water in scrubber tank. Reactor vent to be
properly connected to scrubber. Start the circulation pump for scrubber. Check pH of
scrubber, it should be always alkaline/neutral, if required add caustic lye/HCL for
maintaining pH. Check specific gravity of primary scrubber, it is rising from basic/acidic.
Transfer the basic/acidic to storage tank & fill the fresh water. Monitor scrubber and record
every hour and effluent from storage tank is send to ETP for effluent treatment

TABLE: 2.28
DETAILS OF EMISSION ESTIMATE (EXISTING)
Sr. Name of Product Gases coming out Quantity APCM After GPCB
No. from process gm/sec APCM Limit
vent quantity
1 Alendronate Sodium Hydrochloric acid 9.8 & 5 Alkali Nil SO2-40
& Ammonia gas Scrubber, mg/Nm3
water HCl-20
scrubber mg/Nm3
followed by Cl2- 9
sulphuric acid mg/Nm3
2 Carvedilol NA NA Nil HF-15
3 Ropinirol Ammonia gas 6 water Nil mg/Nm3
scrubber NH3-175
followed by mg/Nm3
sulphuric acid
4 Prednicarbate NA NA Nil
5 Clomioramine HCL NA NA Nil
6 Citalopram NA NA Nil
7 Dobutamine HCL NA NA Nil
8 Topiramate Ammonia gas 6 water Nil
9 Repaglinide scrubber Nil
followed by
sulphuric acid
10 Losartan Potassium NA NA Nil
11 Naltrexone NA NA Nil
12 GraniSetron NA NA Nil
13 Ondansetron NA NA Nil
14 Loteprednol NA NA Nil
15 Pentoxifyline NA NA Nil
(Oxypentifylline)
16 Buprenorphine HCL NA NA Nil
17 Riluzole NA NA Nil
18 Tizanidine Hydrochloric acid 1.71 Alkali Nil
Scrubber
19 Irbestan NA NA Nil
20 Acamprosate NA NA Nil
Calcium
21 Iron Sucrose NA NA Nil
22 Lithium Carbonate NA NA Nil
23 Sodium Feric NA NA Nil
Gluconate
24 Sodium NA NA Nil
Nitroprusside

vent quantity
25 Alosetron NA NA Nil
Hydrochloride
26 Benzoyl Peroxide NA NA Nil
Microsphere 55%
WW
27 Carvedilol NA NA Nil
Phosphate Hydrate
28 Levosalbutamol NA NA Nil
Hydrochloride
29 Metoprolol Tartrate NA NA Nil
30 Medroxy NA NA Nil
Progesterone
Acetate
31 Mometasone NA NA Nil
Furoate
32 Oxandrolone NA NA Nil
33 Phenidacide NA NA Nil
34 Tretinoin NA NA Nil
Microsphere
35 Chlorpheniramine NA NA Nil
Polistirex (24%)
36 Colesevelam NA NA Nil
Hydrochloride
37 DLPLA 2 NA NA Nil
38 DLPLA - 3 NA NA Nil
39 PLGA 7520 NA NA Nil
40 Sevelamer NA NA Nil
Carbonate
41 Sevelamer Hcl NA NA Nil
42 Amiodarone Ammonia gas 9 water Nil
Hydrochloride scrubber
followed by
43 Aripiprazole sulphuric acid Nil
44 Armodafinil NA NA Nil
45 Asenapine Maleate Hydrochloric acid 4.8 Alkali Nil
Scrubber
46 Atomoxetine NA NA Nil
Hydrochloride

vent quantity
47 Balsalazide NA NA Nil
Disodium
48 Bendamustine Hcl NA NA Nil
49 Bortezomib Ammonia gas 7 water Nil
scrubber
followed by
sulphuric acid
50 Budesonide NA NA Nil
51 Calcipotriene NA NA Nil
Anhydrous
52 Carbamazepine Ammonia gas 4.5 water Nil
scrubber
followed by
sulphuric acid
53 Carisoprodol NA NA Nil
54 Cetirizine NA NA Nil
Dihydrochloride
Maleate
56 Cinacalcet Hydrochloric acid 1.65 Alkali Nil
Hydrochloride Scrubber
57 Clindamycin Hydrochloric acid 0.1 Alkali Nil
Palmitate Scrubber
Hydrochloride
58 Clopidogrel Sulfur Dioxide + 3.53 Alkali Nil

Bisulfate Hydrochloric acid Scrubber
59 17-desoxy Oxido Ammonia gas 0.9 water Nil
scrubber
followed by
sulphuric acid
60 Dalfampridine NA NA Nil
61 Darifenacin NA NA Nil
Hydrobromide
62 Deferasirox Hydrochloric acid 2.44 Alkali Nil
Scrubber
63 Desloratadine NA NA Nil
64 Desvenlaflexin NA NA Nil
Succinate
65 Diclofenac Ammonia gas 3.3 water Nil
Epolamine scrubber
followed by
sulphuric acid

vent quantity
66 Dienogest Hydrochloric acid 0.44 Alkali Nil
Scrubber
67 Danazol Usp NA NA Nil
68 Donepezil NA NA Nil
Hydrochloride
69 Doxercalciferol NA NA Nil
70 Dronedarone NA NA Nil
Hydrochloride
71 Drospirenone NA NA Nil
72 Duloxetine Hydro- NA NA Nil
73 Entacapone NA NA Nil
74 Epinephrine NA NA Nil
75 Epinastine NA NA Nil
Hydrochloride
76 Epoprostenol NA NA Nil
Sodium
77 Escitalopram NA NA Nil
Oxalate
78 Esomeprazole NA NA Nil
Sodium
Magnassium
80 Estradiol Cypionate NA NA Nil
81 Exemestane NA NA Nil
82 Fesoterodine NA NA Nil
Fumarate
83 Fingolimod Hydrochloric acid 0.53 Alkali Nil
84 Fluticasone NA NA Nil
Propionate
85 Fluvoxamine NA NA Nil
Maleate
86 FMOC NA NA Nil
87 Fosphenytoin Hydrochloric acid 0.52 Alkali Nil
Sodium Usp Scrubber
88 Gabapentin NA NA Nil
89 Gemcitabine NA NA Nil
Hydrochloride
90 Gemfibrozil NA NA Nil

vent quantity
91 Granisetrone Base NA NA Nil
92 Hydroxy Hydrofluoric acid 0.96 Alkali Nil
Progesterone (HF) Scrubber
Caproate
93 Lacosamide NA NA Nil
94 Levalbuterol NA NA Nil
Hydrochloride
Tartrate
96 Levetirecitam NA NA Nil
97 Levocetirizine NA NA Nil
Dihydrochloride
98 Lenalidomide Sulfur Dioxide 0.5 Alkali Nil
Scrubber
99 Liothyronine NA NA Nil
Sodium
100 Lubiprostone NA NA Nil
101 Lercanidipine NA NA Nil
Hydrochloride
102 Mesalamine NA NA Nil
103 Metoprolol NA NA Nil
Succinate
104 Metaxalone NA NA Nil
105 Methyl Phenidate Sulfur Dioxide + 0.92 Alkali Nil
Hydrochloride Hydrochloric acid Scrubber
106 Mifepristone NA NA Nil
107 Modafinil Ammonia gas 0.5 water Nil
scrubber
followed by
sulphuric acid
108 Montelukast Sodium NA NA Nil
109 Naloxone NA NA Nil
Hydrochloride
110 Norepinephrine NA NA Nil
111 Oxcarbazepine NA NA Nil
112 Paliperidone NA NA Nil
113 Paroxetine NA NA Nil
114 Pramipexole NA NA Nil
115 Quinapril NA NA Nil
116 Quetiapine NA NA Nil

vent quantity
117 Rabeprazole Sodium NA NA Nil
118 Rivastigmine NA NA Nil
119 Rifaximin NA NA Nil
120 Risperidone NA NA Nil
121 Rizatriptan NA NA Nil
Benzoate
122 Rosuvastatin NA NA Nil
Calcium
123 Sitagliptin NA NA Nil
124 Sumatriptan NA NA Nil
Succinate
125 Tamsulosine Hcl NA NA Nil
126 Testosterone NA NA Nil
127 Testosterone Sulfur Dioxide + 0.98 Alkali Nil
Cypionate Hydrochloric acid Scrubber
128 Testosterone Sulfur Dioxide + 0.57 Alkali Nil
Undeconate Hydrochloric acid Scrubber
129 Tiagabine NA NA Nil
130 Tofisopam Sulfur Dioxide + 0.56 Alkali Nil
Hydrochloric acid Scrubber
131 Tofacitinib NA NA Nil
132 Valacyclivir Hcl NA NA Nil
133 Zolmitriptan NA NA Nil
134 Zolpidem Tartarete NA NA Nil
135 Zonisamide Hydrochloric acid 3.45 Alkali Nil
Scrubber
136 Rasagiline Mesylate NA NA Nil
TABLE: 2.29
DETAILS OF EMISSION ESTIMATE (AFTER PROPOSED EXPANSION)
Sr. Name of Product Gases coming out Quantity APCM After GPCB Limit
No. from process gm/sec APCM
vent quantity
1 Alendronate Sodium Hydrochloric acid 9.8 & 5 Alkali Nil SO2-175
& Ammonia Gas Scrubber mg/Nm3
& water HCL-20
scrubber mg/Nm3
followed CL2-9
by
sulphuric
mg/Nm3

vent quantity
acid HF-15
2 Carvedilol NA NA Nil mg/Nm3
3 Ropinirol Ammonia Gas 9 water Nil
scrubber
followed
by
sulphuric
acid
4 Prednicarbate NA NA Nil
5 Clomioramine HCL NA NA Nil
6 Citalopram NA NA Nil
7 Dobutamine HCL NA NA Nil
8 Topiramate Ammonia Gas 9 water Nil
9 Repaglinide scrubber Nil
followed
by
sulphuric
acid
10 Losartan Potassium Nitric acid NA Alkali Nil
Scrubber
11 Naltrexone NA NA Nil
12 GraniSetron NA NA Nil
13 Ondansetron NA NA Nil
14 Loteprednol Hydrobromic acid NA Alkali Nil
Scrubber
15 Pentoxifyline NA NA Nil
(Oxypentifylline)
16 Buprenorphine HCL NA NA Nil
17 Riluzole NA NA Nil
18 Tizanidine Hydrochloric acid 1.71 Alkali Nil
Scrubber
19 Irbestan Nitric acid NA Alkali Nil
Scrubber
20 Acamprosate Calcium NA NA Nil
21 Iron Sucrose NA NA Nil
22 Lithium Carbonate NA NA Nil
23 Sodium Feric NA NA Nil
Gluconate
24 Sodium Nitroprusside NA NA Nil
25 Alosetron NA NA Nil
Hydrochloride
26 Benzoyl Peroxide NA NA Nil
Microsphere 55%
WW

vent quantity
27 Carvedilol Phosphate NA NA Nil
Hydrate
28 Levosalbutamol NA NA Nil
Hydrochloride
29 Metoprolol Tartrate NA NA Nil
30 Medroxy Progesterone NA NA Nil
Acetate
31 Mometasone Furoate NA NA Nil
32 Oxandrolone NA NA Nil
33 Phenidacide NA NA Nil
34 Tretinoin Microsphere NA NA Nil
Polistirex (24%)
36 Colesevelam NA NA Nil
Hydrochloride
37 DLPLA 2 NA NA Nil
38 DLPLA - 3 NA NA Nil
39 PLGA 7520 NA NA Nil
40 Sevelamer Carbonate NA NA Nil
41 Sevelamer Hcl NA NA Nil
42 Amiodarone Ammonia Gas 0.5 water Nil
followed
43 Aripiprazole Nil
by
sulphuric
acid
44 Armodafinil NA NA Nil
45 Asenapine Maleate Hydrochloric acid 4.8 Alkali Nil
Scrubber
46 Atomoxetine NA NA Nil
Hydrochloride
47 Balsalazide Disodium NA NA Nil
48 Bendamustine Hcl NA NA Nil
49 Bortezomib Ammonia Gas 7 water Nil
scrubber
followed
by
sulphuric
acid
50 Budesonide NA NA Nil
51 Calcipotriene NA NA Nil

vent quantity
Anhydrous
52 Carbamazepine Ammonia Gas 4.5 water Nil
scrubber
followed
by
sulphuric
acid
53 Carisoprodol NA NA Nil
54 Cetirizine NA NA Nil
Dihydrochloride
Maleate
56 Cinacalcet Hydrochloric acid 1.65 Alkali Nil
57 Clindamycin Hydrochloric acid 0.1 Alkali Nil
Palmitate Scrubber
Hydrochloride
58 Clopidogrel Bisulfate Hydrochloric acid 3.53 Alkali Nil
Scrubber
59 17-desoxy Oxido Ammonia Gas 2.5 water Nil
scrubber
followed
by
sulphuric
acid
60 Dalfampridine NA NA Nil
61 Darifenacin NA NA Nil
Hydrobromide
62 Deferasirox Hydrochloric acid 2.44 Alkali Nil
Scrubber
63 Desloratadine NA NA Nil
64 Desvenlaflexin NA NA Nil
Succinate
65 Diclofenac Epolamine Ammonia Gas 3.5 water Nil
scrubber
followed
by
sulphuric
acid
66 Dienogest Hydrochloric acid 0.44 Alkali Nil
Scrubber
67 Danazol Usp NA NA Nil
68 Donepezil NA NA Nil
Hydrochloride
69 Doxercalciferol NA NA Nil

vent quantity
70 Dronedarone Ammonia Gas 1.5 water Nil
followed
by
sulphuric
acid
71 Drospirenone NA NA Nil
72 Duloxetine Hydro- NA NA Nil
73 Entacapone NA NA Nil
74 Epinephrine NA NA Nil
75 Epinastine NA NA Nil
Hydrochloride
76 Epoprostenol Sodium NA NA Nil
77 Escitalopram Oxalate NA NA Nil
78 Esomeprazole Sodium NA NA Nil
Magnassium
80 Estradiol Cypionate NA NA Nil
81 Exemestane NA NA Nil
82 Fesoterodine NA NA Nil
Fumarate
83 Fingolimod Hydrochloric acid 0.53 Alkali Nil
84 Fluticasone NA NA Nil
Propionate
85 Fluvoxamine Maleate NA NA Nil
86 FMOC Ammonia Gas 2 water Nil
scrubber
followed
by
sulphuric
acid
87 Fosphenytoin Sodium Hydrochloric acid 0.52 Alkali Nil
Usp Scrubber
88 Gabapentin NA NA Nil
89 Gemcitabine Ammonia Gas 0.8 water Nil
Hydrochloride NA NA scrubber
followed
90 Gemfibrozil Nil
by
sulphuric
acid
91 Granisetrone Base NA NA Nil

vent quantity
92 Hydroxy Progesterone Trifluoro acetic 0.96 Alkali Nil
Caproate acid Scrubber
93 Lacosamide NA NA Nil
Hydrochloride
95 Levalbuterol Tartrate NA NA Nil
96 Levetirecitam NA NA Nil
97 Levocetirizine NA NA Nil
Dihydrochloride
98 Lenalidomide Hydrochloric acid 0.5 Alkali Nil
Scrubber
99 Liothyronine Sodium NA NA Nil
100 Lubiprostone NA NA Nil
101 Lercanidipine NA NA Nil
Hydrochloride
102 Mesalamine Ammonia Gas 1.4 water Nil
scrubber
followed
by
sulphuric
acid
103 Metoprolol Succinate NA NA Nil
104 Metaxalone NA NA Nil
105 Methyl Phenidate Hydrochloric acid 0.92 Alkali Nil
106 Mifepristone NA NA Nil
107 Modafinil Ammonia Gas 1.8 water Nil
scrubber
followed
by
sulphuric
acid
108 Montelukast Sodium NA NA Nil
109 Naloxone NA NA Nil
Hydrochloride
110 Norepinephrine NA NA Nil
111 Oxcarbazepine NA NA Nil
112 Paliperidone NA NA Nil
113 Paroxetine NA NA Nil
114 Pramipexole NA NA Nil
115 Quinapril NA NA Nil

vent quantity
116 Quetiapine NA NA Nil
117 Rabeprazole Sodium NA NA Nil
118 Rivastigmine NA NA Nil
119 Rifaximin NA NA Nil
120 Risperidone NA NA Nil
121 Rizatriptan Benzoate NA NA Nil
122 Rosuvastatin Calcium NA NA Nil
123 Sitagliptin NA NA Nil
124 Sumatriptan Succinate NA NA Nil
125 Tamsulosine Hcl NA NA Nil
126 Testosterone Ammonia Gas 0.9 water Nil
scrubber
followed
by
sulphuric
acid
127 Testosterone Hydrochloric acid 0.98 Alkali Nil
Cypionate Scrubber
128 Testosterone Hydrochloric acid 0.57 Alkali Nil
Undeconate Scrubber
129 Tiagabine NA NA Nil
130 Tofisopam Hydrochloric acid 0.56 Alkali Nil
Scrubber
131 Tofacitinib NA NA Nil
132 Valacyclivir Hcl NA NA Nil
133 Zolmitriptan NA NA Nil
134 Zolpidem Tartarete NA NA Nil
135 Zonisamide Hydrochloric acid 3.45 Alkali Nil
Scrubber
136 Rasagiline Mesylate NA NA Nil
137 Acetyl Canagliflozin NA NA Nil
138 Afatinib Hydrochloric acid 0.73 Alkali Nil
Scrubber
139 Apixaban NA NA Nil
140 Atazanavir NA NA Nil
141 Albuterol Sulfate Ammonia Gas 2.1 water Nil
scrubber
followed
by
sulphuric
acid
142 Amitriptyline NA NA Nil
Hydrochloride

vent quantity
143 Apremilast NA NA Nil
144 Adapelene NA NA Nil
Microsphere
145 Atorvastatin NA NA Nil
146 Bosentan NA NA Nil
Monohydrate
147 Canagliflozin NA NA Nil
148 Dapagliflozin NA NA Nil
149 Dexlansoprazole NA NA Nil
Sodium
150 Dimethyl Fumerate NA NA Nil
151 Dofetilide NA NA Nil
152 Eluxadoline NA NA Nil
153 Empagliflozin NA NA Nil
154 Fluticasone Furoate NA NA Nil
155 Fulvestrant NA NA Nil
156 Isoproterenol Hcl NA NA Nil
157 Isotretinoin NA NA Nil
158 Isradipine NA NA Nil
159 Lurasidone Hcl NA NA Nil
160 Metaxolone (Mxl) NA NA Nil
161 Regadenson NA NA Nil
162 Sofosbuvir NA NA Nil
163 Tazarotene NA NA Nil
Microsphere 4%

2.10 HAZARDOUS WASTE GENERATION

TABLE: 2.30
DETAILS OF HAZARDOUS WASTE GENERATION & DISPOSAL
Sr. Name of Cate Existing Proposed Proposed Total Source Max. Storage Treatment & Disposal
No. Waste gory Quantity as Quantity Quantity Quantity from HW Quantity area in
per WH- as per Generatio stored in sq.m
72222 & applied n premises
AWH-90264 CTE
1. Spent/Waste 5.1 9600 Ltr/year -- 00 9600 Process 10000 Ltr 15.0 Collection, storage,
Oil Ltr/year transportation & send
to incineration.
2. Process/ 28.1 144 MT/year -- 00 144 Process 20 MT 21.0 Collection, storage,
Distillation MT/YeaR transportation & send
residue to incineration.
3. Spent 28.2 36 MT/Year 72 52 160 Process 6 MT 8.0 Collection, storage,
Carbon/ MT/Year MT/Year MT/year transportation & send
Spent to incineration
Catalyst
4. Off 28.4 0.30 MT/year -- 0.70 1 MT/year Process 1000 Kg 4.0 Collection, storage,
Specification MT/Year transportation & send
Products to incineration
5. Date expired 28.5 0.90 MT/year -- 0.90 1.80 Process 1000 Kg 4.0 Collection, storage,
Discarded MT/year MT/year transportation & send
and off to incineration
Specification
drugs/medici
nes
6. Spent mother 28.5 43.8 KL/year -- 100 143.8 Process 100 KL Storage in Collection, storage,
liquor KL/year KL/year tanks transportation & given
to end user/send to

AWH-90264 CTE
incineration
7. Spent 28.6 240 KL/year -- 240 480 ETP 15 KL 15 KL Collection, storage,
Organic KL/year KL/year capacity transportation & given
Solvent tank to end user/send to
(from MEE incineration.
plant)
8. HDPE 33.1 460 MT/year -- 300 760 Storage 1000 Nos 21.0 Collection, Storage,
Carboys/Dru MT/year MT/year Area Transportation &
ms decontamination./recyc
Plastic Bags 33.1 6 MT/year -- 12 18 1000 Kgs 21.0 le or reuse or send
MT/year MT/year back to supplier
Fiber Board 33.1 60 MT/year -- 60 120 2000 Kgs 21.0
Drums MT/year MT/year
9. Chemical 35.3 1920 -- -- 1920 ETP 400 266.57 Collection, Storage,
sludge from MT/year MT/year Transportation
waste water Disposal in TSDF.
treatment &
solid waste
from MEE
10. Incinerator 36.2 6 MT/year -- -- 6 MT/year Utility -- -- Collection, Storage,
Ash Area Transportation
Disposal in TSDF.
11. Briquette -- 0 400 -- 400 5 MT 10 Sold to Brick
Ash* MT/Mont MT/Month Manufactures.
h
12. Ammonia A10- 1080 KL/year -- -- 1080 Process -- -- Collection, storage,
solution II KL/year transportation & sale to

AWH-90264 CTE
actual end users having
rule 9 permission OR
divert it to ETP.
14. Recoverable 28.6 3600 MT/year -- 1400 5000 Process 150 MT -- Collection, Storage,
Solvent MT/year MT/year within factory
premises,
Transportation and give
to registerd end
user/incineration/ /Co
Processing.
Hazardous waste:
Unit generates hazardous waste from effluent treatment & process. The hazardous generated is collected, packed & stored in a place as
per category of waste. The hazardous waste like drums, a liner etc. are decontaminated & than disposal is carried as per PCB permission.
The hazardous waste is generated from effluent treatment & process is as under. The Hazardous waste treatment & disposal is carried out
as per PCB permission.
Membership certificates are attached as annexure X.
ETP Sludge:
At effluent treatment plant during treatment ETP sludge is generated, which are filtered through filter press. Collected in sludge bed,
packed in bags & send to TSDF site BEIL- Ankleshwar.
Used drums & Plastic liners:

The drums & carboys which after use, returned to the party refilling of the same raw material. The drums which not returned to party for
refilling are decontaminated & then sold to PCB approved dealer
Used Carbon:
The spent carbon after used in the final crystallization separated & collected into LDPE liner bags & packed in to spent carbon collection
area spent carbon is being sent to Ankleshwar at BEIL Ankleshwar, RSPL, Panoli and GSPL, Palsana for incineration.
Expired drugs & Medicine/ off specification material:
Expired drugs & medicine / off specification material is sending for incineration sent to Ankleshwar at BEIL Ankleshwar, RSPL, Panoli
and GSPL, Palsana.
Distillation residue:
Distillation residue material is sending for incineration sent to Ankleshwar at BEIL Ankleshwar, RSPL, Panoli and GSPL, Palsana.
Used Oil:
Used oil is send to CPCB approved oil recycler OR is send for incineration.

CHAPTER – 3
BASELINE ENVIRONMENT STATUS
3.1 INTRODUCTION
It is essential to monitor the environment quality prevailing in the surrounding area
before implementation of the any project for assessing the environmental impacts. The
Environment status within the study area could be used for identification of significant
environmental issues to be addressed in the impact assessment study.
The impact from an existing industrial project on its surrounding environment are
mainly regulated by,
 The nature of the pollutants,
 Their quantities discharged to the environment,
 Existing environment quality
 Assimilative capacity of the surrounding environment and
 Topography and terrain of the project site.
In order to identify and establish the extent of likely impacts, it is necessary to gather
information on existing environmental quality relating to various components of the
environment.
Primary data were collected for baseline collection. Secondary data were also gathered
for remaining information like meteorological data, Socio-economic data, Ecological
data and Land use data. For the purpose of collection of primary data, study area was
selected within 5 km radius taking project site as a center which also included towns
and villages.
The main factor of local, sub-regional and regional meteorology that influence the air
quality in area of the proposed project are diurnal and seasonal wind pattern and wind
direction, humidity ,temperature etc.
Panoli is a very important industrial center having the advantage of due to NH-8 and
Panoli railway station, GIDC is well connected by road and rail to rest parts of the
country. Communication facility available in the area is good. Water is available from
GIDC.

FIGURE: 3.1
THE STUDY AREA OF 10 KM
TABLE: 3.1
LIST OF VILLAGES WITHIN THE STUDY AREA
Sr. Village District Latitude Longitude Km Direction
No. from site
1. Panoli Bharuch 21°31’52.60”N 72°58’17.30” E 4.57 SW
2. Kharod Bharuch 21°33’00.15”N 73°00’41.48” E 1.22 E
3. Bakrol Bharuch 21°34’14.50”N 73°00’39.72” E 2.19 NE
4. Bhadi Bharuch 21°33’9.71”N 73°01’54.10” E 3.26 E
5. Umarwada Bharuch 21°34’46.89”N 72°58’27.15” E 4.02 NW
6. Nana Bharuch 21°31’29.45”N 72°59’24.28” E 3.40 S
Borsana
7. Dharmod Bharuch 21°30’43.23”N 72°59’38.58” E 4.73 S
8. Safipura Bharuch 21°33’26.90”N 72°58’00.38” E 3.53 NWW
9. Sanjali Bharuch 21°32’54.05”N 72°59’25.23” E 1.20 NS
10. Kapodra Bharuch 21°35’42.58”N 73°00’44.75” E 4.87 NNE
11. Lal colony Bharuch 21°35’7.95”N 73°01’29.48” E 4.54 NE
12. White Bharuch 21°35’4.90”N 73°01’40.71” E 4.58 NE
colony
13. Kosamdi Bharuch 21°35’14.01”N 73°1’54.30” E 5 NE
14. Nangal Bharuch 21°36'33.08"N 21°36'33.08"N 10 NW
15. Pungam Bharuch 21°37'0.71"N 72°56'30.33"E 9.9 NW
16. Amboli Bharuch 21°36'58.03"N 72°57'44.37"E 8.5 NW
17. Piraman Bharuch 21°37'2.45"N 72°59'51.40"E 7.6 N
18. Ankleshwar Bharuch 21°37'34.23"N 73° 0'55.08"E 8.6 NNE
19. Ankleshwar Bharuch 21°36'38.41"N 73° 1'37.03"E 7.27 NE
INA
20. Bhadkodra Bharuch 21°36'23.38"N 73° 0'34.38"E 6.52 NNE

Sr. Village District Latitude Longitude Km Direction

No. from site
21. Jitali Bharuch 21°37'10.86"N 73° 4'1.21"E 10 NE
22. Telva Bharuch 21°33'56.98"N 72°54'29.37"E 9.78 WS
23. Hajat Bharuch 21°34'30.25"N 72°54'48.61"E 9.39 NW
24. Adol Bharuch 21°34'25.58"N 72°55'42.38"E 7.94 NWW
25. Piludara Bharuch 21°33'2.19"N 72°55'42.39"E 7.80 W
26. Alonj Bharuch 21°33'20.22"N 72°56'56.27"E 5.54 NWW
27. Pardildri Bharuch 21°31'34.78"N 72°55'0.32"E 9.03 WS
28. Karmali Bharuch 21°31'34.78"N 72°55'0.32"E 6.96 WS
29. Ravindra Bharuch 21°31'15.68"N 72°56'56.56"E 6.23 WS
30. Ghododara Bharuch 21°30'15.61"N 72°55'42.10"E 8.92 WS
31. Hathuran Bharuch 21°30'0.94"N 72°58'11.11"E 6.46 WS
32. Utiyadara Bharuch 21°29'9.02"N 72°56'35.46"E 9.23 WS
33. Kosamba Bharuch 21°28'48.26"N 72°57'0.14"E 9.42 WS
34. Dadri Bharuch 21°28'37.86"N 21°28'37.86"N 9.40 WSS
35. Mahuvej Bharuch 21°29'11.39"N 72°59'20.21"E 7.32 WSS
36. Nandav Bharuch 21°28'46.64"N 73° 0'34.42"E 9.11 ESS
37. Moti Pardi Bharuch 21°28'19.88"N 73° 1'55.47"E 9.27 ESS
38. Dhamdod Bharuch 21°28'19.88"N 73° 1'55.47"E 5.54 ESS
39. Bharan Bharuch 21°30'20.86"N 73° 2'10.67"E 6.26 ES
40. Dinod Bharuch 21°31'12.08"N 73° 3'34.54"E 6.97 ES
41. Boidra Bharuch 21°32'44.80"N 73° 3'35.42"E 6.28 E
42. Boridara Bharuch 21°33'9.58"N 73° 3'29.93"E 6.03 E
43. Dodwada Bharuch 21°32'50.73"N 73° 5'26.73"E 9.37 E
44. kondh Bharuch 21°34'39.14"N 73° 4'10.33"E 7.68 E
Panoli is large industrial estate with a number of chemical plants, paper mills, textile
processing plants and other allied industries totaling to about more than 270 units.
At present there are several industries located in this area. Lists of major industries in
the Panoli are given in Table 3.2

TABLE: 3.2
LIST OF MAJOR INDUSTRIES IN THE PANOLI
Sr. Name of The Company Address
No.
1. Krishna Polymers Plot No: 227/3, Phase-i, Opp. Cheminova
India Ltd., G.I.D.C., Panoli- 393416,
Gujarat, India.
2. Saffron Chemical Industries Plot No-3003, G.I.D.C., Near Gujarat
Agro Chemicals, Panoli - 393416,
Gujarat, India
3. Yash Engineering Shed No. J-1415, G.I.D.C., Estate,,
Panoli - 394116, Gujarat, India
4. P K Intermediates Pvt. Ltd. C1b 1906 & 1907 G.I.D.C. Panoli,
Dist - Bharuch, Panoli - 394116, Gujarat,
India
5. Shreeji Chemical Industries Plot No- 506, G.I.D.C. Estate, Panoli
District- Bharuch, Panoli - 394116,
Gujarat, India
6. Vrundavan Chemicals C1-b 407/6, G.I.D.C. Estate, Tal-
Ankleshwar, Panoli - 394116, Gujarat,
India
7. Arihant Inorganics Process (pvt.) Plot No. 906/19, Nr. Ganeshanand
Ltd. Chowkdi, G.I.D.C., Panoli - 394116,
Gujarat, India
8. Navkar Chemicals Plot No. 3010, Third Phase, G.I.D.C.
Industrial Estate, Panoli - 394116,
Gujarat, India
9. Jackson & Sons Plot No. 514, 515, 516, B/h, V-trans (i)
Ltd., G.I.D.C. Estate, Panoli - 394116,
Gujarat, India
10. Sun Chloride Pvt. Ltd. Plot No. 603, G.I.D.C. Estate, Panoli,
11. Pragna Life Science Pvt. Ltd. Plot No. 409/b/2, Panoli - 394116,
Gujarat, India
12. Visual Pharma Chem Plot No.: 2216/2217, G.I.D.C., Phase-3,
13. Impro Interchem Pvt. Ltd. Plot No. 414, G.I.D.C. Industrial Estate,
Panoli - 394116, Gujarat, India.
14. Shivnath Industries Plot No.1815, I-phase, G.I.D.C. Panoli -
394116, Gujarat, India.
15. Enzal Chemicals (i) Ltd. Plot No-2803/4, G.I.D.C. Estate, Bharuch
District, Panoli - 394116, Gujarat, India.
16. Dalmiya Chemicals Ltd Plot No.425, G.I.D.C., Panoli - 394116,
Gujarat, India.
17. Sai Vision Chem India Pvt. Ltd. Plot No. 2912, G.I.D.C. Phase-3, Panoli -
18. Machhar Industries Limited Office No.614, G.I.D.C. Panoli - 394115,
Gujarat, India.

