Harmony III

INSTALLATION
INSTRUCTIONS
E2011 Lennox Industries Inc.
Dallas, Texas, USA Harmony IIIt Zoning System
ZONING
505,023M
08/11 Litho U.S.A.
Supersedes 01/11
Retain These Instructions For Future Reference
IMPORTANT
Variable Speed Blower Motor (VSM) technology is
required for use with Lennox Harmony IIIt Zone
Control Systems.
Only technicians qualified for zoning installations

should perform the equipment setup in this manual.
Table of Contents
GENERAL
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Gas Furnace Start−Up & Checkout:
Optional Dehumidification Accessories . . . . . . . . . . . . . . . . 2 Gas Heating Checkout − Single Zone . . . . . . . . . . . . . . . 33
Residential Zone Control System − Field Wiring . . . . . . . . . 3 Gas Heating Checkout − Multiple Zone . . . . . . . . . . . . . . 34
System Components (included & separately ordered) . . . . 4 Gas Heating Checkout − Central Control . . . . . . . . . . . . . 34
Installation planning & selecting heat/cool equipment . . . . 5 Troubleshooting:
Installing Zone Control Components . . . . . . . . . . . . . . . . . . . 6 Zoning system with Gas Furnace . . . . . . . . . . . . . . . . . . . 35
Zone Control Panel Jumpers: Gas Heating Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Discharge Air Upper Limit & Differential Temp. . . . . . . . 37
Air Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 AIR HANDLERS
Air Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Variations on common condensing unit applications:
Heat/Cool Staging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Electric Heat, Hot Water Coil, Cooling Only . . . . . . . . . . 38
SYSTEM Configuration/E−Heat Stages . . . . . . . . . . . . . 11 Air Handler Settings (All applicable models) . . . . . . . . . . . . 39
Common System Component Wiring . . . . . . . . . . . . . . . . . . 12 Installation Setup Worksheets:
Zone Control Transformer Phasing . . . . . . . . . . . . . . . . . . . . 13 CBX32MV/CBX40UHVCooling/Heating; Electric
Component Specific Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Strip Heat (non−HP appls) . . . . . . . . . . . . . . . . . . . . . . . . . 40
Minimum CFM in Variable Speed Furnaces . . . . . . . . . . . . . 14 CBX32MV/CBX40UHVHeat Pump; Electric Strip Heat 41
System Flow Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 CBX32MV/CBX40UHV – Cooling Only or Cooling
with Hot Water Coil (non−HP appls) . . . . . . . . . . . . . . . . . 42
HEAT PUMP
Installing Heat Pump and accessories . . . . . . . . . . . . . . . . . 16 DUAL FUEL
Zone control system wiringHeat Pump . . . . . . . . . . . . . . . 17 Zone control system wiringDual Fuel . . . . . . . . . . . . . . . . 43
Heat Pump System Startup and Checkout . . . . . . . . . . . . . . 18 Dual Fuel Startup & Checklist . . . . . . . . . . . . . . . . . . . . . . . . 44
Heat Pump Heating Checkout − Single Zone . . . . . . . . . 18 Gas Heating Checkout − Single Zone . . . . . . . . . . . . . . . 44
Heat Pump Heating Checkout − Multiple Zone . . . . . . . . 19 Gas Heating Checkout − Multiple Zone . . . . . . . . . . . . . . 45
Heat Pump Heating Checkout − Central Control . . . . . . . 19 Gas Heating Checkout − Central Control . . . . . . . . . . . . . 46
Heat Pump Pressure Switch Checkout . . . . . . . . . . . . . . 20 Troubleshooting:
Troubleshooting: Zoning system with Dual Fuel . . . . . . . . . . . . . . . . . . . . . . 47
Zoning system with Heat Pump . . . . . . . . . . . . . . . . . . . . 21 Dual Fuel Operation (Below Balance Point) . . . . . . . . . . 48
HP Heating Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Discharge Air Upper Limit & Differential Temperatures . 49
Defrost Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Dual Fuel Operation (Above Balance Point) . . . . . . . . . . 50
Defrost Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
GAS FURNACE Installation Setup Worksheets:
Zone control system wiringGas Furnace . . . . . . . . . . . . . 24 G61MPV/G60UHV Dual Fuel; with
G71MPP/SLP98/SL280V/EL296V: Honeywell 2−stage IFC control (HP appls) . . . . . . . . . . . 52
Integrated Control Electrical Adjustments . . . . . . . . . . . . 25 G71MPP/SLP98/SL28V0/EL296V Dual Fuel (HP appls) 53
System operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installation setup worksheet . . . . . . . . . . . . . . . . . . . . . . . 27 TROUBLESHOOTING
G61MPV/G60UHV: Operation & Troubleshooting Indicators . . . . . . . . . . . . . . . . 54
Integrated Control Electrical Adjustments . . . . . . . . . . . . 28 Fault Recall. Time Delays, Time Delay Override . . . . . . . . . 55
System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Diagnostics Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Installation setup worksheet . . . . . . . . . . . . . . . . . . . . . . . 32 Troubleshooting Air Delivered by Blower . . . . . . . . . . . . . . . 58
PIAB Calculation Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . 60
08/11 505,023M (#10009243)

*2P0811* Page 1 *P505023M*
Downloaded from www.Manualslib.com manuals search engine
GENERAL
GENERAL
Shipping & Packing List Variations on the options described above and included in
this document are: cooling−only, hot water coil, and cooling
Items shipped with the Harmony IIIt Zone Control System system with electric heat applications.
include: The Harmony IIIt zone control system uses off−the−shelf,
1 − Harmony IIIt Zone Control System unit single-stage, non-heat pump, non−power-robbing elec-
1 − Discharge Air Sensor tronic thermostats and motorized dampers in any of the ap-
Additional itemsordered separately; include (see Sys- plications to control distribution of conditioned air to differ-
tem Components on Page 4): ent zones. This control allows conditioning of different
S Transformer zones within a residence while using a single HVAC sys-
tem.
S Dampers
S Thermostats
The zone control system operates in two modes: central
control (vacation mode) or zone control. LEDs on the
S Balance Point Sensor kit (56A87)
zone control panel indicate the current operating mode.
S Pressureswitch (For Heat Pump Option):
When the system is in the central control mode, a de-
HFC−22 (27W12); HFC−410A (27W13)
mand from the central control thermostat results in condi-
S Tee for vapor line High Pressure Switch (87071)
tioned air being directed to all of the zones. In this mode,
S Defrost Tempering Kit (67M41) zone 1 thermostat is designated as the controlling thermo-
S Humiditrol® Enhanced Dehumidification Accessory (EDA), stat; other thermostats are not used.
EDA−024B (94M41), EDA−036C (94M42), EDA−060D When the system is in the zone control mode, a zone is
(94M43)
conditioned only upon demand from that zone’s thermo-
S Humiditrol® Zoning Accessory (HZA) Kit (39W67) (required stat.
if Humiditrol® EDA, above, is used)
The zone control system is ideal for retrofit applications as
Introduction well as new construction. The system controls the air vol-
ume, eliminating the need for bypass dampers in most ap-
The Lennox Harmony IIIt Zone Control System manages plications. The homeowner controls the system using
the distribution of conditioned air to specific areas or zones zone thermostats to make comfort settings for each zone.
in a house or small commercial building by directing heated
or cooled air to occupied areas without conditioning un- A programmable thermostat should be used to provide a
used areas. This improves economy while providing a bal- specialized heating and cooling sequence. While the sys-
anced and comfortable environment. The system can be tem is in the zone mode, a programmable thermostat con-
used in the following Lennox HVAC system applications: trols the temperature for its particular zone.
Option 1.Variable speed gas furnace used with a 2-stage Optional Dehumidification Accessories
condensing unit.*
The Harmony IIIt zone control system may be used in con-
Option 2.Variable speed air handler unit (with or without junction with a Humiditrol® Enhanced Dehumidification Ac-
electric heat) used with a 2-stage condensing cessory (EDA) and which also requires a Humiditrol® Zon-
unit or heat pump.* ing Accessory (HZA). This document reflects the control
Option 3.Variable speed gas furnace used with a 2-stage which is outfitted for connection to, and control of, the EDA
heat pump.* in a zone control system using the HZA. See Humiditrol ®
*A 1 stage condensing unit (heat pump) may be used under specific Zoning Accessory Installation Instructions for more infor-
circumstances as listed in Table 3 (see Page 5). mation.
505023M 08/11 Page 2

GENERAL
Residential Zone Control System − Overview of Field Wiring

ZONE 1 ZONE 2
THERMOSTAT (ZONE 1 OR CENTRAL CONTROL THERMOSTAT
THERMOSTAT WHEN IN VACATION MODE) A A (ZONE)
ZONE DAMPER ZONE DAMPER

B B
TRANSFORMER TO POWER CONDENSING

POWER
ZONE CONTROL PANEL, THER- UNIT OR HEAT
MOSTATS AND DAMPERS; D PUMP OUT-
ALSO POWERS HZA CONTROL B F DOOR UNIT
WHEN EDA IS USED)
DISCHARGE
ZONE CONTROL E AIR SENSOR
HUMIDITROL® ENHANCED
DEHUMIDIFICATION SYSTEM PANEL VARIABLE SPEED
ACCESSORY
HUMIDITROL®
C
FURNACE OR AIR
ZONING H HANDLER
ACCESSORY (HZA)
OPTIONAL
*ZONE 3 *ZONE 4
THERMOSTAT THERMOSTAT
(ZONE)
A A (ZONE)
ZONE DAMPER B B ZONE DAMPER
LEGEND − OUTDOOR
G THERMOSTAT /
A Five wire low voltage 18 ga. minimum
BALANCE
B Two wire low voltage OR Three wire if Power−open, Power−closed 18 ga. minimum
POINT SENSOR
C INDOOR UNIT: Up to nine wire low voltage 18 ga. minimum
D OUTDOOR UNIT:
− Two (3, if LSOM equipped unit) wire low voltage (single-stage condensing unit or EDA) 18 ga. minimum
− Three (4, if LSOM equipped unit) wire low voltage (two-stage condensing unit) 18 ga. minimum
− Up to seven wire low voltage (single-stage heat pump outdoor unit) 18 ga. minimum
− Up to eight wire low voltage (two-stage heat pump outdoor unit) 18 ga. minimum
E Two wire low voltage (discharge air sensor) 18 ga. minimum
F Two wire low voltage (pressure switch, heat pump only) 18 ga. minimum
G Two wire 18 ga. minimum
H Refer to the Humiditrol® Zoning Accessory (HZA) for wiring requirements.
*NOTE − Zone 3 and zone 4 not available with single-stage outdoor unit.
Page 3 HARMONY IIIT ZONE CONTROL SYSTEM

GENERAL
System Components
The Harmony IIIt zone control system consists of the fol- Thermostats
lowing (n − required):
n
n
Harmony Harmony IIIt zone control panel (included)
Discharge Air sensor (included)
IMPORTANT
n Thermostats (1 for each zone; ordered separately) Use only Electronic thermostats. Mechanical or
n 24VAC Power Transformer(s) (ordered separately) electro-mechanical thermostats will not work with
n Dampers (ordered separately) the Harmony IIIt zone control system.
n Pressure Switch and Tee w/Schrader valve (for Heat Pump
systems; ordered separately) For all zones, use thermostats that are of this type:
S Balance Point Sensor (Optional for Dual Fuel systems)
S electronic thermostat
S Defrost Tempering Kit (Optional for Dual Fuel systems)
S single-stage
S Remote Vacation Switch (optional; ordered separately)
S non-heat pump
Zone Control System
S non-power robbing
The Harmony IIIt zone control system monitors electrical
signals and directs control signals between thermostats, S autochangeover or non−autochangeover
dampers, and HVAC equipment (see figure 1). S Lennox recommends that zone 1 thermostat (central [vaca-
tion] mode controller) be programmable.
S Each thermostat must have a deadband between HEAT and
DAMPER COOL.
CONNEC-
TIONS PRESSURE Recommended thermostats include:
SWITCH CON- THERMOSTAT 24VAC
NECTIONS CONNECTIONS CONNECTIONS S ComfortSenset 7000 model L7742U Touch Screen Ther-
OUTDOOR THERMOSTAT / mostat. (IMPORTANT! When using this thermostat, only
BALANCE POINT SENSOR
CONNECTIONS Precision Mode dehumidification can be used wherein 2°F
JUMPERS: of over-cooling is allowed. Also, it cannot reduce the blower
STAGING
TEMP‘ speed because the zone control DS signal controls the blow-
HEATING−−
er. Thermostat D terminal is not used.
FUSES
S ComfortSenset 5000 model L5711U Touch Screen Ther-
COOLING−− PIAB mostat − 1 heat / 1 cool / 7−day programmable.
JUMPERS
AIR
REDUCTION
CONT.−− Transformer
HEATING−− The dampers, zone control panel, zone thermostats and
DISCHARGE
Humiditrol® Zoning Accessory (if EDA is used) are pow-
SYS CONFIG &
AIR SENSOR
E−HEAT JUMPERS
ered by a single, field−provided 24VAC transformer. To-
CONNECTIONS
gether, the zone control panel and thermostats require
TIME
REMOTE DELAY EQUIPMENT
10VA; dampers require 10VA each. The transformer must
OVER- FAULT
VACATION
SWITCH; RIDE RECALL
CONNECTIONS have an adequate VA rating to serve all components (see
CONNECTIONS DIAGNOSTIC recommendations in table 1).
FOR HZA LEDS
SYSTEM OPERATION LEDS
Figure 1. Harmony IIIt Zone Control Panel

IMPORTANT
Up to 5 dampers per zone may be connected in par-
Discharge Air Sensor (DAS) allel to the zone control panel not to exceed a total
A discharge air temperature sensor (88K38) monitors the of six dampers for entire system.
supply air. This electronic sensor’s probe is inserted into Also, if more than 6 dampers are used, another
the discharge air plenum to gather air temperature data for transformer and isolation relay will be necessary.
the zone control panel. Figure 2 shows the kit; see figure 3
(Page 6) for location of the sensor.
Table 1. 24VAC Transformer selection chart
TEMPERATURE/RESISTANCE CHART
TEMP ºF RESISTANCE (OHMS) Catalog VA LOAD =
30 34,566 Number Size Description Panel plus−
40 26,106
50 19,904
60 15,313
10P17 40VA 120/208/240VAC, 24VAC 3 dampers
70 11.884
80 9,298 10P87 50VA 120/208/240VAC, 24VAC 4 dampers
90 7,332
100 5,826 12P61 75VA 120/208/240VAC, 24VAC 6 dampers
Figure 2. Discharge Air Sensor 83P74 _ Electrical Box (4-in. square)
505023M 08/11 Page 4

GENERAL
System Components (Continued)

Dampers tional Humiditrol® Zoning Accessory controller (see Humi-
Motorized 24VAC powered closed/spring return open ditrol® Zoning Accessory Installation Instructions for de-
dampers are standard for the Harmony IIIt zone control tails).
system. However, power-open/spring-close" and power- NOTE − If a remote vacation switch is connected for
open/power-close" dampers can be accommodated. routing to a convenient location for end user opera-
tion, be sure the switch (field-provided) is properly la-
beled and instructions provided for proper operation.
Remote Vacation Switch
DO NOT LOCATE THE REMOTE VACATION SWITCH
The Harmony IIIt zone control panel includes connec- NEXT TO OTHER HOUSE SWITCHES! THE REC-
tions for an optional remote vacation switch (see figure 1). OMMENDED LOCATION IS NEXT TO ZONE 1 THER-
The same connections are also used for connecting an op- MOSTAT.
Installation planning & selecting heating and cooling equipment

Installation Considerations Selecting/Installing Indoor and Outdoor Units
The total HVAC system must be properly sized to provide Outdoor units may be single or two−stage; use table 3 to
the best comfort. Also, for best performance, zones should determine which to use, based on the number of zones be-
be similar in size so that each zone would require about the ing implemented, and whether the air conditioned zones
same CFM. Each zone’s ducting lengths should be similar are of equal or unequal size.
in length whenever possible. Always attempt to keep CFM
Option 1
requirements per zone within 25% of the average CFM
(see table 2).
S Lennox Gas Furnace with VSM only (G60UHV, G61MPV,
G71MPP, SLP98, SL280V, E296V).
If a small" zone cannot be avoided, give consideration to S Lennox Condensing Unitas described in table 3.
increasing the CFM of the small zone and linking a damper
in a nearby zone that will open along with the small zone’s Option 2
damper(s). The procedure for zone linking is described on S Lennox Air Handler Unit with VSM only (CBX32MV,
Page 7. CBX40UHV, CB31MV, CBWMV).
S Lennox Heat Pump Unitas described in table 3.
Table 2. Adjusting for average CFM Example
Required CFM CFM adjusted to within average Option 3
Zn CFM Avg %CFM Adj Avg %CFM S Lennox Gas Furnace with VSM only (G60UHV, G61MPV
G71MPP, SLP98, SL280V, E296V).
1 500 0.70 600 0.81 Damper linked
2 825 1.16 825 1.12 with Zn 2 S Lennox Heat Pump Unit as described in table 3.
713 738
3 775 1.09 775 1.05 NOTE − Limited variations to condensing units described
4 750 1.05 750 1.02 herein are detailed on Page 38.
Table 3. Condensing units / Heat Pump units
No. of Comparative Zone Lennox Condensing Unit or
Variable Speed Blower Motor (VSM) zones sizes Heat Pump
2 *Equal Single or Two−stage
Indoor units with variable speed blower motors (VSM) are
required to allow the zone control system to distribute ade- 2 *Unequal Two-stage only
quate air to each zone. Use only units recommended in 3 or 4 Equal or Unequal Two-stage only
the following 3 options as only those will work with the *Equal zones would have very similar total ducting lengths with CFM
Harmony IIIt zone control system; other types of units will requirements within 10% of average CFM per zone. Unequal would
not allow the Harmony IIIt zone control system to propor- have less similar ducting length and greater variances from average
tion the amount of air going to each zone. CFM (see table 2 example).

