08 414kats englisch III.

doc

START - STOP – DIESEL CONTROL UNIT

AHD 414

AHD 414 is a microprocessor controlled start-stop diesel engine control and monitoring
device for control desk mounting. It is available in several versions, depending on the
individual engine manufacturers and their series.

- device for control desk mounting

- integrated firing- and overspeed monitoring (depending on frequency), programmable
decimally
- individual problem solutions possible
- small and robust design
- high loading capacity of the relay outputs
- low power consumption (app. 0.15A)
- designed for large fluctuations of the power supply
- pluggable 22-pole terminal block
- serial bi-directional interface
- available with front-cap, locking with turnbuckle or lock
- approved by: GL (other classification societies on request)

Development, manufacturing, service for shipping and industry

Am Steenö ver 4 • D-27777 Ganderkesee • Phone: + 49(0)4221 9475-0 • Fax: + 49(0)4221 9475-21 /-22
internet: www.boening.com • mail: [email protected]
 Start-Stop-Diesel Control Unit

CONTENTS

PAGE

1. General 3
2. Construction 3

3. Main functions 3
3.1 Starting of the engine 3
3.2 Stopping of the engine 4
3.3 Acknowledgement 4
3.4 Reset 4

4. Programming 4
5. Wire break stop-/sensor circuits 4
6. Remote control 5

Order-related technical specification page 1 6

Order-related technical specification page 2 7
Order-related technical specification page 3 8
Order-related technical specification page 4 9

2
 Start-Stop-Diesel Control Unit

1. General

AHD 414 is a microprocessor controlled device. The original version was designed for starting,
stopping and monitoring of diesel engines. With several software variations, that can be called up by
the user, the device can be adjusted to different requirements.

It has the following features:

- device for switchboard mounting

- integrated firing and overspeed monitoring (frequency-dependent)
- optional individual problem solutions
- small and robust construction
- high loading capacity of the relay outputs
- low power consumption of the electronics (0.15 A app.)
- designed for high fluctuations of power supply
- type approved by: Germanischer Lloyd

2. Construction

AHD 414 consists of an electronic card with a processor system and all necessary periphery
components. The card is fixed with 4 spacer bolts on a front cover made of AlMg1. All ICs are plugged
into mounting sockets. The program is accommodated in an EPROM 27C256, or, on request, in an
EEPROM 28C256. All inputs and outputs are led to a pluggable 22-pole terminal block. The card
contains a bi-directional serial interface (TTY). The following kinds of labeling are possible:

- silk-screen printing of the front panel by anodizing

- printed foil is inserted between front frame and front panel

The unit is accommodated in a housing according DIN 43700 for control desk mounting with a front-
frame (dimensions: 144mm x 144mm) and an installation depth of 53mm. If required, the device can
be equipped with a front-cap with turnbuckle or lock.

3. Main functions

3.1 Starting of the engine

The engine can be started directly at the device or by remote start, as long as none of the following
criteria applies:

- start blocking input is active

- stop alarm is released
- engine rotates already
- operating switch at motor is activated (if available)
- lub. oil pressure is not low

Depending on the instructions in the order-related technical specification, which is attached to this
description, the engine has to pre-glow or starts immediately. The pre-glowing time can be
programmed arbitrarily. The start process is finished when the accordingly programmed frequency is
emitted by the tachogenerator. The duration of a single start trial, as well as the number of start trials to
be carried out, if the ignition is not successfully performed, are also programmable.

Just before switching-on the starter, the program checks, if the oil pressure is low or if the
tachogenerator emits a signal. If at least one of the mentioned criteria is given, the starter will not be
switched-on, but the automatic supervision will still be switched „
on“. Thus, the starter will be optimally
protected. The mentioned parameters do not lead to completion of the actual start process but prevent
its initiation.

3
 Start-Stop-Diesel Control Unit

3.2 Stopping of the engine

The engine can be stopped manually from the device, externally by a remote stop or by a stop alarm.
As possible stop actuator, a solenoid or operating magnet can be used (programmable).

3.3 Acknowledgement

The function of the lower button at the device is to acknowledge horn and optics, as well as to perform
a lamp test.

3.4 Reset

The reset button at the device resets acknowledged alarms into the original state. Furthermore, it can
interrupt an active stop signal.

4. Programming

Part of this description is an ORDER-RELATED TECHNICAL SPECIFICATION that is the basis for our
production and that is filled out by the customer according to his specific requirements. If a
programming device is available (e.g. the battery operated S4 that can be supplied by us), the user can
quickly modify the parameters, which might be important during commissioning.