19. Plus Chemicals Plot No. 220/a, Near J.b. Chemical,

Water Tank, G.I.D.C. Panoli - 394 116,
Gujarat, India.
20. Solvay Specialities India Pvt. Ltd. Plot No. 3526/27, G.I.D.C. Estate,
Panoli, Bharuch, Panoli - 394116,
Gujarat, India.
21. Rhodia Polymers & Specilist Plot No-237, G.I.D.C. Estate, District
India Pvt. Ltd. Bharuch, Panoli - 393002, Gujarat, India.
22. Trikaldarshi Chemical Industries Plot No.: 104, Road No.: 1, G.I.D.C.
23. Gujarat Reclaim & Rubber Plot No.664, G.I.D.C. Panoli - 394116,
Products Ltd. Gujarat, India
24. Karunesh Remedies Plot No. 417/2, G.I.D.C. Panoli, Tal;
Ankleshwar, Dist: Bharuch, Panoli -
394116, Gujarat, India
25. Rahul Intermediates Plot No: 422, G.I.D.C., Panoli, near
Dalmia Chemical, Road No-4, Opp.
Blueblend Syntex, Panoli - 394116,
Gujarat, India.
26. Abs Industries Plot No: 408/10, Opp. Achechem
Limited G.I.D.C., Panoli - 394116,
Gujarat, India.
27. Gujarat Amines Plot No.:2107, G.I.D.C., Opp. Sanjali
Railway Station, Panoli - 394116,
Gujarat, India.
28. Acmechem Limited Plot. 412-413, G.I.D.C. Estate, Dist.
Bharuch, Panoli - 394116, Gujarat, India.
29. S. R. Chemicals Plot No. 1917 & C-1/1918,
G.I.D.C., Dist. Bharuch, Panoli - 394116,
Gujarat, India.
30. Sunwell Organics Pvt. Ltd. Plot No. 602, G.I.D.C. Estate, Panoli -
31. Shubhlaxmi Pigments Plot No-502, G.I.D.C. Industrial Estate,
32. Meghmani Organics Ltd. Plot No.21/21/1, G.I.D.C. Estate, Panoli -
33. R. P. Industries Plot No.314/315, G.I.D.C. Panoli -
34. Ohm Dye Chem Plot No-517, G.I.D.C. Industrial Estate,,
35. Rajchem Industries Plot No. 2915/2916, Phase-iii, Opp.
Gujarat Agro Chem, G.I.D.C. Panoli -
36. J. B. Chemicals & Pharma. Ltd. Plot no. 215 to 219, 304 to 310, GIDC,
Panoli
37. Gini Filaments Ltd. Plot 201, GIDC, PANOLI
38. Madura coats Ltd. Plot no 198, GIDC, PANOLI

M/s. Sun pharmaceutical Industries Ltd. is located in GIDC Estate, Panoli. The location
aspects of the site are provided in Table 1.6 in Chapter 1. For Baseline Study, the
monthly meteorological data for study period from December-2016 to February-2017 is
shown at below Table 3.2.
3.2 WINDROSE
Based on the meteorological data, wind rose have been prepared for the winter season
period between the December-2016 to February-2017. The wind rose diagram prepared
from same data is shown at Figure 3.1(A), Figure 3.1(B) Figure 3.2.
TABLE: 3.2
METEOROLOGICAL DATA
Month Temperature(oC) Humidity (%) Rain fall (mm)
Maximum Minimum Maximum Minimum Maximum Minimum
Decemb 36.5 16 47 16 00 00
er -16
January 38.5 14 93 11 00 00
– 17
Februar 43.5 16 79 7 00 00
y – 17
FIGURE: 3.1(A)
WIND ROSE DIAGARM FOR PERIOD OF DECEMBER-2016 TO FEBRUARY-2017

FIGURE: 3.1(B)
WIND ROSE DIAGARM ON SATELITE IMAGE

FIGURE: 3.2
WIND CLASS FREQUENCY DISRTIBUTION
It was observed that wind is blowing mainly towards the SW direction from NE. average
wind speed was 2.90 m/s with calm winds recorded to be 5.97%.

3.3. AIR ENVIRONMENT
3.3.1 AMBIENT AIR QUALITY (AAQ)
The basic objective of collection of base line data for air environment is to identify
project specific air pollutants being released into atmosphere, which will have
significant impact on air environment of immediate locality of the proposed project site.
For assessment of the baseline data it is important to specify the study area in respect of
the location of the proposed project. It was decided to the study ambient air quality at 8
locations in the different direction in probable impact zone including the project site.
3.3.1.1 LOCATION OF AAQ MONITORING STATIONS
Ambient air quality stations were chosen considering the various factors like the most
prevailing wind direction, pockets of habitation, available infrastructure facilities like
power supply, accessibility etc. The location of AAQ monitoring stations are shown in
Figure 3.3 and Table 3.3.
FIGURE: 3.3
LOCATION OF AMBIENT AIR QUALITY MONITORING STATIONS

TABLE: 3.3
DETAILS OF SAMPLING LOCATION OF AMBIENT AIR QUALITY MONITORING
Sr. Location Sample ID Distance & Direction District
No. w.r.t project site
1. Project Site A1 -- Bharuch
2. Kharod A2 2.16, East Bharuch
3. Panoli A3 2.77, South West Bharuch
4. Nana Borsana A4 2.74,South Bharuch
5. Dharmod A5 4.11, East South South Bharuch
6. Umarwada A6 3.88, North West Bharuch
7. Bakrol A7 3.26, North East Bharuch
8. Bhadi A8 4.23, North East East Bharuch
3.3.1.2 BASE LINE DATA
The ambient air quality monitoring was carried out during period of December, 2016 to
February, 2017. Monitoring details like location, monitoring date are attached as
Annexure-XI. The frequency of monitoring was twice in a week for a period of 12
weeks to assess the existing the sub regional air quality status. All the sampling
locations were monitored for PM2.5, PM10, SO2, NOX, HCl, Cl2, and VOC on 24 hr basis
to enable the comparison with ambient air quality standards prescribed by the CPCB.
Based on the data obtained through ambient air quality survey statement showing
maximum, minimum average concentration values of different monitoring location in
the study area have been computed and presented at Table 3.4.
TABLE: 3.4
AMBIENT AIR QUALITY STATUS OF STUDY AREA
Locations Min. Value Max. Value Avg. Value
PM10 (Permissible Limit (CPCB standard) : 100 µg/m3)
A1-Project Site 62 73 67.5
A2-Kharod 64 75 69.5
A3-Panoli 74 85 79.5
A4-Nana 76 88 82
Borsana
A5-Dharmod 78 91 84.5
A6-Umarwada 70 82 76
A7-Bakrol 66 78 72
A8-Bhadi 64 76 70
3
PM2.5 (Permissible Limit (CPCB standard) : 60 µg/m )


A2-Kharod 27 33 30
A3-Panoli 33 36 34.5
A4-Nana 36 39 37.5
Borsana
A5-Dharmod 39 40 39.5
A7-Bakrol 30 33 31.5
A8-Bhadi 29 34 31.5
3 3
SO2 µg/m (Permissible Limit (CPCB standard):80 µg/m ) (24 hr)
A1-Project Site 24 30 27
A2-Kharod 26 34 30
A3-Panoli 36 42 39
A4-Nana 38 44 41
Borsana
A5-Dharmod 40 48 44
A7-Bakrol 28 36 32
A8-Bhadi 24 32 28
3 3
NOx µg/m (Permissible Limit (CPCB standard):80 µg/m ) (24 hr)
A2-Kharod 22 26 24
A3-Panoli 32 36 34
A4-Nana 38 42 40
Borsana
A5-Dharmod 40 46 43
A7-Bakrol 28 36 32
A8-Bhadi 24 30 27
3 3
HCl µg/m (Permissible Limit (CPCB standard):200 µg/m ) (24 hr)
A2-Kharod 14 20 17
A3-Panoli 16 22 19
A4-Nana 18 24 21
Borsana
A5-Dharmod 20 26 23
A7-Bakrol 14 22 18
A8-Bhadi 12 20 16
VOC – ppm
A1-Project Site 34.6 62.3 48.4
A2-Kharod 34.8 54.8 44.8
A3-Panoli 36.4 58.2 47.3


A4-Nana 38.2 60.2 49.2
Borsana
A5-Dharmod 40 56 48
A6-Umarwada 36.2 54 45.1
A7-Bakrol 38.4 58 48.2
A8-Bhadi 36.6 56 46.3
Cl2 - (µg/m3)
A1-Project Site < 0.01 < 0.01 < 0.01
A2-Kharod < 0.01 < 0.01 < 0.01
A3-Panoli < 0.01 < 0.01 < 0.01
A4-Nana < 0.01 < 0.01 < 0.01
A5-Dharmod < 0.01 < 0.01 < 0.01
A6-Umarwada < 0.01 < 0.01 < 0.01
A7-Bakrol < 0.01 < 0.01 < 0.01
A8-Bhadi < 0.01 < 0.01 < 0.01
3 3
NH3 (Permissible Limit(CPCB standard): 400 μg/m ) (μg/m ) – ppm
A2-Kharod 6 9 6.83
A3-Panoli 6 10 8
A4-Nana 6 10 8
A5-Dharmod 5 9 7
A6-Umarwada 5 9 7
A7-Bakrol 5 8 6.5
A8-Bhadi 5 8 6.5
BDL: Below Detectable Limit
OBSERVATION:
Based on data obtained, it could be stated that, during the study period the values of PM10
at monitored locations is ranged between 62-91 μg/m3 while the values PM2.5 fluctuates
in the range of 25-40 μg/m3. The values of SO2 and NOx were observed to be in the range
of 24-48 μg/m3 and 20-46 μg/m3 respectively. The values of HCl were observed in the
range of 12-26 μg/m3.The values of VOC were observed to be in the range of 34.6- 62.3
ppm respectively. The values of Cl2 were observed in the below detectable limit. The
values of NH3 were observed to be in the range of 5-10 ppm respectively.
The average concentration of PM10, PM2.5, SO2, NOx, VOC, HCl, NH3 and Cl2 are
within prescribed limit at all locations.
PM was carried out. It was found that, it is visibly due to transport activity in the study
area.
These concentrations at all AAQM locations were primarily caused by local phenomena
including vehicular movement and natural dusting due to human activities and wind
movement.

3.4 WATER ENVIRONMENT

There are two categories of water environment:
1) Ground water: - accumulation in deeper strata of ground and
2) Surface water: - river, drains, cannals, ponds etc.
Sampling Method
The samples were collected as per Indian standard IS: 3025 (part-1) for ground water
and surface water quality assessment.
Analysis Method
The analysis method followed for the measuring different parameters to evaluate water
quality is given in Table 3.5.
TABLE: 3.5
METHOD OF ANALYSIS
Sr. Parameters Applicable Standard Detection
No. Method of Analysis Limit
1. Color in Pt. Co. Sc. APH (22nd Edition) Spectrophotometer 1
(analogous to APHA 2120 C) (Platinum
Cobalt Method)
2. pH APHA(22nd Edition) 4500 H+ B 0.01
Electrometric Method
3. Total hardness APHA(22nd Edition) 2340 C: Page 2 – 37 2
(as CaCO3) in mg/l EDTA Titrimetric Method
4. Chloride (as Cl) in APHA(22nd Edition) 4500-Cl-B- 1
mg/l Argentometric method
5. TDS in mg/l APHA (22nd Edition) 2540 C Total 4
Dissolved Solid Dried at 180˚C
6. TSS in mg/l APHA (22nd Edition) 2540-D-Total 4
Suspended Solids Dried at 103-1050C
7. Calcium (as Ca) in APHA (22nd Edition) 3500- Ca : B Page 3 – 2
mg/l 65 EDTA Titrimetric Method
8. Magnesium(as Mg) APHA(22nd Edition) – 3500 - Mg : B Page 2
in mg/l 3 – 84 Calculation Method
9. Sulphate (as SO4) APHA (22nd Edition) 4500–SO4-2 E: Page 1
in mg/l 4-188 Turbid metric Method/ IS 3025 (Part
24) 1986 (Reaffirmed 1986) Gravimetric
Method
10. Alkalinity (as APHA (22nd Edition) – 2320 B: Page 2 – 27 2
CaCO3) in mg/l Titration Method
11. COD in mg/l APHA(22nd Edition)– 5220 B Open Reflux 4
Method

12. BOD in mg/l IS: 3025 (Part – 44) 1993 1

(Reaffirmed 1999)
13. MPN Coliform APHA -9221 C --
Count
14. E.coli APHA- 9221 D (Presence Absence Test) --
15. Nitrate in mg/l Spectrophotometer 1
16. Iron (as Fe) in mg/l By NOVA 60 spectrophotometer 0.01
(Triazine)
17. Fluoride (as F) in By NOVA 60 spectrophotometer 0.1
mg/l
18. Residual Free Iodometric method 1
Chlorine in mg/l
19. Sodium in mg/l Flame photo meter --
20. Potassium in mg/l Flame photo meter --
21. Ammonical APHA-4500 N ORGBnC macro and semi- 2.8
Nitrogen in mg/l micro KJELDHAL
Eight locations were selected for ground water sampling and six locations were selected
for surface water sampling. Collected samples were analyzed for drinking water quality
parameters like physic-chemical parameters and heavy metals. During study period, the
sampling was done for one time. The map viewing location for sampling points is
shown at Figure 3.4 and Figure 3.5. The analysis results are presented at Table 3.6 & 3.8.

FIGURE: 3.4
LOCATION OF GROUND WATER QUALITY MONITORING STATIONS
TABLE: 3.6
DETAILS OF GROUND WATER MONITORING LOCATIONS
Sr. Sampling locations Sample Distance & Direction Type of Area
No. ID w.r.t project site
1. Project Site GW1 -- Industrial
2. Kharod GW2 2.16, East Residential
3. Panoli GW3 2.77, South West Residential
4. Nana Borsana GW4 2.74,South Residential
5. Dharmod GW5 4.11, East South Residential
South
6. Umarwada GW6 3.88, North West Residential
7. Bakrol GW7 3.26, North East Residential
8. Bhadi GW8 4.23, North East East Residential

TABLE: 3.7
WATER QUALITY PARAMETERS (GROUND WATER SOURCES)
Parameter Unit IS 10500 : 2012 Sampling Location

Desirable Permissible Project site Kharod Panoli Nana Dharmod Umarwa Bakrol Bhadi
Limit Limit (GIDC Water) (GW2) (GW3) Borsana (GW5) da (GW7) (GW8)
(GW1) (GW4) (GW6)
pH --- 6.5 – 8.5 6.5 –8.5 8.5 8.1 8.3 7.08 8 7.5 7.3 7.2
Color Hazen 5 25 <1 <1 <1 <1 <1 <1 <1 <1
TDS mg/L 500 2000 240 3505 1115 685 1230 3325 1090 4185
Total mg/L 300 600 143 1623 312 427 493 909 390 1455
Hardness
(as CaCO3)
Chloride mg/L 250 1000 48 1513 251 627 357 174 116 270
(as Cl)
Calcium mg/L 75 200 78 623 78 160 260 481 254 545
(as Ca)
Magnesium mg/L 30 100 65 1000 234 267 233 428 156 910
(as Mg)
Iron (as Fe) mg/L 0.3 1 ND 0.1 0.01 0.36 0.02 0.05 0.02 0.02
Fluoride mg/L 1 1.5 0.02 0.02 0.01 0.47 0.03 0.2 0.01 0.01
(as F)
Sodium mg/L -- -- 25.3 500 246 488.2 279 624 311.5 219
(as Na)
Potassium mg/L -- -- 26 2719 1005 48.9 1238 3313 665.2 458.6
(as K)
Sulphate mg/L 200 400 44.8 120 150 54 52 360 102 420
(as SO4)
Nitrate mg/L 45 45 ND ND ND ND ND ND ND ND
Alkalinity mg/L 200 600 135 393 471 358 370 325 404 235

(as CaCO3)
COD mg/L 4 -- ND 08 ND 12 04 08 20 04
BOD mg/L 1 -- ND ND ND 2 ND ND 3 ND
Free mg/L -- -- ND ND ND ND ND ND ND ND
Residual
Chlorine
MPN mg/L 1 10 <1.8 <1.8 21.8 ND 1.8 ND ND <1.8
Coliform
*ND-Not Detected
Detectable limit for Free Residual Chlorine- 1 mg/l
Observation: Quality of Ground Water
Observation: Quality of Ground Water
It was observed from the analysis report that:
• pH of the groundwater samples were recorded in the range of 7.0-8.5 as against the IS: 10500 drinking water standard of 6.5 to 8.5. pH of
the water sample collected from the borewell within the project site (8.5) was found to be with in the specified standards.
• Total hardness in the groundwater samples recorded from 312 mg/l to 1623 mg/l. It was found to be exceeding the acceptable limits (200
mg/l), whereas project site, Panoli, Nana Borsana, Dharmod and Bakrol within permissible limit of 600 mg/l.
• Chloride concentrations varied from 251 mg/l to 1513 mg/l in the groundwater samples project site, Umarwada & Bakrol had chloride
concentrations within the acceptable limit (250 mg/l), Samples collected from kharod were found to be exceeding the permissible limit
(2000 mg/l).
• Magnesium concentrations varied between 65 – 1000 mg/l. all the samples were found to be exceeding the permissible limits (100 mg/l).

• The level of total dissolved solids (TDS) recorded in the groundwater samples varied from 240 mg/l to 4185 mg/l. In samples collected
from project site the TDS levels were found to be exceeding the acceptable limit of 500 mg/l, while samples collected from Kharod,
Umarwada and Bhadi was found to be exceeding the permissible limit (2000 mg/l).
• Fluoride levels in the groundwater samples were found to be in the range 0.01-0.47 mg/l. However, fluoride concentrations at all location
were found to be within the permissible limit (1.5 mg/l).
• Nitrate concentrations in all the samples were found to be within the acceptable limits (45 mg/l).
• E. coli concentrations were found to be absent for all the samples.
• Total coliform in the groundwater samples were found to be in the range of ND- <1.8 MPN/100 ml. All the samples were found to be
within the acceptable limits.
Analysis of collected samples reveals that rest of the parameters except TDS, Chloride, and Magnesium are within the permissible limits as per
IS 10500:2012 specified for drinking water and hence, the water is not suitable for drinking.

FIGURE: 3.5
LOCATION OF SURFACE WATER QUALITY MONITORING STATIONS
TABLE: 3.8
DETAILS OF SURFACE WATER MONITORING LOCATIONS
Sr. Sampling Sample ID Distance & Type of Area District
No. locations Direction w.r.t
project site
1. Project Site SW1 -- Industrial Bharuch
2. Kharod SW2 2.16, East Residential Bharuch
3. Panoli SW3 2.77, South Residential Bharuch
West
4. Nana Borsana SW4 2.74,South Residential Bharuch
5. Dharmod SW5 4.11, East Residential Bharuch

South South
6. Umarwada SW6 3.88, North Residential Bharuch
West
7. Bakrol SW7 3.26, North Residential Bharuch
East
8. Bhadi SW8 4.23, North Residential Bharuch
East East

TABLE: 3.9
WATER QUALITY PARAMETERS (SURFACE WATER SOURCES)
Parameter Unit IS 10500: 2012 Sampling location

Desirable Permissible Project Site Kharod Panoli Nana Dharmod Umar Bakr Bhad
Limit Limit SW1 SW2 SW3 Borana SW5 wada ol i
SW4 SW6 SW7 SW8
pH --- 6.5 -8.5 6.5-8.5 7.8 7.8 7.7 8 7 8.1 7.2 8.0
Colour Pt.co.s 5 15 <1 <1.2 <1.3 <1 <1 <1 <1.1 <1
c
Odour --- Unobjectio -- Unobjection Unobjectio Unobjection Unobjec Unobjectio Unobj Unobj Unobj
nable able nable able tionable nable ectiona ection ection
ble able able
Turbidity NTU 3 5 <2 <2 <2 <2 <2 <2 <2 <2
Total mg/L 300 600 171 494 221 182 110 273 169 195
hardness
(as CaCO3)
Chloride mg/L 250 1000 106 415 183 39 174 202 48 183
(as Cl)
TDS mg/L 500 2000 556 625 625 345 2440 675 460 850
Calcium mg/L 75 200 116 234 130 104 831 169 78 117
(as Ca)
Magnesium mg/L 30 100 55 260 91 78 587 104 91 78
(as Mg)
Iron mg/L 0.3 1 0.002 0.15 0.1 0.01 0.1 0.25 0.02 0.2
Fluoride mg/L 1 1.5 0.34 0.02 0.3 0.03 0.1 0.02 0.04 0.1
Sodium mg/L -- -- 102 239.6 146.6 28.3 321.6 82.6 36.4 252.7
(as Na)
Potassium mg/L -- -- 53.5 978 415.2 46.6 1568 122.9 39.7 999.9
(as K)

Sulphate mg/L 200 400 18.3 52 54 120 56 220 220 63

(as SO4)
Nitrate mg/L 45 45 ND ND ND ND ND ND ND ND
Alkalinity mg/L 200 600 129 303 236 180 112 493 134 370
(as CaCO3)
COD mg/L -- -- 08 40 52 4 12 12 16 4
BOD mg/L -- -- ND 9 14 ND ND ND ND ND
E.Coil MPN/ -- -- Absent Absent Absent Absent Absent Absent Abse Abse
100 nt nt
ml
E - MPN/ -- -- Absent <1.8 <1.8 <1.8 <1.8 <1.8 <1.8 <1.8
Coliform 100
ml
Observation: Quality of Surface Water

It was observed from the analysis report that:
 pH of the surface water samples varied between 7.0-8.0.
 Highest TDS value was obtained for the sample collected from Dharmod (2440 mg/l).
 Total hardness in the surface water samples recorded from 110 mg/l to 494 mg/l, whereas all location is within the permissible limit of
600 mg/l.
 Chloride concentrations varied from 39 mg/l to 415 mg/l in all location had chloride concentrations within the acceptable limit (250
mg/l) except kharod location. Samples collected from kharod were found to be exceeding the permissible limit (2000 mg/l).

 Magnesium concentrations varied between 55 – 587 mg/l, Samples collected from kharod & Dharmod were found to be exceeding the
permissible limit (100 mg/l).
 The level of total dissolved solids (TDS) recorded in the surface water samples varied from 345 mg/l to 2440 mg/l. In samples collected
from all location in the TDS levels were found to be exceeding the acceptable limit of 500 mg/l, while samples collected from dharmod
was found to be exceeding the permissible limit (2000 mg/l).
 Biochemical Oxygen demand (BOD) of the samples varied between ND to 14 mg/l. highest BOD value was obtained for the sample
collected from panoli.
 Chemical Oxygen Demand (COD) of the samples varied between 4.0-52 mg/l. highest COD value was obtained for the sample
collected from panoli.
 E. coli concentrations were found to be absent for all the samples.
 Total coliform in the groundwater samples were found to be in the range of ND- <1.8 MPN/100 ml. All the samples were found to be
within the acceptable limits.
In summary, surface water from the village ponds is used for bathing, irrigation and catching fish. The surface water quality reveals that the
water conforms to CPCB Class “B “(Outdoor bathing organized) and Class “D” (Propagation of wildlife and fisheries) water quality criteria.

3.5 NOISE ENVIRONMENT

Noise can be defined as an unwanted sound. It interferes with speech and hearing. If
intense enough, it can damage hearing, or is otherwise irritating. Noise can also disturb
natural wildlife and ecological system.
3.5.1 RECONNAISSANCE
In order to measure the existing noise sources and to identify the background noise
levels, the noise pollution survey around the proposed site was carried out.
3.5.2 METHODOLOGY FOR NOISE MONITORING

Noise standards have been designated as per the Noise Pollution (Regulation & Control)
Rules, 2000 Notified by Ministry of Environment and Forests, New Delhi, February 14,
2000. The ambient noise standards are presented in Equivalent noise levels (Leq). The
measurements were carried out at each monitoring location during day time and night time.
Noise survey was conducted using Sound Level Meter.
3.5.3 NOISE MONITORING LOCATIONS

A total of nine locations were identified for ambient noise monitoring in the study area.
The noise monitoring locations are shown in Figure 3.6 and listed in Table 3.10.
FIGURE: 3.6
LOCATION OF NOISE MONITORING STATIONS

TABLE: 3.10
NOISE LEVEL DATA
Sr. Location Sample District LEQ (dB (A))
No. ID Day Time Night Time
1. Project Site N1 Bharuch 53-72 45-53
2. Kharod N2 Bharuch 53-61 42-52
3. Panoli N3 Bharuch 52-59 41-51
4. Nana N4 Bharuch 48-55 37-47
Borsana
5. Dharmod N5 Bharuch 49-57 44-49
6. Umarwada N6 Bharuch 53-59 45-51
7. Bakrol N7 Bharuch 50-55 42-50
8. Bhadi N8 Bharuch 48-53 41-45
TABLE: 3.11
CPCB RECOMMENDATIONS FOR COMMUNITY NOISE EXPOSURE
Area Code Category of area Leq. (dBA) Leq. (dBA)
(Day time) (Night time)
(06:00 to 22:00hrs.) (22:00 to 06:00hrs.)
A Industrial area 75 70
B Commercial Area 65 55
C Residential Area 55 45
D Silence Zone 50 40
Note : 1 Silence zone is defined as areas up to 10 meters around such premises as

hospitals, education, institutions and courts. The silence zones are to be declared by the
Component Authority.
Note : 2 Mixed categories of areas should be declared as one of the four above-mentioned
categories by the Component Authority and the corresponding standard has apply.
(Source: The Noise Pollution (Regulation & Control) Rules, 2000)
OBSERVATION & DISCUSSION

The noise levels during daytime varied from 48-55 dB (A) Leq to 53-72 dB (A) Leq in
the study area. The noise level in the study area is within the permissible Limits as per
Noise rules 2000.
The night time noise level in the study area is in the range of 37-47 dB (A) Leq to 45-53
dB (A) Leq. The night time noise was also within stipulated standards of CPCB.

3.6 SOIL ENVIRONMENT

3.6.1 BASELINE DATA
Description of soil environment has become vital particularly when the treated effluent
is to be discharge on land for disposal or treatment. The soil environment is usually
described by determining the physical and chemical characteristics of soil samples
collected from site with the help of auger/spade. The composite soil sample was
collected from project site and the villages Within 5 km radius. The samples were
collected to determine physical and chemical characteristic of soil. The selected soil
sampling locations are given in Table 3.12 and shown in Figure 3.7.
TABLE: 3.12
SOIL QUALITY MONITORING WITH RESPECT TO THE PROJECT SITE
Sr. Locations Sample Direction Distance Type of District
No. ID from the in Km Area
site
1. Project S1 -- -- Industrial Bharuch

Site
2. Kharod S2 2.16 East Residential Bharuch
3. Panoli S3 2.77 South Residential Bharuch
West
4. Nana S4 2.74 South Residential Bharuch
Borsana
5. Dharmod S5 4.11 East Residential Bharuch
South
South
6. Umarwada S6 3.88 North Residential Bharuch
West
7. Bakrol S7 3.26 North Residential Bharuch
East
8. Bhadi S8 4.23 North Residential Bharuch
East East

FIGURE: 3.7
LOCATION OF SOIL MONITORING STATIONS
TABLE: 3.13
SOIL QUALITY PARAMETERS
Parameter Sampling Location
S1 S2 S3 S4 S5 S6 S7 S8 S9
pH (5%
7.92 7.66 7.96 7.93 8.09 8.09 7.73 7.78 7.65
slurry)
Specific
1.46 1.34 1.28 1.15 1.23 1.41 1.37 1.32 1.35
Gravity
Porosity
20 21 20 22 21 23 25 22 20
(%)
Water
Holding
Capacity
46 36 41 39 42 48 37 39 36
(90% by
wt.of Soil
(%)
Grain Size Distribution (%)
Clay
(< 0.002 10.9 10.4 50 8.1 10 9.1 40.1 20 18.3
mm)
Slit
(0.075- 30 30 14.6 10 5.3 10 30 15.9 20
0.002 mm)
Sand (4.75-
59.1 59.6 35.4 81.9 84.7 80.9 29.9 64.1 61.7
0.075mm )
Phosphate 0.000
0.0083 0.0061 0.0179 0.0017 0.0025 0.0008 0.0179 0.0052
(gm/kg ) 7

Parameter Sampling Location

S1 S2 S3 S4 S5 S6 S7 S8 S9
Calcium
0.194 0.698 0.899 0.141 0.162 0.896 0.758 0.145 0.134
(gm/kg)
Magnesium
0.220 0.249 0.149 0.299 0.263 0.298 0.162 0.251 0.281
(gm/kg)
Zinc
0.032 0.026 0.259 0.0062 0.019 0.0171 0.0113 BDL 0.013
(gm/kg)
Nickel
0.05 0.027 0.028 0.022 0.044 0.038 0.020 BDL 0.043
(gm/kg)
Sodium
0.253 0.345 0.363 0.260 0.198 0.378 0.332 0.225 0.246
(gm/kg)
Potassium
0.079 0.065 0.128 0.170 0.130 0.047 0.089 0.036 0.052
(gm/kg)
%
Moisture 5.9 12.33 6.20 4.7 5.1 6.86 11.52 6.24 8.62
Content
3.7 LAND USE PATTERNS

The land use pattern of the study area has been studied by satellite imaginary picture of
National Remote Sensing Centre, Govt. of India. Details are covered in Table 3.14.
TABLE: 3.14
AREAS UNDER DIFFERENT LAND USE
Sr. Land Use Classification Area within 10 Percentage of
No. km of Project Total Area
Location
1. Agriculture 80.32 25.56
2. Fallow Land 135.48 43.11
3. Habitation, Settlement 31.34 9.97
4. Marshy Land 0.20 0.06
5. Miscellaneous Land 28.44 9.05
6. Degraded Vegetation 1.98 0.63
7. Water 2.36 0.75
8. Open & Barren Land 33.37 10.62
9. River 0.74 0.24
Total 314.23 100.00
(Courtesy: Environmental Information Center, New Delhi)

FIGURE: 3.8
LAND FORM, LAND USE AND LAND OWNERSHIP
(Courtesy: Environmental Information Centre, New Delhi)

Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from
the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies
(distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given.