GENERAL
Installing Zone Control Components
When possible, position the sensor some dis- NOTE 1 − FOR UNITS WITH HUMIDITROLDischarge air sensor
(DAS) MUST be located on the output side of the EDA (if used; see
tance away from the coil rather than in the imme- PLENUM Humiditrol Zoning Accessory Installation 505,337M)
diate coil area. The Discharge Air Temperature
Sensor should be located at least 10 inches 1/2 sensor centered in
the width discharge airflow plenum
above the coil. of the (ALSO see note 1)
Fasten the sensor bracket to the plenum plenum
with two self- tapping sheet metal screws. SENSOR PROBE
19 see PROBE
Connect wires to DAS on zone (254) coil
MOUNTING
control panel, NOT on the AHC or DETAIL below
IFC (see figures 17 through 26).
Be sure that the tip of the sensor is located ECB
approximately 10 inches from the indoor coil in SENSOR Electric FURNACE
Heat
the discharge plenum, and 1/2 the depth of the FRONT
plenum, and centered over the discharge airflow, MOUNTING AIR HANDLER
Strips VIEW
side-to-side. DETAIL SIDE VIEW
Figure 3. Discharge Air Temperature Sensor installation (Typical Upflow Furnace)
Zone Control Panel Discharge Air Sensor
IMPORTANT CAUTION
The electrical power source for the zone control sys- This device is manufactured using unpainted and
tem, i.e. the transformer primary, and furnace or air pre-painted metal. Sharp sheet metal edges can
handler unit must be the same source. In addition, cause injury. When installing the device, avoid acci-
the zone control system power−up must occur at the dental contact with sharp edges.
same time or before the furnace or air handler unit
is powered up. Install the discharge air sensor in the discharge plenum
Select an installation site for the Harmony IIIt control con- downstream from the cooling coil. Be sure that the dis-
sidering the following location parameters: charge air will pass over the sensor before the air is distrib-
uted into the duct system. Typical upflow sensor applica-
S Is conveniently accessible and centrally located to facilitate
tions are shown in figure 3; the sensor dimensions shown
wiring from thermostats, dampers, pressure switch (if used),
and HVAC equipment. (distance from heat strips, coil, and position in plenum)
S Is in a non−condensing area (such as a closet). also apply to other applications.
S Is NOT in a laundry room (nor other room in the house where
the humidity would typically be much higher than the rest of
the house).
S Is NOT in any part of the building where the temperature may
exceed 150_F.
505023M 08/11 Page 6

GENERAL
Thermostats
Identify the best location for a thermostat in each zone. If the smaller zone. Table 2 (Page 5) shows an example of
two or more rooms are within a single zone, place the ther- an unequal zone and how to adjust to bring it within 25% of
mostat in a location that is central to all rooms. For exam- the average CFM. Figure 4 shows how the dampers may
ple, if a zone contains two bedrooms, try to place the ther- be linked to distribute some of the air from a small zone into
mostat in a hallway near both bedrooms. another zone.
Do not install thermostats in drafty areas, behind doors, in
corners, near radiant heat sources (appliances), near ZONE 1
sunny windows, near concealed pipes and chimneys, nor DAMPER
Note: Zone
Dampers are
in unconditioned spaces such as closets or exterior walls. Power−Close
type.
Transformer RELAY
Zone 1 (smallest zone)
Obtain an appropriately−rated transformer (see table 1, ZONE 2
Page 4). Install the transformer in either the indoor unit or Zone 2 (largest zone)
in an electrical junction box near the zone control panel. DAMPER
This damper is linked to the zone 1

Dampers damper; it opens when Zone 1
opens to redirect some air away
NOTE − The power source for the transformer must be the from Zone 1 and closes only when
zone 1 damper closes.
same power source as the indoor unit’s transformer.
Motorized dampers in the supply duct system regulate air DAMPER All Zone 2
to the zones. Some applications will be unique and require dampers
open only
more than one damper per zone. If additional dampers are for calls to
Zone 2
required, refer to the the wiring diagram in the Common calls for air.
System Component Wiring section (page 12). Also, if more DAMPER
than 6 dampers are used, another transformer and isola-

tion relay will be necessary.
For more effective zone isolation, the return duct system Zone Demands to Small and Large Zones
may also be dampered by zone. Dampers for each zone Zone Zone with Demand
Dampers None Small Sm.& Lg. Large
must be wired in parallel. Install dampers in the desired
locations; then run thermostat wire from the damper to the Sm.Zone Closed (24V) Open (0V) Open (0V) Closed (24V)
Closed (24V) Open (0V) Open (0V) Open (0V)
zone control panel and damper relays as needed.
Lg.Zone Closed (24V) Closed (24V) Open (0V) Open (0V)
Zone LinkingZone link a small zone to a large zone by Closed (24V) Closed (24V) Open (0V) Open (0V)
wiring dampers in a manner similar to figure 4. Effectively, Note: Zone Dampers are Power−Close type.
this distributes some of the small zone’s air to another
zone to reduce the chance of overheating or overcooling Figure 4. Zone Linking

GENERAL
Zone Control Panel Jumpers (General Information)
Setup for controlling equipment staging and ZONE 1 ZONE 3

Pin shown with PIAB PIAB
volume of air to zones jumper on
This section provides information for installing jumpers on ZONE 1 AT 10%.
the zone control panel jumper banks (see figure 5). These Pin shown with
jumpers define how the zone control system functions to jumper on ZONES 3
ZONE 2 AT 0% AND 4 ARE
control equipment staging and to deliver the proper (allows min. cfm SHOWN
amount of CFM to the zones. airflow). NOT USED
(JUMPERS
ZONE 2 ZONE 4 SET ON
PIAB PIAB
HEATING STAGING NOTE − Only zones 2, OFF").
JUMPERS 3, & 4 have an OFF
setting.
COOLING STAGING
JUMPERS PIAB
JUMPERS
CONTINUOUS AIR
REDUCTION JUMPERS Figure 7. PIAB Jumper Settings (typical)
HEATING AIR NOTE − The blower speed may be affected by the reduc-
REDUCTION JUMPERS
tion jumpers, if installed. See Page 9.
SYS CONFIG &
E−HEAT JUMPERS
Upgrading from Harmony II®?
NOTE − If replacing a Harmony II® system, use conversion
Figure 5. Zone Control Panel Jumper Banks values in table 4 to maintain equivalent air settings when
setting up the Harmony IIIt system.
CAUTION Table 4. Air jumper positions conversion chart
Static electrical discharge will damage electronics. Model Equivalent Positions (%)
Discharge static electricity before touching the zone Harmony II® 25 35 45 55 65 75 85 95
control panel. Touch a grounded metal object be-
Harmony IIIt 0 10 30 40 50 70 80 90
fore touching the circuit board.
How PIAB Jumpers affect blower operation Zone 1 PIAB Jumpers – 140ºF DAS
A variable−speed motor will operate at its minimum speed Zone 1 PIAB terminal strip has an additional jumper setting
or at any increment faster up to its maximum speed. The (labeled 140F DAS) that may be used for added operation-
Percentage Into Adjustment Band (PIAB) jumpers control al flexibility (see figure 8). When the supplied jumper is in
the speed variance of the motor. place across both pins, the discharge air sensor (DAS) up-
When the zone control’s PIAB jumpers are set to 0%, the per limit will be 140°F instead of 160°F (default) to provide
blower operates at the minimum air volume produced by added operational flexibility.
the air handler and when set to 100%, the blower operates
at maximum air volume produced by the air handler (see
HEATING STAGING
your air handler installation instructions for specific CFMs). JUMPERS
For example: if an air handler has a minimum air volume of 800 CFM, COOLING STAGING
and a maximum of 1500 CFM, and the jumper is set to 0%, the air JUMPERS PIAB
delivered to the zone will be 800 CFM. Similarly, if the jumper is set to JUMPERS
CONTINUOUS AIR
100%, the air delivered to the zone is 1500 CFM. By placing a jumper REDUCTION JUMPERS
in the 50% position, you will direct airflow midway between the blow-
er’s minimum and maximum CFM capacities. HEATING AIR
REDUCTION JUMPERS
PIAB JUMPER = 0% PIAB JUMPER = 50% PIAB JUMPER = 100%
MIN. 800 CFM MID. 1150 CFM MAX. 1500 CFM
NOTE − If the heating stag-
(MOTOR RUNS AT
MINIMUM SPEED)
(MOTOR RUNS AT
MAXIMUM SPEED)
ing jumper is set to either
(MOTOR RUNS AT VARIABLE SPEEDS) 120 or 130 and the 140F
Figure 6. VSM Adjustment Band Example DAS jumper is in place, the
furnace will stage up at
By installing jumpers at different % on each PIAB bank,
115°F and down at 130°F
you can direct different amounts of air volume to each
zone. You must jumper a % on zone 1 and at least one oth- (see Page 10).
er zone, and you must jumper OFF on unused zones as
shown in figure 7. Figure 8. 140F DAS Jumper
505023M 08/11 Page 8

GENERAL
Zone Control Panel Jumpers (Determining PIAB Jumper Settings)
Determining PIAB Jumper Settings Table 5. Determine PIAB jumper setting

example CFM values
NOTE − Use the PIAB Calculation Worksheet on Page 60
Required CFM CFM
(also see example below) to help calculate the zone con-
Zone 1 Zone 2 Zone 3 Zone 4 Min. Max.
trol system PIAB settings.
1020 1500 720 OFF 720 2200*
1. From a cooling load analysis, determine what CFM is
required for each zone. Also, from the air handler, de- *High cool jumper setting
termine its minimum and maximum CFM ratings. PIAB formula
2. Using the PIAB formula, found in Table 5 and re- (Req’d CFM − min. CFM)
(Max. CFM − min. CFM)
x 100
flected in the worksheet below, calculate the Percent
Into Adjustment Band (PIAB) using the values from Using example values above, find PIAB for Zone 1:
step 1 for each zone. Table 5 also gives example CFM PIAB . . . . . . . . . . . . . . . . . . (1020 − 720) = 300 . . . . . . . . . . . =.20
. . . . . . . . . . . . . . . . . . . . . . . (2220 − 720) =1500
values to illustrates how to determine the correct PIAB Jumper setting % .20 x 100 . . . . . . . . . . . . . . . . . . . . 20%
jumper for the PIAB for Zone 1 using those values.
3. Set the air selection jumper for the zone using the per- SETUP TIP!
cent air determined in step 2. If the percent air falls be- PIAB calculations should provide a good starting point for
tween available jumper settings, select the nearest setting jumpers. It may also be beneficial to set jumpers at
unit of ten. a higher percentage of airflow such that the sound of air
4. For each zone, repeat steps 1 through 3. rushing is objectionable, and then reduce it incrementally
by 10% until: 1) the sound of air rushing is not objection-
Note − See page 8 for information on 140F DAS (dis- able, and 2) ample, but not excessive, air volume is being
charge air sensor) jumper used on Zone 1 PIAB. provided to adequately heat or cool the zone.
PIAB Calculation Example (see worksheet on Page 60 )
PIAB = [(Required CFM − Minimum CFM) / (Maximum CFM − Minimum CFM)] * 100
Sample CFM ' Required Minimum Maximum Minimum
Sample PIAB = ([___920 − 450 ]/[ 2000 − 450 ]) x 100
= =
b b
Sample PIAB = ([ 470 ]/[ 1550 ]) x 100
=
b
Sample PIAB = [ 0.303 ] x 100 = 30 %
Zone Control Panel Jumpers (Air Reduction)
Continuous Air Reduction Jumpers jumper on 0%. High head pressures may result if air is re-
During continuous fan mode without either a heating or duced during heating mode.
cooling demand, the blower runs at the total percentage of NOTE − For use in warm−climate areas where units have
the CFM jumper settings of the zones calling for continu- high cooling capacity with low heat capacity, ALWAYS set
ous fan (not to exceed 100% of blower capacity). A contin- the jumper on 0%.
uous air reduction jumper allows the blower speed to be re- The heating air reduction jumper enables the blower
duced by a percentage during continuous fan mode. speed, during heating only, to run at a reduced rate
The selections are 75%, 50%, 25% and 0%. At the factory, compared to the cooling blower speed.
the jumper is set on 0%. Set the jumper to the position The selections are 40%, 20% and 0%. Jumpers are set to
equal to the amount of continuous air reduction desired. 0% from the factory. Set the jumper to the position equal to
See figure 9. the amount of heating air reduction desired. See figure 9.
NOTE − If the calculations using a reduction percentage
factory
indicated a resulting CFM lower than the blower’s mini- 0% settings 0%
heating jumper
Must be set on 0%
mum CFM rating, the blower will deliver its minimum CFM 25% shown for heat pump
20%
50% application
(see figure 6 on Page 8). 75% 40%
Heating Air Reduction Jumpers CONTINUOUS HEATING
NOTE − For heat pump applications, ALWAYS set the Figure 9. Air Reduction Jumper Settings

GENERAL
Zone Control Panel Jumpers (Heat/Cool Staging)

Heating/Cooling staging jumpers prevent any rapid stag-
ing of the equipment. This section shows the recom-
Discharge Air Temperature ºF

mended settings for heating/cooling staging temperatures
and explains the temperature differentials for different
equipment configurations. In the diagrams, sine waves in-
dicate which stage operates during the rise and fall of dis-
charge air temperature for the different heating/cooling
staging jumpers. Recommended jumper settings are
shown in bold type.
2ND STAGE 1ST STAGE 2ND STAGE

Heating Staging Temperature Jumper
TIME "
Heating Staging temperature jumpers are used to set the
Gas Furnace w/140F DAS
temperature at which the 2nd−stage heating equipment
jumper (range: 100 − 130;
comes ON. Its selections range from 85 − 130 (°F). The set-
recommended:120). When
ting has a built-in differential of 20°F (except as described
the 140F DAS jumper is in
when 140DAS jumper is used). place (as shown to the
During operation, when the discharge air temperature falls right), the maximum dis-
below the jumper setpoint, 2nd-stage heating begins. If the charge air temperature at
discharge air temperature reaches the differential temper- which the furnace may run
ature, 2nd-stage operation ceases and 1st-stage heating is fixed at 140°F. (Note the
resumes until the temperature again falls below the jumper 140F DAS jumper’s impact
set point. on the differential at 120
and 130 settings):
NOTE − For G71MPP and SLP98 furnaces only, the fur-
nace ignition control will automatically adjust firing rate

without a 2nd stage heat demand to match the blower air-
flow (CFM) requested by the Harmony IIIt zoning system.
See Operation with G71MPP and SLP98" on page 26 for
additional information.
Heat Pump (range: 85 − 110°F, recommended: 90). The

maximum discharge air temperature at which the heat 2ND STAGE 1ST STAGE 2ND STAGE
pump/electric heat is allowed to run is fixed at 135°F. TIME "
Cooling Staging Temperature Jumper

Cooling Staging temperature jumpers are used to set the
discharge air temperature at which 2nd−stage cooling
comes on. It is selectable between 50°, 55° and 60°F. A 7
degree total differential is associated with this staging tem-

perature, beginning at the jumper setpoint, and extending
105F to 7 degrees above the setpoint.
For any jumper setting, if the discharge air should fall to
45°F and any zone still demands cooling, the compressor
will not run leaving only the blower to operate until the dis-
charge air once again rises to 50°F and the 5 minute com-
pressor OFF delay has been satisfied. For this reason, and
2ND STAGE 1ST STAGE 2ND STAGE
TIME "
to better satisfy latent loads, the jumper recommended
setting is 50.
When the zone control system is applied to a heat pump 67F
Discharge Air Temperature
with electric heat, the electric heat will be staged ON to

maintain the discharge air temperature set by the heating 62F
staging jumper position.

57F
ºF
Gas Furnace with 160°F upper limit (range: 100 − 130;

recommended: 120). The maximum discharge air temper- 1ST STAGE 2ND STAGE 1ST STAGE
ature at which the furnace may run is fixed at 160°F. TIME "
505023M 08/11 Page 10

GENERAL
Zone Control Panel Jumpers (SYSTEM Configuration/E−Heat Stages)
SYSTEM Configuration/E−HEAT Stages In this configuration, the maximum discharge temperature

Jumpers the electric heat or heat pump is allowed to run is 135°F. At
that temperature, the zone control system removes de-
The SYSTEM configuration jumpers must be inserted to
mand from the heating unit for a minimum of 5 minutes and
select the type of cooling and heating system that has
until the temperature returns to the normal operating tem-
been installed and the E−HEAT Stages jumper defines if
perature range. While at or above 135°F, the control unit
the system is dual fuel or defines the number of electric
signals for continuous blower operation to those zones
heating stages used.
from which a thermostat heat demand is received.
Gas Furnace and Air Conditioning Select the number of equipment cooling stages by placing
For a gas furnace and air SYSTEM E−HEAT the COOL stages jumper to the appropriate side (1COOL
conditioning combinations, Configuration Stages or 2COOL). Similarly, set the number of Heat Pump stages
put the jumper on GAS (as
HP GAS DF (1HP or 2HP). Jumper settings on the above diagram illus-
2COOL 1COOL 1
shown) and select the 2HP 1HP 2 trate the proper settings for a 2-stage heat pump and two-
number of equipment cool-
3 stage air conditioning system.
ing stages by placing the IN A/C AND GAS FURNACE
CONFIGURATION, HP"
When using a heat pump with electric backup heat, insert
cooling jumper to the ap- AND E−HEAT" JUMPERS an E−HEAT jumper to select the total number of available
ARE IGNORED
propriate site (place on electric heat stages. The diagram above shows a single
1COOL for 1stage cooling heat-strip configuration.
or 2COOL for 2−stage cool-
ing). Heat Pump− Dual Fuel heating, 1−stage or 2 Stage
Heat Pump and Gas Furnace
In this configuration, the maximum discharge temperature
(upper temperature limit) at which the furnace is allowed to This diagram shows a SYSTEM E−HEAT
Configuration Stages
run is 160°F (except when 140FDAS jumper [as described dual−fuel configuration HP DF
GAS
on Page 10] is in place). At the upper limit, the zone control (heat pump for heat and 2COOL 1COOL 1
system removes any heat demand from the furnace for a cool with gas backup heat). 2HP 1HP 2
3
minimum of 5 minutes and until the temperature comes
back within normal operating temperatures. HP position must be jumpered for Dual Fuel applica-
tions and the E−Heat Stages jumper must be set to
While at or above the upper temperature limit, the control
DF" for dual fuel operation.
unit signals for continuous blower operation to those zones
from which a thermostat heat demand is received. When
setting up the furnace control board options, be sure to set Select the number of equipment cooling stages by placing
the BLOWER-OFF DELAY to no greater than 210 SEC- the COOL stages jumper to the appropriate side (1COOL
ONDS. or 2COOL). Similarly, set the number of Heat Pump stages
(1HP or 2HP). Jumper settings on the above diagram illus-
Heat Pump with Electric Backup Heat trate the proper settings for a 1−stage heat pump and
For heat pump with electric SYSTEM E−HEAT 1−Stage of Cooling.
Configuration Stages
backup heat, select HP HP DF
position as shown in this 2COOL
GAS
1
NOTE − See figure 23 (Page 38), Variations on Common
1COOL
diagram. 2HP 1HP 2 Applications for other jumper configurations and electrical
3
wiring variations.