The following parameters are programmable:

- pre-glowing time
- amount and duration of start trials
- frequency of ignition and overspeed
- solenoid or operating magnet
- stop time
- delay times
- inputs (NC or NO)
- wire break supervision of the inputs
- inputs (display or alarm)
- suppression of alarms, depending on kind of operation (e. g. oil pressure)
- inputs 7, 8 and/or 9 can be used as power switch input e.g. for release of oil pressure
alarms.

Furthermore, the program includes a variety of special functions (starting at page 2 of the ORDER-
RELATED TECHNICAL SPECIFICATIONS) that can be easily activated by the user by entering
storage addresses. Due to customers‘ requirements, the possibilities are continuously extended. Thus,
it is e.g. possible to assign different functions to relays (e.g. auto-stop, engine ready for start...), which
are not needed in the basic version (e.g. horn, pre-glowing...).

5. Wire break stop and sensor circuits

There is a low test voltage on the stop output continuously. If it is interrupted, the alarm „ wire break
stop/sensor circuit“ is released. If only this LED flashes, the stop circuit is interrupted. If a sensor
conduit is interrupted, the mentioned LED flashes and additionally the interrupted circuit. For the binary
alarm input Z-diodes BZX 5V6 are used. On these, cyclically a voltage of less than 5.6V (alarm mode)
and of more than 5.6V (wire break mode) is switched. Thus, the wire break supervision is also used as
internal system-check, since the inputs must switch in the same cycle. If a Z-diode is connected wrong,
it works like a closed contact.

4
 Start-Stop-Diesel Control Unit

6. Remote control

AHD 414 has a bi-directional serial interface (TTY), over which it can communicate with other data
stations. It is e.g. possible to use a second device as remote control.

Remote control
414fer-e.mcd
S
T
ENGINE IS RUNNING A
R
T
WIRE BREAK
STOP- / SENSOR CIRCUIT
S
START FAILURE STOP T
O
P
FAILURE TACHOGENERATOR

OVERSPEED STOP
RESE T
OIL PRESSURE MIN STOP

TE ST

START BLOCKING/STOP

N
DE B
ENGINE IS PRE-GLOWING
BÖ NING AHD
L IN

ERG

414 ENGINE IS STARTING

ANLAGEN

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Supply

Horn

On site
Measuring point no.

S
T
1 ENGINE IS RUNNING A
R
T
WIRE BREAK
2 STOP-/SENSOR CIRCUIT
S
START FAILURE STOP T
3 O
P
4 FAILURE TACHOGENERATOR

5 OVERSPEED STOP
RESE T
6 OIL PRESSURE MIN STOP

7
8 TE ST

9
10 STARTBLOCKING/STOP

N
DE B
ENGINE IS PRE-GLOWING
AHD
L IN

E RG

BÖ NING
414 ENGINE IS STARTING
ANLAGEN
K1
K2
K3
K4
K5

K6

K7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Solenoid/operat. magnet

(-)
Alarm system on
Collective report

6 7 8 9 10
Meas. point no.
Remote start
Remote stop
Firing speed
Pre-glowing

4-40V or
Tachogen.

Serial out
Serial in

The minus poles of both supplies

Voltage

Starter

Horn

have to be connected.

5
 INPUT Suppression Operating Manual
DELAY DISPLAY/ by W ire break switch em erg. stop Measuring point text
M easuring STOP NC/NO
(idle/operat.)
ALARM meas. pt. 1 supervision function input LED
point no. COLOR
EPROM Content EPROM yes = 01 EPROM NO=01 EPROM Display=01 EPROM yes = 01 EPROM yes = 01 EPROM yes = 01 EPROM yes = 01
address (1/4sec) address no = 00 address NC=00 address Alarm =00 address no = 00 address no = 00 address no = 00 address no = 00
S
_ _ _ _ _ _ _ _ _ _ _ _ _ _ grü n
green SUPERVISION ON T
1 3F70
A
414ers2E.MCD