3.9 BIOLOGICAL ENVIRONMENT & SOCIO –ECONOMIC

ENVIRONMENT
3.9.1 ECOLOGICAL INFORMATION
The study of the environmental components like flora and fauna is required to assess the
biological diversity of the region. Flora and fauna can be used for biological surveillance
in assessing the environmental status .The ecological interpretation of study area is based
on secondary sources of information.
Water is the basic and essential resource for the survival of flora and fauna. The flora
being the primary producer influences the fauna of the region. The characteristic flora
existing in a region depends upon the existing conditions such as intensity of sunlight,
type of soil, quality of air, including the quality and quantity of water available, etc.
The topography of Bharuch district is plain with numerous small watersheds and water
logged areas resulting from agriculture wasteland, fallow land and pastures collecting
rainwater or backwater and becoming marshy /saline. The waterlogged areas are
dominated by hydrophytes. The coast is silty to clayed silt substratum with some sandy
part. The areas near the seashore are mostly affected by tides and remain submerged for
considerable time.
3.9.2 FOREST
Bharuch area is characterized by tropical dry deciduous forests. The total forest area of
district is 1449. 68 sq. km. That accounts for 0.73 % of the total geographical area of the
district. The study area does not have any identified endangered species and also does not
have any designated forest, national park, sanctuaries.
(Source: Forest Department, Government of Gujarat).
3.9.3 FLORA
The list of flora found during field survey is given in Table 3.15.
TABLE: 3.15
LIST OF FLORA
Sr. Scientific name Common name Family
No.
I Trees
1 Acacia aurriculifarmis Bangali Babool Fabaceae
2 A.leucopholia Aniar Fabaceae
3 A.catechu Khair Fabaceae
4 A.ferrungula Pandhara Khair Fabaceae
5 A.nilotica Babul Fabaceae


No.
6 A.lebbeck Siris Fabaceae
7 A. procera Siris Fabaceae
8 A.polycantha Garad Fabaceae
9 Adina cordifolia Hed Rubiaceae
10 Aegle marmelos Bela Rutaceae
11 Ailanthus excelsa Maharukh Simaroubaceae
12 Alangium salvifolium Ankol Alangiaceas
13 Albizia odoratissimus Siris Fabaceae
14 Annogeissus latifolia Dhavda Combritaceae
15 Annona squamosa Sitafal Annonaceae
16 Azardirachta indica Nim Moraceae
17 Bahuania purpurea Kachamar Fabaceae
18 Bombax ceiba Semal Verbenaceae
19 Bridelia retusa Asta (Kathmohli) Fabaceae
20 B.squamosa Asan Fabaceae
21 Buchanania lanzan Charoli Anacardiaceas
22 Butea monospesma Palas Fabaceae
23 Callistemon lancealatus Bottlebrush Mytraceae
24 Casuarina equisetifoier Sura Casuarineae
25 Careya arborea Kumbh Mytraceae
26 Casearia elliptica Manjo Symydaceae
27 Caseria graveoiens Dedak manio Samidacea
28 Cassia fistula Sunari Fabaceae
29 Cestrum noctusnum Ralkirani Solana ceae
30 Cochiospermum religiosun Ganeri Cochlospermaceds
31 Cocas nicifera Nariyal Palmeae
32 Cordia dichotoma Gundi Boranginacea
33 Dalbergia paniculata Dhobin Fabaceae
34 D. latifolia Sisso Fabaceae
35 Murraya koenigii Karlilimb Rata ceae
36 Ixora parviflora Kara Rubiaceae
37 I.nigricans Kukeri Rubiaceae
38 Delonix elala Gulmohar Fabaceae
39 Diosphyros melanoxylon Tendu Ebenaceae
40 Dolichandrone falcate Mallar sing Bignoniaceae
41 Elaeodendron roxburghii Alinar Ceiastracea
42 Eucalyptus globules Safeda Eucalyptaceae
43 Emblica officinalis Aonla Euphobiaceae
44 Erithina uliginosa Pungara Fabaceae
45 Eramphis uliginosa Almi Rubiaceas
46 Ficus. Religiosa Pipal Moraceae
47 F.rumphii Pilari Moraceae
48 F.benghalensis Bara Moraceae
49 Flacourtia indica Rankdi Bixaceae
50 Garua pinnata Kakad Burseraceae
51 Griwia teliaefolia Dhaman Tiliaceae
52 Haidwickia bipinnata Aniar Caesalpiniacea


No.
53 Holoptelia intigrifolia Valva Uticaceae
54 Kydia calycia Bhindi Malvaceae
55 Lagerstroemia lanceolata Nano Fabaceae
56 L.parviflora Sidha Fabaceae
57 Michellia champaca Champa Bignoneaceae
58 Lannea caromadalica Modad Anacardiaceae
59 Madhuca indica Mahua Sapotaceae
60 Mangifera indica Amm Anacardiaceae
61 Miliusa tomentosa Gulambh Annonacea
62 Millgntonia hortensis Indian Coral tree Bignoniaceae
63 Mitragyna parvifolia Kalam Rubiaceae
64 Michelia Champa Champa Mangnoliaceae
65 Moringa oliefera Shevga Moringaceae
66 Musa paradisiacea Kela Musaceae
67 Oroxyium indicum Tetu Bignoniaceae
68 Phoenix sylvestris Shindi Palminae
69 Prosopis juliflora Babul Mimoceae
70 P.cineraria Babul Mimoceae
71 Pithecelobium ducle Chisbalai Fabaceae
72 Pongamia pinnata Karanja Fabaceae
73 Pisidium guajava Guava Mutraceae
74 Pterocarpus marsupium Bija Fabaceae
75 Punica grantalum Anar Pomergrannatae
76 Sapindus emergginatus Aritha Sapindaceae
77 Soymida febrifuga Rohan Meliaceae
78 Poleathia langifolia Ashok Apoctnaceae
79 Saraca indica Ashok Apoctnaceae
80 Thevetia neirifolia Pilakanton Apoctnaceae
81 Sterculia urens Kodaya Sterculiaceae
82 Syzygium cuminii Jamun Myrtaceae
83 Terminalia crenulata Salad Fabaceae
84 T.bellirica Behada Combretaceae
85 T. arjuna Arjun Combretaceae
86 T.caltapa Jangli badam Combretaceae
87 Tamarindus indica Tentuli Fabaceae
88 Tecoma stans Nellow bell Bisgnonia ceae
89 Tectona grandis Sag Verbanaceae
90 Trema orientalis Gol Ulmaceae
91 Wrightia tinctoria Kudo Apocynacea
92 Zizyphus xylocarpus Ghatbor Rhamnaceae
93 Z.mauritiana Bordi Rhamnaceae
Shrubs
1 Argemone mexicana Darudi Papaveraceae
2 Caranthus resus Sudufuli Apocyanaceae
3 C.calatropis Mundar Asclepiadaceae


No.
4 Calatopis gigantean Rui Asclepiadaceae
5 Carrissa carandas Karvand Apocyaninnae
6 Clerodendrum multyfolium Multaiforum Verbenaeae
7 Gymnosporia spinosa Spinosa Rekii Fabaceae
8 Lantana camera Ghaneri Verbanaceae
9 Opuntia dillenii Nivdang Cactacealea
10 Euphorbia nerifolia Wavding Celastraceae
11 Ocium gratissium Rantulro Labiateae
12 Helicteries isora Atali Sterculiaceae
13 Ficus hispida Tet umaro Moraceae
14 Datura fastuasa Dhotara Solanaceae
15 Vitex negundo Nirgudi Verbaceae
16 Cassia tora Tarota Fabaceae
17 Zizyphus nummularia Beri Rhannaceae
18 Euphorbia tirucolli Thor Euphorbiaceae
Bamboos
1 Dendrocalamus strictus Manvel Grammineae
2 Abrus precatorius Gunj Fabaceae
3 Capparis sepiraria Lamtjar Cappariaceae
4 Cocculus hirrutus Asanwel Menispermaceae
5 Combretum ovalifolium Jal Combratae
6 Cayratia carnosa Khatumbo Vitaceae
Grasses
1 Andropogon pumilus Kusal Gramineae
2 Cenchrus setgerus Dhramnu Gramineae
3 Cynodon dactylon Durva Gramineae
4 Cymbopogen marinil Rosha Gramineae
5 Heteropogon contortus Gawat Gramineae
6 Sorghum halepense Baru Gramineae
7 Themeda triandra Bhathdu Gramineae
Crops
1 Ricinus communis Arand Euphorbiaceae
2 Saccharum officinarum Ganna Gramineae
3 Sorghum vulgae Juwar Gramineae
4 Zea mays Makai Gramineae
5 Arachis hypogaea Ground nut Logumin
6 Oryza sativa Chokha Gramineae
Macrophytes
1 Eichhornia crassipes Jalkumbhi Pontederiace
2 Ipomea aqualica Kalmisay Volvulaceae
3 Trapa latifolia Lotus Nymphaceae
4 Nelumbo nucifera Lotus Nymphaceae
5 Azolla pinnata Commom duckweed Lemnaceae
6 Muntiacus muntjak Barking deer Bovidae
7 Falis chaus Jungle cat Falidae


No.
8 Myaena hyaena The striped hyena Canidae
9 Presbytis entellus Hanuman langur Colobinae
(Courtesy: State forest Dept., Bharuch, Gujarat

3.9.4 F AUNA
Some of the fauna found in study area is listed in Table 3.16.
TABLE: 3.16
LIST OF FAUNA
No.
1 Acridothers tristis Common myna Sturnidae
2 A.ginginianus Bank myna Sturnidae
3 Athene brama Spotted owlet Striginae
4 Aegithina tiphia Common lora Lrenidae
5 Ardeola grayee Pond Heron Ardeidae
6 Amaurornis phoenicurus Whitebrested waterhen Phasinidae
7 Babulcus ibis Cattle Egret Ardeidae
8 Centropus cinensis Crow-phesant Cuculidae
9 Columba Livia Blue Rock Pigeon Columidae
10 Corvus splendens House Crow Carvidae
11 Coracious benghalensis Indian Roller Coracidae
12 Dicrurus adsimilis Black Drongo Dieruridae
13 Dinophum benghalense Goldenbacked Picidae
Woodpecker
14 Eudynamys scolopacea Koel Cuculidae
15 Fracolinus francollinus Black partiridge Pharianidae
16 Halcyon rustica Whitebrested Kingfisher Aicenidae
17 Hirundo rustica Common swallow Hirundinidae
18 Lanius exubitor Grey Shrike Daniidae
19 Launchura malabarica Whitethroated munia Estrildinae
20 Megalaima rubricapilla Smallgrren barbet Capilonidae
21 Merops orientalis Littlegreen Bea-eater Miropidae
22 M.malabarica Crimsonbrestwd Barbet Capilonidae
23 Milvus migrans Pathi Kite Accipitridae
24 Motacilla maderatensis Large pied wagtail Motacillidae
25 Nactarinia asiatica Purplerumpled sunbird Nectarinidate
26 Nectarinia minima Small sunbird Nectarinidae
27 Oriolus oriolus Golden oriole Oriolidae
28 Orthotomus sutorius Tailor Bird Pachycephaline
29 Passer domesticus House Sparrow Passerinae
30 Psittacula cyanocephala Blossamheaded parakeet Psittacidae
31 Pycnonotus caffer Redvented bulbul Pycnonotidae
32 Ploceus philipinensis Weaver bird Plocidae
33 Sexicoloides fulicate Indian Robin Corvidae
34 Sopsychus saularis Magpie Robin Corvidae
35 Streptopelia chinensis Spotted dove Columbidae
36 S.senegalensis Little brown dove Columbidae
37 Sternus pagodramus Brahiminy myna Sternidae
38 Turdoides caudatus Commom Babbler Muscicapidae
39 Upupa epopos Hoopoe Upupidae


No.
40 Vanellus indicus Redwattled Lapwing Jacanidae
41 Metopidius indicus Brongewinged jacana Jacanidae
42 Ardea alba Large egrd Ardeidae
43 A.cinerea Grey Heron Ardeidae
44 Falica atra Coot Rallidae
45 Phalacrocorax niger Little cormorant Phalacrocoracidae
(Courtesy: State forest Dept., Bharuch, Gujarat)
3.10 SOCIO-ECONOMIC ENVIRONMENT

As assessment of socio-economic environment forms an integral part of an EIA study, baseline
information for the same was collected during the study period. The baseline socio-economic
data collected for the study region, before the proposed expansion is operational, has been
identified for the four major indicators viz. demography ,civic amenities, economy and social
culture. The baseline status of the above indicators is compiled in forthcoming sections.
3.10.1 DEMOGRAPHIC DATA WITHIN THE REGION OF INTEREST
Demography covers the information related to population density sex ratio and literacy level of
the public in the study area. Table 3.19 provides the data on inhabitations of the Jhagadia Taluka.
On an average, Taluka Jhagadia has population density of about 228 persons per sq.km. (2011
Census data), compared to the Bharuch District, which has a population density of about 295
persons per sq.km. (2011 Census data).
TABLE: 3.17
DEMOGRAPHIC DATA
Sr. Village name Taluka Total Total Total Total
No population male female population
<6 years
1 Panoli Ankleshwar 5462 2817 2645 800
2 Kharod Ankleshwar 4658 2623 2035 537
3 Bakrol Ankleshwar 1591 851 740 199
4 Bhadi Ankleshwar 2831 1381 1450 444
5 Umarwada Ankleshwar 3711 1847 1837 476
6 Amrutpura Ankleshwar 943 502 441 125
7 Avadar Ankleshwar 1333 707 626 152
8 Dadhal Ankleshwar 3695 1838 1857 540
9 Jitali Ankleshwar 4225 2160 2065 523
10 Kararvel Ankleshwar 1526 785 741 199
11 Mandvabuzarg Ankleshwar 5938 2995 2943 646
12 Motali Ankleshwar 895 459 436 153


<6 years
13 Naugama Ankleshwar 920 502 418 101
14 Pardi Mokha Ankleshwar 586 292 294 63
15 Piprod Ankleshwar 607 298 309 97
16 Samor Ankleshwar 1294 670 624 152
17 Sangpor Ankleshwar 2670 1369 1301 286
18 Sarangpore Ankleshwar 16671 9373 7298 2666
19 Uchhali Ankleshwar 895 451 444 117
20 Andharkachhala Jhagadia 293 156 137 45
21 Boridara Jhagadia 960 495 465 94
22 Borjai Jhagadia 1519 787 732 199
23 Bhojpur Jhagadia 698 369 329 89
24 Dadheda Jhagadia 1094 559 535 135
25 Dholakuva Jhagadia 310 158 152 45
26 Damalai Jhagadia 563 298 267 77
27 Fulwadi Jhagadia 1783 916 867 202
28 Govali Jhagadia 4381 2297 2084 444
29 Haripara Jhagadia 816 433 383 70
30 Jhagadia Jhagadia 5446 2779 2667 550
31 Kapalsadi Jhagadia 2024 1038 986 208
32 Kharchi Jhagadia 1068 575 493 108
33 Kharchi Jhagadia 998 501 497 158
Bhilwada
34 Kharia Jhagadia 531 277 254 74
35 Kunvarpara Jhagadia 200 99 101 31
36 Karad Jhagadia 727 368 359 94
37 Limet Jhagadia 1739 893 846 215
38 Malpor Jhagadia 906 466 440 121
(Dumala)
39 Moran Jhagadia 866 437 429 106
40 Mota Sanja Jhagadia 1053 526 527 84
41 Mulad Jhagadia 1043 529 514 119
42 Nana Sanja Jhagadia 1644 852 792 188
43 Navagam Mota Jhagadia 520 261 259 71
44 Padal Jhagadia 1743 880 863 209
45 Panvadi Jhagadia 592 307 285 71
46 Rajpore Jhagadia 339 165 174 44
47 Randedi Jhagadia 447 230 217 63
48 Ranipara Jhagadia 2225 1125 1100 266
49 Ratanpor Jhagadia 2130 1093 1037 262
50 Sardarpura Jhagadia 456 247 209 38
51 Selod Jhagadia 1653 836 817 179


<6 years
52 Sultanpura Jhagadia 5864 3003 2861 570
53 Shiyali Jhagadia 1069 559 510 135
54 Talodara Jhagadia 2057 1026 1031 250
55 Uchedia Jhagadia 2438 1249 1189 250
56 Untia Jhagadia 752 378 374 92
57 Vanthevad Jhagadia 661 349 312 82
58 Vasna Jhagadia 1522 778 744 223
59 Vaghpara Jhagadia 274 133 141 37
60 Bhilod Valia 3476 1745 1731 389
61 Dholgam Valia 2556 1311 1245 303
62 Hirapor Valia 1963 1019 944 272
63 Kondh Valia 4562 2372 2190 544
64 Valia Valia 7678 3829 3849 769
(Source: Census-2011 for Bharuch District)
TABLE -3.18
POPULATION DENSITY & SEX RATIO
Population Sex ratio
Sr. Population
Name Density (No. of females per
No (Persons)
(Person/Sq.km.) 1000 males)
1 Within 10 km radius 117837 375 928
(2011)
2 Taluka Jhagadia 185337 228 949
(2011)
3 Taluka Ankleshwar 315596 725 882
(2011)
4 Taluka Valia 145400 283 962
(2011)
5 District Bharuch 1551019 295 925
(2011)

3.10.2 LITERACY RATE

The literacy rate is a major factor, which influences the socio-cultural condition of a particular
place. Details of literacy rate in percentage in district Bharuch and Taluka Jhagadia are given in
Table 3.19.
TABLE- 3.19
LITERACY RATE
Sr. No. Name Literacy rate (%)
1 Within 10 km radius 78.13%
2 Taluka Ankleshwar (2011) 75.62 %
3 District Bharuch(2011) 72.09 %
TABLE: 3.20
LITERACY RATE WITHIN 10 KM RADIAL DISTANCE OF STUDY AREA
Sr. Village name City/block Total Population Population Literacy (%)
No. name population < 06 years Literate
1 Panoli Ankleshwar 5462 800 3458 75.95
2 Kharod Ankleshwar 4658 537 3749 90.01
3 Bakrol Ankleshwar 1591 199 1183 84.8
4 Bhadi Ankleshwar 2831 444 1805 77.4
5 Umarwada Ankleshwar 3711 476 2516 78.6
6 Amrutpura Ankleshwar 943 125 619 75.67
7 Avadar Ankleshwar 1333 152 963 81.54
8 Dadhal Ankleshwar 3695 540 2708 85.83
9 Jitali Ankleshwar 4225 523 2897 78.25
10 Kararvel Ankleshwar 1526 199 1039 78.29
11 Mandvabuzarg Ankleshwar 5938 646 4089 77.26
12 Motali Ankleshwar 895 153 545 73.45
13 Naugama Ankleshwar 920 101 656 80.09
14 Pardi Mokha Ankleshwar 586 63 467 89.29
15 Piprod Ankleshwar 607 97 360 70.58
16 Samor Ankleshwar 1294 152 699 61.20
17 Sangpor Ankleshwar 2670 286 1783 74.79
18 Sarangpore Ankleshwar 16671 2666 11430 81.61
19 Uchhali Ankleshwar 895 117 597 76.73
20 Andharkachhala Jhagadia 293 45 139 56.04
21 Boridara Jhagadia 960 94 696 80.37
22 Borjai Jhagadia 1519 199 1072 81.21
23 Bhojpur Jhagadia 698 89 482 79.14
24 Dadheda Jhagadia 1094 135 642 66.94
25 Dholakuva Jhagadia 310 45 208 78.49
26 Damalai Jhagadia 563 80 314 65.01
27 Fulwadi Jhagadia 1783 202 1141 72.17
28 Govali Jhagadia 4381 444 2917 74.09

Sr. Village name City/block Total Population Population Literacy (%)

No. name population < 06 years Literate
29 Haripara Jhagadia 816 70 530 71.04
30 Jhagadia Jhagadia 5446 550 4081 83.35
31 Kapalsadi Jhagadia 2024 208 1572 86.56
32 Kharchi Jhagadia 1068 108 859 89.47
33 Kharchi Jhagadia 998 158 640 76.19
Bhilwada
34 Kharia Jhagadia 531 74 278 60.83
35 Kunvarpara Jhagadia 200 31 119 70.41
36 Karad Jhagadia 727 94 471 74.40
37 Limet Jhagadia 1739 215 1149 75.39
38 Malpor Jhagadia 906 121 487 62.03
(Dumala)
39 Moran Jhagadia 866 106 603 79.34
40 Mota Sanja Jhagadia 1053 84 731 75.43
41 Mulad Jhagadia 1043 119 758 82.03
42 Nana Sanja Jhagadia 1644 188 1152 79.12
43 Navagam Mota Jhagadia 520 71 273 60.8
44 Padal Jhagadia 1743 209 1066 69.49
45 Panvadi Jhagadia 592 71 417 80.03
46 Rajpore Jhagadia 339 44 164 55.59
47 Randedi Jhagadia 447 63 256 66.66
48 Ranipara Jhagadia 2225 266 1284 65.54
49 Ratanpor Jhagadia 2130 262 1177 63
50 Sardarpura Jhagadia 456 38 384 91.86
51 Selod Jhagadia 1653 179 1150 78.09
52 Sultanpura Jhagadia 5864 570 4506 85.11
53 Shiyali Jhagadia 1069 135 634 67.88
54 Talodara Jhagadia 2057 250 1415 78.3
55 Uchedia Jhagadia 2438 250 1601 73.17
56 Untia Jhagadia 752 92 512 77.57
57 Vanthevad Jhagadia 661 82 429 74.09
58 Vasna Jhagadia 1522 223 959 73.82
59 Vaghpara Jhagadia 274 37 183 77.21
60 Bhilod Valia 3476 389 2392 77.48
61 Dholgam Valia 2556 303 1595 70.79
62 Hirapor Valia 1963 272 1321 78.11
63 Kondh Valia 4562 544 3208 79.84
64 Valia Valia 7678 769 6004 86.9
3.10.3 OCCUPATIONAL STRUCTURE
In economic development of the region its geographical location, natural resources, business and
employment, industries and manpower play vital role. Table 3.19 provides the occupational
patterns in all villages of Ankleshwar Taluka.

TABLE-3.21
OCCUPATIONAL STRUCTURE
Sr. Village Cd block Total Total Total main Total marginal Total non Employment
No. name Name population Work Worker Worker Worker ratio%
Population Population Population population
1 Panoli Ankleshwar 5462 1897 1667 230 3565 34.73
2 Kharod Ankleshwar 4658 1290 1236 54 3368 27.69
3 Bakrol Ankleshwar 1591 782 554 228 809 49.15
4 Bhadi Ankleshwar 2831 898 868 30 1933 31.72
5 Umarwada Ankleshwar 3711 1429 1389 40 2282 38.50
6 Amrutpura Ankleshwar 943 388 252 136 555 41.14
7 Avadar Ankleshwar 1333 607 361 246 726 45.53
8 Dadhal Ankleshwar 3695 1301 1152 149 2394 35.21
9 Jitali Ankleshwar 4225 1610 1384 226 2615 38.1
10 Kararvel Ankleshwar 1526 544 403 141 982 35.64
11 Mandvabuz Ankleshwar 5938 2258 2086 172 3680 38.02
arg
12 Motali Ankleshwar 895 385 347 38 510 43.01
13 Naugama Ankleshwar 920 412 361 51 508 44.78
14 Pardi Ankleshwar 586 199 191 8 387 33.95
Mokha
15 Piprod Ankleshwar 607 264 251 13 343 43.49
16 Samor Ankleshwar 1294 617 587 30 677 47.68
17 Sangpor Ankleshwar 2670 1186 1147 39 1484 44.41
18 Sarangpore Ankleshwar 16671 5905 5587 318 10766 35.42
19 Uchhali Ankleshwar 895 324 297 27 571 36.2
20 Andharkac Jhagadia 293 140 81 59 153 47.78
hhala

21 Boridara Jhagadia 960 411 377 34 549 42.81
22 Borjai Jhagadia 1519 478 466 12 1041 31.46
23 Bhojpur Jhagadia 698 398 397 1 300 57.02
24 Dadheda Jhagadia 1094 331 282 49 763 30.25
25 Dholakuva Jhagadia 310 185 124 61 125 59.67
26 Damalai Jhagadia 563 340 95 245 223 60.39
27 Fulwadi Jhagadia 1783 748 535 213 1035 41.95
28 Govali Jhagadia 4381 1857 1774 83 2524 42.38
29 Haripara Jhagadia 816 515 219 296 301 63.11
30 Jhagadia Jhagadia 5446 2164 2003 161 3282 39.73
31 Kapalsadi Jhagadia 2024 787 654 133 1237 38.88
32 Kharchi Jhagadia 1068 538 397 141 530 50.37
33 Kharchi Jhagadia 998 382 239 143 616 38.27
Bhilwada
34 Kharia Jhagadia 531 214 210 4 317 40.3
35 Kunvarpara Jhagadia 200 72 66 6 128 36
36 Karad Jhagadia 727 354 333 21 373 48.69
37 Limet Jhagadia 1739 683 679 4 1056 39.27
38 Malpor Jhagadia 906 579 566 13 327 63.90
(Dumala)
39 Moran Jhagadia 866 381 327 54 485 43.99
40 Mota Sanja Jhagadia 1053 498 483 15 555 47.29
41 Mulad Jhagadia 1043 437 393 44 606 41.89
42 Nana Sanja Jhagadia 1644 755 506 249 889 45.92
43 Navagam Jhagadia 520 160 160 0 360 30.76
Mota

44 Padal Jhagadia 1743 664 442 222 1079 38.09
45 Panvadi Jhagadia 592 363 356 7 229 61.31
46 Rajpore Jhagadia 339 134 133 1 205 39.52
47 Randedi Jhagadia 447 145 110 35 302 32.43
48 Ranipara Jhagadia 2225 1030 1005 25 1195 46.29
49 Ratanpor Jhagadia 2130 743 545 198 1387 34.88
50 Sardarpura Jhagadia 456 202 106 96 254 44.29
51 Selod Jhagadia 1653 626 550 76 1027 37.87
52 Sultanpura Jhagadia 5864 2025 1844 181 3839 34.53
53 Shiyali Jhagadia 1069 403 344 59 666 37.69
54 Talodara Jhagadia 2057 715 579 136 1342 34.75
55 Uchedia Jhagadia 2438 1057 931 126 1381 43.35
56 Untia Jhagadia 752 506 402 104 246 67.28
57 Vanthevad Jhagadia 661 253 235 18 408 38.27
58 Vasna Jhagadia 1522 605 581 24 917 39.75
59 Vaghpara Jhagadia 274 79 78 1 195 28.83
60 Bhilod Valia 3476 1312 1127 185 2164 37.74
61 Dholgam Valia 2556 900 499 401 1656 35.21
62 Hirapor Valia 1963 869 743 126 1094 44.26
63 Kondh Valia 4562 1783 1563 220 2779 39.08
64 Valia Valia 7678 2976 2558 418 4702 38.76

Main worker is a worker who has worked last year for six month or more. Marginal worker is a worker who has worked last year for less than
six months. Non-worker is worker who did not work at all during the reference period of one year.
Distribution of main worker and marginal worker into further following four categories are shown in Table 3.22.
I) Cultivators II) Agricultural labors III) Household industry IV) others workers

TABLE- 3.22
DISTRIBUTION OF WORKERS
Sr. Main worker population Marginal worker population

Village name
No. Cultivator Agriculture House Hold Other Cultivator Agriculture Household Other
1 Panoli 214 533 76 844 12 70 26 117
2 Kharod 222 423 3 588 20 6 0 28
3 Bakrol 81 81 16 376 12 149 5 62
4 Bhadi 181 321 2 364 4 11 0 15
5 Umarwada 162 795 0 432 5 22 0 13
6 Amrutpura 38 147 2 65 32 87 2 15
7 Avadar 82 33 5 241 6 235 0 5
8 Dadhal 137 385 39 591 8 63 9 69
9 Jitali 126 642 34 582 11 192 2 21
10 Kararvel 70 117 2 214 21 49 1 70
11 Mandvabuzarg 272 1264 29 521 13 130 4 25
12 Motali 67 187 1 92 8 25 0 5
13 Naugama 45 197 0 119 1 45 0 5
14 Pardi Mokha 35 68 0 88 1 4 0 3
15 Piprod 21 147 0 83 2 7 0 4
16 Samor 52 437 2 96 2 20 0 8
17 Sangpor 161 755 16 215 2 28 1 8
18 Sarangpore 67 443 108 4969 11 25 15 267
19 Uchhali 49 178 0 70 3 20 0 4
20 Andharkachhala 18 58 1 4 3 55 0 1
21 Boridara 141 143 10 83 5 11 0 18


Village name
22 Borjai 95 238 41 92 1 8 1 2
23 Bhojpur 13 378 0 6 1 0 0 0
24 Dadheda 88 153 4 37 4 42 0 3
25 Dholakuva 46 73 0 5 1 60 0 0
26 Damalai 45 14 8 28 1 243 0 1
27 Fulwadi 77 128 4 326 14 144 1 54
28 Govali 309 1038 14 413 17 42 0 24
29 Haripara 54 108 20 37 19 201 28 48
30 Jhagadia 209 506 25 1263 6 32 15 108
31 Kapalsadi 138 351 8 157 20 82 0 31
32 Kharchi 89 116 1 191 20 85 3 33
33 Kharchi Bhilwada 60 65 2 112 6 84 0 53
34 Kharia 14 145 0 51 0 3 1 0
35 Kunvarpara 2 64 0 0 1 5 0 0
36 Karad 40 190 10 93 1 4 4 12
37 Limet 93 518 3 65 1 0 1 2
38 Malpor (Dumala) 3 535 0 28 1 11 0 1
39 Moran 33 287 0 7 1 53 0 0
40 Mota Sanja 48 312 0 123 0 3 1 11
41 Mulad 76 213 7 97 12 24 2 6
42 Nana Sanja 77 256 2 171 43 54 4 148
43 Navagam Mota 4 154 0 2 0 0 0 0
44 Padal 63 292 0 87 22 170 2 28
45 Panvadi 28 231 1 96 0 6 0 1


Village name
46 Rajpore 25 78 0 30 0 1 0 0
47 Randedi 14 67 0 29 1 22 0 12
48 Ranipara 140 777 1 87 9 3 2 11
49 Ratanpor 11 296 0 238 35 155 0 8
50 Sardarpura 28 12 1 65 5 78 3 10
51 Selod 129 347 14 60 14 49 2 11
52 Sultanpura 108 404 181 1151 16 26 2 137
53 Shiyali 65 265 0 14 0 48 0 11
54 Talodara 108 292 11 168 19 93 4 20
55 Uchedia 177 523 23 208 1 108 4 13
56 Untia 97 124 2 179 44 49 0 11
57 Vanthevad 9 173 3 50 0 13 2 3
58 Vasna 117 381 0 83 1 21 0 2
59 Vaghpara 3 70 0 5 1 0 0 0
60 Bhilod 221 562 19 325 10 143 9 23
61 Dholgam 96 280 2 121 16 277 1 107
62 Hirapor 56 469 0 218 6 82 0 38
63 Kondh 102 551 12 898 18 112 2 88
64 Valia 122 459 35 1942 30 60 16 312
(Source: Census-2011for Bharuch District)

3.11 TRAFFIC SURVEY

3.11.1 RECONNAISSANCE
The traffic survey, to ascertain the traffic density in the study area was conducted on the
road near the project site. The composition of Traffic includes Two Wheelers, Three
Wheelers (Goods & Passenger Autos, Four Wheeler (Passenger Cars) and Four Wheeler
Heavy Vehicles like Trucks, Lorries, Busses etc.
3.11.2 TRAFFIC SURVEY OF THE STUDY AREA
Data was collected by physically counting the number of vehicles playing in both
directions of NH-8: Delhi to Mumbai Highway. The hourly counts were carried out for
the different type/ category of vehicles. The variation in the traffic flow at the given road
along with the numbers of vehicles during peak hour & lean hour is presented in the table
below. While it’s graphical representation is done in figure below.
TABLE: 3.23
DELHI TO MUMBAI HIGHWAY (NH-8)
Sr. Vehicle Type During No. of During No. of
No. Lean Hrs. Vehicles In Peak Hrs Vehicles In
(No. of PCU (No. of PCU
Vehicles/Hr) During Vehicles/Hr) During
Lean Hrs Peak Hrs
1. Two Wheelers 46 23 76 57
2. Three Wheelers 26 32 37 74
3. Cars 303 607 321 642
4. Buses/ Mini Buses 211 778 242 528
5. Trucks/ 202 741 248 910
Lorries
6. 2 Axle Truck 235 865 261 966
7. 3 Axle Truck 225 830 258 955
3.11.3 EXISTING TRAFFIC SCENARIO AND LEVEL OF SERVICES (UP)
 The road from Delhi to Mumbai is six lanes with divider.

 Capacity of road as per IRC= 2500 PUC’s/ hr
 Total volume during peak hours= 1443 Nos.
 Existing volume / capacity ratio= 1443/2500=0.5772
 The level of service is “C” that is good

TABLE: 3.24
LEVEL OF SERVICE
Sr. No. Existing volume/ Capacity Ratio Levels of Services

1. 0.0 to 0.2 “A” (Excellent)
2. 0.2 to 0.4 “B” (Very Good)
3. 0.4 to 0.6 “C” (Good)
4. 0.6 to 0.8 “D” (fair)
5. 0.8 to 1.0 “E” (Poor)
Location: From B to A (Down): From Mumbai to Delhi
TABLE: 3.25
MUMBAI TO DELHI HIGHWAY (NH-8)
Sr. Vehicle Type During No. of During No. of
No. Lean Hrs. Vehicles In Peak Hrs Vehicles In
(No. of PCU (No. of PCU
Vehicles/Hr) During Vehicles/Hr) During
Lean Hrs Peak Hrs
1. Two Wheelers 42 31 79 90
2. Three Wheelers 30 32 35 68
3. Cars 276 552 320 637
4. Buses/ Mini Buses 201 742 246 908
5. Trucks/ Lorries 190 699 209 770
6. 2 Axle Truck 215 792 253 932
7. 3 Axle Truck 214 788 242 892
3.11.4 Existing Traffic Scenario and Level of Services (Down)

 Capacity of road as per IRC= 2500 PUC’s/ hr
 Total volume during peak hours= 1384
 Existing volume / capacity ratio= 1384/2500=0.55
 The level of service is “C” that is good

Results:
The above traffic reveals the LOS (Levels of Service) as “C” Good for the NH-8 Road,
Which are 4 lane roads divider for proposed project scenario. Since adequate parking is
provided and increase in traffic due to proposed project has taken care by the six lane
road.