GENERAL
Common System Component Wiring
Use thermostat wire to connect dampers, damper trans- damper output terminals on the zone control panel. If addi-
formers, and the DAS probe with the zone control system. tional dampers are used, additional transformers and re-
lays will be needed.
Fuse F1 will protect the damper outputs from a short circuit
IMPORTANT or overload in the damper wiring.
Avoid running any control wiring close to AC house If dampers are applied to the return duct system, the
wiring. If this cannot be avoided, limit close parallel dampers for each zone must be wired in parallel. Connect
of power and control wiring to a few feet. damper transformer to zone control panel terminal block.
Refer to the Extended Damper Wiring section in figure 10
for wiring connections.
Discharge Air Sensor (DAS) Probe Wiring
Dampers and Damper Transformer Wiring Wire discharge air sensor probe to zone control panel. The
Connect dampers to the zone control panel as shown in variable immersion-temperature probe is not polarity sen-
figure 10. A total of six dampers may be connected at the sitive.
ZONE CONTROL,
EXTENDED THERMOSTATS,
NOTE − The extended damper DAMPER & DAMPERS
120 VAC TRANSFORMER
transformer rating should be sized to (NOT TO EXCEED EXTENDED
WIRING
adequately handle zone dampers 75 VA) CLASS II DAMPER
(1−4) plus relays (K1−K4) not to WIRING TRANSFORMER 24 120
exceed class II wiring limit of 75 VA. 24 VAC (SEE NOTE) VAC VAC
Combined load of zone dampers and

ZONE
zone relays not to exceed 60VA. RELAY K1
Use Lennox Part 56L68 for Zone EXTENDED
Relays 1 through 4. ZONE 1
DAMPER ZONE 1
DAMPER
ZONE
RELAY K2
EXTENDED
ZONE 2
DAMPER ZONE 2
DAMPER
ZONE
RELAY K3
EXTENDED
ZONE 3
DAMPER ZONE 3
DAMPER
ZONE
RELAY K4
EXTENDED
ZONE 4
DAMPER ZONE 4
DAMPER
Figure 10. Damper and Extended Damper Wiring Diagram
505023M 08/11 Page 12

GENERAL
Component Specific Wiring

CHECK VOLTAGE BEFORE CONNECTING ZONE CONTROL TRANSFORMER (ZONE CTRL XFMR) LEADS TO THE ZONE CONTROL
PANEL CONNECTIONS
IF 0 VOLTS (AS SHOWN IN A") IF METER READS 48 VOLTS (AS SHOWN IN B") THEN POLARITY IS RE-
THEN POLARITY IS CORRECT VERSED; SWAP LEADS (AS SHOWN IN C") AND CONFIRM 0 VOLTS
Figure 11. Confirming Transformer Phasing (polarity) is Correct
Zone Control Transformer Phasing Thermostat Wiring

Using standard electronic 1-heat /1-cool non-heat pump,
Using two transformers on a single systemWhen the non-power robbing thermostats, and five−wire thermostat
Harmony IIIt zone control panel is connected to a system cable, wire units as follows:
that has its own transformer, the phasing (or polarity) of the
1. Wire each thermostat to terminals Y, W, G, R, and C.
air handler transformer to the zone control’s add−on trans-
2. Run cable from each of the thermostats to the zone control
former is extremely IMPORTANT because the zone con- panel. Mark each cable according to the zone thermostat
trol transformer powers the DS" circuit within the zone from where it originates.
control and then connects to the air handler DS" circuit. 3. Strip the cables and attach each of the 5 wires to the zone
control panel (see figures 17 [Page 24], 15 [Page 17], 26
The only two transformers that need correct phasing with [Page 43]).
their commons connected are the zone control and air han-
dler transformers. Check the phasing prior to connecting Gas Furnace Wiring
the zone control transformer zone control panel’s connec-
tions. The zone control transformer primary should be the
same source as the air handler to keep it uncomplicated.
IMPORTANT
Use a 230 volt primary transformer with air handlers The common C" terminal of the Harmony IIIt zone
control panel MUST be connected to the common
(CBX32MV / CB31MV / CBX40UHV) and use a 115 volt
terminal of the integrated control, or if using a air
transformer with furnaces (G61MPV / G71MPP / SLP98 /
handler, MUST be connected to the common termi-
SL280V / EL296V) and with CBWMV.
nal of the air handler terminal strip.
1. Connect the zone control transformer primary to the air han- If not connected, blower may operate only at the
dler voltage source (see figure 11).
minimum CFM or will not ramp to zone air volume.
2. Do not connect the zone control transformer secondary to
the zone control panel at this time. After the furnace is installed, field wire the unit as de-
3. Connect air handler secondary common to the assumed scribed in the installation instructions provided with the fur-
zone control transformer common. nace. Use thermostat wire to connect the furnace and the
4. Measure voltage between air handler R" and unconnected
zone control panel and to connect the zone control panel
zone control transformer secondary lead (see figure 11): 24V C" to the integrated control terminal strip C" (see wir-
D if 0 volts (A, figure 11) then polarity is correct; connect the
ing diagram in figure 17).
leads to zone control C and R as shown.
D if 48 volts (B, figure 11) then polarity is reversed; swap
Condensing Unit Wiring
leads as shown and confirm 0 volts (C, figure 11); con- After the condensing unit is installed, field wire the unit as
nect the leads to zone control C and R as shown. shown in the installation instructions provided with the unit.
5. With the correct polarity determined, connect C wire to zone Use thermostat wire to connect the condensing unit to the
control 24VAC C terminal and R wire to R terminal. zone control panel (see figure 17).

GENERAL
Minimum CFM in Variable Speed Furnace and Air Handlers
Harmony IIIt Zone Control system minimum CFM values for variable speed furnaces are listed in table 6. These apply to
furnaces and air handlers with serial numbers indicating they were built in 2004 or later. With furnaces built before 2004, use
the Harmony II® Zone Control system minimum air note in the installation instructions or engineering handbook for that
furnace or air handler’s air handling data.
CAUTION CAUTION
This unit is manufactured using unpainted metal. The control’s surfaces may be hot! Take care when
Sharp sheet metal edges can cause injury. When making wiring connections. Failure to do so may re-
installing the unit, avoid accidental contact with sult in personal injury.
sharp edges.
Table 6. Minimum CFM for Harmony IIIt Zone Control system with Variable Speed Blower Motors
Unit Model Number CFM (min) Unit Model Number CFM (min)
G60DFV−36A−070 426 **SLP98xx070V36B 1/2HP motor 300
G60DFV−36B−090 523 **SLP98xx090V36C 1/2HP motor 250
G60DFV−60C−090 520 **SLP98xx090V48C 3/4HP motor 380
G60DFV−60C−110 475 **SLP98xx090V60C 1HP motor 450
G60DFV−60D−135 477 **SLP98xx110V60C 1HP motor 450
G60UHV−36A−070 426 **SLP98UH135V60D 1HP motor 450
G60UHV−36B−090 453 SL280xxV 3−ton 250
G60UHV−60C−090 478 SL280xxV 4− & 5−ton 450
G60UHV−60C−110 483 EL296xxV 2 & 3−ton 250
G60UHV−60D−135 495 EL296xxV 4−ton 380
G61MPV−36B−045 442 EL296xxV 5−ton 450
G61MPV−36B−070 458 CB31MV−41 380
G61MPV−36B−071 458 CB31MV−51, −65 399
G61MPV−36C−045 442 CBX32MV−018/024, CBX32MV−024/030 Rev 06 300
G61MPV−36C−090 479 CBX32MV−036 Rev 06 300
G61MPV−60C−090 449 CBX32MV−048, −060, −068 Rev 06 300
G61MPV−60C−091 458 **CBX40UHV−024, −030 250
G61MPV−60C−110 463 **CBX40UHV−036 380
G61MPV−60C−111 458 **CBX40UHV−042, −048, −060 450
G61MPV−60D−135 470 CBWMV (all models) 400
**G71MPP−36B−070 250
**G71MPP−36C−090 250
**G71MPP−60C−090 450
**G71MPP−60C−110 450
**G71MPP−60D−135 450
* A 3% duty cycle corresponds to the minimum CFM, and a 97% duty cycle corresponds to the maximum CFM.
** On G71MPP & SLP98 Furnaces and CBX40UHV and CBX32MV revision 06 Air Handlers, listed values in the table corre-
spond to 0% duty cycle of the Harmony IIIt Zone Control system control signal. Since the Harmony IIIt Zone Control system
puts 3% at minimum, actual value may be 10−30 CFM higher.
xx: UH = up/horizontal flow; DF = down flow
505023M 08/11 Page 14

GENERAL
System Flow Diagrams

COOLING
DEMAND
COOLING HEATING
DEMAND
HEATING
RECEIVED
OPERATION RECEIVED
OPERATION
5 minutes
AC/HP 5 minutes
HP & Electric
since completion
of last cooling
demand
No
since completion
of last heating
demand
No Heat Strips
? ?
Yes Yes Order of Staging:
HP stg 1 (Y1)
Energize stage 1 Energize stage 2 Energize (Y1/Y2) HP stg 2 (Y2)
compressor and compressor and compressor heat Energize heat strip
Elec strip stg 1 (W1) stage (W1/W2) and
ramp indoor ramp indoor stage and ramp Elec strip stg 2 (W2)
blower to blower to indoor blower to ramp indoor blower to
CFM setting CFM setting CFM setting CFM setting
Monitor Monitor Monitor Monitor

discharge air discharge air discharge air discharge air
temperature temperature temperature temperature
Shutdown all
Discharge Yes Shutdown Yes Discharge Discharge Yes stages com- Yes Discharge
air lower than compressor air lower than air higher than pressor / air higher than
45°F stage 1 or 2 45°F 135°F electric heat 135°F
? ? ? ?
No No No No
Discharge Discharge
air 7°F or more Discharge No Discharge No
No No air below heating air 20°F or more
above cooling air below cooling above heating
Continuous air staging jumper staging jumper Continuous air
staging jumper delivered to delivered to staging jumper
setting setting setting
calling zones ? calling zones setting
? ? ?
Yes Yes Yes Yes
4−minute 4−minute 2−mininute

No Discharge No 4−minute No No minimum Discharge No
minimum runtime air rises above minimum runtime air falls below minimum
in 1st stage in 2nd stage stage runtime No stage runtime
55°F completed 130°F
completed ? completed ? completed
? ? ? ?
Yes Yes
Yes Yes
Yes Yes
No Was 2nd Was 2nd No

Cooling De−energize Upstage stage (Y2) stage (W2) Upstage
No running running
demand stage 2
satisfied ? ?
? Yes Yes
Yes Shutdown compres-
Cooling
demand Yes sor stages 1 and 2
satisfied and blower fan Heating De−energize
? No
demand furnace W1 &
No satisfied W2
?
Yes Shutdown compres-
Heating
demand Yes sor stages 1 and 2
satisfied and blower fan
?
No

HEAT PUMP
HEAT PUMP
Installing Heat Pump and accessories
Equipment Installation Balance Point Sensor (Outdoor Thermostat)
Follow all equipment installation instructions provided with A balance point sensor (kit 56A87, figure 13) may be imple-
each unit. mented in a dual-fuel (Option 3) system. This thermostat
Pressure Switch monitors the outdoor temperature, compares it to the bal-
A pressure switch (HFC−22 [27W12]; HFC−410A [27W13]) ance point setting, and signals the zone control if the read-
is required for applications with a Lennox heat pump (Op- ing is below the set point. The zone control then instructs
tions 2 and 3). This switch acts as a guard in case of high the gas furnace to provide all the heating and prohibits the
head pressures during 1st− and 2nd−stage heating. The heat pump from attempting to fill a demand for heat.
switch’s cut out and cut in points are shown in table 7.
Table 7. Cut−out and Cut−in (Reset) Points
Refrigerant Cut−Out Cut−in (Reset)
HCFC−22 375 psig (2551 kPa) 275 psig (1862 kPa)
HFC−410A 550 psig (3965 kPa) 425 psig (3102 kPa)
NOTE − If a pressure switch is factory installed in the unit,
do not remove the switch or switch wires.
The switch may also be fastened directly to the vapor valve Figure 13. Balance Point Sensor (56A87)
service port which becomes the discharge line in heat
pump heating mode (see figure 12). Defrost Tempering Kit
A defrost tempering kit (67M41) may be implemented in a
Pressure Switch Wiring dual-fuel (Option 3) system. This kit consists of a thermo-
Pull a two−wire thermostat cable from the field-installed stat probe/switch which is installed between the furnace
pressure switch to the zone control panel and connect at and the evaporator coil to turn the furnace on (at 80F) and
the pressure switch, and at the zone control panel as off (at 90F) during a defrost cycle. This tempers the dis-
shown in the connection location diagram (see figure 15). charge air and protects the compressor from high refrig-
Tee (High Pressure Switch; Heat Pumps only) eration pressures during defrost. Figure 14 shows the kit;
A tee (Lennox #87071) is needed to install the pressure see figure 3 (Page 6) for location of the probe.
switch along with a valve core (Schrader) for checking LIMIT CONTROL WHEN FULLY ASSEMBLED,
pressure in the vapor line during heat pump heating mode TABS ARE BENT DOWN TO
HOLD CONTROL AND WIRES
(see figure 12). MOUNTING
IN PLACE.
The switch may also be fastened directly to the vapor valve BRACKET
service port which becomes the discharge line in heat

pump mode. STRAIN
RELIEF
TO VAPOR LINE
REVERSING (TO INDOOR
VALVE COIL)
LABEL
VALVE DEPRES-
SOR TEE (LENNOX Figure 14. Defrost Tempering Limit Control
87071)
HIGH PRESSURE
NEW SERVICE SWITCH
PORT
CAUTION − High Pressure Switch must be installed on open side
of tee first to prevent refrigerant loss.
Figure 12. Tee & Vapor Line High Pressure

Switch
505023M 08/11 Page 16

HEAT PUMP
CONNECT TO THE
PRESSURE SWITCH Thermostat 2 Thermostat 1 SAME POWER
21J18 (HFC−22) WCYGR WCYGR SUPPLY AS THE AIR
HANDLER
27W13 (HFC−410A
24 240
VAC VAC
ZONE CONTROL
TRANSFORMER
DAMPERS IMPORTANT
(Spring open, power close) Connect
thermostat-gauge
wire to C" terminal
on Heat Pump
Heat/cool staging
terminal strip
jumper settings −
page 10. PIAB jumper settings − page 8.
NOTE − Do not wire Y" wire(s) from the
Harmony IIIt zone control panel to the air
DISCHARGE AIR SEN-
handler unit terminal strip. Doing so causes
SOR 88K38 (included)
the motor to search" for proper CFM.
Connections for REMOTE HEAT PUMP

VACATION SWITCH OR R
Humiditrol® Zoning Ac- Air reduction C
cessory jumper settings Y1
− page 9. Y2
O
Vacation OFF for individual
W1
SEE IMPORTANT
zone control.
NOTE BELOW!
Vacation ON for all zones to be
conditioned at the same time. R
G
Emergency Heat OFF to allow W1
Heat Pump to provide heat. System Configuration & E−Heat W2
Emergency Heat ON to force jumper settings − page 11. C
auxiliary (backup) heat to pro-
vide all heating (disallows heat DS
IMPORTANT!
pump from providing any heat). DO NOT MAKE Y1
CONNECTIONS
TO Y1 AND Y2
Y2
VARIABLE
SPEED AIR
HANDLER
NOTE:
SELECT # OF
HP STAGES
BY PLACING
JUMPER IN
IMPORTANT! Connectivity is NOT COMPLETE
APPROPRIATE until all electrical adjustments (jumpers and wiring
POSITION.
(2−STG HP changes) have been made. See Air Handler Con-
SHOWN)
trol Electrical Adjustments (Page 39).
See System Configuration & E−Heat jumper settings − page 11.
Figure 15. Harmony IIIt Zone Control System Option 2 −

Lennox Heat Pump & Lennox Variable-Speed Air Handler

HEAT PUMP
Heat Pump System Start−Up & Checkout
IMPORTANT
The zone control system power−up must occur at the same
time or before the furnace or air handler unit is powered up.
Powering the System (All Systems)

1. Adjust all thermostat settings so that no demand will occur.
2. Apply power to the zone panel transformer and to the air handler and observe the following: all four diagnostic LEDs
will light; then each individual diagnostic LED will light in sequence; then all four diagnostic LEDs will light and extinguish.
3. Finally, the status light will begin to flash, indicating proper operation. Perform heat pump heating checkouts on pages
18 through 19.
Heat Pump Heating Checkout (Single Zone)

Prerequisites: 1. Set zone 1 thermostat for a heat demand; check:
S Zone 1 thermostat set to Heat D Zone 1 thermostat W LED on (heating demand).
D Damper LED 1 off (damper open).
D Damper LEDs 2, 3, and 4 on (dampers closed).
D Output Heat Y1 LED on (compressor on).
D Heating LED on.
D Fan LED on.
D Pressure Switch LED on.
The compressor in the outdoor unit begins operating in
PRESSURE (W) RED ON the heating mode. At approximately the same time,
SWITCH LED ON
the indoor blower starts, operating at a speed accord-
ing to the setting of the PIAB jumper for zone 1. It may
take the blower 60 to 90 seconds to reach this speed.
2. If Single-Stage Heat Pump − Skip to step 3. The dis-
charge air sensor continually samples air tempera-
ture. If, after 4 minutes, air temperature is not warming
significantly, the high speed compressor energizes.
D Output Heat Y2 LED on (high speed compressor).
EVENT SEQUENCE: 3. The discharge air sensor continually samples air tem-
1− Y1 ON
perature. If, after (another) 4 minutes, air is not warm-
2− Y2 (IF EQUIPPED) ON
IF NO SIGNIFICANT ing significantly, auxiliary heat sequence begins:
WARMING AFTER 4 MIN.
D Electric Heating (E−Heating) LED on.
3− W1 ON IF NO
SIGNIFICANT WARMING D Output Heat W1 on, followed by (if available, and if
AFTER 4 MIN; THEN W2; necessary) W2, and then W3.
DAMPER 1 OFF THEN W3
DAMPER 2,3,4 ON 4. Remove heat demand from zone 1.
FAN ON HEATING ON D All LEDs off, except:
OUTPUT STATUS LEDs D Damper LEDs 2, 3, 4 on.
To check the amount of air being delivered to each
ELECTRIC HEATING ON (W/EVENT 3)
zone and to confirm that each individual zone damper
functions properly, repeat these steps for zones 2 − 4.
505023M 08/11 Page 18

HEAT PUMP
Heat Pump Heating Checkout (Multiple Zone)

Prerequisites: D Output Heat LED Y1 on (compressor).
S All zone thermostats set to Heat D Heating and Fan LEDs on.
D LEDs dampers 1 − 4 off (all dampers open).
The compressor in the outdoor unit begins operating in
the heating mode. At approximately the same time,
the indoor blower starts, operating at a speed accord-
PRESSURE ing to the PIAB jumper settings for all zones. It may
SWITCH LED ON (W) RED ON
take the blower 60 to 90 seconds to reach this speed.
3. The discharge air sensor continually samples air tem-
perature. If, after (another) 4 minutes, air is not warm-
EVENT SEQUENCE: ing significantly, auxiliary heat sequence begins:
1− Y1 ON
D Electric Heating (E−Heating) LED on.
2− Y2 (IF EQUIPPED) ON
IF NO SIGNIFICANT D Output Heat W1 on, followed by (if available, and if
WARMING AFTER 4 MIN. necessary) W2, and then W3.
3− W1 ON IF NO
SIGNIFICANT WARMING
4. Remove the heat demand from all zones.
AFTER 4 MIN; THEN W2; D Input LEDs off.
THEN W3
DAMPER 2,3,4 OFF D Fan LED off (Blower off).
FAN ON HEATING ON D Heating LEDs off.
D DamperLEDs − Last zone thermostat demand re-
OUTPUT STATUS LEDs
moved: LED is off (this zone’s damper remains
ELECTRIC HEATING ON (W/EVENT 3) open during 3−1/2 minutepurge); Other zones
damper LEDs are on during the 3−1/2 minute
1. Apply heating demand to all thermostats. purge (dampers closed). After 3−1/2 minute delay,
D All zone thermostat W LEDs on (heat demands). all dampers LEDs go off (dampers open).
Heat Pump Heating Checkout (Central Control)
S Central mode switch on D Zone 1 thermostat W LED on (heating demand).
D Output Heat Y1 LED on (compressor on).
S Red LED on the central mode fan switch on
D Heating LED on.
D All damper LEDs off (dampers open).
The outdoor-unit compressor begins operating in the
heating mode (low−speed if 2-stage compressor). At
PRESSURE approximately the same time, the indoor blower starts,
SWITCH LED ON (W) RED ON
operating at a speed according to the PIAB jumper set-
tings for all zones. It may take the blower 60 to 90 sec-
onds to reach this speed.
EVENT SEQUENCE: 3. The discharge air sensor continually samples air tem-
1− Y1 ON perature. If, after (another) 4 minutes, air is not warm-
2− Y2 (IF EQUIPPED) ON ing significantly, auxiliary heat sequence begins:
IF NO SIGNIFICANT
WARMING AFTER 4 MIN. D Electric Heating (E−Heating) LED on.
3− W1 ON IF NO D Output Heat W1 LED on, followed by (if available,
SIGNIFICANT WARMING
CENTRAL AFTER 4 MIN; THEN W2; and if necessary) W2, and then W3.
MODE ON THEN W3 4. Remove the heat demand from zone 1. Upon removal
DAMPER 2,3,4 OFF
of the demand from zone 1, check:
FAN ON HEATING ON
D Zone 1 thermostat W LED off (no heat demand).
OUTPUT STATUS LEDs
D Output Heat Y1, (Y2) LED(s) off.
ELECTRIC HEATING ON (W/EVENT 3) D Fan and Heating LEDs off.

