Stahl
Stahl
Stahl
SURABAYA
Jl. Kedungdoro No.84P
Phone : (62-31) 546 0972-73, Fax : (62-31) 548 3070, 532 2990
SEMARANG
Jl. Majapahit, Ruko Gayamsari No.21
Phone : (62-24) 7674 5745, 7067 6745, Fax : (62-24) 679 5288 C O M P A NY P R O F I L E
CILEGON
Jl. Raya Serang No. 3/7, Cilegon Permai Plaza
Phone : (62-254) 393 406, 380 857, Fax : (62-254) 380 858
BALIKPAPAN
Jl. Jend. Sudirman, Komp. Balikpapan Permai Blok H1 No.10
Phone : (62-542) 745 026, 749 445, Fax : (62-542) 745 027, 415 324
PALEMBANG
Jl. KH. Ahmad Dahlan No. 70, Bukit Kecil Palembang
Phone : (62-711) 320 778, Fax : (62-711) 350 809
PEKANBARU
Jl Riau, Kawasan Riau Bisnis Center Blok e No.12A, Pekanbaru
HEAD OFFICE
JAKARTA
Jl. Boulevard Bukit Gading Raya No.3, Gedung Ekatama,
Kelapa Gading - JAKARTA 14240
Phone (62-21) 451 4237 (Hunting),
www.ekatamagroup.com
Fax (62-21) 451 4337, 451 3537
E-mail [email protected]
Workshop Jl. Siliwangi No.15 Rawa Panjang, Bekasi Timur 17114
Company Data
Company Name : PT Wirya Krenindo Perkasa
1
workshop Our Wire Rope Hoists
> Own Workshop: Control over resources, quality of materials, Parts service
Service Preventive maintenance
manufacturing procedures and delivery time. Inspection and repairs
Jl. Pangkalan 2 Bantar Gebang, Bekasi with area of 10,000 metres square.
Product training
Operators training
> Experienced: Workforce with a combined total of over 100 years of Training Courses And Safety training
experience. Seminars Ex-proof training
On request, on-site training, at your premises
> Available: 24 hours/7 days a week
Our Brand 2
1
Selected
Experienced. Comprehensive. High-Quality. A
A
Applications
> Complete Range: Standard Safe Working Load 5
With over 130 years of experience, STAHL CraneSystems has 4
B
established itself as the world's leading manufacturer of material up to 160,000 kg. 1 Single Girder Overhead Crane
handling equipment. With its wide range of hoists and the world's 2 Double Girder Overhead Crane
> High Performance: Original crane components A
most complete range of explosion proof equipment, STAHL 3 Jib Crane
from one source for perfectly matched system 4 Gantry Crane
CraneSystems supplies all crane components for overhead material 3
solutions. 5 Monorail
flow technology from one source, thus providing convenience and B
cost-effective overall solutions. > Explosion Proof Specialist: technology for use
A Wire Rope Hoist
in Zone 1, Zone 2, Zone 21 and Zone 22. B Chain Hoist
Stahl CraneSystems is the first manufacturer of overhead material
flow technology to implement the ATEX 95a directive 94/9/EC in its
production programme and all components are strictly built in-house
ensuring optimum, high-quality explosion protection.
2 3
Hoists
A Complete Range. Anything You Need. The adaptable chain hoists, wire
rope hoists and winches are available as a modular system and designed for a capacity of up Chain Hoists_Type ST_
to 160,000 kg as standard.
Best-in-Class Chain Drive Technology. The patented
design integrates the chain drive, anchorage and load-bearing element
Great Savings. All the hoists are built for the long run with durable and maintenance together into a high-tensile cast iron element, eliminating any
friendly parts, offering great savings for you.
aluminum elements, thus increasing the strength of the chain drive.
The integrated suspension also lifts the load smoothly and without
swing.