CHAPTER - 4
IDENTIFICATION & ASSESSMENT OF IMPACT
INTRODUCTION
This chapter identifies and predicts the potential impacts on different environmental
components due to the construction and operation of the proposed project. It details all
the potential impacts on biophysical and socio-economic components of the local
environment due to the proposed activities and sub-activities.
Prediction of impacts is the most important component in the Environmental Impact
Assessment studies. Several qualitative and quantitative techniques and methodologies
are used to conduct analysis of the potential impacts likely to build up as a result of the
proposed development activities on physico-chemical, ecological and socio-economic
environments. Such predictions are superimposed over the baseline (pre-project) status of
the environmental quality to derive at the ultimate (post-project) scenario of
environmental conditions. The prediction and identification of impacts helps to minimize
the adverse impacts and maximize the beneficial impacts on environmental quality during
pre and post project execution.
The proposed project would create impacts on the environment in two distinct phases:
1) During the construction phase which may be regarded as temporary or short term.
2) During operation phase which would have long term effects.
4.1 IDENTIFICATION OF IMPACT

Identification of significant impacts for the proposed project is a prominent step in the
process of environmental impact assessment. This provides a way forward to other
elements of EIA study such as quantification and evaluation of site specific impacts
exclusively from proposed project. Although, variety of concerns/ issues are identified
while describing existing (baseline) environmental status, it is necessary to identify the
likely critical impacts on various components of environment due to proposed project.
For construction and operation phases of the proposed project the “Network Method” has
been adopted for identification of impacts, which involves understanding of cause-
condition effects relationships between an activity and the consequences/ impacts on
environmental and socio-economic parameters for identification of significant impacts
and has been found to be the most appealing tool.

The impact networks have been delineated for construction and operation phases of
proposed project. The type of identified potential impacts on various environmental
components i.e. Air, Noise, Water and Land are presented in below Figure 4.1 to 4.6.
It should be noted that in these illustration the lines are to be read as “might have an
effect on”.
4.1.1 IMPACT DURING CONSTRUCTION PHASE
Minor construction work like vessel & pump foundation will be carried out. So, there will
be negligible or no impact on environment during construction phase.
4.1.2 IMPACT ON AIR ENVIRONMENT
The main source of is the movement of vehicles at site. The impact is reversible,
marginal and temporary in nature. The construction activities at site will be restricted to
civil and structural fabrication. The main sources of air pollution are:
 Fugitive dust emissions from digging, filling, material handling, transportation and use
of construction machinery etc.
 Increase in traffic volume resulting in additional vehicular emissions from vehicles
bringing construction material and labour onsite.
 The impact will be for short duration and will be confined to the project boundary.
 However, use of tarpaulin for covering the material being transported in trucks,
sprinkling of water will control the dust generated and proper maintenance of vehicle
will be carried out.
Mitigation Measures:
Water sprinkling will be regularly carried in order to arrest the fugitive dust to the
maximum extent possible. Only “PUC” certified vehicles of contractor will be deployed
at site. The green belt will reduce fugitive emissions in the environment.

FIGURE: 4.1
IMPACT NETWORK ON AIR ENVIROENMENT
Project
Construction Operational
Activity Phase Phase
Release of Air Release of Heat

Pollutants
Primary Change in Air Impact on Climatic

Impact Quality Visibility Particulates Changes
Deposition on
Water, Land
Aesthetic
Impact Impact on Human,
Impact on Flora and Fauna
Agricultural produce
Secondary Impact on Human,
Impact flora & fauna
Tertiary Impact on
Economic Output Impact on Socio –
Impact Cultural
Environment

FIGURE: 4.2
IMPACT NETWORK ON NOISE ENVIRONMENT
Project
Activity Construction Operational

Phase Phase
Noise
Emission
Change in
Primary Ambient
Impact Noise Level
Secondary Health Impact on Work Impact on fauna &

Impact Risks Output & Efficiency population
Tertiary Impact on Impact on Socio-

Impact Economic Output Cultural Environment

FIGURE: 4.3
IMPACT NETWORK ON WATER ENVIRONMENT

Project
Activity
Construction Phase Operation Phase
Change in surface
Primary morphology Abstraction of Water Release of wastewater
Impact
Impact on Runoff
/Seepage
Secondary
Impact Impact on Hydraulics Environmental health
of Water Courses Impact on Water Quality And Aesthetic Risk
Impact on Hydraulic Impact on Cost of Water Impact on

Water Courses Aquatic Life Treatment Amenity /
Tertiary Recreation
Impact
Impact on Socio-Cultural Environment
Impact on Economic Output

FIGURE: 4.4
IMPACT NETWORK ON GROUND WATER ENVIRONMENT
Project
Activity
Construction Phase Operation Phase
Primary Release of wastewater on land

Impact Abstraction of water Disturbance of soil
Change in Ground water Regime: Change in structure of Addition /Removal of

Soil Moisture / water level/ Flow Soil: Ground level substances or Heat to /from
Pattern/ Salt water instruction the soil
Secondary
Impact
Impact on Soil Biota

Impact on Flora and Fauna Impact on landscape
Tertiary
Impact on agricultural production Impact on livestock
Impact
Impact on Economic Output Impact on Socio-Cultural Environment

FIGURE: 4.5
IMPACT NETWORK ON SOCIO-AND CULTURAL ENVIRONMENT
Project
Activity
Operational Construction
Phase Phase
Primary
Economic input Economic output Demand for work
Impact Capital/O&M Cost Product Cost Force
Net Income
output
Change in Development Better product Air, Water, Employment Demand for Demand for Aesthetic
Secondary Economic of Ancillary availability Land, Noise opportunity Communi - Communi- Risk
Base of the Industries pollution cation cation
Impact region Facilities Facilities
Saving foreign
Exchange Effect on Effect on Effect on visual Effect on
Human Agriculture & Environment Buildings
Health fisheries Materials
Monuments
Tertiary Effect on water supply, Effect on Educational, Effect on Human,

Impact Sewerage & Solid Waste Medical, Transport Nature & Recreational
Management Facilities Facilities Facilities

FIGURE: 4.6
IMPACT NETWORK ON LAND ENVIRONMENT
Project
Activity
Construction Operational
Phase Phase
Disposal of waste
Primary Abstraction of water & Sludge
Disturbance of
Impact land
water on Land
Change in ground Toxic Substances on

Change in soil Water Regime /Salt Land, Particulate
Texture & Permeability Water intrusion Deposition on Land
Secondary Impact
Impact on Landscape Soil Salinity Impact on flora & fauna
Tertiary Impact Impact on

Impact on Live stock
Agricultural Produce
Impact on Economic Impact on Socio-Cultural

Output Environment

4.2 PREDICTION AND ASSESSMENT OF IMPACT

The predication and assessment of impact on the environmental parameters have been
carried out. For assessing the impact, the baseline data of environmental status were
considered. The change in the environmental parameters due to manufacturing activities
of the industry has been superimposed on the status data.
4.2.1 IMPACTS DURING CONSTRUCTION PHASE AND OPERATIONAL
PHASE
4.2.1.1 WATER ENVIRONMENT
4.2.1.1.1 CONSTRUCTION PHASE IMPACTS

During construction phase, water will be required for construction of structures,
sprinkling for dust suppression. The raw water for the various purposes will be supplied
by GIDC only.
There will no impact on surrounding ground water quality and quantity during
construction phase.
4.2.1.1.2 OPERATIONAL PHASE IMPACTS

Water consumption & waste water generation are covered in chapter 2. There will be no
extraction of ground water, so that no direct impact is found on ground water availability
and quality in nearby surrounding area. Hence, overall there won’t be any significant
adverse impact due to proposed activity on the water environment. Ground water and Soil
will not get contaminated, as M/s. Sun Pharmaceutical Industries Ltd will not be going to
discharge any effluent on land or water bodies. With the above, it can be said that there
will be no significant adverse impact on surface and ground water or soil quality.
The average daily water requirements after proposed expansion will be 470 KL/Day. The
unit will use 370 KL/day of fresh water and 100 KL/day of recovered water. Fresh water
will be met by GIDC water supply scheme. There will be no extraction of ground water,
so that no direct impact is found on ground water availability.
Existing effluent generation is 95 KL/day. After proposed expansion, total effluent
generation will be 220 KL/day from different sources i.e. process, washing, boiler,
cooling, and domestic at full production capacity. The details of waste water generation
are providing in chapter 2.

Mitigative Measures:
The sewage generation is 20 KL/Day. After expansion sewage generation will be 60
KL/Day. The sewage will be treated in unit’s own Sewage Treatment Plant.
Existing and proposed effluent will be treated in unit’s own ETP. Total quantity 160
KL/Day (Existing: 85 KL/Day + Proposed: 75 KL/Day) of effluent will be treated in
R.O. followed by MEE to achieve zero liquid discharge. Hence, unit will adopt ‘Zero’
Liquid Discharge.
4.2.1.2 AIR ENVIRONMENT
Dust will be generated during excavation and hauling operation and vehicle
transportation on unpaved tracks at the site. Other exhaust gases like PM2.5, PM10, SO2,
NOX, HCl, Cl2, NH3 and VOC may be also slightly released into the local ambient air
due to vehicular traffic movement. Thus, the local ambient air quality may be temporarily
affected. It will be confined within the project boundary and expected to be negligible
outside the plant boundaries.
Mitigative Measures
Water sprinkling and provision of enclosures will allow the particles to settle down prior
to discharge. There will be provision of enclosures to construction area to allow the
particles to settle down prior to discharge.
4.2.1.2.2 OPERATION PHASE IMPACTS

There are already flue gas emissions from four boilers, two thermic fluid heater, three
D.G. sets & one captive power plant. There will be one additional boiler, and one D.G.
set due to proposed expansion. Natural gas or Briquette is used as fuel in four existing
boilers and diesel is used as fuel in three existing D.G. set.
For after proposed expansion natural gas for one boiler, diesel for one D.G. set will be
used as fuel.
There are process emissions from thirteen stacks of reaction vessels.
There will be process emission from additional two stacks of reaction vessels.

Mitigative measure
For Boiler, there is provision of adequate stack height to control emission of PM, SO2 &
NOX. The proposed boilers will be kept as standby boilers. Thus, the emissions from
these boilers will become nil. The unit is using diesel as fuel in DG set with acoustic
encloser with adequate stack height is provided. There is provision of HCl & NaoH
scrubbers to control emission of Cl2, HF, and SO2 gas from stack attached to reaction
vessels. The air quality impacts of source are evaluated by use of model. The model
stimulates the relationship between air pollutants emission, meteorology and air
chemistry, all of which are determined by formulating impact scenario.
MODELING DETAILS
Observations from dispersion modeling studies:

From the dispersion modeling studies conducted, it was observed that the maximum
ground level concentration occurs in the South West direction. The maximum
incremental increase in concentration for PM, SO2 and NOx is 4.886 µg/m3, 3.946 µg/m3
and 2.915 µg/m3 respectively at a distance of about 1 km in the South West direction.
Whereas the maximum incremental increase for Cl2, HCl and HF will be 0.093 µg/m3,
0.465 µg/m3 and 0.234 µg/m3 within 1 Km distance of the project site.

The dispersion of pollutants in the atmosphere is a function of several meteorological

parameters like temperature, wind speed and direction, mixing depths, inversion level etc.
The air quality impacts of source or collection of sources is evaluated by use of models.
The model stimulates the relationship between air pollutants emission, meteorology and
air chemistry, all of which are determined by formulating impact scenario. Estimation of
emissions from the plant has been made by Industrial Source Complex – Short Term
(ISC-ST3) model developed by United States Environment Protection Agency (USEPA).
ISC-ST is based on a modified steady state Gaussian Plume equation, and it has been
recommended for use in EIA studies by MoEF & CC in EIA manual.
Maximum GPCB permissible limits were used for carrying out atmospheric dispersion
modeling studies. Based on the modeling results, isopleths for PM, SO2, NOx, HCl, HF
and Cl2 were drawn and were superimposed on an aerial view of the site using maps from
Google Earth which is as shown in the figures given below.

TABLE: 4.1
DETAILS OF EXISTING & PROPOSED STACKS (FROM FLUE GAS EMISSION)
Thermic
Sources of Briquette Thermic Fluid Captive
Boiler 105 Boiler 101 Boiler 102 (4 Fluid Heater New Boiler
gaseous Boiler (12 Heater (2.0 lac Power Plant
(12 TPH) (3 TPH) TPH) (4.0 lac K. (12 TPH)
emissions TPH) K. Cal/hr) (800 KW)
Cal/hr)
Natural
Natural Natural Gas
Fuel used Solid Fire Natural Gas Natural Gas Natural Gas Natural Gas Gas/Furnace
Gas /Furnace Oil
Oil
165.25 143.0
Quantity of 1440 1440 124.54 MT/Month/ 47 Sm3 per 23.5 Sm3 per MT/Month/
211 Sm3/Hour
fuel MT/Month MT/Month MT/Month 168.36 hour hour 168.36
KL/Month KL/Month
Type of SPM, SO2, SPM, SO2, SPM, SO2, SPM, SO2,
SPM, SO2, NOx SPM, SO2, NOx
emissions NOx NOx NOx NOx
Stack height 30 Meter 30 Meter 30 Meter 30 Meter 30 Meter 30 Meter
Stack diameter
0.785 0.75 0.65 0.4 0.4 Meter 0.785
at the top
Stack gas exit 103 degree 103 degree 115 degree 103 degree
103 degree centigrade 120 degree centigrade
temperature centigrade centigrade centigrade centigrade
Stack gas exit
6.25 m/s 6.47 m/s 6.0 m/s 5.5 m/s 9.40 m/s 6.25 m/s
velocity
Emissions:
< 150 < 150 < 150
PM Conc. < 150 mg/Nm3 < 150 mg/Nm3 < 150 mg/Nm3
mg/Nm3 mg/Nm3 mg/Nm3
SO2 Conc. < 100 ppm < 100 ppm < 100 ppm < 100 ppm < 100 ppm < 100 ppm
NOx Conc. < 50 ppm < 50 ppm < 50 ppm < 50 ppm < 50 ppm < 50 ppm

TABLE: 4.2
DETAILS OF EXISTING & PROPOSED STACKS (FROM PROCESS EMISSION)
Reaction Reaction Reaction Reaction Reaction Reaction Reaction Reaction

Sources of gaseous
Vessel PL- Vessel PL- Vessel PL- Vessel PL- Vessel PL- Vessel PL- Vessel PL- Vessel PL-
emissions
01(101) 01(102) 02(201) 02(203) 02(204) 03(301) 05(501) 06(601)
Fuel used N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.
Quantity of fuel N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.
SO2 CL2 CL2 CL2 SO2 SO2 SO2 SO2
Type of emissions HCL SO2 SO2 SO2 HCL HCL HCL HCL
-- HF HF HF -- -- -- --
Stack height (m) 16.5 16.5 11 11 11 11 11 11
Stack diameter at the top (m) 0.254 0.153 0.153 0.153 0.153 0.153 0.153 0.305
Stack gas exit temperature 45 ºC 45 ºC 45 ºC 45 ºC 45 ºC 45 ºC 45 ºC 45 ºC
Stack gas exit velocity/Avg.
6 m/s 6 m/s 6 m/s 6 m/s 6 m/s 6 m/s 6 m/s 6 m/s
Flow rate for Sampling
Emissions:
< 40 < 40 < 40
SO2 Concentration -- -- -- -- --
mg/Nm3 mg/Nm3 mg/Nm3
< 20 < 20 < 20 < 20 < 20
HCl Concentration -- -- --
mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3
< < <
HF Concentration -- -- -- -- --
15mg/Nm3 15mg/Nm3 15mg/Nm3
CL2 Concentration -- < 9 mg/Nm3 < 9 mg/Nm3 < 9 mg/Nm3 -- -- -- --

Reaction Reaction Reaction Reaction Proposed Proposed

Sources of gaseous Ware
Vessel PL- Vessel PL- Vessel PL- Vessel PL- Reaction Reaction
emissions House-05
06(602) 07(701) 08(801) 09(901) Vessel Vessel
Fuel used N.A. N.A. N.A. N.A. N.A. N.A. N.A.
Quantity of fuel N.A. N.A. N.A. N.A. N.A. N.A. N.A.
CL2 SO2 SO2 SO2 SO2 SO2 CL2
Type of emissions SO2 HCL HCL HCL HCL HCL SO2
HF -- -- -- -- -- HF
Stack height (m) 11 11 11 11 11 11 11
Stack dia at the top (m) 0.305 0.254 0.153 0.305 0.204 0.254 0.153
Stack gas exit temperature 45 ºC 45 ºC 45 ºC 45 ºC 45 ºC 45 ºC 45 ºC
Stack gas exit velocity/Avg.
6 m/s 6 m/s 6 m/s 6 m/s 6 m/s 6 m/s 6 m/s
Flow rate for Sampling
Emissions:
< 40 < 40
SO2 Concentration -- -- -- -- --
mg/Nm3 mg/Nm3
< 20 < 20 < 20 < 20 < 20
HCl Concentration -- --
mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3
< <
HF Concentration -- -- -- -- --
15mg/Nm3 15mg/Nm3
CL2 Concentration < 9 mg/Nm3 -- -- -- -- -- < 9 mg/Nm3

TABLE: 4.3
Concentration of PM & NOX
Highest Incremental increase in X Co-ord Y Co-ord
Values Concentration (µg/m3) (mts) (mts)
NOx PM
1 2.915 4.823 -1000 -1000
2 2.739 4.518 -1000 -1000
3 2.308 3.817 -1000 -1000
4 2.137 3.529 -1000 -1000
5 2.088 3.455 -1000 -1000
6 1.946 3.217 -1000 -1000
7 1.932 3.184 -1000 -1000
8 1.854 3.061 -1000 -1000
9 1.773 2.92 -1000 -1000
10 1.706 2.842 -1000 -1000
PM: Impact study is carried out at considering maximum permissible value 150 mg/Nm3
However in actual practice the unit releases PM in the range of 27-32 mg/Nm3 boiler
analysis report. Report from Third party monitoring report is attached as Annexure – XII
TABLE: 4.4
Concentration of SO2
Highest Incremental X Co-ord Y Co-ord
Values increase in (mts) (mts)
Concentration SO2
(µg/m3)
1 3.946 -1000 -1000
2 3.813 -1000 -1000
3 3.232 -1000 -1000
4 2.885 -1000 -1000
5 2.825 -1000 -1000
6 2.807 -1000 -1000
7 2.669 0 0
8 2.631 -1000 -1000
9 2.628 0 0
10 2.558 0 0

TABLE: 4.5
CONCENTRATION OF HCl, Cl2 & HF
Highest Incremental increase in Concentration X Co-ord Y Co-ord
Values (µg/m3) (mts) (mts)
Cl2 HCl HF
1 0.093 0.465 0.234 0 0
2 0.086 0.46 0.216 0 0
3 0.085 0.441 0.213 0 0
4 0.084 0.355 0.21 0 0
5 0.082 0.355 0.207 0 0
6 0.074 0.346 0.185 0 0
7 0.07 0.336 0.175 0 0
8 0.069 0.336 0.174 0 0
9 0.068 0.332 0.171 0 0
10 0.065 0.326 0.164 0 0
Based on the modeling results, isopleths for SO2, NOX , PM, Cl2, HF and HCl were
drawn and were superimposed on an aerial view of the site using maps from Google
Earth which is as shown in the figures given below.

FIGURE: 4.7
ISOPLETHS OF NOX (SITE COORDINATES 0, 0)

FIGURE: 4.8
ISOPLETHS OF SO2 (SITE COORDINATES 0, 0)

FIGURE: 4.9
ISOPLETHS OF PM (SITE COORDINATES 0, 0)

FIGURE: 4.10
ISOPLETHS OF HF (SITE COORDINATES 0, 0)

FIGURE: 4.11
ISOPLETHS OF HCL (SITE COORDINATES 0, 0)

FIGURE: 4.12
ISOPLETHS OF CL2 (SITE COORDINATES 0, 0)

4.2.1.3 NOISE ENVIRONMENT
The construction activities such as transportation of raw materials for civil works,
operation of heavy equipment and construction machinery are likely to cause increase in
the ambient noise levels. However, the impact of this noise generated will be localized,
short term and reversible in nature.
Mitigative measures:
Operation of construction equipments generating higher noise will be strictly restricted
during 10 p.m. to 6 a.m. The construction machinery and equipment will be well
maintained. Provision of encloser, damper and other engineering control will control
noise pollution. Workers operating these equipments will be given ear plugs/muffs.
4.2.1.3.2 OPERATIONAL PHASE IMPACTS
The sources of noise pollution will be boilers & D.G. sets and other noise generating
units. Vehicular movements during operation phase for loading/unloading of raw
materials and finished products and other transportation activity may also increase noise
level.
Adequate noise control measures such as mufflers, silencers at the air inlet/outlet, anti-
vibration pad for equipment with high vibration etc. is already provided. Housing/casing
shall be provided for all noise generating machines. Job rotation will reduce exposure to
some extent. More ever, PPE like earmuff and ear plugs is provided to the
operators/worker exposed to high noise. The green belt is further helpful in reducing the
ambient noise level. The above control measures will be continuously followed after
proposed expansion.
The sources of noise pollution will be D.G. sets and other noise generating units.
Vehicular movements during operation phase for loading/unloading of raw materials and
finished products and other transportation activity may also increase noise level. Noise
level monitoring reports by third party is attached as annexure XII.

4.2.4 LAND ENVIRONMENT

4.2.4.1 CONSTRUCTION PHASE IMPACTS
The following impacts on the land environment are anticipated during the construction
phase of the proposed project:
Change of land use due to the proposed expansion:
The existing operating industry is located within notified industrial area of GIDC Panoli,
Govt. of Gujarat. The proposed expansion and debottlenecking is within the existing
industrial unit. Additional land will not be required for the proposed project. The land use
of this facility is for industrial purpose. However, during construction, storage of
construction materials, old/ obsolete equipment and waste materials shall be done, which
will be of temporary in nature and shall not change the land use pattern of the location.
Waste generated during civil works and its disposal:
The solid waste generation during construction phase will be mainly construction debris
like rubble, brick bats, steel scrap, iron scrap, wooden scrap, sand, gravel etc. In addition,
unused hazardous materials like paints and diesel oil will be stored and handled as per the
existing practice to prevent any spillage on land. The construction debris and scrap
materials are inert in nature and will not result into leaching of any substance or
constituent. These materials will also be stored at a designated location to prevent any
scattered discharges on land. On completion of civil work, materials like wooden scrap,
steel scrap etc. unused paint, diesel oil and other debris will be disposed of from time to
time as per the existing practice of non-hazardous and hazardous waste disposal through
authorized recyclers and buyers to prevent any adverse impact on the environment and
also to avoid any incompatibility with future use.
The impact significance in view of the above on the land environment during
construction is anticipated to be low.
4.2.4.2 OPERATIONAL PHASE IMPACTS
If the raw materials and hazardous wastes are not handled properly, it can pose danger of
land contamination and can affect land system adversely.
Transportation is one of the most important areas of concern associated with handling
and spillage of raw materials and hazardous waste because of the packaging and method

of transporting hazardous waste will prevent the likelihood that an accident or spill would
occur.
Liquid chemicals storage tanks are fitted with appropriate controls to avoid any leakages,
transfer through pumping and bund/dyke walls are provided 1.5 times higher than storage
capacity so, there is no impact on land. The storage area of hazardous waste is insulated
with impervious flooring. Transportation of hazardous waste to the TSDF site is
governed as per the Hazardous Waste (Management, Handling and Trans boundary
Movement) Rules 2016.
Separate collection system is provided for collection of spillage material. Impervious

layer, RCC roads and flooring is provided to area, where the chemical storage and
handling activities will be involved. Separate storm water collection system is provided
to prevent contamination of soil through contaminated water.
Hence, there will be no significant adverse impact on land environment due to handling
of hazardous solids waste. The unit is following Standard Operating Procedure (SOP) for
storing and handling of hazardous wastes.
STANDARD OPERATING PROCEDURE:
All the departments will collect the various types of the waste and segregate it in various
types like paper and packing material, plastic bags, process waste, metal waste glass
waste etc. SOP of the unit for handling waste is attached as Annexure XIII.
1. The person will shift the various type of waste in the designated areas of the waste
category. Before shifting it he will inform and hand over the filled slip to ETP operator/
chemist/ EHS – HOD.
2. According to the nature of the waste ETP operator/ Chemist will guide the person
carrying the waste, where to store.
3. On sufficient stock of the waste type, it will be disposed off.
4. For disposal of empty containers, carboys or drums disposal, the guidelines provided
by the Gujarat Pollution Control Board will be followed. It will be ensured that
containers are empty before taken for disposal.
CARE TO BE TAKEN DURING HANDLING OF WASTE
1. Person handling the hazardous waste should wear gloves, shoes/ gum boots etc., mask
like Personal Protective Equipments.

2. It should be collected in to the double polyethylene bags or suitable container. Take

due care that it should not spill out on the floor or on the ground. After filling in to the
bag / container tie the bags/container and label as "Hazardous waste” and keep it in the
area designated for the waste.
3. Forklift will be used in shifting, loading and unloading operation for hazardous waste
to minimize manual handling of hazardous waste.
4.2.5 ECOLOGICAL ENVIRONMENT
The impact due to the proposed expansion on ecological parameters like natural
vegetation, cropping pattern, fisheries and aquatic life, forest land species diversity are
briefly summarized below:
The project site is located within the Panoli GIDC Estate .The project site is devoid of
trees; it will not harbor any important flora. There will be no impact on natural vegetation
during construction. Since, the project is established on a non-agriculture land, it will not
to alter the crop production of the area. The project site is at a far distance from the forest
land, wild life sanctuaries and national parks. Hence, no adverse impact on this account is
anticipated.
The existing green belt is approx. 17,604 sq. m. developed by unit having different
species of flora, which will lead to beneficial impact on ecological environment. There
will be necessary environmental protection measures which have been planned under
EMP, i.e. air/water pollution control system designed to take care of release of the
gaseous pollutants like PM, SO2, NOx, HF, Cl2, NH3 and HCl. The waste water
generated from the process and domestic activity will be properly treated and recycle
treated water use in process. The unit has proposed ETP having primary, secondary,
tertiary treatment. Treated water from ETP will be sent to RO system followed by MEE
to achieve zero liquid discharge. Proper storage facility will be provided for raw material
and hazardous waste. Hence there will be no impact on ground water and surface water
quality, Raw material and hazardous waste will be transported by road and will be stored
in plant premises. The project proponent shall consider all the safety measures in
planning, designing and operation of the plant as per standard practices.
Hence, no adverse impact on this account is anticipated.

4.2.6 INFRASTRUCTURE AND SERVICES
4.2.6.1 OPERATION PHASE IMPACTS
The plant is located in a GIDC, Panoli having all essential facilities such as water, power,
post, and telecommunication.
The GIDC, Panoli has four lanes internal roads with separate parking areas at different
locations. At present there are no traffic issues in the project area. Due to proposed
expansion of 848.157 MT/Year, there will be additional 5-6 truck / tanker moments will
be increase. This will not results in any traffic issues. Also, the unit has made parking
arrangement of 12 vehicles within the premises. The parking for staff and worker’s
vehicle is also available within the premises. This will have almost negligible impact on
road network.
The existing power requirement is 60000 KWH. And for expansion power requirement
will be 70000 KWH. Total power requirement will be 130000 KWH after proposed
expansion and that will be meeting from DGVCL.
DGVCL is having large amount of electricity production thus due to extra consumption
of electricity no adverse impact of electricity supply is predicted.
The unit is using water from GIDC water supply scheme. Also, the treated water will be
used to conserve fresh water. As a result of development of GIDC, Panoli the
neighboring areas will be developed for commercial use. The infrastructure services e.g.
roads, post and telegraph, communication, medical facilities, education; housing will get
improved in surrounding area.
4.2.7 SOCIO-ECONOMIC IMPACT
There will be no any displacement of habitation/settlement. There will be temporarily

increase in the employment opportunities for about 30 persons by taking local personnel.
The above stated contain will also temporary increase the demand for essential daily
utilities in the local market. Thus, the economic and commercial activities of the area will
also improve. This will be a beneficial impact on the local socio-economic environment.

During operation phase some additional jobs for operation and maintenance of project
and for operating and maintaining various facilities like water supply, power supply,
roads, gardens, transportation etc will be available. The migration of employees in
addition to the local ones will lead to a faster growth rate of economical and social status
of the local area.
Emission, if uncontrolled from process and utility stacks may cause discomfort to people
in the down wind direction. This may be caused due to the failure of control equipment /
process.
Mitigative measure:
Provision of adequate APCM and maintenance of APCM will prevent any accidental
emission from stacks and reduce risk to the health of the people in the vicinity of the
project. As a result the project activities there will not be adverse impacts on sanitation,
communication and community health as sufficient measures have been proposed in
EMP.
4.3 IMPACT MATRIX
The parameter discussed are presented in the form of a matrix in Table no. 4.6.There will
be both construction and operation phases.
The quantification of impact is done using numerical scores 0 to 5 as per the following
criteria.
Score 0 1 2 3 4 5
Severity No No Slight/short Occasional Irreversible Permanent
criteria Impact damage term effect reversible /Long – damage
effect term effect

TABLE : 4.6
ENVIRONMENT IMPACT MATRIX (WITH MITIGATION MEASURES)
Activity Activities During Air Water Noise Land Infra- Ecological Socio-
Construction Quality Quality & Quality Structure Environment Economic
Phase Odour /Services Status
Material Storage/handling/ 1 0 2 1 1 1 1
Operation Phase
Transport
Utilities 2 0 1 1 1 1 1
Gaseous Emissions 2 1 1 1 1 1 1
Fugitive Emissions 2 0 1 0 0 0 1
Solid/hazardous Waste 2 1 1 2 2 1 1
Disposal
Spills & Leaks 2 1 2 1 1 1 1
Plant Operations 2 0 2 1 2 1 2
Equipment 2 0 2 1 2 1 2
Failures/ Shutdown/
Startup
Transport of workers/ 1 0 1 0 2 2 2
Movement of vehicles
Cumulative score 16 3 13 8 12 9 12

TABLE: 4.7
CUMULATIVE IMPACT CHART
Environmental Parameter Total Cumulative
Air Quality 16
Water Quality 3
Noise and Odour 13
Land Quality 8
Infrastructure/ Service 12
Ecological environment 9
Socio Economic Status 12
Conclusion:
Due to proposed expansion project, identified impacts are as under:

The source of water is GIDC water supply scheme; there is no extraction of ground water. The
unit is using recovered water for cooling tower. So, there will be no deterioration of surface and
ground water quality.
Even though after provision of APCM, there will be minor increase in ground level in ambient air
due to operational activities of proposed project.
The unit will take adequate measure for storage, handling and disposal of hazardous waste.
Hence, there will be no significant adverse impact on land environment.
Engineering control, use of PPE, restriction of construction activity during 9 p.m. to 6 a.m., and
green belt will reduce impact of noise pollution due to construction work, vehicular movement
and noise generating equipment. There will be minor increase in ambient noise level and impact
is insignificant.
The unit is located in GIDC, Panoli. There will be not significant impact on crops & vegetation as
the proposed APCM will take care of flue gas emission and process emission. No impact on
fisheries and aquatic life. Hence, no adverse impact on this account is anticipated.
This will be a beneficial impact on the local socio-economic environment as increase in demand
for essential utilities and employment during both construction and operational phase.
This will be no impact on the local infrastructure services. e.g. roads post and telegraph,
communication, medical facilities, education, housing will be improved in surrounding area.
There is a well laid down broad roads already existing in GIDC, Panoli. At the full capacity of
production, there will be 5 to 6 tanker/trucks per day for transportation of raw material and
finished good products.