HEAT PUMP
Pressure Switch Checkout

The high pressure switch is a normally closed (N.C.) autoreset high pressure switch located in the compressor discharge
line or on the suction valve service port. The switch is factory set to open when operating pressures rise and close when the
pressure drops (see table 8). The intent of the switch is to protect the outdoor unit from abnormally high operating pressures
during mild weather heating days. The green pressure LED comes on when the HP pressure switch is closed indicated
normal condensing pressures.
Table 8. High Pressure Switch Operation
Refrigerant Open on pressure rise (psig) Close on pressure fall (psig)
HFC−22 375 275
HFC−410A 550 425
1. Connect refrigerant gauges to the outdoor unit vapor line.

2. Establish a compressor heating demand and allow system to begin operating (see heat pump heating checkout section
for details). Note that the green pressure switch LED comes on.
3. Allow system to operate several minutes so refrigerant pressures can balance.
4. Momentarily block the return air opening and observe the high pressure gauge. When hot gas line pressure reaches
the open on" pressure (see table 8) and the green pressure switch LED turns off, an error code will be set in the zone
control system, DIAGs 1 and 4 will turn on, and outdoor unit will stage down and turn off if the switch does not close
within 90 seconds. Afterwards, backup heat will be used to satisfy the demand.
5. Remove the restriction. When hot gas pressure drops below the close on" pressure, the green pressure switch LED
will turn on and all DIAGs should turn off.
505023M 08/11 Page 20

HEAT PUMP
TroubleshootingZoning system with Heat Pump

- Are thermostats wired correctly? - Line Voltage to transformer?
- Does zone control system respond appropriately to demand? - 24VAC from transformer to zone control panel?
- Does electronic thermostat have relay switching output? If relay with SCR output is used, not, isola- - Are all wire connections good? Are all wire connections correct?
tion relays may need to be used.
- 24VAC supplied to each thermostat terminal R from zone control system?
- Check each thermostat for output signal when calling. Heating output W1? Cooling output Y1?
- Pressure Switch installed in correct position?

- Does switch open when high pressure condition is simulated (tem-
porarily blocking airflow in heating mode)?
- Does zone control system respond appropriately when high pres-
sure condition is simulated (temporarily disconnecting switch
simulates high pressure).
THERMOSTATS Thermostat 2 Thermostat 1 ZONE PANEL TRANSFORMER
PRESSURE
TO AIR HANDLER
W C Y G R W C Y G R
POWER SUPPLY
SWITCH
24 240
VAC VAC
- Do dampers respond to demand? 0
volts AC = open. 24 volts AC =
closed. Dampers should drive closed
when 24 volts is jumpered to damper
motor.
- Is wiring correct & in good condition?
DAMPERS
- Is discharge
probe installed?
- Is probe located - C" connected
in discharge air Heating/cooling to C"?
plenum as de- staging jumper
scribed on settings − page 10. PIAB jumper settings − page 8.
Page 6? - Fuses OK?
- Is it wired cor-
rectly?
DISCHARGE
AIR SENSOR
HEAT PUMP
HUMIDITROL ZONING Air reduction R
ACCESSORY CONTROL jumper C
settings −
page 9.
Y1
Y2
O
- Have heating and cooling
W1
staging jumpers been set for
desired 2nd stage operation?
R
G
- Are continuous & heating air re- System Configuration & E−Heat W1
duction jumpers set correctly? jumper settings − page 11. W2
On heat pumps, Heating Air C
Reduction must be 0%.
DS
- Do jumpers provide appropriate
Y1
speed reduction? If no, check
indoor unit before replacing Y2
zone control panel. VARIABLE
SPEED AIR
HANDLER
- Are PIAB jumpers set correctly? - Are jumpers set cor- - Error code present?
- Does outdoor unit respond to demand? - Verify Air Handler
- Only 1 jumper per Zone? (Zone rectly for auxiliary If so, see trouble- - Is it operating properly? jumpers/links cut or re-
Control System Jumper Settings heat and cooling? shooting/diagnostic - Test Defrost. Does outdoor unit initiate and moved (see Page 39)
[Page 8]) (Page 11) section of this terminate defrost correctly? - Verify NO connections
manual (Page 56). - W1 energized during defrost? made to Y1 or Y2.
- Does zone control system respond appropri-
ately during defrost?
- Are appropriate outputs energized in re-
sponse to demand?
- Does zone control system energize ap-
propriate outputs? During Cooling? During
Heating? During Defrost? During Emer.
Heating?
- 24VAC from furnace transformer to R?
- Does indoor unit respond to outputs? Cool-
ing? Heating? Defrost? Emer. Heating?
- Does blower speed change as zone de-
mand changes? If no, does DS output vary
from 0 to 25VDC?
Figure 16. Lennox Heat Pump & Lennox Variable-Speed Air Handler

HEAT PUMP
TroubleshootingHeat Pump Heating Operation
HEATING
DEMAND
RECEIVED The maximum discharge air tempera-
ture at which the heat pump/electric
heat is allowed to run is fixed at 135°F.
When the zone control system is ap- REFER TO DEFROST
DIAGRAM DIAGRAM
5−minutes plied to a heat pump with electric heat, (Page 23).
since completion the electric heat will be staged ON to
of last heating No maintain the discharge air temperature
demand
? set by the heating staging jumper posi-
Yes tion.
Energize 1st compres- ORDER OF STAGING: Energize next heat stages

sor stage; ramp indoor HP stg 1 (Y1) Multiple stages stage on
blower to heating stag- HP stg 2 (Y2) and off to maintain heating
ing jumper setting Elec strip stg 1 (W1) staging jumper setting
Elec strip stg 2 (W2)
Monitor Monitor
discharge air discharge air
temperature temperature
Discharge Shutdown all Discharge

air above than compressor stages air above than
135ºF Yes and electric heat Yes 135ºF
? ?
No Continuous air No
delivered to
calling zones
Discharge Discharge
air below heating air 20ºF above
staging jumper heating staging No
No jumper setting
setting
? 5 min ?
delay
Yes No Yes
complete
?
4−minute Yes 2−minute
minimum runtime minimum runtime
in 1st stage in 2nd stage
No completed No
completed
? ?
Discharge
Yes Yes
Shutdown air below
compressor 130ºF No
Heating De−energize
demand stages 1 and 2 ?
W1 & W2
satisfied Yes and blower fan
Yes @furnace
?
No Yes
No Heating
demand
satisfied
?
505023M 08/11 Page 22

HEAT PUMP
TroubleshootingDefrost Operation
NORMAL
HEAT PUMP
OPERATION
Defrost
control detects
need for defrost No
cycle
?
Yes
Heat Pump
enters defrost
Harmony III
control energizes
all compressor
stages
Defrost
HP cycles W1 OFF at
Dual Fuel Tempering 90ºF and ON at 80ºF
Yes Yes
? ? during defrost cycle.
No No
Harmony III
sends signal to
W1 at indoor unit
Defrost
Defrost
period exceeds
completed
No 20 minutes No
?
?
Yes Yes
Heating
demand Harmony III control
No satisfied de−energizes all
? compressor stages − uses
Yes auxiliary heat to complete
existing heat demand
De−energize
all compressor
stages

GAS FURNACE
GAS FURNACE
Wiring for Gas Furnace and Outdoor AC Unit
CONNECT TO
THE SAME
POWER
Thermostat 2 Thermostat 1
SUPPLY AS
WCYGR WCYGR THE GAS
FURNACE
24 120
VAC VAC
ZONE CONTROL
TRANSFORMER
DAMPERS
(Spring open, IMPORTANT
power close) Connect
thermostat-gauge
wire to integrated
control C" terminal
Heat/cool staging
jumper settings −
Harmony IIIt zone control panel to the fur-
DISCHARGE AIR SEN-
nace terminal strip. Doing so causes the
SOR 88K38 (included)
motor to search" for proper CFM.
140F DAS
jumper
pages 8
& 10.
2-Stage Condensing
Connections for REMOTE Unit shown (No Y2
VACATION SWITCH OR Air reduc-
wire on 1−Stage Unit)
Humiditrol® Zoning Ac- tion jumper
cessory settings −
page 9.
Y1
Y2
C
Vacation OFF for individual
zone control.
R
SEE IMPORTANT
NOTE BELOW!
G
Heat Pump to provide heat. ON G71MPP &
SLP98 Furnace − W2
Emergency Heat ON to force
auxiliary (backup) heat to pro- W2 Not required, C
vide all heating (disallows heat but may be IMPORTANT!
DS
pump from providing any heat).
connected to DO NOT Y1
MAKE CON- Y2
increase firing rate. NECTIONS
TO Y1 AND Variable
Y2
Speed
Furnace
NOTE:
SELECT # OF
COOL STAGES
BY PLACING
JUMPER IN
APPROPRIATE IMPORTANT! Connectivity is NOT COMPLETE until all elec-
POSITION.
(2−STG CLG trical adjustments (jumpers and wiring changes) have been
SHOWN)
made. See Integrated Control Electrical Adjustments (begin-
See System Configuration & E−Heat jumper settings − page 11. ning on Page 28).

Lennox Variable-Speed Gas Furnace & 1− or 2-Stage Air Conditioner
505023M 08/11 Page 24

GAS FURNACE
VSM Furnace IFC Electrical Adjustments (G71MPP, SLP98, SL280V, EL296V)

NOTE − Follow all equipment installation instructions provided with each unit.
The variable-speed motor (VSM) in the furnace is controlled by the integrated furnace control (IFC). Adjustment of these
drive controls is made by cutting the clippable on-board links and selecting DIP switch settings. This is described in the
following paragraphs.
The G71MPP, SLP98, SL280V, and EL296V blower motor speed must be adjusted to produce the zoning CFM require-
ments managed by the zone control system.
The Harmony III zone control´s pulse width modulated (PWM) output signal is connected to the DS terminal on the furnace
control. The PWM signal, along with any other thermostat request (G, W1, or W1+W2), controls fan speed linearly between
the minimum and maximum CFM for the furnace as determined by the cool speed DIP switches (see G71MPP & SLP98
Installation Instructions for settings).
Locate the integrated control in the furnace control box area. Before connecting the zone control panel to the integrated
control, complete the applicable electrical adjustments shown in figures 18 or 19.
Electrical Adjustments
1. In all casescut the clippable on-board link W914 Dehum − Harmony
(between R & DS, see figure 18); if not cut, the zone control panel DS
fuse will blow.
2. DO NOT CUT the clippable on-board link W915 2 Stage Compr (be-
tween Y1 & Y2).
Do NOT cut any wires in the variable speed motor harness.
+
HUM
EAC
ON−BOARD LINKS:
W915 2 Stage Compr (Y1 to Y2)DO NOT CUT
W951 Heat Pump (R to O)DO NOT CUT

W914 Dehum − Harmony (R to DS)CUT IN ALL CASES
Figure 18. G71MPP & SLP98 Integrated Furnace Control (IFC) Electrical Adjustments
1. In all casescut the clippable on-board link W914 Dehum − Harmony
(between R & DS, see figure 18); if not cut, the zone control panel DS
fuse will blow.
2. DO NOT CUT the clippable on-board link W915 2 Stage Compr (be-
tween Y1 & Y2).
Do NOT cut any wires in the variable speed motor harness.
ON−BOARD LINKS:
W915 2 Stage Compr (Y1 to Y2)DO NOT CUT
W951 Heat Pump (R to O)DO NOT CUT

W914 Dehum − Harmony (R to DS)CUT IN ALL CASES
R I + I −C R I + I −C W1W2G Y2Y1 C C R DHL O DS
Figure 19. SL280V & EL296V Integrated Furnace Control (IFC) Electrical Adjustments

GAS FURNACE
Set the upper limit of blower CFM as follows:

1. Determine the maximum system CFM requirements (sum of all the individual zones).
2. From the Blower Motor Performance tables (see G71MPP, SLP98, SL280V, EL296V Furnace Installation Instructions)
determine the HIGH speed cool DIP switch setting that corresponds to this CFM.
3. Set the HIGH speed cool DIP switch setting on the integrated control to this value.
NOTE − The lower limit of blower CFM is factory set. It is not field adjustable.
The minimum airflow achieved by the G71MPP, SLP98, SL280V, EL296V when connected to a Harmony IIIt zone control
is listed in the table 6 (see page 14).
A 3% duty cycle corres
ponds to the minimum CFM, and a 97% duty cycle corresponds to the maximum CFM.
NOTE − Any on/off delays present for a heating or cooling sequence are still present with Harmony IIIt zone control opera-
tion.
VSM Furnace System Operation (G71MPP, SLP98, SL280V, EL296V)
The dehumidification on−board clippable link W914 Dehum − Harmony (R to DS) on the G71MPP, SLP98, SL280V, and
EL29V integrated control must be cut for operation with the Harmony III zone control (see figure 18). Once the link is cut,
the presence of the Harmony III zone control system, versus a standard dehumidification control, is automatically de-
tected by the integrated control.
IMPORTANT − DO NOT alter blower harness!
When the integrated control is properly connected to a Harmony IIIt zone control, operation is as follows:
S Integrated control DIP switches 1 and 2, which configure the control for operation with various types of thermostats,
are ignored.
S The zone control sends a W1 Signal to the furnace which goes through its normal ignition sequence as described in
the G71MPP, SLP98, SL280V, and EL29V installation instructions.
S The blower will start and operate at the minimum blower speed after a 45 second delay.
S After the temperature of the DAS rises above 100ºF the zone control will provide a PWM signal to the furnace on termi-
nal DS based upon the Zone PIAB Jumper selections (and the heating air reduction jumper).
S The blower speed (CFM) is set according to the pulse width modulated (PWM) signal from the Harmony IIIt zone con-
trol.
S The blower speed adjusts immediately with PWM adjustments.
S The furnace firing rate is based on current operating CFM and internal lookup table for midpoint temperature rise. If
resulting firing rate is below minimum firing rate, it will operate at minimum fire rate. Accordingly, if resulting firing rate
is above maximum firing rate, it will operate at maximum firing rate.
S Firing rate adjusts anytime the PWM deviates by more than 5% (e.g. 60% > 65%).
NOTE − Integrated control DIP switches 14 thru 19 are not disabled, and can be used in conjunction with Harmony III to
increase or decrease airflow volume during heating operation.
NOTE − DIP switches 14−19 adjust firing rate when Harmony is detected. Air volume is controlled by Harmony. The
furnace looks at air volume and determines proper firing rate based on DIP switch 14−19 settings. See G71MPP &
SLP98 Installation Instructions for adjustment options.
S Integrated Control W2 terminal to Harmony IIIt zone control:
Since the furnace automatically adjusts firing rate to match CFM to achieve a target temperature rise, connection of
Harmony IIIt zone control to W2 terminal on the integrated control is not required.
With W2 connected, lower firing rates can be used for W1 demand usually resulting in greater comfort levels per zone. If
temperature cannot be maintained, then W2 will quickly increase firing rates to satisfy demand.
If discharge air temperature is too low, the integrated control W2 can be connected to Harmony IIIt zone control to
cause the furnace to increase firing rate. Every two minutes, the integrated control looks at W2. If W2 is ON, the firing
rate increases by 5%. This 5% increase is added to the desired firing rate as determined by the PWM. Therefore, if a
50% duty cycle corresponds to a 70% firing rate, after 2 minutes of W2, that same 50% duty cycle will correspond to a
75% firing rate. This will last for the remainder of the heat cycle.
When W2 goes from ON to OFF, the integrated control decreases the firing rate by 5%.
505023M 08/11 Page 26

GAS FURNACE
Harmony IIIt Installation Setup Worksheets

G71MPP, SLP98, SL280V, EL296VCooling/Heating; (Non−Heat Pump Applications)
Job Name: Indoor Unit Model: Outdoor Unit Model:
Indoor Unit setup:
- Cut on−board link W914 DEHUM OR HARMONY (R to DS) on furnace IFC control (if not cut, fuse will blow in Harmony III zone control board)
- W2 connection from Harmony III to SLP98 or G71MPP is optional – see Harmony III / furnace installation instructions for details
- DIP switch settings (ON or OFF):
1 OFF (DIP switch 1 – leave at factory setting – ignored by Harmony III)
4 ON (DIP switches 4 & 5 determine heating blower off" delay – recommended 180 seconds)
5 ON I
6 OFF (DIP switches 6 & 7 – leave at factory setting – ignored by Harmony III)
7 OFF I
8 (DIP switches 8 & 9 – cooling blower speed – determines maximum system cfm – see G71MPP blower tables)
9 I
10 (DIP switches 10 & 11–cooling blower adjust–determines maximum system cfm – see G71MPP blower tables)
11 I
12 OFF (DIP switches 12 & 13 – leave at factory setting – ignored by Harmony III)
13 OFF I
14 OFF (DIP switches 14,15,&16 – sets low fire, minimum capacity, firing rate − DEFAULT SETTING SHOWN & IS
RECOMMNEDED STARTING POINT– see Harmony III/furnace install instruction)
15 OFF I
16 OFF I
17 OFF (DIP switches 17,18,&19 – sets high fire, 100% capacity, firing rate − DEFAULT SETTING SHOWN & IS
18 OFF I
19 OFF I
Harmony IIIt Panel setup:

- Heating staging jumper (circle one): 85 90 100 110 120 130 (Recommended 120 deg−F)
- Zone 1 PIAB 140F DAS jumper in place (circle one): Yes No (see Harmony III install instructions for info)
- Cooling staging jumper (circle one): 50 55 60 (select desired discharge air temp during cooling)
- Cont. Air Reduction jumper (circle one): 0 25 50 75 (% airflow reduction for continuous fan operation)
- Heating Air Reduction jumper (circle one): 0 20 40 (% air flow reduction for heating mode)
- System Configuration jumpers (circle one): HP GAS (Set to GAS)
- Stages (circle one): 2COOL 1COOL (Set to match condenser, 1 or 2 stage)
- Stages (circle one): 2HP 1HP (ignored for gas heat, non−heat pump application)
- E−HEAT Stages (circle one): DF 1 2 3 (ignored for gas heat, non−heat pump application)
- Desired total system cfm with all zones calling− _________ Total system cfm per tables− __________ Minimum cfm− ________
- Zone 1 – Name ___________________ Desired cfm ____________ PIAB Setting ____________% Actual cfm ____________
NOTEAll of the above are recommended starting" positions for the SLP98 or G71MPP DIP switches and Harmony III jumpers. Slight variations may
be required during system start up and operation checks.
Field Wiring Checklist:

- Indoor Unit Wiring Completed:
- DS" on Harmony III to DS" on indoor unit connected,
- "C" on indoor unit connected to Harmony III transformer C",
- No connection to Y1" or Y2" on indoor unit.
- Outdoor Unit Wiring Completed.
- Thermostat and Damper Wiring Completed.
- Discharge Sensor wired to Harmony III.

