DESIGN REPORT OF R/C WALL

WHICH IS USED FOR MARBLE INSTALLATION WORKS

DOUBLE S CONSTRUCTION PTE LTD

(29-04-2018)
Client: Double S construction Pte Ltd
Job: Proposed RC wall design for Marble installation works

Load evaluation
Concrete wall height = 1800 mm
Concrete wall thickness = 100 mm
Concrete wall weight = 4.5 kN
Concrete Base height = 300 mm
Concrete base width = 500 mm
concrete base weight = 3.75 kN
Soil bearing capacity = 50 kPa (conservative)
Wind pressure = 1 kN/m2 (conservative)
Wind load = 1.8 kN
Marble weight (2 per column) = 1 kN/m2 (conservative)

EUROCODE DESIGN APPROACH

EQU Limit state
Dead load +Marble weight as favorable load = 0.9 factor
Wind as unfavorable load = 1.5 factor
Take moment about toe :
Stabilizing moment = 2.53 kNm
Destabilizing moment = 3.24 kNm
Provided r/f in between new & existing wall = H10-150
Design shear resistance of one H10 with 130mm embedded = 14.00 kN (product manual)
depth, (HiltiRE-500)
For 1m strip design resistance by H10 (7 rebars) = 98.00 kN
Maximum shear force acting on H10 = 1.42 kN Ok

GEO Limit state

Note: Conservatively ignore H10 rebar connection
(All loads are considered as
DA 1 : A1+M1+R1 unfavorable)
A1
Permanent Load factor = 1.35
Variable load factor = 1.5
Bearing capacity factor = 1
Design horizontal load = 2.7 kN
Design vertical load = 11.1375 kN
Maximum moment = 4.63 kNm
Maximum Bearing stress = 40.795 kPa (< 50kPa OK)
Check for min bearing stress = 3.755 kPa OK
STR Limit state
From DA1
Maximum moment = 4.63 kNm
Maximum Shear force = 2.7 kN
Rein for cement position = middle of wall
Effective depth = 45 mm
Concrete Grade = 40 Mpa
k (M/bd2f) = 0.05716
k1 = 0.168
No compression r/f required
z = 42.58785 mm
fyd = 454.5455 Mpa
As req for force = 226.3556 mm2
As min req for thermal = 180 mm2
As prov = 929.1282 mm2 OK
As/bd % = 0.929128
VRDC = 0.68 N/mm2
Actual Shear stress = 0.027 N/mm2 OK
 Hilti HIT-RE 500-SD
500-SD
with rebar

Hilti HIT-RE 500-SD with rebar

Injection mortar system Benefits
- suitable for non-cracked and
Hilti cracked concrete
HIT-RE 500-SD C 20/25 to C 50/60
330 ml foil pack - high loading capacity
(also available - suitable for dry and water
as 500 ml saturated concrete
and 1400 ml - large diameter applications
foil pack) - high corrosion resistant
- long working time at elevated
temperatures
Statik mixer - odourless epoxy
- embedment depth range:
from 60 … 160 mm for Ø8
rebar BSt 500 S to 128 … 640 mm for Ø32

Small edge Variable European Hilti anchor

Tensile Fire CE
Concrete distance embedment Technical design
zone resistance conformity
and spacing depth Approval software

Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical approval * DIBt, Berlin ETA-07/0260 / 2009-01-12
Fire test report MFPA, Leipzig GS-III/B-07-070 / 2008-01-18
Assessment report (fire) warringtonfire WF 166402 / 2007-10-26 & suppl.
WF 172920 / 2008-05-27
* All data given in this section according ETA-07/0260, issue 2008-11-03.

Basic loading data (for a single anchor)

All data in this section applies to For details see Simplified design method
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Base material thickness, as specified in the table
- One typical embedment depth, as specified in the table
- One anchor material, as specified in the tables
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperate range I
(min. base material temperature -40°C, max. long term/short term base material temperature: +24°C/40°C)
- Installation temperature range +5°C to +40°C

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Embedment depth a) and base material thickness for the basic loading data.
Mean ultimate resistance, characteristic resistance, design resistance, recommended loads.
Data according ETA-07/0260, issue 2009-01-12
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32
Typical embedment depth [mm] 80 90 110 125 125 170 210 270 300
Base material thickness [mm] 110 120 145 165 165 220 275 340 380
a) The allowed range of embedment depth is shown in the setting details. The corresponding load values can be
calculated according to the simplified design method.

