Tie Rod Brochure

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M12 – M160

ARCHITECTURAL
STRUCTURAL TIE BARS
in accordance with EN1993 -1
Since 1920
ASDO STRUCTURAL TIE BAR SYSTEMS
Anker Schroeder manufacture the ASDO structural tie bars for use on all types
of structures, whether stadia, bridges or buildings. Our tie bars range
in diameter from M12 to M160 and can be supplied in carbon steel
grades 355-S & 540-S and stainless steel grade E600-S.

Anker Schroeder have a long history in the manufacture of tie bars having supplied projects the world over with a range of both
forged and threaded tie bars since 1920. With more than 90 years of experience in the supply of structural tie bar we offer you a
complete package for technically and aesthetically pleasing solutions for your specific applications.

If you have questions or specific project requirements please contact us. We will be happy to develop special proposals with you.

ASDO tie bars for:

Tension structures

2
Key features OVERVIEW
The ASDO system is the only tie-rod and compression-rod system that
holds an ETA for nominal sizes up to M160

Fork connectors of cast steel in conjunction with high-strength tie-rod enable


design resistance up to 9,568 kN

Uniform fork connector design for all nominal sizes

Identical system components and connection dimensions for carbon steel and stainless
steel version

FEM-supported fork connector design with almost homogeneous tension distribution

Pin locking cap is flush with the fork connector contour

Single rod lengths up to 22m possible

Simple visual checking of minimum thread engagement

The Construction Products Regulation of 2011 (CPR) came into force July 2013 making it mandatory for tension bars supplied
within the European Union to be supplied CE marked indicating they meet the requirements of European harmonised design
codes and are ‘fit for purpose’.

ASDO structural tie bars have met this requirement since 2004 and are manufactured under ISO 9001 and EN1090 independently
audited quality systems. This has allowed Anker Schroeder to successfully supply many projects around the world.

ISO 9001

Architectural bracing and facades Bowstring trusses, bridges and timber structures

3
PAST PROJECTS

ASDO540-S tie bars were specified for the new stand at Wolverhampton Football Club in the UK as the only system available to
support the high loads and be capable of in-situ stressing.

4
GENERAL
INFORMATION

Sheremetyevo airport under construction

ASDO540-S tie bars are used to support the entrance roof to terminal 3 of Sheremetyevo airport in Moscow.

5
PAST PROJECTS

ASDO540-S tie bars M76 to M160 were used as the tension elements in the trusses to form part of this unique and structurally
demanding London office building at Cannon Place.

Tandem ASDO540-S bars were used to brace the new 52 floor headquarters for the New York Times newspaper.

6
GENERAL
INFORMATION

ASDO540-S M90 tie bars are used as hangers on this East London Line
railway bridge in Shoreditch. As well as undergoing rigorous QA the
system was also fatigue tested to 2m cycles.

ASDO540-S M56 tie bars were used to form the tension elements for this bowstring truss Kåkenhus footbridge in Norrköping, Sweden.

7
ASDO TIE BAR DESIGN CAPACITIES
ASDO tie bars can be supplied in two grades of carbon steel and stainless steel.
All components are designed to exceed the capacity of the bar.

Table 1 - ASDO grade


ASDO350-S ASDO540-S ASDOE600-S
Nominal thread size M100 - M130 M12 M16-42 M45-85 M90 - M100 M105 - M160* M12 - M42 M48 - M56
fy [N/mm²] 355 355 540 540 520 630 600 460
fua [N/mm²] 510 510 700 700 700 710 800 650

Minimum elongation for all grades 17%; Minimum charpy for all grades 27J @ -20 °C; ASDO350-S M140-M160 differ from above, refer to table 3 for design resistance
*ASDO540-S bars M105-M160 are quench and tempered and should not be galvanised

Table 3 - Carbon steel


Nominal thread size M12 M16 M20 M24 M27 M30 M36 M42 M45 M48 M52 M56 M60
Dimensional data

Nominal shaft size mm 12 16 20 24 27 30 36 42 45 48 52 56 60


Shaft area, Ag mm2 113 201 314 452 573 707 1,018 1,385 1,590 1,810 2,124 2,463 2,827
Thread pitch mm 1.75 2 2.5 3 3 3.5 4 4.5 4.5 5 5 5.5 5.5
Thread stress area, As mm2 84 157 245 353 459 561 817 1,121 1,306 1,473 1,758 2,030 2,362
Weight per metre (bar) kg/m 0.9 1.6 2.5 3.6 4.5 5.5 8.0 10.9 12.5 14.2 16.7 19.3 22.2
Yield kN - - - - - - - - - - - - -
capacities

