Cryogenic Processing: Further Information

Cryogenic valve
Further information: Timeline of low-temperature technology

Liquefied gases, such as liquid nitrogen and liquid helium, are used in many cryogenic applications.
Liquid nitrogen is the most commonly used element in cryogenics and is legally purchasable around
the world. Liquid helium is also commonly used and allows for the lowest attainable temperatures to
be reached.
These liquids may be stored in Dewar flasks, which are double-walled containers with a high
vacuum between the walls to reduce heat transfer into the liquid. Typical laboratory Dewar flasks are
spherical, made of glass and protected in a metal outer container. Dewar flasks for extremely cold
liquids such as liquid helium have another double-walled container filled with liquid nitrogen. Dewar
flasks are named after their inventor, James Dewar, the man who first
liquefied hydrogen. Thermos bottles are smaller vacuum flasks fitted in a protective casing.
Cryogenic barcode labels are used to mark dewar flasks containing these liquids, and will not frost
over down to −195 degrees Celsius.[7]
Cryogenic transfer pumps are the pumps used on LNG piers to transfer liquefied natural
gas from LNG carriers to LNG storage tanks, as are cryogenic valves.
Cryogenic processing[edit]
The field of cryogenics advanced during World War II when scientists found that metals frozen to low
temperatures showed more resistance to wear. Based on this theory of cryogenic hardening, the
commercial cryogenic processing industry was founded in 1966 by Ed Busch. With a background in
the heat treating industry, Busch founded a company in Detroit called CryoTech in 1966 [8] which
merged with 300 Below in 1999 to become the world's largest and oldest commercial cryogenic
processing company.[citation needed] Busch originally experimented with the possibility of increasing the life
of metal tools to anywhere between 200%-400% of the original life expectancy using cryogenic
tempering instead of heat treating.[citation needed] This evolved in the late 1990s into the treatment of other
parts.
Cryogens, such as liquid nitrogen, are further used for specialty chilling and freezing applications.
Some chemical reactions, like those used to produce the active ingredients for the
popular statin drugs, must occur at low temperatures of approximately −100 °C (−148 °F). Special
cryogenic chemical reactors are used to remove reaction heat and provide a low temperature
environment. The freezing of foods and biotechnology products, like vaccines, requires nitrogen in
blast freezing or immersion freezing systems. Certain soft or elastic materials become hard
and brittle at very low temperatures, which makes cryogenic milling (cryomilling) an option for some
materials that cannot easily be milled at higher temperatures.
Cryogenic processing is not a substitute for heat treatment, but rather an extension of the heating -
quenching - tempering cycle. Normally, when an item is quenched, the final temperature is ambient.
The only reason for this is that most heat treaters do not have cooling equipment. There is nothing
metallurgically significant about ambient temperature. The cryogenic process continues this action
from ambient temperature down to −320 °F (140 °R; 78 K; −196 °C). In most instances the cryogenic
cycle is followed by a heat tempering procedure. As all alloys do not have the same chemical
constituents, the tempering procedure varies according to the material's chemical composition,
thermal history and/or a tool's particular service application.
The entire process takes 3–4 days.
Fuels[edit]
Another use of cryogenics is cryogenic fuels for rockets with liquid hydrogen as the most widely used
example. Liquid oxygen (LOX) is even more widely used but as an oxidizer, not a fuel. NASA's
workhorse space shuttle used cryogenic hydrogen/oxygen propellant as its primary means of getting
into orbit. LOX is also widely used with RP-1 kerosene, a non-cryogenic hydrocarbon, such as in the
rockets built for the Soviet space program by Sergei Korolev.
Russian aircraft manufacturer Tupolev developed a version of its popular design Tu-154 with a
cryogenic fuel system, known as the Tu-155. The plane uses a fuel referred to as liquefied natural
gas or LNG, and made its first flight in 1989.
Other applications[edit]
Astronomical instruments on the Very Large Telescope are equipped with continuous flow cooling systems.[9]
Some applications of cryogenics:
• Nuclear magnetic resonance (NMR)