4 5
Specifications standard option
(Extra) Short
S.W.L Dual Chain Artulated
Type Stationary Push Trolley Electric Trolley Headroom
(kg) Hoist Trolley
Trolley
ST 05 125 - 630
ST 10 500 - 1,000
ST 20 1,000 - 2,000
1 The ST chain hoist with an S.W.L. of up 4 The innovative SHW 8 heavy duty which is used
to 6,300 kg, shown here with a ‘'short for loads up to 160,000 kg. Maximum safety is ST 30 1,250 - 3,200
headroom’' trolley. offered by the brakes, on request in redundant
design. ST 50 2,500 - 5,000
2 KE monorail trolleys with wire rope hoist
ST 60 3,200 - 6,300
from the SH series are used in suspension 5 The AS7 wire rope hoist supplements the SH
cranes and single girder overhead series in the upper S.W.L rang exp. to 100,000 kg.
traveling cranes. On request, it is supplied in a true vertical lift
version.
3 SH wire rope hoist with double rail crab
in conjunction with double girder
overhead traveling cranes, the SH is used
up to an S.W.L of 25,000 kg.
4 5
Chain Hoists_Type ST_
> Complete Range: available in 13 S.W.L. ranges, from 125kg to 6,300kg.
1 CONTROL
> All common control voltages available ST_Perfect Technology In Detail
> Ergonomic STH control pendant
> Flexible: available as a stationary hoist with hook or eye suspension, > Control pendant and travel motor with plug-
with rigid mounting, or with a push or electric trolley. and-socket connections
E-design > Clear arrangement of contactors
> Compact: minimum space requirement. The extra short headroom trolley > Also available with direct control
reduces headroom by 60% and is the shortest headroom of any hoists 5 6
in the market.
4
2 CHAIN 3
> Cost-effective: practically maintenance fee, built for the long run.
> Surface-hardened, galvanised and
generously dimensioned load chain
> Smooth: trolleys with no projecting edges for steady cross travel.
> High effective hardening depth
Z-design 2
and optimised return sheaves guarantee
> Off-standard chain hoist options:
minimum wear and long service life
Dual chain hoist: 2 load chains driven by a single motor to lift > High classifi cation in acc. with FEM
synchronously.
Big bag design: provides space between the hook and the chain hoist 3 CHAIN DRIVE
to lift big loads without obstruction.
Other off-standard solutions: available as required. > Innovative and patented chain drive (DE 6 OVERLOAD SLIPPING CLUTCH AND GEAR
198 49 693 C2), anchorage and load-bearing > On the ST 10 – ST63, the slipping clutch is
Couple Chain Hoist for components are directly integrated into the
four-take point load take-up situated in the oil-cooled gear and is
high-tensile grey cast iron element, there designed for long starting phases with no
is thus no aluminium in the power flux danger of “burning out”.
> Simple inspection and replacement of the > For motor outputs of 0.8 kW – 3.8 kW the
chain sprocket thanks to over-mounted energy is reliably dissipated as heat in the
shaft bearing slowly rotating gear step
> Enclosed chain guide, self-lubricating > No electronic limiting necessary
> Reliable functioning even in demanding > Innovative materials
applications > Various gear reductions available thanks to
> Wear-resistant case-hardened chain the modular system
sprocket
4 BRAKE 5 MOTOR
> Low-maintenance, asbestos-free > High standard classifi cation in acc. with FEM
electromagnetic disc brake; no adjustment Powerful motors with high duty cycle and
necessary > number of switching operations ensured by
> Oversized braking torque standard fan cooling
> Long-lived even with a high number of Two hoisting speeds as standard
motor switching operations; brake wear > Single-speed and four-pole versions are
can be checked and measured > available as options
> Long service life
> Brake completely enclosed, protected from
humidity, vapours and dusts from outside;
this guarantees it will function reliably over
the long term
6 7
Specifications standard option
High Performance. Easy to Maintain. Minimum Downtime. You will enjoy more productive SH 3 3,200
time and less downtime as our hoists are built using low maintenance series components.