ASDO350-S
Ultimate kN - - - - - - - - - - - - -
Load

Yield kN 30 85 132 190 248 303 441 605 705 795 949 1,096 1,275
ASDO540-S
Ultimate kN 43 110 171 247 322 392 572 785 914 1,031 1,230 1,421 1,653
resistance1

ASDO350-S Ft,Rd kN - - - - - - - - - - - - -
Design

ASDO540-S Ft,Rd kN 31 79 123 178 232 283 412 565 658 742 886 1,023 1,190

Table 4 - Stainless steel


Nominal thread size M12 M16 M20 M24 M27 M30 M36 M42 M48 M56 M60+
Dimensional data

Nominal shaft size mm 10.8 15 18 22 25 28 34 39 45 52


Shaft area, Ag mm2 92 177 254 380 491 616 908 1,195 1,590 2,124
Thread pitch mm 1.75 2 2.5 3 3 3.5 4 4.5 5 5.5
Thread stress area, As mm2 84 157 245 353 459 561 817 1,121 1,473 2,030
Weight per metre (bar) kg/m 0.7 1.4 2.0 3.0 3.9 4.9 7.3 9.6 12.7 17.0 Larger
diameters
capacities

Yield kN 51 94 147 212 276 336 490 673 678 934


available
Load

at request
Ultimate kN 67 125 196 282 368 448 653 897 958 1,320
ASDOE600-S
resistance1
Design

Ft,Rd kN 47 87 136 195 255 311 453 621 656 900

Notes for tables 3 & 4:


1. Design tensile resistance Ft,Rd = min {fy x Ag / γM0; 0.9 x fua x As / γM2} as per EN1993-1-8 with partial factors γM0 = 1.0 & γM2 = 1.25 for carbon steel and γM0 = 1.1 & γM2 = 1.25 for stainless steel according EN1993-1-4
2. For the full design resistance to be utilised connection plates must be fabricated from S355J2 to EN10025 (or equivalent) and to minimum dimensions given in table 5
3. All threads are cut threads and are not suitable for dynamic loads. Rolled threads with higher fatigue resistance can be made on request - please contact our technical department
4. For full design capacity threads must be engaged at least 1.2 x thread diameter, see installation guide page 17
8 5. Stainless steel bar grades M12-M42 are austenitic 1.4401/4, M48+ are duplex 1.4462.
PRODUCT DATA

Table 2 - Standard stock bar lengths


Nominal thread size ASDO350-S ASDO540-S ASDOE600-S
M16-M42 m - 12 6
M45-M100 m - 16 6
M105-M160 m 16 12 -

For longer system lengths bars are connected using couplers or turnbuckles.
M12 available in 6m lengths only.

M64 M68 M72 M76 M80 M85 M90 M95 M100 M105 M110 M115 M120 M130 M140 M150 M160
64 68 72 76 80 85 90 95 100 105 110 115 120 130 140 150 160
3,217 3,632 4,072 4,536 5,027 5,675 6,362 7,088 7,854 8,659 9,503 10,387 11,310 13,273 15,394 17,671 20,106
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
2,676 3,055 3,460 3,889 4,344 4,948 5,591 6,273 6,995 7,755 8,556 9,395 10,274 12,149 14,181 16,370 18,716
25.3 28.5 32.0 35.6 39.5 44.5 49.9 55.6 61.7 68.0 74.6 81.5 88.8 104.2 120.8 138.7 157.8
- - - - - - - - 2,483 2,753 3,037 3,335 3,647 4,313 4,183 4,829 5,334
- - - - - - - - 3,567 3,955 4,363 4,791 5,240 6,196 6,665 7,694 8,422
1,445 1,650 1,868 2,100 2,346 2,672 2,907 3,262 3,637 4,886 5,390 5,919 6,472 7,654 8,934 10,313 11,791
1,873 2,139 2,422 2,723 3,041 3,463 3,914 4,391 4,896 5,506 6,074 6,670 7,294 8,626 10,068 11,623 13,289

- - - - - - - - 2,535 2,795 3,067 3,352 3,650 4,284 4,128 4,739 5,209

1,349 1,540 1,744 1,960 2,189 2,494 2,818 3,162 3,525 3,965 4,374 4,803 5,252 6,210 7,249 8,368 9,568

Corrosion protection
ASDO systems can be supplied self colour or galvanised as stand-
ard. Sizes up to M42 are supplied with forks, pins, turnbuckles,
couplers and thread-cover sleeves hot dip galvanized as standard.
Note ASDO540-S bars M105-M160 are quench and tempered steel
and therefore should not be galvanised.