NMR is one of the most common methods to determine the physical and chemical properties of
atoms by detecting the radio frequency absorbed and subsequent relaxation of nuclei in a
magnetic field. This is one of the most commonly used characterization techniques and has
applications in numerous fields. Primarily, the strong magnetic fields are generated by
supercooling electromagnets, although there are spectrometers that do not require cryogens. In
traditional superconducting solenoids, liquid helium is used to cool the inner coils because it has
a boiling point of around 4 K at ambient pressure. Cheap metallic superconductors can be used
for the coil wiring. So-called high-temperature superconducting compounds can be made to
super conduct with the use of liquid nitrogen which boils at around 77 K.
• Magnetic resonance imaging (MRI)
MRI is a complex application of NMR where the geometry of the resonances is deconvoluted
and used to image objects by detecting the relaxation of protons that have been perturbed by a
radio-frequency pulse in the strong magnetic field. This is mostly commonly used in health
applications.
• Electric power transmission in big cities
It is difficult to transmit power by overhead cables in big cities, so underground cables are used.
But underground cables get heated and the resistance of the wire increases leading to waste of
power. Superconductors could be used to increase power throughput, although they would
require cryogenic liquids such as nitrogen or helium to cool special alloy-containing cables to
increase power transmission. Several feasibility studies have been performed and the field is the
subject of an agreement within the International Energy Agency.
Cryogenic gases delivery truck at a supermarket, Ypsilanti, Michigan
• Frozen food
Cryogenic gases are used in transportation of large masses of frozen food. When very large
quantities of food must be transported to regions like war zones, earthquake hit regions, etc.,
they must be stored for a long time, so cryogenic food freezing is used. Cryogenic food freezing
is also helpful for large scale food processing industries.
• Forward looking infrared (FLIR)
Many infra-red cameras require their detectors to be cryogenically cooled.
• Blood banking
Certain rare blood groups are stored at low temperatures, such as −165 °C.
• Special effects
Cryogenics technology using liquid nitrogen and CO2 has been built into nightclub effect systems
to create a chilling effect and white fog that can be illuminated with colored lights.
• Manufacturing process
Cryogenic cooling is used to cool the tool tip at the time of machining. It increases the tool life.
Oxygen is used to perform several important functions in the steel manufacturing process.
• Rocket
Many rockets use cryogenic gases as propellants. These include liquid oxygen, liquid hydrogen,
and liquid methane.
• Recycling of Materials
By freezing the automobile or truck tire in Liquid nitrogen, the rubber is made brittle & can be
crushed into small particles. These particles can be used again for other items.
• Research
Experimental research on certain physics phenomena, such as spintronics and
magnetotransport properties, requires cryogenic temperatures for the effects to be observed.
Production[edit]
Cryogenic cooling of devices and material is usually achieved via the use of liquid nitrogen, liquid
helium, or a mechanical cryocooler (which uses high pressure helium lines). Gifford-McMahon
cryocoolers, pulse tube cryocoolers and Stirling cryocoolers are in wide use with selection based on
required base temperature and cooling capacity. The most recent development in cryogenics is the
use of magnets as regenerators as well as refrigerators. These devices work on the principle known
as the magnetocaloric effect.
Detectors[edit]
For cryogenic temperature measurement down to 30K, PT-100 sensor (resistance temperature
detectors (RTDs)) is used, and for lower than 30K it is required to use Silicon Diode for accuracy.
There are also other cryogenic dete

Cryogenic Processing: Further Information

Uploaded by

Copyright:

Available Formats

Cryogenic Processing: Further Information

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Cryogenic Processing: Further Information

Uploaded by

Copyright:

Available Formats

Cryogenic valve

Further information: Timeline of low-temperature technology

Some applications of cryogenics:

• Nuclear magnetic resonance (NMR)

Cryogenic gases delivery truck at a supermarket, Ypsilanti, Michigan

You might also like