GAS FURNACE
VSM Furnace IFC Electrical Adjustments (G61MPV & G60UHV)

NOTE − Follow all equipment installation instructions provided with each unit.
Variable-speed furnaces are equipped with an integrated furnace control (IFC). The blower motor speed must be adjusted,
by DIP switch setting selection, to produce the cfm required when all the zones are demanding heating or cooling which is
managed by the zone control system.
Locate the integrated control in the furnace control box area. Switch settings on the control affect blower CFM. Before con-
necting the zone control panel to the integrated control, complete the applicable electrical adjustments as shown in figure
20.
®
1. In all casescut the clippable on−board link W914 Dehum −
Harmony (between R & DS, shown left).
2. DO NOT CUT clippable on−board link W951 Heat Pump (be-
tween R & O).
3. DO NOT CUT clippable on−board link W915 2 Stage Compr
(between Y1 & Y2).
4. Be sure T’STAT jumper is on TWO".
5. In all casescut and tape wires 2 & 13 on the motor end of
the VSM harness connecting the integrated control to the mo-
tor (see figure 21).
ON−BOARD LINKS:
W951 HEAT PUMPDO NOT CUT
W914 DEHUM − HARMONYCUT IN ALL CASES

W915 2 STAGE COMPRDO NOT CUT
IMPORTANT
Be sure to cut jumper W914; if not cut,
the zone control panel DS fuse will blow.
1. In all casescut the clippable on−board link W914 Dehum −
Harmony (between R & DS, shown left).
2. DO NOT CUT clippable on−board link W951 Heat Pump (be-
tween R & O).
3. DO NOT CUT clippable on−board link W915 2 Stage Compr
(between Y1 & Y2).
4. Be sure to set "T’STAT Heat Stages" to "ON" (2−stage).
5. In all casescut and tape wires 2 & 13 on the motor end of
the VSM harness connecting the integrated control to the mo-
tor (see figure 21).
ON−BOARD LINKS:
W915 2 STAGE COMPRDO NOT CUT
W951 HEAT PUMPDO NOT CUT

W914 DEHUM − HARMONYCUT IN ALL CASES
Figure 20. G61MPV & G60UHV Integrated Furnace Control Electrical Adjustments
505023M 08/11 Page 28

GAS FURNACE
VSM Furnaces IFC Electrical Adjustments (G61MPV & G60UHV [cont’d])
J46 PLUG FROM THE MOTOR
TO MOTOR J/P49 LOOK FOR RIDGE

1 8
TO IDENTIFY PIN 1
CUT AND TAPE POSITION
WIRE #13 (FURNACE CUT & TAPE
APPLICATION ONLY) WIRE #2 9 16
VIEW FROM WIRE ENTRY SIDE OF PLUG VIEW FROM MATING SIDE OF PLUG
VIEW LOOKING DIRECTLY INTO WIRE ENTRY SIDE OF PLUG

Figure 21. Integrated Control Cable Modifications for G61MPV/G60UHV Furnaces
2. From the Blower Motor Performance table (see unit installation instructions) determine the HIGH Speed cool DIP switch
setting that corresponds to this CFM.
3. Set the HIGH Speed cool DIP switch setting on the control to this value.
NOTE − The lower limit of blower CFM is factory set. It is not field adjustable. See table 6 on page 14 for minimum airflow
values for specific furnace models.

GAS FURNACE
VSM Furnace System Operation (G61MPV & G60UHV)

This section describes the operation of the zone control in Zone Mode
a system that uses a gas furnace. The zone control mode (Vacation switch OFF) utilizes the
zone control system’s full potential. While in this mode, the
Zone Thermostats
zone control system will respond to demands from any
Only electronic thermostats with a C" terminal may be zone, controlling dampers and regulating blower CFM to
used with the zone control system. The zone control sys-
maintain comfort. When the system is in zone mode, the
tem distinguishes between heat pump and heat/cool ap-
zone control system responds to demands from any zone
plications via the SYSTEM jumper placement on the zone
thermostat. (Switch settings are shown in figures 17
control panel.
through 26.)
1. Cool / Heat / Auto−Changeover ModesZone thermo-
The only OPEN supply-air dampers are those zones from
stats send a heating or cooling signal to the zone con-
which a demand was received; all other dampers are
trol panel. Thermostat servicing zone 1 is the central
control thermostat. Zones 2, 3 and 4 each have their CLOSED. The blower operates at a speed based on the
own thermostat. Thermostats may be standard or au- position of the Zone PIAB selection jumpers (and the heat-
tochangeover type. ing air reduction jumper, if a call for heat is present).
Heat and cool demands present at the same time from NOTE − To ensure that the zone control performs optimally,
different zones (opposing demands) are satisfied on a avoid mixing air between the zones.
first come first served basis. If a heating demand and a
Central (Vacation) Mode
cooling demand reach the zone control panel at the
When in central mode (Vacation switch ON), the system
same time, the heating demand is satisfied first. If op-
responds only to heating or cooling demands from the cen-
posing demands persist, the system will work to satis-
tral control (Zone 1) thermostat; all zones will receive con-
fy the current demand for a maximum of 20 minutes,
ditioned air. All dampers remain open and the blower oper-
then switch over and try to satisfy the opposing de-
ates at full speed (minus the amount selected by the
mand for a maximum of 20 minutes. When either de- heating air reduction jumper). (Switch settings are shown
mand is satisfied, the system works to satisfy the other in figures 17 through 26.)
demand.
In Fan−Auto mode, the blower will cycle on and off with
NOTE − Allowing opposing demands to persist may each demand. During gas or electric-strip heating, the
consume excess energy. If this condition continues, blower may continue after the end of a demand until the
check the installation (i.e. zone arrangement, supply heater is cooled sufficiently.
registers, return registers, zone loads etc.) and make
adjustments as necessary. Table 9 shows the time de- Cooling Operation
lays that may be expected when opposing demands When the Harmony IIIt zone control system receives a
are received from the zone thermostats. thermostat cooling call, the following events occur:
The zone control system acknowledges a new or op-
posing demand as soon as it is received by illuminating S The zone control checks to make sure it has been at
that zone’s thermostat input lights. If the first demand least 5 minutes since the last cooling call ended to pre-
is not satisfied by the time the delays elapse, the sys- vent starting against high head pressures.
tem switches over and begins satisfying the opposing S When timed−off delay is satisfied, the zone control
demand. During the switch-over, a delay may be im- starts the outdoor unit with 1st−stage compressor and
posed before the system begins satisfying the new de- slowly increases the indoor blower speed to achieve
mand. proper CFM. Four minutes must elapse at this state to
2. Fan On / Auto ModeZone thermostats can send a allow the system to reach steady−state operation be-
continuous fan signal to the zone control system. The fore staging again.
zone control system will signal the blower to supply air S The zone control checks the discharge air sensor for
to zones calling for continuous fan while no other con- proper temperature. If measured temperature is 7ºF or
ditioning calls exist. When the zone control system re- more above the cooling staging jumper setting, then
ceives a conditioning call while satisfying a demand for Y2 energizes (if available). If both stages of cooling are
continuous fan, it signals the damper controlling the energized and 4 minutes has elapsed since the last
continuous-fan zone to close. After the conditioning staging event, and the discharge air sensor (DAS) de-
demand is satisfied, the continuous-fan zone damper tects a temperature less than the cooling staging jump-
is signaled to reopen. er, then Y2 is staged off.
S If, at any time, the discharge air sensor measures a
Balance Point Setting temperature of 45ºF or below, the zone control de−en-
(Dual Fuel Systems) Balance Point Sensor (kit 56A87) ergizes the Y1 and/or Y2 output, stopping the com-
communicates with the zone control panel whether or not pressor and preventing the indoor coil from freezing
to force the Gas Furnace to satisfy heating demands, up. The compressor will not be energized again until
based on a comparison of the Balance Point setting with the temperature at the DAS rises by 10ºF and the
the outdoor temperature. Terminals 2−3 close on tempera- timed−off delay expires. During this time, continuous
ture fall to lock out heat pump. fan is supplied to the zones calling for cooling.
505023M 08/11 Page 30

GAS FURNACE
VSM Furnace System Operation (G61MPV & G60UHV [cont’d})

Heating Operation Dual Fuel−Heat Pump with Gas FurnaceIn this sys-
tem, when it receives a thermostat heating call, the zone
Gas furnaceIn this system, when the zone control re- control responds in one of two ways:
ceives a thermostat heating demand, the following events 1. Outdoor temperature below balance point (bal-
occur: ance point sensor closed, red Balance Point Sensor
LED on): the zone control sends a W1 signal to the fur-
S The zone control sends a W1 signal to the furnace, which nace to satisfy heat demands, staging the furnace to
goes through its normal ignition sequence, except that while
maintain discharge air temperatures between 110ºF
the temperature at the DAS is below 100ºF, the zone control
instructs the blower to run at minimum speed. and 130ºF.
2. Outdoor temperature above balance point (bal-
S After the temperature at the DAS rises above 100ºF, the zone
ance point sensor open, red Balance Point Sensor
control slowly increases the CFM delivered until it reaches
the correct setting. During a call for heat, the zone control LED off): the heat pump is first used to satisfy the de-
stages the furnace up and down to maintain the discharge air mand. If, after 20 minutes, the heat pump fails to main-
temperature between the heating staging jumper setting and tain the required discharge air temperature, the zone
20ºF above this jumper setting. There is a minimum 3 minute control will discontinue using the heat pump and initi-
delay between staging events. ate furnace heating. (A five−minute delay exists be-
tween stopping the heat pump and starting the fur-
NOTE − See page 26 for additional notes on operation with
nace.) In this mode, all heating calls for the next three
G71MPP & SLP98 furnace.
hours are serviced with the gas furnace. Also, diag-
Heat Pump with Electric HeatIn this system, when the nostic lights 2, 3, and 4 blink to indicate that the zone
zone control receives a thermostat heating call, the follow- control is operating within this 3−hour furnace lock−in
ing events occur: time. During this time, the zone control stages the fur-
nace to maintain discharge air temperatures between
S The zone control starts the heat pump on 1st−stage.
110ºF and 130ºF. After the 3−hour delay expires, the
S If after 4 minutes, the temperature at the DAS is not within the heat pump will again be tried on the next heating call.
proper range (heating staging jumper setting and heating Defrost Tempering (Optional)If installed, refer to De-
staging jumper setting +20) the unit stages up or down, ac- frost Operation on Page 23 for Defrost Tempering operation.
cordingly.
S If the air temperature cannot be maintained using the heat Emergency heat mode
pump alone, the zone control starts the electric heating When the unit is setup for heat pump and the emergency
stages. Should the discharge temperature exceed 135ºF, heat switch is turned on, the unit will satisfy all heating de-
the compressor (and any electric heat that may be on) is mands with electric backup heat or, in a dual fuel system,
turned off and continuous fan runs (if the demand for heat re-
the heat demand is satisfied by the gas furnace.
mains) until the air temperature falls below 130ºF and the
minimum timed−off delay expires. Humiditrol® mode (Enhanced Dehumidification
S If the heat pump goes into defrost mode, the zone control en- Accessory)
ergizes all stages of compressor and the 1st−stage of electric When the unit is equipped for dehumidification (Enhanced
heat. If the defrost process lasts longer than 20 minutes, the
Dehumidification Accessory and Humiditrol ® Zoning Ac-
zone control, presuming a defrost board failure, de−ener-
gizes the heat pump and instructs electric heat to service the cessory installed), the unit will satisfy all demands for de-
remainder of the current heating call. (The heat pump will be humidification. Refer to supplemental kit information De-
tried again on the next heating call.) humidification Interface Kit for Harmony IIIt Zone Control.

GAS FURNACE

G61MPV/G60UHVCooling/Heating; with Honeywell 2−stage IFC control (non−Heat Pump
applications)
Indoor Unit setup:
- Cut on−board link W914 DEHUM OR HARMONY (R to DS) on furnace IFC control (if not cut, fuse will blow in zone control board)
- Cut and tape wires from pin # 2 and pin #13 on plug J46 of the VSM wiring harness routed from the motor to the Furnace Integrated control.
- Furnace IFC Control DIP switch settings (ON or OFF):
1 OFF (DIP switch 1 must be set to Off for 2−stage heating operation)
2 OFF (DIP switch 2 determines 2nd stage heat time delay & is ignored by Harmony III)
3 ON (DIP switches 3 & 4 determines heating blower off delay, recommended is 180 sec)
4 ON I
5 DIP switches 5 & 6 determines 2nd stage cooling blower speed or maximum system air vol.)
6 I
7 (DIP switches 7 & 8 determine blower adjust" setting for maximum system air volume)
8 I
9 OFF (DIP switches 9 & 10 determines cooling blower ramping profile & is ignored by Harmony III)
10 OFF I
11 OFF (DIP switches 11&12 determines heating blower speed & is ignored by Harmony III)
12 ON I

- Zone 1 PIAB 140F DAS jumper in place (circle one): Yes No (see install instructions for info)
- Stages (circle one): 2HP 1HP (ignored for gas heat, non−heat pump application)
- E−HEAT Stages (circle one): DF 1 2 3 (ignored for gas heat, non−heat pump application)
- Desired total system cfm with all zones calling− _________ Total system cfm per tables− _________ Minimum cfm− _________
- Zone 1 – Name:____________ Desired cfm:____________ PIAB Setting: ____________% Actual cfm: ____________
NOTEAll of the above are recommended starting positions for DIP switches and Harmony III jumpers. Slight variations may be required during sys-
tem start up and operation checks.

505023M 08/11 Page 32

GAS FURNACE
Furnace System Start−Up & Checkout
IMPORTANT

2. Apply power to the zone panel transformer and to the furnace and observe the following: all four diagnostic LEDs will
light; then each individual diagnostic LED will light in sequence; then all four diagnostic LEDs will light and extinguish.
3. Finally, the status light will begin to flash, indicating proper operation. Perform the gas heating checks on pages 33
through 34.
Gas Heating Checkout (Single Zone)
S Zone 1 thermostat set to Heat D Zone 1 thermostat W LED on (heating demand).
D Damper 1 LED off (damper open).
D Damper 2, 3, and 4 LEDs on (dampers closed).
D Output Heat W1 LED on (furnace on).
D Heating LED on.
The furnace begins ignition sequence after zone 1 has
(W) RED ON
demanded heat. The zone control system will start the
furnace blower on low speed (0 PIAB) 45 seconds af-
ter the combustion cycle has begun.
2. When 100ºF warm air is sensed by the discharge air
sensor, the fan LED will light and the blower will slowly
increase to speed required by the zone calling. The
blower operates at speed setting of PIAB jumper for
zone 1 and the jumper for heating air reduction. It may
require 60 − 90 seconds to reach this speed.
3. Set zone 1 thermostat for NO heat demand; check:
D Output Heat W1 LED off.
D Fan LED off.
W1 ON
D Heating LED off.
D Damper LEDs 2−4 remain on until after 3-1/2 min-
DAMPER 2,3,4 ON DAMPER 1 OFF
ute purge; then off.
FAN ON HEATING ON To check the amount of air being delivered to each
OUTPUT STATUS LEDs zone and to confirm that each individual zone damper

GAS FURNACE
Gas Heating Checkout (Multiple Zone)

Prerequisites: 1. Set all zone thermostats for a heat demand; check for
S All zone thermostats set to Heat the following:
D All zone thermostat W LEDs on (heat demands).
D LEDs dampers 1 − 4 off (all dampers open).
D Heating LED on.
The furnace begins ignition sequence after a heat de-
mand is detected. The zone control system will start
the furnace blower on low speed (0 PIAB) 45 seconds
(W) RED ON
after the combustion cycle has begun.
sensor, the fan LED comes on and the blower will
slowly increase to speed required by the zones calling.
The blower operates at a speed equivalent to the sum
of all zone PIAB jumpers but at a maximum not to ex-
ceed the setting of the heating air reduction jumper. It
may take the blower 60 to 90 seconds to reach this
speed.
3. Set all zone thermostats for NO heat demands; check:
D Heating LED off.
W1 ON D Fan LED off (blower turns off after delay).
D All zone thermostat W LEDs off.
DAMPER 2,3,4 OFF D DamperLEDs − Last zone thermostat demand re-
FAN ON HEATING ON open during 3−1/2 minutepurge); other zones
OUTPUT STATUS LEDs damper LEDs are on during the 3−1/2 minute
purge (dampers closed). After 3−1/2 minute delay,
all dampers LEDs go off (dampers open).
Gas Heating Checkout (Central Control)
Prerequisites:
S Central mode switch on 1. Set zone 1 thermostat for a heat demand; check:
S Red LED on the central mode fan switch on D Zone 1 thermostat W LED on (heating demand).
D Heating LED on.
D All damper LEDs off (damper open).
2. The furnace will begin its ignition sequence after Zone

1 has demanded heat. The zone control system will
(W) RED ON start the furnace blower on low speed (0 PIAB air) 45
seconds after the combustion cycle has begun.
increase to speed. The blower will operate at a speed
equivalent to the PIAB calculated for all zones calling,
taking into account the heating air reduction jumper
position. It may take the blower 60 to 90 seconds to
reach this speed.
4. Remove the heat demand from zone 1 (no heat input
or output and no blower demand). Upon removal of the
W1 ON demand from zone 1, check:
CENTRAL D Zone 1 thermostat W LED off (no heat demand).
MODE ON
DAMPER 2,3,4 OFF D Output Heat W1 LED off.
HEATING ON D Fan LED off.