SH 04 6,300
> One Source: Original equipment, service,
SH 05 12,500 1/1, 2/1, 4/1 2/2, 4/2
manufacturing, engineering, consulting - all from
one source SHR 16,000
> Own Workshop: Control over resources, quality of
materials, manufacturing procedures and delivery SH 6 25,000
2/2, 4/2, 8/2
time
AS7 100,000 2/1, 4/1, 6/1, 8/1
> Experienced: Workforce with a combined total of
over 100 years of experience SHW 8 160,000 - 4/2-1, 8/2-1, 12/2-1
> Available: 24 hours/7 days a week
The AS7 Wire Rope Hoist > Up-to-date _ innovative drive technology in the form
of cylindrical motor with monodisc magnetic brake
Best-in-Class Motor Performance. The most important
Tried and tested. The AS 7 range from STAHL > Flexible _ outstandingly suited for integration into
component of any wire rope hoist is the hoisting motor and Stahl CraneSystems
CraneSystems supplements the SH range in the upper material handling systems
has the best motor in its class.
S.W.L. range from 25,000 kg to 100,000 kg. This wire rope > Advantageous _ its construction with motor and drum
> Highest Electrical Duty: up to 80% Electrical Duty (compared hoist is used as a stationary lifting or towing device or with on one axis permits it to be used in restricted spaces
to Industry Standard of 40% ED and Class Standard of 60% crabs on bridge cranes or in systems. The narrow and > Maintenance-friendly _ all important elements are
ED), allowing you to operate the motor longer than any compact construction is of particular advantage here, the easily accessible, lifetime lubrication of all gear steps
other motor in the industry. overall width permits it to be used when space is restricted. in an oil bath
> Highest number of starts/min: up to 720 starts/min On the AS 7 wire rope hoist, motor, gear and rope drum
(compared to industry standard of 240 starts/min and Class are lined up behind one another on a common axis. This
Standard of 360 starts/min), minimising damage due to central gear concept permits high performance and high
'inching' operation. loads.
> Automatic motor management: equipped with condition
monitoring unit to prevent excessive 'inching' operation,
over-temperature, sudden motion, among others.
> Durable, easy to maintain: The motor is located outside the
drum to promote efficient cooling and ease of maintenance
AS7
Configurations
1 2
1 Use as lifting and towing equipment, either stationary or mounted 4 DKE articulated trolleys _ These
on trolleys. The rope drum can be single or double-grooved. trolleys are used on runways with
SHW8 Winch
2 The double-grooved version is available if true vertical lift is required. narrow radiof bend. (see Fig. 4) > Field-proven_ using series components from the SH
3 KE monorail trolley _ For monorail runways and single girder cranes. 5 UE monorail trolley _ For monorail
programme
The trolley headroom is extremely low, thus long hook paths are runways and single girder cranes. The
possible in low-ceilinged rooms. trolley width is extremely low, thus > Maximum flexibility _ ensured by modular construction,
small clearance dimensions are all components are bolted together to allow quick assembly
possible. at jobsite
6 OE double rail crab _ The extremely > High performance _ versatile drive technology to meet
compact construction permits low
demanding specifications, up to 5 motors (98 kW)
approach and headroom dimensions.
Various track gauges can be supplied
> Safe and cost-effective _ thanks to plug and socket
3 4 5 6 for all S.W.L. ranges. connections for electrical components
> Innovative _ rope drive design results in compact overall
headroom
8 9
Crane Components
> Optimised Crane Endcarriages
1 HOIST GEAR
> All gear steps with lifetime oil bath
SH_Perfect Technology In Detail KEL for sin gle girder overhead travelling cranes - 5 wheel
diameters and 5 wheelbases, KZL for double girder overhead
> Power supply along crane bridge
Conductor line (in combination with radio technology),
> lubrication Festoon cable (in combination with control pendant)
travelling cranes - 5 wheel diameters and 6 wheelbases, KEH for
> Trouble-free operation, maintenance-free 8 5 2 7 4
single girder suspension cranes - 4 wheel diameters and 3
for many years > Crane control
wheelbases.
> Minimum noise emission thanks to up-to- Panel box with plug connections (in combination with
date technology radio technology), Panel box with terminal connections
> Versatile SF crane travel drives
As standard with two speeds 20/5 m/min or 40/10 m/min, other
2 OVERLOAD CUT-OFF speeds on request. As an option, with stepless speed control.
> Continuous electronic monitoring
of the loads on the hook 1 2 3
> Limiting of maximum load by means 5 SF crane travel drives _ The low maintenance
drives are equipped as standard with two speeds.
of electronic overload cut-off in the The integrated centrifugal masses ensure smooth
rope suspension starting and braking. 60% DC means that power
reserves are available.