Bar threads can be formed after galvanising or are re-machined to


size following galvanizing; repairs to the zinc coating are made in
accordance with DIN EN ISO 1461. Spanner flats on the tie-rods are
pressed following hot galvanizing to prevent brittle fracture. Note,
due to the nature of the galvanising process the visual finish of gal-
vanised product is variable. If a high level of aesthetic finish is re-
quired systems should be subsequently painted after a suitable
primer has been applied. ASDO tie bars cannot be supplied with Self colour Galvanised Stainless
‘top-coat’ finishes, this should be applied by the customer. Please
advise us before placing an order if bars are intended to be painted.

Please contact our technical department for more detail. 9


CAD 1CAD
( 1 :13( )1 : 3 )
ASDO DIMENSIONAL DATA CAD 2CAD
( 1 :23( )1 : 3 )
CADCAD
1 ( 11: (31): 3 ) CADCAD
2 ( 12: (31): 3 )
L2CP L1CP LFE LTC

CAD11(( 11:: 33 ))
CAD CAD22 (( 11:: 33 ))
CAD
A A

ØDCP CAD11
11(( 11:: 33 ))
BCP

BFE
CAD C

CAD 4CAD
( 1 :43( )1 : 3 )
CAD 3CAD 3 ØDFE /ØDPN +/-VFE +/-VFE

A- A (A- 1A : 3( )1 : 3 ) CADCAD
4 ( 14 : (31): 3 )
CAD CAD
3 3 CAD44 (( 11:: 33 ))
CAD ØETC ØDTC
CAD13
13 (( 11:: 33 ))
CAD33
CAD CAD C
A-AAAA-
A-A- ((( 11A
1:::3(33)1 CAD
) ): 3 ) 2 ( 1: 3 )
WFE

LPN
TCP

TFE

CAD 2 ( 1 : 3 ) CAD 11 ( 1 : 3 ) CAD 12 ( 1 : 3 )

1: 3 ) L1FE NFE CAD 11 ( 1 :ME


3 FE) LTC CAD 12 ( 1 : 3 )

CAD 11 ( 1 : 3 ) CAD 12 ( 1 : 3 )
CAD 4 ( 1 : 3 ) CAD(carbon 3 ) stainless) CAD 14 ( 1 : 3 )
13 ( 1 :and
Table 5 - Dimensions for ASDO fittings - all grades CAD36
36 (( 11:: 4
Nominal size M127 ( 1 M16
CAD
CAD 5 ( 1 : 4 ) CAD
CAD : 44 )) M20 M24 M27 M30 M36 M42 M45 M48 M52 M56
CAD 5CAD 777 ( 1 :CAD CAD 7 ( 1 : 4 )CAD 9 ( 1 : 4 )
CAD 5 ((11: 4:54) ( )1 : 4 )CAD 4 ( 1 L: 3 ) 104 7 ( 1: 4 )
129 155 172CAD 9 (
193 1 : 4 )
232 271 290 310 334 361
14 ( 19:CAD
98 CADCAD 3( )1 :94130
( )1 : 4)
FE

