hydraulic snubber

Configuration

HYDRAULIC SNUBBER ■Design principle of our hydraulic snubber is a hydraulic

system controlled by a valve mechanism. The magnitude
■Hydraulic Snubber is a device developed to protect
of generated resistance force is a function of input
high pressure/temperature piping system in power
velocity. Namely, CVn = F ( C = constant, V = piston
generating plants and various types of industrial plants. velocity, n = valve property, F = force generated)
They function to restrain undesirable displacement of
piping system or components when they are about to ① Hydraulic cylinder is fully enclosed in the outer casing
oscillate due to seismic or other types of dynamic and they are filled with hydraulic fluid. A piston divides
loading, while, to allow their free movement during the the cylinder into two pressure chambers. They are
thermal displacement mode. Our hydraulic snubber is hydraulically linked each other through a fluid path
designed to provide such essential two-way functions formed by a pair of popet valves and outer casing.
by means of a sophisticated combination of hydraulic
cylinder with a valve mechanism. A built-in flexible ② A popet valve, being loaded by a built-in coil spring,
stays open so far as the pressure in a fluid chamber is
reservoir is also a dominant design feature. As an
lower than the pre-determined threshold, and thus
important step among entire development works, allowing reciprocal free movement of the piston during
comprehensive design verifications and thorough the thermal displacement mode of piping.
testing were conducted to assure the highest reliability.
Since they were put into service decades ago, they ③ The cubic volume of lateral piston rod, penetrating one
have been proving perfect trouble-free performance of the chambers, causes a difference in fluid volume in
and excellent maintenanceability, and thus assuring each chamber. An elastic accumulator, inserted
maximum safeness for operation of various piping between the cylinder wall and outer casing, functions
systems when they were subjected to occasional as the self-adjustment means for offsetting the
dynamic events. difference. For this design advantage, Model SNA
snubber has no projection on the cylindrical body
unlike conventional snubbers having outside oil
reservoirs.

④ Dynamic input displacement gives a quick driving

force to the piston. and then causes a rapid pressure
increase inside the compressed chamber. The valve
on the compressed chamber side closes and the fluid
path is shut off on the spot. Complete stop of fluid flow
generates the resistant force inside the cylinder to
restrain the displacement.

⑤ The entire process takes place against a reverse

loading, and completely suppress the dynamic
loading.

⑥ The popet valve, having a fine slit on its head, keeps a

minimum fluid flow even when it is in shut off position.
1 Holder 5 Rod Cover 9 Accumulator
For this design feature, the snubber unit is capable of
2 Casing 6 Piston 10 Casing Cover
allowing thermal displacement of the piping even
3 Cylinder Cover 7 Piston Rod 11 Travel Indicator
during a dynamic oscillation of the piping system. This
ability is defined by so-called release rate or bleed
4 Cylinder Tube 8 Tie-Rod 12 Canvas Cover
rate.

76
 hydraulic snubber

Advantages : 2. Rated Load (Kgf)

Size No. Rated Load Size No. Rated Load

① Reliable hydraulic system including precise valve
SNA 03 300 SNA 16 16,000
mechanism assures stable and symmetrical
SNA 06 600 SNA 25 25,000
performance in both loading directions.
SNA 1 1,000 SNA 40 40,000
SNA 3 3,000 SNA 60 60,000
② Self-contained oil reservoir eliminates fluid leakage
from sealed connections. SNA 6 6,000 SNA 100 100,000
SNA 10 10,000
③ High durability of sealing materials assures longer
service duration without frequent maintenance
3. Standard Strokes (mm)
works.
100mm 160mm 250mm Extra strokes available on request
④ Well-engineered construction simplifies
disassembling and re-assembling of the unit,
assuring easier maintenance works.
4. Minimum Spring Rate (Kgf/mm)
⑤ Installable in a limited space because of a plain
cylindrical contour. Stroke mm 100 160/250 Stroke mm 100 160/250
SNA-03 250 150 SNA-6 3,000 2,000
⑥ Filled with thoroughly verified genuine hydraulic SNA-06 450 300 SNA-10 5,000 3,000
fluid. SNA-1 650 450 SNA-16 7,000 4,500
SNA-3 1,500 1,000 SNA-25 8,000 6,500
⑦ Easy-to-read stroke indicator.