FAN ON
D Heating LED off.
OUTPUT STATUS LEDs
After 3−1/2 minute purge time, furnace blower turns off.
505023M 08/11 Page 34

GAS FURNACE
Troubleshooting DiagramZone system with Gas Furnace

- Heat/cool thermostat used? (Must not use heat pump thermostat.) - Are all wire connections good? Are all wire connections correct?
- Does electronic thermostat have relay switching output? If not, isolation relays may need to be used.
- Check each thermostat for output signal when calling. Heating output? Cooling output?
THERMOSTATS ZONE PANEL TRANSFORMER

Thermostat 2 Thermostat 1
POWER SUPPLY
W C Y G R W C Y G R
-
TO FURNACE
(No pressure Switch should be installed.)
24 120
- Do dampers respond to demand? 0
VAC VAC
motor.
DAMPERS
- Is discharge
probe installed? - C" connected
to C"?
- Is probe located
in discharge air Heating/cooling
staging jumper
plenum as de-
settings − page 10. PIAB jumper settings − page 8. - Fuses OK?
scribed on
Page 6?
- Is it wired cor-
rectly?
140F DAS
jumper
pages 8
DISCHARGE & 10.
AIR SENSOR
Air reduction
2-STAGE
HUMIDITROL ZONING CONDENSING
jumper
ACCESSORY CONTROL
settings − UNIT
page 9. Y1
Y2
C
- Have heating and cooling
R
staging jumpers been set for
desired 2nd stage operation?
R
G
- Are continuous & heating air re- W1
System Configuration & E−Heat
duction jumpers set correctly? W2
jumper settings − page 11.
- Do jumpers provide appropriate C
speed reduction? If no, check
indoor unit before replacing
DS
zone control panel. Y1
Y2
VARIABLE SPEED
FURNACE
- Are PIAB jumpers set correctly? - Are jumpers set cor- - Error code present? If - Does outdoor unit respond to - Verify Furnace jump-
demand? ers/links cut or re-
- Only 1 jumper per Zone? (Zone Control rectly for furnace and so, see troubleshooting/
- Is it operating properly? moved (see Pages 28 −
System Jumper Settings (Page 8) cooling? (Page 11) diagnostic section of this
25) Page 39)
manual (Page 56). - Are appropriate outputs ener-
(NOTE: Zone 1 may have a second
gized in response to demand? - Verify NO connections
jumper on 140F DAS pins) made to Y1 or Y2.
- Has 140F DAS jumper been installed (if - Does zone control system en-
required; see Page 8 & 10)? ergize appropriate outputs?
During Cooling? During Heat-
ing?
- 24VAC from furnace transform-
er to R?
- Does furnace respond to out-
puts?
- Does blower speed change as
zone demand changes? If no,
does DS output vary from 0 to
25VDC?
Figure 22. Option 1 − Lennox Variable-Speed Gas Furnace and Lennox Condensing Unit

GAS FURNACE
TroubleshootingGas Heating Operation
HEATING
DEMAND
RECEIVED
REFER TO DISCHARGE AIR

3−Minutes
UPPER LIMIT DIAGRAM
since completion (Page 37) FOR UPPER LIMIT
of last heating AND DIFFERENTIAL DETAILS.
No
demand
?
Yes
Energize W2
Energize W1 @ @ furnace
furnace; Ramp
indoor blower to
minimum CFM
setting Monitor Monitor
discharge air discharge air
Is Is
Discharge
discharge Shut down all discharge
air above
No air at upper heat stages air at upper
100°F Yes Yes
limit limit
?
? ?
Yes No
No
Continuous air
delivered to Does
Ramp indoor Discharge
calling zones discharge air
blower to air below heating temp. meet
heating staging staging jumper heating staging
No No
jumper setting setting differential
? ?
Yes 5 min Yes
delay
complete No
3−Minutes ? 3−Minutes
minimum run time Yes minimum run time
in 1st stage in 2nd stage
No No
completed completed
? ?
Discharge
Yes air falls to Yes
130°F No
? De−energize
Heating Yes
demand W2
No satisfied
? Heating
Yes demand Heating
satisfied No
demand
? No satisfied
Yes ?
De−energize Yes
W1 @ furnace
Hold dampers BLOWER

open for 3½ SHUTDOWN
minutes
505023M 08/11 Page 36

GAS FURNACE
TroubleshootingDischarge Air Upper Limit & Differential Temperatures
Furnace
energized
Monitor
discharge air
temperature
Discharge air upper limit is
160ºF unless 140F DAS Is
jumper installed discharge
air at upper
Yes
limit
?
Differential is 20ºF above
heating staging jumper No
setting with the following
exception: Does
Differential is 15ºF if the discharge air
140F DAS jumper is in temp. meet
place on PIAB 1 terminals heating staging No
and heating staging jump- differential
er is on 120 or 130. ?
Yes
3−minute
minimum run-
time com- No
pleted
To / from the ?
appropriate Yes
gas heating or
dual fuel
diagram

AIR HANDLERS
AIR HANDLERS
Variations on Common Condensing Unit Applications
Heating/Cooling Equipment Installation NOTE − Be sure to remove the factory installed jumper bar
Follow all equipment installation instructions provided with between W1 to W2 and W2 to W3 (CBX40 or CBX32MV
each unit. rev 06) or remove the jumper wires between R to W1 and R
to W2 (CBX32MV prior to rev 06).
Air Handler Wiring Variations
After the air handler unit is installed, field wire the line volt- Several variations may be required for specific applica-
age as shown in the installation instructions provided with tions. Figure 23 shows alternate wiring and describes spe-
the unit. Use thermostat wire to connect the air handler to cific jumper configurations and other special modifications
the zone control panel (see figure 15) and to connect wire required for each variation. Aside from the variations de-
from zone control panel 24V C" to air handler terminal strip scribed in figure 23, the connectivity is the same as shown
C". in figure 17 (Page 24).
COOLING WITH ELECTRIC HEAT HOT WATER COIL (CBWMV, CBX32MV or CBX40UHV) COOLING ONLY
S System configuration jumpers: S System configuration jumpers: S System configuration jumpers:
HP; GAS; GAS;
1COOL or 2COOL. 1COOL or 2COOL; 1COOL or 2COOL;
S E−Heat stage jumper set on #
Others do not matter. Others do not matter.
agreeing with # of available heat S AHC (prior to revision 06): Cut or remove 24 volt jumper Y1 S As applicable, cut jumpers and harness
stages. to DS. wires (see Blower Control Adjustments
S E−HEAT Selector Switch always S AHC (revision 06): Cut R to DS clippable link on air handler
− Air Handlers on Page 39).
ON. control. HEATING ONLY
S As applicable, cut jumpers and S CBWMV has no K20 relay, therefore wiring harness modifi- NOTE − JUMPER between RC and RH
harness wires (see Blower Control cation (shown in figure 25, Page 39) is not required. must be in place on the control!
Adjustments − Air Handlers on − Cut or remove 24v jumper Jumper Y1 to DS
Page 39).
− Remove Pink wire from TB1−W1 to J46−2 on CBWMV
NOTE − K212 field hookup relay must be field provided on the
CBX32MV or CBX40.
NOTE − DAS must be located downstream of the cooling coil and
HW coil
For any option or variation, connect thermostat wire between C" on terminal strip(s) of controlled equipment and zone control panel 24VAC C" terminal.
Condensing
Unit Condensing Condensing
Unit CBWMV AND Unit
Y1 Y1
Y2
Y1 Y1 CBX32MV OR Y1 Y1
Y2 Y2 Y2
O Y2 CBX40UHV USED Y2
C O O
RC C WITH HOT WATER C
R RC RC
W1−Def R COIL R
W1−Def W1−Def
Equipment
Equipment Equipment
RH R R TO
RH RH R
G G G BOILER
G OR G G
W1 W1 W1
W2
W1 ZONE W1 W1
W2 W2 W2 CONTROL W2
W3 W2
W3 W3 C W3
DS C
C DS DS DS
Equipment DS
DS Equipment
Y1
K212 FIELD Equipment
IMPOR- HOOKUP IMPORTANT! Y1
IMPORTANT! Y1 TANT! DO Y2
DO NOT MAKE RELAY MUST DO NOT MAKE Y2
CONNECTIONS Y2 NOT MAKE
CONNEC- BE PROVIDED CONNECTIONS
TO Y1 AND Y2 VSM ON CBX32MV
TO Y1 AND Y2 VSM Air
VSM Air TIONS TO
Air Handler
Y1 AND Y2 OR CBX40
Handler
Handler
with Elec-
tric Heat
Figure 23. Harmony IIIt Zone Control System − Variations on Common Applications
505023M 08/11 Page 38

AIR HANDLERS
Air Handler Control Electrical Adjustments (All model VSM Air Handlers)
Electrical AdjustmentsCommunicating CBX32MV (revision 06) and CBX40UHV (all)
As shown in this diagram, make
the following adjustments:
CUT on board
1. Cut on board link R to DS Link R−DS
(Dehum or Harmony).
2. Remove Jumper Bars from
DO NOT CUT
W1 to W2 and W2 to W3. on board links
3. DO NOT CUT on board links Y1−Y2 2 Stage Compr
Y1−Y2 2 STAGE COMPR and R−0 Heat Pump
and R−O HEAT PUMP
Remove
W1−W2 and W2−W3
Jumper Bars from the
terminal strip
Figure 24. Electrical Adjustments for Air Handler Control CBX32MV (revision 06) & CBX40UHV (all)
Electrical AdjustmentsNon−communicating CBX32MV (prior to revision 06), CB31MV and CBWMV
These air handler blower motors are controlled by the BDC3 drive control; CFM adjustment Is by jumper setting selection.
Locate the BDC3 board in the blower control box. Before connecting the zone control panel to the BDC3 board, complete all
of the applicable electrical adjustments as shown in figure 25.
NOTE − Before cutting wires or jumpers, be sure your installation is not affected by Variations on Common Con-
densing Unit Applications" figure 23 (Page 38).
K20 INDOOR Electrical Adjustments

BLOWER RELAY
As shown in this diagram, make the following adjustments:
4 6
1 3 In all cases except Cooling Only" or CBWMV units:
1. CUT wire near the BDC3 board JP1 pin 2
7 9
2. tape exposed end of short JP1 pin 2 wire
3. re−route wire connected to K20 terminal 4; strip end and
connect to terminal G" (K20 wiring change not required
JP1 on CBWMV)
If CBWMV, remove pink wire TB1−W1 to J46−2
BDC3 Except for Cooling Only" units, remove any jumper(s) be-
tween R − W2 or R − W3
DO NOT CUT jumper R − O
DO NOT CUT Jumper Y1 − Y2

In all cases, CUT Jumper DS − Y1
Figure 25. Electrical Adjustments for Air Handler Control CBX32MV (pre−rev. 06), CB31MV & CBWMV
2. From the Blower Motor Performance table in the unit’s installation instructions, determine the COOL Speed jumper
setting that corresponds to this CFM; then set the COOL Speed jumper setting on the BDC3 board to this value.
For more information on setting blower speed, refer to section on Blower Speed and Adjustment" in the blower unit’s instal-
lation instructions.

AIR HANDLERS

CBX32MV/CBX40UHVCooling/Heating; Electric Strip Heat (non−Heat Pump applications)
CBX40UHV and CBX32MV Revision 06 Indoor Unit setup:
- Cut on−board link R to DS DEHUM or HARMONY"
- Remove any factory−installed jumpers bars from W1 to W2 or W2 to W3.
- Air Handler Control jumper settings:
COOL: This setting, along w/ ADJUST setting, determines maximum system CFM (See blower tables)
ADJUST: Setting affects both heating and cooling blower speeds (see blower tables to determine setting)
HEAT: HIGH Heating blower speed selectioin – Ignored by Harmony III
DELAY: 4 Cooling blower ramping – Ignored by Harmony III
BLOWER ONLY CFM: Continuous fan speed – Ignored by Harmony III
EVENHEAT: EVENHEAT is not used with Harmony III
CBX32MV prior to Revision 06 Indoor Unit setup:

- Remove DS to Y1 jumper
- The wire from K20 terminal 4 to BDC3 board JP1 pin 2 must be re−routed to establish an electrical connection between K20 terminal 4 and terminal G. Cut
the wire near JP1 pin 2. Using the wire still connected to K20 terminal 4, strip the cut end and connect it to terminal G. Tape the exposed end of the short
JP1pin 2 wire (See Harmony III Installation Instructions for more details).
- Remove any factory−installed jumpers between terminal R and W1, W2, or W3.
- BDC3 control clip jumper settings:
HEAT: 4 Heating blower speed selectioin – Ignored by Harmony III

- Zone 1 PIAB 140F DAS jumper in place (circle one): Yes No
- Cooling staging jumper (circle one): 50 55 60 (select desired discharge air temp during cooling to stage compressor)
- System Configuration jumpers (circle one): HP GAS (Set to HP)
- Stages (circle one): 2HP 1HP (Ignored for non−heat pump – w/ strip heat applications – setting does not matter)
- E−HEAT Stages (circle one): DF 1 2 3 (Set to # of strip ht stages (<8KW=1)(>8KW & <30KW=2)( 30KW=3)
- Emergency Heat switch on Harmony III zone panel must be set to ON.
- Desired total system cfm with all zones calling− ___________ cfm, Actual total system cfm− ___________
- CB unit minimum" cfm ____________ (determined by unit spec as listed below unit blower table)
- Zone 1 – Desired cfm ____________ PIAB Setting ____________% Actual cfm ____________

505023M 08/11 Page 40

AIR HANDLERS
Harmony IIIt Installation Setup Worksheets (continued)

CBX32MV/CBX40UHVHeat Pump; Electric Strip Heat
- Remove any factory−installed jumpers bars from W1 to W2 or W2 to W3.

- The wire from K20 terminal 4 to BDC3 board JP1 pin 2 must be re−routed to establish an electrical connection between K20 terminal 4 and terminal G. Cut
the wire near JP1 pin 2. Using the wire still connected to K20 terminal 4, strip the cut end and connect it to terminal G. Tape the exposed end of the short
JP1pin 2 wire (See Harmony III Installation Instructions for more details).
- Remove any factory−installed jumpers between terminal R and W1, W2, or W3.

- Zone 1 PIAB 140F DAS jumper in place (circle one): Yes No
- Cooling staging jumper (circle one): 50 55 60 (select desired discharge air temp during cooling to stage compressor)
- Heating Air Reduction jumper (circle one): 0 20 40 (Must be set to 0% on heat pump systems)
- Stages (circle one): 2HP 1HP (Set to heat pump stages, 1 or 2 stage)
- E−HEAT Stages (circle one): DF 1 2 3 (Set to # of strip ht stages (<8KW=1)(>8KW & <30KW=2)( 30KW=3)
- Desired total system cfm with all zones calling− ___________ cfm, Actual total system cfm− ___________
- CB unit minimum" cfm ____________ (determined by unit spec as listed below unit blower table)

- Heat Pump Pressure Switch wired to Harmony III.

AIR HANDLERS

CBX32MV/CBX40UHV – Cooling Only or Cooling with Hot Water Coil (non−Heat Pump)
- For Hot Water Coil OnlyAdd K212 Relay & wire per Harmony III wiring detail.
NOTE − Discharge air sensor must be located down stream of cooling coil and hot water coil.

- For Hot Water Coil OnlyAdd K212 Relay & wire per Harmony III wiring detail.
NOTE − Discharge air sensor must be located down stream of cooling coil and hot water coil.

- Heating staging jumper (circle one): 85 90 100 110 120 130 (Cooling only – setting does not matter; Hot water − set at 120)
- Zone 1 PIAB 140F DAS jumper in place (circle one): Yes No (Cooling only – setting does not matter)
- Cooling staging jumper (circle one): 50 55 60 (select desired discharge air temp during cooling–50 deg−F suggested)
- Heating Air Reduction jumper (circle one): 0 20 40 ( Cooling only – setting does not matter; Hot Water set at % reduction for Heating mode)
- Stages (circle one): 2HP 1HP (ignored; non−heat pump application – setting does not matter)
- E−HEAT Stages (circle one): DF 1 2 3 (non−heat pump – setting does not matter )
- Desired total system cfm with all zones calling ___________ cfm, Actual total system cfm− ___________
- CB unit minimum" cfm ____________ (determined by unit spec listed below unit blower table)

- Discharge Sensor wired to Harmony III and if a hot water coil is used, the sensor must be located down stream of the hot water coil.
505023M 08/11 Page 42

DUAL FUEL
DUAL FUEL
Zone control system wiringDual Fuel Application
Heating/Cooling Equipment Installation Heat Pump Unit Wiring
Follow all equipment installation instructions provided with After the heat pump unit is installed, field wire the line volta-
each unit. ge as shown in the installation instructions provided with
the unit. Use thermostat wire to connect the heat pump to
the zone control panel (see figure 26).
CONNECT TO THE
SAME POWER
SUPPLY AS THE
PRESSURE SWITCH BALANCE POINT Thermostat 2 Thermostat 1 GAS FURNACE
W C Y G R W C Y G R
21J18 (HFC−22) SENSOR Kit 56A87
27W13 (HFC−410A) 1 2 3
24 120
VAC VAC
ZONE CONTROL
TRANSFORMER
IMPORTANT
DAMPERS Connect
(Spring open, power close) thermostat-gauge
wire to integrated
control C" terminal
Heat/cool staging
jumper settings −
DISCHARGE AIR SEN- Harmony IIIt zone control panel to the
SOR 88K38 (included) furnace terminal strip. Doing so causes
the motor to search" for proper CFM.
140F DAS
jumper
pages 8
& 10.
Connections for REMOTE HEAT PUMP
Air reduction
VACATION SWITCH OR jumper R
Humiditrol® Zoning Ac-
SEE IMPORTANT NOTE BELOW!

settings − C
[67M41], for defrost tempering kit)

DT2 (S89) Limit Control (Optional
cessory page 9. Y1
Y2
O
Vacation OFF for individual W1
zone control.
G
Heat Pump to provide heat. ON G71MPP & SLP98
Furnace − W2 Not W2
Emergency Heat ON to force C
auxiliary (backup) heat to pro- required, but may
vide all heating (disallows heat
DS
be connected to IMPORTANT! Y1
pump from providing any heat).
increase firing rate. DO NOT MAKE
Y2
CONNECTIONS
TO Y1 AND Y2
VARIABLE
SPEED
FURNACE
NOTE: SELECT #
OF HP STAGES
BY PLACING
JUMPER IN
APPROPRIATE
POSITION. (2−STG
HP SHOWN)
IMPORTANT! Connectivity is NOT COMPLETE until all
electrical adjustments (jumpers and wiring changes) have
been made. See Integrated Control Electrical Adjust-
See System Configuration & E−Heat jumper settings − page 11. ments (beginning on Page 28).

Lennox Heat Pump & Lennox Variable-Speed Gas Furnace (Dual Fuel)

DUAL FUEL
Dual Fuel System Start−Up & Checkout
IMPORTANT

2. Apply power to the zone panel transformer and to the furnace and observe the following: all four diagnostic LEDs will
light; then each individual diagnostic LED will light in sequence; then all four diagnostic LEDs will light and extinguish.
3. Finally, the status light will begin to flash, indicating proper operation. Perform the dual fuel gas heating checks on pages
44 through 46.
Dual Fuel Gas Heating Checkout (Single Zone)
Prerequisites:
S Zone 1 thermostat set to Heat. 1. Set zone 1 thermostat for a heat demand; check:
S Balance Point Sensor set at higher temperature than outdoor D Zone 1 thermostat W LED on (heating demand).
BPS-sensed temperature (red balance point sensor LED D Damper 1 LED off (damper open).
on).
D Damper 2, 3, and 4 LEDs on (dampers closed).
OR
S Balance Point Sensor inputs jumpered to simulate cold out-
D Heating LED on.
door temperature below balance point (red balance point
sensor LED on). The furnace begins ignition sequence after zone 1 has
demanded heat. The zone control system will start the
furnace blower on low speed (0 PIAB) 45 seconds af-
ter the combustion cycle has begun.
(W) RED ON
increase to speed required by the zone calling. The
blower operates at speed setting of PIAB jumper for
zone 1 and the jumper for heating air reduction. It may
require 60 − 90 seconds to reach this speed.
3. Set zone 1 thermostat for NO heat demand; check:

D Fan LED off.
W1 ON D Heating LED off.
D Damper LEDs 2−4 remain on until after 3-1/2 min-
DAMPER 1 OFF ute purge; then off.
DAMPER 2,3,4 ON
FAN ON HEATING ON
To check the amount of air being delivered to each
zone and to confirm that each individual zone damper
OUTPUT STATUS LEDs
505023M 08/11 Page 44

DUAL FUEL
Dual Fuel Gas Heating Checkout (Multiple Zone)
Prerequisites:
S All zone thermostats set to Heat. 1. Set all zone thermostats for a heat demand; check for
S Balance Point Sensor set at higher temperature than outdoor the following:
BPS-sensed temperature (red balance point sensor LED D All zone thermostat W LEDs on (heat demands).
on). D LEDs dampers 1 − 4 off (all dampers open).
OR D Output Heat W1 LED on (furnace on).
S Balance Point Sensor inputs jumpered to simulate cold out- D Heating LED on.
door temperature below balance point (red balance point
sensor LED on). The furnace begins ignition sequence after a heat de-
mand is detected. The zone control system will start
the furnace blower on low speed (0 PIAB) 45 seconds
after the combustion cycle has begun.