BFE 33 44 53 CAD
65 13 (731 : 3 ) 81 114 122 139 150
WFE 31 42
CADCAD
5 ( 15: (41): 4 ) TFE 12
CAD
17
7 50
CAD ( 17: (461
18
1): 4 )66
23 23
77
28
90
33
104
38 CAD
CAD
108 119
( 19: (4144): 4 )
9 38
126
44
139
49
CAD 4 ( 1 : 3 ) CAD
FE CAD
ØDFE13 ( 1 : 313) 17 21 14 ( 125
:3) 28 32 38 44 47 50 54 58
Fork end L1FE 19 26 31 38 42 47 57 66 71 76 81 88
MEFE 14 19 24 29 32 36 43 50 54 58 62 67
1: 3 ) NFE 38 51 64 76 84 95 114 134 143 152 166 181
+/-VFE 6 8 10 12 13,5
1015(( 11:: 44 18
CAD10
CAD ))
21 23 24 25 25
Weight [kg] CAD
CAD66 (( 11:: 44 )) CAD 8 (( 1 : 4 )
0.178 1 0.42
:4) 0.83 1.4 2.0 2.8 4.8 7.6 9.4 11 15 18
CAD CAD 11 ( 1 : 3 ) CAD 12 ( 1 : 3 ) CAD 36 ( 1 : 4 )
CAD 7 ( 1 : 4 ) Nominal size M12 M16 M20 M24 M27 M30 M36 M42 M45 M48 M52 M56
ØDCAD 9 ( 112: 4 ) 16 20 24 27 30 36 CAD CAD
( 110
42 10 45 : 4(48)1 : 452) 56
PN
LPN
PN

30 CAD 8CAD
40 ( 1 :84( )1 : 4 )
47 57 63 73 85 97 102 111 120 129
CAD 6CAD
( 1 :64( )1 : 4 ) Pin
Weight [kg] 0.03 0.07 0.14 0.25 0.34
CAD
0.46
36 ( 10.81
:4 ) 1.2 CAD
CAD ( 10
10 1.5 1 : (412 ): 4 ) 2 3
CAD 7 ( 1 : 4 ) CAD 9 ( 1 : 4 ) CADCAD 8 ( 18: (41): 4)
CADCAD
6 ( 16: (41): 4 )Nominal size M12
CAD 36 M16
( 1 : 4 M20
) M24 M27 M30 M36 M42 M45 M48 M52 M56
TCP 10 15 15 20 20 25 30 35 35 40 40 45
CAD 4 ( 1 : 3CAD
) 9 ( 1: 4 ) CAD
BCP 13 ( 1 : 341) 53 CAD
66 14 ( 178: 3 ) 88 100 119 138 147 156 169 181
CP
Connection ØDCP 13 17 21 25 28 32 38 44 47 50 54 58
plate L1CP
CAD 10 ( 120: 4 ) 27 33 39 44 50 59 69 73 78 84 91
CAD 8 ( 1 : 4 ) L2CP (min) 29 36 46 53 57 62 72 81 86 91 101 108

Nominal size M12 M16 M20 M24 M27 M30 M36 M42 M45 M48 M52 M56
ØECAD 10 ( 117: 4 ) 23 29 35 39 42 51 60 64 69 75 81
CAD 8 ( 1 : 4 ) TC TC

Locking thread LTC 30 40 50 55 60 70 80 95 100 110 115 120


cover Weight [kg] 0.03 0.05 0.09 0.1 0.2 0.3 0.4 0.7 0.8 1.1 1.3 1.6
CAD 10 ( 1 : 4 )
Nominal size M12 M16 M20 M24 M27 M30 M36 M42 M45 M48 M52 M56
ØDTB 20 27 36 42 48 51 60 70 76 83 89 95
TB L TB 53 70 88 106 119 132 158 185 198 211 225 234
Turnbuckle +/-VTB
CAD
12
36 16
( 1: 4 )20 24 27 30 36 42 45 48 50 50
CAD 9 ( 1 : 4 ) Weight [kg] 0.09 0.16 0.32 0.6 0.9 1.2 1.8 2.8 3.3 3.9 5.4 6.2

Nominal size M12 M16 M20 M24 M27 M30 M36 M42 M45 M48 M52 M56
ØDCO 20 27 36 42 48 51 60 70 76 83 89 95
CO
LCO 29 39 48 58 65 72 87 101 108 116 125 135
Coupler
Weight [kg] 0.05 0.09 0.17 0.3 0.5 0.7 1.1 1.7 2.0 2.3 3.2 3.9

All dimensions in mm unless noted otherwise

CAD 10 ( 1 : 4 )
10
PRODUCT DATA
The components shown are generic and the design of pins, couplers and
turnbuckles may change dependent on bar diameter. Turnbuckles and
couplers from M105 to M160 have a cross bore instead of spanner flats.