5. Design Parameters

Design Parameters Criteria

Major Design Specifications :
Drag Force 2% of the rated load, or 50Kgf.
(Frictional Resistance) Whichever is greater.
1. Applicable Code and Standard
Bleed Rate 0.5mm/Sec.
(Release Capacity)
① JIS (Japanese Industrial Standard) Code
Lock-up Rate 0.1 ~ 0.4cm/sec.
Frequency Range 1 Hz ~ 33 Hz
② MITI (Ministry of Trade and Industry) Code 501
Pressure Capacity 1.5 times of the rated laod.
③ ASTM (American Iron and Steel Institute) Standard Loading Capacity 20,000 loading cycles.
(under rated load)
④ SSPC (Steel Structure Painting Council) Standard Temperature Capacity -15℃ ~ 60℃
Radiation Limit
Recommended 1 x 10 8 (TEKOHR 200 Fluid)
Maintenance Once every 10 years.
Angular Offset Max. 15˚

77
 hydraulic snubber

Ordering

■Designation of Size No.

SNA 16 - EA - 160
Total stroke length(mm)
Assembly Type
Rated Load (Metric Ton) Type EA
Hydraulic Snubber

■Size Selection Guideline

Selection of the proper snubber assembly shall be

made based on the following design elements :

(1) Design dynamic load. Type FA

(2) Amount of thermal displacement (actual travel)
and its direction.
(3) Overall installation length allotted for the
snubber assembly.
(4) Details of end conditions (Bracket or pipe ③ Stroke
clamp).
(5) Radiation level to select the type of fluid.
(1) The rated stroke of the snubber unit selected
must be sufficiently greater than the calculated
① Rated Load travel so as to provide a safety margin for the extra
movement not counted in at the designing stage of
Snubber unit having a rated load nearest to but the piping system.
greater than the design load(calculated dynamic
load). Combination of total (rated) stroke and design displacement

For example, when the calculated design load is Design Stroke(mm) Total(Rated) Stroke(mm)
4500 Kgf, size SNA 6 (rated load = 6000 (Displacement) 100 160 250
Kgf) is the proper size to be selected.
50 and less ○ △ △
○ Opt i mum
51 - 110 X ○ △ △ Usabl e
② Assembly Type 111 - 200 X X ○ X Not usabl e

Type EA : With extension attachments, for a

longer installation length.
(2) Each snubber unit is pre-set it stroke position
Type FA : With the shortest attachments, for a at factory to provide the ready-to-install length of
limited installation length. the assembly based on the designated amount and
direction of the stroke

78
 hydraulic snubber

■Special Design ■Installation Guide

In addition to the standard size series, for non- (1) Installation works at site must be curried out in
standard, rated load, stroke length and/or close reference to the relevant installation drawing to
installation length, special design of snubber be provided for each individual snubber location.
assemblies are available on request. Testing
(2) Exact alignment of the entire snubber assembly is
facilities having loading capacity of Max. 500,000
critically important for the snubber assembly to assure
Kgf is available at our factory. For details, contact
the required performance, and the alignment must be
our Engineering Department.
carefully observed throughout the installation works,
especially when welding the connecting tube with the
adapter of the main unit.

■Storage Guide (3) When connecting the assembly to the bracket(s),

it is required to confirm that the name plate affixed on
(1) For lifting the snubber unit, use the sling bolt the cylindrical snubber unit comes to the upward
provided, and do not drag it on the ground or floor surface.
or smash to hard objects.
(4) When the required installation works have been
(2) Place the components in a space covered with a completed in exact compliance with the installation
manual and the relevant installation drawing, the pre-
roof, and keep them away from dust, sunbeam,
set pin must be completely removed as the final step.
moisture and high humidity.

■Mobile Type Snubber Operability Test Equipment

(3) Cover them with proper protective sheet when
welding spatters may fall down on them. To meet the needs for periodic or on-demand
checking at site of snubber operability, a compact
mobile type testing equipment is available. For
details, please contact our Engineering Department.
■Typical Installation Plan

■Quality Assurance

Supply of our Hydraulic Snubber

products, including sales activities,
designing, manufacturing, testing,
inspection and after-sale services,
is performed in strict compliance
with our ISO-9001 quality system.

79