4 5 6
3 1 6 6 KEL endcarriage _ Available with five wheel
3 SLE CONTROL AND MOTOR MANAGEMENT diameters, the endcarriage is used for single
girder overhead travelling cranes.
> Condition monitoring as standard
equipment reduces wear and the 6 BRAKE
> Low-maintenance, asbestos-free brake;
stress of inching operation no adjustment necessary 1 The cost-efficient control pendants can be equipped on request 3 Main power supply _ By preference, a four-pole conductor
> All common control voltages > Long service life ensured by oversized with a load display. line is used as main power supply along the crane bridge,
available thus no moving cables are installed on the crane.
braking torque 2 Radio remote control _ Three ergonomic radio transmitters
> Optimised safety provided by > Brake easily accessible from outside are available: the compact cubix pushbutton transmitter for 4 Crane control _ In conjunction with radio technology, the
oversized contactors one-hand operation, the micron pushbutton transmitter with control with standard plug connections is laid out clearly in
> Low-wear thanks to electronic brake its soft-touch buttons can be used while wearing gloves, and a panel box on the crane bridge.
> Type of protection IP 55 control the spectrum joystick transmitter.
> Type of protection IP 65
4 ROPE GUIDE
> Tried-and-tested enclosed rope
guide in cast iron (GGG 40)
7 ROPE DRIVE Consulting-Engineering-Commissioning
> Optimised ratio of drum to sheave
> GGG 40 material is suitable in high diameters ensures minimum wear on The Advantages For You
temperatures and if faulty the rope
operation causes the rope to be > Flexible and long-life wire rope > Secure investment and
pulled at an angle > True vertical lift optionally available optimising of costs
> 360° rope tensioning device, > Drum freely accessible for replacing > Reliable consulting and
formation of slack rope is avoided rope punctual completion of the
project
5 MOTOR > Optimum utilisation of
8 PAINTWORK
> Special motors for hoist applications space thanks to compact
> 4m classification in acc. with FEM, high > Standard paint shade yellow-green, RAL > Perfect _ everything from a single dimensions
duty cycle and switching frequency 6018 and black-grey, RAL 7021 qualified supplier. > Perfect integration of the crane
> Type of protection IP 55, insulation class F > High-quality primer and topcoat paint for
technology into your factory
Motor outside drum, extremely efficient standard applications > Comprehensive _ consulting,
processes
cooling of motor, maintenance-friendly > Off-standard paints for outdoor use or engineering and commissioning > Safety for the future thanks to
> Temperature control by PTC thermistors corrosive environments by one company. the manufacturer’s expertise
> Paint shade to customers’ specifications
arising from many years of
> Complete _ extremely versatile, experience
flexible range of technically > Comprehensive service
mature crane components programme
10 11
Explosion Protection
Service in Detail Physical And Technical Principles
Responsible Our obligation is to you, our customer. The lasting safety An explosion is a precipitate chemical The highest possible risk potential
and economical operation of the crane components and thus your crane reaction of combustible matter with must be taken into account when
system is important to us. That is why competent service experts, trained by oxygen setting free high energy. In carrying out this classification. Only
us, take care of your system throughout its service life, round the clock. this connection, combustible matter explosion-protected apparatus may
The scope ranges from prompt may be gases, mists, vapours or dusts. be used in areas in which explosive
original parts delivery to individual An explosion can only take place if atmospheres may occur in spite of all
Service Packages
maintenance with modern diagnosis three factors come together: preventive measures. This apparatus
equipment geared to your system, > Parts service combustible matter (in suitable is produced in various types of
to crane inspection and contract > Preventive maintenance dispersion and concentration), oxygen protection in accordance with the
maintenance. > Inspection and repairs (in the air) and a source of ignition corresponding construction
(e.g. an electric spark). regulations (series of standards EN
Modernisation Packages 60079, EN 61241 and EN 13463).