CAD 11 ( 1 : CAD
3 ) 11 ( 1 : 3CAD
) 12 ( 1 : CAD
3 ) 12 ( 1 : 3 )
CAD 11 ( 1 : 3CAD
) 11 ( 1 : 3CAD
) 12 ( 1 : CAD
3 ) 12 ( 1 : 3 )

3 ) 13 ( 1 : 3CAD
CAD 13 ( 1 : CAD ) 14 ( 1 : CAD
3 ) 14 ( 1 : 3 )
3 ) 13 ( 1 : 3CAD
CAD 13 ( 1 : CAD ) 14 ( 1 : CAD
3 ) 14 ( 1 : 3 )
ØDCO

ØDTB
LCO LTB

M60 M64 M68 CAD


M72 36 M76
( 1 : CAD
4M80) 36 M85
( 1 : 4M90) M95 M100 M105 M110 M115 M120 M130 M140 M150 M160
386 412 438 463 489 516 547 579 610 645 677 709 742 773 837 901 966 1,031
) 159 172 182 CAD 36 ( 1 : CAD
193 4 ) 36 ( 1 : 4 )
203 219 230 243 258 271 287 301 316 330 354 381 410 436
149 159 167 179 191 196 211 226 237 248 259 271 284 303 327 351 375 405
) 54 59 59 64 69 74 79 84 89 94 96 101 106 116 126 136 146 156
62 66 70 74 78 82 87 92 97 102 108 113 118 123 133 143 153 163
93 100 106 112 119 128 133 140 150 160 167 175 184 191 207 222 239 255
72 77 82 86 91 96 102 108 114 120 126 132 138 144 156 168 180 192
196 210 225 240 254 267 287 306 321 340 359 377 395 413 449 486 522 559
25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
22 27 33 39 45 51 63 74 85 100 119 136 156 177 221 277 340 417

M60 M64 M68 M72 M76 M80 M85 M90 M95 M100 M105 M110 M115 M120 M130 M140 M150 M160
) 60 64 68 72 76 80 85 90 95 100 105 110 115 120 130 140 150 160
140 151 157 166 175 182 195 205 218 229 241 250 261 277 301 323 344 365
) 4 5 5 6 7 8 11 12 14 16 19 22 25 29 37 46 57 71

M60 M64 M68 M72 M76 M80 M85 M90 M95 M100 M105 M110 M115 M120 M130 M140 M150 M160
50 55 55 60 65 70 75 80 85 90 90 95 100 110 120 130 140 150
194 206 219 231 244 256 272 287 303 319 337 353 369 384 415 447 478 509
62 66 70 74 78 82 87 92 97 102 108 113 118 123 133 143 153 163
97 103 109 115 122 128 136 144 151 159 169 176 184 192 208 223 239 254
113 120 126 132 139 148 153 160 170 180 192 200 209 216 232 247 264 280

M60 M64 M68 M72 M76 M80 M85 M90 M95 M100 M105 M110 M115 M120 M130 M140 M150 M160
87 92 99 104 110 113 122 129 134 143 152 158 166 173 187 202 216 232
120 135 135 135 135 140 140 140 140 140 140 140 140 140 140 140 140 140
1.8 2.2 2.7 2.9 3.3 3.6 4.2 4.7 4.9 5.7 6.6 7.0 7.8 8.6 10 12 13 15

M60 M64 M68 M72 M76 M80 M85 M90 M95 M100 M105 M110 M115 M120 M130 M140 M150 M160
102 108 114 121 127 133 140 152 159 171 178 191 194 203 219 241 254 273
244 254 263 273 282 292 304 326 338 350 387 399 411 423 447 471 495 519
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
8.5 10 12 14 16 18 20 24 30 34 42 49 62 61 82 96 115 147

M60 M64 M68 M72 M76 M80 M85 M90 M95 M100 M105 M110 M115 M120 M130 M140 M150 M160
102 108 114 121 127 133 140 152 159 171 178 191 194 203 219 241 254 273
144 154 164 173 183 192 204 226 238 250 287 299 311 323 347 371 395 419
5.3 6.3 7.8 9.2 11 12 14 17 22 25 32 37 47 47 65 77 93 119

11
ASDO CROSS BRACING
ASDO tie bars bar can be used for cross
bracing in a variety of ways but in all cases
are easy to install and allow for In-Situ length
adjustment to accommodate construction
tolerances. When selecting a bracing system
the accessibility for installation and overall
cost should be considered as well as the
aesthetics. The three most common types
are shown opposite:

ASDO bracing with centre disc


This is the most common system used
as it offers the greatest flexibility and
gives the best length adjustment ca-
pabilities. It should be considered that
double the number of clevises are re-
quired compared to the other systems.