WIRE BREAK - STOP CIRCUIT R

2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ yellow T
- SENSOR CIRCUIT

3 _ _ 3F82 01 _ _ _ _ _ _ _ _ _ _ _ _ red START FAILURE S

T
O
4 _ _ _ no _ _ _ _ _ _ _ _ _ _ _ _ yellow SPEED SENSOR FAILURE P

5 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ red OVERSPEED STOP

6 3F75 3F85 3F95 3FA5 3FB5 3FC5 _ _ _ _ red

RESET

144
3F76 3F86 3F96 3FA6 3FB6 3FC6 3FE6 _ _ red 136
7

8 3F77 3F87 3F97 3FA7 3FB7 3FC7 3FE7 4600 yellow

TEST
9 3F78 3F88 3F98 3FA8 3FB8 3FC8 3FE8 4601 yellow

10 _ _ _ _ 3F99 _ _ _ _ _ _ _ _ yellow
START BLOCKING

ENTERING INTO THE EPROM ADDRESSES MUST BE DONE DECIMALLY AND TW O-DIGIT. BÖ NING ENGINE IS PREGLOWING
EMPTY EPROM ADDRESSES HAVE THE CONTENT "00".
ENGINE IS STARTING
Preglowing time : min 3 Fd0 sec 3 Fd1
Number of start trials : 3 Fd2
Duration of one start trial : sec 3 Fd3 max 5
53
Frequency of the speed sensor high low 144
at termination of starting procedure : Hz 3 Fd4 3 Fd5

6
min 0008 Hz
Frequency of the speed sensor high low max 9999 Hz Attention: If the input start blocking is used, it must be ensured
at overspeed : Hz 3 Fd8 3 Fd9
Stop time : sec 3 FdA for safety reasons that the starter circuit is inter-

K1
K2
K3
K4
K5
K6
K7
rupted while this input is active.
Solenoid (content 00)
Operating magnet (content 01) : 3 FdB

yes cont. C0
Overspeed function : 2E99 no cont. C9 TECHNICAL DATA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Power supply : 24VDC ± 25% or 12VDC

(1)
(3) Power consumpt. of electronics : appr. 0.15 A
Rear view without cover
Perm. load of relay contacts : starter- and solenoid/

(2)
Start-Stop-Diesel Control Unit

STANDARD - (-) operating magnet circuit

6 7 8 9 10
TERMINAL DIAGRAM Meas. point no. - 20 A peek current
- 10 A cont. current
- all other relays 2 A
Prem. rel. air humidity : 99%

Firing speed
Horn
Serial in

Voltage
Serial out

Preglowing
Starter
Solenoid/oper. magnet
Collect. report
Remote start
Remote stop

Alarm system on
Speed sensor
4-40V or

Panel cut-out : 138 mm x 138 mm

(1) Protection class : with front cap IP 54
Contact closes after switching on of the device. It opens appr. 5 s after starting of

Type-Chip
(E-Prom 27C256)
the engine in order to "arm" an eventually existing alarm system.
Installation depth : 53 mm
(2)
W eight : 0.5 Kg
Contact closes after switching on of the device. It opens in the event of an alarm.
It closes for appr. 2 s, if another alarm is released and then opens again
(collective alarm repetition).
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
(3) ORDER-RELATED
For wire break supervision of the stop alarm circuits, Z-Dioden BZX5V6/1.3W TECHNICAL SPECIFICATION
(part of delivery) are installed parallel to the contacts. Symbol: basic function, event. addit.
pluggable terminal block PAGE 1 OUT OF
(only for 24V power supply) View: functions, starting on page 2
4 PAGES
 414ers3E.MCD

Relay Address Content Function Relay Address Content Function

K1 3FE0 00 Pre-glowing K6 3FE5 00 Alarm system on alert
01 Engine stopped automatically 01 Engine stops
02 Overspeed 02 Switches on with operating magnet
and drops again after 2 seconds
03 Relay changes at each start trial 03 Switches on with starter and drops
2 seconds after start trial
04 Relay switches the lub.oil-pump for 20 04 K6 ON at auto-stop
min. after stop 05 K6 OFF at auto-stop
K2 3FE1 00 Starter K7 3FE6 00 Collective alarm
01 Engine stopped automatically If supervision is activated, switching
01 can be done for 2 sec. via input 10
02 (terminal 16) K7.
03 02
04 03
04

K3 3FDB 00 Solenoid
01 Operating magnet

7
02
03
04

K4 3FE3 00 Firing speed Empty storage-addresses have the content "00".