It is thus necessary to prevent ignition
> Radio remote control or reduce the effect of an explosion The type of protection used by the
> Load displays to an innocuous level. To ensure this, manufacturer depends on the type
> Obstacle avoidance facility apparatus which is used in potentially and function of the device. All
> Crane spacing explosive atmospheres must be standardised types of protection
> Stepless speed control designed, manufactured and of course within a category are equivalent. In
marked in compliance with the the CE declaration of conformity
> General overhaul
provisions of ATEX product directive included in the technical
94/9/EC. Classification of devies into documentation the manufacturer
groups and categories results from confirms that the product meets the
their area of use or the safety level of ATEX directives.
protective measures and the
Flameproof Pressurised Increased Zone 2 Oil immersion Encapsu- Optical Intrinsic Powder source of source of breathing Liquid Flameproof Pressurised Protection Intrinsic Pressurised Encapsu-
enclosure apparatus safety equipment lation radiation safety filing ignition ignition apparatus immersion enclosure apparatus by housing safety apparatus lation
(EN 60079-1) (EN 60079-2) (EN 60079-7) (EN 60079-15) (EN 60079-6) (EN 60079-18) (EN 60079-28) (EN 60079-11) (EN 60079-5) (EN 13463-6) (EN 13463-5) (EN 13463-2) (EN 13463-8) (EN 13463-3) (EN 13463-7) (EN 61241-1) (EN 61241-11) (EN 61241-4) (EN 61241-18)
12 13
Explosion Protected Equipment
Safety First In lifting, drive and control All hoists and crane components without exception are
technology both electrical and non-electrical from Stahl Cranesystems own production, from motor and 6 PANEL BOX 8 LIMIT SWITCH
components and parts can trigger an explosion. brake to controls and switchgear, and meet the latest The type of protection for The type of protection of the
STAHL CraneSystems therefore offers apparatus European construction and safety regulations for potentially panel boxes for Zone 1, 2 and limit switch combines
specially designed for use in potentially explosive atmospheres (ATEX). 21 on cranes and hoists flameproof enclosure,
explosive atmospheres. combines types of protection increased safety and protection
flameproof enclosure , by housing »tD«.
1 WHEELS increased safety and protection
The type of protection of all by housing »tD«.
wheels is constructional safety 9 BOTTOM HOOK BLOCK
»c«. If travel speeds are high, The type of protection
10 8 1
this also includes brass wheels. employed is constructional
safety »c«, no aluminium is
used. If travel speeds are high,
individual parts, such as the
2 GEAR load hook, are bronze-coated.
The types of protection of the
gear are constructional safety
»c« and liquid immersion »k«. 10 CABLE ENTRY
The protective liquid (oil) Indirect cable entry, very high
prevents sparks. safety level from type of
protection increased safety »e«
and flameproof enclosure »d«.
3 ROPE GUIDE/ CHAIN GUIDE Connection of the Ex e
The wear-resistant rope guide connection box to Ex d by post-
in nodular graphite casting GJS type bushing.
(previously designated GGG) is
extremely durable and not 11 MOTORS
subject to temperature Motors for Zone 1 and 21 are
limitations. made of grey cast iron, the type
The same applies to the chain 11 5 9 3 2 7 6 4 of protection combines
guide, type of protection used: flameproof enclosure »d«,
constructional safety »c«. increased safety »e« and
protection by housing »tD«.
4 EQUIPOTENTIAL BONDING
7 CONTROL PENDANT For Zone 2 the motors are
Equipotential bonding is essential for avoiding
The type of protection of the made of aluminium and in type
incendive sparks when installing crane technology
housing is IP66, installed of protection non-sparking
in potentially
e l e m e nts p ro te c ted by equipment »nA«. For Zone 22
explosive atmospheres.
flameproof enclosure, »d« the motors are manufactured
increased safety and protection in IP 66.
by housing
5 OVERLOAD DEVICE
The overload devices for Zone 1 and 21 comprise
mechanical sensors (LMS), analog sensors (LET)
for Zone 2 and 22.