CD Centre Disk 45° ≤ αCD ≤ 135°


Table 6 - Dimensions for ASDO cross bracing
connectors - grades ASDO350-S & ASDO540-S
Nominal size M12 M16
ØD4CD TCD 10 15
ØD1CD 170 215
CD
αCD

TCD

ØD2CD 110 140


Centere Disk
ØD3CD 45° ≤ αCD ≤ 135° ØD3CD 60 80
ØD2CD ØD4CD 13 17
ØD1CD Weight [kg] 1.5 3.6

CT-40 Cross Turnbuckle 40° ≤ αCT ≤ 140° Nominal size M12 M16
ØCCT 24 36
LCT 111 153
ØCCT

CT-40
FCT

+/-VCT 12 16
Cross Turnbuckle
40° ≤ αCT ≤ 140° GCT 57 81
GCT FCT 16 20
LCT Weight [kg] 0.2 0.6

CT-60 Cross Turnbuckle 60° ≤ αCT ≤ 120° Nominal size M12 M16
ØCCT - -
LCT - -
ØCCT

CT-60
FCT

+/-VCT - -
Cross Turnbuckle
60° ≤ αCT ≤ 120° GCT - -
GCT FCT - -
LCT Weight [kg] - -

All dimensions in mm unless noted otherwise


Stainless steel connectors available on request - please contact our sales
department for more information

12
PRODUCT DATA

ASDO bracing with cross turnbuckle ASDO bracing with crossed bars
The cross turnbuckle can offer a more If the tie rods can be offset from each
cost effective alternative to the centre other (ie are not in the same plane)
disc, dependent on size, but gives limited then bars can be crossed as above.
in-situ adjustment. Further turnbuckles This is the most cost effective solution
can be added for greater adjustment. requiring the least components but has
Two angles are offered, 40° ≤ αCT ≤ 140° limited adjustment. Turnbuckles can be
degrees and 60° ≤ αCT ≤ 120° degrees added to provide greater adjustment.

M20 M24 M27 M30 M36 M42 M45 M48 M52 M56 M60 M64 M68 M72 M76
15 20 20 25 30 35 35 40 40 45 50 55 55 60 65
255 300 335 370 445 520 555 595 635 680 740 785 825 870 930
170 200 225 250 300 350 375 400 430 460 500 530 560 590 630
100 120 135 150 180 210 225 240 260 280 300 320 340 360 380
21 25 28 32 38 44 47 50 54 58 62 66 70 74 78
4.9 9.0 11 17 30 47 54 71 80 103 136 168 185 224 279

M20 M24 M27 M30 M36 M42 M45 M48 M52 M56 M60 M64 M68 M72 M76
42 48 52 56 68 80 85 95 100 105 115 125 130 140 145
184 221 245 269 324 379 404 438 465 490 518 551 577 606 631
20 24 27 30 36 42 46 48 50 50 50 50 50 50 50
94 111 123 133 162 189 200 220 235 250 268 289 305 326 341
24 30 33 36 44 52 55 58 64 68 72 78 82 88 92
1.0 1.6 2.0 2.6 4.5 7.3 8.8 12 14 15 20 25 28 33 37

M20 M24 M27 M30 M36 M42 M45 M48 M52 M56 M60 M64 M68 M72 M76
- - - - - 80 85 95 100 105 115 125 130 140 145
- - - - - 306 326 352 374 393 414 439 458 479 499
- - - - - 42 46 48 50 50 50 50 50 50 50
- - - - - 116 122 134 144 153 164 177 186 199 209
- - - - - 52 55 58 64 68 72 78 82 88 92
- - - - - 6.6 8.0 10 12 14 18 22 25 30 33

13
ASDO COMPRESSION STRUTS

ASDO Compression connections for Zürich Airport


ThreadCC

ØD

Lsys

Table 7a - Compression strut connections


ThreadCC M12 M16 M20 M24 M27 M30 M36 M42 M45
NFE mm 38 51 64 76 84 95 114 134 143
ECC mm 106 121 135 150 161 176 202 223 240
NFE + ECC mm 144 172 199 226 245 271 316 357 383
S355 CHS Size (dia. x thk) mm 33.7 x 4 44.5 x 4 54 x 5 63.5 x 5 73 x 5 82.5 x 5 101.6 x 6.3 114.3 x 6.3 127 x 8
Max Nc,Rd kN 15 30 45 65 90 110 170 240 285