Mean ultimate resistance: concrete C 20/25 – fck,cube = 25 N/mm², anchor rebar BSt 500S
Data according ETA-07/0260, issue 2009-01-12
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32
Non cracked concrete
Tensile NRu,m BSt 500 S [kN] 29,4 45,2 65,1 89,3 94,1 149,2 204,9 298,7 349,9
Shear VRu,m BSt 500 S [kN] 14,7 23,1 32,6 44,1 57,8 90,3 141,8 177,5 232,1
Cracked concrete
Tensile NRu,m BSt 500 S [kN] 23,8 33,5 46,1 57,0 65,2 110,8 146,1 228,7 268,1
Shear VRu,m BSt 500 S [kN] 14,7 23,1 32,6 44,1 57,8 90,3 141,8 177,5 232,1

Characteristic resistance: concrete C 20/25 – fck,cube = 25 N/mm², anchor rebar BSt 500 S
Data according ETA-07/0260, issue 2009-01-12
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32
Non cracked concrete
Tensile NRk BSt 500 S [kN] 28,0 42,4 58,3 70,6 70,6 111,9 153,7 224,0 262,4
Shear VRk BSt 500 S [kN] 14,0 22,0 31,0 42,0 55,0 86,0 135,0 169,0 221,0
Cracked concrete
Tensile NRk BSt 500 S [kN] 16,1 22,6 31,1 38,5 44,0 74,8 109,6 154,4 181,0
Shear VRk BSt 500 S [kN] 14,0 22,0 31,0 42,0 55,0 86,0 135,0 169,0 221,0

Design resistance: concrete C 20/25 – fck,cube = 25 N/mm², anchor rebar BSt 500 S
Data according ETA-07/0260, issue 2009-01-12
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32
Non cracked concrete
Tensile NRd BSt 500 S [kN] 16,8 23,6 32,4 39,2 33,6 53,3 73,2 106,7 125,0
Shear VRd BSt 500 S [kN] 9,3 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3
Cracked concrete
Tensile NRd BSt 500 S [kN] 8,9 12,6 17,3 21,4 20,9 35,6 52,2 73,5 86,2
Shear VRd BSt 500 S [kN] 9,3 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3

Recommended loads a): concrete C 20/25 – fck,cube = 25 N/mm², anchor rebar BSt 500 S
Data according ETA-07/0260, issue 2009-01-12
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32
Non cracked concrete
Tensile Nrec BSt 500 S [kN] 12,0 16,8 23,1 28,0 24,0 38,1 52,3 76,2 89,3
Shear Vrec BSt 500 S [kN] 6,7 10,5 14,8 20,0 26,2 41,0 64,3 80,5 105,2
Cracked concrete
Tensile Nrec BSt 500 S [kN] 6,4 9,0 12,3 15,3 15,0 25,4 37,3 52,5 61,5
Shear Vrec BSt 500 S [kN] 6,7 10,5 14,8 20,0 26,2 41,0 64,3 80,5 105,2
a) With overall partial safety factor for action J = 1,4. The partial safety factors for action depend on the type of
loading and shall be taken from national regulations.

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Service temperature range

Hilti HIT-RE 500-SD injection mortar may be applied in the temperature ranges given below. An elevated base
material temperature may lead to a reduction of the design bond resistance.

Maximum long term Maximum short term

Base material
Temperature range base material base material
temperature
temperature temperature
Temperature range I -40 °C to +40 °C +24 °C +40 °C
Temperature range II -40 °C to +58 °C +35 °C +58 °C
Temperature range III -40 °C to +70 °C +43 °C +70 °C
Max short term base material temperature
Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as a result of
diurnal cycling.
Max long term base material temperature
Long-term elevated base material temperatures are roughly constant over significant periods of time.

Materials
Mechanical properties of rebar BSt 500S
Data according ETA-07/0260, issue 2009-01-12
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32
Nominal
tensile BSt 500 S [N/mm²] 550 550 550 550 550 550 550 550 550
strength fuk
Yield
BSt 500 S [N/mm²] 500 500 500 500 500 500 500 500 500
strength fyk
Stressed
cross- BSt 500 S [mm²] 50,3 78,5 113,1 153,9 201,1 314,2 490,9 615,8 804,2
section As
Moment of
resistance BSt 500 S [mm³] 50,3 98,2 169,6 269,4 402,1 785,4 1534 2155 3217
W

Material quality
Part Material
rebar Geometry and mechanical properties according to DIN 488-2:1986 or
BSt 500 S E DIN 488-2:2006

Setting
installation equipment
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32
Rotary hammer TE 2 – TE 16 TE 40 – TE 70
Other tools compressed air gun or blow out pump, set of cleaning brushes, dispenser

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Setting instruction

Dry and water-saturated concrete, hammer drilling

Brush bore hole with required steel brush HIT-RB

For detailed information on installation see instruction for use given with the package of the product.

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Curing time for general conditions

Data according ETA-07/0260, issue 2009-01-12
Temperature Working time in which anchor Curing time before anchor
of the base material can be inserted and adjusted tgel can be fully loaded tcure
40 °C 12 min 4h
30 °C to 39 °C 20 min 8h
20 °C to 29 °C 30 min 12 h
15 °C to 19 °C 1½h 24 h
10 °C to 14 °C 2h 48 h
5 °C to 9 °C 2½h 72 h

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