CHAPTER – 5
ENVIRONMENTAL MONITORING PROGRAM
5.1 INTRODUCTION
Environmental monitoring describes the processes and activities that need to take place
to characterize and monitor the quality of the environment. Environmental monitoring
is used in the preparation of environmental impact assessments, as well as in many
circumstances in which human activities carry a risk of harmful effects on the natural
environment. All monitoring strategies and programmed have reasons and justifications
which are often designed to establish the current status of an environment and
Prediction of the impact of future development and/or alteration in the operation and
design of existing installations. Environmental Monitoring Network is operation phase
of the project for monitoring of various environmental parameters like air, water, noise,
soil etc.
A well defined environmental monitoring programme would be employed with trained

and qualified staff of Environmental Management Cell of the proposed expansion
project to monitor the environmental attributes of the area with respect to EMP as well
as the guidelines of the GPCB/CPCB. Environment monitoring schedule proposed to be
adopted by the project.
5.2 OBJECTIVES OF ENVIRONMENTAL MONITORING PLAN

 To comply with the statutory requirements of monitoring for compliance with
conditions of NOC and CC&A.
 To comply with the provision of Factory Act & MSIHC Rules.
 To verify the results of the impact assessment study in particular with regards to
new development.
 Identification of any significant adverse transformation in environmental
condition to plan additional mitigation measures; if & as required.
 To check or assess the efficiency of the controlling measures.
 To ensure that new parameters, other than those identified in the impact
assessment study, do not become critical through the commissioning of new
project.
 To establish a data base for future Impact Assessment Studies for new project.

5.3 IMPLEMENTATION SCHEDULE OF MONITORING

MEASURES
Monitoring should be done as periodically to understand the environmental condition of
the site.
The mitigation measures suggested in the Chapter-4 should be implemented so as to

reduce the impact on environment due to the operations of the proposed project. In
order to facilitate easy implementation, mitigation measures are phased as per the
priority implementation. The priority of the implementation schedule is given in Table
5.1.
TABLE: 5.1
IMPLEMENTATION POLLUTION CONTROL MEASURES
Sr. Required Measures Stage Remarks

No.
1. Air pollution control During operation HCl, NaoH & water scrubber
measures stage. followed by sulphuric acid
Scrubbers.
2. Ground Water During operation As per IS 10500 Standard
Criteria and Drinking stage. Quarterly monitor quality of
Water parameter. water.
3. Waste Water Operation phase of the Treated at ETP with RO &
Treatment project. MEE.
4. Greenbelt During ooperation Plantation will be done along
Development stage. the boundary and specified
sites shown in master plan.
5. Solid waste disposal Operation phase of the Solid waste to be segregated
project. and disposal at TSDF- BEIL,
Ankleshwar.
6. Hazardous waste Operation phase of the Collection /storage
Disposal project. /transportation /disposal at
TSDF- BEIL, Ankleshwar.

5.4 POLLUTION MONITORING AND SURVEILLANCE SYSTEM

Regular monitoring of important parameters is of immense importance to assess the
status of environment during plant operation. With the knowledge of baseline
conditions, a properly planned monitoring program can serve as an indicator for
assessment of any deterioration in environment conditions. This will facilitate
undertaking suitable measures to mitigate adverse impact during the operation of the
plant and further help to protect the environment in the area. The main attributes for
which monitoring has carried out are:
 Ambient Air Quality

 Stack Emission
 Effluent water Quality
 Noise Level
The above mentioned sources will be monitored so as to meet the requirements of the
State Pollution Control Board.
5.4.1 AMBIENT AIR QUALITY MONITORING

The ambient air quality with respect to PM10, PM2.5, SO2, NOX, HCl, & VOC has monitor
at ETP area, process area, storage area and one location in downwind direction. The
frequency of monitoring will be every three month by external approved monitoring
agency.
The log book has maintained at environment cell for evaluation of impact and to decide
required mitigatory measures.
5.4.2 STACK MONITORING
All the flue gas stacks in the proposed project has monitored with respect to
temperature, oxides of nitrogen (NOX), Suspended Particulate Matter (SPM) and
Sulphur dioxide (SO2) level. The process stacks has monitored for Cl2, SO2, HF, and
HCl.
5.4.3 NOISE MONITORING
Monitoring of noise levels is essential to assess the effectiveness of Environmental
Management Plan implemented to reduce noise levels. A good quality sound level
meter and noise exposure meter may be procured for the same. Audiometric tests have
conducted periodically for the employees working close to the high noise sources. The

noise levels due to machines/equipments viz. compressor, motors, engines etc has
monitored regularly.
5.4.4 WATER AND WASTE WATER QUALITY MONITORING
Daily analysis of effluent stream is recommended. Sampling and analysis of the raw
effluent, collection tank, Primary Settling Tank, Pressure Sand Filter, Activated Carbon
Filter, and Final Collection tank, Multiple Effective Evaporator will be conducted
regularly. The detailed monitoring plan is tabulated in Table 5.2.
TABLE: 5.2
ENVIRONMENT MONITORING PLAN
Sr. Description Location Parameter To Frequency of

No. Be Monitored Monitoring
1. Flue gas Existing four Boiler PM, SO2, NOX 1) At Boiler (Natural
emission stacks (Natural Gas),
monitoring Gas/Briquette) 2) For SO2 & NOX,
One proposed PM, SO2, NOX Quarterly
Boiler stack by external approved
(Natural monitoring agency.
Gas/Furnace Oil)
Existing two thermic PM, SO2, NOX
fluid heater
Three existing D.G. PM, SO2, NOX
stack (Diesel)
One proposed D.G. PM, SO2, NOX
stacks (Diesel)
2. Process gas Reaction Vessels Cl2, SO2, HF, Quarterly by
emission (13 nos. existing and NH3 & HCl external approved
monitoring plan 2 nos. Proposed) monitoring agency.
3. Ambient air Three locations. PM10 Quarterly by

monitoring plan PM2.5 external approved
SO2 monitoring agency.
NOX
4. Noise Six location within --- Quarterly by
monitoring company premises external approved
monitoring agency.
5. Water quality monitoring for
EFLUENT TREATMENT PLANT
5.1 Effluent quality Collection tank For TDS, pH, Every day by self

Sr. Description Location Parameter To Frequency of

No. Be Monitored Monitoring
before COD, analytical facility.
neutralisation Turbidity,
Ammonical
nitrogen,
Chlorides.
5.2 Effluent quality Neutralization Tank For TDS, pH, Every day by self
after COD. analytical facility.
neutralization
5.3 Effluent quality R.O. System inlet For TDS, pH, Every day by self
after PSF & COD. analytical facility.
Activated
Carbon Filter
5.4 Effluent quality R.O. permeate For TDS, pH, Every day by self-
after R.O. COD,Turbidity analytical facility.
treatment And every month
by external third
party
5.5 Effluent quality At treated effluent For TDS, pH, Every day by self
after Evaporator collection tank COD analytical facility.
6. Water Quantity Monitoring
6.1 Inlet ETP Quantity in KL Flow meter
6.2 Inlet Boiler Quantity in KL Flow meter
6.3 Inlet Cooling Tower Quantity in KL Flow meter
6.4 Inlet Process Quantity in KL Flow meter
6.5 Inlet Domestic Quantity in KL Flow meter
6.6 Recycled Water RO permeate outlet Quantity in KL Flow meter
6.7 Inlet MEE Quantity in KL Flow meter
7. Hazardous Sludge drying bed pH, Chloride, Comprehensive
waste Alkalinity, analysis every 3
monitoring COD. months by external
third party agency.
8. Electricity consumption monitoring
8.1 ETP Plant ETP Plant Electricity Separate electricity
meter and daily
reading will be
noted.
8.2 Air pollution Scrubbers Electricity Electricity meter is
control system combine with plant
equipments and
daily reading will be
noted.

Monitoring reports of flue gas emission, process gas emission ambient air and noise from
Regional Office of Gujarat Pollution Control Board is attached as Annexure – XIV.
CCTV Camera is already installed with connectivity to CPCB, Delhi & SPCB,
Gandhinagar.
5.4.5 MONITORING EQUIPMENT AND CONSUMABLES
A well-equipped laboratory with consumable items will be provided for monitoring of
important environmental parameter. Alternatively, monitoring can be outsourced from
NABL / MoEF & CC recognized laboratory.
5.5 COST PROVISION FOR ENVIRONMENTAL MEASURES
For environment protection, management and pollution control and treatment and
monitoring systems, appropriate budgetary provision would be made and provision for
recurring expenditure for environment management of the project would be made. The
details of budget allocation during construction phase and operation phase are given in
Table 5.3.
5.5.1 COST ESTIMATES
A Budget allocation for effective Environmental Management Plan (EMP) is proposed
during operation phase is given in Table 5.3.
TABLE: 5.3
BUDGET ALLOCATION FOR ENVIRONMENTAL MANAGEMENT
(CONSTRUCTION PHASE)
CONSTRUCTION PHASE
Sr. Pollution Control Measures Operating cost
No. (Rs. In Lakhs)
1. Water sprinkling 10
Total 10
TABLE: 5.4
BUDGET ALLOCATION FOR ENVIRONMENTAL MANAGEMENT
(OPERATION PHASE)
Sr. Pollution Control Measures OPERATION PHASE
No Approximate Approximate
Capital Cost Recurring Cost
(Rs. In Lakhs) Per Annum
(Rs. In Lakhs)
1. Green Belt / Horticulture 100 10
2. Effluent Treatment Plant 1950 90
3. Municipal Waste Management 10 1

4. Noise Control Measures 50 2

5. Environmental Monitoring 150 12
6. Water Management 80 4
7. Air Pollution Control 110 5
8. Environmental Awareness and 50 2
Training
9. Occupational Health 100 10
Total 2600 136
Total EMP cost (Construction + Operation phase): 2746 Lakhs

CHAPTER – 7
PROJECT BENEFITS
The project has multiple benefits. The large number of product will be exported to
various countries. This will result in foreign exchange earning. Also the proposed
products are Synthetic active pharmaceutical ingredients & Intermediates (All
sellable) unit and will be engaged in developing, manufacturing specialty fine chemicals
and transferring technical knowledge. The products manufactures by the unit find
application in manufacture of specialized bulk drugs & intermediates. The market for
bulk drugs and its intermediates is ever increasing. The project will fulfil the domestic
requirement of bulk drugs and intermediate industry.
The project will give direct employment to another around 36 people. Also there will be
indirect/ supporting business development. This will result in increase social upliftman of
the community.
The company is committed for contribution of funds and provides the services for the
upliftment of local community in the nearby villages. The different activities to be
undertaken by the company are mentioned in this chapter.
The group is known for several corporate social responsibility activities. It is already
providing educational, medicinal and community welfare facilities. The group will
discuss with local government administration and Panoli industries association for
identifying various projects.
7.1 CORPORATE SOCIAL RESPONSIBILITY ACTIVITIES
 Programs for environmental education and public participation shall be developed
with the help of visual aids to create awareness about the activities.
 It has been planned to sponsor to the educational institutes.
 The proponents have also planned to provide training to the ladies for livelihood
enhancement projects.
 Periodic health check up camps shall be organized by the project authority for
workers families and surrounding localities.
 The surrounding locality people not able effort medical treatment charges will be
helped.

 In order to increase the aesthetic environment, road side plantation program shall be
carried out.
 Annual get–together and rewards for school children from identified villages who
have shown brilliance in education, sports, cultural activities etc. will be arranged.
7.2 OTHER TANGIBLE BENEFITS
The unit does contribute towards improving their quality of life since the end users of
products are industries ranging from Intermediates for pharmaceuticals - markets that are
critical to long-term sustainability. By supplying high quality and good value products to
customers, the unit indirectly helps people to have access to better medicines, and diverse
items of daily use.
7.3 EMPLOYMENT POTENTIAL
There will be increase in the employment facilities due to the upcoming project like
 There will be employment opportunity for local people during construction and
operation phase.
 The Unit will use latest STATE OF ART technology. Thus man power will be
exposed to new technology.
 There will be employment opportunity for local people during construction and
operation phase.
7.4 ACTION PLAN FOR BUDGETARY ALLOCATION
The unit has planned to spend 4.73 % of the total cost of the proposed project (Rs.10400
Lakhs) over a period of five years towards CSR activity. So, as per the project cost Rs.
492.22 Lakhs used in the CSR activities. Budgetary allocation is given in Table 7.1.
TABLE: 7.1
BUDGETARY ALLOCATION FOR CSR ACTIVITIES
Sr. Activity Fund Earmarked For Activity in Lakhs Time
No.
Total for 5 Years Y1 Y2 Y3 Y4 Y5 Schedule
1 Promoting 140.42 Lakh 23.00 25.30 27.83 30.61 33.67 5 Years
Healthcare
(Mobile
Medical Unit)
2 Education 91.58 Lakh 15.00 16.50 18.15 19.97 21.96 5 Years
(Standard basic
amenities,
Water purifier
distribution and
promotion of

safe drinking
water practices)
3 Green Belt 100.00 Lakh 9.20 14.60 20.30 25.40 30.50 5 Years
(Green Belt
Development
Project
Roadside
Plantation work
by plantation of
locally suitable
saplings)
4 Promoting 140.42 Lakh 23.00 25.30 27.83 30.61 33.67 5 Years
Healthcare
(Mobile
Medical Unit)
5 Education 19.80 Lakh 2.50 3.00 4.00 4.80 5.50 5 Years
(Standard basic
amenities,
Water purifier
distribution and
promotion of
safe drinking
water practices)
TOTAL 492.22 5 Years
Last 3 years CSR activities carried out.

1. Green Belt development :
Project Area
The functional area for the Green Belt Project shall be as follows:
 Name of Village – Panoli GIDC, Sanjali and Kharod
 Taluka - Ankleswar
 District - Bharuch
 Total No. of plantation of Tree :- 900
o Phase 1 ( First Year) : - 200 tree plant
o Phase 2 ( Second Year) : - 700 tree plant and Gap feeling, fertilizer
o Phase 3 (Third Year) : - Gap feeling and fertilizer


2. Sanitation Projects:
The functional area for the Sanitation Project shall be as follows:

 Name of Village - Panoli
 Taluka - Ankleswar
 District - Bharuch
 Total No. of Toilets to be constructed – 328
 Phase I – 50
 Phase II – 150
 Phase III – 128

3. Education Development Project :
Project Activities Description:

The Project has separated their activities in two major set of activities and which
are:
Infrastructure improvement and Facilities Up gradation
 Water Facility (RO Unit): Setting up of RO water purifier can ensure access of
safe, free drinking water in school, which would help to increase students’ overall
water consumption and maintain hydration.
 School gate side paver block: In monsoon season student used to walk in to the
water and children are facing lots of problem while attending the class. The pave
block work would lead to the solve the problem and also it increase the beauty of
the school.

4. Health Care Project.

Project Background:
The programme aims at and seeks to address the following health related
issues:-
• To deliver primary health care services to the underserved rural and urban slum
areas and contribute towards achievement of MDGs in the medical domain and
achieve positive health for all.
• To reduce Infant and Maternal Mortality and improve the health status of
adolescent girls.
• Prevention & control of communicable diseases (with a focus on malaria,
tuberculosis) and non-communicable/other prevalent diseases.
• Promote awareness on all health related issues /HIV/AIDS and female foeticide.
• To address problems of unaffordability, inaccessibility and non-availability of
basic essential healthcare to poor elderly.

CHAPTER – 8
ENVIRONMENTAL MANAGEMENT PLAN
8.1 INTRODUCTION
Environmental protection is an issue that no organization can neglect and hope to survive.
The key to the success of the integrated approach to pollution prevention and control is
the management and operation of the organization. Effective committed management
delivers a successful industry. A total commitment to the environment, not just for
compliance with legal or regulatory compliance will be the essence of environment
management of an industry. Many companies have recognized the benefits of
implementing an effective environmental management system.
8.2 AIM AND OBJECTIVE
The aim of environment management plan is to conserve natural resources and water,
to prevent pollution of environment, to ensure effectiveness of control measures and
monitoring program, to ensure safety, welfare and good health of worker, to
minimize generation of waste.
The objectives of EMP are as under:
 Pollution will be prevented or reduced at the source,
 Pollution that cannot be prevented will be recycled in to the system,
 Pollution that cannot be prevented or recycled will be subjected for recovery of
chemicals using best technologies,
 Pollution that cannot be prevented or recycled or recovered will be treated in
environmentally safe manner, and
 Disposal and other releases into the environment will be used “only as a last resort”
and will be conducted in an environmentally safe manner.
This report is also made in the overall frame work of the Environmental Impact
Assessment (EIA) Notification dated 14th September 2006 (and subsequent amendments
to the same) issued by the MoEF & CC, by providing required information with regards
to the project as mentioned in the Terms of Reference issued by SEAC, Gujarat.

8.3 ENVIRONMENT, HEALTH AND SAFETY (EHS)

Company has the EHS policy which is as under:

8.4 ENVIRONMENTAL MANAGEMENT PLAN

An Environmental Management Plan (EMP) is prepared to mitigate and manage various
environmental impacts identified. The EMP presents the project specific guidelines on:
Environmental management strategies
Specialized engineering construction procedures in relation to environmental guidelines

of the country.
 Spill prevention and control

 Management of wastes and hazardous chemicals
 Air, water and soil quality protection
 Noise control
 Soil erosion control and slope stabilization
 Vegetation, wildlife and habitat protection
 Socio-economic and welfare considerations
 Risk and disaster management plan
 To prepare a checklist for statutory compliance
Due to its complexity and implications, the implementation of the EMP must be executed
utilizing a specific EMS framework. Once an EMP has been approved, it should provide
the basis for environmental considerations of all the activities carried out on the site by
the appointed personnel.
With respect to the various environmental impacts identified during the EIA stage,
mitigation measures to prevent or minimize the impacts are suggested for all the
environmental components.
The environmental management plan for the proposed project aims to mitigate the
potentially detrimental impacts on the environment, both during construction and
operation phases of the project. It is also necessary that continued compliance with
existing environmental regulations is ensured. The construction and associated activities
have been planned so as to minimize impacts on the physical, biological and socio-
economic-cultural environments. Even though it would be naive to expect that all
detrimental impacts can be avoided, it is apparent that most of the impacts will be
localized and temporary in nature.
The Project Proponent has adopted a comprehensive Environmental management plan
(EMP) which is covering environmental protection measure, abatement of environmental

pollution resulting from the project, & also improvement in the ambient environment.
The various component of the EMP is outlined as under.
As a part of environmental management plan, a permanent organization set up has been
developed to ensure effective implementation. In this effect, M/s. Sun Pharmaceutical
Industries Ltd. has assigned responsibilities to officers from various disciplines to
coordinate the activities concerned with management and implementation of pollution
control measures. An organogram of Environment management’s shown below. This
department undertake the monitoring & controlling of environmental pollution level by
measuring stack emissions, Ambient air quality, water and effluent quality, Noise level
etc either department or appointing external agency whenever necessary. M/s. Sun
Pharmaceutical Industries Ltd. has a separate laboratory of environment monitoring,
which is equipped with different equipment’s i.e. pH meter, weighing balance, COD
apparatus, BOD apparatus ,conductivity meter, necessary glassware’s & chemicals. In
addition to that M/s. Sun Pharmaceutical Industries Ltd has quality control laboratory,
which is equipped with sophisticated equipments.
8.5 ENVIRONMENTAL MANAGEMENT CELL
Company will ensure to conduct all business operations in compliance with applicable
laws, regulations and standards related to Occupational Health, Safety and Environment.
An Environmental Management Cell with adequate professional expertise and resources
shall be established to discharge responsibilities related to environmental management
including statutory compliance, pollution prevention, environmental monitoring, etc. The
EMC will be made responsible for all issues related to environmental management of the
proposed project facilities.
There shall be EHS Manager for overseeing all environment and safety responses to
ensure the implementation of EMP mentioned during construction and operation phase
including findings / recommendations of third party audits and monitoring results as
mentioned in the EMP.
At least one permanent employee with post graduate in Environment Science/
Engineering background with minimum 10 years experiences will be given full charge to
discharge responsibilities related to environmental management including statutory
compliance, pollution prevention and environmental monitoring. The fellow will directly
report to the Executive Director through General Manager (EHS) of the organization
operations. Environment management cell/ Hierarchical system are shown in below
Figure 8.1.

FIGURE: 8.1
FLOW DIAGRAM OF ENVIRONMENTAL MANAGEMENT CELL
Board of Directors*
CEO API Business*

Anil Kumar Jain
(M. E.)
Sr. General Manager - Operations

Ashish Bhatnagar
(M. Sc.)
EHS Production Engineering Warehouse CSR PD Lab HR Quality

Head Head Head Head Head Head
Head Head
Manish Doshi Mahesh Sharad Nirmesh Patel Dr. Pranay Ms. Baljeet
Gajjar Nikesh Poonawala (B. Sc. Patel Shah Dr. Rajeev
(M. Sc., PDIS) Kapadia Forestry, (M. Sc., Ph. (B. Com., Ranjan
(M. Sc.) (B. Sc., M.B.A.-Rural D.) M.B.A.-HR) (M. Sc., Ph. D.)
(B. E.-Mech) PGDMM) Mgt.)
* These personnel are based outside Panoli location of Sun Pharmaceutical Industries Ltd.

Environment Management cell has been set up for monitoring, controlling environmental pollution & to remain always compliant with the
requirements.
The detail regarding Environment Management Cell is as under.
TABLE: 8.1
REPORTING SYSTEM OF ENVIRONMENT MANAGEMENT CELL
Sr. Name of the Designation Qualification Reporting to

No. person
1. Mr. Manish Doshi EHS M. Sc., PDIS Mr. Ashish
Head Bhatnagar
2. Mr. Mahesh Gajjar Production M. Sc Mr. Ashish
Head Bhatnagar
3. Mr. Nikesh Engineering B. E.-Mech Mr. Ashish
Kapadia Head Bhatnagar
4. Mr. Sharad Warehouse B. Sc., PGDMM Mr. Ashish
Poonawala Head Bhatnagar
5. Mr. Nirmesh Patel CSR B. Sc. Forestry, Mr. Ashish
Head M.B.A.-Rural Mgt. Bhatnagar
6. Dr. Pranay Patel PD Lab M. Sc., Ph. D. Mr. Ashish
Head Bhatnagar
7. Ms. Baljeet Shah HR B. Com., M.B.A.-HR Mr. Ashish
Head Bhatnagar
8. Dr. Rajeev Ranjan Quality M. Sc., Ph. D. Mr. Ashish
Head Bhatnagar

FIGURE: 8.2
FLOW DIAGRAM OF QUALITY CONTROL & QUALITY ASSURANCE:

(Having direct control on quality & process, Environment, analysis etc.)
Mr. Dilip Sanghavi

Managing Director
Ms. Jila Breeze

(Sr. Vice President)
Head Global Quality & Compliance
Mr. BVSNS Sastry

Head - Corporate Quality (API MFG.)
Dr. Rajeev Ranjan

Head - Site Quality
(M. Sc. Ph. D.)
Mr. Dutta Patil Mr. Jagdish Jain Mr. Babu bhai Patel Mr. Hitesh Patel
SOPS & Training Quality Assurance Quality Control Microbiology
(M. Sc.) (M. Sc., M. Phil.) (M. Sc.) (M. Sc.)

TABLE: 8.2
QUALITY CONTROL & QUALITY ASSURANCE REPORTING SYSTEM
Sr. Name of the Designation Qualification Reporting to
No. person
1. Mr. Dutta Patil SOPS & (M. Sc.) Dr. Rajeev Ranjan
Training
2. Mr. Jagdish Jain Quality (M. Sc., M. Phil.) Dr. Rajeev Ranjan
Assurance
3. Mr. Babubhai Quality Control (M. Sc.) Dr. Rajeev Ranjan
Patel
4. Mr. Hitesh Patel Microbiology (M. Sc.) Dr. Rajeev Ranjan
The unit has already developed system of reporting of non-compliances / violations of

environmental norms to the Board of Directors of the company through executive
director.
Whenever noncompliance environment situations arise, which could be detrimental to

environmental in that case shift in charge will directly coordinate with plant manager &
General Manager (EHS). This will ultimately lead to the highest chain of command which
has authority to take decisions. The unit have develop emergency reporting system is
shown in below Figure 8.3.

FIGURE: 8.3
FLOW DIAGRAM OF EMERGENCY REPORTING SYSTEM
EMERGENCY LEADER
Head Production SITE MAIN CONTROLLER (SMC)
Head - Operations
Head EHS
COMMUNICATION
TEAM
Head- HR
Officer- HR
Telephone Operator INCIDENT CONTROLLER (I.C.)
DEPUTY INCIDENT
CONTROLLER (Dy. I. C.)
ENG. TEAM RESCUE TEAM SECURITY EHS TEAM OTHERS

 Maint.-  First Aid Team TEAM  Executive/  Executive/
Executive/  Emergency  Executive/ Officer - Officer –
officer response team Officer- HR Safety purchase/S
 Utility  Security Officer  Executive/ tore
Executive/  Security Guards Officer - Env.
officer  Executive/
 Electrical Officer –
Executive/ Q.C/
officer Q.A/PD
 Instr. - Lab
Executive /
Officer

The unit has planned to revise environment policy based on following points to fulfil
corporate environment responsibility.
PROPOSED CORPORATE ENVIRONMENT POLICY:
1. We will abide by the conditions laid down in Environment Clearance.
2. We will follow regulatory frame work of environment rules and regulations.
3. The focus will be for sustainable development. This will be ensured by adopting
cleaner production technology, recycling all waste water, conserving resources
and utilization of Green operations.
4. The stack holders of the company- employees, suppliers, shareholders, final
product users, financial institutes and local residents will be regularly informed
the environment performance of the company. Their suggestions and involvement
in environment issues will be encouraged.
5. A senior level person is employed to supervise day to day operations of pollution
control equipments and related area. The senior level person directly report to the
Director. The daily performance report circulated amongst in charges of
production, maintenance, department besides executive Director. Any deviations
noticed immediately circulated with Red mark highlighted report. Prompt actions
will be sought from all departments.
8.6 ENVIRONMENTAL MANAGEMENT PLAN FOR

CONSTRUCTION PHASE
Environmental impacts during the construction phase can be attributed to the site
preparation, excavation of trenches, erection & mechanical fabrication, construction
activities, transportation etc. and provision of civic amenities to the construction
workforce. The potential for environmental impact during construction phase on most
of the environmental components are temporary and the environment returns back to
its previous status on completion of the construction. State of the art technology will
be adopted for control of pollution during project execution phase, whenever and
wherever applicable.
All construction activities generally cause disruptions to the pre project environmental
quality. The following environmental protection measures should be incorporated as
part of terms and conditions of contract for implementation by the contractor or the
authority as appropriate. Recommendations made to minimize impacts during
construction phase are delineated below:

8.6.1 BASIC ENGINEERING CONTROL MEASURES
The expansion will be carried out at GIDC Estate, Panoli which has well developed
road network and plain plots. However M/s. Sun Pharmaceutical Industries Ltd is
ensuring to keep the pollution potential level in the construction phase to a minimum.
The control measures proposed by the unit to minimize the pollution load are as
under:
TABLE: 8.3
CONSTRUCTION PHASE DETAILS
Sr. Source Waste type/ Control measures
No. pollution
(A) SITE PREPARATION
1. Uplift of dust during the Dust Sprinkling of water over paths, land,
excavation, levelling and along the temporary roads.
operations etc.
(B)SANITATION
1. Sanitation facilities. Sewage Sewage disposed through STP
(C)NOISE
1. Movement of vehicles like Noise
Restrict movement of vehicle
truck, Dozer, Cranes, pollution
between 10 p.m. to 6 a.m.
2. Construction activity Noise
Engineering control, Provide noise
pollution
protection devices like earmuffs, ear
plug to worker, Rotation of work to
minimize exposure.
(D) WASTES FROM CONSTRUCTION EQUIPMENT
1. Dozer, Cranes Waste oil Avoid spillage, proper storage ,
disposal by selling to reprocessor
2. Painting Empty Proper storage, disposal by selling to
containers of authorized buyers/incineration.
paints and
oils
3. Construction Construction Use for levelling purpose within
waste premises
8.6.2 MANAGEMENT OF AIR ENVIRONMENT
The Central Pollution Control Board (CPCB) has set standards with regard to the
ambient air quality levels and emission levels. The particulate matter, PM10 (size ≤10
μm) levels in Industrial, residential and rural area not to exceed 100 μg/m3. The
standard for industrial areas is 100 μg/m3. The vehicular emission standards for heavy
diesel driven vehicles as per Bharat stage-III for Hydrocarbons: 1.6 g/km hr; Carbon
Monoxide: 2.1 g/km hr and Oxides of Nitrogen: 5 g/km hr and PM: 0.1 g/Kw hr.
These standards will have be met.

(http://www.cpcb.nic.in/Vehicular Exhaust.php).
Environmental pollution during construction phase will be mainly due to the activities
involving site preparation and construction. Preparation of site will involve movement
of substantial quantity of soil to fill the land. During dry weather conditions, it is
necessary to control the dust pollution created by levelling, grading and transportation
activity. Materials required for earth filling should be collected from the site. The
transportation routes should be selected such that movement of trucks through
inhabited villages is reduced. It should be ensured that construction vehicles are
properly maintained to minimize smoke in exhaust emissions. The vehicle
maintenance area will be located in such a way that contamination of surface
soil/water by accidental spillage of oil/diesel will not take place and dumping of waste
oil should be strictly prohibited.
One or more of the following measures may be implemented to minimize impacts on
air quality during construction and operation of the project. Face masks should be
provided to prevent inhalations of dust particle.
 It will be ensured that all the vehicles deployed for the project possess
Pollution under Control (PUC) Certificate.
 All vehicles will be properly maintained to minimize emissions of
contaminants, for this necessary measure will be taken.
 A schedule for the operation of vehicles will be established to minimize to the
extent practicable, the time of operation of emission sources.
 Water should be sprayed by high pressure water hoses during dust generating
construction activities e.g. excavation, crushing/demolishing, concrete mixing,
material handling etc. to suppress dust.
 Wetting (sweeping or sprinkling) will be used, wherever practicable, to
minimize dust dispersion. As far as possible unleaded and Sulphur free petrol
will be used for petrol driven vehicles.
 Construction work should not be carried out during storm conditions.
8.6.3 MANAGEMENT OF WATER ENVIRONMENT
Surface water quality

 Rainy season will be avoided for cutting and filling of earth work.
 Soil binding and fast growing plants should be grown around the construction
site before commencement of construction activity to reduce soil erosion.

 Temporary drainage channels should be provided for collection of water.

 Water used in washing and flushing pipelines should be discharged into storm
water drains or natural drains after settling.
 Adopting prudent soil erosion control measures to prevent water pollution.
Ground water quality
 No discharge of construction wastes to ground water bodies will be allowed
during construction.
 No wells and bores will be made within the premises.
 Water logging should be avoided by providing drainage system.
8.6.4 MANAGEMENT OF NOISE ENVIRONMENT
The Central Pollution Control Board (CPCB) has set standards for ambient noise
levels in various activity zones. For industrial areas the daytime noise levels are not to
exceed 75 dB (A) and the night time levels 70 dB (A). In case of residential areas, the
day and night standards are 55 db and 45 dB (A) respectively. Suitable conditions will
be incorporated in the construction contract agreement, to ensure compliance of these
standards. The sources of noise generation will be transportation activities, process
area etc.
The following measures may be adopted to minimize the impact of noise during
construction phase of the project:
 Construction equipment generating minimum noise and vibration will be
chosen.
 Ear plugs and/muffs will be provided to construction workers working near
the noise generating activities / machines / equipment.
 Vehicles and construction equipment with internal combustion engines
without proper silencer will not be allowed to operate.
 Construction equipment meeting the norms specified by EP Act, 1986 will
only be used.
 Noise control equipment and baffling will be employed on generators
especially when they are operated near the residential and sensitive areas.
 Noise levels will be reduced by the use of adequate mufflers on all motorized
equipment.