Table 7b - Compression strut design resistance in kN


Pin-Pin Length Lsys [m] M12 M16 M20 M24 M27 M30 M36 M42 M45
1 15 30 - - - - - - -
2 15 30 45 65 90 110 170 240 285
3 8 20 40 65 90 110 170 240 285
4 - - 25 40 65 95 170 240 285
5 - - 15 25 40 60 140 200 285
6 - - - 15 30 40 100 145 240
7 - - - 10 20 30 75 105 180
8 - - - 10 15 25 55 85 140
9 - - - - - 20 45 65 110
10 - - - - - 15 35 55 90
11 - - - - - 10 30 45 75
12 - - - - - 10 25 35 65

Notes:
1. Approximate design compression resistance Nc,Rd as per Eurocode EC3 (with partial safety coefficient γM0= 1.0). Capacities given for guidance only - values should be checked by a competent person for each project.
2. CHS diameters suggested only - any standard section can be used to suit.
3. Compression systems are also available in stainless steel - please contact our technical department for more information
4. Full fork end dimensions can be found in table 5

14
PRODUCT DATA

pin compression cone circular hollow section

tchs
ThreadCC

ØDchs
NFE ECC Lchs
fork end Lsys

M48 M52 M56 M60 M64 M68 M72 M76 M80 M85 M90 M95 M100
152 166 181 196 210 225 240 254 267 287 306 321 340
257 260 275 282 301 302 318 336 343 360 362 388 390
409 426 456 478 511 527 558 590 610 647 668 709 730
139.7 x 10 139.7 x 10 152.4 x 10 159 x 10 177.8 x 10 177.8 x 10 193.7 x 12.5 203 x 12.5 219.1 x 12.5 244.5 x 16 244.5 x 16 273 x 16 273 x 16
265 325 370 440 500 580 660 740 835 960 1,095 1,240 1,390

M48 M52 M56 M60 M64 M68 M72 M76 M80 M85 M90 M95 M100
- - - - - - - - - - - - -
265 325 370 440 500 580 660 740 - - - - -
265 325 370 440 500 580 660 740 835 960 1,095 1,240 1,390
265 325 370 440 500 580 660 740 835 960 1,095 1,240 1,390
265 325 370 440 500 580 660 740 835 960 1,095 1,240 1,390
265 325 370 440 500 580 660 740 835 960 1,095 1,240 1,390
265 295 370 430 500 580 660 740 835 960 1,095 1,240 1,390
230 230 300 340 475 475 660 740 835 960 1,095 1,240 1,390
180 180 240 270 385 385 595 685 835 960 1,095 1,240 1,390
150 150 195 225 315 315 490 565 715 960 1,095 1,240 1,390
125 125 160 185 260 260 410 475 600 960 1,020 1,240 1,390
105 105 135 155 220 220 350 405 510 870 870 1,210 1,210

15
INSTALLATION
bar length La

visual check for minimum


thread engagement

VFE VFE

TCP ØDCP

L1 C
P
L2CP

weld length
to EN1993-1-8

Connection plates Assembly


The shape of the connection plate is dependent on the load The ASDO system is simple to assemble. Generally tie bars less
transfer to the supporting structure as shown above. It should than 6m will be delivered fully assembled (pins are packed sepa-
be ensured that the correct load path is followed back to the rately), longer lengths may be split into transportable lengths. On
structure. receipt of goods please check that all components are present
and no damage has occurred to any part of the system, please
The plate should be fabricated in S355J2 grade material ac- contact our technical department if you suspect damage has oc-
cording EN10025 with minimum dimensions as per Table 5. curred.
Minimum plate thickness can be built up using welded bosses if
required. Stainless steel connection plates should have a min. Prior to installation assemble full lengths and adjust to the cor-
0.2% proof stress equivalent or greater than grade S355 of the rect pin-to-pin length. To install simply place the fork over the
same thickness. connection plates, insert pins and secure and hand tighten the
system by either rotating the turnbuckle (if present) or the bar
Pin holes must be produced mechanically. (if no turnbuckle).

Weld lengths ands sizes should be designed appropriately to The pin design varies depending on the nominal size and steel
EN1993-1-8. grade but typically are as shown above. End caps should be
screwed tight using Loctite or similar.