(W) RED ON
sensor, the fan LED comes on and the blower will
slowly increase to speed required by the zones calling.
The blower operates at a speed equivalent to the sum
of all zone PIAB jumpers but at a maximum not to ex-
ceed the setting of the heating air reduction jumper. It
may take the blower 60 to 90 seconds to reach this
speed.
3. Set all zone thermostats for NO heat demands; check:

D Heating LED off.
D Fan LED off (blower turns off after delay).
W1 ON D All zone thermostat W LEDs off.
D DamperLEDs − Last zone thermostat demand re-
DAMPER 2,3,4 OFF open during 3−1/2 minutepurge); other zones
FAN ON HEATING ON damper LEDs are on during the 3−1/2 minute
OUTPUT STATUS LEDs
purge (dampers closed). After 3−1/2 minute delay,
all dampers LEDs go off (dampers open).
Defrost Tempering (Kit 67M41)
plenum
coil
Install the defrost tem-
pering sensor (if used)
where shown. (See
defrost tempering
504,797M installation in- furnace
sensor/limit con-
structions.)
trol (if used in
Option 3)
Typical Upflow
Furnace Shown front
Figure 27. Defrost Tempering Sensor Placement

DUAL FUEL
Dual Fuel Gas Heating Checkout (Central Control)
Prerequisites:
S Central mode switch on. 1. Set zone 1 thermostat for a heat demand; check:
S Red LED on the central mode fan switch on. D Zone 1 thermostat W LED on (heating demand).
S Zone 1 thermostat set to Heat. D Output Heat W1 LED on (furnace on).
S Balance Point Sensor set at higher temperature than outdoor D Heating LED on.
BPS-sensed temperature (red balance point sensor LED D All damper LEDs off (damper open).
on).
OR
S Balance Point Sensor inputs jumpered to simulate cold out- 2. The furnace will begin its ignition sequence after Zone
door temperature below balance point (red balance point 1 has demanded heat. The zone control system will
sensor LED on). start the furnace blower on low speed (0 PIAB air) 45
seconds after the combustion cycle has begun.

(W) RED ON
increase to speed. The blower will operate at a speed
equivalent to the PIAB calculated for all zones calling,
taking into account the heating air reduction jumper
position. It may take the blower 60 to 90 seconds to
reach this speed.
4. Remove the heat demand from zone 1 (no heat input

or output and no blower demand). Upon removal of the
demand from zone 1, check:
W1 ON
D Fan LED off.
CENTRAL
MODE ON D Heating LED off.
DAMPER 2,3,4 OFF
FAN ON HEATING ON
OUTPUT STATUS LEDs

After 3−1/2 minute purge time, furnace blower turns off.
505023M 08/11 Page 46

DUAL FUEL
TroubleshootingZoning system with Dual Fuel

- Does electronic thermostat have relay switching output? If relay with SCR output is used, not, isola- - Are all wire connections good? Are all wire connections correct?
tion relays may need to be used.
- Check each thermostat for output signal when calling. Heating output W1? Cooling output Y1?
- Pressure Switch installed. in correct position?

- Does switch open when high pressure condition is simulated (temporarily
blocking airflow in heating mode)?
- Does zone control system respond appropriately when high pressure condi-
tion is simulated (temporarily disconnecting switch simulates high pressure).
- Balance Point Sensor Installed and correctly wired?
- Contacts close on temperature fall?
BALANCE THERMOSTATS ZONE PANEL TRANSFORMER
PRESSURE POINT
SWITCH SENSOR
POWER SUPPLY
TO FURNACE
1 2 3
24 120
- Do dampers respond to demand? 0 VAC VAC
motor.
DAMPERS
- Is discharge
probe installed?
- Is probe located - C" connected
in discharge air to C"?
Heating/cooling
plenum as de- staging jumper
scribed on settings − page 10.
Page 6?
PIAB jumper settings − page 8. - Fuses OK?
- Is it wired cor- Heating
rectly?
DISCHARGE
AIR SENSOR Cooling
140F DAS
jumper pgs
Air 8 & 10. HEAT PUMP
HUMIDITROL ZONING reduction
ACCESSORY CONTROL jumper R
settings − C
page 9.
Y1
Y2
O DT2 (S89)
- Have heating and cooling Limit Con-
staging jumpers been set W1
trol (Op-
for desired 2nd stage optional, for
eration? R defrost
System Configuration & E−Heat G tempering
W1 kit)
- Are continuous & heating air jumper settings − page 11.
reduction jumpers set correct- W2
ly? On heat pumps, Heating C
Air Reduction must be 0%. DS
- Do jumpers provide appropri- Y1
ate speed reduction? If no, Y2
check indoor unit before re-
placing zone control panel. VARIABLE
SPEED
FURNACE
- Are PIAB jumpers set cor- - Are jumpers set correct- - Error code present? - Does outdoor unit respond to demand?
rectly? ly for heating and cool- If so, see trouble- - Is it operating properly?
- Verify Furnace jumpers/
links cut or removed
- Only 1 jumper per Zone? ing? (Page 11) shooting/diagnostic
- Test Defrost. Does outdoor unit initiate and (see Pages 28 − 25)
section of this
(Zone Control System Jump-
manual (Page 56).
terminate defrost correctly? - Verify NO connections
er Settings (Page 8) (NOTE: - Check defrost tempering switch, if installed. made to Y1 or Y2.
Zone 1 may have a second
jumper on 140F DAS pins) - Does zone control system respond
appropriately during defrost?
- Has 140F DAS jumper been
- Are appropriate outputs energized in
installed (if required; see
response to demand?
Page 8 & 10)?
- Does zone control system energize appropriate outputs? During Cooling? During
Heating? During Defrost? During Emer. Heating?
- 24VAC from furnace transformer to R?
- Does indoor unit respond to outputs? Cooling? Heating? Defrost? Emer. Heating?
- Does blower speed change as zone demand changes? If no, does DS output vary
from 0 to 25VDC?
Figure 28. Option 3 − Lennox Heat Pump & Lennox Variable-Speed Gas Furnace (Dual Fuel)

DUAL FUEL
TroubleshootingDual Fuel Operation (Below Balance Point)
HEATING
DEMAND
RECEIVED
Ambient
See Above Balance
temp. Below
Point Sensor
Balance Point
setpoint flow diagram
Sensor setpoint No
(Page 50).
?
Yes
3−Minutes REFER TO DISCHARGE AIR

since completion UPPER LIMIT DIAGRAM
of last heating (Page 49) FOR UPPER LIMIT
No demand AND DIFFERENTIAL DETAILS.
?
Yes
Energize W2
@ furnace
Energize W1
@ furnace; Ramp
indoor blower to
minimum CFM Monitor dis-
Monitor dis-
setting charge air
charge air
Is Is
discharge De−energize discharge
air at upper W1 & W2 air at upper
limit Yes @ furnace Yes limit
? ?
No No
Continuous air
delivered to Does
Discharge calling zones discharge air
air below heating temp. meet
Discharge staging jumper heating staging
No No
air (DAS) above setting differential
No 100°F ? ?
? Yes Yes
Yes 5 min
delay
3−Minutes complete No 3−Minutes
Ramp indoor ?
blower to minimum run time minimum run time
in 1st stage Yes in 2nd stage
heating staging No No
jumper setting completed completed
? ?
Yes Yes
Discharge
air falls to
130°F No De−energize
? W2
Yes
BLOWER
SHUTDOWN
Heating Heating Heating
demand demand demand
satisfied No satisfied No No satisfied
? ? ?
Hold dampers De−energize Yes Yes Yes
open for 3½ W1 @ furnace
minutes
505023M 08/11 Page 48

DUAL FUEL
TroubleshootingDischarge Air Upper Limit & Differential Temperatures
Furnace
energized
Monitor
discharge air
temperature
Discharge air upper limit is
160ºF unless 140F DAS Is
jumper installed discharge
air at upper
Yes
limit
?
Differential is 20ºF above
heating staging jumper No
setting with the following
exception: Does
Differential is 15ºF if the discharge air
140F DAS jumper is in temp. meet
place on PIAB 1 terminals heating staging No
and heating staging jump- differential
er is on 120 or 130. ?
Yes
3−minute
minimum run-
time com- No
pleted
To / from the ?
appropriate Yes
gas heating or
dual fuel
diagram

DUAL FUEL
TroubleshootingDual Fuel Operation (Above Balance Point
HEATING
DEMAND
RECEIVED Ambient
temp. Above
Balance Point
sensor setpoint No
?
See Below Balance Point
Yes sensor setpoint flow diagram
(Page 48)
Heat pump
No Yes
locked out
(see NOTE)
?
REFER TO DISCHARGE AIR
5−min UPPER LIMIT DIAGRAM
lapse since- (Page 49) FOR UPPER LIMIT
completion of last AND DIFFERENTIAL DETAILS.
No heating
demand
?
Yes
NOTE − On energize W1 furnace,
Energize 1st &/or 2nd stage
compressor(s) & Ramp in- compressor heat is locked out − all
door blower to cooling stag- heat calls for the next three hours
ing jumper setting use gas heat only
Energize W1
@ furnace
(see NOTE)
Monitor
discharge air
temperature
Monitor
discharge air Is
temperature Continuous air
delivered to discharge
Shutdown all
calling zones air at upper
heating stages Yes limit
Discharge Shutdown all ?
air DAS above compressor No
135°F Yes
? stages
5 min Does
No delay discharge air
complete No temp. meet
Discharge ? heating staging No
air below heating Yes differential
No staging jumper ?
setting
? Yes
Yes Discharge
air falls to
130°F No 3−minute
20−minute ? minimum runtime
minimum runtime Yes BLOWER completed No
No completed SHUTDOWN ?
? Heating Yes
demand
Yes
satisfied Yes
?
Heating No De−energize Heating
demand all heat pump demand
satisfied Yes and furnace Yes satisfied No
? stages ?
No
De−energize all com- System

pressor stages; start in 3−hr backup
heat mode Yes No
5−minute delay
?
No 5 min delay Yes
complete
?
505023M 08/11 Page 50

DUAL FUEL
TroubleshootingDefrost Operation
NORMAL
HEAT PUMP
OPERATION
Defrost
control detects
need for defrost No
cycle
?
Yes
Heat Pump
enters defrost
Harmony III
control energizes
all compressor
stages
Defrost
HP cycles W1 OFF at
Dual Fuel Tempering 90ºF and ON at 80ºF
Yes Yes
? ? during defrost cycle.
No No
Harmony III
sends signal to
W1 at indoor unit
Defrost
Defrost
period exceeds
completed
No 20 minutes No
?
?
Yes Yes
Heating
demand Harmony III control
No satisfied de−energizes all
? compressor stages − uses
Yes auxiliary heat to complete
existing heat demand
De−energize
all compressor
stages

DUAL FUEL

G61MPV/G60UHVDual Fuel; with Honeywell 2−stage IFC control (Heat Pump applications)
Miscellaneous Items:
- Install Pressure Switch in the outdoor unit per Harmony III installation instructions (27W13 for R410A or 21J18 for R22)
- Install Balance Point Sensor (56A87) as per installation instructions. Set to desired outdoor lock out temperature for HP
- Install Optional Defrost Tempering Sensor 67M41 (if used) per installation instructions. NOTE: MUST be located in coil delta plate between furnace and
coil
- Install Discharge Air Sensor per installation instructions. The location of the sensor is CRITICAL for proper system operation
Indoor Unit setup:

- Cut on−board link W914 DEHUM OR HARMONY (R to DS) on furnace IFC control (if not cut, fuse will blow in zone control board)
- Cut and tape wires from pin # 2 and pin #13 on plug J46 of the VSM wiring harness routed from the motor to the Furnace Integrated control.
- Furnace IFC Control DIP switch settings (ON or OFF):
1 OFF (DIP switch 1 must be set to Off for 2−stage heating operation)
2 OFF (DIP switch 2 determines 2nd stage heat time delay & is ignored by Harmony III)
3 ON (DIP switches 3 & 4 determines heating blower off delay, recommended is 180 sec)
4 ON I
5 DIP switches 5 & 6 determines 2nd stage cooling blower speed or maximum system air vol.)
6 I
7 (DIP switches 7 & 8 determine blower adjust" setting for maximum system air volume)
8 I
9 OFF (DIP switches 9 & 10 determines cooling blower ramping profile & is ignored by Harmony III)
10 OFF I
11 OFF (DIP switches 11&12 determines heating blower speed & is ignored by Harmony III)
12 ON I

- Zone 1 PIAB 140F DAS jumper in place (circle one): Yes No (see install instructions for info)
- Heating Air Reduction jumper (circle one): 0 20 40 (must be set to 0% for heat pump systems)
- Stages (circle one): 2HP 1HP (Set to match heat pump stages, 1 or 2 stage)
- E−HEAT Stages (circle one): DF 1 2 3 (Must be set to DF for dual fuel application)
- Desired total system cfm with all zones calling− _________ Total system cfm per tables− _________ Minimum cfm− _________

505023M 08/11 Page 52

DUAL FUEL

G71MPP, SLP98, SL280V, EL296VDual Fuel (Heat Pump Applications)
Miscellaneous Items:
- Install Pressure Switch in the outdoor unit per Harmony III installation instructions (27W13 for R410A or 21J18 for R22)
- Install Balance Point Sensor (56A87) as per installation instructions. Set to desired outdoor lock out temperature for HP
- Install Optional Defrost Tempering Sensor 67M41 (if used) per installation instructions. NOTE: MUST be located in coil delta plate between furnace and
coil
- Install Discharge Air Sensor per installation instructions. The location of the sensor is CRITICAL for proper system operation
Indoor Unit setup:

- Cut on−board link W914 DEHUM OR HARMONY (R to DS) on furnace IFC control (if not cut, fuse will blow in Harmony III zone control board)
- W2 connection from Harmony III to SLP98 or G71MPP is optional – see Harmony III / furnace installation instructions for details
- DIP switch settings (ON or OFF):
4 ON (DIP switches 4 & 5 determine heating blower off" delay – recommended 180 seconds)
5 ON I
6 OFF (DIP switches 6 & 7 – continuous indoor blower speed – ignored by Harmony III)
7 OFF I
8 (DIP switches 8 & 9 – cooling blower speed – determines maximum system cfm – see furnace blower tables)
9 I
10 (DIP switches 10 & 11–cooling blower adjust–determines maximum system cfm – see furnace blower tables)
11 I
12 OFF (DIP switches 12 & 13 – cooling mode blower ramping – ignored by Harmony III)
13 OFF I
14 OFF (DIP switches 14,15,&16 – sets low fire, minimum capacity, firing rate − DEFAULT SETTING SHOWN & IS
15 OFF I
16 OFF I
17 OFF (DIP switches 17,18,&19 – sets high fire, 100% capacity, firing rate − DEFAULT SETTING SHOWN & IS
18 OFF I
19 OFF I

- Zone 1 PIAB 140F DAS jumper in place (circle one): Yes No (see Harmony III install instructions for info)
- Cooling staging jumper (circle one): 50 55 60 (select desired discharge air temp during cooling – Recommended 50 deg−F)
- Heating Air Reduction jumper (circle one): 0 20 40 (Must be set to 0 for heat pump applications)
- Stages (circle one): 2COOL 1COOL (Set to match type of heat pump, 1 or 2 stage compressor)
- Stages (circle one): 2HP 1HP (Set to match type of heat pump, 1 or 2 stage compressor)
- E−HEAT Stages (circle one): DF 1 2 3 (Must be set to DF for dual fuel application)
- Desired total system cfm with all zones calling− ______________ Total system cfm per tables− ______________ Minimum cfm− ______________
- Zone 1 – Name:______________________ Desired cfm _____________ PIAB Setting _____________% Actual cfm _____________
NOTEAll of the above are recommended starting" positions for the SLP98 or G71MPP DIP switches and Harmony III jumpers. Slight variations may
be required during system start up and operation checks.


TROUBLESHOOTING
TROUBLESHOOTING
Operation & Troubleshooting Indicators
Zone Control Panel LEDs
The zone control system operation is indicated by light emitting diodes (LEDs) located on the zone control panel. In addition
to operating condition, the LEDs provide valuable information system troubleshooting. The LEDs (shown in figure 29) are
thermostat, diagnostic, and output status.
1. Thermostat LEDslocated along the upper edge of the zone control panel. Each zone has three LEDs to indicate a
call for heating or cooling: green (indicates a Y / compressor demand), red (indicates a W / heating demand) and amber
(indicates a G / indoor blower demand). These LEDs are labeled according to the zone and demand.
2. Diagnostic LEDsDiags 1, 2, 3, 4located near the bottom center of the the zone control panel. These LEDs aid the
technician in troubleshooting problems. When an error is detected, LEDs illuminate in a pattern. See Fault Recall and
Time Delay Override on page 55.
3. Output LEDslocated along the bottom of the zone control panel and near connection terminals. These red LEDs indi-
cate the output status of dampers, furnace, outdoor unit, etc. When an output is powered or active, the corresponding
LED is illuminated.
4. Pressure Switch LEDLocated at the top left corner. Green LED illuminates when the heat pump pressure switch is
closed indicated normal pressures. The LED will be off when the pressure switch opens under abnormal or excessive
condensing pressure in the heat pump heating mode. Pressure switch is used only on heat pump systems.
5. Balance Point Sensor LEDLocated at the top left corner. Red LED illuminates when the balance point sensor is
closed indicating outdoor temperature is below the balance point sensor setting. Only used on dual fuel heat pump sys-
tems.
The LEDs are labeled according to output and function. For example, if Damper 1 LED is illuminated, it’s damper has
been signaled to close; when the LED is extinguished, it’s damper has been signaled to open, allowing air flow to that
zone.
OUTDOOR THERMOSTAT /
BALANCE POINT LED THERMOSTAT
LEDs
PRESSURE
SWITCH LED
EQUIPMENT
OUTPUT LEDs
FAULT
RECALL DIAGNOSTIC
TIME DELAY LEDs
OVERRIDE
OUTPUT STATUS LEDs
Figure 29. System Indicators/Troubleshooting Devices
505023M 08/11 Page 54

TROUBLESHOOTING
Fault Recall & Time Delay Override

When the Time Delay Override is pressed and held, the internal clock speeds up by a factor of 60. This overrides the current
time delay and permits the next event to occur. Table 9 identifies the time delays used by the system.
When the Fault Recall button is pressed and released (clicked), the fault codes are displayed (10 most recent). When the
fault recall button is pressed and held, the fault codes are erased. Each code will be displayed for 10 seconds starting with
the most recent code, then the next most recent, and so on. Pressing the button while recalling fault codes will bypass the
10-second timer and go right to the next fault code.
Use the Fault Recall button to observe diagnostic codes that will indicate either correct operation, or help checkout and
troubleshoot problems in the zone control system. Table 10 in the troubleshooting section (see page 56) identifies all diag-
nostic codes.
Press the button once while the system is operating. The system will respond by momentarily lighting all four DIAG LEDs
then displaying the error code, if an error code is stored in memory. This allows a visual check to verify that all four LEDs are
operational before displaying an error code.
Time Delays
Timers used in the Harmony IIIt system define delays which precede or follow a demand, depending on the type of func-
tion. The delays are used to control equipment connected to the system. Table 9 shows how the most noticeable delays are
used.
Table 9. Time Delays
Delay Time Function
Blower Off Delay (gas heat only) 3-1/2 min. Gas Furnace only. Delivers air into last zone called during cool down following heat demand.
Compressor Speed Change 4 min. Between low speed and high speed in order to make sure steady state is reached before stag-
ing.
Compressor Off Time 5 min. At end of demand. Equalizes pressure in refrigerant system and prevents short cycling.
Heat Staging (electric) 2 min. Between staging up or down (May stage faster to prevent overshoot/undershoot).
Heat Staging (gas) 3 min. Between staging up or down to achieve steady state.
Dual Fuel Furnace Lock-in Timer 3 hrs. Starts when system enters dual fuel furnace heating when the outdoor temperature is above
balance point. When operating within this 3-hour time, only the furnace is used for heating. Heat
pump will be tried again on the next call after this timer expires. Diagnostic LEDs 2, 3, and 4 will
flash when this timer is active.
Damper Hold 3-1/2 min. This timer is defined as the amount of time to hold the last zone calling open past the thermostat
call drop out. During this time, the panel will not energize the blower (except when a continuous
fan call exists); the controlled equipment will provide this signal. This is a non−adjustable timer
set at 210 seconds.
Autochangeover 20 min. When opposing demands are present, zone control system must work to satisfy current demand
at least 20 min. If current demand is not satisfied after time has elapsed, system will changeover
and satisfy opposing demand. On and Off delays above will also apply.
Dual Fuel Autochangeover 20 min. When temperature is above balance point, heat pump will operate for 20 minutes before allowing
gas furnace to take over heating demand.
Discharge Air Probe Checkout (All Systems)

The discharge air sensor is a temperature-dependent resistor; the higher the temperature, the lower the Temp. Resistance
resistance. To confirm the sensor is functioning, disconnect both sensor leads from the zone control panel. ºF (ºC) (ohms)
Using a digital voltmeter (DVM) set to read resistance, touch the leads from the sensor to the probes of the 65 (18) 13476
DVM.
70 (21) 11884
Do not touch both probes with your fingersdoing so will produce a faulty reading. At 77°F, the resistance
of the sensor will be 10K ohm; at lower probe temperatures, expect higher resistance; at warmer probe 75 (24) 10501
temperatures, expect lower resistance. 80 (27) 9298
After reading the resistance at room temperature, warm the tip of the sensor by holding it in the palm of 85 (29) 8249
your hand, and take another resistance reading. The resistance should be noticeably lower than the pre-
90 (32) 7333
vious reading.
The zone control system will monitor the operation of the probe and determine if a failure has occurred. The probe is an integral (but re-
placeable) part of the zone control system. The zone control system will indicate if the probe is operating improperly and needs to be
replaced. The discharge air temperature probe serves several purposes:
1. In cooling systems (and heat pump systems in cooling mode) the probe varies the speed of the compressor from high to low to off
in order to maintain a constant discharge air temperature and prevent coil freezing.
2. In gas heating systems, it is responsible for increasing the speed of the blower to the setting of the CFM jumpers after the discharge
air has warmed up to about 100_F. Also stages equipment up and down to control discharge air temperature.
3. In heat pump systems operating in the heating mode, the probe varies compressor speed and stages of auxiliary heat in order to
maintain a constant discharge air temperature.