14 15
1
Explosion-protected Wire Rope Hoists
Powerful The SHex and ASex explosion-protected wire rope hoists from
STAHL CraneSystems meet EC product directive 94/9/EC (ATEX 95). They are
constructed for use in Zone 1 or Zone 21, however they can also be used in Zone
2 or Zone 22. These adaptable wire rope hoists are of systematically modular
construction and designed for a load capacity range of 1,000 kg to 160,000 kg.
For the load capacity range of 1,000 kg to 25,000 kg the versatile SH ex series is
available in five frame sizes with 15 load capacity brackets.
The upper load capacity range up to 2
100,000 kg is covered by the field- > Progressive _ condition monitoring apparatus
proven AS ex series. The SHWex winch in explosion-protected design ensures safe
programme extends the range of operation. Electronic motor and brake
applications in the high-load bracket management guarantees a long service life.
up to 160,000 kg.
The attractive design of STAHL Crane- > High-profile _ most comprehensive explosion-
Systems’ wire rope hoists conceals a protected wire rope hoist programme for the
compact, robust construction which is load capacity range from 500 kg to 160,000 kg.
largely low-maintenance. They are
extremely reliable and have a longer- > High-powered _ equipped as standard with
than-average service life. Common to two hoisting and two travelling speeds.
all of them is the particuarly smooth
precise starting and braking > Long-lived _ particularly high standard
characteristic. classification in accordance with FEM.
Type Reeving 1,000 1,250 1,600 2,000 2,500 3,200 4,000 5,000 6,300 8,000 10,000 12,500 16,000 20,000 25,000 32,000 40,000 50,000 1 SHex wire rope hoists are available for Zone 1 and Zone 3
2, and for Zone 21 and Zone 22. They reliably meet the
2/1 3m 2m 2m
technical, normative and practical requirements specified
SH 3 4/1 3m 2m 2m
4/2 3m 2m 2m
by ATEX.
2/1 3m 2m 2m 1Am
SH 4 4/1 3m 2m 2m 1Am 2 Chemical plant _ A single girder overhead travelling crane
4/2 3m 2m 2m 1Am with a lifting capacity of 5,000 kg is operated by radio
2/1 3m** 2m 2m 1Am remote control in this hazardous area. It transports goods
SH 5 4/1 3m 2m 2m 1Am over several storeys through a shaft.
4/2 3m 2m 2m 1Am
2/1 2m 2m 1Am 3 Double girder overhead travelling cranes with explosion-
SHR 6
4/1 2m 2m 1Am protected wire rope hoists in twin design with auxiliary
2/1 *only Zone 2, 22 3m 2m 1Am hoist provide assistance during the maintenance of
SH 6 **only zone 1,21
4/1 3m 2m 1Am compressors in a hydrogen liquefaction plant.
4/2 2m 2m 1Am
2/1 3m 2m 1Am 1Bm*
AS 7 Category Protection Explosion Protection
2m 1Am 1Bm* Use Class
4/1 3m Againts
16 17
Explosion-protected Chain Hoists
Reliable The STex explosion-protected chain hoists from STAHL CraneSystems meet 1
EC product directive 94/9/EC (ATEX 95). They are constructed for use in Zone 1 or Zone
21, however they can also be used in Zone 22. This series of chain hoists belongs to the
most distinctive and comprehensive on offer in the world. In use in thousands of
applications for decades, modernised and optimised again and again, this chain hoist is
a classic, powerful, reliable and undemanding as regards maintenance and power
consumption. The STex series is available in 13 load capacity brackets from 125 kg to
6,300 kg. It can be used as stationary hoist with suspension hook or eye, rigid suspension,
or with push or electric trolley, and is particularly suitable for rugged use in industry.
The innovative and pioneering design of the
chain hoist brings considerable economic > Professional _ patented suspension
advantages. directly on the chain guide
The extremely short headroom available as
an option for every type of chain hoist > Complete _ the most comprehensive
optimises the effective hook height while explosion- protected chain hoist
minimising wear on the chain. In addition programme for the load capacity range
to standard versions, further off- from 125 kg to 6,300 kg
standardversions and customer-specific
solutions are available. > Ideal _ maximum utilisation of space
thanks to the extremely short and
compact headroom dimensions
or Ex de IIC T4
18 19
Customers List
20 21