16
GENERAL
INFORMATION

misalignment
γ ≤ 0.5°

A- A ( 1 : 5 )

Installation In-Situ stressing and load measurement


When installing the ASDO system ensure that the maximum ASDO tie bars can be stressed or have their tensile load meas-
misalignment does not exceed 0.5° from the plane of line of ured once installed. Specially designed hydraulic rigs can be hired
force as shown above. This prevents bending in the fork con- which allow tie bars to be stressed or have the tensile load they
nectors and connection plates. are carrying measured, contact our technical department for
more detail.
ASDO tie-rod system should be installed with fork ends in the
same orientation and not twisted as shown above. ASDO tie bars can also be supplied with Strainsonic load measur-
ing pins. Using a portable hand-held device ultrasonic signals are
The bar thread end should be visible through the fork to ensure passed through the pin and the time-of-flight is measured using
full thread engagement sophisticated on-board electronics. From instant measurements
of the changes in the ultrasonic signal due to stress in the pin the
For detailed information on the installation of our tie rods and ‘acoustoelastic’ effect of materials is utilised to determine the
the required tools please contact our technical department. load in the pin.

This provides a robust and accurate (+/-2.5%) method of load


measurement and is self-compensating for temperature effects.

17
QUALITY ASSURANCE & DESIGN
Dynamic loads
The ASDO system can also be supplied with cold rolled
threads that gives bar threads a much greater resistance to
fatigue than the standard cut thread.

Fatigue tests have been performed on full scale ASDO systems


to over 2m cycles of loading without failing. ASDO do not
recommend hot dip galvanising rolled threads due to the
increased risk of hydrogen embrittlement and much reduced
fatigue resistance.

Please contact our technical department for further information


regarding ASDO systems for use on structures subject to
fatigue.

Design and quality assurance Technical drawings / BIM


The ASDO system is manufactured under independently audited To assist you in the design process ASDO can supply compo-
quality systems to ISO 9001 & EN1090 ensuring the require- nent data in CAD and BIM format. Links to files can be found on
ments of the ETA and CE marking are met. our website www.asdo.com and a dedicated server ensures the
user always downloads the latest information, for BIM this
The ASDO fork (or clevis) was developed using FEM techniques includes quality documents, installation manuals, brochures
resulting in a very efficient load carrying design. and design loads.

As most tension systems on the market ASDO fork connectors


are made from cast steel. The ability of castings to transfer
load from the structure to the bar is paramount and Anker
Schroeder have a stringent quality control regime for the cast-
ing process. All castings meet the requirements of EN10340.
Enhanced non-destructive testing can be offered by agreement.
Please call our technical department for more detail.
For CAD users we offer 2D and 3D files which contain most of
the components shown in this brochure. Individual components
can be arranged into assemblies as required, only the individual
tie rod length (see page 9) and restrictions to the angle of cross
bracings (see page 12) need to be adapted to your project needs.
See www.asdo.com for more detail.

18
OTHER PRODUCTS GENERAL
INFORMATION
ASDO Marine
Upset forged tie bars to
EN1993-5 for use in marine
retaining structures

Diameter M64 to M170

ASDO Structural
Tie bars for bridges and
dynamic loads

Diameter M64 to M170


with upset forged,
threaded or cast end
connections

ASDO Micro-Piles ASDO Forged


Shackles
Diameters up to
M160 and working Working load
loads > 4,500 kN capacities up to
1,500 tonnes

This publication provides information and technical details currently used by Anker Schroeder in the manufacture of its products.

Although we have taken great care in the preparation of the data within this publication, we cannot accept responsibility for the
completeness and accuracy of all the details given. Each customer should satisfy themselves of the product suitability for their
requirements. The publication of this data does not imply a contractual offer.

In line with Anker Schroeder’s policy of continuous improvement the company reserves the right to change or amend details. Please
contact our technical department for further information or to ensure these details are current.

Sustainability
Steel is the most recycled material in construction. All anchorage material supplied by Anker Schroeder is
sourced from reputable steel mills and, where possible, up to 90% of melt is recycled steel. Once a struc-
ture has reached the end of it’s design life Anker Schroeder bars are 100% recyclable as scrap material.

19
Anker Schroeder ASDO GmbH Phone +49 231 51701-0
Hannöversche Straße 48 Fax +49 231 51701-56
44143 Dortmund [email protected]
Germany www.asdo.com Printed May 2015, see www.asdo.com for the latest version

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