8.6.5 MANAGEMENT OF LAND / SOIL ENVIRONMENT
Following measures will be taken to minimize impact on land environment and

improve soil conditions.
(I) Earth / Construction Debris
 Excavated earth will be backfilled in the trench after foundation work and top
soil will be restored for the agricultural/ gardening purpose. The remaining
excavated material will be disposed off or spread out in low laying area.
 Precautions should be taken to minimize damage to native plants (if any) on
the periphery of construction area.
 The natural gradient of the area should be maintained after reinstatement to
avoid water logging.
 The construction debris as well as debris from demolition work shall be
utilized within the site for levelling purpose and base course preparation of
internal roads.
 The materials like steel and other recyclable material shall be segregated and
reused or sold to authorize vendors for reuse.
(II) Topsoil Segregation
 Where topsoil is present, it is required to be segregated. The soil will be used
within the premises for filling, levelling etc. Top soil of the site will be
collected at site and reused for landscaping. Debris generated will be used for
levelling. The following practices, as regard to top soil segregation will be
adhered during trenching:
 Existing topsoil which is removed during construction should be stockpiled
temporarily for replacement whenever required.
 Topsoil and sub-soil will be segregated during trenching and stockpiled
separately.
 Topsoil should be removed to its actual depth or to a maximum of 30 cm as
determined by HSE representative for the spread.
 Topsoil shall not be used for padding, backfill or trench breakers, under any
circumstances.
 Topsoil shall be stored on the non-traffic side of the trench.
 Topsoil shall not be used as fill for the trench.

8.6.6 MANAGEMENT OF SOLID WASTE
Construction activities can lead to solid waste generation including sand, gravel,
stone, plastic, paper, wood, metal, glass, waste concrete, excavated soil, broken
bricks, waste plaster, metallic scrap etc. This will be segregated into biodegradable
and non-biodegradable shall be handed over to authorized vendor. No trash or debris
from construction activities should be left at project site after construction is
completed. The construction debris as well as debris generated due to demolition shall
include Concrete; Brick bat debris etc shall be further used for levelling of low lying
areas or in preparation of sub-surfaces for roads or pavements.
8.6.7 MANAGEMENT OF SOCIO-ECONOMIC AND CULTURAL

ENVIRONMENT
To minimize adverse impacts arising out due to the project activity, mitigative
measures are suggested in the EMP. Proper implementation of EMP would mitigate
adverse impacts in the region. Prior information about the project should be given to
locals in study area.
 Caution should be exercised to avoid disturbance to existing infrastructure (If

made).
 An emergency plan should be prepared in advance, to deal with fire fighting.
 The authority should make an assessment of the safe, legal load limits of all
the bridges, streets that may be traversed heavy equipment.
 All construction material and equipment should be stored in a neat and orderly
manner so that land owners whose land is utilized for this purpose will not
suffer.
Construction workers
 Local people will be employed for construction work to the maximum extent
possible.
 Proper facility for domestic water supply, sanitation and other essential
services will be made available to the construction workers.
 Temporary toilets will be provided which will be connected to septic tank with
soak pits.

 The facilities should be maintained in a clean, odour free condition and care
should be taken to avoid soil and groundwater contamination.
 Face masks, gloves and other personal protective equipments shall be
provided to workers to prevent health hazard during construction activities.
8.6.8 MANAGEMENT OF TRAFFIC CONTROL
During Construction phase of the project:

 The authority should make an assessment of the safe, legal load limits of all
the bridges, streets that may be traversed by heavy equipment.
 Traffic congestion and road hazards should be prevented.
 Deliveries of materials to the project site should be consolidated whenever
feasible to minimize the flow of traffic.
 Existing network of roads should be used for transporting equipment and
construction material and no new road should be constructed unless
unavoidable.
 There should be no diversion of traffic in both the phases of construction and
operation.
 Truck traffic
1) Will be staggered all through the day and during non-peak hours.
2) Materials will be received during non-peak hours.
3) Water will be sprinkled during transportation.
 Adequate wide entry/ exit gate will be provided.
 Security personnel will manage traffic on shift basis at entry / exit point.
 Sufficient space for movements of vehicles will be provided.
8.7 COMPLETION OF CONSTRUCTION ACTIVITY –

RESTORATION
Before the activity is considered as complete by the authority, appropriate measures
should be taken to restore the project site and surrounding areas to that of pre-
construction condition. Temporary structures, equipment, surplus material and refuse
should be removed from the project site at the earliest. Land will be restored as
discussed below:
 To be restore as good as pre-construction condition.

 Provision of proper drainage pattern.

 Construction debris and other wastes should be cleared from the site.
 Fences and other facilities will be repaired during this stage.
8.8 ENVIRONMENT MANAGEMENT PLAN FOR

OPERATIONAL PHASE
Operational activities of the project would be associated with the following
potentially significant environmental impacts. These activities associated with the
impacts are listed here under:
 Domestic waste water disposal,
 Transport of men and material,
 Storage of material and pumping,
 Chemical spills and leaks and Fire / Explosion.
The operational phase activities due to proposed project have the potential to cause
long term environmental impacts. Cumulative impacts due to the air pollution are
predicted using simulation models as discussed in chapter 4.
Several control measures have been incorporated to minimize the generation of
wastes and subsequent environmental impacts during the operational phase. Strict
adherence to these pollution prevention and control measures shall moderate the
environmental impacts to the minimum possible level during operational phase. In
general, the environmental management plan during operational phase of the plant
shall be directed to the following:
 It shall be ensured that all the pollution control / environment management systems
are commissioned before the commencement of operation of the project.
 Wherever possible, the control systems shall be interlinked with the operational
units, so that failure of the control system shall shut down the respective
operational unit. Regular performance evaluation of the control systems shall be
undertaken to ensure their optimum performance.
 Preventive maintenance schedule of the control systems will be matching with that
of the respective operational unit.
 Regular monitoring for various components of environment shall be undertaken to
ensure effective functioning of pollution control measures as well as to safe guard
against any unforeseen changes in environment.

During the operational phase, there will not be any significant impacts on various
environmental components. Hence, the following Management Plan is recommended
to mitigate adverse impacts during operation phase:
8.8.1 MANAGEMENT OF AIR ENVIRONMENT
The emissions from the existing and proposed manufacturing activities are given in
Chapter 2. The possible sources of flue gas emission and process emission and
fugitive emission are as under.
TABLE: 8.4
DETAILS OF ALL EMISSIONS CONTROL MEASURES
Sr. Source Probable Pollutant Control Measures/ APCM
No. Emission
FLUE GAS EMISSION (Existing)
1. Boilers (3 Nos.)(12 TPH) Air polluant Stack monitoring system to control
(3 TPH) (4 TPH) (SPM, SOX, NOX) O2 % and there by CO2 & CO and
burner to control Nox and
Adequate Stack Height
2. Briquette Boiler (12 TPH) Air polluant Multi cyclone chamber and Bag
(SPM, SOX, NOX) filter chamber to control SPM and
3. Thermic Fluid Heater (2 Air polluant Adequate Stack Height
Nos.)(4.0 lac K. Cal/hr) (SPM, SOX, NOX)
(2.0 lac K. Cal/hr)
4. DG Sets (3 Nos.) (1250 Air polluant Adequate Stack Height
KVA (2 Nos.)) (1500 (SPM, SOX, NOX)
KVA (1Nos.))
5. Captive Power Plant (800 Air polluant Adequate Stack Height
KW) (SPM, SOX, NOX)
FLUE GAS EMISSION (Proposed)
1. Boiler - (12 TPH) Air polluant Stack monitoring system to control
(SPM, SOX, NOX) O2 % and there by CO2 & CO and
burner to control Nox and
2. D.G Set as stand by- Air polluant Acoustic Enclosure/silencer,
1500 KVA-1 no. (SPM, SOX, NOX) Adequate Stack Height
PROCESS EMISSION (Existing as per CCA & CTE Amendment)
1 Reaction Vessels (13 Air pollutant HCl & NaoH Scrubbers
Nos.) (Hydrogen chloride
gas, Sulfur dioxide,
Hydrogen floride , )
PROCESS EMISSION (Proposed)
2. Reaction Vessels (2 Nos.) Air pollutant HCl , NaoH & water scrubber
(Hydrogen chloride followed by sulphuric acid
gas, Sulfur dioxide, Scrubbers
Hydrogen floride ,&

Sr. Source Probable Pollutant Control Measures/ APCM

No. Emission
Ammonia Gas)
FUGITIVE EMISSION
1. Storage tank of acid Air pollutant Close handling system
(Fugitive emision) Carry out work place monitoring
to find out concentration level in
ambient air
2. Solvent storage tank Air pollutant Carry out work place area
(VOC) monitoring to find out
concentration level in ambient air
Connected with vent condensers
with child brine circulation.
Close handling system.
Provision of breather valve cum
flame arrester.
3. Solvent recovery system Air pollutant Close handling system
(VOC) There will be recovery of more
than 95% solvent.
4. Handling of raw material Air pollutant Provision of exhaust ventilation
bags in storage area (PM) Provision of PPE
Provision of Job rotation to reduce
exposure
5. Flange joints of pipeline, Air pollutant Routine & periodic inspection to
pump & motors (VOC) check leakage
Preventive maintenance, follow
SOP for maintenance
Pumps & motors mechanical seal
type LDAR program is followed.
6. Solid raw material Air pollutant Hoppers are provided with powder
transferring to reactor (PM) transfer system.
7. Liquid raw material Air pollutant Feeding of liquid raw material is
transferring to reactor (VOC, Acid fumes) carried out by closed pipeline and
mechanical seal pump.
8. Loading /unloading at Air pollutant Unloading through fix pipeline &
storage area (VOC) pump having mechanical seal to
tank. vent connected to trap
Regular ambient air quality monitoring will be carried out within premises and nearby
area for PM10, PM2.5, SOX, NOX, HCl and VOC in the downwind directions as well as
where maximum ground level concentration are anticipated and record of the same
shall be maintained.
Action plan for other control process & fugitive emissions following measures
are recommended:
A. Provision of mechanical seal in pumps.
B. Regular inspection of tank.

C. Adequate measures for the minimization/prevention of the fugitive emission.

D. Regular maintenance of valves, pumps and other equipment to prevent
leakage.
E. Entire process to be carried out in the closed reactors with proper maintenance
of temperature.
F. Regular periodic monitoring of work area to check the fugitive emission.
G. Adequate stack heights as per the CPCB estimation will be provided at all
locations to reduce GLCs of pollutants.
H. Greenbelt development will be implemented to mitigate impacts from fugitive
emissions.
I. Air Pollution Control System will be installed in the plant.
Monitoring report of flue gas emission & process emission from Regional Office of
Gujarat Pollution Control Board is attached as Annexure – XIV. Third party
monitoring report is attached as Annexure – XII Work place monitoring reports (Form
No. 37) are attached as annexure –XV.

8.8.2 MANAGEMENT OF WASTEWATER ENVIRONMENT
After proposed expansion, total effluent generation will be 160 KL/Day (Existing: 75
KL/Day + Proposed: 85 KL/Day). Existing and proposed industrial effluent will be
treated in unit’s own ETP. 160 KL/Day of effluent will be treated in ETP.
After ETP process, Treated effluent will be subjected to R.O. followed by MEE.
Treated effluent 160 KL/Day will be sending to RO system. RO reject water of 60
KL/Day will be sent to MEE. Treated effluent will be subjected to R.O. followed by
MEE to achieve zero liquid discharge. Hence, unit will adopt ‘Zero’ Liquid
Discharge.
Treated waste water send to R-O Plant. R-O permeates water sends for utilization for
Utility. R-O Rejection will be evaporated in Evaporation system. Unit will continue to
maintain ZERO LIQUID DISCHARGE for Industrial waste water. Thus unit waste
water load for disposal will be ZERO.
Domestic waste water is disposed through Septic tank/Soak pit system or shall be
treated in sewage treatment plant (STP) to conform the following standards and
treated sewage will be utilized on land for irrigation/plantation. Or sewage shall be
treated in ETP along with industrial effluent.
TABLE: 8.5
TREATED SEWAGE STANDARDS
Sr. Parameter Permissible Limit
No.
1. Biochemical Oxygen Demand, BOD3, 27 oC Less than 20 mg/L
2. Total Suspended Solid Less than 30 mg/L
3. Total Residual Chlorine Minimum 0.5 ppm
The treatment plant is designed based on total production. Also recent monitoring
report of water quality from Regional Office of Gujarat Pollution Control Board is
attached as Annexure – XIV Third party monitoring report is attached as Annexure –
XII.
The description of effluent treatment plant process is given in Chapter-2.
The detail Treatability study is attached as Annexure – XVI.
The effluent will mainly consist of dissolved organics and water soluble inorganics.
During treatability study biological treatment was also considered. Also after
treatment the waste water is proposed to be recycle back using RO and MEE.
The RO and MEE system is already installed as per existing load requirement.

After proposed expansion RO capacity will be change. So, Quotation of new RO is

attached as annexure XVII.
After proposed expansion MEE capacity will be change. So, Quotation of new MEE
is attached as annexure XVIII.
Water required for the proposed project will be fulfilled by GIDC water supply
system. Water conservation measures are taken to explore possibility of reuse/recycle
of water. Process optimization, reduction, reuse and recycle of water will be carried
out to minimize the impact. Record of water consumption will be maintained for each
usage.
TABLE: 8.6
DETAILS OF CONTROL MEASURES FOR EFFLUENT AND SEWAGE
GENERATION
Sr. Source Waste Control Measures
No. Type/Pollution
1. Process, Effluent Adequate Effluent treatment plant having
Washing, primary, secondary and tertiary treatment.
Boiler Blow Treated waste water will be subjected to R.O.
Down, and MEE to achieve to recycle entire quantity of
Cooling waste water.
Tower. Proper housekeeping preventing contamination
of ground water & storm water drainage.
Record of hazardous waste generation during the
treatment of waste water and its disposal.
Water conservation measures will be taken to
explore possibility of reuse/recycle of water.
Process optimization, reduction, reuse and
recycle of water will be carried out to minimize
the impact.
Record of water consumption will be maintained
for each usage in future.
2. Domestic uses Sewage Sewage to SBT Plant/Septic tank/soak pit/
treated in ETP with industrial water.

8.8.3 ECONOMICAL AND TECHNICAL VIABILITY OF THE EFFLUENT

TREATMENT SYSTEM
Techno economic viability of the zero liquid discharge:
TABLE: 8.7
ECONOMICAL AND TECHNICAL VIABILITY OF THE EFFLUENT
TREATMENT SYSTEM
Sr. Description Utilities/day Rate Amount Amount
No. Rs./unit Rs/day Rs/month
1 ETP 125 KL 215 26875 819688
1.1 MEE 100KL 824 82400 2513200
1.2 Solid waste 5 MT 2500 12500 381250
disposal
1.3 Manpower -- -- 26230 800000
1.4 Other Cost -- -- 36066 1100000
(consumable, lime,
power cost, RO
Plant operational &
maintenance cost,
repairs to plant &
machineries,)
Operation cost Rs./month 5614138
Recurring cost Rs./KL 1039
Note: Monthly maximum expenditure for effluent treatment will be around Rs. 56
Lac.
The total proposed production capacity will be 848 MT/Month. Being specialty Bulk
Drug intermediate product and having very good export market, the average selling
price is in thousands of Rupees. The profit margins in the products are fair enough to
incorporate the expenditure for environment management.
Techno economic viability of the zero liquid discharge:

The unit has following system for Environment Management system.
 Primary & Secondary treatment plant
 Reverse Osmosis plant for water recovery & reuse followed by MEE for R-O
rejection Evaporation
 For air pollution control effective Scrubber system
 Hazardous wastes specifically with Calorific value are disposed by Co
processing.
Average per month recurring cost for the Environment Management system is Rs. 56
Lakh.

The recurring cost for the Environment Management system operation & maintenance
is 4.5% of the site turnover.
8.8.4 MANAGEMENT OF NOISE ENVIRONMENT
The sources of noise generation will be transportation activities, D.G. set, cooling
tower, plant machinery etc. The unit will take following measures to control noise
pollution.
TABLE: 8.8
DETAILS OF CONTROL MEASURES FOR NOISE POLLUTION
Sr. Source Waste Type / Control Measures
No. Pollution
1. Transportation Noise pollution  Green belt
activities  Restriction on transportation between 10
p.m. to 6 a.m.
 Maintain vehicle in good condition.
2. D.G. sets Noise pollution 
Acoustic Enclosure/silencer,

Engineering control,

Provision of PPE, Green belt.
3. Plant/ Noise pollution 
Maintain equipment & machines in
Process area good working condition.
(Pump &  Isolated noisy area from other area by
Blower) distance and if it is not possible than by
physical separation or noise proof valve.
 Provide silencer to safety valve, relief
valve.
 Provision of PPE.
 Green belt.
 Record noise level monitoring of
different places within and outside
premises,
 Periodically Audio metric test,
 Rotation of work to minimize exposure.
To minimize the noise pollution the unit proposes the following noise control
measures:
 Manufacturers / suppliers of major noise generating machines / equipments like
air compressors, feeder pumps, etc. shall be instructed to make required design
modifications wherever possible before supply and installation to mitigate the
noise generation and to comply with the national / international regulatory norms
with respect to noise generation. Periodic maintenance of machinery and vehicles
should be undertaken to reduce the noise impact.

 Noise suppression measures such as enclosures, buffers and / or protective

measures should be provided (wherever noise level is more than 75 dB (A)).
 Employees should be provided with Personal Protective Equipments like earplugs
or earmuffs, wherever required.
 Extensive oiling, lubrication and preventive maintenance will be carried out or the
machineries and equipments to reduce noise generation.
 The selection of any new plant equipment will be made with specification of low
noise levels.
 Areas with high noise levels will be identified and will include prominently
displayed caution boards. The green belt area will be developed within industrial
premises and around the periphery to prevent the noise pollution in surrounding
area.
 Noise monitoring will be carried out to check the efficacy of maintenance
schedules undertaken to reduce noise levels and noise protection measures.
 Good quality digital sound level meter will be in place to monitor noise level.
 The sources of intermittent noise generating equipment (water pumping
equipment, DG set, compressor etc.) will be provided with appropriate acoustic
barriers so that, the noise level within 1 m of these facilities when in operation
will be less than 75 dB (A) to meet stringent MOEF&CC/ CPCB norms.
 Implementation of greenbelt development / landscaping etc. will reduce noise
impacts within the project premises to a great extent.
8.8.5 MANAGEMENT OF LAND ENVIRONMENT
The management plan for this component of environment lays emphasis on

development of greenbelt comprising of appropriately selected species of shrubs and
trees. It is recommended that plantation be made on sites, road sides, around waste
treatment units. Such a development of greenbelt and plantation of shrubs and trees
will not only significantly reduce or mitigate adverse impacts due to aerosols and
gaseous pollutants, noise, odour and nuisance etc, but also serve as shelter belts for
avifauna, stabilize and improve soil permeability and aesthetic environment.

Raw material & Product storage area
The unit will take following control measures to prevent land contamination from raw
material storage and handling.
Raw materials will be stored in M.S tanks, S.S tank, HDPE tanks, HDPE Carboys,
HDPE bags, fibber drums, etc. in separate storage room. Product and Raw material
storage & handling are given in Chapter-2.
8.8.6 MANAGEMENT OF SOLVENT RECOVERY AND EMISSION
CONTROL
 Reactor is connected to recovery system.
 Distillatory is connected to primary & secondary condenser. In Secondary
condenser chilled brine is circulated. The distillation is carried under reduced
pressure. The vent of the receiver/ reactor is connected to Carbon tower. Hence,
recovery of above 95%. Thus, no VOC escape is from the solvent recovery.
 Solvents will be store in a separate space specified with all safety measures.
 Solvent handling pump are provide with double mechanical seal type to prevent
leakages.
 Proper earthings will be providing in all the electrical equipment wherever solvent
handling is done.
 Entire plant where solvents are used will be flame proof. The solvent storage tanks
will be provided with breather valve/flame arrestor to prevent losses.
8.8.7 MANAGEMENT OF SOLID WASTE & HAZARDOUS WASTE
Waste is an unavoidable by product of human activity. Economic development, rapid
urbanization & improved living standards have led to the increase in quantity &
complexity of the waste generated. Proper disposal of waste is essential for
preservation and improvement of public health.
Solid waste management is one of the most essential services for maintaining the
quality of life in the plant and for ensuring better standards of health and sanitation.
Solid waste generated in the plant area can be handled under two main categories,
namely domestic wastes and industrial wastes. Effective measures shall be taken to
effectively implement the solid waste management systems in the plant. Solid waste
will be handed over to authorized vendor for disposal.
The Hazardous wastes shall be handled and disposed as per Hazardous Waste
(Management and Handling) Rules, 2008 & amended in 2016.

The Waste Management plan includes:

• Waste Inventory
• Classification of waste
• Packaging, Storing and Transporting Wastes to Disposal site
• Data Management and Reporting -Personnel Training
• Waste Minimization
Guidelines for Waste Management:
1. Solid waste
 The paper, plastic, insulation waste shall be handed over to authorized TSDF side
for further handling and disposal.
 The Fly ash waste shall be handed over to authorized recycler for further handling
and disposal.
 Reuse of paper, plastic waste and garden waste.
 Planned system for waste collection, segregation and disposal.
2. Hazardous waste
 Hazardous waste will be stored in proper storage room and handed over to
authorized vendor for final disposal.
 The collection, treatment and disposal of hazardous waste will be as per
Hazardous waste (Management and Handling) Rules 2008 & 2016, and hence no
adverse impact on land environment is envisaged.
 Hazardous waste will be stored separately in dry & covered place with RCC plat
form. Forklift truck will be used in shifting, loading and unloading operation for
hazardous waste to minimize manual handling of hazardous waste.
 Necessary PPE’s shall be provided to workers while handling of hazardous waste.
 The hazardous wastes generated from the industry will be residue from MEE, ETP
sludge, and spent/waste oil, spent carbon, distillation residue, expired drugs &
medicine, used drums/carboys & plastic bags. The details of quantity of hazardous
waste generated and disposal facility is given in Chapter 2.

8.8.8 MANAGEMENT OF GREEN BELT DEVELOPMENT
The main objective of green belt is to provide a barrier between source of pollution
and surrounding area by filtering the air particulate and interacting with gaseous
pollutants before it reaches to the ground. An ideal green belt always imparts scenic
beauty besides providing roosting/perching place for birds and ground surface for
naturally available reptiles, other flora and fauna species, to make the area more
natural and hazard free.
The company has existing green belt in Plot No. 24/2, 25 the total greenbelt area is
17000 sq. m. There will be provision of budget of 100 Lakhs rupees for green belt
development. The unit will plant/rearrange 1029 trees and shrubs in green belt area.
Development of green belt with carefully selected native plant species is of prime
importance due to their capacity to reduce noise and air pollution impacts by
attenuation / assimilation and for providing food and habitat for local macro and
micro fauna. This not only overcomes the problem but also enhances the beauty of
area that will attract bird and insect species and by this way ecology of the area will
maintain to a great extent. For developing the greenbelt in and around proposed
project sites care need to be taken to plant the evergreen species. The planting of
evergreen species may have certain advantages that may reduce the environmental
pollution. Existing green belt photographs are attached as annexure – IV.
TABLE: 8.9
LIST OF PLANT SPECIES TO CONTROL GAS, DUST EMISSION AND NOISE
LEVEL
Sr. Scientific Name Common Name Ecological Type
No. Performance*
1. Delonix regia Gulmahor DC Tree
2. Azardirachta Neem CN, OGE, DC Tree
indica
3. Casuarina Saru CN, DC Tree
Equisetifolia
4. Terminalia Badam CN, DC Tree
catappa
5. Syzygium cumini Jamun, Jambu CN, DC Tree
6. Tamarindus Emali CN, OGE, DC Tree
indica
7. -- Kadam CN, OGE, DC Tree
8. Cassia siamea Kashid, Kasod CN, OGE, DC Tree

Sr. Scientific Name Common Name Ecological Type

No. Performance*
9. -- Gogan vel CN, DC Tree
*Ecological performance: CN – Control Noise level, OGE – Absorb Gas emission

(Sexena V.S. 1991) and (Abbasi & Khan 2000), DC - Dust Controller (CPCB 2007)
8.8.8.1 Preparation of Greenbelt Plan
The proposed greenbelt development should be of a suitable width along the

periphery of project site area including unit complex, space between the units located
within the project, along the roads, storage areas, loading / unloading areas of
products etc.
Criteria for Selection of Species for Greenbelt
The plant species suitable for green belt development should be selected based on the
following characteristics.
 It should have thick canopy cover
 They should be perennial and evergreen
 They should have high sink potential for pollutants
 They should be efficient in absorbing pollutants if any without significantly
affecting their growth.
Guidelines for Plantation
The plant species identified for greenbelt development should be planted using pitting
technique. The pit size should be either 45 cm × 45 cm × 45 cm or 60 cm × 60 cm ×
60 cm. bigger pit size is prepared on marginal and poor quality soil. Soil used for
filling the pit should be mixed with well decomposed farm yard manure for 45cm ×
45 cm × 45 cm and 60 cm × 60 cm × 60 cm size pits respectively. The filling of soil
should be completed at least 15-20 days before actual plantation. Healthy sapling of
identified species should be planted in each pit.
Road side Plantation
Roadside plantation plays a very important role for greening the area, increasing the
shady area, increasing aesthetic value and for eco-development of the area. The
approach roads to project site will be planted with flowering trees. Trees should be
planted to increase aesthetic value as well as shady area along the roads.

Each plant shows different air pollution tolerance level depending upon number of
factors. The trees should be tolerant to air pollutants present in the area & should be
able to grow and thrive on soil of the area, be evergreen, inhabitant, having minimum
of leaf fall. The trees should be tall in peripheral curtain plantation and with large and
spreading canopy in primary and secondary attenuation zone. It is also recommended
to plant few trees, which are sensitive to air pollution as air pollution indicator. Copy
of request letter to outside tree plantation in Kharod Village & Panoli GIDC is
attached as annexure XIX.
List of fully grown trees in the unit is as under:
TABLE: 8.10
LIST OF PLANT SPECIES IN THE UNIT
Sr. Area in Sq. m as per No of Trees Type of Trees

No. Plant Layout
1. 4500 146 Kapash, Shrub, Rain Tree, Bottle
Palm, piplo, Neem, Ashoka
2. 15 41 Kapash, Shrub, Rain Tree, piplo,
Neem
3. 1500 382 Sharu, Shrub, Rain Tree, Bottle
Palm, piplo, Nilgiri, Kareain
4. 1850 40 Ashoka, Shrub, Rain Tree, piplo,
Champo
5. 1650 60 Gulmahor, Shrub, Champo
6. 250 11 Gulmahor, Shrub, Kareain
7. 250 12 Shrub, Bunyen Tree
8. 354 25 shrub
9. 250 25 shrub
10. 250 25 shrub
11. 1650 59 Neem, shrub, bamboo, piplo
12. 1425 48 Neem, shrub, rain tree, sharu,
Ashoka, badam
13. 2150 145 Neem, shrub, rain tree, kareain,
sharu
16094 1029

8.8.8.2 Budget Allocation
Greenbelt around the project site will be developed with in initial three to five years. The
green belt around the site plantation with at least 2x2 meters per plant is proposed.
Detailed budget Break-up is given in Table 8.11.
TABLE: 8.11
BUDGET FOR GREENBELT DEVELOPMENT
Sr. Area Tree Plantation Plan
No. Y1 Y2 Y3 Y4 Y5
N Amount No. Amount No. Amount No. Amount No. Amount
o.
1 Panoli 15 1,50,000 150 1,50,000 150 1,50,000 150 1,50,000 150 1,50,000
Village 0
2 Panoli 20 2,00,000 200 2,00,000 200 2,00,000 200 2,00,000 200 2,00,000
GIDC 0
3 Kharod/ 15 1,50,000 150 1,50,000 150 1,50,000 150 1,50,000 150 1,50,000
Sanjali 0
Total 50 5,00,000 500 5,00,000 500 5,00,000 500 5,00,000 500 5,00,000
Plantation 0 000
Cost
Maintenance 4,20,000 9,60,000 15,30,000 20,40,000 25,50,000
Cost
Total 9,20,000 14,60,000 20,30,000 25,40,000 30,50,000
Project
Cost
8.8.8.3 PLANTATION TECHNIQUE AND CARE
Plantation Technique
Following basic procedures need to be followed for greening the area.
 Since the project area fall under semi-arid condition and having poor soil quality,
plantation of tree species required approx. 1m3 pit for soil enrichment.
 Pit should be filled with imported soil with 3:1:1 the ratio of sand, silt and form yard
manure.
 Procure well grown saplings of recommended species from the nearby Forest
Department nursery.
 Make 1m diameter ring bund around the planted saplings for water retention.
 Watering of sapling is species specific, therefore watering need to be done once in 2 or
3 days for a period of five years.
 Soil wok and weeding need to be done once in a two months.
Monitoring Protocol
 The plantations need to be managed by regular watering, soil enrichment work,
applying manure, weeding and provide proper protection.

 Replacement of sapling (replanting) required whenever mortality occurs in the

plantation during the growth stage.
 Plantation requires after care for a period of minimum five years till the saplings attain
matured tree stage.
Any damage to the developed greenbelt due to any natural or cattle activity should be
redeveloped and maintained by the agency.
8.8.10 RAIN WATER HARVESTING SCHEME

Rain water harvesting bore as per rules and regulation of GIDC, the recharging
borewell is not permitted in the GIDC Industrial Area & particularly in chemical
zone industrial area. As our unit is located in GIDC area this is not applicable to
us.
8.8.11 STORM WATER MANAGEMENT
The drains for storm water will be kept clean and dry in summer and winter. The storm
water drains will be connected to the 50 m3 underground pits. The rain water of the
premises will be collected in this underground pit through storm water drains. The
collected water will be analysed for any contamination of pollutants for 1st and 2nd rain
during monsoon. If analysis indicates any contamination, the collected water will be
diverted to ETP plant. In case of no contamination, the collected water will be used in
cooling tower and other applications.
8.8.12 VEHICULAR POLLUTION CONTROL
All vehicles will be maintained in well condition by regular preventive maintenance to

reduce the exhaust level.
Drivers of all vehicles used in the transportation will be trained in transportation of
Hazardous chemicals to prevent any accident. Fitness and training test certificate approved
by R.T.O to be maintained on the vehicle at all times to ensure transport worthiness.
8.8.13 HEALTH AND SAFETY
Occupational health impact and mitigation measures to avoid health hazard are as
under:
 All reasonably practical measures will be adopted by the unit to minimize the risk of
accidents within a chemical manufacturing unit.

 All building plans and installations will be as per relevant laws and approved by
competent authority.
 Training is imparted to all workers for all the hazardous process operations within the
plant and will be supervised by experienced supervisors.
 Suitable personnel protective equipments and fire extinguishers at strategic locations and
suitable personal protective equipments will be provided.
 Flame proof electrical fittings, flame arrestors etc will be installed.
 All the raw materials & solvents will be stored in designated storage area equipped with
necessary safety features.
 Physical and chemical properties of raw materials and products as MSDS are provided
as soft copy in CD as annexure XX
 The solvent storage area will be restricted for unauthorized persons. Proper earthling
will be provided in all electrical equipment whenever solvent handling is done. Flame
arrester cum breather valve and flame proof fitting will be provided at tank farm.
 Periodic inspection & testing of pressure vessels, equipments, and machineries will be
done.
 Good housekeeping will be ensured within the factory premises.
 All designated staff & workers will be trained for the fire fighting, work permit system,
first aid and safe handballing of hazardous chemicals.
 Incident/accident reporting system will be developed and all the employees are made
aware for the same.
 Suitable notices/boards will be displayed at designated locations indicating appropriate
hazard warnings.
 Antidotes as well as MSDS for all the chemicals will be made available within the
factory premises.
 Pre-employment medical check-up at the time of employment will be carried out. In
order to safe guard the health of the employees, all the employees undergo periodic
health check-up at every six month.
8.8.14 CLEANER PRODUCTION
 All steam condensate will be recycled back to boiler feed water.

 All raw material handling will be done through pumps and closed system, so no leak
formation take place.