TROUBLESHOOTING
Blower Speed Checkout

The indoor blower speed should vary as zone demand changes. The fan speed LED varies in brightness as the blower
varies in speed. The brighter the LED, the more CFM being delivered. Blower speed can also be viewed by attaching an
electronic voltmeter between DS and any C terminal on the zone control panel. While not a precise measurement, the volt-
meter fluctuation indicates that the blower speed is changing.
1. Connect electronic voltmeter between DS and any C terminal on the zone control panel. Leave all field wiring in place.
2. Select DC volts scale.
3. Start zone heating or cooling checkout procedure.
4. Observe voltages:
D 22 volts DC = high speed (varies depending on input voltage at primary transformer).
D 11 volts DC (approx.) = medium speed 50% into adjustment band of blower.
D 0 volts DC = low speed or off.
All speeds in between are a percentage of 22VDC.
5. Also measure voltage at the indoor unit between DS and C. If the voltage is lower than the voltage measured at the
Harmony zone panel and/or the blower runs at a minimum fan speed, check and make sure C on the indoor unit is
connected to C on the zone panel transformer connection.
NOTE − G71MPP & SLP98 furnace models are equipped with an LED on the integrated control which displays blower airflow
in all modes of operation. See G71MPP & SLP98 installation instructions for additional information.
NOTE − CBX40UHV and CBX32MV Rev 06 have an LED display that will indicate the unit air volume. A" followed by the
number indicates the cfm. For example, A−2−0−0−5" indicates 2005 cfm.
NOTE − If blower operates only at the minimum cfm or will not ramp to zone air volume, check and make sure terminal C" on
the indoor unit terminal strip is connected to Harmony 24 VAC terminal C" (see figures 17 through 26).
NOTE − If blower hunts", check and make sure there is no connections on Y1 or Y2 on the indoor unit terminals strip (see
figures 17 through 26).
NOTE − Units without a 7−Segment LED will have a cfm" LED to indicate blower airflow. One blink of the LED is equal to
approximately 100 cfm; then it pauses and repeats. For example if the CFM indicator LED blinks 10 times this indicates
approximately 1000 cfm.
NOTE − Make sure DS on the Harmony board is connected to DS on the furnace/air handler terminal strip.
Troubleshooting using the Diagnostic LED Error Codes
When the zone control system finds a problem (error condition), it will turn on one or more of the diagnostic LEDs on the zone
control. These LEDs can be lit in several different patterns, each pattern corresponding to a different error condition. Table
10 shows each possible display pattern, a description of the error, and ways to correct the error.
Some of the errors found in table will cause a fail−safe or shutdown condition. The system will shutdown after the error is
present for about five seconds. During a shutdown condition, all dampers will open, there is no demand to the condensing
unit or furnace. Normal operation will resume five seconds after the error has been corrected.
The blower may run during a fail−safe condition after a heating demand. This is due to the operation of the integrated control
inside the furnace.
If a shutdown condition occurs while there is a call for cooling, a five−minute timer is initiated before cooling can be called for
again. The timer begins at the time of the shutdown condition and does not affect the response to, nor is affected by, a
heating demand.
Troubleshooting diagrams (figures 16, 22 28 [pages 21, 35, 47, respectively) identify common areas to check when trouble-
shooting specific equipment. The diagrams provide checkpoints related to connectivity and operation of system equipment.
Use these diagrams, along with installation information contained throughout this manual, to identify and correct problems.
Table 10. Diagnostics Codes
(0−off;1−on) Fail-safe
Code Diag LED Fault (System
# 1234 Indicated Remedy Shut Down)
0 0000 Normal No remedial action required.
operation
1 1000 Insufficient Occurs when there is a call for cooling and the Discharge Air Sensor does No
cooling not sense a decrease in supply air temperature indicating the cooling is not
functioning properly.
2 0100 Defrost time The defrost board should never allow a defrost for greater than 20 minutes. If No
> 20 minutes this error occurs, check the outdoor unit to see if it is stuck in defrost mode.
The zone control system will use the backup heat during this error and not
the heat pump.
table continued on next page
505023M 08/11 Page 56

TROUBLESHOOTING
(0−off;1−on) Fail-safe
Code Diag LED Fault (System
# 1234 Indicated Remedy Shut Down)
3 1100 Unsteady This error occurs when a thermostat changes state repeatedly and rapidly, No
thermostat indicating that the thermostat is making intermittent contact and needs atten-
input tion. The offending thermostat will be ignored for 4 minutes after the zone
control system detects the problem. After 4 minutes if the signal from the
thermostat is steady again, it will be recognized by the zone control system.
Disconnect thermostats until error goes away. This will identify the source of
bad input. If error remains after all inputs have been disconnected, replace
zone control panel.
4 0010 Defrost while System detected defrost signal at W1−Def terminal block while the jumper is Yes
gas heat selected for the furnace. May be caused by:
selected S Wrong selection for INDOOR UNIT jumper.
S OUTDOOR UNIT terminal block misfired.
S Zone control system failure.
Check unit installation instructions for correct wiring. If no signal is present at
W1, then replace zone control panel.
5 1010 Discharge Air This condition may occur any time the discharge probe senses air warmer No
Sensor (DAS) than 160_F for furnace or 135_F for heat pump. If system is in zone mode
detects high when this code is set, the system continues in zone mode, shuts off equip-
heating ment, and runs continuous blower to satisfy demand. The heat pump or fur-
temperature nace will remain off for a minimum of 5 minutes and until the DAS senses
130_F.
Add more air to zone or redistribute zones to divide air more evenly.
6 0110 Zone air 1) Air selected for fewer than two zones or, 2) No air is selected for zone 1 No
jumper not or, 3) If a zone air selection jumper is left off of a zone that issues a heat or
selected cool demand. In this case the system will assume that a PIAB of 100 is re-
quired to service the zone.
Make a zone air jumper selection. If jumpers are in place, replace the zone
control panel.
7 1110 Open or If system is operating, system will be forced into central mode. The compres- No
shorted DAS sor will cycle from high to off in cooling. The compressor will cycle from high
to off in heating. The furnace will operate normally in gas heat.
Replace discharge probe. If error persists, replace zone control panel.
8 0001 Simultaneous (Or inconsistent thermostat signals) Make sure the thermostats are correctly No
heat and cool connected to the zone control panel. If error persists after you check the
call from same thermostats and jumper selections, try another thermostat model or brand.
thermostat Demand will be ignored from the zone sending bad signals. See Table 9.
9 1001 Open pressure Displayed when the pressure switch opens and does not necessarily mean No
switch (heat there is anything wrong. However, try increasing the air delivered to the
pump smallest zone. An open pressure switch will stage the heat pump down to 1st
systems only) stage only, if after 90 seconds the switch does not close, the heat pump is
shut off and backup heat is used to satisfy the call. Green Pressure switch
LED on zone panel will be off.
10 0101 Insufficient Occurs when there is a call for heating and the Discharge Air Sensor does No
heating not sense a increase in supply air temperature indicating the heating is not
functioning properly.
11 1101 DAS sensed Indicates discharge air temperature sensed by discharge air sensor drops No
frozen coil below 45 degrees during the cooling mode. When sensed, the condensing
unit will stop and as long as the cooling demand is present the ID blower will
continue to run until the 5 minute timed off timer expires and the discharge
air sensor senses 55_F.
12 0011 Multiple jumper Each jumper block on zone control panel is allowed only one jumper, except No
selection for the system setup block. Remove extra jumper.
13 0111 Dual−fuel Heat pump was not able to maintain desired discharge air temperature; fur- No
furnace use nace will be used to satisfy heat calls for the next 3 hours. After 3 hours, the
lock−in heat pump will be used again.

TROUBLESHOOTING
Troubleshooting Air Delivered By Blower

The actual CFM delivered to each zone will be determined 5. Determine total air delivered during a continuous
by the zone control system settings, blower motor control blower callCalculate these totals using the formu-
board settings, zone thermostat demand status (calling for las and examples in Table 13.
heating, cooling, continuous fan, or no demand [zone
damper closed]), and the air distribution system’s duct Table 11. Determine total PIAB & total CFM delivered
size. Example values
When the zone control system is set for a particular zone, Jumpers CFM
heating reduction jumper, and/or continuous air reduction Cont. Air Heating
settings determine the total CFM available from the unit as Zn1 Zn2 Zn3 Zn4 Reduction Air Red. Min. Max.
follows: 30% 10% 20% OFF 25% 20% 720 2200
1. Determine Total Unit PIABUsing the formula in Gray zones are calling.
Table 11, calculate the Total Percent into Adjustment
Band. This illustrates the percentage into the adjust- Total PIAB Formula
ment band that the motor runs when more than one (Sum of calling zones 1 to 4 (# of zones calling − 1)
jumper positions) + 3
zone is calling for conditioning.
1. Using example values above, find Total PIAB:
2. Determine Total CFM DeliveredContinuing from Jumper positions . . . . . . . . . . . . . . . . . . . . . . . .10 +.20 . . . . . . .30
the previous example and assumptions, and using the (# of Calling zones minus 1) divided by 3 . . . (2−1)/3 . . . . . . . +.33
formula in Table 11, calculate the total CFM delivered. Total (motor runs 63% into adjustment band of motor) . . . . . . . 63
Total CFM Formula
The max. and min. CFM values used in the formula Total PIAB x (CFM max. − CFM min.) + (min. CFM)
should correspond to the jumper settings on the blow- 2. Then find Total CFM:
er control board. This value represents the volume of Total PIAB from step 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
air received if all zones were calling for cooling. CFM max. − CFM min. . . . . . . . . . . . . . . . . . . (2220−720) . . . . x1500
CFM into adjustment band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 945
3. Determine heating PIAB and total heating air CFM Total CFM (CFM min + CFM into adjustment band) . . . . . . . . 1665
delivered during a heating callCalculate these to-
tals using the formulas and examples in Table 12.
IMPORTANT
4. Check "CFM" LED or 7−Segment LED on indoor unit If any blower speed settings (furnace or air handler)
to obtain approximately CFM the indoor unit is operat- are changed, the zone control PIAB calculations
ing at. must be performed again to ensure proper airflow.
505023M 08/11 Page 58

TROUBLESHOOTING
Troubleshooting Air Delivered By Blower (continued)

Table 12. Determine total heating CFM delivered Table 13. Determine total continuous CFM delivered
Example values Example values
Jumpers CFM Jumpers CFM
Cont. Air Heating Cont. Air Heating
Zn1 Zn2 Zn3 Zn4 Reduction Air Red. Min. Max. Zn1 Zn2 Zn3 Zn4 Reduction Air Red. Min. Max.
30% 50% 40% OFF 25% 20% 720 2200 30% 50% 40% OFF 25% 20% 720 2200
Gray zones are calling. Gray zones are calling.
Total PIAB Formula Total PIAB Formula
(Sum of calling zones 1 to 4 (# of zones calling − 1) (Sum of calling zones 1 to 4 (# of zones calling − 1)
jumper positions) + 3 +
jumper positions) 3
1. Using example values above, find Total PIAB: 1. Using example values above, find Total PIAB:
Jumper positions . . . . . . . . . . . . . . . . . . . . . . . .30 +.40 . . . . . . .70 Jumper positions . . . . . . . . . . . . . . . . . . . . . . . (.30+.50+.40) . 1.20
(Calling zones minus 1) divided by 3 . . . . . . (2−1)/3 . . . . . . . +.33 (Calling zones minus 1) divided by 3 . . . . . . (3−1)/3 . . . . . . . +. 66
Total (use sum or 1.00, whichever is less) . . 1.03 . . . . . . . . . *1.00 Total (use sum or 1.00, whichever is less) . . 1.86 . . . . . . . . . *1.00
*Blower cannot support 103%; uses 100% *Blower cannot support 186%; uses 100%
Heating PIAB Formula Continuous Air PIAB Formula
Total PIAB x (1 − Heating air reduction setting) Total PIAB x (1 − continuous air reduction setting)
2. Then find Heating PIAB: 2. Then find Continuous Air PIAB:
Total PIAB from step 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.00 Total PIAB from step 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(1−Heating air reduction setting) . . . . . . . . . . (1.00−.20) . . . . . x.80 x (1−Continuous air reduction setting) . . . . . (1.00−.25) . . . . . x.75
Total Heating PIAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Total Continuous Air PIAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Total Heating CFM Formula Total Continuous CFM Formula
Heating PIAB x (CFM Max. − Min.) + (Min. CFM) Continuous air PIAB x (CFM max. − CFM min.) + (min. CFM)
3. Then find Total Heating CFM: 3. Then find Total Continuous Air CFM:
Heating PIAB from step 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Continuous Air PIAB from step 2. . . . . . . . . . . . . . . . . . . . . . . .75
CFM max. − CFM min. . . . . . . . . . . . . . . . . . . (2220−720) . . . . x1500 CFM max. − CFM min. . . . . . . . . . . . . . . . . . . (2220−720) . . . . x1500
Subtotal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 Subtotal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1125
Min CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +720 Min CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +720
Total Heating CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1920 Total Continuous Air CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1845

PIAB Calculation Worksheet
PIAB Calculation Worksheet

PIAB = [(Required CFM − Minimum CFM) / (Maximum CFM − Minimum CFM)] * 100
Sample CFM ' Required Minimum Maximum Minimum
Sample PIAB = ([___920 − 450 ]/[ 2000 − 450 ]) x 100
= =
b b
Sample PIAB = ([ 470 ]/[ 1550 ]) x 100
=
b
Sample PIAB = [ 0.303 ] x 100 = 30 %
Zone 1 CFM ' Required Minimum Maximum Minimum
ZONE 1 PIAB = ([ − ]/[ − ]) x 100
= =
b b
ZONE 1 PIAB = ([ ]/[ ]) x 100
=
b
ZONE 1 PIAB = [ ] x 100 = %
ZONE 2 PIAB = ([ − ]/[ − ]) x 100
= =
b b
ZONE 2 PIAB = ([ ]/[ ]) x 100
=
b
ZONE 2 PIAB = [ ] x 100 = %
ZONE 3 PIAB = ([ − ]/[ − ]) x 100
= =
b b
ZONE 3 PIAB = ([ ]/[ ]) x 100
=
b
ZONE 3 PIAB = [ ] x 100 = %
ZONE 4 PIAB = ([ − ]/[ − ]) x 100
= =
b b
ZONE 4 PIAB = ([ ]/[ ]) x 100
=
b
ZONE 4 PIAB = ( ) x 100 = %
REVISION HISTORY
Date Revision description
01−2011 G71, SLP98 Furnace support added.
CBX32, CBX40 (non icomfortt) support added.
Clarifications requested by Applications, Field, and Training groups.
Added installation worksheets
Clarification of zone control jumper usage.
07−2011 Add SL280V, EL296V Furnace support added. (reformatted)
505023M 08/11 Page 60


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INSTALLATION

Retain These Instructions For Future Reference

Only technicians qualified for zoning installations

08/11 505,023M (#10009243)

505023M 08/11 Page 2

Residential Zone Control System − Overview of Field Wiring

ZONE DAMPER ZONE DAMPER

TRANSFORMER TO POWER CONDENSING

ZONE DAMPER B B ZONE DAMPER

Page 3 HARMONY IIIT ZONE CONTROL SYSTEM

Figure 1. Harmony IIIt Zone Control Panel

Figure 2. Discharge Air Sensor 83P74 _ Electrical Box (4-in. square)

505023M 08/11 Page 4

System Components (Continued)

Installation planning & selecting heating and cooling equipment

Page 5 HARMONY IIIT ZONE CONTROL SYSTEM

Installing Zone Control Components

Figure 3. Discharge Air Temperature Sensor installation (Typical Upflow Furnace)

Zone Control Panel Discharge Air Sensor

505023M 08/11 Page 6

This damper is linked to the zone 1

than 6 dampers are used, another transformer and isola-

Page 7 HARMONY IIIT ZONE CONTROL SYSTEM

Zone Control Panel Jumpers (General Information)

Setup for controlling equipment staging and ZONE 1 ZONE 3

505023M 08/11 Page 8

Zone Control Panel Jumpers (Determining PIAB Jumper Settings)

Determining PIAB Jumper Settings Table 5. Determine PIAB jumper setting

Zone Control Panel Jumpers (Air Reduction)

Heating Air Reduction Jumpers CONTINUOUS HEATING

Page 9 HARMONY IIIT ZONE CONTROL SYSTEM

Zone Control Panel Jumpers (Heat/Cool Staging)

Discharge Air Temperature ºF

2ND STAGE 1ST STAGE 2ND STAGE

nace ignition control will automatically adjust firing rate

Heat Pump (range: 85 − 110°F, recommended: 90). The

Cooling Staging Temperature Jumper

degree total differential is associated with this staging tem-

with electric heat, the electric heat will be staged ON to

staging jumper position.

Gas Furnace with 160°F upper limit (range: 100 − 130;

505023M 08/11 Page 10

Zone Control Panel Jumpers (SYSTEM Configuration/E−Heat Stages)

SYSTEM Configuration/E−HEAT Stages In this configuration, the maximum discharge temperature

Page 11 HARMONY IIIT ZONE CONTROL SYSTEM

Common System Component Wiring

Combined load of zone dampers and

Figure 10. Damper and Extended Damper Wiring Diagram

505023M 08/11 Page 12

Component Specific Wiring

Figure 11. Confirming Transformer Phasing (polarity) is Correct

Zone Control Transformer Phasing Thermostat Wiring

Page 13 HARMONY IIIT ZONE CONTROL SYSTEM

Minimum CFM in Variable Speed Furnace and Air Handlers

505023M 08/11 Page 14

System Flow Diagrams

Monitor Monitor Monitor Monitor

4−minute 4−minute 2−mininute

No Was 2nd Was 2nd No

Page 15 HARMONY IIIT ZONE CONTROL SYSTEM