01
02
Start-Stop-Diesel Control Unit

03
04

K5 3FE4 00 Horn
01 Engine ready for start
02 Engine not ready for start
03 Start failure
04 ORDER-RELATED

PAGE 2 OUT OF
TECHNICAL SPECIFICATION
4 PAGES
 Empty storage addresses have the content "00".
SPECIAL FUNCTIONS
yes = 01

Eprom-
address
no = 00
relative stop time:
3FDC Engine stops until speed = zero plus the time that was entered into address 3FDA (see page 1).
414ers4e.MCD

yes = 01
no = 00 Afterglow:
3FEA After starting of the engine it will be afterglowed for appr. 10s.

3FEB 00 = Engine can be started independently of the oilpressure.

01 = Engine can only be started, if oil pressure lower than P-oil-pressure-switch (additional starter protection).
02 = Engine can only be started at existing oil pressure (preglow relay switches pre-lub. pump).

7EA0 00 = Alarm speed sensor failure, if SUPERVISION ON and frequency signal failure.
01 = Alarm same as at contentn 00 and additionally failure terminal D+, (input 9, loading control)

00 = Switch-off procedure is terminated after elapsing of time entered into address 3FDA (see page 1).
3FFE
01 = No time limit for stop signal; cancelling of stop signal by "Starting of Engine", or, at auto stop, please acknowledge
and reset first.
02 = No time limit for stop signal; cancelling of stop signal by reset, or, at auto stop, please acknowledge first.

00 = Wire break in stop circuit is monitored.

3FFF
01 = No wire break monitoring in stop circuit.

8
3FDF 01 = Reset after auto stop only possible after engine has completely stalled (speed frequency smaller than 7 Hz).

00 = Terminal 16 start blocking Shutter

3FFA Battery plus 21
01 = Terminal 16 for conditional preglowing, e.g. thermostat (only if this input is active)
00 = Normal
3FFB
01 = Input 9 becomes remote start input (can also be monitored for wire break).
Start-Stop-Diesel Control Unit

00 = Normal
3FFD 01 = K1 switches for 5s, if it has the function "auto stop"
or "overspeed".

Battery minus 17
00 = Engine is running if there is a vol-
00 = Engine speed is registered as frequency signal tage (10 to 35 VDC) at terminal 18.
4602 Battery plus 18 4603
01 = Engine is running is registered as voltage signal.
or D+ from 01 = Engine is running if there is no
alternator voltage at terminal 18.

7EE0 00 = Normal
ORDER-RELATED
01 = If serial input is charged with 24V, TECHNICAL SPECIFICATION
this works as overspeed-test.
PAGE 3 OUT OF (SPECIAL FUNCTIONS)
(overspeed switching point drops appr. 17%) 4 PAGES
 Empty storage addresses have the content "00". 414ers7e.MCD

Serial 3FDE 00 = No serial communication.

communication :
01 = AHD 414 is connected as remote control.
02 = PS 47- 1- 15 (binary data station) is connected as input station.
03 = Serial input over data station PS 47-1-15 and serial output to data distributor AHD W.
05 = On parallel display AHD 406-2
06 = Serial output on data distributor AHD W (see below).

Serial output to data distributor AHD W

In this output format, AHD 414 works like a data station PS47-1-15. The following protocol shows the bit-order:
Format: Startbit (high), 15 data bits according to the below mentioned order (high-bit, if report is active), 20 to 100 bits low,
1200 Baud, are transmitted between the data protocols. Thus, the bits can be programmed arbitrarily and be transferred to the alarm systems KOMPAKT EDA 47.

Output protocol if content of Eprom address 3FDE is 06

9
Meas.point
no. S
1. Wire break 1 SUPERVISION ON T
2. Firing speed A
WIRE BREAK: -STOP CIRCUIT R
3. Alarm blocking cancelled 2 T
-SENSOR CIRCUIT
(Meas. point no. 1) 3 START FAILURE S
T
4. Collective alarm O
4 FAILURE TACHOGENERATOR P
5. Manual stop
6. Engine ready for start 5 OVERSPEED STOP
Start-Stop-Diesel Control Unit

7. Automatic stop
6
8. Start program is running RESET
9. Meas. point no. 9 7
10. Meas. point no. 8
8
11. Meas. point no. 7
TEST
12. Meas. point no. 6 9
13. Start failure
14. Failure tachogenerator 10 START BLOCKING

15. Overspeed BÖ NING ENGINE IS PRE-GLOWING

ENGINE STARTING
ORDER-RELATED
TECHNICAL SPECIFICTION
PAGE 4 OUT (SPECIAL FUNCTIONS)
OF 4 PAGES