 Company will take all the measures in order to protect the machineries and equipment
for ageing.
 During transfer of materials, spillages will be avoided and garland drains be constructed
to avoid mixing of accidental spillages with domestic wastewater and storm water drains.
 Recycling of 100 KL/day of RO permeate to cooling tower.
 Recycling of 35 KL/Day of MEE Condensate to make up of MEE cooling tower.
 Water circulation system will be provided to condensate solvent vapours and reduce
solvent losses. Solvent recovery is achieve more than 95% and remaining solvent is
absorbed in water.
 Improved housekeeping and training of cleaner production to all employees of the
organization.
8.8.15 MANAGEMENT OF BIOLOGICAL ENVIRONMENT
 Wastewater (Effluents) generated by industry should be treated adequately and
domestic wastewater (sewage) sent to septic tank/soak pit. No contaminated water
should be allowed to enter the surrounding environment or surface water body.
 Evaporator should be provided for treatment.
 Green belt should be developed all along the boundary of the installation by choosing
fast growing and resistant varieties suitable to the soil conditions in the site (native
plants) and special care should be taken to maintain it.
 Survival rate of the planted trees should be closely monitored in the green belt and the
trees which could not survive should be counted.
 There should be a waste management plan developed for categorization and handling of
wastes.
8.8.16 ENVIRONMENTAL MANAGEMENT OF R & D PRODUCTS
R & D products will be made with special supervision & it’s possible in well-defined
dedicated area.
The R & D products manufacturing facility will have following features for environment
management.
 Two stage scrubbing systems. (Water & Alkali/Acid)
 Two stage solvent recovery system with cooling tower & chill water chilling
system.
 Effluent collection system & partial treatment pollutant level of effluent treatment
plant.

 Care will be taken the total water consumption & waste water generation will
remain in the defined area. ( As per table No. 2.14 & 2.15 in Chapter 2)
 The solid waste will not increase beyond permissible limit.
8.9 ADDITIONAL MITIGATION MEASURES

In addition to the above suggested measures for management of air, water, soil, etc
following additional measures shall be provided.
8.9.1 ENERGY CONSERVATION PROGRAMME
Energy conservation measures are often the easiest, quickest and cheapest way to reduce
costs and be environmentally pro-active. Energy conservation will be one of the focuses
during planning and operation stages. The conservation efforts would consist of the
following:
a. Energy Saving Practices
 Purchase of energy efficient appliances.
 Constant monitoring of energy consumption and defining targets for energy
conservation.
 Adjusting the settings and illumination levels to ensure minimum energy used for
desired comfort levels.
 Economizers will be provided to utilize heat.
 Condensate will be recovered and will send back to boiler.
 Proper temperature controls will be provided to reduce load on heating systems.
 Proper load factor will be maintained by the company.
 Company will adopt good maintenance practices and will maintain good housekeeping
which will help in better illumination levels with least number of fixtures.
 On most of roofs transparent acrylic sheets will be provided to use day light and to stop
use of lights during day time.
 LED lamps will be provided.
 To the extent possible and technically feasible, energy efficient equipment will be
selected.
 Gravity flow will be preferred wherever possible to save pumping energy.
 Recycling of water will be done.
b. Behavioural change on consumption
 Awareness on energy conservation.

 Training to staffs on methods of energy conservation.

8.9.2 WATER CONSERVATION PROGRAMME
Water conservation shall be practiced to the extent possible by use of reclaimed water for
all non-potable application like gardening, lawns and flushing toilets etc.
RO permeate of 100 KL/day recovered water will be used in cooling tower plant. And
MEE condensate of 35 KL/Day will be used in makeup of MEE cooling tower.
(I) Minimizing Water Consumption
A combination of water saving appliances and water management measures will be
planned in the plant. The message of water conservation shall be spread to all occupiers on
site by way of awareness campaigns and circulars. Specific measures that will be
implemented include the following.
(II) Management Measures
 Reduce toilet cistern volume in single flush models.
 Promote awareness on water conservation and reducing water wastage.
 Quick fixing of leaking taps pipes and toilet cisterns; Sweep with a broom and pan
where possible, rather than hose down external areas.
Minimize water use in gardens by the following measures:
 Drip irrigation system shall be used for the lawns and other green area which can save
water between 15-40% of the water use, compared with other watering techniques.
 Plants with similar water requirements shall be grouped on common zones to match
precipitation heads and emitters.
 Use of low-volume, low-angle sprinklers for lawn areas.
 Select controllers with adjustable watering schedules and moisture sensors to account
for seasonal variations and calibrate them during commissioning.
 Selecting a drought resistant grass.
(III) Water Saving Investments
 Reduce water delivery in taps and showers, through the installation of low flow
devices or aerators on showerheads.
 Spring-loaded taps;
 Installation of sub-meters on key areas of water use – monitoring water use is a
precursor for management and Water Efficient Plumbing Fixtures.

8.9.3 MANAGEMENT OF TRAFFIC
Parking space for vehicles will be provided for loading and unloading products. Adequate
roads to cater to two way traffic and to meet the fire regulations are planned in the
complex.
 One gate for entry and exit will be provided with 7m wide approach roads.
 Convex mirror placed along all critical points for visibility.
 Adequate Ramp Feeds will be provided.
 Zebra crossings shall be provided on the existing road for pedestrian access.
 Entry and exit shall be managed by security personnel who will also regulate
traffic.
 Thus the traffic management will be easily and smoothly monitored without any
hindrances to the regular flow of traffic on the main road.
8.9.4 ODOUR CONTROL MANAGEMENT PLAN
Odour Problem and Sources of Emissions

 Causes of odour can be bad raw material feed in the reactor, loading & unloading
liquid raw material, sanitation, bacterial growth in the interconnecting pipes &
unattended drains etc.
Remedial Measures
 Better management to avoid smell.
 Regular inspection of tank roof seals, maintenance of valves, pumps and other
equipment to prevent leakage.
 Use of sanitation biocides to minimize the growth of aerobic/anaerobic
microorganisms.
 Steaming of major pipe lines.
 Proper cleaning of drains.
Following Additional methods can also be used to reduce Odour nuisance:
 Green belt development in the buffer zone may help at least partially to mitigate /
obfuscate the Odour.
 Ensuring that the operation is carried out under the best management practices.
 If still the odour persists nozzles, sprayers and atomizers that spray ultra-fine
particles of water or chemicals can be used along the boundary lines of area
sources to suppress odour.

8.9.5 SAFETY MEASURES TO PREVENT THE OCCUPATIONAL HEALTH

HAZARDS
 All reasonably practical measures will be adopted by the unit to minimize the risk
of accidents within a chemical manufacturing unit.
 All building plans and installations will be as per relevant laws and will be
approved by competent authority.
 Training will be imparted to all workers for all the hazardous process operations
within the plant and will be supervised by experienced supervisors.
 Suitable personnel protective equipments and fire extinguishers at strategic
locations and suitable personal protective equipments will be provided.
 Flame proof electrical fittings, flame arrestors etc will be installed.
 All the raw materials will be stored in designated storage area equipped with
necessary safety features.
 Periodic inspection & testing of pressure vessels, equipments, and machineries will
be done.
 Good housekeeping will be ensured within the factory premises.
 All designated staff & workers will be trained for the fire fighting, work permit
system, first aid and safe handballing of hazardous chemicals.
 Incident/accident reporting system will be developed and all the employees will be
made aware for the same.
 Suitable notices/boards will be displayed at designated locations indicating
appropriate hazard warnings.
 Antidotes as well as MSDS for all the chemicals will be made available within the
factory premises.
 Pre-employment medical check-up at the time of employment will be carried out.
In order to safe guard the health of the employees, all the employees undergo
periodic health check-up at every six month. Medical fitness certificate of
employee and worker health reports are attached as Annexure – XXI.
8.9.6 SOCIAL WELFARE MEASURES FOR FUTURE PLANNING

Providing materials and monetary aid, to schools, primary health centers, hospitals, sports,
clubs and places of worship.
 Planning to create residential, medical, educational and recreational facilities for our
employees.

 Rural development programmers for up liftmen of people in the form of dead diction,
self-help, vocational training and guidance etc.
 Contributed in any welfare society.
 Scholarship for girls in schools.
 Training local unprivileged boys and girls for housekeeping, laundry etc and provide
employment.
 Adoption of Local School / Slum for up liftmen to locals.
8.10 FINDINGS
From the foregoing sections it is clear that environmental considerations are foremost
during development of the project, at all the following levels:
(1) Planning and design
(2) Post project operations
The following findings are to be mentioned:
 The project will have no significant environmental impacts during operations.
 Project risks will be minimized through rigorous enforcement of national design and
operational standards.
 The environmental and safety aspects of the project are straightforward and well
understood.
 A detailed environmental impact study is carried out and EMP. No further studies are
required to elaborate these subjects.
The EMP also provides for establishing, and maintaining a system of environmental
monitoring and auditing to ensure strict compliance of all the measures identified in the
EMP, and minimize adverse environmental and social impacts.
8.11 SHOW CAUSE NOTICE & CLOSER NOTICE

The unit has received show cause notices/direction in last 2 year. All are attached as
annexure XXII A. The copy of the submission and supporting documents are attached as
Annexure – XXII B. Brief is given as under:

TABLE: 8.12
DETAILS OF NOTICES RECEIVED IN LAST 2 YEARS
Sr. Date Type of Reason Compliance Report Date of
No. Notice submission
1 09- Show (1) Emissions of VOC in the factory 17-02-2016
02- cause VOC are felt near premises; Sun
2016 notice high COD waste Pharmaceutical
water storage tank Industries Ltd., would
and near new MEE like to monitor and
area ensure VOC emission.
To achieve following
actions have been
performed, (1) Bought
an Emission meter to
monitor the level of
VOC at effluent
Treatment area.(2) Extra
care is being taken
during transfer of
solvents from one place
to another place in the
factory premises.
Necessary engineering
controls have been made
to ensure no leak or spill
of solvent while
transporting them in the
factory premises.
(2) Adequate Current practise for
decontamination container reuse is to
facility for wash or rinse the empty
decontamination of containers, carboys &
contaminated empty drums in the washing
containers, drums, areas. For disposal
carboys etc are not containers, empty
provided drums, carboys are
and no record/ log washed out & these are
book of cut into pieces that it
decontamination cannot be reused for
activity is such purpose under any
maintained by you. circumstances. Now we
have started 3rd party
inspection by M/s Panoli
Enviro Care for
decontamination
certification. For your
ready reference we are
attaching herewith
purchase order copy in


favour of Panoli Enviro
Care. P.O. No.
075PMG0918 dated
17/12/2015 as
Annexure-ii. Also
attaching herewith
decontamination
records/logbook
maintained by us as
Annexure-iii. We are in
process of developing a
facility for smooth
operations of all the
involved activities.
(3) Civil In this regard please
construction of note that initially during
plant near expansion we had a
/adjacent to plant-7 public hearing for the
is going on. project and GPCB also
issued us N.O.C. vide
ref. GPCB/BRCH/NOC-
2946{CCA-75(2)}/6458
dated 05/03/2005. For
your ready reference
copy NOC attached as
Annexure-IV. As part of
our project amongst
other building we had
built a structure long
back and the said
structure was left
without further
construction due to our
expansion application
was rejected by GPCB
on the grounds the
FETP i.e. BEAIL was
not achieving the norms
and the additional load
cannot be permitted.
Besides the critical zone
was declared in the
estate and so we had
stopped further civil
activity of the said
structure during that
time and kept it as it is.
During visit of your


officials the said
structure which was
partially constructed
was being cleaned as we
expected a schedule
audit - foreign visit
during Diwali time and
so our personnel were
carrying out cleaning
activity and removing
unwanted materials/old
scrap equipment et.
Lying on the structure.
There was no fresh
construction activity
was going on during
your visit.
(4) Online Online monitoring
monitoring system system provided for
provided for solid solid fuel boiler of 12
fuel boiler of 12 TPH started
TPH is found not immediately and the
working. same is working
satisfactorily. Photocopy
of online monitoring is
attached as Annexure-V.
(5) Production We are attaching
details along with herewith production
ER1/ER2 . data copy of form ER-1
along with separate
summary sheet
indicating of final
product for
Aug/Sep/Oct-15. Our
final production is
within the limit as
mentioned in the CCA.
Of-course total figure in
the ER-1 in different
category showing at
higher side because
intermediate stages is
also considered from
production to bonded
store room as well as
bonded store room to
production for final
product which are


considered in ER-1 as
per excise law. For
example-- we are
manufacturing
Pentoxifylline final
product and before that
there are three stages
e.g. Stage-1 : Pyran
crude (PNT-1C), Stage-
2 (PNT-1) & Stage-3:
CHX Pure (PNT-2). All
these stages quantities
are transferred from
production to Bonded
Store Room which is
also reflected in ER-1.
Same way it is
transferred from
production to Bonded
Store Room for Final
Product entry in the ER-
1 and so there are
variations/difference in
the quantity reflected in
the ER-1. If you need
more clarifications, we
can explain you
personally.
2 07- Show (1) Unit has not Since details mentioned 10-11-2016
11- cause produced ER 1 at in SCN was not in
2016 notice the site as well as inspection report, got
they have not over site for submission.
submitted ER-1 to Herewith we are
office. submitting the data as
(2) Data pertaining below and explaining in
to water details to the authority at
consumption, fuel Regional Office,
consumption and Ankleshwar. (1) Data of
hazardous waste Fuel consumption of last
disposal is not three months i.e. from
submitted by the August, 2016 to
unit. October, 2016. (2) Data
of water consumption of
last three months i.e.
from August, 2016 to
October, 2016. (3) Data
of hazardous waste
generation and disposal


for the last three months
i.e. from August, 2016
to October, 2016. (4)
Data of ER 1 of last
three months i.e. from
August, 2016 to
October, 2016.
3 06- Show (1) As per IR dated We are manufacturer of 16-06-2017

06- cause 08/11/16, as per ER various Bulk Drugs
2017 notice 1 of excise rules, (Active Pharmaceutical
Product name is Ingredients) and Bulk
mentioned as other Drugs Intermediate
Organic falling under Chapter 29
Compound-Bulk (Organic Chemical
drug inplace of Compound) of Central
particular name of Excise Tariff Act, 1985.
products. Our products are
2) Unit may be covered under sub
manufactured more heading number 2942
than the consented (Other Organic
quantity as well as Compound) hence in
manufacture non Central Excise monthly
consented products return, the data shows as
Other Organic
Compound. It's a system
generated document.
At the time of
inspection, since internet
was not working, we
could not show online
data. However during
recent visit we have
shown and verified
online data of Central
Excise. Morever we
would like to inform
your good self that our
organisation has applied
for Environment
Clearance. After
presentation to the EC
committee, TORs are
granted to us.


Accordingly very soon
we will be proceeding
for EIA
report/presentation too.
Details of last three years inspection visit by GPCB & its compliance report submitted to
GPCB are attached as annexure. XXIII A & B.
Details of last three years inspection visit by GPCB & its compliance report submitted to
GPCB is given as under:
TABLE: 8.13
DETAILS OF INSPECTION VISIT BY GPCB & COMPLIANCE STATUS
Sr. Date of Major Observations Compliance Status Date of Compliance
No. Entry Submitted to GPCB report submitted
1 05-11- (1) Provide plant Noted. 18-11-2015
2015 wise/stream wise inlet We will provide plant
flow meter for both high wise/stream wise
COD & Low COD inlet flow meter for
streams. Maintain daily both high COD &
record of quality & low COD streams
quantity of waste water and we will also
received at inlet. maintain daily record
of quality & quantity
of waste water
received at inlet.
(2) Numbers of old Noted.
unused pipelines are We have already
observed in ETP area. removed all unused
Remove all unused pipelines &
pipelines; make nomenclature on each
nomenclature on each pipeline is going on.
pipeline with colour
coding.
(3) Maintain detail Noted.
logbook of ETP We will change
operation, MEE running logbook of
operation & RO ETP operation, MEE
operation which operation & RO
included daily readings operation and include
of flow meter, daily daily readings of flow
energy consumption, meter, daily energy
salt generation etc. consumption, salt
generation etc. in new
logbook.


(4) ATFD provided for Complied.
MEE II is found under Repairing work of
maintenance. Complete MEE II ATFD has
its repairing etc. and been completed and
makes the same ATFD is now
operation at the earliest. operational.
(5) Emission of VOC is Noted.
felt near high COD We will take
collection tank & near necessary measure to
MEE II area, take all control VOC
necessary measure to emissions near high
control VOC emissions. COD collection tank
& MEE II .
(6) Carry out monitoring Noted.
of stripper condenser We will carry out
vent of MEE II & if monitoring of stripper
required necessary condenser of MEE II
provided necessary & if require will also
VOC control measure study the option of
such as carbon tower activated carbon
etc. for the same. tower as necessary
VOC control
measure.
(7) Instead of present Noted.
simple washing facility, We will going for
develop scientific develop scientific
decontamination facility decontamination
for decontamination of facility instead of
empty contaminated present simple
liners,bags,drums,carbo washing facility for
ys etc. decontamination of
empty contaminated
liners,bags,drums,car
boys etc.
(8) Online monitoring Noted.
system provided for We will make
solid fuel 12 TPH Boiler functional our online
is found not working, monitoring system
make the same provided for 12 TPH
functional at the earliest. solid fuel boiler as
early as possible.
(9) Provide stack Noted.
identification tag on We will provide stack
each flue gas stack & identification tag on
process stack. each flue gas &
process stack.
(10) Provide display Noted.
board on each Haz. We will provide


Waste storage yard site, display board on each
and update the same Haz. Waste storage
with quantity of each yard & will update
category Haz. Waste them with quantity of
stored. each category Haz.
Waste stored.
(11) Large numbers of Noted.
drums marked as mother We have discussed
Liquor, mix solvent etc. issue with production
are found stored at personal technically;
storage area at back side all barrels are ML
of boiler & in plant. which is pending for
Submit complete details recovery of our
regarding generation, product & solvent for
storage, recycle/ recovery purpose.
disposal of the same. Any way we will take
quick action for the
same.
(12) Provide a detail Attached as
layout plant at ETP, Annexure-1.
both MEE’s & RO with
complete treatment
scheme.
(13) Civil construction This is very old civil
of plant near/adjacent to construction & we
plant 7 is going on. have permission
Submit complete details (NOC) from GPCB.
regarding the same. Matter already
discussed to you
during our visit to
GPCB office on 06-
11-2015. Copies of
NOC & CCA
expansion request
letter against
rejection letters are
enclosed. NOC
reference no.
GPCB/BRCH/NOC-
2946 [CCA-
75(2)]/6458 and your
order no.
GPCB/BRCH/CCA-
75(6) /ID 15761/
51763 dated 24-05-
2010.


(14) Submit production Provided.
details along with ER I/
ER II excise rules within
two days.
(15) As the unit has Noted.
adopted ZLD scheme, As our unit has
provide CCTV camera adopted ZLD
as per CPCB direction. scheme, we have
already indented for
CCTV camera as per
CPCB direction & it
will be installed
shortly.
2 25-08- (1) Submit your unit’s Attached data as per 01-09-2015
2015 production data (ER-1( Annexure-1
of May-15, June-15 &
July-15 in GPCB office.
(2) Any pending Complied.
observations given We have already
during earlier visits and complied all earlier
still not complied is to visit’s observations.
be comply.
3 04-07- (1) During visit more Noted 10-07-2015
2015 fugitive emission To control fugitive
observed from solid fuel emission and to
based boiler and smell improve air quality
of VOCs and acetic acid our management has
is observed around decide to stop solid
production plant & fuel base boiler in
solvent recovery plant. night hours. Mild
VOC and acetic acid
smell is observed
around production
plant & SR plant due
to fugitive emission
from solvent drums.
All solvent drum caps
are tightened properly
to arrest fugitive
emission of VOCs.
(2) During visit in your Noted.
unit hammering type We will provide
noise observed near acoustic wall at the
chilling plant,plant-2,6 surrounding area of
utility section and from our chilling plant,
compressor near utility section (plant
secondary clarifier of 2,6) and surrounding
ETP. area of compressor


near secondary
clarifier of ETP.
(3) Ensure regular Noted.
checking of solid base We will regularly
fuel boiler’s and other ensuring proper
APCM. working of all APCM
Ensure no leakages and systems and also
spillages during ensuring no any
handling of solvents and leakages and
high COD effluent. spillages during
handling of solvents
and high COD
effluent.
(4) Provide last three Attached as
months production data Annexure-1, 2 & 3.
(with excise ER 1),
water consumption,
waste water generation
and reuse record, fuel
consumption and details
of solid waste
generation and disposal.
4 22-04- (1) Ensure regularly to Complied 24-04-2015
2015 maintain the logbooks of We are already
E.T.P. & A.P.C.M. maintaining logbooks
operations. of E.T.P. and
A.P.C.M. operations
regularly.
observations given We have already
during earlier visits and complied all earlier
still not complied is to visit’s observations.
be comply.
5 13-01- (1) Ensure regular Complied. We 21-01-2015
2015 cleaning of Multi maintain cleaning
cyclone dust collector at frequency of multy
briquette boiler which is cyclone dust collector
used as APCM in your at least once in a
factory and take care to month, and control
control dusting. the dust by multi
cyclone dust collector
with additional bag
filter in our briquette
boiler.
(2) Continuously Complied. We have
maintain good been maintaining
housekeeping around good housekeeping
MEE plant. around MEE plant &


will continue the
same.
(3) Ensure proper Complied. We are
measure so that there regularly monitoring
should not be any for any
spillage or leakage while spillage/leakage and
handling chemicals. no such observations
are found. Further
proper monitoring &
containment
arrangements are in
place to handle any
such incident.
1 08-11- (1) Submit point wise Complied. 10-11-2016
2016 compliance report as per Detailed report is
Spent Solvent attached herewith.
guidelines.
(2) Submit details of last Complied.
one year hazardous Last one year data of
waste sent for co- hazardous waste sent
processing. Send for co-processing are
maximum incinerable submitted herewith.
hazardous waste for co- Also we will be
processing instead of sending maximum
incineration. incinerable hazardous
waste for co-
processing instead of
incineration.
(3) Carry out regular Complied.
cleaning & maintenance We are doing.
of all APCM's &
maintains record
regarding the same.
2 29-07- (1) Housekeeping of Complied. 05-08-2016
2016 MEE area to be We did through
improved. cleaning in MEE
plant area & will be
continuing the same.
(2) Take care that rain Complied.
water should not be We are taking enough
contaminating with care to avoid
chemical in season of contamination of rain
monsoon. water and will be
continuing the same.


(3) In solid fuel boiler, Complied.
provided online We are calibrating
monitoring system is to our online monitoring
be recalibrated regularly system in solid fuel
& online record should bolier regularly &
be maintain & APCM also maintaining
cleaning record to be online record. We are
maintain. also maintaining
APCM cleaning
record. We will bwe
continuing the same
in future.
observations given Best of our
during earlier visits and knowledge, there is
still not complied is to no pending
be comply. observation awaiting
compliance.
3 21-04- (1) Instructions given to Noted. 25-04-2016
2016 your unit during visit of We are attaching
date 05-11-2015 is to be herewith topic wise
comply topic wise & compliance status &
compliance report to be action plan against
also submitting topic observations of date
wise. 05-11-2015 visit. We
are also attaching all
necessary documents
& photographs for
compliance report of
date 05-11-2015 visit.
4 29-03- (1) Ensure regular Complied. 04-04-2016
2016 running of provided We are regularly run
APCM, M.E.E. & R.O. our APCM, M.E.E. &
& maintain their R.O., & we are
logbooks regularly. regularly maintaining
their logbooks.
(2) Take care about no Complied.
dusting during the We are ensuring
handling of raw about no dusting
materials & products. during the handling
of raw materials &
products.
1 18-02- (1) Manufacturing data Verification done and 23-02-2017
2017 ER 1 for the last three last three months ER
months are to be 1 too submitted in
submitted within 2 days hard copies.
duly verified.


(2) GPCB local is to be Phase wise cleaning
informed about the and maintenance of
completion of cleaning ETP system is on.
and maintenance Effluent is being sent
activities of ETP and on requirement basis.
resuming of production Final numbers of
activities along with tankers and total
tanker numbers and quantity of effluent
quantity of effluent sent sent to ETL will be
to ETL. informed separately
after completion of
entire activities.
Production activities
are resumed today
morning in slow
manner.
2 10-05- (1) Stake monitoring Stack monitoring 12-05-2017
2017 facility is to be provided facility provided.
for scrubber installed for Photograph attached
plant No. 5. for ready reference.
(2) ER 1 for the last Last three months ER

three months are to be 1 submitted in hard
submitted within 2 days copies and got it
with online verification. verified online.
(3) Details pertaining to Details attached in

Water consumption, separate sheet.
Fuel consumption,
Hazardous waste
Generation and Disposal
and stock to be
submitted within 2 days.
3 26-05- (1) Pending points from Best of our 31-05-2017
2017 earlier visits are to be knowledge there is no
complied if any is pending point,
pending. however will be
complying if any is
pending.
4 19-06- (1) We have found Mix solvent was 22-06-2017
2017 approx. 150 drums of given to M/s
spent / Mix solvent at Southern Petrochem,
Shree Industries / Shree Vapi & They are
Trading located in authorised vendor as
GIDC, Ankleshwar. per Valid CC & A
Looking to the concent no AWH-
documents, it is found 66965 valid till


that it has reach to them 06/10/2019, and was
rather than to whom you despetched by their
hae supplied the transport rrangement.
materials. You are asked Regarding finding
to clarify about the drum, we inquired
bypass of manifest with the party and as
system and how it has per them, material
reach there ? was unloaded at
Vapi. However by
mistake, during their
representative's visit
at M/s Shree Trading
co., Ankleshwar who
was carrying
documents forgot at
Shree Trading co. and
was lying there which
were observed by
your good office.
Not following
Manifest system was
an oversight. But we
are assuring you that,
hence forth we will
be sending any
recovered / Mix /
Spent solvent through
Manifest only.
(2) During visit at your We have carried out
factory sample of mix analysis of counter
solvent is collected from sample of tank
the tank. And as per material and sample
record from that tank are provided by your
sent to 7 parties without goodself. We have
following manifest found both the
system of hazardous materials are
waste guidelines. different. We have
Morever it is not sent the solvent on
confirmed that said the basis of Concent.
parties have obtained Noe onwords we will
permission under Rule ensuring that Party to
9. As er rule Agreement whom we send
and sudit documents are solvent is having
not maintained permission under rule
pertaining to these 9. Few parties have
parties. Please clarify. intiated the process to
obtain permission
under Rule 9. We


have prepared
agreements as per
GPCB std. Performa
on stamp papers.
Sample Copies are
attached herewith as
ready reference. We
have started auditing
vedors & audit report
is attached herewith
for your ready
reference.
(3) You are supplying Permission for Trans
spent solvent to total 7 boundary movement
parties, out of which 3 was oversight and
are out of Gujarat. will not be sending
Provide the copy of any solvent out of
permission any obtained Gujarat State. And if
for Trans boundary it is required to send
movement. out of Gujarat, shall
ensure required
permission in place.
(4) Last one year's Pl. find herewith Last
month wise data one year data
pertaining to pertaining to
generation/distillation/re generation/distillation
use/sale/disposal/treatm /reuse/sale/disposal/tr
ent of solvents are to be eatment of solvents.
provided.
(5) Central Excise ER 1 Last three months ER
data of last three months 1 data submitted and
are to be provided and erified online on
get it verified online. 20.06.2017 at the
GPCB, Ankleshwar.
5 15-11- (1) In your unit We have requested 17-11-2017
2017 construction work of Board vide our letter
production plant 10 is dated 22.10.2016 and
completed and getting verbal
machineries like RCVD, confirmation to
Sifter, Multi mills, proceed ahead, we
Blenders, FBD, Jet mill, have intiated
Trey Drier, softner finishing work of
plant, AHU are already erected
installed. For which structure & intimated
submit copy of any board vide our letter
permission from board dated17.12.2016
and EC from MOEF if about start up of


any obtained. Stop new completion of earlier
activity in the plant and constructed structure.
to carry out further after We have installed
obtaining NOC/EC. equipments are for
Powder Processing
Activities only. It's
part of decongestion
activities to comply
with cGMP norms
and to make the
working area more
spacious for sfe
operations and to
provide better safety
to employees at the
work place. The sole
purpose is only to
comply with cGMP
norms to sustain in
the business and to
provide Safe working
environment to our
employees, hence EC
is not applicable.
(Copy of both
communications are
attached for your
ready reference
please)
(2) Provide production Now Central Excise
details of last three system is replaced by
months by verifying GST hence ER 1 is
with online ER-1, Water not applicable.
consumption, However production
Generation, Disposal, details of last three
Fuel consumption, months viz. August,
Hazardous waste September and
generation, Disposal, October 2017 is
and stock details are to attached herewith.
be provided within 3 Data pertaining to
days. Waster
Consumption,Generat
ion,Disposal,Fuel
Consumption
,hazardous waste
generation, Disposal
and stock details are
also attached


herewith.
6 22-11- (1) Provide carbon Noted.

2017 tower at primary and We will provide
secondary stage in carbon tower at
solvent recovery plant, primary and
to mitigate solvent secondary stage in
traces emission in the solvent recovery
atmosphere and also plant and will also
provide VOC sensors. provide VOC sensors
as early as possible.
(2) Provide hydrocarbon Noted.
sensor/VOC sensor in We will provide
solvent recovery area hydrocarbon/VOC
and MEE area (as heavy sensor in solvent
fugitive emission of recovery area and
mixed solvent) is sensed MEE area as early as
in MEE area and take possible and also we
additional precautionary will take additional
measures to prevent precautionary
fugitive emission. measures to prevent
fugitive emission.
(3) Submit details (for Data pertaining to
last three months) about production
production, water (Annexure-1), water
consumption, low COD consumption, low
treated w/w feed into COD treated w/w
R.O. and R.O. permeate feed into R.O. and
used for utility, R.O. R.O. permeate used
reject feed into MEE-1 for utility, R.O. reject
& high COD feed into feed into MEE-1 &
MEE-2, MEE high COD feed into
condensate diverted into MEE-2, MEE
ETP and stock and condensate diverted
disposal of hazardous into ETP and stock
Waste etc. and disposal of
hazardous waste
(Annexure-2) are
attached herewith.
Environmental audit reports for last 3 years and compliance of its recommendations/
Suggestions are attached as Annexure – XXIV A & B.
TABLE: 8.14
DETAILS OF RECOMMANDATIONS/SUGGESTIONS BY ENVIRONMENTAL
AUDITORS (SCHEDULE I) & COMPLIANCE STATUS
Environment Audit Report (January.'14 to December.'14)
Sr. Recommendations/Suggestions Compliances
No.
1 The unit should go for NF RO plant to Noted. The unit has taken NF RO in capax
sustain zero discharge effectively. and the unit will go for NF RO as early as
possible to sustain zero discharge effectively.
2 The unit should provide Oil & grease Noted, The unit will provide Oil and Grease
trap in ETP for effective separation of trap in ETP for effective separation of Oil and
Oil & Grease. Grease.
3 The unit may consider replacement of Noted, The unit will replace fixed diffusers
fixed diffusers with retrieval type with retrieval type diffuser for effective
diffuser for effective oxygen transfer oxygen transfer and easy maintenance.
and easy maintenance.
4 The unit should develop ETP Noted, The unit will develop ETP laboratory.
laboratory.
5 The unit should go for one more Noted, The unit will go for one more
equalization tank for collection of equalization tank for collection of effluent in
effluent in emergency. emergency.
6 The unit should go for up gradation of Noted. We have already starting up gradation
STP. of STP. One additional clarifier is taken in
capex for up gradation of STP and capax is
already approved.
Environment Audit Report (Apr.'15 to Mar.'16)
No.
1 The unit should go for NF RO plant to Noted. The unit has taken NF RO in
sustain zero discharge effectively. capax and the unit will go for NF RO as
early as possible to sustain zero
discharge effectively.
2 The unit should go for upgradation of STP. Noted. We have already starting
upgradation of STP. One additional
clarifier is taken in capex for upgradation
of STP and capax is already approved.
3 It is recommended for safety management Noted.The unit will go for OSHAS
system in accordance with OSHAS 18000:2007 shortly, documents
18000:2007 preparation work is already started.
Environment Audit Report (Apr.'16 to Mar.'17)
No.
1 It is suggested to calibrate online stack Noted, The unit will calibrate online
monitoring instrument regularly. stack monitoring instrument regularly.

8.12 CONCLUSION
The project proponent will follow all the statutory norms and guidelines as per
Environmental Protection Agency, 1986 to safeguard environment.
The unit will use recovered water from R.O. system and MEE plant. Hence, unit will
adopt ‘Zero’ Liquid Discharge.
None of the routine activities will cause any noticeable impact on any component of the
environment, including the socio-economic component. Provision of green belt and
energy conservation shall further facilitate in overall scenario management of
Environment.
Thus, it can be concluded on a positive note that after the implementation of the mitigation
measures and Environmental Management Plan, the proposed project shall have negligible
impact on environment and will benefit the local people and economy.

CHAPTER – 9
EXECUTIVE SUMMARY& CONCLUSION
9.1 INTRODUCTION
M/s. Sun Pharmaceutical Industries Ltd. is located at Plot No. 24/2, 25, Phase IV, GIDC, Panoli-
394116, Dist. Bharuch, and Gujarat.
The proposed products by the unit fall in the Schedule -2 attached to the EIA Notification, i.e.
Project No. 5(f), Synthetic Organic Chemicals.
This report is also made in the overall frame work of the Environmental Impact Assessment
(EIA) Notification dated 14th September, 2006 (and subsequent amendments to the same) issued
by the Ministry of Environment, Forest and Climate Change (MoEF & CC), by providing
required information with regards to the project as mentioned in the Terms of Reference issued
by the Industrial committee-2 of SEAC,
9.1.1 LOCATION
M/s. Sun Pharmaceutical Industries Ltd. is located at Plot No. 24/2, 25, Phase IV, GIDC, Panoli-
394116, Dist. Bharuch, and Gujarat.
The Panoli GIDC falls at Bharuch District of Gujarat. The Panoli Industrial area developed by
GIDC having small, medium and large scale industrial units within Panoli GIDC as well as in
surrounding GIDC and area.
Panoli is a very important industrial center having the advantage of close proximity to
Ankleshwar & Bharuch. Due to NH-8 and Bharuch railway station, GIDC is well connected by
road and rail to rest parts of the country. Communication facility available in the area is good.
It is approximately 16 km distance from Dist.: Bharuch. The geographical positioning of the
project site is at Latitude 21°33’0.22”N, and Longitude 73°00'6.88” E.
9.1.2 INVESTMENT
The expansion will be carried out at existing plot located in GIDC. The expected cost of
proposed expansion is Rs. 104 Crores. The total plot area of the unit is 58682.26 sq. m. existing
green belt area is approx. 17604.67 sq. m. after expansion; the green belt area will be remaining
same.

9.1.3 PRODUCT & BY-PRODUCT DETAILS
Existing production capacity is 279.31 MT/Month. The overall production capacity after
proposed expansion will be 848.157 MT/Month.
9.2 PROJECT DESCRIPTION
9.2.1 NEED FOR THE PROJECT
The proposed expansion project is for existing anti-inflammatory (NSID),radio diagnostic, anti-
hypertension & cardiac, anti-bacterial, antifungal, anti-histaminic, anti-diabetic, sedative, anti-
parkinson, anti-depressant, anesthetic etc product requirement increases & introduction of next
generation new bulk drugs where efficacy is higher. Historically there was increasing demand for
generic drugs from US & European market, API industry growth is expected to remain 21% & in
terms of value to reach US $ 17 Billion. Average export of API remains more than 50%. To
maintain good manufacturing norms set by regularity authorities there is need to decongest
manufacturing block. This proposed expansion will take care this requirement.
The quality of the product is the edge in the international market. To fulfill this requirement, unit
wants to go for enhancement in project capacity.
9.2.2 PRODUCT STORAGE & HANDLING
Products are stored in HDPE woven bag with PP liner because all products are off-white powder/
yellow -powder or solid pellet. They are odour less and not volatile. The quality of products are
checked properly and stored in the close room/ shed with due consideration of compatibility of
chemicals.
The storage area are designed in such a way that the floor level is 150 mm above the maximum
floor level with 2.5 mm thickness of MS Racks two/three layers on Steel / HDPE Pallets in
storage is proposed.
9.2.3 RAW MATERIAL STORAGE & HANDLING
Raw materials are stored in M.S. Tanks, S.S. Tanks, HDPE Tanks, HDPE Drums/Carboys,
HDPE bags, fiber drums. The quality of raw material is checked properly and stored in the close
building storage area as per characteristic of raw material.
The storage area are designed in such a way that the floor level is 300 mm above the maximum
floor level with 2.5 mm thickness of MS Racks three/four layers on Steel / HDPE Pallets in
storage is proposed.
Hazardous flammable substances are separately stored in (solvent) tank farm area within
premises. Chemicals like are N- Hexane , Ethyl Acetate , Iso Propyl alcohol , Cyclo Hexane,

Toluene, Methanol, IPA, Acetone, TEA, & Bromine stored in SS/MS tank or drum with all pre-
cautionary process instrumentation and safety appliances.
All the liquid chemicals storage tanks are fitted with appropriate controls to avoid any leakages
and bund/dyke walls will be provided 1.5 times higher than storage tanks for Hazardous
chemicals. The provision of total tank farm area is 7000 sq. m. Close handling system for
chemicals are provided. Flame arrester cum breather valve and flame proof fittings are provided
at tank farm. Solvent transfer is done by pumps. Reactor and solvent handling pumps have
mechanical seal with flame proof electrical fitting. The solvent storage area is restricted for
unauthorized persons. Proper ear thing is provided in all electrical equipment whenever solvent
handling is done. Also Jumpers & Flange guards are provided in piping. Storage handling &
transport of hazardous chemicals are done through dedicated storage tanks, fix pipings, pumps
having mechanical seal for each liquid chemical handling a measuring receiver is provided,
through which required quantity is transferred & used for the reaction. Overflow of the
measuring receiver is connected back to the tank. All the tanks & measuring receivers are
provided with close type calibrated level indicator. The tanks & receivers are examined & tested
by third party regularly. The liquid raw material is received through road tankers from
manufacturers. Unloading of the road tanker is done with tanker unloading permit. It is ensured
that there is no leakage spillage or exposure of chemicals.
9.2.4 RESOURCE REQUIREMENT
LAND
The total plot area of the unit is 58560 sq. m. The total green belt area is approx. 17604.67sq. m.
WATER REQUIREMENT
As per CCA, average daily fresh water consumption of the unit is about 190 KL/day.
Now, proposed average daily fresh water consumption of the unit will be 370 KL/day and
recovered water consumption will be 100 KL/day. So, total water consumption will be 470
KL/day after proposed expansion.
ENERGY REQUIREMENT
The existing power requirement is 60000 KWH. And for expansion power requirement will be
70000 KWH. Total power requirement will be 130000 KWH after proposed expansion and that
will be meeting from DGVCL.

UTILITIES
For the proposed expansion project the utilities to be installed will be cooling tower, air
compressor, boiler, Chilling Plant, pumps, Motors, Chilled Brine Plant, & Boiler feed water
treatment plant
9.2.5 POLLUTION POTENTIAL SCENARIO
WASTE WATER MANAGEMENT
As per CCA, the effluent generation is 95 KL/Day. After proposed expansion, total effluent
generation will be 220 KL/Day (Existing: 95 KL/Day + Proposed: 120 KL/Day).
The sewage generation is 20 KL/Day. After expansion sewage generation will be 60 KL/Day.
The sewage will be treated in unit’s own Sewage Treatment Plant.
Existing and proposed effluent will be treated in unit’s own ETP. Total quantity 160 KL/Day
(Existing: 85 KL/Day + Proposed: 75 KL/Day) of effluent will be treated in R.O. followed by
MEE to achieve zero liquid discharge. Hence, unit will adopt ‘Zero’ Liquid Discharge.
GASEOUS EMISSION
Flue Gas Emission:
There are already flue gas emissions from four boilers, two thermic fluid heater, three D.G. sets
& one captive power plant. There will be one additional boiler, and one D.G. set due to proposed
expansion. Natural gas or Briquette is used as fuel in four existing boilers and diesel is used as
fuel in three existing D.G. set.
For after proposed expansion natural gas for one boiler, diesel for one D.G. set will be used as
fuel.
For Boiler, there is provision of adequate stack height to control emission of PM, SO2 & NOX.
The proposed boilers will be kept as standby boilers. Thus, the emissions from these boilers will
become nil. The unit is using diesel as fuel in DG set with acoustic enclose with adequate stack
height is provided.
Process Emission:
There is provision of HCl, NaoH & water scrubber followed by sulphuric acid scrubbers to
control emission of Cl2, HF, SO2 and NH3 gas from stack attached to reaction vessels.

HAZARDOUS WASTE GENERATION
The various type of hazardous waste will be generated from the operational activities. ETP
Sludge, Used drums & Plastic liners, Used Carbon, Expired drugs & Medicine/ off specification
material, Distillation residue and Used Oil.
The collection, treatment and disposal of hazardous waste will be as per Hazardous waste
(Management and Handling) Rules 2008 & 2016, and hence no adverse impact on land
environment is envisaged.
9.3 BASELINE ENVIRONMENT STATUS
9.3.1 STUDY AREA INCLUDED IN ENVIRONMENTAL SETTING
Studies were carried out in about 5 km radius area from the project site with respect to
meteorology, flora, fauna, land and socio-economies of the area. Further sampling and analysis
of air quality, water quality, noise level and soil quality were carried out. The base line data were
monitored for study period of Dec, 2016 to Feb, 2017. The study team conducted site surveys
and field experiments to gathering the information on air quality, water quality, noise quality and
soil quality.
9.3.2 CLIMATE OF THE STUDY AREA
Relative Humidity
The maximum relative humidity reported around 93% and minimum relative humidity is
reported around 7% during period of Dec, 2016 to Feb, 2017.
Temperature
The maximum temperature is reported 43.5oC and the minimum temperature is reported 14oC
during period of Dec, 2016 to Feb, 2017.
Wind
It was observed that wind is blowing mainly towards the SW direction from NE. average wind
speed was 2.90 m/s with calm winds recorded to be 5.97%.
9.3.3 AMBIENT AIR QUALITY
AAQ monitoring was carried out at 8 locations. The ambient air quality monitoring was carried
out during period of Dec, 2016 to Feb, 2017. All the sampling locations were monitored for
PM2.5, PM10, SO2, NOX, HCl, NH3, & Cl2 on 24 hr basis to enable the comparison with ambient
air quality standards prescribed by the CPCB.
Based on data obtained, it could be stated that, during the study period the values of PM10 at
monitored locations is ranged between 71.00-86.60 μg/m3 while the values PM2.5 fluctuates in

the range of 21.5-36.89 μg/m3. The values of SO2 and NOx were observed to be in the range of
6.74 – 19.84 μg/m3 and 11.48-29.48 μg/m3 respectively. The values of VOC were recorded to be
B.D.L. The average concentration of PM10, PM2.5, SO2 and NOx are within prescribed limit at
all locations.
9.3.4 WATER QUALITY
Ground Water:
• pH of the groundwater samples were recorded in the range of 7.0-8.5 as against the IS:
10500 drinking water standard of 6.5 to 8.5.
• Total hardness in the groundwater samples recorded from 312 mg/l to 1623 mg/l.
• Chloride concentrations varied from 251 mg/l to 1513 mg/l in the groundwater samples.
• The level of total dissolved solids (TDS) recorded in the groundwater samples varied
from 240 mg/l to 4185 mg/l.
Analysis of collected samples reveals that rest of the parameters satisfy the permissible limits as
per IS 10500:2012 specified for drinking water and hence are suitable for drinking, however it is
suggested that the water may disinfected by boiling or by use of chlorine tablets before use.
Surface Water:
 pH of the surface water samples varied between 7.0-8.0.
 Highest TDS value was obtained for the sample collected from Dharmod (2440 mg/l).
 Total hardness in the surface water samples recorded from 110 mg/l to 494 mg/l, whereas
all location is within the permissible limit of 600 mg/l.
 Biochemical Oxygen demand (BOD) of the samples varied between ND to 14 mg/l.
highest BOD value was obtained for the sample collected from Panoli.
 Chemical Oxygen Demand (COD) of the samples varied between 4.0-52 mg/l. highest
COD value was obtained for the sample collected from Panoli.
In summary, surface water from the village ponds is used for bathing, irrigation and catching
fish. The surface water quality reveals that the water conforms to CPCB Class “B “(Outdoor
bathing organized) and Class “D” (Propagation of wildlife and fisheries) water quality criteria.
9.3.5 NOISE ENVIRONMENT
Noise level monitoring was carried out at 8 locations.
The noise levels during daytime varied from 48-55 dB (A) Leq to 53-72 dB (A) Leq in the study
area. The noise level in the study area is within the permissible Limits as per Noise rules 2000.
The night time noise level in the study area is in the range of 37-47 dB (A) Leq to 45-53 dB (A)
Leq. The night time noise was also within stipulated standards of CPCB.

9.3.6 SOIL
On data obtained, it is ensured that the soil quality at around site is appropriate and no
abnormality in terms of soil contaminants is reported.
9.3.7 LAND USE OF THE STUDY AREA
As per satellite imagery, major land use of study area of 10 km is covered by 33.37 sq.m of
Open & Barren Land, 80.32 sq.m of Agricultural land, 1.98 sq.m of degraded vegetation,
135.48 sq.m of Fallow land, 0.20 sq.m of Marshy Land, 31.34 sq.m of settlement &
habitation, 28.44 sq.m of Miscellaneous Land, 0.74 sq.m of River.
9.3.8 BIOLOGICAL ENVIRONMENT
There are no patches of reserved forest or protected forests/wildlife sanctuaries, ecological

sensitive areas within the 10 Kms radial periphery of the study area.
9.4 IDENTIFICATION & ASSESSMENTOF IMPACT
9.4.1 WATER ENVIRONMENT

During construction phase, water will be required for construction of structures, sprinkling for
dust suppression. The raw water for the various purposes will be supplied by GIDC only.
There will no impact on surrounding ground water quality and quantity during construction
phase.
Existing and proposed effluent will be treated in unit’s own ETP. Total quantity 160 KL/Day
(Existing: 85 KL/Day + Proposed: 75 KL/Day) of effluent will be treated in R.O. followed by
MEE to achieve zero liquid discharge. Hence, unit will adopt ‘Zero’ Liquid Discharge.
9.4.2 AIR ENVIRONMENT
Water sprinkling and provision of enclosures will allow the particles to settle down prior to
discharge. There will be provision of enclosures to construction area to allow the particles to
settle down prior to discharge.

There are already flue gas emissions from four boilers, two thermic fluid heater, three D.G. sets
& one captive power plant. There will be one additional boiler, and one D.G. set due to proposed

expansion. Natural gas or Briquette is used as fuel in four existing boilers and diesel is used as
fuel in three existing D.G. set.
For after proposed expansion natural gas for one boiler, diesel for one D.G. set will be used as
fuel.
For Boiler, there is provision of adequate stack height to control emission of PM, SO2 & NOX.
The proposed boilers will be kept as standby boilers. Thus, the emissions from these boilers will
become nil. The unit is using diesel as fuel in DG set with acoustic enclosed with adequate stack
height is provided.

There is provision of HCl, NaoH & water scrubber followed by sulphuric acid scrubbers to
control emission of Cl2, HF, SO2 and NH3 gas from stack attached to reaction vessels.
Observations from dispersion modeling studies:

From the dispersion modeling studies conducted, it was observed that the maximum ground level
concentration occurs in the South West direction. The maximum incremental increase in
concentration for PM, SO2 and NOx is 4.886 µg/m3, 3.946 µg/m3 and 2.915 µg/m3 respectively
at a distance of about 1 km in the South West direction. Whereas the maximum incremental
increase for Cl2, HCl and HF will be 0.093 µg/m3, 0.465 µg/m3 and 0.234 µg/m3 within 1 Km
distance of the project site.
9.4.3 NOISE ENVIRONMENT
Noise will be generated during the intermittent operation of machineries for site clearing and also
during vehicular movement. There will be short term, localized and reversible impact on ambient
noise levels during the construction activities. Other sources of noise pollution will be boilers,
diesel generator and other noise generating units.
Adequate noise control measures such as mufflers, silencers at the air inlet/outlet, anti-vibration
pad for equipment with high vibration etc. is already provided. Housing/casing will be provided
for all noise generating machines. Job rotation will reduce exposure to some extent. More ever,
PPEs like earmuff and ear plugs is provided to the operators/worker exposed to high noise. The
green belt is further helpful in reducing the ambient noise level.

9.4.4 LAND ENVIRONMENT
The existing industry is located within notified industrial area of GIDC, Govt. of Gujarat. The
proposed expansion and debottlenecking is within the existing industrial unit. Additional land
will not be required for the proposed project.
The unit has closed hazardous waste storage area with impervious flooring. Transportation of
hazardous waste to the TSDF site is governed as per the Hazardous Waste (Management,
Handling and Trans boundary Movement) Rules, 2016. Thus no adverse impact envisaged on
land environment.
9.4.5 ECOLOGICAL ENVIRONMENT
The project site is located within the Panoli GIDC Estate .The project site is devoid of trees; it
will not harbor any important flora. There will be no impact on natural vegetation during
construction. Since, the project is established on a non-agriculture land, it will not to alter the
crop production of the area. The project site is at a far distance from the forest land, wild life
sanctuaries and national parks. Hence, no adverse impact on this account is anticipated.
The project proponent will be considering all the safety measures in planning, designing and
operation of the plant as per standard practices.
Hence, no adverse impact on this account is anticipated.
9.4.6 INFRA STRUCTURE AND SERVICES
The plant is located in a GIDC, Panoli having all essential facilities such as water, power, post,
rest room, sanitation and telecommunication. There is a well laid down broad roads already
existing in GIDC, Panoli. At the full capacity of production, there will be 5-6 taker/trucks per
day for transportation of raw material and finished good products. This will have DGVCL is
having large amount of electricity production thus due to extra consumption of electricity no
adverse impact of electricity supply is predicted. Almost negligible impact on road network.
9.4.7 SOCIO-ECONOMIC IMPACT
This will be a beneficial impact on the local socio-economic environment as increase in demand
for essential utilities and employment during both construction and operational phase.
9.5 ENVIRONMENT MONITORING PROGRAM
D.G set are stand by facility. Their monitoring will be done by external monitoring agency
whenever it will be in running condition.

The unit will carry out three month monitoring of ambient air, process emission and fugitive
emission. Noise monitoring will be done at the interval of three month. Waste water will be
monitored daily. Hazardous waste monitoring will be done comprehensive analysis every 2 year.
Environment audit will be carried out once in year through GPCB recognized schedule-2
Environment Auditors. This is as per directive of Hon’ble Gujarat High Court.
9.6 RISK ASSESSMENT AND DISASTER MANAGEMENT PLAN
9.6.1 RISK ASSESSMENT
Fire, explosion, toxic release or combinations of them are the hazards associated with industrial
plants using hazardous chemicals. The risk assessment study including identification of hazard,
consequence analysis, recommendation based on consequence analysis etc are covered in
chapter-6.
9.6.2 ON-SITE / OFF-SITE EMERGENCY PLAN
The unit has developed the emergency management system to tackle the emergency situation.
The detail of disaster management system is discussed in the section 6.6.
9.6.3 OCCUPATIONAL HEALTH AND SAFETY MANAGEMENT SYSTEM
Details of occupational health and safety are covered in topic 6.7. It covers planning at
construction & erection stage and operation & maintenance stage. Also, other details like
hospital facilities, OHC, First aid box, periodical medical examination, and work place
monitoring plan, safety plan, safety organization, safety circle and safety training.
There will be provision of PPE, antidotes, periodic inspection & testing of pressure vessels,
equipment, machineries, pre-employment medical checkup, periodic health checkup, training of
firefighting, work permits system, first aid, safe handling of hazardous chemicals and integrating
safety. Hazardous processes will be operated by trained workers and will be looked after by
qualified & experienced supervisors.
9.7 PROJECT BENEFITS
The company is committed for contribution of funds and provides the services for the upliftment
of local community in the nearby villages. The detail of budgetary allocation for socio economic
activity is covered in section 7.4.
The unit has planned to spend 4.73 % of the total cost of the proposed project (Rs.10400 Lakhs)
over a period of five years towards CSR activity. So, as per the project cost Rs. 492.22 Lakhs
used in the CSR activities.

9.8 ENVIRONMENTAL MANAGEMENT PLAN
9.8.1 ENVIRONMENT MANAGEMENT CELL
M/s. Sun Pharmaceutical Industries Ltd has assigned responsibility to officers from various
disciplines to co-ordinate the activities concerned with management and implementation of
environmental control measures.
The unit has already developed system of reporting of non-compliances/ violations of

environmental norms to the Board of Directors of the company.
Whenever such situations come in, which could be detrimental to environmental in that case At least
one permanent employee with post graduate in Environment Science/ Engineering background
with minimum 10 years experiences will be given full charge to discharge responsibilities related
to environmental management including statutory compliance, pollution prevention and
environmental monitoring. The fellow will directly report to the Executive Director through
General Manager (EHS) of the organization operations. The unit has developed emergency
reporting system.
The unit has planned to revise environment policy to fulfill corporate environment responsibility.
9.8.2 ENVIRONMENTAL MANAGEMENT PLAN
A) ENVIRONMENT MANAGEMENT PLAN FOR CONSTRUCTION PHASE
The control measures proposed by the unit to minimize the pollution load are as under:
1) Sprinkling of water over paths, land, and along the temporary roads.
2) Sanitation facilities. : Sewage disposed through soak pit.
3) Movement of vehicles like truck, Dozer, Cranes.: Restrict movement of vehicle between 10
p.m. to 6 a.m.
4) Wastes from construction equipment: Avoid spillage, proper storage, disposal by selling to re
processor, Proper storage, and disposal by selling to authorize buyers/incineration.
B) ENVIRONMENT MANAGEMENT PLAN FOR OPERATIONAL PHASE
The possible sources of flue gas emission and process emission and fugitive emission are given
in chapter-8.
FLUE GAS EMISSION
The flue gas emission are PM, SOX, NOX to control measures is Bag filter, Low NOX Burner &
Multi dust collector followed by wet-scrubber followed by adequate stack height.

PROCESS EMISSION
The process emission is HCl, SO2 & HF to control measures caustic & HCl scrubber provided.
WASTE WATER
Existing and proposed effluent will be treated in unit’s own ETP.

After proposed expansion, total effluent generation will be 160 KL/Day (Existing: 85 KL/Day +
Proposed: 75 KL/Day). Existing and proposed industrial effluent will be treated in unit’s own
ETP. 160 KL/Day of effluent will be treated in ETP. Treated effluent will be subjected to R.O.
followed by MEE to achieve zero liquid discharge. Hence, unit will adopt ‘Zero’ Liquid
Discharge.
NOISE
Audio metric test should be conducted periodically for employees working close to the high
noise sources. D.G. set will be sound proof and located in an enclosure. Adequate noise control
measures such as mufflers, silencers at the air inlet/outlet, anti-vibration pad for equipment with
high vibration, earmuff and ear plugs to the operators, etc. will be provided. Rotation of work
will minimize exposure.
The selection of any new plant equipment will be made with specification of low noise levels.
Noise monitoring will be carried out to check the efficacy of maintenance schedules undertaken
to reduce noise levels and noise protection measures.
Good quality digital sound level meter will be in place to monitor noise level.
Implementation of greenbelt development / landscaping etc. will reduce noise impacts within the
project premises to a great extent.
LAND
The management plan for this component of environment lays emphasis on development of
greenbelt comprising of appropriately selected species of shrubs and trees.
Raw materials are stored in HDPE Tanks, HDPE bags, fibre drums, etc. in sepereate storage
room. Product and Raw material storage & handling are given in Chapter-2.
GREEN BELT
The total greenbelt area will be 17, 604.67 sq.m. There will be provision of budget of 100 Lakhs
rupees for green belt development .The unit will plant/rearrange 2500 trees and shrubs in green
belt area. Greenbelt around the project site will be developed with in initial three to five years.

ENERGY CONSERVATION PROGRAMME
Energy conservation measures are often the easiest, quickest and cheapest way to reduce costs
and be environmentally pro-active.
CLEANER PRODUCTION
 All steam condensate will be recycled back to boiler feed water.

 All raw material handling will be done through pumps and closed system, so no leak
formation take place.
 Company will take all the measures in order to protect the machineries and equipment for
ageing.
 Recycling of 100 KL/day of RO permeate to cooling tower.
 Recycling of 35 KL/Day of MEE Condensate to make up of MEE cooling tower.
 Water circulation system will be provided to condensate solvent vapors and reduce solvent
losses. Solvent recovery is achieve more than 97% and remaining solvent is absorbed in water.
 Improved housekeeping and training of cleaner production to all employees of the
organization.
9.9 PUBLIC HEARING
Public Hearing has been exempted for the industrial project within Panoli GIDC Area.
9.10 CONCLUSION
The project proponent will follow all the statutory norms and guidelines as per Environmental
Protection Agency, 1986 to safeguard environment.
The unit will use recovered water from R.O. system and MEE plant. Hence, unit will adopt
‘Zero’ Liquid Discharge.
None of the routine activities will cause any noticeable impact on any component of the
environment, including the socio-economic component. Provision of green belt and energy
conservation will be further facilitating in overall scenario management of Environment.
Thus, it can be concluded on a positive note that after the implementation of the mitigation
measures and Environmental Management Plan, the proposed project will be negligible impact
on environment and will benefit the local people and economy.

CHAPTER - 10
DISCLOSURE OF CONSULTANT ENGAGED

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. established in 1990 by woman
entrepreneur Mrs. Hina C. Upasani, is well-equipped analytical laboratory for chemical analysis.
It offers following services to various types of industries in general, and Chemical /
Pharmaceutical, CETPS, solid waste sites, steel industries in particular.
10.1 SALIENT FEATURES
 Spread over 600 m2 plot with about 350 m2 built up area.

 1000sq.feet office space purchased at Vadodara for carrying out Climate
Change work.
 Well-equipped laboratory with instrument room, conference room, wet Analysis
Lab room, microbiology laboratory, Air Analysis Laboratory, Library &
Computer room etc.
 Experienced and qualified staff.
 Approved Testing House by Industries Commissioner, Gujarat Government.
 Recognized as Environment Auditor by Gujarat Pollution Control Board,
Gandhinagar.
 ISO 9001-2000 Certified by American Quality Assessor, AQA. Since 2002.
 NABL accreditation for water and Air parameters.
 Trained for Cleaner Production Assessment by Department of Environment
and Forest, Government of Gujarat under World Bank capacity building
programme.
 Computerized testing facility.
 Consultant to Gujarat Cleaner Production Centre, Gandhinagar for Cleaner
Product Assessment.
 Service provider to UNIDO, Vienna, Austria for Clean Technology Assessment.
 Consultancy for EIA reports.

10.2 SERVICES PROVIDED BY THE CENTRE

 Analysis of chemicals, dyes and dye intermediates
 Analysis of bulk drugs and intermediates
 Analysis of water and waste water
 Testing of environment samples – water, air, solid waste and soil
 Trace analysis of chemicals in waste water
 Environment auditing
 Cleaner Production Assessment
 Microbiological analysis of water
 Clean Technology Assessment
 Environment Technological Assessment (EnTA)
 Environment Impact Assessment
 Climate Change Consultancy
 Environment consultancy
 Environment clearance consultancy
10.3 OUTSTANDING ACHIVEMENTS
1) Received Gujarat Cleaner Production Award for CP work at M/s. The Ankleshwar Poly
Dyestuff Pvt. Ltd. on 5th June, 2006 from Chief Minister Mr. Narendra Modi.
2) Received contract from UNIDO, Vienna, for writing PDD and developing new methodology
for sulphuric acid project.
3) Established demonstration unit FIRST TIME in INDIA of Plasma based hazardous waste
destruction facility in collaboration with M/s. PEAT International, USA. Got approval from
Central Pollution Control Board, New Delhi.
4) Engaged in creating cluster base recycling unit of spent sulphuric acid to pure sulphuric
acid.
5) UNIDO, VIENNA has also assigned work to find out alternative Air oxidation technology
in place of nitric acid oxidation technology to reduce Green House gas emission.

6) Clean Technology tie up with following companies: (i) for recovery of sulphuric acid from
spent sulphuric acid – M/S Aker Kvaerner Chemetics, Canada. (ii) Destruction of hazardous
waste using Plasma Technology, PEAT International, USA.
(iii) Catalytic Air Oxidation in place of Nitric acid oxidation, M/S Buss Chem Tech AG,
Switzerland (iv) CDM consultancy , BSS, Switzerland
7) Received contract from UNIDO, Vienna, for writing PDD and developing new methodology
for Air Oxidation Technology.
8) The organization wrote two methodologies and Project Development Document (PDD) and
submitted to UNFCCC. The working committee of UNFCCC approved the methodologies. They
are for recovery of sulphuric acid from spent sulphuric acid and substitution of incineration with
Plasma Technology.
10.4 STATUS OF NABET ACCREDITATION
The organization has obtained stay order from the Hon’ble High Court of Gujarat. The copy of
the stay order is attached as annexure - XVI. The cases from various high courts of the countries
are transferred to Hon. Supreme Court. It is further declared that at the time of submission of
EIA report, the stay order is valid.
10.5 DECLARATION BY CONSULTANT:

An undertaking regarding the prescribed TOR has been complied with and data submitted in this
EIA is factually correct is attached as an annexure-XVII. This is as per office memorandum of
MoEF and CC dated 04/08/2009.

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ENVIRONMENTAL IMPACT ASSESSMENT

M/s. JYOTI OM CHEMICAL RESEARCH CENTRE PRIVATE

5.2 ENVIRONMENT MONITORING PLAN 298

AAQM Ambient Air Quality Monitoring

The purpose of this report is to:

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 1

Group Group Sr. Name of Existing Proposed Total in

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 3

Group Group Sr. Name of Existing Proposed Total in

Group Group Sr. Name of Existing Proposed Total in

Group Group Sr. Name of Existing Proposed Total in

Group Group Sr. Name of Existing Proposed Total in

Group Group Sr. Name of Existing Proposed Total in

Group Group Sr. Name of Existing Proposed Total in

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 9

Group Group Sr. Name of Existing Proposed Total in

Group Group Sr. Name of Existing Proposed Total in

25. Carvedilol Phosphate 610309-89-2 Antihypertensive

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 12

Sr. Name of Product CAS Number End Use

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 13

Sr. Name of Product CAS Number End Use

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 14

Sr. Name of Product CAS Number End Use

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 15

Sr. Name of Product CAS Number End Use

1.2 IDENTIFICATION OF THE PROJECT & PROJECT PROPONENT

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 16

Sr. Name of Designation Address Mail ID Telephone No.

1.3 KEY INFORMATION OF PROJECT

1.3.1 IMPORTANCE AND JUSTIFICATION OF PROJECT

Pharmaceutical Business is highly competitive in terms of Quality and Cost.

The company’s commitment is to manufacturing of chemical and pharmaceutical

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 18

1.3.2 NATURE OF THE PROJECT

1.3.3 PROJECT IMPLIMENTATION SCHEDULE

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 19

1.3.4 SIZE AND COST OF THE PROJECT

The unit has proposed manufacturing of Bulk drugs & Intermediates.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 20

Notified Industrial area is developed by Gujarat Industrial Development Corporation

1.3.6 LOCATION OF THE PROJECT

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 21

It is approximately 26 km distance from Dist.: Bharuch. The approximate geographical

Direction Corners Latitude Longitude

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 23

INDIA MAP N GUJARAT MAP

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 24

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 25

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 26

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 27

1.4 SALIENT FEATURES

The Panoli GIDC falls at Ankleshwar Taluka of Gujarat

The salient features of project site are given in Table 1.7.

 There are no metropolitan cities.

 There is no national park of wild life sanctuary.

 There are no sensitive places of archaeological, historical, cultural and religious

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 The lists of neighboring industries are given in Table 1.8.